Jade JMRH Installation Manual

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TITAN
SERIES
SUPER HEAVY DUTY RANGE LINE
MODEL SERIES JTRH, JMRH & JTRHE
OperOper
Oper
OperOper
ManualManual
Manual
ManualManual
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POWERONBLOWER
P.O.
AUTO
O F F
LITEOFF
MANUAL
WARNING WHEN MAIN GAS TO THE APPLIANCE IS OFF, POWER ON SWITCH MUST BE OFF.
THERMOSTAT
150
200
L
500
O
250
R
O
A
S
450
T
G
N
300
I
K
A
B
400
350
WARNING WHEN MAIN GAS TO THE APPLIANCE IS OFF, POWER ON SWITCH MUST BE OFF. TURN OFF ELECTRIC & GAS TO APPLIANCE BEFORE SERVICING ALL CONTROLS.
Please read this manual completely before attempting to
install or operate this equipment! Notify carrier of damage.
Inspect all components immediately.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Jade Range LLC A MIDDLEBY COMPANY 2650 Orbiter Street, Brea, CA 92821 • 714-961-2400 • 800-884-5233 • www.jaderange.com
NOTES:
IN LINE WITH ITS POLICY TO CONTINUALLY IMPROVE ITS PRODUCTS, JADE RANGE, LLC RESERVES THE RIGHT TO CHANGE MATERIALS AND SPECIFICATIONS WITHOUT NOTICE. JADE RANGE EQUIPMENT IS BUILT TO COMPLY WITH APPLICABLE STANDARDS FOR MANUFACTURERS. INCLUDED AMONG THOSE APPROVAL AGENCIES ARE UL, A.G.A., CSA, ETL AND OTHERS.
Manual number 2413200000 revC Printed in U.S.A.
TitanTM Series Heavy Duty Range
Model Series JTRH & JTRHE
IMPORTANT FOR YOUR SAFETY
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE UNIT AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, corporation, or company which either in person or through a representative are engaged in and are responsible for:
A. The installation or replacement of gas piping or the connection, installation, repair or servicing of equipment, who
is experienced in such work familiar with all precautions required, and have complied with all requirement of state or local authorities having jurisdiction. Reference: National Fuel Gas Code, ANSI Z223.1, section 1.4, latest addendum, or National Gas - Propane Installation Code CSA B149.1 as applicable.
B. The installation of electrical wiring from the electric meter, main control box or service outlet to the
electric appliance. Qualified installation personnel must be experienced in such work, be familiar with all precautions required and have complied with all requirements of state and local authorities having jurisdiction. Reference: National Electric Code, ANSI/NFPA No. 70, latest addendum.
JADE TITAN SERIES RANGE(S) MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.1 LATEST ADDENDUM, INCLUDING:
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (14" WC/3.45 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or greater than 1/2 psig (14" WC/3.45 kPa).
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN
THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE
OBTAINED FROM THE LOCAL GAS SUPPLIER.
W ARNING
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE
AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
W ARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING,
SERVICING OR OPERATING THIS EQUIPMENT.
IO-2
Jade Range LLC – A Middleby Company
TM
Titan
Series Heavy Duty Range
Model Series JTRH & JTRHE
Contents
INTRODUCTION ...............................................................................................................................................................4
UNPACKING / INITIAL INSPECTION ...................................................................................................................... 4
GENERAL ...................................................................................................................................................................4
DATA PLATE LOCATION .......................................................................................................................................... 4
LOCATION..................................................................................................................................................................4
GAS CONNECTIONS ................................................................................................................................................4
GENERAL RANGE SPECIFICATIONS .................................................................................................................... 5
TITAN OVEN Specifications ...................................................................................................................................... 5
GAS BURNER BTU SPECIFICATIONS ................................................................................................................... 5
INSTALLATION .................................................................................................................................................................6
HOOD AND VENTILATION REQUIREMENTS ........................................................................................................ 6
Combustion Air....................................................................................................................................................6
Ventilation ............................................................................................................................................................6
BATTERY INSTALLATION REQUIREMENTS ........................................................................................................ 6
Waldorf Configuration.........................................................................................................................................6
ADJUSTABLE LEG INSTALLATION ........................................................................................................................ 7
OPTIONAL CASTER INSTALLATION......................................................................................................................7
RESTRAINING DEVICE INSTALLATION ................................................................................................................ 7
HI-SHELF /RISER INSTALLATION .......................................................................................................................... 8
MOUNTING SALAMANDER OR CHEESEMELTER ............................................................................................... 8
INSTALLATION CODES AND STANDARDS ..........................................................................................................8
ELECTRICAL INSTALLATION (CONVECTION MODELS ONLY).........................................................................8
Clearances from Combustible Materials ...........................................................................................................8
LEVELING...................................................................................................................................................................9
GAS LINE AND REGULATOR INSTALLATION ...................................................................................................... 9
Gas Line Pressure Testing.................................................................................................................................9
Gas Leak Check................................................................................................................................................10
BURNER FLAME ADJUSTMENTS.........................................................................................................................10
Flame Characteristics for a Properly Adjusted Burner .................................................................................. 10
Top Burner Pilot Adjustment ............................................................................................................................10
Top Burner Adjustment ..................................................................................................................................... 11
Oven, Griddle and Hot Top Burner Adjustment (Tubular Type Burners) .....................................................11
OPERATION ....................................................................................................................................................................12
TOP BURNER CONTROLS ....................................................................................................................................12
LIGHTING OVEN PILOT LIGHT ............................................................................................................................. 13
Standard Oven ..................................................................................................................................................13
Convection Oven...............................................................................................................................................13
Convection Oven Re-Igniter (Electronic Ignition)........................................................................................... 14
CONVECTION OVEN OPERATION.......................................................................................................................14
Convection Oven Controls ...............................................................................................................................14
Lowering/Changing Oven Temperature ..........................................................................................................15
Use of Oven Without Blower Fan ....................................................................................................................15
STANDARD OVEN OPERATION ........................................................................................................................... 16
CARE AND CLEANING ..................................................................................................................................................17
SERVICE..........................................................................................................................................................................18
LIMITED WARRANTY.....................................................................................................................................................19
CA PROP 65 GAS WARNING........................................................................................................................................20
Jade Range LLC – A Middleby Company
IO-3
INTRODUCTION
TitanTM Series Heavy Duty Range
Model Series JTRH & JTRHE
UNPACKING / INITIAL INSPECTION
This appliance was inspected before leaving the factory. After unpacking, inspect the unit for any damage that may have occurred during shipping. **The transportation company assumes all responsibility for safe delivery. If the appliance is found to be damaged, save all packaging materials and contact the carrier within 7 days of delivery.
Move the appliance as close as possible to installation location. Remove all boxes and packaging material from inside of oven. Remove all shipping banding from pallet and top of range. Remove all tops and oven components from their boxes.
GENERAL
Jade Titan ranges are manufactured for use with natural or propane gas. The gas type for each range and the BTU rate is listed on the name plate. Verify the unit is for the correct gas type before installing it, by reading specifications on appliance rating plate. Please read the installation instructions carefully. Proper installation is essential for safe and trouble free operation of this appliance.
LOCATION
Locate appliance in an area that will make it easy to load and unload the oven and will facilitate the movement of food orders. Read Ventilation Requirements in the Installation portion of this manual before locating the appliance.
WARNING
THE EQUIPMENT AREA MUST BE KEPT FREE AND CLEAR OF ANY COMBUSTIBLE MATERIALS.
GAS CONNECTIONS
Titan ranges are supplied with a 1-1/4" front manifold and a 1" rear tailpipe. For rear connection, remove cap. Ranges are supplied with 3/4" gas pressure regulator. Operating pressure is 5.0" W.C. for natural gas or 10.0" W.C. for propane gas.
**Maximum incoming pressure is 14.0" W.C.(1/2 psi
3.45 kPa)
NOTE: Gas Pressure Regulator must be installed in an accessible “cool zone” protected from grease and debris.
DATA PLATE LOCATION
Remove the kick plate. The data plate is located to the right of center (behind the kick plate) beneath the oven door. If gas orifices or regulator types (gas or propane) are changed in the field, the rating plate must be changed to reflect the new orifice or gas type. All work should be performed by a licensed and qualified professional.
WARNING WHEN MAIN GAS TO THE APPLIANCE IS OFF, POWER ON SWITCH MUST BE OFF.
THERMOSTAT
150
550
200
L
500
O
250
R
O
A
S
450
T
G
N
300
I
K
A
B
400
350
WARNING WHEN MAIN GAS TO THE APPLIANCE IS OFF, POWER ON SWITCH MUST BE OFF. TURN OFF ELECTRIC & GAS TO APPLIANCE BEFORE SERVICING ALL CONTROLS.
Figure 1: Data Plate
NOTE: Use a pipe joint compound that has been approved for use with liquefied petroleum gases.
IO-4
Jade Range LLC – A Middleby Company
36"
(914)
2 1/2"
REAR GAS CONNECTION
(64)
GENERAL RANGE SPECIFICATIONS
2 1/2"
36"
(914)
(64)
4" (102)
8 1/2" (216)
13"
(330)
4 1/4" (108)
30 1/2"
(775)
24 3/8"
(619)
(76)
3"
6"
(152)
REAR GAS CONNECTION
18"
(457)
( ) = MILLIMETERS
Titan
36 1/4"
(921)
20 1/2"
(521)
REAR GAS CONNECTION
1 1/4" MANIFOLD (32)
1 1/2"
(38)
BLOWER MOTOR FOR
CONVECTION OVEN ONLY
CURB
34" (864)
TM
Series Heavy Duty Range
Model Series JTRH & JTRHE
DOUBLE DECK SHELF
SINGLE DECK SHELF
STUB
34 3/4"
BACK
(883)
CLEARANCE
1"
2"
(25)
(51)
6"
(1525)
10"
(254)
115V, 60c. Elect. Supply Cord (9 ft long) Convection Oven Only
55"
(1397)
66 1/2" (1689)
TITAN OVEN SPECIFICATIONS
Model Width Height Depth
Standard Oven 28-1/4 14″ 27-3/4″
(71.75 cm) (35.56 cm) (70.48 cm)
Convection Oven 28 13-3/4″ 24-1/2″
(71.12 cm) (34.92 cm) (62.23 cm)
Convection ovens are provided with 1/4 HP, 115 Volt, 60HZ, 1-Phase Blower Motor
GAS BURNER BTU SPECIFICATIONS
MODEL/FEATURE BTU NOTES
Open Burners 35,000 BTU per burner Lift-off octagon type Manual Griddle 30,000 BTU per burner
Thermo Griddle 25,000 BTU per burner 1 every 12" of griddle width Hot Top 35,000 BTU per burner 12" or 18" width full front to rear
Half Hot Top 17,500 BTU per burner Rear only Robata/Satay 35,000 BTU per burner 2 IR burners per grid section French Top Range 30,000 BTU per burner 1 for each top section Char Broilers 15,000 BTU per burner 1 every 6" of broiler width Plancha 20,000 BTU per burner 18"/24" – 1 burner / 36" – 2 burners Standard Oven 35,000 BTU per burner
Convection Oven 30,000 BTU per burner
Jade Range LLC – A Middleby Company
Thermostat adjustable from 150°F to 550°F
IO-5
INSTALLATION
TitanTM Series Heavy Duty Range
Model Series JTRH & JTRHE
HOOD AND VENTILATION
REQUIREMENTS
Combustion Air
This appliance should be installed in an environment capable of providing adequate combustion air for the range. Titan ranges and the BTU consumption for each feature are listed under GAS BURNER BTU SPECIFICATIONS chart at the beginning of this manual. Locate the particular model/features being installed and note its BTU output of the features of each appliance, then add the BTU rate for all burners operating at once. IT IS IMPORTANT THAT ADEQUATE COMBUSTION AIR BE PROVIDED FOR THE TOTAL BTU CALCULATED. Avoid locating the appliance in a tightly confined area that is incapable of providing sufficient combustion air. Clear space MUST be provided in front of the appliance to allow for entry of combustion air.
Ventilation
An exhaust hood with code-approved fire controls and sufficient CFM exhaust must be provided to remove excess heat/steam/grease, etc. from cooking. The hood canopy must extend beyond all sides of the appliance. Refer to Standard NFPA No. 96 (latest edition) for the removal of smoke and grease laden vapors from commercial cooking equipment. Use the BTU listings under GAS BURNER BTU SPECIFICATIONS chart at the beginning of this manual to calculate the total BTU, and then furnish exhaust air CFM required. Room ventilation (make-up air) must be provided to compensate for air being removed by exhaust system. Excessive negative room air pressure will result if this is not done. Lack of exhaust and/or excessive negative pressure will interfere with oven and pilot light operation and result in pilot outage, improper combustion, and poor overall performance.
can be connected via plumbing unions. Failure to level all appliances to the same plane will prevent the proper interconnection of gas manifolds. If the manifolds do not line up from one appliance to another, re-check the level and correct so that appliances are leveled to the same plane.
Install the first appliance in the position it will occupy in the battery. Align and level the second appliance to it and connect gas manifolds together. Continue until all appliances are installed.
CAUTION
Provisions for gas and electrical shut offs must be incorporated in the design of the “battery” and accessible in the event the appliance is to be serviced.
CAUTION
All gas manifolds must align correctly to each other. Failure to provide proper alignment can damage gas manifolds, pilots and gas valves.
Adequate air supply must be provided for combustion air. Provide a minimum of 36" of free space in front of all appliances. Provide adequate clearance for all air openings into combustion chamber on all appliances.
Provide a gas regulator sufficient to supply adequate gas flow for the total BTU requirement of all appliances that have connecting manifolds. Set gas regulators for 5.0" W.C. for natural gas regulators and 10.0" W.C. for propane gas regulators.
Plate shelves and high shelves can be locked together with standard 3/8" bolts.
When installed and individually connected to the gas supply, each appliance must have its own shutoff valve for servicing of the appliance.
BATTERY INSTALLATION
REQUIREMENTS
Ranges that are installed in a battery (two or more) must be aligned, leveled, with manifolds leveled and connected to each other.
Care must be exercised in leveling all appliances to the same plane. This is important so that the 1-1/4" gas manifolds located at the front of each appliance
IO-6
Waldorf Configuration
In Waldorf configuration, appliances are grouped together to form an appliance island. Care must be exercised in leveling all appliances to the same plane. Establishing a level line around the entire perimeter of the island will assist in installing all appliances. This is important so that the 1-1/4" gas manifolds located at the front of each appliance can be connected via plumbing unions. Failure to level all ranges to the same plane will prevent the proper interconnection of gas
Jade Range LLC – A Middleby Company
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