JAI CB-141MCL User Manual

User's Manual
CM-141MCL/141MCL-RA
CM-141PMCL/141PMCL-RA
CB-141MCL/141MCL-RA
CB-141PMCL/141PMCL-RA
Digital Monochrome / Color
Progressive Scan Camera
Document Version: Ver.1.2
CM/CB-141MCL_Ver.1.2_Feb2010
1001E-1002
CM-141MCL/PMCL/-RA / CB-141MCL/PMCL/-RA
Notice
The material contained in this manual consists of information that is proprietary to JAI Ltd.,
Japan and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI Ltd., Japan reserves the right to make changes without notice.
Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners.
Warranty
For information about the warranty, please contact your factory representative.
Certifications
CE compliance
As defined by the Directive 2004/108/EC of the European Parliament and of the Council, EMC (Electromagnetic compatibility), JAI Ltd., Japan declares that CM-141MCL, CM-141PMCL,CM­141MCL-RA, CM-141PMCL-RA,CB-141MCL,CB-141PMCL,CB-141MCL-RA and CB-141PMCL-RA comply with the following provisions applying to its standards. EN 61000-6-3 (Generic emission standard part 1) EN 61000-6-2 (Generic immunity standard part 1)
FCC
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into a outlet on a circuit different from that to which the receiver
is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Warning
Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could void the users authority to operate the equipment.
1
CM-141MCL/CM-141MCL-RA/CM-141PMCL/CM-141PMCL-RA
Supplement
The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “. The table shows contained Hazardous Substances in this camera.
mark shows that the environment-friendly use period of contained Hazardous
Substances is 15 years.
嶷勣廣吭並㍻
嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕
功象嶄鯖繁酎慌才忽佚連恢匍何〆窮徨佚連恢瞳麟半陣崙砿尖一隈〇云恢瞳ゞ 嗤蕎嗤 墾麗嵎賜圷殆兆各式根楚燕 〃泌和
桟隠聞喘豚㍉
窮徨佚連恢瞳嶄根嗤議嗤蕎嗤墾麗嵎賜圷殆壓屎械聞喘議訳周和音氏窟伏翌 亶賜融延、窮徨佚連恢瞳喘薩聞喘乎窮徨佚連恢瞳音氏斤桟廠夛撹冢嶷麟半 賜斤児繁附、夏恢夛撹冢嶷鱒墾議豚㍉。
方忖仝15々葎豚㍉15定。
CB-141MCL/CB-141MCL-RA/CB-141PMCL/CB-141PMCL-RA
Supplement
The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “. The table shows contained Hazardous Substances in this camera.
mark shows that the environment-friendly use period of contained Hazardous
Substances is 15 years.
嶷勣廣吭並㍻
嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕
功象嶄鯖繁酎慌才忽佚連恢匍何〆窮徨佚連恢瞳麟半陣崙砿尖一隈〇云恢瞳ゞ 嗤蕎嗤 墾麗嵎賜圷殆兆各式根楚燕 〃泌和
桟隠聞喘豚㍉
窮徨佚連恢瞳嶄根嗤議嗤蕎嗤墾麗嵎賜圷殆壓屎械聞喘議訳周和音氏窟伏翌 亶賜融延、窮徨佚連恢瞳喘薩聞喘乎窮徨佚連恢瞳音氏斤桟廠夛撹冢嶷麟半 賜斤児繁附、夏恢夛撹冢嶷鱒墾議豚㍉。
方忖仝15々葎豚㍉15定。
CM-141MCL/PMCL/RA / CB-141MCL/PMCL/-RA
Table of Contents
1. General .............................................................................................. 4
2. Camera nomenclature ............................................................................. 4
3. Main Features ...................................................................................... 5
4. Locations and Functions .......................................................................... 6
4.1. CM-141MCL/CB-141MCL ...................................................................................... 6
4.2. CM-141PMCL/CB-141PMCL ................................................................................... 7
5. Pin Assignment ..................................................................................... 8
5.1 12-pin Multi-connector (DC-in/GPIO/Iris Video) ..................................................... 8
5.2 Digital Output Connector for Mini CameraLink ...................................................... 8
5.2.1 CM-141MCL/-RA and CB-141MCL/-RA ................................................................ 8
5.2.2 CM-141 PMCL /-RA and CB-141 PMCL/-RA ......................................................... 9
5.3 DIP switch SW600 ......................................................................................... 9
5.4 Input and output circuits .............................................................................. 10
5.4.1 Iris video output ..................................................................................... 10
5.4.2 Trigger input .......................................................................................... 10
5.4.3 XEEN output .......................................................................................... 10
5.4.4 Camera Link interface .............................................................................. 11
5.4.5 Video Output Bit allocation ........................................................................ 12
6. Functions and Operations ........................................................................ 13
6.1. Basic functions ............................................................................................... 13
6.1.1 Vertical Binning (CM-141MCL only) ................................................................. 13
6.1.2 CB-141MCL Bayer mosaic filter ............................................................ 14
6.1.3 Partial Scanning (fixed rate and variable) ........................................................ 14
6.1.4 Electronic Shutter ..................................................................................... 16
6.1.5 Auto-Iris Lens video output (12-pin Hirose connector) ......................................... 17
6.1.6 Auto-detect LVAL-sync / async accumulation .................................................... 17
6.1.7 Rear panel indicator. ................................................................................. 18
6.2. Sensor Layout and timing .................................................................................. 19
6.2.1 CCD Sensor Layout .................................................................................... 19
6.2.2 Horizontal timing ................................................................................. 20
6.2.3 Vertical timing ......................................................................................... 20
6.2.4 Partial Scanning ....................................................................................... 21
6.2.5 Vertical binning ........................................................................................ 22
6.3. Operation Modes ............................................................................................. 23
6.3.1 Continuous operation ................................................................................. 23
6.3.2 Edge Pre-select (EPS) Trigger Mode ................................................................ 24
6.3.3 Pulse Width Control (PWC) Trigger Mode ......................................................... 25
6.3.4 Reset Continuous (RCT) trigger mode ............................................................. 27
6.3.5 Smearless EPS Trigger mode......................................................................... 28
6.4. Operation Mode and Functions matrix ................................................................... 29
7. Configuring the Camera .......................................................................... 30
7.1 RS-232C control ......................................................................................... 30
7.2 Setting functions ........................................................................................ 31
7.2.1 Bit allocation. BA=0, BA=1, BA=2 ................................................................ 31
7.2.2 Partial scan. SC=0 through 5. ...................................................................... 31
7.2.3 Vertical binning VB=0, VB=1...................................................................... 31
7.2.4 Shutter mode. SM=0 and SM=1 .................................................................... 31
7.2.5 Trigger input select. TI=0, TI=1. .................................................................. 31
7.2.6 Trigger polarity. TP=0, TP=1. ...................................................................... 31
7.2.7 Gain level. GA=-84 through +670 ................................................................. 31
7.2.8 Black level. BL=255 through BL=767.............................................................. 31
7.3 Save and Load Functions. .............................................................................. 31
7.4 CM-140MCL / CB-140MCL command list ............................................................. 32
2
CM-141MCL/PMCL/-RA / CB-141MCL/PMCL/-RA
8. Camera Control Tool for CM-141 MCL / CB-141 MCL ......................................... 34
8.1 Camera Control Tool Interface ....................................................................... 34
8.1.1 Camera Control Tool Bar ........................................................................... 34
8.2 The About Window ...................................................................................... 34
8.3 Communication Window ............................................................................... 35
8.4 Camera Control Window ............................................................................... 36
8.5 Using the Camera Control Tool ....................................................................... 37
9. External Appearance and Dimensions .......................................................... 38
10. Specifications ...................................................................................... 42
10.1 Spectral response ....................................................................................... 42
10.2. Specification table ...................................................................................... 43
11. Appendix ............................................................................................ 45
11.1. Precautions .................................................................................................. 45
11.2. Typical Sensor Characteristics ........................................................................... 45
11.3. Caution when mounting a lens on the camera ........................................................ 45
11.4. Caution when mounting the camera..................................................................... 46
11.5. Exportation .................................................................................................. 46
11.6. References .................................................................................................. 46
Change History ............................................................................................. 48
User's Record ............................................................................................... 49
3
CM-141MCL/PMCL/RA / CB-141MCL/PMCL/-RA

1. General

This manual covers the digital monochrome progressive scan camera CM­141MCL/141PMCL/141MCL-RA/141PMCL-RA and color progressive scan camera CB­141MCL/141PMCL/141MCL-RA/141PMCL-RA
Hereafter, CM-141MCL/CB-141MCL will represent a whole series except for specific descriptions.
The CM-141MCL and CB-141MCL are JAI C3 Compact series digital cameras utilizing a Mini Camera Link interface. Both standard optical configurations (CM-141MCL/CB-141MCL) and right angle configurations (CM-141MCL-RA/CB-141MCL-RA) are available. Also, versions with Power over Mini Camera Link are available as CM/CB-141PMCL and CM/CB-141PMCL-RA. The monochrome version CM-141MCL and the color version CB-141MCL provide a frame rate of 30 frames/second at full resolution of 1.45 million pixels. Using vertical binning (CM-141MCL), or partial scan, the camera can achieve faster frame rates. The 2/3" CCD with square pixels offers a superb image quality. The high-speed shutter function and asynchronous random trigger mode allows the camera to capture high quality images of fast moving objects.
The color version CB-141MCL, based on a CCD sensor with primary RGB Bayer mosaic filter, outputs raw Bayer images.
The cameras internal processing is a 14-bit process. 8-bit, 10-bit or 12-bit output is available to interface with the capture board.
The cameras also provide an Auto iris control video output.
The latest version of this manual can be downloaded from www.jai.com
For camera revision history, please contact your local JAI distributor.

2. Camera nomenclature

The standard camera composition consists of the camera main body and C-mount protection cap.
The camera is available in the following versions:
CM-141MCL/141MCL-RA/141PMCL/141PMCL-RA
Where C stands for "Compact" family, M stands for "Monochrome", 141 represents the resolution "1.4 million pixels", 141 represents a variation with the same resolution , MCL stands for "Mini Camera Link" interface and PMCL stands for Power over MCL. -RA indicates a version with a Right Angle adaptor
CB-141MCL/141MCL-RA/CB-141PMCL/141PMCL-RA
Where C stands for "Compact" family, B stands for "Bayer mosaic color", 141 represents the resolution "1.4 million pixels", 141 represents a variation with the same resolution , MCL stands for "Mini Camera Link" interface and PMCL stands for Power over MCL. -RA indicates a version with a Right Angle adaptor
4
CM-141MCL/PMCL/-RA / CB-141MCL/PMCL/-RA

3. Main Features

Member of C3 Compact camera series Mini Camera Link interface 1392 (h) x 1040 (v) 6.45 µm square pixels 2/3 inch progressive scan – monochrome and Bayer mosaic color versions 14-bit signal processing 58 MHz pixel clock 30.12 frames/second with full resolution in continuous operation 30 frames/second with external trigger and full resolution Increased frame rate with vertical binning (CM-141MCL only) and fixed or variable
partial scan
Exposure time from 63μs to 2 sec. using pulse width trigger mode Programmable exposure from 63μs to 33 ms in full frame scan Preset exposure from OFF to 1/10000 Fine exposure function can set the exposure with 1 pixel unit up to 1/85149 Edge pre-select, pulse width control ,reset Continuous trigger and smear less EPS
modes
Manual gain control in the range of -3 dB to 24 dB LVAL-synchronous/-asynchronous operation (auto-detect) Auto iris lens video output allows a wider range of light 12-,10- or 8-bit monochrome or Bayer output Standard and right angle optical configuration are available Power over Mini Camera Link interface type is available Setup by Windows XP/Vista serial communication
5
FCC seal
Serial No.
Caution seal
MINI-CL
POWER/ TRIG
CM-141MCL/PMCL/RA / CB-141MCL/PMCL/-RA

4. Locations and Functions

4.1. CM-141MCL/CB-141MCL

1. Lens mount C-mount (Note *1)
2. CCD sensor 2/3 inch CCD sensor
3. 26-pin multi connector Camera Link interface(Miniature type)(Note*2)
4. 12-pin connector DC +12V power and trigger input
5. LED Indication for power and trigger
6. Mounting holes M3 depth 3.5 mm for tripod mount plate(Note*3)
*1) Note: Rear protrusion on C-mount lens must be less than 10.0mm. *2) Note: When an Mini Camera Link cable is connected to the camera, please do not excessively
tighten screws by using a screwdriver. The Camera Link receptacle on the camera might be damaged. For security, the strength to tighten screws is less than 0.147 Newton meter (Nm).
Tightening by hand is sufficient in order to achieve this. *3) Note: The tripod adapter plate MP-41 and MP-40 can be used with CM-141MCL/CB-141MCL. MP-40 uses only two screws instead of 4.
Fig.1. CM/CB-141MCL Locations
6
CM-141MCL/PMCL/-RA / CB-141MCL/PMCL/-RA
PoC L
FCC
s eal
Ser i al No.
Cauti on s eal
POWER/TRIG
C mount

4.2. CM-141PMCL/CB-141PMCL

1. Lens mount C-mount (Note *1)
2. CCD sensor 2/3 inch CCD sensor
3. 26-pin multi connector Camera Link interface(Miniature type)(Note*2)
4. LED Indication for power and trigger
5. Mounting holes M3 depth 3.5mm for tripod mount plate(Note*3)
*1) Note: Rear protrusion on C-mount lens must be less than 10.0mm. *2) Note: When an Mini Camera Link cable is connected to the camera, please do not excessively
tighten screws by using a screwdriver. The Camera Link receptacle on the camera might be damaged. For security, the strength to tighten screws is less than 0.147 Newton meter (Nm).
Tightening by hand is sufficient in order to achieve this. *3) Note: The tripod adapter plate MP-41 and MP-40 can be used with CM-141PMCL/CB-141PMCL. MP-40 uses only two screws instead of 4.
Fig.2. CM/CB-141PMCL Locations
7
Pin no.
Signal
Remarks
1
GND
2
+12 V DC input
3
GND
4
Iris Video out
Continuous and RCT
5
GND
6
NC
7
NC
8
GND
9
XEEN output
10
Trigger input
(Note*1)
11
NC
12
GND
*1: Default setting is via Camera Link. This can be selected by
command TI. 75ohm termination is available by SW 600.
Pin No
I/O
Name
Note
1,13,14,26
GND
DC GND
7(+),20(-)
I/O
RXD
Serial
8(-),21(+)
O
TXD
10(+),23(-)
I
Reserve
9(-),22(+)
I
Trigger
CC1 Trigger
6(-),19(+)
O
TxOUT3
CameraLink output
4(-),17(+)
O
TxOUT2
3(-),16(+)
O
TxOUT1
2(-),15(+)
O
TxOUT0
5(-),18(+)
O
TxClk
Clock for CL
Fig.4. 26-pin connector
3
4
5
6
7
8
9
10
11
12
1
2
CM-141MCL/PMCL/RA / CB-141MCL/PMCL/-RA

5. Pin Assignment

5.1 12-pin Multi-connector (DC-in/GPIO/Iris Video)
Type: HR10A-10R-12PB (Hirose) male. (Seen from the rear of camera)
Fig.3. 12-pin connector.
Note: 12-pin connector is only present on CM-141MCL/-RA and CB-141MCL/-RA.
5.2 Digital Output Connector for Mini Camera Link
Type: 26-pin SDR connector(3M or Honda type)

5.2.1 CM-141MCL/-RA and CB-141MCL/-RA

8
Pin No
I/O
Name
Note
1
I
DC +12V
13
I
GND
For # 26 pin
14
I
GND
For # 1 pin
26
I
DC +12V
7(+),20(-)
I/O
RXD
Serial Com.
8(-),21(+)
O
TXD
10(+),23(-)
I
Reserve
9(-),22(+)
I
Trigger
CC1 Ext. Trigger in
6(-),19(+)
O
TxOUT3
Camera Link out
4(-),17(+)
O
TxOUT2
3(-),16(+)
O
TxOUT1
2(-),15(+)
O
TxOUT0
5(-),18(+)
O
TxClk
Clock for CL
Fig.5. Mini-CL connector
1
2
O N
TTL 75 Ω
CM-141MCL/PMCL/-RA / CB-141MCL/PMCL/-RA
5.2.2 CM-141 PMCL /-RA and CB-141 PMCL/-RA
Important Note for PMCL version
CM-141 PMCL/-RA and CB-141 PMCL/-RA cameras feature “Safe Power” circuit which is stipulated by the PoCL standard. This circuit is used to verify the presence of camera and PoCL cable before the frame grabber provides power.

5.3 DIP switch SW600

This is for the selection of TTL or 75 ohm termination for trigger input. Factory default setting is TTL. When DIP switch SW600 is changed, at first remove the top cover. The factory default is set two switches to OFF position. In order to set 75 ohm, two switches should be changed to ON position.
Fig.6. SW-600 DIP switch
9
GND
+5V
15k
TTL
1k
GND
100n
1k
68k
100k
1n
75
Trig input pin #10
SW302.1
GND
+5V
15k
TTL
1k
GND
100n
1k
68k
100k
1n
75
Trig input pin #10
SW302.1
GND
+5V
15k
TTL
1k
GND
100n
1k
68k
100k
1n
75
Trig input pin #10
SW302.1
Fig. 8. Trigger input.
SW600
V C C
V E E
GND
INH
0
1
A
C
MUX
DEMUX
SYNC
DA
3.3V
GND
560
1K
1K
NC
220
12K
12K
105
5K6
105
IRIS
VIDEO
Video
5V
NC
1K
0.1
10K
10
10
220
XEEN
HIROSE
#9
SW700
SW701
120
150
Open
Collector
Push
Pull
CM-141MCL/PMCL/RA / CB-141MCL/PMCL/-RA

5.4 Input and output circuits

In the following schematic diagrams the input and output circuits for video and timing signals are shown.
Note: PMCL version does not have this function due to the lack of 12-pin connector.

5.4.1 Iris video output

This signal can be used for lens iris control in Continuous and RCT modes. The signal for iris video output is taken from the video signal after the gain control. The signal is
1.0 V p-p with sync.
Fig.7. Iris video circuit

5.4.2 Trigger input

An external trigger input can be applied to pin 10 of 12-pin Hirose connector (when the command TI=1 has been set). The input is AC coupled. To allow long pulses the input circuit is designed as a flip-flop circuit. The leading and trailing edges of the trigger pulse activate the circuit. The trigger polarity can be changed by TP=1. Trigger input level 4 V 2 V. Trigger can also be applied through the Camera Link connector, when the command TI=0 has been sent.

5.4.3 XEEN output

XEEN is on pin 9 on 12-pin HR connector. The output circuit is 75 complementary emitter followers or open collector. They will deliver a full 5 volt signal. When the open corrector is used, the maximum current is 120mA. If more than 50mA current is flowed, use large diameter cable. Otherwise, due to the resistance of the cable, malfunctions might be occurred. This can be selected by a DIP switch located on the rear board. As changing the position requires removal of the circuit board, it is necessary to consult with JAI sales representatives. Factory default is complementary emitter followers.
EEN is also found in Camera Link. Fig. 9. XEEN output
10
Pixel rate
58MHz
Port/Signal
8bit
10bit
12bit
Pin No.
Port A0
D4
D2
D0
Tx0
Port A1
D5
D3
D1
Tx1
Port A2
D6
D4
D2
Tx2
Port A3
D7
D5
D3
Tx3
Port A4
D8
D6
D4
Tx4
Port A5
D9
D7
D5
Tx6
Port A6
D10
D8
D6
Tx27
Port A7
D11
D9
D7
Tx5
Port B0
NC
D10
D8
Tx7
Port B1
NC
D11
D9
Tx8
Port B2
NC
NC
D10
Tx9
Port B3
NC
NC
D11
Tx12
Port B4
NC
NC
NC
Tx13
Port B5
NC
NC
NC
Tx14
Port B6
NC
NC
NC
Tx10
Port B7
NC
NC
NC
Tx11
Port C0
NC
NC
NC
Tx15
Port C1
NC
NC
NC
Tx18
Port C2
NC
NC
NC
Tx19
Port C3
NC
NC
NC
Tx20
Port C4
NC
NC
NC
Tx21
Port C5
NC
NC
NC
Tx22
Port C6
NC
NC
NC
Tx16
Port C7
NC
NC
NC
Tx17
LVAL
Tx24
FVAL
Tx25
DVAL
Tx26
EEN
Tx23
CM-141MCL/PMCL/-RA / CB-141MCL/PMCL/-RA

5.4.4 Camera Link interface

The digital video is available via Camera Link, with 8-,10- or 12-bit pixel depth, using the CL Base configuration. The digital output signals follow the Camera Link standard using Channel Link chip sets. The data bits from the digital video, FVAL, LVAL, DVAL and EEN are multiplexed into the twisted pairs, which are a part of the Camera Link. Trigger signals and the serial camera control are feed directly through its own pairs.
The 26-pin Mini-CL SDR connector pin assignment follows the Camera Link base configuration.
For a detailed description of the Camera Link standard, please refer to the Camera Link standard specifications found on AIA web site, www.machinevisiononline.org.
11
CCD out
Analogue Out
(Equivalent)
Digital Out
8bit
10bit
12bit
Black
0%
Setup 3.6%, 25mV
8LSB
32LSB
128LSB
300mV
100%
700mV
222LSB
890LSB
3560LSB
342mV
114%
800mV
255LSB
1023LSB
4095LSB
Digital Out [LSB]
32
70025
Analog Out [mV]
890
1023
Black Level
0
White Clip Level
800
100% Level
CM-141MCL/PMCL/RA / CB-141MCL/PMCL/-RA

5.4.5 Video Output Bit allocation

Fig.10. Digital output (10bit output)
12
Setting
Resolution
Frame rate
Off (no binning)
1392(h) x 1040(v) pixels
30.12 frames/sec.
2:1 binning
1392(h) x 520(v) pixels
50.18 frames /sec.
H
Xs g1
Video out
No V bin n ing
V bin ning
H
Xs g1
Video out
No V bin n ing
V bin ning
Horizontal Direction
Vertical Direction
Full
Full
1/2
Binning
Frame rate 30.12 fps
Frame rate 50.18 fps
CM-141MCL/PMCL/-RA / CB-141MCL/PMCL/-RA

6. Functions and Operations

6.1. Basic functions

The CM-141MCL and CB-141MCL cameras are progressive scan cameras with 12-, 10- or 8-bit video output via a Mini Camera Link interface. The cameras have 2/3, 1/2, 1/4 or 1/8 partial scanning or variable partial scanning for faster frame rates. Vertical binning mode is also available on monochrome version. The camera can operate in continuous mode as well as in 4 triggered modes:
- Edge Pre-select Trigger (EPS)
- Pulse Width Control Trigger (PWC)
- Reset Continuous Trigger (RCT)
- Smear less EPS Trigger (EPS)
Depending on the timing of the trigger input in relationship to FVAL (camera internal frame valid clock), the start of exposure can be immediate (no-delay, LVAL asynchronous) or delayed until next LVAL (LVAL synchronous). In the following section the functions are described in detail.
6.1.1 Vertical Binning (CM-141MCL only)
The binning functions can be used to achieve higher frame rate or higher sensitivity. The drawback is lower resolution. Vertical binning is done by adding the charge from pixels in adjacent lines in the horizontal CCD register. Fig.11 shows the vertical binning principle.
Fig.11. CM-141MCL Vertical binning.
The CM-141MCL has ON or OFF function for Vertical Binning:
13
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