JAI CM-030PMCL-RH User Manual

CM-030PMCL-RH
1/3 Progressive Scan
Monochrome Remote Head Camera
CM-030PMCL-RH_Ver.1.1_Sept09
User's Manual
CM-030PMCL-RH
2
Notice
The material contained in this manual consists of information that is proprietary to JAI Ltd.,
Japan and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI Ltd., Japan reserves the right to make changes without notice.
Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners.
Warranty
For information about the warranty, please contact your factory representative.
Certifications
CE compliance
As defined by the Directive 2004/108/EC of the European Parliament and of the Council, EMC (Electromagnetic compatibility), JAI Ltd., Japan declares that CM-030PMCL-RH complies with the following provisions applying to its standards. EN 61000-6-3 (Generic emission standard part 1) EN 61000-6-2 (Generic immunity standard part 1)
FCC
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Warning
Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could void the user’s authority to operate the equipment.
CM-030PMCL-RH
CM-030PMCL-RH
3
- Contents -
1. General .............................................................................................. 5
2. Camera nomenclature ............................................................................. 5
3. Main Features ....................................................................................... 5
4. Locations and Functions ........................................................................... 6
5. Pin Assignment ...................................................................................... 7
5.1. Digital Output Connector for Mini-CL (Camera Link) .......................................... 7
5.2. Camera Link interface .............................................................................. 7
6. Functions and Operations ......................................................................... 9
6.1. Basic functions ...................................................................................... 9
6.1.1. Digital Video Output (Bit Allocation) ..................................................... 9
6.1.2. Electronic Shutter .......................................................................... 10
6.1.3. Continuous operation or triggered operation .......................................... 11
6.1.4. Rear panel indicator ....................................................................... 11
6.1.5. Auto-detect LVAL-sync / async. accumulation ........................................ 11
6.1.6. Vertical Binning ............................................................................. 12
6.2. Sensor Layout and timing ......................................................................... 13
6.2.1. CCD Sensor Layout ......................................................................... 13
6.2.2. Horizontal timing ........................................................................... 14
6.2.3. Vertical timing .............................................................................. 14
6.2.4. Partial Scan .................................................................................. 15
6.2.5. Vertical Binning ............................................................................. 16
6.3. Operation Modes ................................................................................... 17
6.3.1. Continuous operation ...................................................................... 17
6.3.2. Pre-select Trigger Mode ................................................................... 18
6.3.3. Pulse Width Trigger Mode ................................................................ 20
6.3.4. EPS with Smear Less trigger mode ....................................................... 21
6.3.5. Minimum interval of the trigger input on each operation mode .................... 22
6.4. Mode and function matrix. ....................................................................... 23
7. Configuring the Camera .......................................................................... 24
7.1. RS-232C control .................................................................................... 24
7.2. Setting functions ................................................................................... 25
7.2.1. Bit allocation. BA=0, BA=1 ............................................................... 25
7.2.2. Partial scan. SC=0 through 4. ............................................................. 25
7.2.3. Vertical binning. VB=0, VB=1 ............................................................ 25
7.2.4. Shutter mode. SM=0 and SM=1 ........................................................... 25
7.2.5. Trigger polarity. TP=0, TP=1. ............................................................ 25
7.2.6. Gain level. GA=-84 through +336. ....................................................... 25
7.2.7. Black level. BL=0 through BL=1023. ..................................................... 25
7.3. Save and Load Functions .......................................................................... 25
7.4. CM-030PMCL-RH command list ................................................................... 26
8. Camera Control Tool for CM-030PMCL-RH ..................................................... 28
8.1. Camera Control Tool Interface .................................................................. 28
8.1.1. Camera Control Tool Bar .................................................................. 28
8.2. The About Window ................................................................................. 28
8.3. Communication Window .......................................................................... 29
8.4. Camera Control Window .......................................................................... 30
8.5. Using the Camera Control Tool .................................................................. 30
9. External Appearance and Dimensions .......................................................... 32
10. Specifications ...................................................................................... 33
10.1. Spectral response .................................................................................. 33
10.2. Specification table ................................................................................. 34
11. Appendix ............................................................................................... 35
CM-030PMCL-RH
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11.1. Precautions ............................................................................................ 35
11.2. Typical Sensor Characteristics ...................................................................... 35
11.3. Caution when mounting a lens on the camera ................................................. 35
11.4. Caution when mounting the camera .............................................................. 36
11.5. Exportation ........................................................................................... 36
11.6. References ............................................................................................. 36
Change History ............................................................................................. 38
User's Record ............................................................................................... 39
CM-030PMCL-RH
5
1. General
CM-030PMCL-RH is 17mm diameter Remote Head camera using 330L pixels, monochrome progressive scan CCD. This camera achieves a high speed frame rate of 120.491frames per second. The camera head is small, so it suitable for such machine vision applications as surface mounting, semiconductor inspection, surface inspection etc. CM-030PMCL employs PoCL (Power on Camera Link) function and the camera operates full functions by just connecting the cable with a POCL compatible frame grabber. CM-030PMCL-RH is equipped with partial scan and vertical binning modes. Using these functions the camera achieves higher frame rates.
The latest version of this manual can be downloaded from: www.jai.com The latest version of Camera Control Tool for CM-030PMCL-RH can be downloaded from: www.jai.com For camera revision history, please contact your local JAI distributor.
2. Camera nomenclature
The standard camera composition consists of:
Camera body x 1 Sensor Protection cap x 1
The camera is available in the following versions:
CM-030PMCL-RH
Where C stands for "Compact" family, M stands for "Monochrome", 30 represents the resolution "330K pixels", and PMCL for interface with “Power over Mini-CL
Options: OP735 Lens f=7.5mm, F=1.6 OP715 Lens f=15mm, F=2.0 OP724 Lens f=24mm, F=3.1 PD-12U series AC power adaptor
3. Main Features
φ17mm Remote head system with 1/3 inch Progressive CCD High frame rate of 120 fps in Continuous mode, Full resolution 659 (h) x 494 (v) active pixels 7.4 µm square pixels 120 frames/second with external trigger and full resolution Up to 504 frames/second with partial scan of 1/8 193 frames/second with vertical binning Shutter speed from 32.48μs to 2 sec. using Pulse Width Control Programmable exposure from 32.48μs to 8.299 ms by 1 LVAL (16.24µs) increments Pre-select, Pulse width and Pre-select with Smear Less trigger modes LVAL-synchronous/-asynchronous operation (auto-detect) PoCL (Power over CL) standard compliant 10 or 8-bit output Setup by Windows NT/2000/XP via serial communication
CM-030PMCL-RH
6
4. Locations and Functions
CCD sensor 1/2 inch CCD sensor Lens mount Excluding mount M15.5 x 0.5 Lock ring Is used to fix the focus position
Camera head φ17mm Camera Head
Camera cable 2m
12-pin connector Connecting with CCU
12-pin receptacle Connecting with Camera Head 26-pin connector POCL, Camera Link Interface (Mini-CL) (Note *1) LED Indication for power and trigger input Mounting holes M3 depth 3.5mm for tripod mount plate
*1) Note: When a Camera Link cable is connected to the camera, please do not excessively
tighten screws by using a screw driver. The Camera Link receptacle on the camera might get damaged. For security, the force to tighten screws should be less than
0.291 Newton meter (Nm). Tightening by hand is sufficient in order to achieve this. The camera link cable must comply with PoCL standard.
Fig. 1. Locations ( version)
.oNla
i
reS
Z
 ②
PoCL
POWER /TRIG
laesCCF
.oNlaireS
laesnoituaC
CM-030PMCL-RH
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5. Pin Assignment
5.1. Digital Output Connector for Mini-CL (Camera Link)
Type: 26-pin SDR connector (3M or Honda type) Mini-CL connector
Important Note for PMCL version
CM-030PMCL-RH camera feature “Safe Power” circuit which is specified by the PoCL standard. This circuit is used to verify the presence of camera and PoCL cable before the frame grabber provides power.
5.2. Camera Link interface
The digital video is available via Camera Link, with 8 or 10-bit pixel depth, using the CL Base configuration. The digital output signals follow the Camera Link standard using Channel Link chip sets. The data bits from the digital video, FVAL, LVAL, DVAL and EEN are multiplexed into the twisted pairs, which are a part of the Camera Link. Trigger signals and the serial camera control are transmitted directly through its own pairs.
The 26-pin Mini-CL SDR connector pin assignment follows the Camera Link base configuration.
For a detailed description of the Camera Link standard, please refer to the Camera Link standard specifications found on www.jai.com.
Pin No
I/O
Name
Note
1
I
DC +12V
13
I
GND
For # 26 pin
14
I
GND
For # 1 pin
26
I
DC +12V
7(+),20(-)
I/O
RXD
Serial Com.
8(-),21(+)
O
TXD
10(+),23(-)
I
Reserve
9(-),22(+)
I
Trigger
CC1 Ext. Trigger in
6(-),19(+)
O
TxOUT3
Camera Link out
4(-),17(+)
O
TxOUT2
3(-),16(+)
O
TxOUT1
2(-),15(+)
O
TxOUT0
5(-),18(+)
O
TxClk
Clock for CL
Fig.2. Mini-CL
CM-030PMCL-RH
8
Port/Signal
8bitoutput
10bitoutput
Pin No.
Port A0
L2
L0
Tx0
Port A1
L3
L1
Tx1
Port A2
L4
L2
Tx2
Port A3
L5
L3
Tx3
Port A4
L6
L4
Tx4
Port A5
L7
L5
Tx6
Port A6
L8
L6
Tx27
Port A7
L9
L7
Tx5
Port B0
NC
L8
Tx7
Port B1
NC
L9
Tx8
Port B2
NC
NC
Tx9
Port B3
NC
NC
Tx12
Port B4
NC
NC
Tx13
Port B5
NC
NC
Tx14
Port B6
NC
NC
Tx10
Port B7
NC
NC
Tx11
Port C0
NC
NC
Tx15
Port C1
NC
NC
Tx18
Port C2
NC
NC
Tx19
Port C3
NC
NC
Tx20
Port C4
NC
NC
Tx21
Port C5
NC
NC
Tx22
Port C6
NC
NC
Tx16
Port C7
NC
NC
Tx17
LVAL
Tx24
FVAL
Tx25
DVAL
Tx26
EEN
Tx23
(Output Timing)
TxCLK
A7 A6 EEN C7 B7 B6 A7 A6C6
C3 C2 DVAL FVAL C5 C4 C3 C2LVAL
B2 B1 C1 C0 B4 B3 B2 B1B5
A1 A0 B0 A5 A3 A2 A1 A0A4
TxOUT3
TxOUT2
TxOUT1
TxOUT0
1 pixel cycle
CM-030PMCL-RH
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6. Functions and Operations
6.1. Basic functions
The CM-030PMCL-RH camera is 17mm diameter small remote head camera using 330K pixels, monochrome progressive CCD. The length between a camera head and the CCU is 2m and the cable is attached on the camera head. The frame rate is as high as 120.491 fps. The interface to the host PC is via digital Mini Camera Link (Mini-CL) with POCL capability. The output video is either 8 or 10 bits. The camera has 2/3, 1/2, 1/4 or 1/8 partial scanning and vertical binning for faster frame rates. There are 3 trigger modes in addition to continuous operation. The Pre-Select, Pulse Width control and Pre-select with Smear Less are available with a unique automatic LVAL sync or async selection function. Below the functions are described in detail.
6.1.1. Digital Video Output (Bit Allocation)
The 10-bit digital output is set 890 LSB as 100% video level when CCD output is 200mV. The white clip level is set at 1023 LSB when CCD output is 230mV.
CCD out
Analogue level
Digital Out( 10 bits )
Black
Setup 3.6%, 25mV
32LSB
200mV
700mV
890LSB
230mV
800mV
1023LSB
Fig.3. Digital Output Bit Allocation ( 10 Bits output )
CM-030PMCL-RH
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6.1.2. Electronic Shutter
CM-0303PMCL-RH allows selecting shutter speed in two ways; preset shutter (10 fixed steps) and programmable exposure (in 511 line period, LVAL, increments).
Preset Shutter The following shutter speeds can be selected by command SH=0 through SH=9. OFF (1/120), 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/8000, 1/10000, 1/15000, 1/30000 seconds
Programmable Exposure (PE) The exposure time can be programmed in 16.24µs (LVAL period) increments. The range is from 2 LVAL to 511 LVAL.
Minimum exposure time 2L
Maximum exposure time 511L
16.24 µs x 2(L) = 32.48 µs
16.24 µs x 511 (L) ≈ 8.299 ms
In binning mode:
Minimum Exposure time 2L
Maximum exposure time 257L
20.069 µs x 2(L) = 40.138 µs
20.069 µs x 257 (L) ≈ 5.158 ms
Preset shutter time for each output mode
The preset shutter value is converted to the programmable value (PE) inside the camera. Accordingly, there is a slight difference between the preset shutter value and the actual exposure time. Please refer the following table.
Preset
Shutter
Exposure
lines
[Line]
Actual exposure
Value[s]
FULL (µs)
VBinning(µs)
Off(1/120)
511
8299
5158
1/250
246
3995
4937
1/500
123
1998
2468
1/1000
62
1007
1244
1/2000
31
503
622
1/4000
15
244
301
1/8000 8 130
161
1/10000 6 97.4
120
1/15000 4 65
80.3
1/30000 2 32.5
40.1
CM-030PMCL-RH
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6.1.3. Continuous operation or triggered operation
The camera can operate in continuous operation applications not requiring asynchronous external trigger. The camera will operate at its maximum frame rate, 120.491 frames/seconds in this mode.
For applications that require an external trigger, the camera can accept an external trigger input via the Camera Link interface. The camera can operate with up to 120 frames/second in triggered operation as well.
6.1.4. Rear panel indicator
The rear panel mounted LED provides the following information:
Amber:
Power connected - initiating
Steady green:
Camera is operating in Continuous mode
 Flashing green:
The camera is receiving external trigger
Fig.4. Rear panel
6.1.5. Auto-detect LVAL-sync / async. accumulation
This function replaces the manual setting found in older JAI cameras. Whether accumulation is synchronous or a-synchronous in relationship to LVAL depends on the timing of the trigger input. When trigger is received while FVAL is high (during readout), the camera works in LVAL synchronous mode, preventing reset feed trough in the video signal. There is a maximum jitter of one LVAL period from issuing a trigger and accumulation start. If trigger is received when FVAL is low, the cameras works in LVAL-asynchronous mode (no delay) mode.
This applies to both pre-select (PS) trigger mode and pulse width trigger (PW) modes.
Ext. trigger
FVAL
(1)
(3)
(1) In this period camera executes trigger at next LVAL (prevents feed-through noise) (2) Avoid trigger at FVAL transition (+/- 1 LVAL period), as the function may randomly switch between "next LVAL" and "immediate". (3) In this period camera executes trigger immediately (no delay)
(2)
Fig. 5. Auto-detect LVAL sync /a-sync accumulation
POCL
POWER / TRIG
CM-030PMCL-RH
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6.1.6. Vertical Binning
Binning mode (Command VB) is a function where the signal charge from 2 adjacent (vertical) pixels are added together and read out as one pixel. Binning results in half vertical resolution and higher frame rate. By adding 2 pixels together, the sensitivity is doubled. The charge accumulated in 2 adjacent lines is added together in the horizontal CCD register. This is done by providing two pulses to the vertical CCD register for each line readout. Vertical binning cannot be used together with the Partial scan.
Fig. 6. Vertical Binning
Normal full scanning
2 line Vertical Binning
H
H
Horizontal CCD Register
S/H
Reset
Video
Out
Xsg1
Vertical CCD Register
Pixel
CM-030PMCL-RH
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6.2. Sensor Layout and timing
6.2.1. CCD Sensor Layout
The CCD sensor layout with respect to pixels and lines used in the timing and video full frame read out is shown below.
8
Read Out ( Horizontal)
Read Out
( Vertical)
2 659
494
2
504
OB
OB
692
Effective Video Output
659 x 494
OB
OB
8Optical Black
Pixel ( 1,1)
7
511
249
942 clock
31
1
Fig. 7 CCD sensor layout
CM-030PMCL-RH
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6.2.2. Horizontal timing
The LVAL period is shown for continuous mode.
Fig. 8 Horizontal timing
6.2.3. Vertical timing
The FVAL period for continuous mode full scan is shown.
Fig. 9. Vertical timing for full scan
FULL FRAME READ OUT / PARTIAL READ OUT
1LVAL 942ck =16.24us 1ck=17.24ns
LVAL
693ck
249ck
DATA OUT Valid data OB
3ck
2ck
673ck 269ck
DVAL
659ck
31ck
CM-030PMCL-RH
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6.2.4. Partial Scan
Partial scan allows higher frame rate by reading out a smaller center portion of the image. This is particularly useful when inspecting objects that do not fill the whole height of the image.
Full scan Partial scan
Vertical Timing
The below diagram and table provide vertical timing information for the fixed partial scan settings 1/2, 1/4, 1/3 and 2/3
Values for vertical timing in partial scan continuous mode.
AREA
FVAL Low
(L) A (L)
B (L)
C
(L)
Total line
(L)
frame rate
(L)
Start line
End line
2/3
3
14
328
11
356
172.95 83
410
1/2
3
19
246
16
284
216.80
123
368
1/4
3
27
122
24
176
349.83
185
306
1/8
3
31
60
28
124
504.72
215
274
Fig. 10. Vertical timing for partial scanning
Fast-dump period
Fast-dump period
Normal scan period
PARTIAL FRAME READ OUT
LVAL
FVAL
DVAL
3
L
DATA Valid data
EEN
A B C
1L
CCD Exposure
CM-030PMCL-RH
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Horizontal Timing
The horizontal timing is the same the full scanning.
Fig. 11. Horizontal timing for partial scanning
6.2.5. Vertical Binning
Vertical binning combines charge from two adjacent lines, reducing the vertical resolution to half and at the same time increasing frame rate and sensitivity. By activating this function, the frame rate is increased to 193.9 fps.
Important Note
Vertical Binning cannot be used together with the Partial Scan mode.
Horizontal Timing
Fig.12. Horizontal Timing for Vertical Binning
FULL FRAME READ OUT / PARTIAL READ OUT
1LVAL 942ck =16.24us 1ck=17.24ns
LVAL
693ck
249ck
DATA OUT Valid data OB
3ck
2ck
673ck 269ck
DVAL
659ck
31ck
CM-030PMCL-RH
17
Vertical timing
Fig.13. Vertical Timing for Vertical Binning
6.3. Operation Modes
This camera can operate in 4 primary modes.
1. TR=0 Continuous Mode Pre-selected exposure.
2. TR=1 Pre-select Mode Pre-selected exposure.
3. TR=2 Pulse Width Mode Pulse width controlled exposure.
4. TR=3 EPS with Smear less Mode Pre-selected exposure.
6.3.1. Continuous operation
For applications not requiring asynchronous external trigger, but should run in continuous operation, this mode is used. For timing details, refer to fig. 8 through fig. 13.
To use this mode: Set function: Trigger mode to “Continuous”. TR=0 Scanning SC=0 through 4 V Binning VB=0 or 1 Shutter mode pre-set or programmable SM=0 or 1 Shutter speed SH=0 to 9 Programmable exp. PE=2 to 511 Other functions and settings
CM-030PMCL-RH
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6.3.2. Pre-select Trigger Mode
An external trigger pulse initiates the capture, and the exposure time (accumulation time) is defined by the SH or PE commands. The resulting video signal will start to be read out after the selected shutter time.
For timing details, refer to fig. 8 through fig. 13 and fig. 14 & 15.
To use this mode: Set function: Trigger mode to “Edge pre-select” TR=1 Scanning SC=0 to 4 V Binning VB=0 or 1 Shutter mode to pre-set or programmable SM=0 or 1 Shutter speed SH=0 to 9 Programmable exp. PE=2 to 511 Other functions and settings Input: Ext. trigger. Camera Link or 12-pin Hirose TI=0, TI=1
Important notes on using this mode
1. The minimum trigger interval >1 LVAL.
2. Depending on the timing of the leading edge of the trigger pulse in relationship to
FVAL, accumulation will be synchronous or a-synchronous in relationship to LVAL. See chapter 6.1.5 for details.
LVAL_sync timing
Fig. 14. Pre-select trigger mode. LVAL synchronized.
LVAL SYNC
TRIG
2L(min)
LVAL
1L~2L
EEN
FVAL
FULL:6L (97.44us) Vbinni ng:4L(80.28us)
Exposure
CCD Expsoure
In case the trigger pulse is input during FVAL being HIGH,
LVAL sync accumulation is initiated.
CM-030PMCL-RH
19
LVAL_async timing
Fig.15. Pre-select trigger mode. LVAL asynchronous
LVAL ASYNC
3μ s± 1μ s
TRIG
2L(min)
EEN
FVAL
FULL: 6L 7.1L(97.44us~115.30us) 
Vbinnin g:4L5.2L (80.28us~104.36us)
In case the trigger pulse is input during FVAL being LOW,
LVAL async accumulation is initiated.
Exposure
CCD Exposure
CM-030PMCL-RH
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6.3.3. Pulse Width Trigger Mode
In this mode the accumulation time is equal the trigger pulse width. Here it is possible to have long time exposure. The maximum recommended time is <240 frames ( 2 seconds).
For timing details, refer to fig. 8 through fig. 13 and fig. 16 & 17.
To use this mode: Set function: Trigger mode to “Pulse width control”. TR=2 Partial scan SC=0 to 4 Vertical binning VB= 0 or 1 Other functions and settings Input: Ext. trigger. Camera Link or 12-pin Hirose TI=0, TI=1
Important notes on using this mode
1. The minimum trigger interval > 1 LVAL
2. Depending on the timing of the leading edge of the trigger pulse in relationship to
FVAL, accumulation will be synchronous or a-synchronous in relationship to LVAL. See chapter 6.1.5. for details.
LVAL_sync timing
Fig. 16. Pulse width trigger mode. LVAL synchronized.
LVAL SYNC
TRIG
TRIG
LVAL
1L(max)
1L
EEN
FVAL
FULL: 6L 7.1L(97.44us ~ 115.3us)
Vbinnig:4L5.2L(80.28us ~ 104.36us)
In case the trigger pulse is input during FVAL being HIGH,
LVAL sync accumulation is initiated.
Exposure
CCD Exposure
Raising prohibited
2L(min)
CM-030PMCL-RH
21
LVAL_async timing
Fig.17. Pulse Width trigger mode. LVAL asynchronous
6.3.4. EPS with Smear Less trigger mode
In this mode, a fast dump of accumulated charges is activated after the trigger pulse is input. Then, the exposure starts at 64 L after the trigger leading edge. The exposure time is determined by the presser shutter speed, either presser or programmable. Thus, as the fast dump is made, this mode functions as the smear less mode which eliminates the smear on the upper part of the image.
Important notes on using this mode
When the shutter setting is either PE=511 or OFF, EEN is kept as HIGH.
Fig. 18. EPS with Smear Less
LVAL ASYNC
3μ s± 1μ s
2L(min)
TRIG
1L
EEN
FVAL
FULL: 6L~ 7.1L(97.44us ~ 115.3us) Vbinnig:4L~ 5.2L(80.28us ~ 104.36us)
In case the trigger pulse is input during FVAL being LOW,
LVAL async accumulation is initiated.
Exposure
CCD Exposure
TRIG
1.0231 ms (63L)
EEN
FVAL
DVAL
FULL: 6L7.1L(97.44us 115.30us) Vbinni ng:4L5.2L(80.27us 104.35us)
CCD Exposure
CM-030PMCL-RH
22
6.3.5. Minimum interval of the trigger input on each operation mode
Mode
Read out mode
LineTrigger minimum
interval*
Continuous
Full
511
2/3 Partial
356
1/2 Partial
284
1/4 Partial
176
1/8 Partial
122
V. Binning
257
Pre-select
Full
513
2/3 Partial
359
1/2 Partial
287
1/4 Partial
179
1/8 Partial
125
V. Binning
259
Pulse width
Full
513
2/3 Partial
359
1/2 Partial
287
1/4 Partial
179
1/8 Partial
125
V. Binning
259
EPS(Smear less)
Full
578
2/3 Partial
423
1/2 Partial
351
1/4 Partial
243
1/8 Partial
189
V. Binning
324
*1) The minimum interval for trigger modes shows in case of LVAL sync mode. For LVAL sync mode, the accumulation time should be added. *2) In order to maintain the minimum interval on the partial scan, it is necessary so that the
exposure time should not exceed the lines for the continuous mode. When the exposure is set at longer than that of the continuous mode, the interval becomes longer than the described by figures (Exposure time – Lines of the continuous).
CM-030PMCL-RH
23
6.4. Mode and function matrix.
The following table shows which functions will work in the different modes for CM-030PMCL­RH.
Func.
Shutter
Partial
scan
V Binning
Accumulation
Trigger Mode
Pre-select
Programmable
LVAL sync/async
Cont.
TR=0
Yes
Yes
Yes
Yes
-
EPS
TR=1
Yes
Yes
Yes
Yes
Auto
PWC
TR=2 - -
Yes
Yes
Auto
EPS w/ Smearless
TR=3
Yes
Yes
Yes
Yes
Async only
Fig. 19. Mode and function matrix.
CM-030PMCL-RH
24
7. Configuring the Camera
7.1. RS-232C control
Any configuration of the CM-030PMCL-RH camera is done via the serial communication in the Camera Link connector. The camera can be set up from a PC running terminal emulator software, or using JAI's camera control software. Below is the description of the ASCII based short command protocol.
Communication setting
Protocol
Transmit setting to camera:
NN=Parameter<CR><LF> (NN is any kind of command. Capital or small letters.)
The camera answers:
COMPLETE<CR><LF>
To have all communication visible on the emulator screen, start with: EB=1<CR><LF> The camera answers:
COMPLETE<CR><LF>
Transmit request command to camera:
NN?<CR><LF> (NN is any kind of command.)
The camera answers:
NN=Parameter<CR><LF>
Transmit the following to have the camera actual setting:
ST?<CR><LF>
The camera answers:
A complete list of the current settings
Transmit the following to have a command list:
HP?<CR><LF>
The camera answers:
A list with all commands and possible settings
Invalid parameters send to camera: (99 is an invalid parameter)
SH=99<CR><LF>
The camera answers:
02 Bad Parameters!!<CR><LF>
Baud Rate
9600 bps
RS 232C cable
Data Length
8 bit
Start Bit
1 bit
Stop Bit
1 bit
Parity
None
Xon/Xoff Control
None
TXD RXD GND
1 CD 4 DTR 6 DSR 2 RXD 3 TXD 5 GND 7 RTS 8 CTS 9 CI
9 pin D-con PC COM PORT
CAMERA
TXD RXD GND
1 CD 4 DTR 6 DSR 2 RXD 3 TXD 5 GND 7 RTS 8 CTS 9 CI
9 pin D-con PC COM PORT
CAMERA
CM-030PMCL-RH
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To see firmware number:
VN?<CR><LF>
To see camera ID: The manufacturing lot number is shown.
ID?<CR><LF>
7.2. Setting functions
7.2.1. Bit allocation. BA=0, BA=1
This command sets the output for either 8-bit or 10-bit.
7.2.2. Partial scan. SC=0 through 4.
The CCD scanning format can be selected between full or partial scanning. With partial scanning only the vertical central part of the CCD sensor is read out with a higher frame rate. The partial scan is done by a fast dump read out of the lines in the vertical CCD register down to the top of the partial image. This central part of the image is read out with normal speed. The lines below the partial image are read out and dumped with a high speed.
7.2.3. Vertical binning. VB=0, VB=1
The CM-030PMCL-RH has only vertical binning mode. With V binning the pixel charge from 2 adjacent lines are added together in the horizontal CCD register. It is done by double pulses to the vertical CCD register.
Note: Vertical Binning cannot be used together with the Partial scanning.
7.2.4. Shutter mode. SM=0 and SM=1
With SM=0 this function selects the shutter from the 10fixed steps (SH=0 through SH=9). With SM=1 from programmable in 550 steps (PE=2 through PE=551).
7.2.5. Trigger polarity. TP=0, TP=1.
The active trigger polarity is low as default (TP=0). It can be invert it to active high (TP=1).
7.2.6. Gain level. GA=-84 through +336.
GA=0 is 0dB gain, which is normal working point. The range is from -3 dB to +12 dB.
7.2.7. Black level. BL=0 through BL=1023.
Black level (or set-up level) will set the video level for black. Factory setting is 32 LSB for 10bit or 8 LSB for 8bit.
7.3. Save and Load Functions
The following commands are used to store and load camera settings in the camera EEPROM.
Load settings. LD This command will load previous stored settings to the camera. 3 user settings can be stored in the camera EEPROM. 1 factory setting is also stored in the camera. The settings stored in the last used user area are used as default settings at power up.
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Save Settings. SA
This command will store the actual camera settings to 1 of the 3 user area in the camera EEPROM.
EEPROM Area. EA If received, the camera will return the last used user area number.
7.4. CM-030PMCL-RH command list
Command Name
Format
Parameter
Remarks
A - General settings and utility commands.
1
Echo Back
EB=[Param.]<CR><LF> EB?<CR><LF>
0=Echo off 1=Echo on
Off at power up
2
Camera Status
Request
ST?<CR><LF>
Actual setting
3
Online Help
Request
HP?<CR><LF>
Command list
4
Firmware
Version
VN?<CR><LF>
3 digits (e.g.) 100 = Version 1.00
5
Camera ID
Request
ID?<CR><LF>
max 10 characters
6
Model Name
Request
MD?<CR><LF>
max 11 characters
7
User ID
UD=[Param.]<CR><LF> UD?<CR><LF>
User can save and load free text.(11 or less characters)
B – Shutter
1
Shutter Mode
SM=[Param.]<CR><LF> SM?<CR><LF>
0=Preset Shutter 1=Programmable exposure
2
Preset Shutter
SH=[Param.]<CR><LF> SH?<CR><LF>
0=Off, 1=1/250, 2=1/500, 3=1/1000, 4=1/2000, 5=1/4000, 6=1/8000, 7=1/10000, 8=1/15000, 9=1/30000
Available when SM=0.
3
Programmable
Exposure
PE=[Param.]<CR><LF> PE?<CR><LF>
2 to 511
Available when SM=1.
C - Trigger mode
1
Trigger Mode
TR=[Param.]<CR><LF> TR?<CR><LF>
0=Normal (Continuous) 1=EPS(Edge pre select) 2=PWC(Pulse width control)
CM-030PMCL-RH
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Command Name
Format
Parameter
Remarks
3=EPS with Smear Less
2
Trigger Polarity
TP=[Param.]<CR><LF> TP?<CR><LF>
0=Active Low 1=Active High
3 Trigger Input
TI=[Param.]<CR><LF> TI? <CR><LF>
0=Camera Link D -Image Format
1
Bit Allocation
BA=[Param.]<CR><LF> BA?<CR><LF>
0=10bit 1=8bit
2
Scan Format
SC=[Param.]<CR><LF> SC? <CR><LF>
0=Full Frame 1=2/3 Partial 2=1/2 Partial 3=1/4 Partial 4=1/8 Partial
3
V-Binning
VB=[Param.]<CR><LF> VB?<CR><LF>
0=OFF 1=On
Only for CM­030PMCL-RH
E - Gain, Black and signal settings
1
Gain Level
GA=[Param.]<CR><LF> GA?<CR><LF>
-84 to 336
2 Black Level
BL=[Param.]<CR><LF> BL?<CR><LF>
0 to 1023
F - Saving and loading data in EEPROM
1
Load Setttings (from Camera
EEPROM)
LD=[Param.]<CR><LF>
0=Factory area 1=User 1 area 2=User 2 area 3=User 3 area
Latest used DATA AREA becomes default at next power up.
2
Save Settings
(to Camera
EEPROM)
SA=[Param.]<CR><LF>
1=User 1 area 2=User 2 area 3=User 3 area Note : parameter 0 is not allowed
3
EEPROM Current
Area No Request.
EA?<CR><LF>
0=Factory area 1=User 1 area 2=User 2 area 3=User 3 area
The camera returns the latest used DATA AREA.
NOTE: Do not try to use commands not shown in this list.
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8. Camera Control Tool for CM-030PMCL-RH
The Camera Control Tool for Windows 2000/XP can be downloaded from www.jai.com. The control tool contains a camera control program and a developer's kit for integrating the control tool in your own software. For the integrator and experienced user, the Camera Control Toll is much more than a program with a window interface. It also provides an easy and efficient ActiveX interface built for MS Windows 2000/XP. The OCX interface has the ability to connect to the camera using the serial interface of the PC by reading and writing properties for the camera. This integration requires simple programming skills within Visual Basic, Visual C++ or similar languages in a Microsoft Windows environment.
8.1. Camera Control Tool Interface
The Camera Control Tool Software is based on a main Tool Bar and a number of associated Tool Windows. Each button in the Tool Bar pops up a separate Tool Window when pressed. The layout of the program can be adjusted by arranging the windows the way it is preferred. The program will store this information and recreate this layout, when the program is restarted. All Camera Control Tools have a Communication Window and an About Window. The other window(s) contains camera control commands.
8.1.1. Camera Control Tool Bar
This is a Camera Control Tool Bar and when the button of each widow, each control GUI can be initiated.
8.2. The About Window
The about window contains a picture of the camera and information about the version of the program, Internet connection to JAI A/S and access to the help documents.
The drop-down box labelled "Help File" will list all files which have the extension .pdf and that are found in the program (default) folder.
It is possible to download updated operation manuals from the jai website: http://www.jai.com An updated manual can be saved in the folder address mentioned above and it will automatically be included in the list of help files.
At the bottom of the windows (all windows but the Communication Window is a colored bar. The bar is green when the Camera Control Tool is connected to a camera and the camera is turned on.
About Window
Communication Window
Camera Control
CM-030PMCL-RH
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The bar is red when the Camera Control Tool is not connected to a camera or when the camera is turned off.
8.3. Communication Window
The Communication Window is used to connect the Camera Control Tool with the JAI camera.
Camera Link communication:
Select “Camera Link “at the pull-down box for Category. Port Name shows DLL file names (or frame grabber names) for all Camera Link frame grabbers that are installed in the pc. This is done by using a DLL file called "clserial.dll" to upload all frame grabber DLLs that are found in the pc. Just select the option for the frame grabber that is installed in the pc.
Auto search
Click the auto button to search for a camera on communication port 1 to 16. The camera control program automatically sends camera request on every communication port. The user is prompted to use a communication port if a camera answers the request.
This button is only used for RS-232 communication.
Off/On-line mode
The Camera Control Tool Application can run Offline (without a camera attached) and all functions are fully functional in offline mode. Off line mode is indicated in The Communication Window, where a status field with graphic and text indicates the on/off-line status. Changing the selected communication port (from the communication window) changes the online/off-line status. If a camera is found on the selected communication port the application runs online otherwise offline.
Changing the settings in the application will automatically update the camera settings when the application is online. If the application looses connection with the camera it will automatically go to offline mode and it is indicated in the communication window.
Synchronize program and camera
The Camera Control software has the ability to synchronize either the camera or the program. Click Synchronize camera to write all settings from the program to the camera or click the Synchronize program to load all settings from the camera to the program.
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Files
When clicking the Write to File or Read from File button, the user is prompted for a file using a standard file dialog. New files are created if they do not already exist. Files for camera settings have the extension cam. Information about the communication port is not stored in the files. All settings are automatically sent to the camera when a file has been loaded (if the camera is online).
Factory and User Settings
Use the Store button to store the current camera settings into the user settings area in EEPROM. Current camera settings are not saved when the camera is turned off. To save current camera settings you have to save them on the available user areas. Use the Load button to restore previously saved camera settings from either the Factory or the User EEPROM area.
Write All Camera Data to File.
Click the “Write Camera Data” button to save all camera settings into a
text file. The information that can be saved is: Model Name, Camera ID, User ID, Firmware Version, Current Settings, Factory Settings and the available User Areas. The file is formatted as shown in the picture below:
EEPROM Current Area
Click the „Get Area‟ button to read the power up settings area number.
8.4. Camera Control Window
The Camera Control Window contains the fundamental camera setting functions. It is possible to set the shutter mode, Trigger mode, image format, scan format, gain control and black setting.
8.5. Using the Camera Control Tool
Here is some practical information about the Camera Control Tool:
1. The Camera Control Tool bar is always on top of other windows.
2. When you minimize the Camera Control Tool bar all open windows will close.
3. It is possible to work with the Camera Control Tool when the camera is online and
when the camera is offline.
4. The newer JAI cameras always start up with the last used user area (but for some old
models it will start up with the last saved user area.)
CM-030PMCL-RH
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5. The Camera Control Tool saves the last used settings (not the user area), which don‟t
have to be the same as for the last saved user area.
6. The setup file ‟CameraName.ini‟ stores all information about camera settings. When
the program is started the last settings for the program are loaded from the file ‟CameraName.ini‟
7. When you turn on the camera and the Camera Control Tool, it is possible that the
Camera Control Tool does not show the actual camera settings (see 4. and 5.).
a. To obtain the camera settings click “Synchronize Program”. b. To send the settings saved in the Camera Control Tool (last used settings) to
the camera click “Synchronize Camera”.
c. To see which area the camera has started up in click “Get Area”.
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9. External Appearance and Dimensions
(0.2)
5
PoCL
POWER /TRIG
6-M3 depth 3.5
(depth 0.14)
3-M3 depth 3.5
(depth 0.14)
(0.57)
(0.2)
(2.60)
(0.2)
5
(0.51) (1.97)
(2.28)
5013
(1.02)
(1.02)
(1.14)
(1.73)
66
26
585
26 14.5
29
44
FCC seal
Serial No.
Caution seal
Outside Dimensions tolerance : ± 0.3mm ( ) in inches
Fig. 20. Outline.
.oNlaireS
)56
.
0(
5.61Ø
M15.5 x 0.5
3
(0.12)
16.5
(0.65)
(0.55)(0.53)(0.43)(0.85)
21.5 11 13.5 14
(2.36)
60
)76.0(
71Ø
0
1.0-
(in glass t=0.75)
5.1
±0.2
0.2
±0.008
X Z
Y
( )
CM-030PMCL-RH
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10. Specifications
10.1. Spectral response
Fig. 21. Spectral response for CM-030PMCL-RH/PMCL
CM-030PMCL-RH
34
10.2. Specification table
Specifications
CM-030PMCL-RH
Scanning system
Progressive scan
Frame rate full frame
120.491 frames/sec. Progressive (511 lines/frame)
Pixel clock
58 MHz
Line frequency
61.571 kHz
(942 pixel clock/line)
CCD sensor
1/3 Monochrome ICX424ALB
Sensing area
6.4 (h) x 4.8 (v) mm
Cell size
4.65 (h) x 4.65(v) m
Active pixels
659 (h) x 494 (v)
Pixels in video output. Full 2/3 partial 1/2 partial 1/4 partial 1/8 partial
659 (h) x 494 (v) 120.491 fps. H = 61.571 kHz
659 (h) x 328 (v) 172.95 fps H= 61.571 kHz 659 (h) x 246 (v) 216.80 fps. H = 61.571 kHz 659 (h) x 122 (v) 349.83 fps. H = 61.571 kHz
659 (h) x 60 (v) 504.72 fps. H = 61.571 kHz
Vertical Binning
1/2 Binning 659(h) x 247(v) 193.88 fps
(Note: Binning and Partial scan can not be used at the same time)
Sensitivity on sensor (minimum)
0.3 Lux (Max. gain, Shutter OFF, 50% video)
S/N ratio
More than 50 dB (0dB gain)
Digital Video output
8 or 10 bit in Camera Link
Gain
Manual -3 to +12 dB
Gamma
1.0
Synchronization
Int. X-tal.
Trigger input.
Via Camera Link
EEN output
4 V from 75 source
Trigger modes
Pre-Select , Pulse Width and EPS with Smearless
Accumulation
LVAL synchronous or asynchronous automatic selection
Preset Shutter speed
OFF(1/120) , 9 fixed steps 1/250 to 1/30,000 second
Programmable exposure
2 L to 511 L (32.48 s to 8.299 ms)
Pulse width control
2 L to 240 frames ( 32.48µs to 2 seconds )
Readout modes
Full, Partial scan.(2/3, 1/2, 1/4, 1/8) V Binning
Control interface
Camera Link serial
Functions controlled by RS 232C
Shutter, Trigger, Scanning, Read out, Polarity, Black level, Gain,
Operating temperature
-5C to +45C
Humidity
20 – 90% non-condensing
Storage temp/humidity
-25C to +60C/20% to 90% non-condensing
Vibration
10G (20Hz to 200Hz, XYZ)
Shock
70G
Regulatory
CE (EN61000-6-2 and EN61000-6-3), FCC part 15 class B, RoHS, WEEE
Power
12V DC 10%. <0.3A ( Normal Operation )
Lens mount
φ17mm Exclusive mount
Dimensions
Head φ17 x 46mm ( φ x D ) with 2m cable CCU 44 x 29 x 66 mm (H x W x D)
Weight
Head with 2m cable 120g, CCU 120g
Note: Above specifications are subject to change without notice
Note: Approximately 30 minutes pre heat required in order to meet specifications.
CM-030PMCL-RH
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11. Appendix
11.1. Precautions
Personnel not trained in dealing with similar electronic devices should not service this camera. The camera contains components sensitive to electrostatic discharge. The handling of these devices should follow the requirements of electrostatic sensitive components. Do not attempt to disassemble this camera. Do not expose this camera to rain or moisture. Do not face this camera towards the sun, extreme bright light or light reflecting objects, including laser sources. When this camera is not in use, put the supplied lens cap on the lens mount. Handle this camera with the maximum care. Operate this camera only from the type of power source indicated on the camera. Remove power from the camera during any modification work, such as changes of jumper and switch settings.
11.2. Typical Sensor Characteristics
The following effects may be observed on the video monitor screen. They do not indicate any fault of the camera, but do associate with typical sensor characteristics.
V. Aliasing
When the camera captures stripes, straight lines or similar sharp patterns, jagged image on the monitor may appear.
Blemishes
All cameras are shipped without visible image sensor blemishes. Over time some pixel defects can occur. This does not have a practical effect on the operation of the camera. These will show up as white spots (blemishes). Exposure to cosmic rays can cause blemishes to appear on the image sensor. Please take care to avoid exposure to cosmic rays during transportation and storage. It is recommended using sea shipment instead of air flight in order to limit the influence of cosmic rays to camera. Pixel defects/blemishes also may emerge due to prolonged operation at elevated ambient temperature, due to high gain setting or during long time exposure. It is therefore recommended to operate the camera within its specifications.
Patterned Noise
When the sensor captures a dark object at high temperature or is used for long time integration, fixed pattern noise may appear in the image.
11.3. Caution when mounting a lens on the camera
When mounting a lens on the camera dusts particles in the air may settle on the surface of the lens or the image sensor of the camera. It is therefore important to keep the protective caps on the lens and on the camera until the lens is mounted. Point the lens mount of the camera downward to prevent dust particles from landing on the optical surfaces of the camera. This work should be done in a dust free environment. Do not touch any of the optical surfaces of the camera or the lens.
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11.4. Caution when mounting the camera
When you mount the camera on your system, please make sure to use screws of the
recommended length described in the following drawing. Longer screws may cause serious damage to the PCB inside the camera.
If you mount the tripod mounting plate, please use the provided screws.
11.5. Exportation
When exporting this product, please follow the export regulation of your own country.
11.6. References
1. This manual for CM-030PMCL-RH can be downloaded from www.jai.com
2. Datasheet for CM-030PMCL-RH can be downloaded from www.jai.com
3. Camera control software can be downloaded from www.jai.com
Camera chassis
Fixing plate
3.5mm ± 0.2mm
Camera chassis
Tripod mount
3.5mm ± 0.2mm
CM-030PMCL-RH
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4. Index
asynchronous, 4, 11, 17, 19, 33
Bayer mosaic color, 4 Binning mode, 12 Bit Allocation, 9, 26 Black Level, 26 Blemishes, 34
Camera Control Tool, 4, 27, 28, 29, 30 Camera Link, 5, 6, 9, 11, 18, 20, 23, 25, 28, 33 CCD sensor, 5, 13, 24, 33, 35 Continuous operation, 4, 9, 11, 17
Digital Output, 6, 9
EPS with Smear Less trigger mode, 21 external trigger, 11, 17, 18 External trigger, 4
Gain, 24, 26, 33 Gamma, 33
Hirose, 18, 20, 25
indicator, 11
Lens mount, 33 LVAL synchronous, 11, 33
OCX, 27
Partial Scan, 15 Partial scanning, 9, 15, 16, 24 Pixels in video output, 33 PoCL, 4, 6 Power over Mini-CL, 4 Pre-select Trigger Mode, 18 Preset Shutter, 10, 25, 33 programmable exposure, 10 Programmable exposure, 4, 25, 33 Programmable Exposure, 10 Progressive scan, 4 Pulse Width, 4, 9, 17, 20, 21, 33
rear panel mounted LED, 11 reset feed trough, 11
Scanning format, 24 Spectral response, 32 Synchronization, 33
Trigger input, 5, 11 Trigger polarity, 24
Vertical Binning, 12, 16, 17
CM-030PMCL-RH
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Change History
Month/Year
Revision
Changes
Sept 2008
1.0
New release
Sept 2009
1.1
Change the depth in chassis for screws from 4mm to 3.5mm and add caution
CM-030PMCL-RH
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User's Record
Camera type: CM-030PMCL-RH
Revision: ……………..
Serial No. ……………..
Firmware version. ……………..
For camera revision history, please contact your local JAI distributor.
User's Mode Settings.
User's Modifications.
Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners. JAI A-S cannot be held responsible for any technical or typographical errors and reserves the right to make changes to products and documentation without prior notification.
Europe, Middle East & Africa
Asia Pacific
Americas
Phone +45 4457 8888 Fax +45 4491 3252
Phone +81 45 440 0154 Fax +81 45 440 0166
Phone (toll-free) +1 800 445 5444
Phone +1 408 383 0300
Visit our web site at www.jai.com
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