Jacuzzi FUZION BATH SERIES 7260, FUZION Series, FUZION 7236, FUZION 7260, FUZION 6666 Installation & Operation Instructions

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FUZION BATH SERIES

INSTALLA TION / OPERATION INSTRUCTIONS

Save These Instructions for Future Use.

Complete and mail-in the product registration card provided with your unit.

Write and save the model and serial number of your unit below.

Owner's Record

Date Purchased ____________________________________________________________

Purchased From ____________________________________________________________

Installed By ________________________________________________________________

Serial Number _____________________________________________________________

Model ____________________________________________________________________

Installer: Leave this manual for homeowner.

Homeowner: Read this manual and keep for future reference.

2005 Jacuzzi Whirlpool Bath DE99000A 3/06

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

ENGLISH

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC

SHOCK, OR INJURY TO PERSONS

WARNING — WHEN USING THIS UNIT, BASIC PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, IN-

CLUDING THE FOLLOWING: DANGER: TO REDUCE THE RISK OF INJURY, DO NOT PERMIT CHILDREN T O USE THIS UNIT UNLESS

THEY ARE CLOSELY SUPERVISED AT ALL TIMES. WARNING — USE THIS UNIT ONLY FOR ITS INTENDED USE AS DESCRIBED IN THIS MANUAL. DO

NOT USE ATTACHMENTS NOT RECOMMENDED BY THE MANUFACTURER.

WARNING — NEVER DROP OR INSERT ANY OBJECT INTO ANY OPENING IN THE WHIRLPOOL BATH. WARNING — DO NOT OPERATE THIS UNIT WITHOUT THE GUARD OVER THE SUCTION FITTING. WARNING — THIS UNIT MUST BE CONNECTED ONLY TO A SUPPLY CIRCUIT THAT IS PROTECTED BY

A GROUND FAULT CIRCUIT INTERRUPTER (GFCI). SUCH A GFCI SHOULD BE PROVIDED BY THE INSTALLER AND SHOULD BE TESTED ON A ROUTINE BASIS. TO TEST THE GFCI, PUSH THE TEST BUTTON. THE GFCI SHOULD INTERRUPT POWER. PUSH THE RESET BUTTON. POWER SHOULD BE RESTORED. IF THE GFCI FAILS TO OPERATE IN THIS MANNER, THE GFCI IS DEFECTIVE. IF THE GFCI INTERRUPTS POWER TO THE BATHTUB WITHOUT THE TEST BUTTON BEING PUSHED, A GROUND CURRENT FLOWING, INDICATING A POSSIBILITY OF AN ELECTRIC SHOCK. DO NOT USE THIS UNIT. DISCONNECT THE UNIT AND HAVE THE PROBLEM CORRECTED BY A QUALIFIED SERVICE REPRESENTATIVE BEFORE USING.

WARNING: (FOR PERMANENTLY CONNECTED UNITS) A GREEN COLORED TERMINAL (OR A WIRE CONNECTOR MARKED “G”, “GR”, “GROUND”, OR “GROUNDING”) IS PROVIDED WITHIN THE TERMINAL COMPARTMENT. TO REDUCE THE RISK OF ELECTRIC SHOCK, CONNECT THE TERMINAL OR CONNECTOR TO THE GROUNDING TERMINAL OF YOUR ELECTRIC SERVICE OR SUPPLY PANEL WITH A CONDUCTOR EQUIVALENT IN SIZE TO THE CIRCUIT CONDUCTORS SUPPLY THIS EQUIPMENT.

OPERATING

WARNING — PROLONGED IMMERSION IN HOT WATER MAY INDUCE HYPERTHERMIA. HYPER THER-

MIA OCCURS WHEN THE INTERNAL TEMPERATURE OF THE BODY REACHES A LEVEL SEVERAL DEGREES ABOVE THE NORMAL BODY TEMPERATURE OF 98.6°F. THE SYMPTOMS OF HYPER THERMIA INCLUDE AN INCREASE IN THE INTERNAL TEMPERATURE OF THE BODY, DIZZINESS, LETHARGY, DROWSINESS AND FAINTING. THE EFFECTS OF HYPERTHERMIA INCLUDE:

A) FAILURE TO PERCEIVE HEAT B) FAILURE TO RECOGNIZE THE NEED TO EXIT THE SPA OR TUB C) UNAWARENESS OF IMPENDING HAZARD D) FETAL DAMAGE IN PREGNANT WOMEN E) PHYSICAL INABILITY TO EXIT THE SPA OR HOT TUB OR

F) UNCONSCIOUSNESS RESULTING IN DANGER OF DROWNING. WARNING — THE USE OF ALCOHOL, DRUGS OR MEDICATION CAN GREATLY INCREASE THE RISK OF FETAL HYPERTHERMIA. WARNING — DO NOT TAMPER WITH USER-OPERATED CONTROLS OR SUCH DEVICES.

Jacuzzi Whirlpool Bath DE99000A 3/06

INSTALLATION

DANGER — RISK OF ELECTRIC SHOCK. CONNECT ONLY TO A CIRCUIT PROTECTED BY A GROUND

FAULT CIRCUIT INTERRUPTER (GFCI).

CAUTION

PERIODICALLY IN ACCORDANCE WITH MANUFACTURER’S INSTRUCTIONS.

WARNING

USE ATTACHMENTS NOT RECOMMENDED BY THE MANUFACTURERS.

WARNING WARNING

TIMES WHEN THE HYDROMASSAGE SYSTEM IS OPERATING. HAIR LONGER THAN SHOULDER LENGTH SHOULD BE SECURED CLOSE TO THE HEAD.

WARNING

DRYER, LAMP, TELEPHONE, RADIO OR TELEVISION) WITHIN 60" (1.5 m) OF THIS HYDROMASSAGE BATHTUB.

WARNING

BEFORE OR DURING THE USE OF HYDROMASSAGE BATHTUB EQUIPPED WITH A HEATER TO AVOID UNCONSCIOUSNESS AND POSSIBLE DROWNING.

WARNING

CONSULT A PHYSICIAN BEFORE USING A HYDROMASSAGE BATHTUB EQUIPPED WITH A HEATER.

WARNING

BATHTUB EQUIPPED WITH A HEATER IMMEDIATELY FOLLOWING STRENUOUS EXERCISE.

WARNING

EXCESS OF 104°F (40°C) MAY BE INJURIOUS TO YOUR HEALTH. CHECK AND ADJUST WATER TEMPERATURE BEFORE USE.

WARNING

MEDICAL HISTORY SHOULD CONSULT A PHYSICIAN BEFORE USING A HYDROMASSAGE BATHTUB EQUIPPED WITH A HEATER.

WARNING

OF FATAL HYPERTHERMIA.

— TEST THE GROUND FAULT CIRCUIT INTERRUPTER PROTECTING THIS APPLIANCE

— USE THIS UNIT ONLY FOR ITS INTENDED USE AS DESCRIBED IN THIS MANUAL. DO NOT

— TO AVOID INJURY, EXERCISE CAUTION WHEN ENTERING OR EXITING THE HYDROMASSAGE BATHTUB.

— KEEP BODY AND HAIR A MINIMUM OF 6" (15,2 cm) AWAY FROM SUCTION FITTING AT ALL

— RISK OF ELECTRICAL SHOCK; DO NOT PERMIT ELECTRICAL APPLIANCES (SUCH AS HAIR

— RISK OF ACCIDENTAL INJURY OR DROWNING; DO NOT USE DRUGS OR ALCOHOL

— RISK OF FETAL INJURY; PREGNANT OR POSSIBLY PREGNANT WOMEN SHOULD — RISK OF HYPERTHERMIA AND POSSIBLE DROWNING; DO NOT USE A HYDROMASSAGE — RISK OF HYPERTHERMIA AND POSSIBLE DROWNING; WATER TEMPERATURE IN

— RISK OF HYPERTHERMIA; PEOPLE USING MEDICATIONS AND/OR HAVING AN ADVERSE

— THE USE OF ALCOHOL, DRUGS OR MEDICATION CAN GREATLY INCREASE THE RISK

ENGLISH

FOR BUILT-IN AND DROP-IN UNITS, INSTALL TO PERMIT ACCESS FOR SERVICING. THIS UNIT SHOULD BE ELECTRICALLY GROUNDED AND INSTALLED BY A LICENSED CONTRACTOR,

ELECTRICIAN, AND PLUMBER. BUILDING MATERIALS AND WIRING SHOULD BE ROUTED AWAY FROM THE MOTOR/PUMP OR

BLOWER OR OTHER HEAT PRODUCING COMPONENTS OF THIS UNIT. A PRESSURE WIRE CONNECTOR IS PROVIDED ON THE EXTERIOR OF THE MOTOR/PUMP AND

HEATER TO PERMIT CONNECTION OF AN NO. 8 AWG (8.4 MM) SOLID COPPER BONDING CONDUCTOR BETWEEN THIS UNIT AND ALL OTHER ELECTRIC EQUIPMENT AND EXPOSED METAL IN THE VICINITY, AS NEEDED TO COMPLY WITH LOCAL REQUIREMENTS.

PRECAUTIONS

••

• Do not operate the hydromassage system unless the bath is filled with water to at least 1" to 2" (25,4 mm to 50,8 mm) above

••

the highest jet.

••

• Do not immerse the control panel by overfilling the bath.

••

• Do not use oil-based bath additives in your hydromassage bath.

••

• When cleaning your bath, do not use abrasive substances which will damage the bath's surface.

••

• To prevent discoloration of the acrylic finish, do not fill the bath with water in excess of 140°F (60°C).

••

• Do not use household cleansers on any of the wood surfaces if equipped.

••

NOTE: This is a professional grade product. A knowledge of construction techniques, plumbing and electrical installation according to codes are required for proper installation and user satisfaction. W e recommend that a licensed contractor perform the installation of all Jacuzzi Whirlpool Bath products. Our warranty does not cover improper installation related problems.

Jacuzzi Whirlpool Bath DE99000A 3/06

CONTENTS

Safety Instructions _____________________________________________________________________ 2-3 Contents _____________________________________________________________________________ 4 Specifications _________________________________________________________________________ 5-7

ENGLISH

Roughing-in Reference _________________________________________________________________ 8-11 Drop-in Installation _____________________________________________________________________ 12 Undermount Installation _________________________________________________________________ 13-14 Control Panel Installation_________________________________________________________________ 15 Service Access _______________________________________________________________________ 15 Electrical Connections___________________________________________________________________ 16 Plumbing and Water Supply ______________________________________________________________ 17 Clean-up After Installation _______________________________________________________________ 17 Wood Finish __________________________________________________________________________ 18 Operating Instructions __________________________________________________________________ 18-20 Maintenance Instructions ________________________________________________________________ 21-22 General Troubleshooting Guide ___________________________________________________________ 23 Authorized Service _____________________________________________________________________ 24 Warranty _____________________________________________________________________________ 25-26

NOTE: T o obt ain a referral for a service agent in your area call 800-288-4002. Y ou may also visit our web site at http:/ /www.jacuzzi.com/. To find service agent listings for:

Electrical or Mechanical Repairs visit http://jacuzzi.com/pdf/ASA.PDF Finish, Surface, or Shell-Related Repairs visit http://jacuzzi.com/pdf/AFC.PDF Repair Parts or Accessories visit http://jacuzzi.com/pdf/MPD.PDF

Jacuzzi Whirlpool Bath DE99000A 3/06

INSTRUCTIONS

DRAIN/OVERFLOW

UndermountWith Wood Frame

Important: Read complete instructions before beginning installation.

Each Fuzion whirlpool bath arrives completely equipped with motor/pump assembly , heater , and plumbing necessary for whirlpool operation. Before tub installation can begin, install overflow fitting and pull control panel cord through control cutout in the tub deck. If unit is equiped with wood frame set frame aside in protective packaging until final trim installation.

Remove the bath from the carton. Retain the shipping carton until satisfactory inspection of the product has been made. Do not lift the bath by the plumbing at any time; handle by the shell only.

Immediately upon receipt, inspect the shell and tub contents before installing. Should inspection reveal any damage or defect in the finish, do not install the bath. Damage or defect to the finish claimed after the bath is installed is excluded from the warranty . Jacuzzi Whirlpool Bath's responsibility for shipping damage ceases upon delivery of the products in good order to the carrier . Refer any claims for damage to the carrier. For definitions of warranty coverage and limitations, refer to the published warranty information packed with the product or in the back of this manual.

All bath units are factory tested for proper operation and watertight connections prior to shipping. NOTE: Prior to

installation, the bath must be filled with water and operated to check for leaks that may have resulted from shipping damage or mishandling. Jacuzzi Whirlpool Bath is not responsible for any defect that could have been

discovered, repaired, or avoided by following this inspection and testing procedure.

This manual is intended to assist you with the installation of your Fuzion tub.

Specifications for all tubs are combined.

Framing and Support installation instructions are divided into two sections; drop-in and undermount.

The remaining instructions for all tubs are combined.

SPECIFICATIONS

ENGLISH

RECTANGULAR

SIDE VIEW

FUZION 7260 WITH WOOD FRAME SINGLE MOTOR

(Heater)

(Motor)

FUZION 7236 WITH WOOD FRAME

6-1/4" (159 mm)

(Motor 1)

FUZION 7260 WITH WOOD FRAME DUAL MOTOR

(133 mm) 5-1/4"

(Motor)

END VIEW

(Heater)

SIDE VIEWEND VIEW

(Heater 1 & 2)

SIDE VIEWEND VIEW END VIEW

(Motor 2)

5" (127 mm)

(102 mm)

(Heater)

SIDE VIEW

FUZION 7260 UNDERMOUNT SINGLE MOTOR

(Motor)

FUZION 7236 UNDERMOUNT

5" (127 mm)

(Motor 1)

END VIEW

(Heater)

SIDE VIEWEND VIEW

(Motor 2)

FUZION 7260 UNDERMOUNT DUAL MOTOR

(Heater 1 & 2)

(Motor 1)

SIDE VIEWEND VIEW END VIEW

Jacuzzi Whirlpool Bath DE99000A 3/06

ENGLISH

SPECIFICATIONS (Rectangular)

MODEL

FUZION 7236 WITH TEAK

LH RH FUZION 7236

WITH WENGE

LH RH

FUZION 7236 UNDERMOUNT

LH RH

FUZION 7260 WITH TEAK SINGLE MOTOR LH RH

FUZION 7260 WITH WENGE SINGLE MOTOR LH RH

FUZION 7260 UNDERMOUNT SINGLE MOTOR LH RH

FUZION 7260*

WITH TEAK DUAL MOTOR

FUZION 7260*

WITH WENGE DUAL MOTOR

FUZION 7260*

UNDERMOUNT DUAL MOTOR

70-11/16" (1795 mm) L 35-3/8" ( 899 mm) W 22-3/4" ( 578 mm) H

70-11/16" (1795 mm) L 35-3/8" ( 899 mm) W 21-1/2" ( 546 mm) H

72" (1829 mm) L 60" (1524 mm) W 22-3/4" ( 578 mm) H

72" (1829 mm) L 60" (1524 mm) W 21-1/2" ( 546 mm) H

72" (1829 mm) L 60" (1524 mm) W 22-3/4" ( 578 mm) H

72" (1829 mm) L 60" (1524 mm) W 21-1/2" ( 546 mm) H

16-3/4" (425 mm) A 12" (305 mm) B

16-3/4" (425 mm) A 12-1/16" (306 mm) B

SPECIFICATIONS

TOTAL WEIGHT/

FLOOR LOADINGDIMENSIONS DRAIN/OVERFLOW CUTOUT HEATER

71" x 35"

(1803 mm x 889 mm)

71" x 35"

(1803 mm x 889 mm)

Template

Provided

P/N

DD42000

71" x 59"

(1803 mm x

1499 mm)

71" x 59"

(1803 mm x

1499 mm)

Template Provided

P/N

DD44000

71" x 59"

(1803 mm x

1499 mm)

71" x 59"

(1803 mm x

1499 mm)

Template Provided

P/N

DD44000

1238.8 lb (563 kg)/

68.8 lb/ft

(335 kg/m2)

1238.8 lb (563 kg)/

68.8 lb/ft

(335 kg/m2)

1188.8 lb

(540.4 kg)/

66 lb/ft

(321.4 kg/m2 )

1805 lb

(820.5 kg)/

60 lb/ft

(293 kg/m2 )

1805 lb

(820.5 kg)/

60 lb/ft

(293 kg/m2 )

1730 lb

(786 kg)/

57.6 lb/ft

(281 kg/m2 )

1849 lb

(840.5 kg)/

61.6 lb/ft

(300 kg/m2 )

1849 lb

(840.5 kg)/

61.6 lb/ft

(300 kg/m2 )

1774 lb

(806 kg)/

59.1 lb/ft

(288 kg/m2 )

Max - 101 U.S. gal

Min - 110 U.S. gal

Max - 148 U.S. gal

Min - 110 U.S. gal

Max - 148 U.S. gal

Min - 110 U.S. gal

Max - 148 U.S. gal

Min - 110 U.S. gal

Max - 148 U.S. gal

Min - 110 U.S. gal

Max - 148 U.S. gal

Min - 110 U.S. gal

Max - 148 U.S. gal

OPERATING

GALLONAGE

Min - 68 U.S. gal

(257 liters) (382 liters)

Min - 68 U.S. gal

(257 liters) (382 liters)

Min - 68 U.S. gal

(257 liters) (382 liters)

(416 liters) (560 liters)

PRODUCT

WEIGHT

195 lb

(88.6 kg)

195 lb

(88.6 kg)

154 lb

(70 kg)

274 lb

(125 kg)

274 lb

(125 kg)

199 lb

(90.5 kg)

319 lb

(145 kg)

319 lb

(145 kg)

244 lb

(111 kg)

Factory Installed

(S749000 Heater)

Factory Installed

(S749000 Heater)

Factory Installed

(S749000 Heater)

Factory Installed

(S749000 Heater)

Factory Installed

(S749000 Heater)

Factory Installed

(S749000 Heater)

Factory Installed

(BN60000 Heater)

Factory Installed

(BN60000 Heater)

Factory Installed

(BN60000 Heater)

NOTE: The overall dimensions are nominal with a tolerance of +0 and -1/4" (6,4 mm).

FOR ALL UNITS: Electrical Service Requirements: All require a dedicated GFCI protected separate circuit. SINGLE MOTOR units: RapidHeatTM: 120 VAC, 15 AMP, 60 Hz. dedicated GFCI protected separate circuit. Motor/Pump: 120 VAC, 20 AMP, 60 Hz. dedicated GFCI protected separate circuit.

*DUAL MOTOR units: (2) Two 230 VAC, 20 AMP, 60 Hz. dedicated GFCI protected separate circuits required.

One (1) Heater and (1) Motor/Pump on each 230 VAC, 20 AMP, 60 Hz. dedicated GFCI protected separate circuit.

Jacuzzi Whirlpool Bath DE99000A 3/06

CORNER BATHS

SPECIFICATIONS

(159 mm)

6-1/4"

(Motor)

SIDE VIEW END VIEW

FUZION 6666 WITH WOOD FRAME

(127 mm)

SIDE VIEW END VIEW

(Motor)

FUZION 6666 UNDERMOUNT

SPECIFICATIONS (Corner)

MODEL

FUZION 6666 WITH TEAK

LH RH FUZION 6666

WITH WENGE

LH RH

FUZION 6666 UNDERMOUNT

LH RH

66" (1676 mm) L 66" (1676 mm) W 22-3/4" ( 578 mm) H

66" (1676 mm) L 66" (1676 mm) W 21-1/2" ( 546 mm) H

16-13/16" (427 mm) A 12-1/8" (308 mm) B

ENGLISH

(Heater)

DRAIN/OVERFLOW

UndermountWith Wood Frame

(Heater)

PRODUCT

WEIGHT

256 lb

(116.4 kg)

256 lb

(116.4 kg)

184 lb

(83.5 kg)

Factory Installed

(S749000 Heater)

Factory Installed

(S749000 Heater)

Factory Installed

(S749000 Heater)

See

Page 11

See

Page 11

Template Provided

P/N

DD43000

Min - 124 U.S. gal

Max - 176 U.S. gal

Min - 124 U.S. gal

Max - 176 U.S. gal

Min - 124 U.S. gal

Max - 176 U.S. gal

OPERATING

GALLONAGE

(469 liters) (666 liters)

TOTAL WEIGHT/

FLOOR LOADINGDIMENSIONS DRAIN/OVERFLOW CUTOUT HEATER

1923 lb

(874 kg)/

72.6 lb/ft

(354 kg/m2)

1923 lb

(874 kg)/

72.6 lb/ft

(354 kg/m2)

1851 lb

(841 kg)/

69.8 lb/ft

(340 kg/m2)

NOTE: The overall dimensions are nominal with a tolerance of +0 and -1/4" (6,4 mm).

FOR ALL UNITS: Electrical Service Requirements: All require a dedicated GFCI protected separate circuit. RapidHeatTM: 120 VAC, 15 AMP, 60 Hz. dedicated GFCI protected separate circuit. Motor/Pump: 120 VAC, 20 AMP, 60 Hz. dedicated GFCI protected separate circuit.

Jacuzzi Whirlpool Bath DE99000A 3/06

70-11/16''

Motor

12" H x 18" L Service Access

Opt. Service Access

35-3/8''

17-11/16''

2''

7''

10-1/4''

12'' x 4"*

Heater (S)

FUZION 7236 RIGHT HAND WITH WOOD FRAME

Motor

12" H x 18" L Service Access

Opt. Service Access

17-11/16''

2''

7''

10-1/4''

12'' x 4"*

Heater (S)

70-11/16''

35-3/8''

FUZION 7236 RIGHT HAND UNDERMOUNT

ROUGHING-IN REFERENCE (RECTANGULAR)

ROUGHING-IN REFERENCE

NOTE: Some of these units have been provided with cutout templates included in shipping carton. See CUTOUT information for each model on page 6-7.

70-11/16''

ENGLISH

17-11/16''

12'' x 4"*

Motor

Heater (S)

35-3/8''

7''

10-1/4''

2''

Opt. Service Access

12" H x 18" L Service Access

70-11/16''

17-11/16''

10-1/4''

12'' x 4"*

7''

2''

Heater (S)

Motor

Opt. Service Access

35-3/8''

12" H x 18" L Service Acces

FUZION 7236 LEFT HAND UNDERMOUNT

NOTE: 1. Unless otherwise specified, units are produced with left or right-hand versions.

2. Service Access dimensions given are minimum size.

3. Measurements inside each unit represent cutout in floor to allow for drain/overflow.

4. All measurements are in inches. To convert to millimeters, multiply inches by 25.4.

5. THE OVERALL DIMENSIONS ARE NOMINAL WITH A TOLERANCE OF +0 AND -1/4" (6,4 mm).

Jacuzzi Whirlpool Bath DE99000A 3/06

+ 18 hidden pages

Jacuzzi FUZION BATH SERIES 7260, FUZION Series, FUZION 7236, FUZION 7260, FUZION 6666 Installation & Operation Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual