Jacuzzi WALK-IN SHOWER SYSTEMS User Manual

SUMMER RAIN
2 WALL & 3 WALL
WALK-IN SHOWER SYSTEMS
INSTALLATION AND OPERATING INSTRUCTIONS
IMPORTANT SAFETY INFORMATION
Do not place or use electrically connected devices, such as television, radio, or stereo speakers, lights, hair
dryers, or telephones, within 1.5 m (5 feet) of shower.
Note: This is a professional grade product. A knowledge of construction techniques, plumbing and electrical installation according to codes are required for proper installation and user satisfaction. We recommend that a licensed contractor perform the installation of all Jacuzzi Whirlpool Bath products. Our warranty does not cover improper installation related problems.
CONTENTS
2 WALL Specifications _________________________________________________________________________ 2 Rough-in Reference ____________________________________________________________________ 3 Component Identification ________________________________________________________________ 4 Base Installation _______________________________________________________________________ 5-7 Tower and Glass Panels Installation________________________________________________________ 8-12 3 WALL Specifications _________________________________________________________________________ 13 Rough-in Reference ____________________________________________________________________ 14 Component Identification ________________________________________________________________ 15 Base Installation _______________________________________________________________________ 16-18 Tower and Glass Panels Installation________________________________________________________ 19-22 2 & 3 WALL Operation ___________________________________________________________________________ 23 Maintenance __________________________________________________________________________ 24 Tower Fixture Repair Parts _______________________________________________________________ 25 Tower Plumbing Repair Parts _____________________________________________________________ 26 2 Wall Unit Repair Parts _________________________________________________________________ 27 3 Wall Unit Repair Parts _________________________________________________________________ 28 Warranty _____________________________________________________________________________ 29-30
Save These Instructions for Future Use.
Owner's Record
Date Purchased ____________________________________________________________
Purchased From ____________________________________________________________
Installed By ________________________________________________________________
Serial Number _____________________________________________________________
Model ____________________________________________________________________
1
2 WALL SPECIFICATIONS
Important: Read complete instructions before beginning installation.
Each unit arrives ready for installation, equipped with base, glass and associated hardware. Remove the unit from the carton. Retain the shipping carton until satisfactory inspection of the product has been
made.
Immediately upon receipt, inspect the base and other components before installing. Check all carton inserts for parts and hardware. Should inspection reveal any damage or defect in any component, do not install the unit. Damage or defect to any component claimed after the unit is installed is excluded from the warranty. Jacuzzi Whirlpool Bath's responsibility for shipping damage ceases upon delivery of the products in good order to the carrier. Refer any claims for damage to the carrier. For definitions of warranty coverage and limitations, refer to the published warranty information packed with the product.
Jacuzzi Whirlpool Bath is not responsible for any defect that could have been discovered, repaired, or avoided by following this inspection.
BASE SPECIFICATIONS DIMENSIONS
60" (1219 mm) L 42-5/16" ( 1075 mm) W 4" ( 102 mm) H
PRODUCT WEIGHT (Base + Enclosure )
196 lb (89 kg)
TOTAL WEIGHT/ FLOOR LOADING
396 lb (180 kg)/ 23 lb/sq. ft. (112 kg/sq. m)
NOTE: MINIMUM WATER PRESSURE FOR THE SYSTEM IS 40 PSI.
45° ELBOW
2 PROVIDED
(LOOSE)
H
L
1-1/2" TILE FLANGE
1/2" RIGID COPPER PIPE UNDER BASE
W
TOP VIEW
1-1/2" TILE FLANGE
FRONT VIEW
2
2 WALL ROUGH-IN REFERENCE
84"
33-3/4"
23"
21-1/2"
27-15/16"
COLD SUPPLY
HOT SUPPLY
MINIMUM WATER PRESSURE FOR THE SYSTEM IS 40PSI
FRONT VIEW
60"
1-1/2" TILE FLANGE
1/2" RIGID COPPER PIPE UNDER BASE
42-5/16"
TOP VIEW
3
STRAIGHT
GLASS
WALL
MOUNTING
POST
MOUNTING POST CAP (2)
TAPE (6 PIECES)
2 WALL COMPONENT IDENTIFICATION
WALL MOUNT BRACKET (2)
BRACKET COVER (2)
HEX WRENCH (1) (PROVIDED)
TOWER SUPPORT RAIL
TOWER WITH PLUMBING, FIXTURES, MAGNETIC GASKET, BOTTOM PLATE AND TOP COVER (PREASSEMBLED)
GLASS PANEL SUPPORT RAIL
CURVED
GLASS
WALL
MOUNTING
POST
FRONT RAIL
GLAZING
GASKET
GLAZING GASKET (3)
STRAIGHT
GLASS
PANEL
BOTTOM
BRACKET
CORNER
BASE
POST
TOWER COVER
3 SCREWS AND 3 WALL ANCHORS PER MOUNTING POST
CURVED
GLASS
GLAZING GASKET
TOWER MOUNTING BOLT & WASHER
SELF DRILLING SCREW
4
STRAINER
DRAIN ASSEMBLY
SILICONE SEALANT
SHOWER BASE
RUBBER WASHER
FIBER WASHER
NUT
APPLY LUBRICANT
2 WALL BASE INSTALLATION
PRELIMINARY ROUGH-IN
The floor structure beneath the unit must be able to
support a total weight of the unit and bather. Refer to the table under total weight.
STEP 1
Provide an opening in the subfloor no less than 5" x 5" square. This opening should be located on the center lines of the shower base drain hole (See Product Chart).
The opening is to accommodate a 2" waste pipe. The waste pipe should be 1/4" to 1/2" above the surface of the subfloor.
90°
90°
90°
INSTALLATION INSTRUCTIONS STEP 2
Remove the stainless steel strainer from the drain assembly. Disassemble the locknut and two gaskets from the back of the drain assembly. Apply a 1/4" bead of caulking (silicone) to the drain hole and insert the drain assembly. Replace the rubber washer, fiber washer, and lock nut in that order. Hand tighten the locknut. Remove excess sealant from finished side.
Apply a lubricant (common household liquid soap works well) to the inside of the rubber seal of the drain assembly.
As shown in top view, 1/2" copper pipes are provided to connect to the water supply. Also provided are 2 loose 45° elbows as shown for installation in Detail 1.
CAUTION: A nonflammable protective barrier must be placed between soldering work and base unit to prevent damage to the base.
When connecting the supply lines, the toe plate can be notched to accommodate the pipes.
The pipe under the base can be cut to length. To do so, remove the pipe clamps under the base, cut the pipe and reinstall pipes.
NOT PROVIDED
2" WASTE PIPE
STUD WALL
45° ELBOW PROVIDED (2)
DEATAIL 1
5"x5" OPENING (MIN. AS POSSIBLE)
STEP 3
If the subfloor is level, no other preparation is neces­sary. You can proceed to install the shower base. If the subfloor is not level, level shower base by spreading floor leveling compound, mortar, plaster or minimal expansion structural foam with a minimum density of 5 lbs./cubic feet EVENLY over ENTIRE area where base will be installed. The compound used MUST make contact with the entire bottom surface of the base. Both sides of a joint or splice of subfloor should be level to each other. Level and support waste pipe cutout area greater than 5" x 5". The base is NOT to be supported by the tile flange.
SPREAD MORTAR OR LEVELING COMPOUND ETC. EVENLY OVER ENTIRE AREA
5
2 WALL BASE INSTALLATION
STEP 4
With the drain fitting passing over the center of the drainpipe, lower the shower base carefully into place, push down firmly until the base is in place. You must check the level of the base in two directions. Do not lift a corner to level the base. This will cause a loss of contact with the mortar. Attach the shower base flange to the stud wall and blocking with self-drilling screws (included). Use a minimum of 3 screws per flange section.
STEP 5
With a large screwdriver and the tool included with the drain, tighten the inside compression nut to seal the drain pipe connection. After drain is fully installed, test for proper drainage. If the shower base does not drain properly, rectify this condition before proceeding with the installation. Jacuzzi Whirlpool Bath is not respon-
sible for removal and/ or reinstallation costs.
NOTE: Watertight installation of the drain is the installer’s responsibility. Drain leakage is excluded from the Jacuzzi Whirlpool Bath warranty.
Replace the strainer and tape over the drain hole to prevent finishing material from entering drain.
TIGHTEN SEALING NUT
TOOL (INCLUDED)
POSITION BASE OVER CENTER OF
DRAIN PIPE AND SET INTO PLACE
NOTE: If there is any gap between base flange and stud or blocking, shims MUST be used to prevent distortion or cracking of the flange.
TILE FLANGE
GAP
USE SCREWS (PROVIDED)
STUD
INCORRECT
SHIM
TILE FLANGE
USE SCREWS (PROVIDED)
STUD
CORRECT
6
2 WALL BASE INSTALLATION
STEP 6
Place cement board or equivalent on top of shower base flange and secure to studwall.
CEMENT BOARD
STUD
STEP 7
Apply tile (or other finishing material) leaving a 1/8" gap between the finishing material and the shower base flange lip. Seal this gap with silicone sealant. Leave a minimum 1/4" gap at the back and front corners of the shower base to allow drainage from leakage through unsealed tiled grout.
TILE
1/4" MINIMUM
GAP
SILICONE SEALANT
1/8" GAP
SILICONE SEALANT
CEMENT BOARD
TILE ADHESIVE
STUD
STEP 8
Filling the area marked DO NOT FILL will prevent moisture from draining back into the base through the weep holes. This moisture is due to leakage through the tile grout. Sealing the tile grout will prevent this leakage.
CEMENT
BOARD
STUD
SHIM IF NECESSARY
DO NOT FILL
1-1/8" MAXIMUM
NO MINIMUM
TILE
GROUT
SILICONE SEALANT
CLEAN-UP AFTER INSTALLATION
To avoid dulling and scratching the acrylic surface of the base, never use abrasive cleaners. A mild liquid detergent and warm water clean soiled surfaces.
Remove spilled plaster with a wood or plastic edge. Metal tools scratch the surface. Spots left by plaster or grout can be removed if lightly rubbed with detergent on a damp cloth or sponge.
Paint, tar, or other difficult stains can be removed with paint thinner, turpentine, or isopropyl alcohol (rubbing alcohol).
Minor scratches which do not penetrate the color finish can be removed by lightly sanding with 600-grit wet/dry sandpaper. You can restore the glossy finish to the acrylic surface of the base with a special compound, Meguiar’s #10 Mirror Glaze. If not available, use auto­motive rubbing compound followed by an application of automotive paste wax.
Major scratches and gouges which penetrate the acrylic surface require refinishing. Ask your Jacuzzi Whirlpool Bath dealer for special instructions.
1/4" MINIMUM GAP
7
2 WALL: TOWER, FIXED WALL AND CURVED GLASS INSTALLATION
MARK POSITION
STEP 1
Position the wall posts so the edge of the post is set back 3/4" (19 mm) in from the edge of the base
3/4" (19 mm)
FINISH WALL
EDGE OF BASE
STEP 2
Level both wall posts in their proper position and mark where screw holes are to be drilled. Drill 3/16" holes and secure with wall anchors and screws provided. Cut a 12" strip of tape (provided) and apply firmly over screw heads.
TAPE 6 PLACES)
STEP 3A
Slide straight glass panel all the way into wall post. Mark position of glass post. Remove panel.
STEP 3B
Apply a bead of silicone sealant on underside of bottom bracket corner post and place bracket where marked. Drill pilot holes (#8 screw) and secure bracket to base. Reinsert panel into wall post and position glass post over bracket.
APPLY BEAD OF SILICONE SEALANT ON UNDERSIDE OF BOTTOM BRACKET CORNER POST
8
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