Jacuzzi Verona, J-Corner Shower Tower Verona Installation And Operating Manual

J-CORNER SHOWER TOWER
ENCLOSURE-Verona
INSTALLATION AND OPERATING MANUAL
WHIRLPOOL
BATH
R
Important
The bath must be installed according to installation instructions (F258000) for the Verona™ whirlpool bath. Follow the instructions to ensure that proper framing has been provided to support the J-Corner Shower Tower. Finishing materials must be waterproof and sealed so that spray and condensation do not cause moisture dam­age.
NOTE: The J-Corner Shower Tower has been partially pre-assembled for your convenience during installation. The installer must still follow the instructions to ensure proper installation of the tower and components (see page 11). We recommend that two persons perform this installation.
Contents
Exploded View of J-Corner Shower Tower _________________________________________________ 2
Shower Tower Hardware Identification Chart __________________________________________________ 4 Tower Assembly _______________________________________________________________________ 6
Water Lines to Mixer/Diverter Valve _________________________________________________________ 8 Attaching Diverter Valve to Shower Wall _____________________________________________________ 8
Tower Installation ______________________________________________________________________ 10 Tower Disassembly______________________________________________________________________ 11 Placing Tower __________________________________________________________________________ 12 Fixed Panel Assembly____________________________________________________________________ 13 Mounting Top Ring and Wall Bracket to Tower_________________________________________________ 15 Fixed Glass Frame End Attachment _________________________________________________________ 17 Sealing and Trimming ____________________________________________________________________ 18 Attaching Face Plate _____________________________________________________________________ 19 Handle Installation and Operation___________________________________________________________ 19
Tools Required
1. Drill.
2. Drill bits: 3/32", 1/8", 3/16", 5/16" and 9/32".
3. Flat blade screw driver, No. 1.
4. Phillips type blade screw driver, No. 2.
5. 5/16" or 8 mm deep socket or nut driver.
6. Caulking gun.
7. Sealant (silicone).
8. Adjustable wrenches (small and medium).
9. Allen wrenches: 1.5 mm, 2.5 mm, 3 mm and 5/64".
10. Step ladder.
FIXED PANEL
SEE PAGE 13 & 14
BAILS
SEE PAGE 6
FACEPLATE
SEE PAGE 19
WALLBAR
SEE PAGE 7
MIXER (INCLUDING
HOSE CONNECTIONS)
SEE PAGES 8 & 11
L EXTRUSION
SEE PAGE 18
L EXTRUSION
SEE PAGE 18
TOP RING
SEE PAGE 15 & 16
WALL BRACKET
SEE PAGE 15 & 16
TOWER
SEE PAGE 10
HANDLE
SEE PAGE 19
HAND HELD
SHOWER,
FLEX HOSE
SEE PAGE 19
WATER INLET
SEE PAGE 6
END EXTRUSION
SEE PAGE 17
EXPLODED VIEW OF J-CORNER SHOWER TOWER
END CAP
SEE PAGE 18
BOTTOM RAIL
SEE PAGE 13 & 14
SET SCREW
SEE PAGE 14
Shower Tower Hardware Identification Chart
The diagrams for these fasteners are shown actual size for fast identification.
HARDWARE
A
B
BOLT
QTY.-8
NUT
QTY.-8
SLOT FASTENER 10X32
HEX NUT 10X32
T
U
NUT
QTY.-1
WASHER
QTY.-3
HEX LOCKNUT #8-32
FLAT WASHER #10 TYPE A STAINLESS STEEL
SCREW
C
QTY.-8
WASHER
D
QTY.-8
PIN
O
QTY.-3
WASHER
P
QTY.-8
SCREW
Q
QTY.-3
SCREW
R
QTY.-9
SET SCREW 6X32
EXTERNAL TOOTH LOCK-WASHER #10 STAINLESS STEEL
PIN #8-32 .25DIAX1"
FLAT WASHER #8 TYPE B STAINLESS STEEL
PAN HEAD SCREW #8-32X1/2" STAINLESS STEEL
M4.2X19MM STAINLESS STEEL
V
W
X
Y
Z
SCREW
QTY.-3
BOLT
QTY.-2
SCREW
QTY.-1
WASHER
QTY.-1
CAP
QTY. -1
SHEET MET AL SCREW #10-16X2" S.S.
SCREW, HEX WASHER BOLT 1/4-20X2.5"
SHEET MET AL SCREW #8-18X2" S.S.
EXTERNAL TOOTH LOCK-WASHER #8 STAINLESS STEEL
LOW TRACK END CAP
SCREW
S
QTY.-10
M3.5X9.5MM STAINLESS STEEL
AA
SCREW
QTY.-1
SET SCREW #8-32 x 1 1/2"
Shower Tower Hardware Identification Chart
The diagrams for these fasteners are shown actual size for fast identification.
HARDWARE
PLUMBING HARDWARE
WASHER
K
QTY.-1
STANDOFF
L
QTY.-3
M
WASHER
QTY.-3
N
SCREW
QTY.-6
WALL BAR HARDWARE
WASHER
G
QTY.-2
FIBER WASHER .75 O.D.
EXTERNAL TOOTH LOCK-WASHER M4 STAINLESS STEEL
CROSS RECESS SCREW M4X12 STAINLESS STEEL
FLAT WASHER #10, TYPE B
WATER INLET HARDWARE
WASHER
I
QTY.-1
J
NUT
QTY.-1
MIXER HARDWARE
FIBRE WA SHER
1.24 DIA
LOCKNUT 1/2"-14NPT
H
NUT
QTY.-2
F
WASHER
QTY.-2
SCREW
E
QTY.-2
HANDLE HARDWARE
BB
SCREW
QTY.-1
SCREW #10-24
CC
HEX LOCKNUT #10-24
EXTERNAL TOOTH LOCK-WASHER #10 STAINLESS STEEL
FLATHEAD SCREW #10-24 x 2 1/2" STAINLESS STEEL
CAP
QTY.-1
WHIRLPOOL
GASKET
EE
QTY.-1
FOAM GASKET 3"O.D.
WASHER
DD
QTY.-1
R
BATH
FLAT WASHER #10
TOWER ASSEMBLY
1. Assemble the four (4) bails to the tower wall. (See Illustration 1.) Do not overtighten the nuts on the threaded shaft end. Overtighten­ing may break the stud.
BAIL
WASHER (8)
NUT (8)
B
BOLT (8)
SET SCREW (8)
SHELF
A
C
ILLUSTRATION 1
2. Attach the water inlet to the tower wall. (See Illustration 2.)
WATER INLET
I WASHER
J NUT
TOWER WALL
WATER INLET
D
BAIL
A
B
C
D
WASHER
QTY.-8
WASHER
I
QTY.-1
BOLT
QTY.-8
NUT
QTY.-8
SCREW
QTY.-8
SLOT FASTENER 10 X32
HEX NUT 10 x 32
SET SCREW 6 x 32
EXTERNAL TOOTH LOCK-WASHER #10 STAINLESS STEEL
FIBER WA SHER
1.24 DIA
CAULK
ILLUSTRA TION 2
J
NUT
QTY.-1
LOCKNUT 1/2"-14NPT
WALL BAR
SHOWER WALL
3. Attach the wallbar assembly to the tower wall. (See Illustration 3.)
1/8" BEAD OF CAULK
WALLBAR STAND-OFF
EXTERNAL TOOTH WASHER F (2)
SCREW E (2)
KEP NUT H (2)
FLAT WASHER G (2)
ILLUSTRA TION 3
CAP
SIDE VIEW OF WALLBAR
WALLBAR
SHOWER HEAD BRACKET
SOAPDISH
SCREW
E
QTY.-2
WASHER
G
QTY.-2
H
F
WASHER
QTY.-2
NUT
QTY.-2
FLAT WASHER #10, TYPE B
HEX LOCKNUT #10-24
EXTERNAL TOOTH LOCK-WASHER #10 STAINLESS STEEL
FLATHEAD SCREW #10-24 x 2 1/2" STAINLESS STEEL
PARTS NOT NEEDED
1
SCREW
QTY.-2
2
NUT
QTY.-2
SCREW #10-24x4" S.S.
TOGGLE NUT 10-24
WATER LINES TO MIXER VALVE
M/F 90° ELBOW
MIXER VALVE
HOT WATER LINE (48")
M/F 90° ELBOW
WASHER
WATER SUPPLY TO SHOWER (12")
SCREW (6)
WASHER
K
K
QTY.-1
FIBER WASHER .75 O.D.
N
ST ANDOFF (3)
L
PLUG
N
SCREW
QTY.-3
STANDOFF
L
QTY.-3
ILLUSTRA TION 4
ATTACHING MIXER VALVE TO SHOWER WALL
TO WATER INLET
SCREWS (3)
M/F 90° ELBOW
COLD WATER LINE (48")
USE THREAD SEALANT
4. Attach the Hot/Cold water lines and shower line to the mixer valve. Use an approved thread sealant on threads. Attach standoffs to the mixer valve. (See Illustration 4.)
5. Attach the mixer valve to the shower wall. (See Illustra­tion 5.)
N
WASHER (3)
ILLUSTRA TION 5
M
WASHER
QTY.-3
N
SCREW
M
QTY.-3
EXTERNAL TOOTH LOCK-WASHER M4 STAINLESS STEEL
CROSS RECESS HEAD SCREW M4X12 STAINLESS STEEL
6. Attach the shower line to the water inlet (12" hose). (See Illustration 6.)
TOWER
90° ELBOW
FIBER WASHER
K
12" HOSE
WALL
WATER INLET
ILLUSTRATION 6
7. Attach the three (3) pins to the bottom of the tower. (See Illustrations 7 and 8.)
WASHER
K
QTY.-1
FIBER WASHER .75 O.D.
TOWER PINS
SCREW Q
WASHER P
PIN O
ILLUSTRA TION 7
TOWER BOTTOM
LOCATED IN HARDWARE PACK
O
PIN
QTY.-3
P
WASHER
QTY.-3
Q
SCREW
QTY.-3
PIN #8-32 .25DIA X 1"
FLAT WASHER #8 TYPE B STAINLESS STEEL
PAN HEAD SCREW #8-32 x 1/2" STAINLESS STEEL
ILLUSTRA TION 8
8. After these steps are completed, set the tower aside.
TOWER INSTALLATION
A
BATH FLANGE EDGE
TEMPLATE
BATH FLANGE EDGE
9/32" HOLE (3)
TAPE FIRMLY
(TYP)
3/16" HOLE (5)
INNER ORANGE CIRCLE
TOWER WALL
ILLUSTRATION 9 (LEFT HAND SHOWN)
CEMENT BOARD
STUD WALL
FLANGE
MORTAR & FINISH
MATERIAL THICKNESS
TILE OR FINISH MATERIAL
MORTAR
CAULKING
BATH RIM
ILLUSTRATION 9A
1. To locate the drilling template, place it over the bath. The template should be against the bath flange edge and template corner 'A' should be at the bath's corner. (See Illustration 9.)
Note: If bath has been installed with finish materials over bath flange, trim an amount off the template along the bath flange edge equal to the thickness of mortar and finish materials. (See Illustration 9A.)
2. The inner orange circle should be centered over the circular opening of the bathtub. (See Illustration 9.) The edge marked “BATH FLANGE EDGE” must be parallel with the back wall. With the template lying flat, tape firmly to eliminate any shifting.
3 Using a sharp center punch, lightly tap through the template hole center location marks onto the bath surface.
Remove the template.
4. Drill two (3) 9/32" diameter holes for the tower and five (5) 3/16" holes for the bottom rail. (Do not drill through the template.)
IMPORTANT: THE HOLES MUST BE DRILLED AS ACCURATELY AS POSSIBLE TO INSURE PROPER INSTALLATION AND OPERATION OF THE SHOWER DOOR.
10
DISASSEMBLY INSTRUCTIONS
Although the J-Shower Tower is shipped partially assembled, it will have to be partially disassembled to install. After removing packing materials, follow the instructions below.
1. Remove end cap on the lower track. (Page 18, illustration 24.)
2. Remove the top ring. (Page 15, illustration 19.)
3. Remove the fixed panel with bottom rail. (Page 14, illustration 15 .)
4. It is not necessary to remove bails or wall bar. Water connections will have to be removed to apply sealant.
HOT WATER SUPPLY LINE
HOT/COLD WATER STUB-OUT WITH VALVES (NOT PROVIDED)
COLD WATER SUPPLY LINE
48" HOSE
ILLUSTRATION 10
5. Attach Hot and Cold water supply lines of the mixer to the stub-out supply lines. (See Illustration 10.)
6. Locate the on/off handle and temporarily place it on the mixer valve. (See Illustration 26 on page 19.) With the mixer valve in the OFF position, turn on the water supply. Check for leaks at all connectors. Seal any leaks and continue.
11
PLACING TOWER
CAULK
SET BACK 13/32"
ILLUSTRATION 11
7. Dry fit tower pins into holes to check hole location. Apply sealant around the three tower wall holes on the bath and around the perimeter where the tower will sit. (See Illustration 11.)
8. Place the tower pins in the holes and push the tower down firmly. The tower will stand temporarily on its own. Clean off excess sealant.
9. Place the U-extrusion against the wall edge, set back 13/32" from front edge. Drill three (3) 1/8" holes into the wall and U-extrusion. Put sealant on the mating surface of the U-extrusion, or on the wall, and secure the U-extrusion to the wall with the stainless steel screws, R.
R
12
SCREW
QTY.-3
M4.2X19MM STAINLESS STEEL
FIXED PANEL TO BOTTOM RAIL
TWO SCREWS
R
BOTTOM RAIL
ILLUSTRATION 12
FIXED PANEL
LAY A 1/4" BEAD OF SEALANT UNDER THE FIXED PANEL
R
SCREW
QTY.-2
DRILLING FIXED PANEL
IMPORTANT:
MUST DRILL AT A 15° ANGLE TO AVOID DRILLING THROUGH SIDE OF RAIL.
ILLUSTRATION 13
15°
M4.2X19MM STAINLESS STEEL
1/8"
E
D
I
S
T
U
O
DRILLING FIXED PANEL
IMPORTANT:
MUST DRILL AT A 15° ANGLE TO AVOID DRILLING THROUGH DOOR GUIDE AREA.
15°
S
DOOR GUIDE AREA
S
SCREW
QTY.-1
M3.5X9.5MM STAINLESS STEEL
10. Locate the bottom rail and the fixed panel. Lay a bead of sealant on the bottom of the fixed panel. Secure the bottom rail to the fixed panel. (See Illustration 12.) Drill a 3/32" diameter hole into the bottom rail at a 15° angle. Drill only through the first aluminum thickness. (See Illustration 13.) Secure the front of the fixed panel to the bottom rail. (See Illustration 14.) Clean off excess sealant.
ILLUSTRATION 14
13
FIXED PANEL ASSEMBLE TO BATH
AA
CAULK
VERTICAL EDGE OF TOWER
1
T
FASTENING SEQUENCE
GENTLY PUSH
THIS AREA
(5)
P
(4)
2
3
4
5
R
ILLU STRAT ION 15
LOCATED IN HARDWARE KIT
T
P
NUT
QTY.-1
WASHER
QTY.-5
HEX LOCKNUT #8-32
FLAT WASHER #8 TYPE B STAINLESS STEEL
R
AA
SCREW
QTY.-4
SCREW
QTY.-1
M4.2X19MM STAINLESS STEEL
SET SCREW #8-32 x 1 1/2"
11. Screw 1 1/2" Allen set screw 3/4" deep into the bottom of the fixed panel. Lay a 1/4" bead of sealant under the bottom rail and inside the back channel of the vertical frame. Place the assembly against the vertical edge of the tower and onto the bath surface, interlocking the two extrusions. (See Illustration 15.) Secure the assembly to the bathtub using one (1) nut and washer and four (4) screws and washers following the fasten­ing sequence. Gently push on the shaded portion of the bottom rail (see Illustration 15) to align with the holes in the bath shell. After installing the fixed panel, apply sealant along all four inside edges of the glass frame. Clean up excess sealant.
14
RING TOP PLANE MARK
STUD WALL MARK LINE
TOP RING
TOP PLANE OF RING
12.Locate the top ring. Remove the plastic retainer extrusion and set it aside for later use. Place the top ring on the fixed panel and tower wall. The top ring groove on the underside of the top ring must mate with the top of the fixed panel. The flat portion of the ring should be parallel with the stud wall. (See Illustration 16.) Mark a line on the stud wall indicating the top plane of the bracket. (See Illustration 17.) Remove the ring. The top surface of the bracket upper leg must align with the top ring line previously marked. (See Illustration 18.) Locate and secure the bracket to the wall.
13.Place the top ring on the tower and fixed panel. Align the three holes in the top ring with the two tower holes and one hole in the fixed panel. (See Illustration 19.) Secure the top ring to the tower.
BRACKET LOCATING
WALL BRACKET
ILLU STRAT ION 17
BRACKET TO WALL
MARK LINE
WALL BRACKET
INNER SURFACE OF BRACKET UPPER LEG
SCREW (3)
TOWER WALL
TOWER WALL
RING
WASHERS(3)
PARALLEL WITH STUD WALL
FLAT PORTION OF TOP RING
ILLU STRAT ION 16
LOCATED IN HARDWARE PACK
FLAT WASHER
U
WASHER
V
W
QTY.-3
SCREW
QTY.-3
BOLT
QTY.-2
W
V
TYPE A STAINLESS STEEL
WOOD SCREW
SCREW, HEX WASHER BOLT 1/4-20X2.5"
ILLU STRAT ION 18
RING TO TOWER
SCREW HERE
SCREW INTO FIXED PANEL
ILLU STRAT ION 19
X
SCREW
QTY.-1
Y
WASHER
QTY.-1
SCREW(1)
15
X
WASHER (1)
EXTERNAL TOOTH LOCK-WASHER #8 STAINLESS STEEL
Y
SCREWS (2)
SHEET MET AL SCREW #8-18X 2" S.S.
W
DRILLING TOP RING
O
U
T
S
I
D
E
14.Drill a 3/32" diameter hole into the top ring at a 15° angle. (See Illustration 20.) Engage the top of the fixed panel with the top ring groove. Secure the top of the fixed panel to the top ring. (See Illustration 21.)
15°
1/8"
ILLUSTRATION 20
DRILLING TOP RING
TOP RING GROOVE
IMPORTANT:
MUST DRILL A T A 15° ANGLE TO AVOID DRILLING THROUGH ROLLER TRACK.
15°
IMPORTANT:
MUST DRILL A T A 15° ANGLE TO AVOID DRILLING THROUGH ROLLER TRACK OF TOP RING.
ROLLER TRACK
FIXED PANEL
S
S
SCREW
QTY.-1
M3.5X9.5MM STAINLESS STEEL
15.Plumb and square the tower. (See Illustrations 22A and 22B.) Secure the top ring to the wall bracket by inserting the hex bolts through the wall bracket into the top ring and tighten (wall bracket is pre-threaded).
ILLUSTRATION 21
RING TO BRACKET
PAINT OUTSIDE EDGE TO MATCH BATHROOM FINISH
ILLU STR ATI ON 22A
BOLT
QTY.-2
W
LOCATED IN HARDWARE PACK
BOLT
W
QTY.-2
RING TO BRACKET
ILLU STR ATI ON 22B
SCREW, HEX WASHER BOLT 1/4-20X2.5"
16
FIXED GLASS FRAME END ATTACHMENT
END EXTRUSION
SEALANT
FIXED GLASS
ILLU STRAT ION 23
16. Apply sealant in frame and extrusion. Align and place extrusion above end cap onto the fixed glass.
17
L-EXTRUSION
SEALANT
WALL
BACK WALL
S
SCREW
L-EXTRUSION
SCREW
BACK WALL
S
WALL
SEALANT
END CAP
Z
ILLUSTRA TION 24
LOCATED IN HARDWARE PACK
S
SCREW
QTY.-1
M3.5X9.5MM STAINLESS STEEL
Z
CAP
QTY. -1
17. Install on the sides of the tower the aluminum extrusions provided. They may be sealed in place or secured with screws (S, quantity 6). Seal the end cap by applying clear silicone sealant prior to placing into the end of the lower track. Secure with self-tapping screw S.
18
ATTACHING FACE PLATE
HANDLE INSTALLATION
TOWER WALL
PLUG
ILLU STRAT ION 25
FACEPLATE
EE
FOAM GASKET
SEALANT
NAME PLATE LOGO QTY.-1
FOAM GASKET
CC
DD
BB
SCREW
WASHER
EE
CAP
ILLUSTRATION 26
18. Assemble the face plate and handles as shown in Illustrations 25 and 26. Attach the shower hose to the hand held shower. Use the washer supplied with the shower hose. (See Illustration 27.)
19. Attach the shower hose. (See Illustration 27.) Use the washer supplied with the shower hose.
WALL BAR
WATER CONNECTOR
TEFLON TAPE
WASHER
FLEX HOSE
ILLU STRAT ION 27
HAND HELD SHOWER
WASHER
TOWER WALL
20. For hot and cold operation of the handle, see Illustration 28.
HOT
COLD
OFF
ILLU STRAT ION 28
LOCATED IN HANDLE KIT
SCREW
BB
QTY.-1
WASHER
CC
QTY.-1
FLAT WASHER #10
SCREW #10-24
LOCATED IN HARDWARE KIT
GASKET
EE
QTY.-1
(NOT SHOWN SEE PAGE 5)
FOAM GASKET 3"O.D.
19
DD
CAP
QTY.-1
WHIRLPOOL
R
BATH
PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT.
Jacuzzi Whirlpool Bath has obtained applicable code (standards) listings generally available on a national basis for products of this type. It is the responsibility of the installer/owner to determine specific local code compliance prior to installation of this product. Jacuzzi Whirlpool Bath makes no representation or warranty regarding, and will not be responsible for any code compliance.
Jacuzzi Whirlpool Bath National Headquarters
P.O. Drawer J, Walnut Creek, CA 94596 (925) 938-7070
Service Support: Call (800) 288-4002
©1995 Jacuzzi Whirlpool Bath J683000 7/96
Printed on Recycled Paper
Printed in the U.S.A.
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