1.6 GALLON
ONE PIECE TOILET
INSTALLATION INSTRUCTIONS
Installer: Leave this manual for homeowner .
Homeowner: Read this manual and keep for future reference.
Save These Instructions for Future Use.
Owner's Record
Date Purchased _________________________________________
Purchased From _________________________________________
Installed By _____________________________________________
Serial Number ___________________________________________
Model __________________________________________________
©2004 Jacuzzi Whirlpool Bath Products BK83000 09/04
BEFORE YOU BEGIN
READ AND FOLLOW ALL INSTRUCTIONS
! Observe all local plumbing and building codes.
! Carefully inspect the new toilet for damage.
! If the existing toilet does not have a supply shut-off valve below the tank, you
will install one before installing the new toilet.
! Rough-in information is included with your toilet. The rough-in information shown
will be helpful in placing the toilet, water supply piping, shut-off valves and drain
in their proper positions.
CAUTION: Your new toilet is finished to an attractive high gloss. It may also be heavy
and difficult to lift. To protect the finish and avoid possible damage before and after
installation, please handle your toilet with care. Place the toilet on a thick bed of
newspapers when working on it before installation.
TOOLS AND MA TERIALS
You can determine which tools and materials are necessary by reading the
complete installation instructions and examining the job you have to do.
These are normally needed:
5/16" T-bolts w/nuts and washers basin or pail
flat blade screwdriver putty knife
drill metal file
saber saw or keyhole saw square
emery cloth cardboard, newspapers or a
dropcloth sponge
Level
Hacksaw
Safety Glasses
Pipe Wrench
(12")
Tubing Cutter
Wax Ring
Adjustable Wrench
(10")
The following materials are optional, in case existing materials are unusable:
Two (2) shut-off valves with 1/2" I.P.S. outlet, (check house piping to determine
valve inlet dimension.),
1/2" I.P.S. hot and cold water supply tubes with compression nut and ferrule,
drain tail pipe and trap,
additional drain pipe as required,
2" x 4" board
Tape Measure
2
REMOVING YOUR OLD TOILET
1. Turn off the water supply, then flush to empty tank. Use a sponge & basin to pick up
any water left in the tank or bowl.
2. Disconnect the supply line from the toilet tank.
Scrape off the old
wax seal
3. Disassemble tank from bowl by removing lock nuts from the
underside of the tank.
4. Pry off the bolt caps, remove nuts that secure the toilet to the
floor. Use a rocking motion to remove the old toilet.
5. Scrape the old wax gasket from the floor flange.
INST ALLING YOUR NEW TOILET
1. If this is a new bathroom, install a 3/8" I.P.S. water supply
and shut-off valve. (Refer to the rough-in drawing).
2. Before installing new wax gasket, TEMPORARILY install flange T-bolts, set toilet, and place discs and nuts
Closet
Flange
onto bolts. Mark bolt length needed for bolt cap clearance. Remove toilet and pre-cut the bolts to length.
WAX
GASKET
TOILET
OUTLET
3. Carefully turn the toilet bowl
upside down onto a thick layer
of newspaper to protect the finish. Place a new wax gasket
on toilet outlet. A bead of setting compound may be applied
to the base if desired.
4. Install two flange T-bolts in the floor flange.
SETTING THE BOWL
1. Carefully lower toilet so the T-bolts will protrude through holes
in base. (May require help to align).
2. Apply full body weight to rim of bowl for proper gasket seal.
3. Place discs (bevel side up) and nuts onto T-bolts and tighten nut.
Press bolt caps onto discs.
T-Bolt
BOLT CA
NUT
CAUTION: DO NOT OVERTIGHTEN as breaking or chipping of
china may result.
3
BEVELED
DISC
BOLT