JAI AT-200CL User Manual

1009E-0908
AT-200CL
RGB Color Camera
Document Version: Ver.1.1
AT-200CL_Ver.1.1_May2012
User Manual
AT-200CL
- 2 -
Notice
The material contained in this manual consists of information that is proprietary to JAI Ltd.,
Japan and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI Ltd., Japan reserves the right to make changes without notice.
Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners.
Warranty
For information about the warranty, please contact your factory representative.
Certifications
CE compliance
As defined by the Directive 2004/108/EC of the European Parliament and of the Council, EMC (Electromagnetic compatibility), JAI Ltd., Japan declares that AT-200CL complies with the following provisions applying to its standards. EN 61000-6-3 (Generic emission standard part 1) EN 61000-6-2 (immunity)
FCC
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Warning
Changes or modifications to this unit not expressly approved by the party responsible for FCC
compliance could void the user’s authority to operate the equipment.
AT-200CL
Supplement
The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “. The table shows contained Hazardous Substances in this camera.
mark shows that the environment-friendly use period of contained Hazardous
Substances is 15 years.
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方忖仝15々葎豚㍉15定。
AT-200CL
- 3 -
Table of Contents
1. General ......................................................................................- 5 -
2. Camera nomenclature ...................................................................- 5 -
3. Main Features ..............................................................................- 6 -
4. Locations and Functions ..................................................................- 7 -
5. Pin Assignment .............................................................................- 9 -
5.1. 12-pin Multi-connector (DC-IN/Trigger) ................................................................. - 9 -
5.2. Digital Output Connector for Camera Link ............................................................. - 9 -
5.3. DIP switch ................................................................................................. - 10 -
5.3.1 SW-600 .............................................................................................. - 10 -
5.3.2 SW-100 .............................................................................................. - 10 -
5.4. Rear Panel indication ................................................................................... - 11 -
6. Input and output circuits ............................................................. - 11 -
6.1. Iris video output ......................................................................................... - 11 -
6.2. Trigger input ............................................................................................. - 11 -
6.3. XEEN output .............................................................................................. - 12 -
6.4. Digital output interface (Camera Link® interface) ................................................ - 12 -
6.4.1 Digital Output (Bit allocation) .................................................................. - 14 -
6.5. Auto iris video output level ............................................................................ - 14 -
7. Functions and Operations .............................................................. - 15 -
7.1. Basic construction ......................................................................................... - 15 -
7.2. Main functions ............................................................................................ - 15 -
7.2.1 Partial scan (SC) ................................................................................... - 15 -
7.2.2 Vertical Binning (VB) .............................................................................. - 17 -
7.2.3 Electronic shutter (SM) ........................................................................... - 17 -
7.2.4 Auto-detect LVAL-sync / a-sync accumulation ............................................... - 18 -
7.2.5 Shading compensation (SDM) .................................................................... - 19 -
7.2.6 White balance (WB) ............................................................................... - 20 -
7.2.7 Linear matrix (CMTX) ............................................................................. - 20 -
7.2.8 Gamma setting (LUTC) ........................................................................... - 21 -
7.2.9 Knee compensation (KN) ......................................................................... - 21 -
7.2.10 Test pattern generator ......................................................................... - 21 -
7.2.11 Center marker .................................................................................... - 21 -
8. Sensor Layout and timing ............................................................. - 22 -
8.1. CCD Sensor Layout....................................................................................... - 22 -
8.2. Normal continuous mode timing ...................................................................... - 23 -
8.2.1 Horizontal timing .................................................................................. - 23 -
8.2.2 Vertical timing ..................................................................................... - 23 -
8.3. Partial scan timing ...................................................................................... - 24 -
8.3.1 Horizontal timing .................................................................................. - 24 -
8.3.2 Vertical timing ..................................................................................... - 24 -
8.4. Vertical binning .......................................................................................... - 25 -
8.4.1 Vertical timing ..................................................................................... - 25 -
8.4.2 Horizontal timing ................................................................................... - 26 -
9. Operation Modes ....................................................................... - 26 -
9.1. Continuous operation ................................................................................... - 26 -
9.2. Edge Pre-select Trigger Mode ......................................................................... - 27 -
9.2.1 EPS timing .......................................................................................... - 28 -
9.2.2 EPS timing LVAL sync details .................................................................... - 28 -
9.2.3 EPS timing LVAL async details ................................................................... - 29 -
9.3 Pulse Width Control Trigger Mode ..................................................................... - 30 -
9.3.1 PWC timing ......................................................................................... - 30 -
9.3.2 PWC timing - LVAL sync details ................................................................. - 31 -
9.3.3 PWC timing - LVAL async details ............................................................... - 31 -
AT-200CL
- 4 -
9.4. Reset Continuous Trigger (RCT) ....................................................................... - 32 -
9.5. Smearless mode .......................................................................................... - 33 -
................................................................................................................ - 33 -
9.6. Trigger mask .............................................................................................. - 33 -
9.7. Mode and functions matrix ............................................................................ - 33 -
10. Configuring the Camera ............................................................... - 34 -
10.1. RS-232C control ........................................................................................ - 34 -
10.2. Communication setting. .............................................................................. - 34 -
10.3. AT-200CL command list ................................................................................. - 35 -
11. Camera Control Tool for AT-200CL ................................................. - 38 -
11.1 Software installation ................................................................................ - 38 -
11.2 Run the software ..................................................................................... - 38 -
11.3 Camera Control screen .............................................................................. - 38 -
11.4 LUT set up ............................................................................................. - 40 -
11.5 Menu .................................................................................................... - 41 -
11.5.1 File Menu .......................................................................................... - 41 -
11.5.2 Settings menu .................................................................................... - 42 -
11.5.3 Gamma menu .................................................................................... - 42 -
11.5.4 Help ................................................................................................ - 42 -
12. External Appearance and Dimensions ............................................ - 43 -
13. Specifications ........................................................................... - 44 -
13.1. Spectral sensitivity for sensor ......................................................................... - 44 -
13.2. Specification table ...................................................................................... - 45 -
14. Appendix ................................................................................ - 47 -
14.1. Precautions .............................................................................................. - 47 -
14.2. Typical Sensor Characteristics ........................................................................ - 47 -
14.3. Caution when mounting a lens on the camera..................................................... - 47 -
14.4. Caution when mounting the camera ................................................................ - 48 -
14.5. Exportation............................................................................................... - 48 -
14.6. References ................................................................................................ - 48 -
Change tracking ............................................................................. - 49 -
User's Record ................................................................................. - 50 -
AT-200CL
- 5 -
1. General
The AT-200CL is a digital 3CCD progressive scan RGB color camera. It employs three 1/1.8 inch 1628(h) x 1326(v), 2 Megapixel CCDs and it runs 20 frames per second in full resolution mode. The AT-200CL has a Camera Link® interface and its output can be either 8-bit through a Camera Link Base configuration or 10-bit or 12-bit through a Camera Link Medium configuration. JAI developed a new 1/1.8-inch compact F4.0 prism optical system and in combination with a linear color matrix, the AT-200CL provides a higher fidelity of color reproduction. The AT-200CL also incorporates a shading circuit, gamma correction circuit and knee correction circuit to provide high picture quality. Functions like partial scanning and vertical binning allow higher frame rates.
The latest version of this manual can be downloaded from: www.jai.com The latest version of Camera Control Tool for AT-200CL can be downloaded from: www.jai.com
For camera revision history, please contact your local JAI distributor.
2. Camera nomenclature
The standard camera composition consists of the camera main body and C-mount protection cap.
The camera is available in the following versions:
AT-200CL
Where A stands for "Advanced" family, T stands for "3 CCD", 200 represents the resolution "2 million pixels" , and CL stands for "Camera Link" interface.
AT-200CL
- 6 -
3. Main Features
3 x 1/1.8 CCD progressive scan RGB color camera for vision applications 3 x 1628(h) x 1236 (v) 4.4m effective square pixels Compact RGB prism for C-mount lenses Chromatic shading reduction permits wider choice of lenses 20.31 frames per second with 1628 (h) x 1236 (v) pixels 79.23 fps with 1628 (h) x 152 (v) pixels in 1/8 partial scan In addition to fixed rate partial scan, variable partial scan is available Vertical binning for higher sensitivity and frame rate of 35.93 fps 8-bit RGB output via single port Camera Link. 10-bit or 12-bit via dual port Gamma is selectable for 0.45 or 0.6 or LUT Linear matrix circuit with sRGB or Adobe RGB pre-setting Knee function available for knee point and knee slope settings. Noise reduction circuit built in Edge Pre-select, Pulse Width Control and Reset Continuous Trigger modes Smearless mode available for EPS and PWC Pre-set shutter in the range from OFF(1/20) and 1/60 to 1/51,000, 11 steps Common or individual programmable exposure for RGB Manual, continuous, one push or pre-set white balance Analog iris video output for lens iris control Setup by Windows XP software via RS 232C
AT-200CL
- 7 -
4. Locations and Functions
1. Lens mount Lens mount of C-mount type. *1)
2. Connector Camera Link base connector 1 *2)
3. Connector Camera Link medium connector 2 *2)
4. 12 pin connector for DC power and trigger
5. LED Power and trigger indication
DCIN/TRIG
DIGITAL I
POWER/ TRIG
DCIN / TRIG
POWER/ TRIG
DIGITA IDIGITAL I/O 2
DIGITAL I/O 1
AT-200CL
- 8 -
6. Mounting holes 8 x M3 depth 5mm for tripod mount plate or direct installation *3)
*1) Note: Applicable C-mount lens should be designed for 3-CCD cameras. Rear protrusion on
C-mount lens must be less than 4mm.
Be advised: when using a lens with the iris diaphragm fully open, vignetting on corners
may occur.
*2) Note: When a Camera Link® cable is connected to the camera, please do not excessively
tighten screws by using a driver. The Camera Link® receptacle on the camera might be damaged. For security, the strength to tighten screws is less than 0.291 Newton meter (Nm). Tightening by hand is sufficient in order to achieve this.
*3) Note: The tripod adapter plate MP-41 can be used.
Fig. 1. Locations
AT-200CL
- 9 -
5. Pin Assignment
5.1. 12-pin Multi-connector (DC-IN/Trigger)
Type: HR10A-10R-12PB-01 (Hirose) male. (Seen from rear of camera.)
Fig. 2. 12-pin connector. *1) 75 ohm termination can be selected by DIP SW600.
5.2. Digital Output Connector for Camera Link
Type: 26 pin MRD connector 3M 10226-1A10JL
Fig. 3. Camera Link connector
The digital output signals follow the Camera Link standardized multiplexed signal output interface. Camera Link base configuration is used for 3 x 8-bit RGB signal and medium configuration is used for 3 x10-bit or 3 x12-bit. The interface circuit is build around the NS type DS90CR285MTD.
Port 1 (24bits, 30 bits, 36 bits)
Pin No
In/Out
Name
Note
1,14
Shield
GND
2(-),15(+)
O
TxOUT0
Data out
3(-),16(+)
O
TxOUT1
4(-),17(+)
O
TxOUT2
5(-),18(+)
O
TxClk
Clock for CL
6(-),19(+)
O
TxOUT3
Data out
7(+),20(-)
I
SerTC (RxD)
LVDS Serial Control
8(-),21(+)
O
SerTFG (TxD)
9(-),22(+)
I
CC1 (Trigger)
JAI Standard Trigger
10(+),23(-)
I
CC2 (Reserved)
11,24 N.C.
12,25 N.C.
13,26
Shield
GND
Pin no.
Signal
Remarks
1
GND
2
+12 V DC input
3
GND
4
Iris video
Continuous and RCT modes only
5
GND
6
-
7
-
8
GND
9
XEEN out
Negative logic
10
Trigger in
*1)
11
-
12
GND
3
4
5
6
7
8
9
10
11
12
1
2
13
14
1
26
AT-200CL
- 10 -
Port2 (30bits, 36bits)
Pin No
In/Out
Name
Note
1,14
Shield
GND
2(-),15(+)
O
TxOUT0
Data out
3(-),16(+)
O
TxOUT1
4(-),17(+)
O
TxOUT2
5(-),18(+)
O
TxClk
Clock for CL
6(-),19(+)
O
TxOUT3
Data out
7(+),20(-)
N.C.
8(-),21(+)
N.C.
9(-),22(+)
N.C.
10(+),23(-)
N.C.
11,24 N.C.
12,25 N.C.
13,26
Shield
GND
5.3. DIP switch
5.3.1 SW-600
This switch can select ON or OFF of 75 ohm termination for trigger input. The factory default setting is OFF which is TTL level.
No
Functions
Setting
ON
OFF
1
Trigger input termination
75Ω
TTL
2
NC - -
5.3.2 SW-100
This switch can select the type of the signal which is output through 12-pin #10. The factory default is TTL (XEEN) and it can be changed to Open collector (EEN).
No
Functions
Setting
ON
OFF
1
EEN output select
Open collector (EEN)
TTLXEEN
2
NC - -
Fig.4. SW600 (On rear panel) Fig.5. SW100(Right board looking from the front)
ON
ON
AT-200CL
- 11 -
5.4. Rear Panel indication
The rear panel mounted LED provides the following information:
Amber : Power connected - initiating Steady green : Camera is operating in Continuous mode Flashing green : The camera is receiving external trigger
Fig.6. rear panel
6. Input and output circuits
This chapter introduces the basic diagram and bit allocation of digital output.
6.1. Iris video output
This signal can be used for lens iris control In Continuous and RCT modes. The signal is NUM luminance signal and passes through the gain circuit. However, due to reversed compensation applied, the gain settings do not influence this signal. The iris video output is 0.7 V p-p from 75 and without sync. This signal is always output except EPS and PWC modes.
Fig. 7. Iris video output.
6.2. Trigger input
When TI=1, the trigger input is on pin #10 on the 12-pin connector. The input is AC coupled. To allow a long pulse width, the input circuit is a flip-flop, which is toggled by the negative or positive differentiated spikes caused by the falling or rising trigger edges. The trigger polarity can be changed by TP=1. Trigger input level is 4 V 2 V. It can be terminated by SW600 : ON for 75. OFF for TTL. The trigger inputs can be changed to Camera Link. (TI=0 for CL)
Fig. 8. Trigger input.
DAC
Iris Video
2K2
1K
1μ
0.1μ
+5V
+5V
SW600
TTL
1K
100K
0.001μ
0.1μ
K2
15K
39K
75
HIROSE 12P
#10
DIGITAL I / O - 2
DC IN
/TRIG
/TRIG
POWER
DIGITAL I / O - 1
AT-200CL
- 12 -
6.3. XEEN output
XEEN is found on pin #9 on 12-pin HR connector. The output circuit is 75 complementary emitter followers. Output level 3 V from 75. (No termination). When the open collector is used, the maximum current is 120mA. However, if the current of more than 50mA is flowed, it is necessary to use bigger diameter wires for connecting pin#8 and
9. In case of narrower wires, due to its resistance, it may not work properly.
This output can be changed to Open collector signal by SW100.
EEN is found in Camera Link. It is high during exposure.
Fig.9. EEN output
6.4. Digital output interface (Camera Link® interface)
The video output is Camera Link with 3 x 8 bits RGB video placed in a base configuration, or 3 x 10 bits or 3 x 12 bits RGB placed in a Camera Link medium configuration. The digital output signals follow the Camera Link standardized multiplexed signal output interface. The Camera Link output driver is NS type DS90CR285MTD. The data bits from the digital video, FVAL, LVAL, DVAL and EEN are multiplexed into the twisted pairs, which are a part of the Camera Link. Trigger signals and the serial camera control are fed directly through its own pairs. The trigger input can also be TTL on the 12-pin connector. For details of the Camera Link® standard, visit the AIA web site www.machinevisiononline.org.
6.4.1 Camera Link® bit allocation The AT-200CL outputs an RGB signal via Camera Link. A 3 x 8-bit signal is allocated via a Base configuration through port 1, while a 3 x 10-bit or 3 x 12-bit signal is allocated via a Medium configuration through both port 1 and port 2.
On the next page, there is bit allocation table.
RD9RD0 : R Channel Camera Data(RD9=MSB, RD0=LSB) GD9GD0 : G Channel Camera Data(GD9=MSB, GD0=LSB) BD9BD0 : B Channel Camera Data(BD9=MSB, BD0=LSB)
× : Not in use
+5V
1K
0.1
10K
10
10
220
EEN
HIROSE
#9
120
150
Open
Collector
Push
Pull
10K
1K
180
SW100
AT-200CL
- 13 -
Port/Signal
24 bits output
30 bits output
36 bits output
Connector
Pin No.
Port A0
RD0
RD0
RD0
Port 1
Tx0
Port A1
RD1
RD1
RD1
Port 1
Tx1
Port A2
RD2
RD2
RD2
Port 1
Tx2
Port A3
RD3
RD3
RD3
Port 1
Tx3
Port A4
RD4
RD4
RD4
Port 1
Tx4
Port A5
RD5
RD5
RD5
Port 1
Tx6
Port A6
RD6
RD6
RD6
Port 1
Tx27
Port A7
RD7
RD7
RD7
Port 1
Tx5
Port B0
GD0
Tx7
Port B1
GD1
RD9
RD9
Port 1
Tx8
Port B2
GD2
×
RD10
Port 1
Tx9
Port B3
GD3
×
RD11
Port 1
Tx12
Port B4
GD4
BD8
BD8
Port 1
Tx13
Port B5
GD5
BD9
BD9
Port 1
Tx14
Port B6
GD6
×
BD10
Port 1
Tx10
Port B7
GD7
×
BD11
Port 1
Tx11
Port C0
BD0
BD0
BD0
Port 1
Tx15
Port C1
BD1
BD1
BD1
Port 1
Tx18
Port C2
BD2
BD2
BD2
Port 1
Tx19
Port C3
BD3
BD3
BD3
Port 1
Tx20
Port C4
BD4
BD4
BD4
Port 1
Tx21
Port C5
BD5
BD5
BD5
Port 1
Tx22
Port C6
BD6
BD6
BD6
Port 1
Tx16
Port C7
BD7
BD7
BD7
Port 1
Tx17
Port D0
Port 2
Tx0
Port D1
×
×
Port 2
Tx1
Port D2
×
×
Port 2
Tx2
Port D3
×
×
Port 2
Tx3
Port D4
×
×
Port 2
Tx4
Port D5
×
×
Port 2
Tx6
Port D6
×
×
Port 2
Tx27
Port D7
×
×
Port 2
Tx5
Port E0
GD0
GD0
Port 2
Tx7
Port E1 × GD1
GD1
Port 2
Tx8
Port E2 × GD2
GD2
Port 2
Tx9
Port E3 × GD3
GD3
Port 2
Tx12
Port E4 × GD4
GD4
Port 2
Tx13
Port E5 × GD5
GD5
Port 2
Tx14
Port E6 × GD6
GD6
Port 2
Tx10
Port E7 × GD7
GD7
Port 2
Tx11
Port F0 × GD8
GD8
Port 2
Tx15
Port F1 × GD9
GD9
Port 2
Tx18
Port F2
×
×
GD10
Port 2
Tx19
Port F3
×
×
GD11
Port 2
Tx20
Port F4
×
×
Port 2
Tx21
Port F5
×
×
Port 2
Tx22
Port F6
×
×
Port 2
Tx16
Port F7
×
×
Port 2
Tx17
LVAL
Port 1/2
Tx24
FVAL
Port 1/2
Tx25
DVAL
Port 1/2
Tx26
EEN
Port 1/2
Tx23
AT-200CL
- 14 -
6.4.1 Digital Output (Bit allocation)
CCD out
Analog Signal
Digital Out(24bit)
Digital Out(30bit)
Digital Out(36bit)
Black
Setup 3.6%, 25mV
8LSB
32LSB
128LSB
200mV
700mV
222LSB
890LSB
3560LSB
230mV
800mV
255LSB
1023LSB
4095LSB
Note: The above data is for the case when gamma is OFF.
Fig.10. Digital output (10bit output)
6.5. Auto iris video output level
This video output signal is NUM luminance signal and does not have SYNC. It is available only in Continuous mode and RCT mode. It is also not available in partial scan mode. This signal is not affected by the gain control.
CCD out
Analog Out
200mV
700mV
230mV
800mV
Fig.11. Iris video output
Analog Signal [mV]
Black Level
1023
890
32
0
25
700
Digital Out [LSB]
White Clip Level
100% Level
800
0
100% Level700
200
Analog Out [mV]
CCD Out [mV]
265
930
AT-200CL
- 15 -
7. Functions and Operations
7.1. Basic construction
A 32-bit micro processor controls all functions in the AT-200CL camera. The CCD sensor output is normalized in CDS and preamplifiers. The signals are then digitized to 14 bits. Digital gain control, color matrix, look-up tables and setup can do signal processing in 14 bits before the signal is converted to a 12-, 10- or 8-bit Camera Link signal.
Fig. 12. Principle diagram for signal processing
7.2. Main functions
7.2.1 Partial scan (SC)
The partial scanning function uses the middle of the image vertically to achieve faster frame rates. This is very useful when capturing and inspecting an image which does not require the full height. The AT-200CL has 4 types of pre-set partial scan modes: 2/3, 1/2, 1/4 and 1/8.
Fig.13 Partial scan (pre-set)
In addition to pre-set partial scan modes, the AT-200CL has a variable partial scan mode. The start line can be set from the 1st line to 1236th line and the end line can also be set from the 1st line to the 1236th line. In actual use, the start line should always be set smaller than the end line and the end line should be larger than the start line. For instance, if the end line is set at 1236, the start line should be 1235 or smaller. If the start line is set at 1, the end line should be set at 2 or larger.
750 nm700650600550
50 0
450
4 0 0
750 nm700650600550
50 0
450
4 0 0
750 nm700650600550
50
0
450
4 0 0
Light
CCD
CCD
CCD
R ch A/D & process circuit Blemish compensation Shading compensation Color matrix LUT/Gamma/Knee
Camera Link Interface
G ch A/D & process circuit Blemish compensation Shading compensation Color matrix LUT/Gamma/Knee
B ch A/D & process circuit Blemish compensation Shading compensation Color matrix LUT/Gamma/Knee
Mode Start line End line Frame Rate
Fast Dump
Fast Dump
Normal Scan
2/3
1/2
1/4
1/8
206
308
463
541
1030
928
773
695
28.42 fps
35.27 fps
55.89 fps
79.23 fps
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