Jacuzzi SteamPro User Manual

STEAMPRO
Steam Generator
Installation and Operating Manual
TM
SteamPr o
IMPORTANT SAFETY INFORMATION
READ ALL INSTALLATION INSTRUCTIONS
Jacuzzi Whirlpool Bath does not recommend prolonged periods of use of the steamer . Prolonged use of the steam system can raise excessively the internal human body temperature and impair the body’s ability to regulate its internal temperature (hyperthermia). Consult your physician about your saf ety and comfort before using the steam system. Limit y our use of steam to 10–15 minutes until you’ re certain of your body’s reaction. A cooling sho wer spray can be used simultaneously with the steam to assist in regulating your body temperature.
Alcohol and certain drugs or medications, such as tranquilizers , affect a person’ s ability to withstand high temperatures and may produce dangerous side effects. Don’t use alcohol or drugs when using steam.
The elderly , the infirm, and children should not use the steamer unattended. Pregnant women and people with heart conditions should consult their physicians before using the steamer.
The wet surfaces of steam enclosures can be slippery. Use care when entering and exiting. Do not place or use electrically connected devices, such as television, radio , or stereo speakers , lights, hair dryers,
or telephones, within 1.5 m (5 feet) of a steam enclosure, sho w er, or bath. Read and follow manufacturer’s safety information with all optional equipment. The steam head is hot. Do not touch the steam head or the steam within one foot distance of the head or surfaces
surrounding the steam head. Do not block or obstruct the steam head in any manner. Do not store or use flammable liquids near the steam generator .
Save These Instructions for Future Use. Inspection and Shipping Claim
Check for shipping damage upon receipt of the product. J acuzzi Whirlpool Bath is not responsible f or damage to the product sustained during shipping. If damage is e vident before unpacking, see instructions regarding shipping claims on the outside of the carton and immediately file a claim with the carrier.
Once the product has been removed from the carton and before it is permanently installed, check the parts completely for damage resulting from shipping or handling. All Jacuzzi Whirlpool Bath products are factory tested for proper operation and watertight connections prior to shipping. If problems are detected, immediately notify your Jacuzzi Whirlpool Bath dealer or Authorized Service Agent, or call Jacuzzi Whirlpool Bath, 800–363-0251, for Warranty Service.
NOTE: Damage or defects which could hav e been discovered and repaired prior to installation and which are claimed after final installation of the product are excluded from our warranty.
Owner’s Record
Date Purchased _________________________________________________________ Purchased From _________________________________________________________ Installed By _____________________________________________________________ Serial Number _________________________________ Model #
(The serial number is located on the end of the steam generator)
Contents
Installation of Steam Generator
Specifications ______________________________________________________________________________ 1 How to Select Generator Size and Electrical Requirements ___________________________________________ 2 Locating the Steam Generator _________________________________________________________________ 3 Room Construction and V entilation _____________________________________________________________ 3 Plumbing Instructions and Cautionary Notes on Installation __________________________________________ 4 Plumbing Diagram___________________________________________________________________________ 5 Steam Head Installation for Various Wall Surfaces _______________________________________________ 6, 7 Automatic Drain V alv e Installation (Optional) ______________________________________________________ 8
Steam Controls—Operating Instructions and Installation Methods
Steam Control Options _______________________________________________________________________ 9 Steam Control by 30 Minute ON/OFF Control ____________________________________________________ 10 Rough-In and Installation of Temperature Controls _____________________________________________ 11, 12
Operating Instructions
Steam Control by 30 Minute Temperature Control _________________________________________________ 13 Steam Control by Digital Time and Temperature Control ____________________________________________ 14 Service ___________________________________________________________________________________ 15 T roub leshooting __________________________________________________________________________ 16, 17 Wiring Diagram _____________________________________________________________________________ 18 Warranty _______________________________________________________________________________ 19, 20
GENERAL DESCRIPTION
SteamPro™ steam generators from Jacuzzi Whirlpool Bath are designed f or compact size and easy installation and provide full, high volume steam for luxurious steam bathing. The accessories and control options have been designer for easy plug-in installation and function with all sizes of SteamPro™ generators. For residential use only.
29½"
29½" FOR PLUMBING
CLEARANCE WITH
AUTOMATIC DRAIN
VALVE.
(23" WITH MANUAL VALVE
IF VALVE IS INSTALLED
HORIZONTALLY. 21"
WITH MANUAL VALVE IF
ELBOW IS ADDED TO
INSTALL VALVE
VERICALLY WITH DRAIN
LINE.)
16½"
SteamPro
6¼"
13"
SPECIFICATIONS
AVAILABLE MODEL DIMENSIONS PACKAGED SIZES NUMBER LxWxH SHIP WEIGHT
5kW S064000 16½”x 6¼”x 13” 27 lbs. 7kW S062000 16½”x 6¼”x 13” 28 lbs.
10kW S060000 16½”x 6¼”x 13” 28 lbs.
1
INSTALLATION
Specifications and Sizing of the Steam Generator for the Room
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How to Select Generator Size
Step 1. Determine cubic footage of steam enclosure: multiply LENGTH inches x WIDTH inches x HEIGHT inches
to find cubic inches. Divide cubic inches by 1728 to determine cubic feet.
Step 2. Find steam enclosure size within the ranges shown on the chart for the supply voltage
(240 VAC or 208 VAC).
Step 3. Consider material and climate: If the steam enclosure is constructed of tile or marble or if the steam
enclosure is against poorly insulated outside walls in a cold climate, select the next higher or highest kW size of steam generator available. Natural stone such as marble may reduce the cubic cpacity by as much as 50%.
Electrical Requirements
All SteamPro generators operate at 208 or 220 to 240 VA C at 50 or 60 Hz. Circuit is to be single phase 3-wire (two conductors at line voltage and one ground conductor must be provided). Bond the SteamPro generator with a #8 minimum gauge solid copper wire from the bonding clamp at the unit to the house electrical panel or approved local ground. An appro ved ground ma y be an 8 foot long ground rod (3 meter length earth rod), a plate electrode, or other acceptable bond. Chec k y our local b uilding code f or requirements.
Caution: Without proper grounding and bonding, a system malfunction may cause fatal shoc k.
2
INSTALLATION
Locating the Steam Generator
The steam generator must be installed upright and level. The steam generator must be located within a 25 foot maximum steam line run to the steam head AND within the 25 foot control wire length to an y controls. It may stand attached to a horizontal base or to a wall. For w all mounting, use keyhole slots on a cabinet back to slip o ver screw heads and install a wood cleat or shelf to the wall at the bottom of the unit to help support the bottom. Add a cleat at the top to keep the unit in place.
Install the steam generator indoors only and in a dry location that will not be subject to freezing. If exposure to freezing can not be avoided (e.g., seasonal-use homes), the optional automatic tank drain down valve must be installed. Turn off the pow er and w ater supply to the unit if it will not be used for an extended period of time.
Room Construction and Ventilation: Important
The room in which the steam generator is to be located must be constructed of materials that can withstand excessive amounts of moisture and condensation. Large amounts of steam can be released into the room when the enclosure door is opened. Pro viding natural or f orced ventilation of the room will help maintain comf ort and minimize moisture damage to the building. Jacuzzi Whirlpool Bath is not responsible for damage resulting from excessive moisture. Consult an architect or engineer for aid in designing your room structure.
HEATED ATTIC
INSIDE VANITY OR CABINET
STEAM ENCLOSURE
ADJOINING CLOSET
BASEMENT
3
INSTALLATION
Plumbing Instructions and Cautionary Notes on Installation
Minerals in the water or poor water quality can shorten the life of the steam generator or cause erratic operation if the tank is not drained regularly. Drain the tank frequently. Jacuzzi Whirlpool Bath also strongly recommends purchasing and installing the optional drain down valve. See the important note below. The tank will be drained automatically after each use after the water temperature lowers. Water filters and other conditioners are strongly recommended if the water is of poor quality.
Guard against possible contact with hot steam pipes and other plumbing. Maximum run of the steam pipe is 25 feet. The steam pipe should be insulated. This will reduce condensation in
the steam line and will increase efficiency. Use only copper and brass pipe and fittings, 1/2 inch minimum. Install a water supply shutoff valve where it is easily accessible. The water supply pipe should be attached to cold supply. Do not use a saddle or piercing type connection for the
steam unit water supply. Apply thread compound sparingly to fitting threads such that excess compound does not dislodge and restrict the
copper pipes or filter screen. Flush lines before making connections to the generator. When tightening or loosening fittings, always use a backup wrench to hold the adjacent fitting.
Caution: Do not install any valves or create restrictions in the steam line. Do not construct any dips or valleys in the steam line as condensation will accumulate in these and block the pipe with water. Pitch the steam line
such that condensation will run to the steam generator (preferable) or to the steam head. Important Note About Tank Drain Selection: Jacuzzi Whirlpool Bath strongly recommends purchasing and installing the optional Automatic Tank Drain Valve
for the steam generator. This drain valve prevents standing water from remaining in the tank between uses. The Automatic Tank Drain Valve must be installed where the steam generator may be exposed to freezing
temperatures, e.g., in seasonal-use homes. (Water supply lines and water solenoid valve must not be allowed to freeze.) This option prevents standing water from remaining in the tank. The tank will be automatically drained through this valve when the water has cooled.
Read all warranty provisions before selecting a manual drain valve or the automatic drain down option.
4
Plumbing Diagram
WATER SUPPLY WITH SHUT-OFF VALVE (3/8 OR 1/2 INCH COPPER)
TO STEAM HEAD SEE PAGES 8 AND 9 FOR STEAM HEAD PLUMBING AND INSTALLATION FOR VARI­OUS WALL SURFACES.
STEAM PIPE 1/2 INCH (MINIMUM SIZE) COPPER. 25 FOOT TOT AL MAXIMUM RUN. DO NOT PLACE ANY VALVES OR DIPS IN THIS LINE. PIPE INSULATION RECOMMENDED
INSTALLATION
STEAM UNIT TO BE LEVEL AND UPRIGHT SEE P AGE 5 FOR SUGGESTED LOCATIONS
SEE CHART ON PAGE 4 FOR REQUIRED WIRE SIZE.
*SHOWN WITH OPTIONAL AUTOMA TIC DRAIN VALVE (SEE PAGE 10)
TANK DRAIN LINE. INSTALL SITE DRAIN OR OTHER DRAINAGE METHOD AS REQUIRED BY LOCAL CODES (WITH AUTOMATIC DRAIN OPTION, WATER DISCHARGED IS LESS THAN 14F).
NOTE: ALL COPPER PIPE SIZES ARE TO BE INDUSTRY NOMINAL SIZES. PLUMBING AND FITTINGS ARE NOT PROVIDED UNLESS NOTED OTHERWISE.
SteamPr o
PRESSURE RELIEF VALVE 3/4 NPT (PROVIDED WITH STEAM GENERATOR)
REDUCTION FROM 3/4 NPT TO 1/2 NPT PERMITTED
PRESSURE RELIEF VALVE DRAIN LINE. DRAIN LOCATION AND METHOD AS REQUIRED BY LOCAL CODES. (TO BE 1/2 INCH MINIMUM SIZE COPPER)
*TANK DRAIN WITH MANUAL VALVE (MANUAL DRAIN VALVE IS PROVIDED WITH STEAM GENERATOR)
MANUAL TANK DRAIN VALVE. LOCATE IN AN AREA EASILY ACCESSIBLE TO ALLOW FREQUENT DRAINING.
1/2 INCH MINIMUM COPPER
5
INSTALLATION
Steam Head Installation for Various Wall Surfaces
Jacuzzi Whirlpool Bath recommends that the steam shield be used for all steam head installations. The steam shield must be installed if the steam head is located on acrylic (or other plastic) wall surfaces or above a bath rim. The steam head is to be installed at 18 inches minimum height above the floor or shower base. The steam head is to be installed at 10 inches minimum above a bath rim. Caution: Consult the manufacturer of the enclosure, shower, or bath unit to verify the suitability of the material for use with steam.
6
INSTALLATION
10 kW Steam Generator with Two Steam Heads
Two steam heads may be installed with the Model E210000 Steam Generator, if desired. This will reduce the sound level of the exiting steam and will provide more even steam distribution and less heat concentration in larger steam enclosures.
3' MINIMUM
POSITIONING TWO STEAM HEADS WITH MODEL E210000 STEAM GENERATION (10 kW)
7
INSTALLATION
Automatic Drain Valve Installation (Optional)
Important Note About Tank Drain Selection:
Jacuzzi Whirlpool Bath strongly recommends purchasing and installing the optional Automatic Drain Valve for the steam generator. This valve prevents standing water from remaining in the tank between uses. This valve must be installed where the steam generator may be exposed to freezing temperatures, e.g., in seasonal- use homes. This valve automatically drains the tank when the water has cooled.
POWER ENTRY
HOLE B
BUSHING C
(PROVIDED)
OPTIONAL AUTOMA TIC DRAIN V ALVE ASSEMBLY
FITTING A 1/2 NPT (PROVIDED)
1. Apply thread compound sparingly to male threads on fitting A. (Keep thread compound from entering the valve.)
2. Using a backup wrench to hold fitting A, thread valve assembly onto fitting and tighten. Valve outlet must point as shown.
TB2
ALTERNATE VERTICAL AUTOMATIC DRAIN VALVE INSTALLATION
3. Make certain power is disconnected. Remove top cover.
4. Remove and discard plug from hole B .
5. Feed through hole B. Connect to terminal block 2 (TB2) on circuit board.
6. Locate strain relief bushing C. Snap strain relief bushing C into hole B.
7. Replace cover.
8
INSTALLATION
Steam ControlsAvailable Installation Methods
Various control packages are available for use with the steam generator. The following instructions (A–C, pages 12 - 16) describe the different installations. Select one of the following control options:
A. ON/OFF 30 minute control. B. 30 minute temperature control. C. Digital time and temperature
S061827 S061829
(no sensor, no cable
S083827
S083827
(with sensor and cable)
control.
S063827
S068829
(with sensor and cable
9
INSTALLATION
A. STEAM CONTROL BY 30 MINUTE LOW VOLTAGE ON/OFF CONTROL.
1. Control cable rough-in:
The low voltage control can be mounted up to 75 feet from the generator either inside or outside the steam room. (A 25’ cable provided.) Also, see # 4 Optional Secondary Generator Control. String (3) 18 to 22 AWG solid wires from the control location through 1/2" holes in the wall studes or ceiling joists to the generator .
Note: 1) Do not staple through or damage wires,
2) Label or color code wires for proper TB1 to R30i orientation. See diagr am.
2. Control cable at the generator
Route control wires through the generator CONTROL WIRING ENTRY and appropriate strain relief . Connect 3 wires to terminal block TB-1 on the printed circuit assembly, as shown in diagram.
3. Install generator control (R30i)
The low voltage control can be mounted directly to a finished wall either inside or outside the steam room. Using a 1-3/4" hole saw, drill a hole in the finished wall where the control is to be mounted (the control wires should already be roughed-in to this location). Locate the control wires, pull them out through the 1-3/4" hole and plug the 3 wires into the connector on the back of the control housing, as shown in diagram. Run a bead of 100% silicone caulk around the perimeter on the back of the control housing. See diagram. Insert the control into the wall cavity.
THIS LOW VOLTAGE CONTROL CAN BE LOCATED INSIDE OR OUTSIDE THE STEAM ENCLOSURE
(OPTIONAL NUT INSTALLATION IF BACK OF WALL IS ACCESSABLE)
APPLY SEALANT (100% SILICONE CAULK)
4. Optional second generator control
As an option, a second R30i control can be installed with the generator to provide ON/OFF control both inside and outside the steam room. The second control should be installed as described in paragraphs 1 & 3, with the second control wire plugged into the same connector TB1 connector as the first control on the PCA.
To prepare steam generator:
1. Mak e certain that power is disconnected. Remove cov er.
2. Remo v e and discard plug from hole A.
3. Feed wire through hole A and connect to TB1 on the circuit board.
4. Locate str ain relief b ushing 1" from stripped end of cable jacket with the tw o connectors. Snap strain relief b ushing B into hole A.
5. Replace co v er.
TB1
1-3/4" DIAMETER HOLE IN FINISHED WALL
(3) GREEN (2) RED (1) WHITE
10
SK1
SK3
HOLE A
SK4
BUSHING B
LOW VOLTAGE CONTROL WIRE (25') IS PROVIDED FOR 5 VOLT DC SWITCH CONNECTION TO STEAM GENERATOR. NO ADDITONAL ELECTRICAL SUPPLY OR WIRING REQUIRED.
GREEN (3)
RED (2)
WHITE (1)
INSTALLATION
GENERAL INSTRUCTIONS FOR TEMPERATURE CONTROL MODELS
1. Control Cable Rough-in
The low voltage control can be mounted up to 25 feet from the generator either inside or outside the
steam room, also see #6 optional secondary digital generator control. String the 25' cable from the control location through 1/2" holes in the wall studs or ceiling joists to the generator. Note: Do not staple through or damage cable. Use factory supplied cables only . Optional f or tile rooms, a 1 gang rough­in box may be installed at the desired control mounting location. A mounting plate with proper 2" diameter hole is included with the control kit. Tile up to the 2" hole in the mounting plate.
2. Temperature Sensor Rough-in
It is recommended that the sensor be mounted in the steam room 6" from the ceiling, but not directly over the steam dispersion head or more than 7 f eet above the floor. String the sensor cable from the sensor location through 1/2" holes in the wall studs or ceiling joists to the generator location. Leave 12" of slack at the sensor location. Note: Do not staple through or damage cable. Use f actory supplied cables only.
6" MIN -
7'
MAX
TEMPERATURE SENSOR
STEAM CONTROL
TEMPERATURE SENSOR CABLE
CONTROL CABLE
3. Electrical Rough-in
Size wire for the generator as indicated b y the Electrical Inf ormation Chart on page 4. Use correct siz e and type to meet electrical codes. Lea v e 4 f eet of slac k wire at gener ator location f or finish hookup . Connect the generator to a dedicated circuit breaker . A GFI device is not required by UL. One ma y be installed if required b y local codes or the owner . A GFI device will tend to nuisance trip due to heater element aging.
4. Electrical finish
Materials (locally available):
- 3/4" Strain relief for supply wire.
A. Route the copper supply wire with appropriate strain relief through the hole marked POWER ENTRY. B. Connect the supply wires to the terminal block marked L1 and L2. C. Connect the ground to the ground lug.
MOUNTING
2" DIAMETER HOLE IN FINISHED WALL
BRACKET
CONTROL HOUSING
CONTROL HOUSING
WALL
DECORATIVE CONTROL COVER PLATE
CONTROL HOUSING
CONTROL HOUSING MOUNTING SCREWS
(DO NOT OVER TIGHTEN)
DECORATIVE CONTROL COVER PLATE
SEALANT (MUST FILL GROUT LINE FOR TILE WALLS).
11
INSTALLATION
5. INSTALL GENERATOR CONTROL
The low voltage control can be mounted directly to a finished wall either inside or outside the steam room. Using a 2" hole saw , drill a hole in the finished wall where the control is to be mounted (the control cable should already be roughed-in to this location). Locate the control cable, pull it out through the 2" hole and plug it into the connector on the back of the control housing. With the decorative cover removed, screw the two 3" control housing mounting screws 1/4" into the mounting bracket. See diagram. Run a bead of 100% silicon caulk in­between the 2 ridges around the perimeter on the back of the control housing. See diagram. Insert the mounting bracket into the w all cavity by first pushing with the control housing and then with a hard flat surface on the control housing mounting screws which extend out through the control face. Once the mounting bracket has been inserted into the finished wall, center the control and tighten the mounting screws to draw the control housing securely against the finished w all. Do not over tighten the mounting screws. Install the decorativ e cov er plate by sliding the top of the cov er plate ov er the tab on the top of the control housing and pushing on the bottom of the cover plate to complete the snap fit. See diagram. Route the generator end of the control cable through the generator hole marked CONTROL WIRING ENTRY using the strain relief provided. Plug the control cable into the connector on the printed circuit board assembly. Insert cable into connector SK1 if a 30 minute temperature control is used or connector SK3 if a digital control is used. See diagr am.
TEMPERATURE SENSOR
PLUG (J4)
OPTIONAL AUTOMATIC
DRAIN CONNECTION
TB2
SK1
SK3
SK4
J4
STEAM CONTROL PLUGS PRIMARY (SK1) 30 MINUTE TEMP (1 BUTTON) PRIMARY (SK3) DIGITAL (2 BUTTON) SECONDARY (SK4) SECOND DIGITAL
STEAM
CONTROL
TEMPERATURE
SENSOR
6. OPTIONAL SECONDARY GENERATOR CONTROL
As an option, a second digital control can be installed with a generator to provide ON/OFF control both inside and outside the steam room. The second control should
WALL
be installed as described in paragraphs 1 & 5, with the second control cable plugged into connector SK4 for the digital control on the printed circuit board assembly . See diagram.
7. INSTALL TEMPERATURE SENSOR
The temperature sensor should be mounted 6" below the ceiling, inside the steam room, but not directly over the
SENSOR CABLE
steam dispersion head or more than 7 feet above the floor. Using a 7/8" hole saw, drill a hole in the finished wall where the sensor is to be mounted (the sensor cable should already be roughed-in to this location). Locate the sensor cable, pull it out through the hole and plug it into the temperature sensor. It is best to tape the sensor and cable connection together to a void disconnection inside the wall. Apply silicon caulk as shown in diagram and insert the sensor in the hole. An optional trim ring is included with the sensor. If the 7/8" hole is jagged or is cut too large the trim ring may be used to cover the exposed edges. See diagram. Make sure that the sensor probe is pointing down once installed. T ape the sensor in place while the silicone hardens. Route the generator end of the sensor cable through the generator hole marked CONTROL WIRING ENTRY using the control cab le strain relief. Plug the sensor cable into the connector marked J4 on the printed circuit board assembly. See diagram.
PIGTAIL
SILICONE CAULK
7/8" HOLE
TEMPERATURE SENSOR
PROBE MUST BE POINTED DOWN
OPTIONAL TRIM RING
12
OPERATION
B. 30 MINUTE TEMPERATURE CONTROL
The 30 minute temperature control features a 30 minute press on timer lighting up the word "STEAM" and a thermostatic control preset to reach 120 degrees Fahrenheit. The digital control can be mounted either inside or outside the steam room. The preset temperature can be adjusted in a range between 100 degrees and 125 degrees Fahrenheit. Once the set temperature is reached the ''soft steam'' feature automatically engages cutting steam production back to a single element to provide softer billowing steam during more of the steam bath. If the steam room temperature drops more than 5 degrees both elements will automatically engage.
Operation of Your 30 Minute Temperature Control
1. Be sure the power circuit and water supply to the generator are on.
2. Firmly press the ON/OFF button on the control until the w ord “STEAM” lights up.
3. The generator should produce steam in 5 to 10 minutes and will turn off automatically in 30 minutes. You may also press the control a second time to turn off the “STEAM” light and shut down the generator.
4. If you wish to change the preset temperature see the instructions in below .
Temperature Adjustment
1. To adjust the set temper ature remo v e the snap-on decor ativ e control cover by lifting from the bottom as shown in diagram.
2. Using a small slotted scre w driv er turn the adjustment pot in the desired direction. See diagram. One quarter turn equals approximately 5 degrees of temperature change. Caution: Over stressing the adjustment pot can damage the control.
3. Snap the control cover plate back on by sliding the top of the cover plate onto the control housing and pushing on the bottom of the control cover plate. See diagram. The ne w temper ature setting will become effective the next time the steam is turned on.
WALL
DECORATIVE CONTROL COVER PLATE
2
13
CONTROL HOUSING
OPERATION
C. DIGITAL TIME AND TEMPERATURE CONTROL
The digital control features an adjustable 60 minute time and temperature control with digital display . The actual room temperature and time remaining are alternately displayed every 5 seconds. The primary control can be mounted either inside or outside the steam room and an optional secondary control is available to mount in an alternate location. The temperature can be adjusted in a range between 100 degrees and 125 degrees F ahrenheit with an initial default of 120 degrees. Once the set temperature is reached the ''soft steam'' feature automatically engages cutting steam production back to a single element to provide softer billowing steam during more of the steam bath. If the steam room temper ature drops more than 5 degrees both elements will automatically engage.
Operation of Y our Digital Time and T emperature Control
1. Be sure the power circuit and water supply to the generator are on.
2. Press the ON/OFF b utton on the control until the temper ature is displayed.
3. The generator should produce steam in 5 to 10 minutes and will turn off automatically in 60 minutes or less depending on the set time. The control will alternately display time remaining and the actual temper ature at the sensor in your steam room every 5 seconds.
4. T o change the time setting press and hold the TIME button on the control. Continuing to hold the b utton will cause the time to increase in 5 minute increments from the prior setting. At 60 min utes the time setting will scroll backwards to 5 minutes. To shut down the generator press the ON/OFF button.
5. T o change the preset temperature setting press and hold the TEMP button on the control. While continuing to hold the button, the temperature display will increase in 1 degree increments from the prior setting to 125 degrees Fahrenheit. At 125 degrees Fahrenheit the temperature setting will decrease in 1 degree increment to the lowest setting, 100 degrees F ahrenheit.
6. The TIME and TEMP set points are remembered f or your next bath unless power to the steam generator is lost.
14
SERVICE
Description of SteamPro Steam Generator
The SteamPro series generator is the latest in modern steam generator design. The SteamPro steam generator uses a printed circuit assembly to monitor and control all the equipment needed to produce steam. The system has three functions: a timer that controls the length of the steam bath; the operating w ater le v el is monitored and controlled; and the heating elements are protected by a minimum water level sensor. The generator is compartmentalized into wiring, control and tank sections. The elements can be remo ved through an access opening on the service side.
Maintenance of SteamPro Generators
Maintenance of the SteamPro generator includes flushing the unit periodically and visually inspecting for water leaks. Whenever the gener ator is opened all wiring should be inspected for an y signs of ov erheating. All electrical connections should be checked f or tightness.
Repair of SteamPro Generators
A. ELEMENT REPLACEMENT: Disconnect power from the unit. Drain the tank. Open the front and HEATING
ELEMENT ACCESS covers. Note the wire connections. See diagram. Remove the element wires. Using a hot water element socket, remov e the element. To install a new element, mount a new element gask et on the element. Clean the element port and add a light coat of Rectorseal No. 5 pipe thread compound to the threads . Insert and hand tighten the element-gasket combination. Notice the element end orientation as shown in diagram. Tighten the element until the orientation is the same as diagram, ± 15°. The gasket should be set and tight but not deformed to a rounded or bulbous appearance. If the drain valve was removed reinstall it. Reconnect the wiring. Test the unit. Check for leaks at the element. Replace the front cover and the HEATING ELEMENT ACCESS cover.
B. PRINTED CIRCUIT REPLA CEMENT: Disconnect power from the unit. Remove the front co ver. Note where the
blue wire is connected to the triple pronged water level probe. Disconnect all three wires from the water level probe. A u-clip on the shelf is retaining these three wires. Slightly bend this u-clip to free the three wires. Discon­nect the two blue wires from the water solenoid and (3) wires connected to TB1. Note and tag the position of all wires that plug into the printed circuit assembly mounted relays. Remove all the wires from the relays. When removing these wires pull on the connector and not the wire. Fiv e screws hold the board in place. Remov e all five screws. The printed circuit assembly can now be removed. To install the board reverse this procedure. Test the unit.
IMPORTANT
The blue wire connected to "L" and "P3" on the PCA must be connected to the shortest of the three level probes.
C. WATER SOLENOID REPLACEMENT: Disconnect power from the unit. Turn the water supply OFF. Disconnect
the water supply from the water solenoid valv e. Remove the front cov er. Remo ve the two b lue wires from the water solenoid valve. Rotate the self-tightening hose clamp so it can be loosened with a pair of pliers. Squeeze the clamp and move it down to wards the shelf and off the v alv e outlet tube. Remove the two 1/4" - 20 hex head bolts and lock washers that attach the valve to the chassis. Pull the valve off the rubber fill hose. To install the valve, reverse these instructions. Test the unit.
D. LEVEL PROBE REPLA CEMENT : Disconnect power from the unit. Remove the front cover . Note where the blue
wire is connected to the triple pronged water level probe. Disconnect all three (3) wires from the w ater level probe. Using a 1-1/4" box wrench, remove the le vel probe . Install a new lev el probe. Tighten until the bottom of the plastic nut is 1/8" to 3/8" inch above the top of the port. Reattach the three (3) wires. Test the unit.
IMPORTANT
The blue wire connected to “L” and P3 on the PCA must be connected to the shortest of the three level probes.
IMPORTANT
The level probe may be extremely tight. Damage to the insulation or chassis may result unless the tank is properly blocked or supported during probe removal or installation. It may be neces­sary to completely disconnect and disassemble the generator.
15
TROUBLESHOOTING
There are no user serviceable parts in the Generator. All repair should be perf ormed by a qualified service person. For additional assistance or the factory authorized service person nearest you call the Service Department at 1-800­363-0251. The Trouble Shooting Guide below is meant as a general aid only. F ollow ACTION T O BE TAKEN in order until the problem is resolved. Where replacements or repairs are indicated, see the appropriate paragraph of SER VICE SECTION.
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.ytluafsi
.ytluafsilotnoC
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.ytluafsi
.ytluafsi
.ytluafsi
.ytluafsi
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.detcetnnocylreporpmilortnoC ylbmessatiucricdetnirp"ACP"
.ytluafsielbaclortnoC
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ylbmessatiucricdetnirp"ACP"
eulbehtneewtebnoitcennoC
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.dednuorgylreporpmitinU
)?ffodenrut(deilppusretawoN
.evlavdionelosretawdeggulP
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.ytluafsieborpleveL
.eborplevel
.tnemtrapeDecivreS
.5&4spetshtiw
.noitareporeporp
."NO"sirekaerbtiucricerusekaM.a.1
"ACP"ehtnosesufowtehtssorcaegatlovehtkcehc,retemtlovagnisU.b
.V042/V802ebdluohsegatloV.ylbmessatiucricdetnirp
#ssuBhtiwecalper,nwolbera)s(esuffI.ACPehtnosesufkcehC.c
llac-niagaswolbesufehtfI.esuftnelaviuqero001/51LDM
.5-6noitceSrepdellatsni)s(lortnockcehC.2
.tnemtrapeDecivreSllac-ylbmessatiucricdetnirpACPecalpeR.3
.tnemtrapeDecivreSllac-elbaclortnocecalpeR.4
.tnemtrapeDecivreSllac-lortnocehtecalpeR.5
.3petsotog,spotsretawehtfI.rotarenegehtotrewopffonruT.1
,naelc,elbmessassid,evlavdionelosretawehtevomeR.a.2
.noitareporeporprofkcehcdna,elbmessa-er
.tnemtrapeDecivreSllac-evlavecalpeR.b
.tnemtrapeDecivreSllac-ylbmessatiucricdetnirp"ACP"ehtecalpeR.3
.eborplevelretawehtotdehcattaylreporpsieriweulbehttahtkcehC.1
.dednuorgylreporpsirotarenegehttahtkcehC.2
.ylbmessatiucricdetnirp"ACP"ehtotseriwdnuorgneergehtkcehC.3
.tnemtrapeDecivreS-ylbmessatiucricdetnirp"ACP"ehtecalpeR.4
.evlavniarddesolcrofkcehC.)"no"evlavylppuS(ylppusretawreporprofkcehC.1
ehtecalperronaelc,slliftinuehtfI.eborplevelehtmorferiweulbehtevomeR.2
edils,dionelosevlavretawehttA.eborplevelehtoteriwtsetrohsehttcennoceR.3
dionelosehtnoseborpretemtlovehttegothguonerotcennoceulbehtkcab
,/V802tonsitifI.slanimretdionelosehtssorcaegatlovehterusaeM.slanimret
deecorpdnuofsiV042/V802fI.ylbmessatiucricdetnirpehtecalperV042
rofkcehcdna,elbmessaer,naelc,elbmessasid;evlavdionelosretawevomeR.4
.tnemtrapeDecivreSllac-evlavdionelosretawehtecalpeR.5
ylnOniarDotuA(
)snoitallatsnI
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niardtonseod
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.desolc
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.muiclachtiw
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deggolcebyamevlavniarD
.depsalesahsetunim52erusekaM.a.1
."ACP"ecalpersnepoevlavniardfI.seriwevlavniardtcennocsiD.b
.naelcdnaevlavniardelbmessasiD.a.2
noitulosgnimiledgnisuknatnaelC.b
16
TROUBLESHOOTING
SMOTPMYSSESUACELBABORPNEKATEBOTNOITCA
."NO"lortnoC
)nothgillortnoC(
.maetst'nowtinU
tilmaetS:etoN
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"100E"syalpsid
."NO"lortnoC
lortnoClatigiD
"200E"syalpsid
."NO"lortnoC
lortnoClatigiD
"300E"syalpsid
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.ytluafeborpleveL
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.tuotnrubstnemelegnitaeH
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.detcennoctonrosneserutarepmeT detnirp"ACP"ehtno4JotdetcennocsielbacrosnesehttahtkcehC.1
.detcennocylreporpmilortnoC ehttadnalortnocehttanideggulpylreporpsielbaclortnocehttahtkcehC.1
."FFO"lortnocehthsuP.a.1
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.evlavniardehtesolC.c
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:SMOTPMYSeeS-lliftonseodknatehtfi,3petsotoG.llufsiknat
."pullift'nowtinU"
ehtdnuorgyliraropmet,draehtonsawkcilcyalerehttubdellifknatehtfI.2
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tiucricdetnirp"ACP"ehtecalperdraehtonsikcilcehtfI.eborplevel
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esionkcilcehtdnadellifsahknatehttahtdenimretedneebsahtiretfA.3
,retemtlovagnisU.lenapsseccatnemelegnitaehehtevomer,draehsaw
eht-tnemelegnitaehhcaenoseriwowtehtneewtebegatlovehtkcehc
rofyrotcafehtllacdnuofsiegatlovreporpfI.V042/V802ebdluohsegatlov
-margaidgniriwkcehc-dnuofsiegatlovonfI.stnemelegnitaehtnemcalper
.tnemrapeDecivreSllac
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.rosneserutarepmetehtotnoitcennocelbacehtkcehC.2
.tnemtrapeDecivreSllac-elbacro/dnarosnesecalpeR.3
.detrohselbacrorosneserutarepmeT .erutcnupelpats/lianmorfegamadrofelbacrosneskcehC.1
.sdnartseriwdesopxe/deyarfrofsdneelbacrosneskcehC.2
.tnemtrapeDecivreSllac-elbacro/dnarosnesecalpeR.3
ffonruT.ACPehtnorotcennoc3KSyramirpotlortnoClatigiD.rotareneg
reporprofkcehC.nokcabnrutnehtetunim)1(enotiaw,ylppusrewop
lortnocevomer,ylppusrewopffonrutdeyalpsidllitssi"300E"fI.noitarepo
dnaylppusrewopnonruT.rotcennoc4KSyradnocesotnigulpdnaelbac
llacdnarewopffonrutdeyalpsidllitssi"300E"fI.noitareporeporprofkcehc
.tnemtrapeDecivreS
."NO"lortnoC
lortnoClatigiD
"º>>>"syalpsid
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"FFO"
.daeh
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nrutt'nowlortnoC
.)ffothgillortnoC(
"FFO"lortnoC
.ffotuhst'nowtinU
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tsujdaotelbanU
gnittespmeTroemiT
lortnoClatigiDhtiw
.ytluaf
.ytluaf
.ytluafelbac/rosneS
.ytluafelbac/rosneS
.ytluaflortnoC
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.ytluaflortnoC
.detcennocylreporpmilortnoC
.°231revoerutarepmethtabmaetS
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.retawehtnistnanimatnocgnimaoF .erudecorpgnihsulf,8noitceseeS.semit3knathsulF.1
siylbmessatiucricdetnirp"ACP"
.evobatluaf"200E"sataerT.2
.tnemtrapeDecivreSllacdnarekaerbtiucricffotuhs,tohootsihtabfI.1
ehttadnalortnocehttanideggulpylreporpsielbaclortnocehttahtkcehC.1
ffonruT.ACPehtnorotcennoc1KSyramirpotlortnoCtcennoC.rotareneg
reporprofkcehC.nokcabnrutnehtetunim)1(enotiaw,ylppusrewop
ecivreSllacdnaylppusrewopffonrut,"gniknilb"llitssi"MAETS"fI.noitarepo
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.tnemtrapeDecivreSllaC.2
.tnemtrapeDecivreSllac-lortnocecalpeR.1
.tnemtrapeDecivreSllac-ACPecalpeR.2
17
OPTIONAL
AUTOMATIC
DRAIN
WIRING DIAGRAM
ON/OFF
BLK/RED
BLK/RED
BLK
BLK
W1
K3
W2
TB2
K4
3
12
JP2
J5
TB1
R
H
J1
JP1
L
(30 MIN)
SK1
WATER VALVE
TEMPERATURE
SENSOR
(STEAM ROOM)
30 MINUTE TEMP
OR DIGITAL
CONTROL
OPTIONAL
SECOND DIGITAL
CONTROL
L1
L2
RED WIRES
K1 K2
100mA SLO-BLOW
F1 F2
GENERATOR
ELEMENT ELEMENT
STEAM
1A FAST-BLOW
ORANGE WIRES
J4
TANK - SIDE
SK3
SK4
(DIGITAL)
(DIGITAL)
WHITE WHITE BLUE
TANK - FRONT
PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT.
Jacuzzi Whirlpool Bath has obtained applicable code (standards) listings generally available on a national basis for products of this type. It is the responsibility of the installer/owner to determine specific local code compliance prior to installation of the product. Jacuzzi Whirlpool Bath makes no representation or warranty regarding, and will not be responsible for any code compliance.
JACUZZI WHIRLPOOL BATH
Jacuzzi Whirlpool Bath National Headquarters
P.O. Drawer J, Walnut Creek, CA 94596 (510) 938-7070
Service Support: Call (800) 363-0251
©2000 Jacuzzi Whirlpool Bath S137000 5/00
Printed on Recycled Paper Printed in U.S.A.
18
JA CUZZI WHIRLPOOL BATH LIMITED W ARRANTY
STEAM GENERATOR PRODUCTS
Jacuzzi Whirlpool Bath, warrants that its Steam Generators (warranted products) are free of man ufacturing def ects both as to workmanship and material for 5 years and it will replace or repair defective parts or equipment for the period of time and in accordance with the conditions set forth below. The terms of the warranty will be administered by Saunatec Inc. dba, AMEREC.
1. Applicability. This warranty applies when the warranted product (a) is installed in accordance with installation
instructions provided, (b) is properly and reasonably maintained, and (c) has not been subjected to damage, misuse, or abuse.
2. Registration. This warranty becomes valid only after the Limited Warranty Registration form, provided with this
warranty, is completely filled in and signed by the original purchaser and mailed to AMEREC within sixty (60) days from the date of original installation. This warranty is non-transf erable and shall extend only to the original purchaser .
3. Dur ation of W arranty . AMEREC or its authorized representativ e will provide parts to replace those with manufacturing
or workmanship defects for a period of five (5) y ears from the date of original installation, except when the warranted product is installed in commercial locations such as clubs, condominiums, apartments, spas or military facilities. In commercial locations, AMEREC or its authorized representative will provide parts to replace those with manufacturing or workmanship defects for a period of one (1) year from the date of original installation.
Additionally , for non-commercial locations in the United States AMEREC or its authorized representativ e will provide reasonable labor to replace defectiv e parts for a period of two (2) years from the date of original installation and three (3) additional years if the product is returned to the factory.
4. Warranty Work. All warranty work must be (a) authorized by AMEREC before it is performed; and (b) performed
only by authorized AMEREC representatives . This warranty shall not apply to an y charges for parts or labor incurred before receiving approv al by AMEREC .
5. Return Authorization Number. A return authorization number assigned by an AMEREC representative must
accompany all returned parts. Parts which are returned without a return authorization number may not be repaired or replaced.
Jacuzzi Whirpool Bath C/O AMEREC P.O. Box 2258 Woodinville WA, 98072
19
6. Procedure . Requests for repair or replacement, a return authorization number, or w arranty information should be
directed to AMEREC by calling toll-free 1-800-363-0251 or by writing to AMEREC, 17683 128th Place N.E., Woodinville , WA 98072. Defective product or parts returned for repair or replacement must be shipped prepaid to AMEREC at the above address. Shipping costs f or return of replacement product or parts to the purchaser will be at the expense of the purchaser.
7. Limitations, Exclusions, and Remedies. There are no warranties which extend beyond the descriptions on the
face hereof. This limited warranty is in lieu of all warranties, expressed or implied, and of all other obligations or liabilities on the part of Jacuzzi Whirlpool Bath. There shall be no implied warranty of merchantability. Jacuzzi Whirlpool Bath neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with the sale of its products.
Damages for breach of this warranty shall not exceed the lesser of the cost of repair or replacement. Repair or replacement shall be the exclusive remedy a v ailab le to the purchaser.
Under no circumstances shall Jacuzzi Whirlpool Bath be liable b y virtue of this warranty or otherwise for any special, indirect, secondary, incidental, or consequential damage of an y nature to an y person or property arising directly or indirectly out of the use or inability to use a warranted product.
Some States do not allow limitations on how long an implied warranty lasts, or the e xclusion or limitation of incidental or consequential damages, so the above limitations and exclusions may not apply to you.
8. Disputes . An y lawsuit alleging breach of this limited w arranty shall be commenced within one year from the date
of breach. In addition, any such la wsuit may be commenced only in King County, Washington.
This warranty gives you specific legal rights, and y ou may also have other rights which vary from State to State.
LIMITED WARRANTY REGISTRATION FORM
Please fill out and return within 60 days of installation to:
AMEREC, P.O. Box 2258, Woodinville WA 98072
The undersigned hereby acknowledges the receipt of Jacuzzi Whirlpool Bath Limited Warranty and affirms that the date of installation was_____________________20____, further that installation of the equipment has been completed according to the Jacuzzi Whirlpool Bath installation instructions furnished with the equipment and that I have read, understand and agree to the conditions and terms of the Jacuzzi Whirlpool Bath Limited Warranty in its entirety.
Name of Purchaser
Address
City St. Zip
Phone
Purchaser's Signature
Model No. Serial No.
20
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