JAI BM-500 CL, BB-500 CL User Manual

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BM-500 CL

BB-500 CL

Digital Monochrome/Color 5 megapixel

Camera with Camera Link interface

Document Version: 1.4

BMB-500CL_Ver.1.4_Sept2011

User's Manual

BM-500 CL / BB-500 CL

- 2 -

Notice

The material contained in this manual consists of information that is proprietary to JAI Ltd.,

Japan and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI Ltd., Japan reserves the right to make changes without notice.

Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners.

Warranty

For information about the warranty, please contact your factory representative.

Certifications

CE compliance

As defined by the Directive 2004/108/EC of the European Parliament and of the Council, EMC (Electromagnetic compatibility), JAI Ltd., Japan declares that BM-500CL and BB-500CL comply with the following provisions applying to its standards. EN 61000-6-3 (Generic emission standard part 1) EN 61000-6-2 (Generic immunity standard part 1)

FCC

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

- Reorient or relocate the receiving antenna.

- Increase the separation between the equipment and receiver.

- Connect the equipment into an outlet on a circuit different from that to which the receiver is

connected.

- Consult the dealer or an experienced radio/TV technician for help.

Warning

Changes or modifications to this unit not expressly approved by the party

responsible for FCC compliance could void the user’s authority to operate

the equipment.

BM-500CL

Supplement

The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “. The table shows contained Hazardous Substances in this camera.

mark shows that the environment-friendly use period of contained Hazardous

Substances is 15 years.

嶷勣廣吭並㍻

嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕

功象嶄鯖繁酎慌才忽佚連恢匍何〆窮徨佚連恢瞳麟半陣崙砿尖一隈〇云恢瞳ゞ嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕〃泌和



桟隠聞喘豚㍉

窮徨佚連恢瞳嶄根嗤議嗤蕎嗤墾麗嵎賜圷殆壓屎械聞喘議訳周和音氏窟伏翌亶賜融延、窮徨佚連恢瞳喘薩聞喘乎窮徨佚連恢瞳音氏斤桟廠夛撹冢嶷麟半賜斤児繁附、夏恢夛撹冢嶷鱒墾議豚㍉。

方忖仝15々葎豚㍉15定。

BB-500CL

Supplement

mark shows that the environment-friendly use period of contained Hazardous

Substances is 15 years.

嶷勣廣吭並㍻

嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕

功象嶄鯖繁酎慌才忽佚連恢匍何〆窮徨佚連恢瞳麟半陣崙砿尖一隈〇云恢瞳ゞ嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕〃泌和

桟隠聞喘豚㍉

方忖仝15々葎豚㍉15定。

BM-500CL / BB-500CL

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- Contents -

1. General ..................................................................................................... 5

2. Camera nomenclature ................................................................................... 5

3. Main Features ............................................................................................. 5

4. Locations and Functions ................................................................................. 6

5. Pin Assignment ............................................................................................ 7

5.1. 12-pin Multi-connector (DC-IN/Trigger) ........................................................... 7

5.2. Digital Output Connector for Camera Link........................................................ 7

5.3. Input and output circuits ............................................................................ 8

5.3.1. Iris video output ............................................................................. 8

5.3.2. Trigger input ................................................................................. 8

5.3.3. XEEN output .................................................................................. 8

5.3.4. Camera Link interface ...................................................................... 9

6. Functions and Operations .............................................................................. 10

6.1. Basic functions ....................................................................................... 10

6.1.1. Digital Video Output (Bit Allocation) .................................................... 10

6.1.2. Electronic Shutter .......................................................................... 11

6.1.3. Continuous operation or triggered operation .......................................... 11

6.1.4. Iris video output. ........................................................................... 11

6.1.5. Rear panel indicator. ...................................................................... 12

6.1.6. Auto-detect LVAL-sync / a-sync accumulation ........................................ 12

6.1.7. Starting pixel - Bayer color mosaic ...................................................... 12

6.1.8. Partial Scanning ............................................................................ 13

6.1.9. Vertical Binning ............................................................................. 14

6.1.10. Decimation readout (Draft) mode ....................................................... 14

6.2. Pre-process functions ............................................................................... 15

6.2.1. Bayer White Balance ....................................................................... 15

6.2.2. L/R channel balance ....................................................................... 15

6.2.3. Automatic output level controls ......................................................... 15

6.2.4. Programmable Look-Up Table (LUT) .................................................... 16

6.2.5. Blemish Compensation circuit ............................................................ 16

6.3. Sensor Layout and timing ........................................................................... 17

6.3.1. CCD Sensor Layout ......................................................................... 17

6.3.2. Horizontal timing ........................................................................... 18

6.3.3. Vertical timing .............................................................................. 18

6.3.4. Partial Scan .................................................................................. 19

6.3.5. Vertical Binning ............................................................................. 20

6.3.6. Decimation readout (Draft) mode ....................................................... 21

6.4. Operation Modes ..................................................................................... 22

6.4.1. Continuous operation ...................................................................... 22

6.4.2. Pre-select Trigger Mode ................................................................... 22

6.4.3. Pulse Width Trigger Mode ................................................................. 24

6.5. Mode and function matrix. ......................................................................... 25

7. Configuring the Camera ................................................................................ 26

7.1. DIP switch SW-800 ................................................................................... 26

7.2. RS-232C control ...................................................................................... 26

7.3. Setting functions ..................................................................................... 27

7.3.1. Bit allocation. BA=0, BA=1, BA=2 ....................................................... 27

7.3.2. Partial scan. SC=0 through 4 / Draft mode SC=5 ...................................... 27

7.3.3. Variable (Programmable) Partial PRGP=0,1 , STL=2 to 2058, ETL = 2 to 2058 ... 27

7.3.4. Vertical binning. VB=0, VB=1 ............................................................ 27

7.3.5. Shutter mode. SM=0 and SM=1 ........................................................... 27

7.3.6. Trigger input select. TI=0, TI=1. ......................................................... 27

BM-500 CL / BB-500 CL

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7.3.7. Trigger polarity. TP=0, TP=1. ............................................................ 28

7.3.8. Gain level. GA=-84 through +336. ....................................................... 28

7.3.9. Black level. BL=0 through BL=1023. ..................................................... 28

7.4. Save and Load Functions............................................................................ 28

7.5. BM-500CL / BB-500CL command list .............................................................. 29

8. Camera Control Tool for BM-500CL / BB-500CL .................................................... 33

8.1. Camera Control Tool Interface .................................................................... 33

8.1.1. Camera Control Tool Bar .................................................................. 33

8.2. The About Window................................................................................... 33

8.3. Communication Window ............................................................................ 34

8.4. Camera Control Window ............................................................................ 35

8.5. Look-up table (LUT) ................................................................................. 36

8.6. Using the Camera Control Tool .................................................................... 36

9. External Appearance and Dimensions ................................................................ 37

10. Specifications ............................................................................................ 38

10.1. Spectral response ................................................................................. 38

10.2. Specification table ............................................................................... 39

11. Appendix ...................................................................................................... 41

11.1. Precautions ............................................................................................ 41

11.2. Typical Sensor Characteristics ...................................................................... 41

11.3. Caution when mounting a lens on the camera .................................................. 41

11.4. Caution when mounting the camera .............................................................. 42

11.5. Exportation ........................................................................................... 42

11.6. References ............................................................................................ 42

Change History .................................................................................................... 44

User's Record ...................................................................................................... 45

BM-500CL / BB-500CL

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1. General

BM-500CL is a monochrome progressive scan CCD camera and the BB-500CL is the equivalent Bayer mosaic progressive scan CCD camera. Both have 5 million pixels resolution. These cameras are suitable for a wide range of applications within factory automation, an also for applications outside the factory floor, such as ITS (Intelligent Traffic Solutions), high-end surveillance and medical.

The latest version of this manual can be downloaded from: www.jai.com The latest version of Camera Control Tool for BM-500CL/BB-500CL can be downloaded from: www.jai.com For camera revision history, please contact your local JAI distributor.

2. Camera nomenclature

The standard camera composition consists of the camera main body and C-mount protection cap.

The camera is available in the following versions:

BM-500CL

Where B stands for "Basic" family, M stands for "Monochrome", 500 represents the resolution "5 million pixel" and CL stands for "Camera Link" interface

BB-500CL

Where B stands for "Basic" family, B stands for "Bayer mosaic color", 500 represents the resolution "5 million pixel" and CL stands for "Camera Link" interface

3. Main Features

 C3 Basic series 2/3 ” progressive scan camera  Monochrome and Bayer mosaic color versions  2456 (h) x 2058 (v) active pixels  3.45 μm square pixels  15.05 frames/second with full resolution in continuous operation  15 frames/second with external trigger and full resolution  Up to 43.6 frames/second with partial scan  22.9 frames/second with vertical binning (BM-500CL only)  Draft mode reads out 4 lines out of every 16 lines with 37.54 fps  Shutter speed from 64.13 μs to 2 sec. using Pulse Width Trigger  Programmable exposure from 64.13 μs to 66.44 ms  Pre-select and Pulse width trigger modes  Built in LUT (Look Up Table )  2 types of Auto White Balance , One push and Preset  Blemish Compensation circuit built in  LVAL-synchronous/-asynchronous operation (auto-detect)  Auto iris lens video output allows a wider range of light  12- or 10- or 8-bit output  Setup by Windows NT/2000/XP via serial communication

BM-500 CL / BB-500 CL

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4. Locations and Functions

 Lens mount C-mount (Note *1)  CCD sensor 2/3 inch CCD sensor  26-pin connector Camera Link Interface ( Note *2)  12-pin connector DC+12V and trigger input  LED Indication for power and trigger input  Mounting holes M3 depth 5mm for tripod mount plate (Note *3)

*1) Note: Rear protrusion on C-mount lens must be less than 10.0mm. *2) Note: When a Camera Link cable is connected to the camera, please do not excessively tighten

screws by using a driver. The Camera Link receptacle on the camera might be damaged. For security, the strength to tighten screws is less than 0.291 Newton meter (Nm).

Tightening by hand is sufficient in order to achieve this.

*3) Note: The part number for the tripod adapter plate (with 1/4"-20 thread) is MP-41 (option).

Fig. 1. Locations

DCIN/ TRIG

DIGITAL I / O

POWER/ TRIG

DCIN/ TRIG

DIGITAL I / O

POWER/ TRIG

①

②

③

④

⑤

⑥

BM-500CL / BB-500CL

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5. Pin Assignment

5.1. 12-pin Multi-connector (DC-IN/Trigger)

Type: HR10A-10R-12PB-01 (Hirose) male. Use the part number HR10A-10P-12S for the cable side

*1) XEEN output can be configured with complementary emitter follower circuit or open collector

by internal switch setting. The default is the complementary emitter follower circuit. See

chapter 5.3.3 for details. *2) Factory default is trigger via Camera Link *3) 75 ohm termination can be enabled by SW 800. See Chapter 7.1

5.2. Digital Output Connector for Camera Link

Type: 26-pin MDR connector (3M 10226-1A10PL)

Fig.3 26-Pin Camera Link Connector

Pin No

In/Out

Name

Note

1,14 Shield

GND

2(-),15(+)

TxOUT0

Data out

3(-),16(+)

TxOUT1

4(-),17(+)

TxOUT2

5(-),18(+)

TxClk

Clock for CL

6(-),19(+)

TxOUT3

Data out

7(+),20(-)

SerTC (RxD)

LVDS Serial Control

8(-),21(+)

SerTFG (TxD)

9(-),22(+)

CC1 (Trigger)

Trigger IN

10(+),23(-)

N.C

11,24 N.C

12,25 N.C

13,26

Shield

GND

Pin no.

Signal

Remarks 1 GND

+12 V DC input

GND

Iris video

Only for Continuous mode. TR=0

GND

XEEN out

*1)

Trigger in

TI=1 (or Camera Link TI=0). *2) *3) 75 ohm termination

DC+12V

GND

Fig. 2 Hirose 12-pin connector

BM-500 CL / BB-500 CL

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GND

+5V

15k

TTL

GND

100n

68k

100k

75

Trig input pin #10

SW302.1

GND

+5V

15k

TTL

GND

100n

68k

100k

75

Trig input pin #10

SW302.1

GND

+5V

15k

TTL

GND

100n

68k

100k

75

Trig input pin #10

SW302.1

Fig. 5. Trigger input.

5.3. Input and output circuits

In the following schematic diagrams the input and output circuits for video and timing signals are shown.

5.3.1. Iris video output

This signal can be used for lens iris control in Continuous mode. The signal for iris video output is taken from the video signal after the gain control. The signal is 0.7 Vpp (without sync) from 75  without termination.

5.3.2. Trigger input

An external trigger input can be applied to pin 10 of 12pin Hirose connector (when the command TI=1 has been set). The input is AC coupled. To allow long pulses the input circuit is designed as a flip-flop circuit. The leading and trailing edges of the trigger pulse activate the circuit. The trigger polarity can be changed by TP=1. Trigger input level 4 V 2 V. Trigger can also be applied through the Camera Link connector, when the command TI=0 has been sent.

5.3.3. XEEN output

XEEN is on pin 9 on 12-pin Hirose connector. The output uses either a complementary emitter follower circuit or open-collector. The output of the complementary emitter follower circuit is  3 V. (No termination) When the open corrector output is used, the maximum current is 120mA. However, if the current is more than 50mA, use thicker cable for connecting pins #8 and #9. If the narrower cable is used, it might happen the malfunction due to the resistance of the cable. The output can be selected by switch SW800 located inside the camera (rear board).

EEN is also found in Camera Link.

SW 800

12P Pin #9

XEEN OUT

+5V

TTL

100

2K2

10K

GND

Open Collector

Fig. 6. XEEN output

Fig. 4. Iris video

ＤＡC

１μ１Ｋ

２Ｋ２

０．１μ

＋５Ｖ

IRIS Video Out

BM-500CL / BB-500CL

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5.3.4. Camera Link interface

The digital video is available via Camera Link, with 8-,10- or 12-bit pixel depth, using the CL Base configuration. The digital output signals follow the Camera Link standard using Channel Link chip sets. The data bits from the digital video, FVAL, LVAL, DVAL and EEN are multiplexed into the twisted pairs, which are a part of the Camera Link. Trigger signals and the serial camera control are feed directly through its own pairs.

The 26-pin MDR Camera Link connector pin assignment follows the Camera Link base configuration.

For a detailed description of the Camera Link standard, please refer to the Camera Link standard specifications found at the AIA web site, www.machinevisiononline.org.

BM-500 CL / BB-500 CL

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6. Functions and Operations

6.1. Basic functions

The BM-500CL / BB-500CL cameras is a progressive scan camera with 5 Mega pixels monochrome or Bayer mosaic color CCDs. The interface to the host PC is via digital Camera Link. Both models output video as 8-, 10- or 12-bits. The color version BB-500CL outputs raw Bayer video, requiring host based color interpolation. The camera also features several pre-processing functions (see chapter 6.2) An analogue iris-video signal can be used for controlling the iris of an auto-iris lens when operating in continuous mode. The camera has both variable partial scan (user programmable) or fixed 2/3, 1/2, 1/4 and 1/8 image height. It also features vertical binning (BM-500CL only) and decimation readout (draft) mode for faster frame rates. There are 2 trigger modes in addition to continuous operation. The Pre-Select and Pulse Width trigger modes are available with a unique automatic LVAL sync or a-sync selection function.

Below the functions are described in detail below.

6.1.1. Digital Video Output (Bit Allocation)

The 10-bit digital output is set 890 LSB as 100% video level when CCD output is 200mV. The white clip level is set at 1023 LSB when CCD output is 230mV.

CCD out

Analogue level

Digital Out

8 bits

10 bits

12 bits

Black

Setup 3.6%, 25mV

8 LSB

32 LSB

128 LSB

200mV

700mV

222 LSB

890 LSB

3560 LSB

230mV↑

800mV

255 LSB

1023 LSB

4095 LSB

Fig.7. Digital Output Bit Allocation ( In case of 10 bits )

BM-500CL / BB-500CL

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6.1.2. Electronic Shutter

The BM/BB-500CL allows selecting shutter speed in two ways; preset shutter (10 fixed steps) and programmable exposure (in 2072 line period, LVAL increments).

Preset Shutter (SH)

The following shutter speeds can be selected by command SH=0 through SH=10. OFF (1/15),1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/8000, 1/10000 seconds

Programmable Exposure (PE) The exposure time can be programmed in 32.067µs (LVAL period) increments. The range is from 2 LVAL to 2072 LVAL.

Minimum exposure time 2L

Maximum exposure time 2072 L

32.067µs x 2(L) = 64.13 µs

32.067µs x 2072 (L) ≈ 66.44 ms

In binning mode:

Minimum Exposure time 2L

Maximum exposure time 1029 L

42.067 µs x 2(L) = 84.13 µs

42.067 µs x 1029 (L) ≈ 43.71 ms

In draft mode

Minimum exposure time 2L

Maximum exposure time 261 L

102.066 µs x 2(L) = 204.132 µs

102.066 µs x 261 (L) ≈ 26.64 ms

Auto Shutter (ASC)

The setting command is ASC. This command activates the Auto shutter function. This function controls the shutter speed according to light changes and keeps the specified video level. Auto shutter controls from OFF (1/15) to 1/250 seconds.

6.1.3. Continuous operation or triggered operation

The camera can operate in continuous operation applications not requiring asynchronous external trigger. This mode permits the use of a lens with video controlled iris. The camera will operate at its maximum frame rate, 15.05 frames/seconds in this mode.

For applications that require an external trigger, the camera can accept an external trigger input on pin 10 of the 12-pin Hirose connector or via the Camera Link interface. The command "TI" is used to switch between inputs. The camera can operate up to 15 frames/second in triggered operation.

6.1.4. Iris video output.

The iris video output on pin 4 of the 12-pin Hirose connector output 700 mV when the video out in Camera Link is at the 100% level . The iris video signal is taken after the gain circuit. It is without sync. The iris video signal can be used for auto iris lens drive in continuous mode.

Fig. 8. Iris video output.

BM-500 CL / BB-500 CL

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6.1.5. Rear panel indicator.

The rear panel mounted LED provides the following information:

 Amber: Power connected - initiating

 Steady green: Camera is operating in Continuous mode  Flashing green: The camera is receiving external trigger

6.1.6. Auto-detect LVAL-sync / a-sync accumulation

This function replaces the manual setting found in older JAI cameras. Whether accumulation is synchronous or a-synchronous in relationship to LVAL depends on the timing of the trigger input. When trigger is received while FVAL is high (during readout), the camera works in LVALsynchronous mode, preventing reset feed trough in the video signal. There is a maximum jitter of one LVAL period from issuing a trigger and accumulation start. When trigger is received during FVAL low, the cameras works in LVAL-asynchronous mode (no delay) mode.

This applies to both pre-select (PS) trigger mode and pulse width trigger (PW) mode.

FVAL

(1)

(3)

(1) In this period camera executes trigger at next LVAL (prevents feed-through noise)

(2) Avoid trigger at FVAL transition (+/- LVAL period), as the function may randomly

switch between “ next LVAL ” and “ immediate ”.

(2)

External Trigger

+/- 1 LVAL

(3)

In this period, camera executes trigger immediately ( no delay).

Fig.9 Auto-detect LVAL sync/a-sync accumulation

6.1.7. Starting pixel - Bayer color mosaic

The BB-500CL is a color camera based on a CCD sensor with a Bayer color mosaic. The color image reconstruction is done in the host PC. The color sequence in the video signal is the same for any scanning modes except the programmable partial. The right hand drawing shows the color sequence at the image start. The starting line number is shown from LVAL. The first active pixel starts from LVAL, when DVAL rises.

Even lines starts with GBG. Odd lines starts with RGR

See also chapter 6.1.8 Partial Scan

Fig. 10. Bayer color mosaic

DCIN/ TRIG

DIGITAL I / O

POWER/ TRIG

DCIN/ TRIG

DIGITA I / O

POWER/ TRIG

FVAL Timing

LVAL

DVAL

177

263

305

119

Full

2/3 Partial

1/2 Partial

1/4 Partial

1/8 Partial

Line # from FVAL raising edge

G BRG

RG B

R GGR

Actual V Line #

343

515

773

901

G B

R GGR

G B

R GGR

40 ck

G B

R GGR

G B

R GGR

BM-500CL / BB-500CL

- 13 -

6.1.8. Partial Scanning

The partial scanning function uses the middle of the image vertically to achieve faster frame rate. This is effective for capturing and inspecting the image which does not require the height. BM500CL/BB-500CL has 4 types of partial scan modes such as 2/3, 1/2, 1/4 an 1/8.

Variable Partial Scan

Additionally, BM-500CL/BB-500CL has variable partial scan. The start line and end line of the image can be set by the command STL and ETL. The command PRGP = 1 is used to activate this function.

Line setting

Command

Parameter

Start line

STL =

2 to 2058

End line

ETL =

2 to 2058

The effective read out lines can be calculated from the following formula.

The End line – the Start line + 1

Frame rate calculation

Frame rate ( fps ) = 1/ ( Total LVAL number of 1 frame x 32 µs )

Total LVAL number of 1 frame = FVAL LOW period + Upper Fast dump period + Normal read out period + Lower Fast dump period

FVAL LOW = 4 ( lines)

Upper Fast Dump period = + 2 ( lines )

Note) The first decimal place is rounded up.

Normal read out = The End line – the Start line + 1 ( lines )

Lower Fast Dump period = + 7 ( lines ) Note) The first decimal place is rounded up.

Mode Start line End line Frame Rate

Fast Dump

Normal Scan

2/3

1/2

1/4

1/8

343

515

773

901

1716

1544

1286

1158

19.97 fps

23.93 fps

34.04 fps

43.07 fps

BM-500 CL / BB-500 CL

- 14 -

6.1.9. Vertical Binning

This function is only available on the BM-500CL camera. Binning mode (Command VB) is a function where the signal charge from 2 adjacent (vertical) pixels are added together and read out as one pixel. Binning results in half vertical resolution and higher frame rate. By adding 2 pixels together, the sensitivity is doubled. The charge accumulated in 2 adjacent lines is added together in the horizontal CCD register. This is done by providing two pulses to the vertical CCD register for each line readout. Vertical binning can not be used together with the Partial scan.

Fig. 11. Vertical Binning

6.1.10. Decimation readout (Draft) mode

BM-500CL/BB-500CL has a decimation readout (draft) mode. 4 lines of every 16 lines are read out. In the BB-500CL a similar scheme is applied, but 2 GB lines and 2 RG lines combined, in order to facilitate Bayer to RGB conversion (see fig. 12). When using this mode the field of view is maintained but the height of the image is reduced to 1/4. The frame rate is 37.54 frames per a second.

Fig.12. Draft mode (as applied to BB-500CL)

Normal full

2 line Vertical Binning

Horizontal CCD Register

S/H

Reset

Video

Out

Xsg1

Vertical CCD Register

Pixel

V out

4 lines readout out of 16 lines

BM-500CL / BB-500CL

- 15 -

6.2. Pre-process functions

BM-500CL/BB-500CL has several pre-processing functions. The output from the camera is selectable to 8-,10- or 12-bits but video is digitized to 14-bit internally. The pre-processing functions make use of the 14-bit video. Featured functions are: white balance (BB-500CL only), R/L channel balance, blemish compensation, gain control and LUT (Look Up Table) for Gamma and Knee correction.

6.2.1. Bayer White Balance

Normally, the raw Bayer color signals are sent to the host as they are. In the host, the signals are interpolated to generate an RGB image and perform white balance. In order to offload the host, the BB-500CL can adjust Gr, R , Gb and B levels individually to get the white balance for the Bayer output signal. The gain is fixed to 1.0 for BM-500CL.

White Balance Type

Setting

Preset ( 3200K , 4600K , 5600 K )

AWBM=1 ( 3200), = 2 (4600), = 3 (5600 )

One –Push White Balance

AWBM=0 ( One-push), AWB = 1 for activate ( 2600K to 6500K)

Manual

Set by pixel gain ( R1/R2, GR1/GR2, B1/B2, GB1/GB2)

White Balance Area s

Select 6 divided area for both L and R channels

Note : Bayer white balance should be adjusted in continuous mode.

6.2.2. L/R channel balance

BM-500CL/BB-500CL has dual-tap readout architecture, with a Left (L) and Right (R) channel. In order to achieve the same gain and black level for both channels, the BM-500CL/BB-500CL has built -in R/L channel balance function. The function is activated by a “one-push” software command.

Channel Balance Type

Setting

One-Push Gain (Auto White Level Adjust, AWA)

AWA=1 for activation

One-Push Auto Black Level Adjust (ABA)

ABA=1 for activation

Note: 1. Channel Balance adjustment should be done in the continuous mode.

2. One push channel balance should be done the following order, ABA and then AWA.

6.2.3. Automatic output level controls

These functions to help to maintain a constant output level in accordance with ambient brightness changes. The two functions are AGC (Auto Gain Control) and ASC (Auto Shutter Control). AGC and ASC can not be used at the same time.

Functions

Setting

Gain Mode (AGC)

AGC=0 ( Manual ) AGC = 1 ( AGC ON )

Auto Shutter Control (ASC)

ASC= 0 ( OFF ) ASC = 1 ( ON )

Note : Only available in the continuous mode.

BM-500 CL / BB-500 CL

- 16 -

6.2.4. Programmable Look-Up Table (LUT)

BM-500CL/BB-500CL has a programmable look-up table (LUT) that lets the user adjust the transfer function of the video output. Selectable settings include multiple-point LUT and Gamma 0.45.

The look up table has 256 setting points by which the full range of input signal is divided. On each of the point, the gain can be set to get a required transfer function. In case of BB-500CL, Gr, R, Gb and B signals have the same characteristics. Gamma 0.45 or programmable LUT can be selected by software control. If the LUT is not configured, Gamma is set at 1.0 (OFF).

6.2.5. Blemish Compensation circuit

BM-500CL/BB-500CL has a blemish compensation circuit. This function compensates for blemishes on the CCD sensor (typically pixels with extremely high response or extremely low response). This applies to both Monochrome and Color versions. Pixels that fulfill the blemish criteria can be compensated by adjacent pixels on both columns. The numbers of compensation is up to 8 pixels on both L and R channels. In case of BB-500CL, the defective pixels can be compensated by adjacent same Bayer color pixels on both columns. The compensation circuit can be enabled or disabled by software control. The factory default is OFF.

B/W

Color

Blemish Compensation Principle

Defective Pixel

BM-500CL / BB-500CL

- 17 -

6.3. Sensor Layout and timing

6.3.1. CCD Sensor Layout

The CCD sensor layout with respect to pixels and lines used in the timing and video full frame read out is shown below. For Bayer color sequence, refer to chapter 6.1.7.

Fig. 13. CCD sensor layout

(1,1)

Active Pixel Output

2456（H) x 2058(V)

L Channel 1228

2058

OB OB

Dummy

R channel　1228

BM-500 CL / BB-500 CL

- 18 -

6.3.2. Horizontal timing

The LVAL period is shown for continuous mode.

H-Timing FULL FRAME READ OUT / PATIAL READ OUT

1LVAL 1924ck = 32us 1ck= 16.66ns

LVAL

DATA OUT OB Valid data

40ck

1228ck

1268ck 656ck

DVAL

1228ck

696ck

Fig. 14. Horizontal timing

6.3.3. Vertical timing

The FVAL period for continuous mode full scan is shown.

Fig. 15. Vertical timing for full scan

BM-500CL / BB-500CL

- 19 -

6.3.4. Partial Scan

Partial scan allows higher frame rate by reading out a smaller center portion of the image. This is particularly useful when inspecting objects that do not fill the whole height of the image.

Full scan Partial scan

Vertical Timing

The below diagram and table provide vertical timing information for the fixed partial scan settings 1/2, 1/4, 1/3 and 2/3

Values for vertical timing in partial scan continuous mode.

AREA

FVAL Low

(L) A (L)

B (L)

(L)

Total line

(L)

frame rate

(L)

Start line

End line

1/2

176

1030

93 L

1303 L

23.93 515

1544

1/4

262

514

136 L

918 L

34.04 773

1286

1/8

304

258

158 L

724 L

43.07 901

1158

2/3

118

1374

65 L

1561 L

19.97

343

1716

Remark! The color sequence for BB-500CL differs in partial scan. Refer to chapter 6.1.7.

Fig. 16. Vertical timing for partial scanning

Fast-dump period

Normal scan period

BM-500 CL / BB-500 CL

- 20 -

Horizontal Timing

The horizontal timing is the same the full scanning.

H-Timing FULL FRAME READ OUT / PATIAL READ OUT

1LVAL 1924ck = 32us 1ck= 16.66ns

LVAL

DATA OUT OB Valid data

40ck

1228ck

1268ck 656ck

DVAL

1228ck

696ck

Fig. 17. Horizontal timing for partial scanning

6.3.5. Vertical Binning

Vertical binning combines charge from two adjacent lines, reducing the vertical resolution to half and at the same time increasing frame rate and sensitivity. By activating this function, the frame rate is increased to 48.87 fps. This function is available only for BM-500CL.

Important Note

Vertical Binning can not be used together with the Partial Scanning.

Horizontal Timing

H-Timing V binning

1LVAL 2524ck = 42.07us 1ck=16.66 ns

LVAL

DATA OUT

OB Valid data

40ck

1228ck

1268ck

1256ck

DVAL

1228ck 1296ck

Fig.18. Horizontal Timing for Vertical Binning

BM-500CL / BB-500CL

- 21 -

Vertical timing

Fig.19. Vertical Timing for Vertical Binning

6.3.6. Decimation readout (Draft) mode

The draft mode reads out 4 lines out of every 16 lines. The frame rate is 37.54 frames per a second.

Fig.20. Vertical Timing for Draft Mode

BM-500 CL / BB-500 CL

- 22 -

6.4. Operation Modes

This camera can operate in 3 primary modes.

1. TR=0 Continuous Mode. Pre-selected exposure.

2. TR=1 Pre-select Mode. Pre-selected exposure.

3. TR=2 Pulse Width Mode. Pulse width controlled exposure.

6.4.1. Continuous operation

For applications not requiring asynchronous external trigger, but should run in continuous operation, this mode is used. For timing details, refer to fig. 14 through fig. 19.

To use this mode: Set function: Trigger mode to “Continuous”. TR=0 Scanning SC=0 through 5 Programmable Partial PRGP=1 V Binning VB=0 or 1 Shutter mode pre-set or programmable SM=0 or 1 Shutter speed or SH=0 to 10 Programmable exposure PE=2 to 2072 Auto shutter ASC=0 or 1 Other functions and settings

6.4.2. Pre-select Trigger Mode

An external trigger pulse initiates the capture, and the exposure time (accumulation time) is defined by the SH or PE commands. The resulting video signal will start to be read out after the selected shutter time.

For timing details, refer to fig. 14 through fig. 19 and fig. 20 & 21.

To use this mode: Set function: Trigger mode to “Edge pre-select”. TR=1 Scanning SC=0 to 5 Programmable Partial PRGP=0 or 1 V Binning VB=0 or 1 Shutter mode to pre-set or programmable SM=0 or 1 Shutter speed or SH=0 to 10 Programmable exposure PE=2 to 2072 Auto shutter ASC=0 or 1 Other functions and settings Input: Ext. trigger. Camera Link or 12-pin Hirose TI=0, TI=1

Important notes on using this mode

1. The minimum trigger duration >2 LVAL.

2. Depending on the timing of the leading edge of the trigger pulse in relationship to FVAL,

accumulation will be synchronous or a-synchronous in relationship to LVAL. See chapter

6.1.6. for details.

3. The minimum interval of the trigger is as follows (in case of LVAL sync). In LVAL async

mode, the exposure period should be added.

Full

2/3

1/2

1/4

1/8

VBinning

2077

1566

1308

921

729

1043

BM-500CL / BB-500CL

- 23 -

LVAL sync timing

EPS LVAL SYNC

TRIG

2 L(min)

LVAL

EEN

XEEN

FVAL

1L(max)

CCD Exposure

Exposure period

Trigger input during FVAL HIGH

sets LVAL SYNC mode

Fig. 21. Pre-select trigger mode. LVAL synchronized.

LVAL async timing

EPS LVAL ASYNC

8μ s± 1μ s

TRIG

2L(min)

EEN

XEEN

FVAL

2L～3L

CCD Exposure

Exposure period

Trigger input during FVAL HIGH

sets LVAL ASYNC node

Fig.22. Pre-select trigger mode. LVAL a-synchronous

BM-500 CL / BB-500 CL

- 24 -

6.4.3. Pulse Width Trigger Mode

In this mode the accumulation time is equal the trigger pulse width. Here it is possible to have long time exposure. The maximum recommended time is <60 frames.

For timing details, refer to fig. 14 through fig. 19 and fig. 22 & 23.

To use this mode: Set function: Trigger mode to “Pulse width control”. TR=2 Partial scan SC=0 to 5 Programmable Partial PRGP-0 or 1 Vertical binning VB= 0 or 1 Other functions and settings Input: Ext. trigger. Camera Link or 12-pin Hirose TI=0, TI=1

Important notes on using this mode

1. The minimum trigger duration > 1 LVAL (LVAL async), > 2 LVAL (LVAL sync)

2. Depending on the timing of the leading edge of the trigger pulse in relationship to FVAL,

accumulation will be synchronous or a-synchronous in relationship to LVAL. See chapter

6.1.6 for details.

3. The minimum interval of the trigger is as follows ( in case of LVAL sync). In LVAL async

mode, the exposure period should be added.

Full

2/3

1/2

1/4

1/8

V-binning

2077

1566

1308

921

729

1043

LVAL sync timing

Fig. 23. Pulse width trigger mode. LVAL synchronized.

BM-500CL / BB-500CL

- 25 -

LVAL async timing

PWC LVAL ASYNC

μ s± 1μs

TRIG

1L(min)

1L - 10us

EEN

XEEN

FVAL

2L～3L

CCD Exposure

Exposure period

Trigger input during FVAL LOW

sets LVAL ASYNC

Fig.24. Pulse Width trigger mode. LVAL a-synchronous

6.5. Mode and function matrix.

The following table shows which functions will work in the different modes for BM-500CL / BB500CL.

Func

Shutter

Partial

Binning

Accumulation

Iris video

Trigger mode

Pre-set

Programmable

Auto Shutter

LVAL sync / async

output

Cont.

TR=0

○ ○ ○ ○ ○ - ○

EPS

TR=1

○ ○ × ○ ○

Auto

PWC

TR=2

― ― ×- ○ ○

Auto

Fig. 24. Mode and function matrix.

BM-500 CL / BB-500 CL

- 26 -

7. Configuring the Camera

7.1. DIP switch SW-800

This switch has following functions.

1. Select the circuit for WEEN output at pin 9 of the Hirose connector.

2. Enable/Disable 75 ohm termination for the trigger input, pin 10 on the Hirose connector.

The switch can be accessed by removing the top cover. The defaults are shown in the below diagram.

7.2. RS-232C control

All configuration of the BM-500CL / BB-500CL camera is done via the serial communication in the Camera Link connector. The camera can be set up from a PC running terminal emulator software, or using JAI's camera control software. Below is the description of the ASCII based short command protocol.

Communication setting.

Protocol.

Transmit setting to camera:

NN=Parameter<CR><LF> (NN is any kind of command. Capital or small letters.)

The camera answers:

COMPLETE<CR><LF>

To have all communication visible on the emulator screen, start with: EB=1<CR><LF> The camera answers:

COMPLETE<CR><LF>

Transmit request command to camera:

NN?<CR><LF> (NN is any kind of command.)

The camera answers:

NN=Parameter<CR><LF>

Baud Rate

9600 bps

RS 232C cable

Data Length

8 bit

Start Bit

1 bit

Stop Bit

1 bit

Parity

None

Xon/Xoff Control

None

TXD RXD GND

1 CD 4 DTR 6 DSR 2 RXD 3 TXD 5 GND 7 RTS 8 CTS 9 CI

9 pin D-con PC COM PORT

CAMERA

TXD RXD GND

1 CD 4 DTR 6 DSR 2 RXD 3 TXD 5 GND 7 RTS 8 CTS 9 CI

9 pin D-con PC COM PORT

CAMERA

SW800

Open Collector

Complementary Emitter follower

75Ω　ON

75 Ω　OFF

Default setting

BM-500CL / BB-500CL

- 27 -

Transmit the following to have the camera actual setting:

ST?<CR><LF>

The camera answers:

A complete list of the current settings

Transmit the following to have a command list:

HP?<CR><LF>

The camera answers:

A list with all commands and possible settings

Invalid parameters send to camera: (99 is an invalid parameter)

SH=99<CR><LF>

The camera answers:

02 Bad Parameters!!<CR><LF>

To see firmware number. VN?<CR><LF> To see camera ID. It shows the manufacturing lot number.

ID?<CR><LF>

7.3. Setting functions

7.3.1. Bit allocation. BA=0, BA=1, BA=2

This command sets the output for 8-bit , 10-bit or 12-bit.

7.3.2. Partial scan. SC=0 through 4 / Draft mode SC=5

The CCD scanning format can be selected between full or partial scanning. With partial scanning only the vertical central part of the CCD sensor is read out with a higher frame rate. The partial scan is done by a fast dump read out of the lines in the vertical CCD register down to the top of the partial image. This central part of the image is read out with normal speed. The lines below the partial image are read out and dumped with a high speed. Refer to the Chapter 6.2.4. When SC is set at “ 5 “ , the Draft mode can be activated. Refer to the Chapter 6.1.9.

7.3.3. Variable (Programmable) Partial PRGP=0,1 , STL=2 to 2058, ETL = 2 to 2058

The variable partial scan can set the start line and the end line of the scan to capture the necessary portion of the object.

7.3.4. Vertical binning. VB=0, VB=1

This function is only for BM-500CL camera. The BM-500CL has only vertical binning mode. With V binning the pixel charge from 2 adjacent lines are added together in the horizontal CCD register. It is done by double pulses to the vertical CCD register. V Binning can not be used together with the Partial scanning.

7.3.5. Shutter mode. SM=0 and SM=1

With SM=0 this function selects the shutter from the 9 fixed steps (SH=0 through SH=9SH). With SM=1 from programmable in 2071 steps (PE=2 through PE=2072).

7.3.6. Trigger input select. TI=0, TI=1.

This function selects the trigger input to be through Camera Link (TI=0), or as TTL through the 12 pin Hirose connector (TI=1).

BM-500 CL / BB-500 CL

- 28 -

7.3.7. Trigger polarity. TP=0, TP=1.

The active trigger polarity is normal low (TP=0). It can be invert it to active high (TP=1).

7.3.8. Gain level. GA=-84 through +336.

GA=0 is 0dB gain, which is normal working point. The range is from -3 dB to +12 dB.

7.3.9. Black level. BL=0 through BL=1023.

Black level (or set-up level) will set the video level for black. Factory setting is 128 LSB for 12 bit, 32 LSB for 10bit or 8 LSB for 8bit.

7.4. Save and Load Functions.

The following commands are for store and load camera settings in the camera EEPROM.

Load settings. LD. This command will load previous stored settings to the camera. 3 user settings can be stored in the camera EEPROM. 1 factory setting is also stored in the camera. The settings stored in the last used user area is used as default settings at power up.

Save Settings. SA.

This command will store the actual camera settings to 1 of the 3 user area in the camera EEPROM.

EEPROM Area. EA. If received, the camera will return the last used user area number.

BM-500CL / BB-500CL

- 29 -

7.5. BM-500CL / BB-500CL command list

Command Name

Format

Parameter

Remarks

A - General settings and utility commands.

Camera Status

Request

ST?<CR><LF>

Actual setting

Online Help

Request

HP?<CR><LF>

Command list

Firmware Version

VN?<CR><LF>

3 digits (e.g.) 100 = Version 1.00

Camera ID

Request

ID?<CR><LF>

max 12 characters

Model Name

Request

MD?<CR><LF>

max 12 characters

User ID

UD=[Param.]<CR><LF> UD?<CR><LF>

User can save and load free text.(12 or less characters)

Error Code

ERROR=[Param.]<CR><LF> ERRER?<CR><LF>

O=Not completed yet 1=Succeeded 2=Error 1, G ch image too bright 3=Error 2, G ch image too dark 4=Error 3, Time out error

One of values is back from camera

B – Shutter

Shutter Mode

SM=[Param.]<CR><LF> SM?<CR><LF>

0=Preset Shutter 1=Programmable exposure

Preset Shutter

SH=[Param.]<CR><LF> SH?<CR><LF>

0=Off, 1=1/30, 2=1/60, 3=1/100, 4=1/250, 5=1/500, 6=1/1000, 7=1/2000, 8=1/4000, 9=1/8000, 10=1/10000

Available when SM=0.

Programmable

Exposure

PE=[Param.]<CR><LF> PE?<CR><LF>

2 to 2072 (BM/BB-500)

Available when SM=1.

C - Trigger mode

Trigger Mode

TR=[Param.]<CR><LF> TR?<CR><LF>

0=Normal (Continuous) 1=EPS(Pre select) 2=PWC(Pulse width)

Trigger Polarity

TP=[Param.]<CR><LF> TP?<CR><LF>

0=Active Low 1=Active High

Trigger Input

TI=[Param.]<CR><LF> TI? <CR><LF>

0=Camera Link 1=Hirose 12pin

BM-500 CL / BB-500 CL

- 30 -

Command Name

Format

Parameter

Remarks

D -Image Format

Bit Allocation

BA=[Param.]<CR><LF> BA?<CR><LF>

0=8bit, 1=10bit, 2=12bit

Scan Format

SC=[Param.]<CR><LF> SC? <CR><LF>

0=Full Frame 1=2/3 Partial 2=1/2 Partial 3=1/4 Partial 4=1/8 Partial 5=Decimation (Draft)

V-Binning

VB=[Param.]<CR><LF> VB?<CR><LF>

0=OFF 1=On

Only for BM-500CL

Variable partial

scan

PRGP=[Param.]<CR><LF> PRGP?<CR><LF>

0=OFF 1=ON

For Programmable partial

Start line

STL=[Param.]<CR><LF> STL?<CR><LF>

2 to 2058

For Programmable partial

End line

ETL=[Param.]<CR><LF> ETL?<CR><LF>

2 to 2058

For Programmable partial

E - Gain, Black and signal settings

Gain Level

GA=[Param.]<CR><LF> GA?<CR><LF>

-84 to 336

2 Gain Adjust 2

GJUT2=[Param.]<CR><LF> GJUT2?<CR><LF>

-84 to 84

3 Gain Mode

AGC=[Param.]<CR><LF> AGC?<CR><LF>

0= Manual Gain Control 1=Auto Gain Control

4 AGC Reference

AGCF=[Param.]<CR><LF> AGCF?<CR><LF>

0 to 8192

Black Level

BL=[Param.]<CR><LF> BL?<CR><LF>

255 to 767

User Black

set up1

BLS=[Param.]<CR><LF> BLS?<CR><LF>

-511 to 511

For L ch

User Black

set up 2

BLS2=[Param.]<CR><LF> BLS2?<CR><LF>

-511 to 511

For R ch

Black fine

BLF2=[Param.]<CR><LF> BLF2?<CR><LF>

-255 to 256

For R ch F – AWB, LUT and others

AWB mode

AWBM=[Param.]<CR><LF> AWBM?<CR><LF>

0=One push 1=3200K 2=4600K 3=5600K

Only for BB-500CL

One Push AWB

AWB=[Param.]<CR><LF>

1=Run

Only for BB-500CL

One Push AWA

AWA=[Param.]<CR><LF>

1=Run

Ch-to-ch gain

One Push ABA

ABA=[Param.]<CR><LF> ABA?<CR><LF>

1=Run

Ch-to-ch black level

BM-500CL / BB-500CL

- 31 -

Command Name

Format

Parameter

Remarks

Auto Shutter

Control

ASC=[Param.]<CR><LF> ASC?<CR><LF>

0=OFF; 1=ON

Channel 1 area

CHA1=[Param.]<CR><LF> CHA1?<CR><LF>

1=Low right, 2=Low left 4=Middle Right, 8=Mid. left 16=High Right,32=High Left

7 Channel 2 area

CHA2=[Param.]<CR><LF> CHA2?<CR><LF>

1=Low right, 2=Low left 4=Middle Right, 8=Mid. left 16=High Right,32=High Left

LUT Control

LUTC=[Param.]<CR><LF> LUTC?<CR><LF>

0=OFF; 1=ON

LUT data

communication

LUT1=[Param.]<CR><LF> LUT1?<CR><LF>

0.45, LUT (256)

Serial comm.. 256 data

LUT data

communication

LUT2=[Param.]<CR><LF> LUT2?<CR><LF>

Transmit LUT2=1 after 256 data transmission

Send gamma

coefficient

Gamma=[Param.]<CR><LF>

4096=Linear ,1843=0.45

Test Pattern

TPN=[Param.]<CR><LF> TPN?<CR><LF>

0=OFF, 1=white noise 2=Horizontal grey 3=Vertical grey 4=Moving grey 5=Color bar 1 6=Color bar 2 7=Moving Color bar

Blemish

Compensation

BLM=[Param.]<CR><LF> BLM?<CR><LF>

0=OFF, 1=ON

Pixel Offset

switch

POS=[Param.]<CR><LF> POS?<CR><LF>

0=OFF, 1=ON

For BB-500CL

Pixel Gain switch

PGS=[Param.]<CR><LF> PGS?<CR><LF>

0=OFF, 1=ON

For BB=500CL

Pixel Gain R1

PGR=[Param.]<CR><LF> PGR?<CR><LF>

0 to 16384

For L ch Only BB-500CL

Pixel Gain GR1

PGGR=[Param.]<CR><LF> PGGR?<CR><LF>

0 to 16384

For L ch Only BB-500CL

Pixel Gain B1

PGB=[Param.]<CR><LF> PGB?<CR><LF>

0 to 16384

For L ch Only BB-500CL

Pixel Gain GB1

PGGB=[Param.]<CR><LF> PGGB?<CR><LF>

0 to 16384

For L ch Only BB-500CL

Pixel Gain R2

PGR2=[Param.]<CR><LF> PGR2?<CR><LF>

0 to 16384

For R ch Only BB-500CL

Pixel Gain GR2

PGGR2=[Param.]<CR><LF> PGGR2?<CR><LF>

0 to 16384

For R ch Only BB-500CL

Pixel Gain B1

PGB2=[Param.]<CR><LF> PGB2?<CR><LF>

0 to 16384

For R ch Only BB-500CL

BM-500 CL / BB-500 CL

- 32 -

Command Name

Format

Parameter

Remarks

Pixel Gain GB1

PGGB2=[Param.]<CR><LF> PGGB2?<CR><LF>

0 to 16384

For R ch Only BB-500CL

G - Saving and loading data in EEPROM

Load Settings

(from Camera

EEPROM)

LD=[Param.]<CR><LF>

0=Factory area 1=User 1 area 2=User 2 area 3=User 3 area

Latest used DATA AREA becomes default at next power up.

Save Settings

(to Camera

EEPROM)

SA=[Param.]<CR><LF>

1=User 1 area 2=User 2 area 3=User 3 area Note : parameter 0 is not allowed

EEPROM Current

Area No Request.

EA?<CR><LF>

0=Factory area 1=User 1 area 2=User 2 area 3=User 3 area

The camera return the latest used DATA AREA.

NOTE: Do not try to use commands not shown in this list.

BM-500CL / BB-500CL

- 33 -

8. Camera Control Tool for BM-500CL / BB-500CL

The Camera Control Tool for Windows 2000/XP can be downloaded from www.jai.com. The control tool contains a camera control program and a developer's kit for integrating the control tool in your own software. For the integrator and experienced user, the Camera Control Toll is much more than a program with a window interface. It also provides an easy and efficient ActiveX interface built for MS Windows 2000/XP. The OCX interface has the ability to connect to the camera using the serial interface of the PC by reading and writing properties for the camera. This integration requires simple programming skills within Visual Basic, Visual C++ or similar languages in a Microsoft Windows environment.

8.1. Camera Control Tool Interface

The Camera Control Tool Software is based on a main Tool Bar and a number of associated Tool Windows. Each button in the Tool Bar pops up a separate Tool Window when pressed. The layout of the program can be adjusted by arranging the windows the way it is preferred. The program will store this information and recreate this layout, when the program is restarted. All Camera Control Tools have a Communication Window and an About Window. The other window(s) contains camera control commands.

8.1.1. Camera Control Tool Bar

This is a Camera Control Tool Bar and when the button of each widow, each control GUI can be initiated.

8.2. The About Window

The about window contains a picture of the camera and information about the version of the program, Internet connection to JAI A/S and access to the help documents.

The drop-down box labelled "Help File" will list all files which have the extension .pdf and that are found in the program (default) folder.

It is possible to download updated operation manuals from the jai website:

http://www.jai.com

An updated manual can be saved in the folder address mentioned above and it will automatically be included in the list of help files.

About Window

Communication Window

Look Up Table Window

Camera Control Window

BM-500 CL / BB-500 CL

- 34 -

At the bottom of the windows (all windows but the Communication Window is a colored bar. The bar is green when the Camera Control Tool is connected to a camera and the camera is turned on. The bar is red when the Camera Control Tool is not connected to a camera or when the camera is turned off.

8.3. Communication Window

The Communication Window is used to connect the Camera Control Tool with the JAI camera.

Camera Link communication:

The ‟Communication Port‟ list box also contains DLL file names (or frame grabber names) for all Camera Link frame grabbers that are installed in the pc. This is done by using a DLL file called "clserial.dll" to upload all frame grabber DLLs that are found in the pc. Just select the option for the frame grabber that is installed in the pc.

Auto search

Click the auto button to search for a camera on communication port 1 to 16. The camera control program automatically sends camera request on every communication port. The user is prompted to use a communication port if a camera answers the request.

This button is only used for RS-232 communication.

Off/On-line mode

The Camera Control Tool Application can run Offline (without a camera attached) and all functions are fully functional in offline mode. Off line mode is indicated in The Communication Window, where a status field with graphic and text indicates the on/off-line status. Changing the selected communication port (from the communication window) changes the online/off-line status. If a camera is found on the selected communication port the application runs online otherwise offline.

Changing the settings in the application will automatically update the camera settings when the application is online. If the application looses connection with the camera it will automatically go to offline mode and it is indicated in the communication window.

Synchronize program and camera

The Camera Control software has the ability to synchronize either the camera or the program. Click Synchronize camera to write all settings from the program to the camera or click the Synchronize program to load all settings from the camera to the program.

Files

When clicking the Write to File or Read from File button, the user is prompted for a file using a standard file dialog. New files are created if they do not already exist.

BM-500CL / BB-500CL

- 35 -

Files for camera settings have the extension cam. Information about the communication port is not stored in the files. All settings are automatically sent to the camera when a file has been loaded (if the camera is online).

Factory and User Settings

Use the Store button to store the current camera settings into the user settings area in EEPROM. Current camera settings are not saved when the camera is turned off. To save current camera settings you have to save them on the available user areas.

Use the Load button to restore previously saved camera settings from either the Factory or the User EEPROM area.

Write All Camera Data to File.

Click the “Write Camera Data” button to save all camera settings into a

text file. The information that can be saved is: Model Name, Camera ID, User ID, Firmware Version, Current Settings, Factory Settings and the available User Areas. The file is formatted as shown in the picture below:

EEPROM Current Area.

Click the „Get Area‟ button to read the power up settings area number.

8.4. Camera Control Window

The Camera Control Window contains the fundamental camera setting functions. It is possible to set the shutter mode, Trigger mode, image format, scan format, gain control and black setting.

BM-500 CL / BB-500 CL

- 36 -

8.5. Look-up table (LUT)

Use this window for setting up the output characteristics. Gamma and Knee characteristics can be set. LUT contains γ=0.45 presetting and 256 data for optional settings.

Gamma = 0.45 LUT

8.6. Using the Camera Control Tool

Here is some practical information about the Camera Control Tool:

1. The Camera Control Tool bar is always on top of other windows.

2. When you minimize the Camera Control Tool bar all open windows will close.

3. It is possible to work with the Camera Control Tool when the camera is online and when

the camera is offline.

4. The newer JAI cameras always start up with the last used user area (but for some old

models it will start up with the last saved user area.)

5. The Camera Control Tool saves the last used settings (not the user area), which don‟t have

to be the same as for the last saved user area.

6. The setup file ‟CameraName.ini‟ stores all information about camera settings. When the

program is started the last settings for the program are loaded from the file ‟CameraName.ini‟

7. When you turn on the camera and the Camera Control Tool, it is possible that the Camera

Control Tool does not show the actual camera settings (see 4. and 5.).

a. To obtain the camera settings click “Synchronize Program”. b. To send the settings that are saved in the Camera Control Tool (last used settings)

to the camera click “Synchronize Camera”.

c. To see which area the camera has started up in click “Get Area”.

BM-500CL / BB-500CL

- 37 -

9. External Appearance and Dimensions

Fig. 25. Outline.

7 45

4-M3深 5

DCIN/ TRIG

DIGITAL I / O

POWER/ TRIG

DCIN/ TRIG

DIGITAL I / O

POWER/ TRIG

(1.57)

(2.17)

(depth 0.20)

C Mount

4-M3深5

(1.57)

(2.17)

(1.77)

(0.28)

(depth0 .20)

4-M3深 5

(1.57)

(1.77)

(0.28)

(depth 0.20)

7 45

4-M3深 5

(1.57)

(1.77)

(0.28)

(depth 0.20)

BM-500 CL / BB-500 CL

- 38 -

10. Specifications

10.1. Spectral response

Fig. 26. Spectral response for BM-500CL

Fig.27. Spectral response for BB-500CL

400 450 500 550 600 650 700

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

Relative Response

Wavelength ( nm )

IIR Cut Filter

BM-500CL / BB-500CL

- 39 -

10.2. Specification table

Specifications

BM-500CL

BB-500CL

Scanning system

Progressive scan

Frame rate full frame

15.05 frames/sec. Progressive (2058 lines/frame)

Pixel clock

60 MHz

Line frequency

31.19 kHz

( 1L = 32.067 µs , 1924 pixel clock/line : L c h / R ch)

CCD sensor

2/3”. Monochrome ICX625ALA

2/3” Color ICX625AQA

Sensing area

8.47 h) x 7.10 (v) mm 2/3 inch diagonally

Cell size

3.45 (h) x 3.45 (v) m

Active pixels

2456 (h) x 2058 (v)

Pixels in video output. Full 2/3 partial 1/2 partial 1/4 partial 1/8 partial Programmable

2456 (h) x 2058 (v) 15.05 fps. H = 31.19 kHz

2456(h) x 1372 (v) 19.97 fps H= 31.19 kHz

2456 (h) x 1028(v) 23.93 fps. H = 31.19 kHz

2456 (h) x 514 (v) 34.04 fps. H = 31.19 kHz 2456 (h) x 258 (v) 43.07 fps. H = 31.19 kHz

Start line , End line programmable set ( 2 to 2072 )

Vertical Binning

1/2 2456 (h) x1029 (v) 22.88 fps

H = 23.76 KHz , 1L = 42.07 µs

Draft

2456 ( h ) x 261 ( v ), 37.54 fps, H = 9.79 KHz, 1L=102.066 µs,

Sensitivity on sensor (minimum)

0.4 Lux (Max. gain, Shutter OFF, 50% video )

1.0 Lux (Max. gain, Shutter OFF,50% Green, w/IR cut filter)

S/N ratio

More than 50 dB (0dB gain)

Digital Video output.

8, 10 or 12 bit in Camera Link

8, 10 or 12 bit raw Bayer video

in Camera Link

Iris video output. Analogue

0.7 Vpp

Gain

Manual -3 to +12 dB

AGC : -3 dB to + 12 dB ( Can not use together with Auto shutter )

Bayer white balance

One push auto : range from 2600K to 6500K

Preset : 3200K, 4600K, 5600K

Gamma

Look up table

( γ=1.0（Default）, 0.45、LUT: 256 points )

Knee

Synchronization

Int. X-tal.

Trigger input. TTL Camera Link

4 V 2 V. TTL

Via Camera Link , LVDS

EEN output

3 V from 75  source

Trigger modes

Pre-Select and Pulse Width

Accumulation

LVAL synchronous or a-synchronous automatic selection

Preset Shutter speed

OFF ( 1/15 ) , 10 fixed steps 1/30 to 1/10,000 second

Programmable exposure

2 L to 2072 L ( 64.13 s to 66.44 ms)

Auto shutter

OFF to 1/250 s ( Can not use together with AGC )

Pulse width control

1 L to 30 frames.

Readout modes

Full, Partial scan.( 2/3, 1/2, 1/4,

1/8, Programmable) ,V Binning

Draft

Full, Partial scan.( 2/3,1/2, 1/4,1/8,

Programmable) , Draft

Control interface

Camera Link serial

Functions controlled by CL Serial

Shutter, Trigger, Scanning, Read out, Polarity, Black level, Gain,

Operating temperature

-5C to +45C

Humidity

20 – 80% non-condensing

BM-500 CL / BB-500 CL

- 40 -

Specifications

BM-500CL

BB-500CL

Storage temp/humidity

-25C to +60C/20% to 80% non-condensing

Vibration

10G (20Hz to 200Hz, XYZ)

Shock

70G

Regulatory

CE (EN61000-6-2 and EN61000-6-3), FCC part 15 class B, RoHS, WEEE

Power

12V DC  10%. 5.5W ( Normal Operation )

Lens mount

C-mount (Flange back 17.526 mm -0.05mm) Image centre 0.1mm from C-mount centre

Dimensions

55 x 55 x 55 mm (HxWxD)

Weight

200 g

Note: Above specifications are subject to change without notice

BM-500CL / BB-500CL

- 41 -

11. Appendix

11.1. Precautions

Personnel not trained in dealing with similar electronic devices should not service this camera. The camera contains components sensitive to electrostatic discharge. The handling of these devices should follow the requirements of electrostatic sensitive components. Do not attempt to disassemble this camera. Do not expose this camera to rain or moisture. Do not face this camera towards the sun, extreme bright light or light reflecting objects, including laser sources. When this camera is not in use, put the supplied lens cap on the lens mount. Handle this camera with the maximum care. Operate this camera only from the type of power source indicated on the camera. Remove power from the camera during any modification work, such as changes of jumper and switch settings.

11.2. Typical Sensor Characteristics

The following effects may be observed on the video monitor screen. They do not indicate any fault of the camera, but do associate with typical sensor characteristics.

V. Aliasing

When the camera captures stripes, straight lines or similar sharp patterns, jagged image on the monitor may appear.

Blemishes

All cameras are shipped without visible image sensor blemishes. Over time some pixel defects can occur. This does not have a practical effect on the operation of the camera. These will show up as white spots (blemishes). Exposure to cosmic rays can cause blemishes to appear on the image sensor. Please take care to avoid exposure to cosmic rays during transportation and storage. It is recommended using sea shipment instead of air flight in order to limit the influence of cosmic rays to camera. Pixel defects/blemishes also may emerge due to prolonged operation at elevated ambient temperature, due to high gain setting or during long time exposure. It is therefore recommended to operate the camera within its specifications.

Patterned Noise

When the sensor captures a dark object at high temperature or is used for long time integration, fixed pattern noise may appear in the image.

11.3. Caution when mounting a lens on the camera

When mounting a lens on the camera dusts particles in the air may settle on the surface of the lens or the image sensor of the camera. It is therefore important to keep the protective caps on the lens and on the camera until the lens is mounted. Point the lens mount of the camera downward to prevent dust particles from landing on the optical surfaces of the camera. This work should be done in a dust free environment. Do not touch any of the optical surfaces of the camera or the lens.

BM-500 CL / BB-500 CL

- 42 -

11.4. Caution when mounting the camera

When you mount the camera on your system, please make sure to use screws of the

recommended length described in the following drawing. Longer screws may cause serious damage to the PCB inside the camera.

If you mount the tripod mounting plate, please use the provided screws.

11.5. Exportation

When exporting this product, please follow the export regulation of your own country.

11.6. References

1. This manual can for BM-500CL / BB-500CL can be downloaded from www.jai.com

2. Datasheet for BM-500CL / BB-500CL can be downloaded from www.jai.com

3. Camera control software can be downloaded from www.jai.com

Camera chassis

Fixing plate

Mounting the camera to fixing plate

5.0mm　±　0.2mm

Camera chassis

Tripod mount

5.0mm　±　0.2mm

Attaching the tripod mount

BM-500CL / BB-500CL

- 43 -

Index

—B—

Bayer mosaic color, 4, 8 Binning mode, 12 Bit Allocation, 8, 9, 27 Black Level, 28 Blemishes, 38

—C—

Camera Control Tool, 4, 30, 31, 33 Camera Link, 6 Camera Link connector, 7 CCD sensor, 5, 11, 15, 25, 36, 39 Continuous operation, 4, 8, 10, 20

—E—

external trigger, 7, 10, 20 External trigger, 4

—G—

Gain, 26, 27, 28, 29, 36 Gamma, 36

—H—

Hirose, 6, 7, 10, 20, 22, 26, 27

—L—

Lens mount, 37

—M—

Mini-CL connector, 6

—P—

Partial scanning, 11, 17, 18, 25 Pixels in video output, 36 PoCL, 7 Preset Shutter, 9, 27, 36 Programmable exposure, 4, 27, 36 Progressive scan, 4, 8

—S—

Scanning format, 25 Spectral response, 35 Synchronization, 36

—T—

Trigger input, 5, 10, 26 Trigger polarity, 7, 26

—V—

Vertical Binning, 11, 12, 18, 19

—X—

XEEN, 6, 7

BM-500 CL / BB-500 CL

- 44 -

Change History

Month/Year

Revision

Changes

June.2008

1.0

New release

Sept 2009

1.1

Add the limitation of the current for open corrector output.(5.3.3), Add the caution for screw used for installation(11.4).

July 2010

1.2

Change the Japanese text to English on Fig.10

Aug 2010

1.3

7.1 DIP switch, Correct the drawing (Position of open collector and Emitter follower was reversed

Sept. 2011

1.4

In Preset shutter, 1/30 was missed and added in the protocol List.

BM-500CL / BB-500CL

- 45 -

User's Record

Camera type: BM-500CL / BB-500CL

Revision: ……………..

Serial No. ……………..

Firmware version. ……………..

For camera revision history, please contact your local JAI distributor.

User's Mode Settings.

User's Modifications.

Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners. JAI A-S cannot be held responsible for any technical or typographical errors and reserves the right to make changes to products and documentation without prior notification.

Europe, Middle East & Africa

Asia Pacific

Americas

Phone +45 4457 8888 Fax +45 4491 3252

Phone +81 45 440 0154 Fax +81 45 440 0166

Phone (toll-free) +1 800 445 5444 Phone +1 408 383 0300

Visit our web site at www.jai.com

JAI BM-500 CL, BB-500 CL User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual