Jade Range Co JSFF Installation Manual

Jade Range, LLC
.
A MIDDLEBY COMPANY
FOR YOUR SAFETY
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
WARNING
RETAIN THIS MANUAL FOR FUTURE REFERE
NCE
2650 ORBITER STREET BREA, CA 92821-6265 PHONE 800.884.5233 714.961.2400 FAX 714.961.2556
JADE DEEP FAT FRYERS
MODELS: JSFF and JTFF Series
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
NOTE: Instructions must be posted in a prominent location which will instruct the user in the event he detects the smell of gas. This information shall be obtained from your local gas company.
Do not store or use gasoline or other flammable vapors or liquids in the
- Open windows
- Do not touch electric switches
- Extinguish any open flame
- Immediately call your gas company
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Adequate clearances must be provided in front, rear and at sides of appliance for servicing. The appliance area must be kept free and clear from combustibles. There must be no material or obstacles obstructing the flow of combustion and ventilation air.
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CLEARANCES/INSTALLATIONS – Model JSFF
For installation in noncombustible locations only with zero inch clearances.
For installation with or without six-inch-high adjustable legs or with casters.
CLEARANCES/INSTALLATIONS – Model JTFF
Combustible
Constructions Left Side Right Side Rear Floor
For installation with six-inch-high adjustable legs or casters on combustible floors.
For installation without legs or casters on noncombustible floors.
1.1.0 Hazard Notices
1.1.1 WARNING! Once the fryer reaches operating temperature, the shortening in the kettle may be hotter
than 375 degrees F. This hot, melted shortening can burn you very badly. Do not let the hot shortening touch your skin or clothing. Do not try to move the fryer until the shortening has cooled to 135 degrees F. or less.
1.1.2 WARNING! The fryer may be equipped with a three-prong electrical plug. This three-prong plug is part
of a system that will protect you if something goes wrong with the electrical wiring in the fryer. Be sure the three-prong plug is plugged into a matching three-prong socket. Do not cut or break off the large third prong in this plug, or the protective system won’t work.
4 inches 0 inches
4 inches 0 inches
2 inches 0 inches
Combustible (when using six-inch-high legs or casters.
Noncombustible Construction
1.1.3 WARNING! There is an open gas flame inside this fryer. The fryer can get hot enough to set
nearby materials on fire. Keep all combustible materials away from the fryer.
1.1.4 WARNING! Make sure the fryer can get enough air to keep the flame burning right. Provide
adequate clearance around air openings into the combustion chamber. When the flame is “starved” for air, it can give off a dangerous gas called “carbon monoxide.” Even though you cannot see or smell this gas, it can still hurt you.
1.1.5 WARNING! The fryer can also give off carbon monoxide if the flue vent is blocked. See
diagram 1. Blocking the flue vent can also cause the fryer to overheat and cause a fire hazard. Do not set anything on top of the flue vent, or block it in any way.
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Kettle
Fill-to line on kettle
Diagram 1
Do not block the flue vent!
1.2.0 Lighting and Shutdown
WARNING! Be sure the burner tubes are completely covered with fluid before you try to light
either the pilot or main burners. See diagram 2. If the burners are lit without fluid in the kettle, the fryer may overheat. This may damage the kettle and void the warranty, and also may create a fire hazard.
1.2.1
Shortening
Diagram 2
Be sure the burner tubes are
covered before you light the burners!
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Lighting the Pilot
a) Open all the gas cocks that supply gas to the fryer. (Some installations may not have these valves.)
b) Turn the thermostat control knob counterclockwise to the lowest setting.
c) Turn the gas valve knob to the “Pilot” position and push it inward. See diagram 3.
d) While you’re holding the knob in, light the pilot burner.
e) Keep pushing the knob in, and let the pilot burn for 30 to 60 seconds.
f) Release the knob. The pilot should keep burning.
g) If the pilot goes out when you release the knob, repeat Steps d), e) and f).
1.2.2 Lighting the Main Burner
a) Be sure the pilot is lit.
b) Turn the gas valve knob to “ON.” See diagram 4. c) Set the thermostat control knob to the desired temperature. (You may want to check the calibration
of the thermostat control. Section 2.6 of the Operator’s Manual tells you how to do this.)
d) If your fryer is equipped with an electrical power switch, turn this switch “ON” also.
e) The main burners should light and stay on until the shortening in the kettle is heated to the
temperature you set earlier.
Diagram 3 Diagram 4 - Diagram 5 “Pilot” Position “On” Position “Off” Position
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1.2.3.1 Complete Shutdown
Shut down the fryer completely whenever you leave it unattended for a long time – especially overnight. Do not leave the pilot burning.
a) If your fryer is equipped with an electrical power switch, turn this switch to the “OFF” position.
b) Turn the thermostat control knob counterclockwise to the lowest setting.
c) Turn the gas valve knob clockwise to the “Pilot” position. See diagram 3.
d) Push in the knob and turn it clockwise just a bit more.
e) Depress the knob. Continue turning it clockwise to the “Off” position. See diagram 5.
f) Do not relight the fryer for at least 5 minutes. This allows time for extra gas to clear from the fryer.
1.2.3.2 Standby Shutdown
You can leave the fryer on “standby” for a short time. Do not leave the fryer this way overnight.
a) If your fryer is equipped with an electrical power switch, turn this switch to the “OFF” position.
b) Turn the thermostat control knob counterclockwise to the lowest setting.
c) Turn the gas valve knob clockwise to the “Pilot” position. See diagram 3.
1.3.0 Assembly Instructions
1.3.1 Receiving
a) Unpack the fryer from its packing container. Check the fryer and any accessories to be sure they
weren’t damaged during shipment.
b) If you do notice damage, report it to the trucking company that brought the fryer. You should report
any damage within 15 days of the time you receive the fryer.
1.3.2.1 Assembling Legs
The legs may be installed at the factory. If they are not, be sure to install them before you connect the gas supply line. This will meet sanitation requirements, and will assure an adequate supply of air to the burners. Section 1.1.4 explained the danger from carbon monoxide when the fryer can’t get enough air.
a) Attach each leg using four ¼-20 x 5/8 hex-head cap screws, with hex nuts and lockwashers. These
parts are supplied with the fryer. Be sure the screws are tight.
b) Mount the screws so the heads are inside the fryer, and the points face outward.
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c) It may be easier to attach the legs if you set the fryer on its side or back. If you do this, be sure to
protect the outside of the fryer with cardboard when you lay it down. When you stand the fryer up again, be careful not to put too much weight on any one leg or pair of legs.
1.3.2.2 Heat Deflector
a) If your fryer requires a heat deflector, you will find a removeable label at the rear top edge of the
fryer. This label will tell you where to put the heat deflector.
b) Attach the heat deflector as shown on the label. Use two #8 x ½ self-tapping screws. These screws
are supplied with the fryer.
c) The angled part of the deflector should extend toward the front of the fryer, over the flue opening. Be
careful not to let anything block the flue opening itself. Section 1.1.5 explained why this is dangerous.
1.3.2.3 Splash Guard and Flue Pipe
(applies to models 20, 24, 24P, 26, 26P, 34 and 34P.)
a) Remove the two 10-24 x ½ flat head machine screws which are located on each cabinet side just to
the rear of the kettle.
b) Remove the three #10 x 5/8 self-tapping screws located at the top corners and top center of the
cabinet back.
c) Place the splashguard over the top edge of the rear of the kettle, and over the top rear corners of the
fryer cabinet.
d) Align the five holes in the splashguard with the matching holes in the fryer, and replace the screws
you removed in Steps a) and b). Tighten the screws.
e) Fit the flue pipe down inside the opening in the top of the splashguard. The top of the flue pipe fits
over the collar at the top of the flue box, behind the kettle. The top of the flue pipe should sit about ½ inch below the top edge of the splashguard.
1.3.2..4 Installing the Drainboard
a) Lay the drainboard assembly face down on the top of the fryer. The 3/8” holes will attach to the legs.
If you’re going to attach the drainboard to the left side of the fryer, set the drainboard so these holes are at the left end of the board. To attach the drainboard to the right side of the fryer, set the drainboard so these holes are on the right side of the board.
b) Slide the hinge rod through the clearance holes in the drainboard, sliding from front to back.
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c) The spacer is a hollow tube that is ½ inch in diameter and 2-5/8 inches long. Slide this spacer over
the part of the hinge rod that protrudes from the rear hole in the drainboard. Insert the rear end of the hinge rod through the matching hole on the splashguard.
d) Your fryer may include a 3/8-16 x ¾ hex-head cap screw on the top front corner of the kettle. If your
fryer includes this screw, remove it.
e) Locate the 3/8-16 x 2-1/2 hex-head screw that is supplied with the fryer. Fit the matching washer
under the head of this screw, then slide the screw through the hole in the hinge rod post, and thread the end of the screw into the matching hole in the side of the fryer. Tighten the screw securely.
f) Pivot the drainboard to the right (or left, depending on the direction you want the drainboard to extend
from the fryer). Both support legs should drop into position against the cabinet side. The pitch of the drainboard can be adjusted. To adjust the drainboard, support the weight of the board. Loosen the thumb screws holding the support legs in place. Slide the support legs toward the cabinet side to increase the pitch, and away from the cabinet side to decrease the pitch. Once the desired setting has been obtained, retighten the thumbscrews into the appropriate adjustment hole of the support legs.
g) When you’re not using the fryer, swing the board back over the kettle as a protective cover.
1.4.0 Utilities
All gas service, electric service, and ventilation must comply with local codes.
1.4.1 Electrical Connections
If local electrical codes do not apply, follow the National Electrical Code as you install the electrical service. In Canada, follow C.S.A. Standard C22.1 and/or local codes. The wiring diagram(s) will be located on the inside of the door.
1.4.1.1 Electrical Grounding
a) WARNING! This fryer is equipped with a three-prong (grounding) plug for your protection against
shock hazard. This plug should be plugged directly into a properly grounded three-prong socket. Do not cut or remove this grounding prong from this plug.
b) Fryers shipped to Canada are not equipped with power supply cords. Be sure the fryer is correctly
grounded.
c) The fryer, when installed, must be electrically grounded in accordance with local codes, or in
absence of local codes, with the National Electric Code, ANSI/NFPA 70-1990.
1.4.2 Fuel Gas Service
If local codes to not apply, install the fuel gas service in accordance with the National Fuel Gas Code, ANSI Z223.1-1988. In Canada, install the fryer in accordance with CAN1-B149.1 and .2 and/or local codes.
1.4.2.1
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