Jacuzzi Avalanche Owner's Manual And Installation Manual

Page 1
E-1686 1/99
D.E. Filter System
Owner’s Manual and Installation Guide
Congratulations! You have purchased one of the most user­friendly pool filter systems available. Jacuzzi is a leader in providing superior products, combining easy installation and simple service.
This filter system manufactured by Jacuzzi Bros. will provide you with many years of pool enjoyment. Ideal for above-ground or inground pools, your filter system with the Ring-Lok filter and Ring -Lok pump, allows you to easily clean the filter grids and the pump strainer basket without any tools.
This step-by-step installation and maintenance guide will provide the necessary information for you to install your new pool system and easily maintain the equipment.
12401 Interstate 30 P.O. Box 8903 Little Rock, AR 72219-8903 Telephone: (501) 455-1234
Page 2
Introduction:
INSIDE:
Setting Up your Equipment...........................4-5
Plumbing The System To Your Pool..................6
Starting Your System......................................7-8
Filter Regeneration.......................................9-11
Cleaning The Pump Strainer ......................12-13
Winterizing Y our Filter System.......................21
Water Maintenance..........................................21
Filter System Parts Breakdown......................22
Troubleshooting.........................................23-24
Manufacturer’s Warranty.................................25
Cleaning The D.E. Grid Cassette...............14-20
○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○
Warns about hazard that CAN cause serious personal injury and property damage if ignored.
(For cord and plug connected units.) Do not bury cord. Locate cord to minimize abuse from lawn mowers, hedge trimmers and other lawn equipment.
(For cord and plug connected units) To reduce the risk of electric shock, replace damaged cord immediately.
(For cord and plug connected units.) Risk of electric shock. Connect only to a grounding type receptacle protected by a ground-fault circuit interrupter (GFCI). Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI.
(For cord and plug connected units) To reduce the risk of electric shock, do not use an extension cord to connect unit to electric supply; provide a properly located outlet.
To guard against low voltage which can damage the pump motor, use minimum wire gauge shown below:
Wire Length HP 50 Ft. 100Ft.
3/4 #14G #12G 1 #12G #10G
If filter Ring-Lok is removed or adjusted under pressure the filter cover may blow off, causing injury or property damage.
2
Page 3
Contents of carton:
123
123
123
123
123
3
3
3
Pump
What you should have:
D.E. Filter
Base
Tools you will need:
For most installations all you will need are (a) screw­driver (b) wide mouth pliers and (c) adjustable wrench.
Grommet Nut (pump mount)
Bolt (pump mount)
2
2
2
(a) (b) (c)
Refer to information on motor nameplate for electrical service data. If the pump on your system is supplied with a 3-prong twist lock 115V plug, then the appro­priate female receptacle should be installed. For
systems with a standard 3-prong 115V plug, we recommend a grounded receptacle be installed with a built-in ground fault circuit interrupter having a
fused disconnect switch or circuit breaker and wire size large enough for pump horsepower and distance from power source. Wiring should be done in accor­dance with applicable codes by a competent electri­cian.
Electrical Data:
Electrical Data
3-prong twist-lock plug Standard 3-prong plug
3
Page 4
Setting up your system:
Step 1
Install threaded end of interconnect pipe into the filter “INLET .” Tighten until O-ring seals against filter.
NOTE: Be sure union nut is placed on inter­connect pipe before it is threaded into filter . Threads on union nut should face away from the filter.
Step 2
Place filter on base in upright position with interconnect pipe facing the pump position. Press firmly down on filter , pushing it down into base.
Step 3
Be sure that O-ring is firmly seated in O-ring groove in the end of interconnect pipe.
O-Ring
4
Page 5
Step 4
Push the grommet nuts into the pre-drilled holes in the system base. Use the illustration at the right to ensure the correct holes are used. Position the pump on the base and connect the union nut on the interconnect pipe to the pump discharge and hand tighten only. Install the supplied pump bolts into the grommet nuts to secure the pump to the base.
TIP: Do not fully tighten pump bolts until system set-up is complete.
NOTE: Some systems come with grommet nuts, or equivalent, factory installed.
Setting up your system:
Step 5
Be certain that the filter cover is pushed completely down and the Ring-Lok nut is tightened to the “built-in stops” and yellow safety latch is engaged.
If the Ring-Lok nut is not tightened so yellow safety latch is engaged, the filter cover may blow off causing injury or property damage.
Step 6
Carefully install the pressure gauge into the filter cover after wrapping the brass threads with 4 wraps of teflon tape (Note: Some gauges have teflon tape factory installed.)
TIP: Install pressure gauge only hand tight plus 1/4 turn.
5
Page 6
Typical above-ground pool connection:
6
Page 7
System startup:
CAUTION:
filled with water (primed). IMPORTANT: This filter is a diatomaceous earth (D.E.) type filter and requires D.E. in order to
operate. DO NOT OPERA TE FILTER WITHOUT D.E.
Water acts as a coolant for the seal. Do not operate your pump until it has been
For above-ground pools with system below the pool water level.
Air bleed valve
Step 1
Open the air bleed valve on top of the filter to allow captured air to escape. When a steady stream of water appears, close valve.
NOTE: If optional shut-off valves are installed be sure that both valves are fully opened.
Step 2
Mix diatomaceous earth in a bucket of water . See Chart for appropriate amounts. The D.E. scoop this is supplied with your system should be used for measuring. Set bucket of D.E. mixture aside.
Filter Scoops of D.E. AV40 3 AV60 4 AV80 5
Step 3
Turn the motor on by plugging the unit into a grounded electrical receptacle.
The use of an extension cord may result in a severe voltage drop which could cause damage or shorten the service life of your pump motor.
7
Page 8
System startup:
Step 4
Open air bleed valve to release any additional trapped air . When a steady stream of water appears, close the valve.
Step 5
Pour D.E. mixture into pool skimmer slowly to allow D.E. to be pumped into the filter for coating. Allow 3-5 minutes for grids to coat sufficiently .
IMPORTANT: Do not operate filter for extended periods without D.E.
Step 6
The filter is equipped with a pressure gauge to assist in determining when the filter grid cassette should be cleaned. Note the gauge reading when filter is started up, “CLEAN.” As the filter becomes dirty, the needle will move to the right. When the needle has moved 10 psi above the “CLEAN” reading, regenerate the D.E. (see FILTER REGENERATION pages 9-10.)
8
Page 9
Filter regeneration:
NOTE: Regeneration of the D.E. filter is done to extend the filter cycle before cleaning of the grid cassette becomes necessary. If a 10 p.s.i. increase is indi­cated by the filter pressure gauge, follow the filter regeneration steps below.
If filter Ring-Lok is removed or adjusted under pressure, the filter cover may blow off, causing injury or major property damage.
Step 1
Unplug the pump cord. However, if the system has not been operating, plug pump cord into 3-prong grounded electrical receptacle, allow to run for 5 to 8 minutes, then unplug pump cord.
NOTE: Do not attempt to regenerate filter while pump is running.
Step 2
Grasp wiper handle on top of filter . D.E. cake may prevent easy up and down movement of wiper plates. To dislodge the D.E. cake, pump the handle up and down until it moves freely. Several pumps may be necessary to initiate any movement of the regenerative system.
9
Page 10
Filter regeneration:
Step 3
When full stroke is obtained, slowly move handle up and down 4 to 5 times, then return wiper blades to bottom position of stroke.
Step 4
Plug pump into 3 prong grounded electrical receptacle. Note pressure reading. If pressure gauge reading increases 10 p.s.i. within 72 hours, grid cassette must be cleaned. Follow “cleaning the D.E. grid cassette,” instructions on page 13-20.
10
Page 11
Cleaning the pump strainer:
To avail electrical shock, unplug the pump before performing any service or maintenance.
If filter Ring-Lok is removed or adjusted under pressure, the filter cover may blow off, causing injury or major property damage.
Step 1
For above-ground pools with the filter system located below the pool water level.
Your system is full of water. If you remove the pump strainer cover, water will run
STOP
out freely from your pool. Y ou must close the shut-off valves, if installed, or make provisions to stop the flow of water from your pool. To remove the water that is still captured in your system, drain the filter tank before proceeding.
Unplug the pump cord.
OR
For in-ground pools with the filter system located above the pool water level.
Your system is full of water. If you remove the pump strainer cover before drain-
STOP
Step 2
Drain the filter tank by first removing the drain cap and valve. Replace the drain cap once filter is drained.
ing the filter tank, water in the filter tank will flow out of the pump freely and dirty water may run back into your pool.
2nd Air bleed valve
then opening the air bleed
1st Drain cap
TIP: A hose bib and garden hose can be connected to allow drainage into a conve­nient area.
Step 3
Unscrew the strainer RING-LOK nut and re­move the clear strainer cover .
CAUTION: Some remaining water may spill out of the strainer body when the clear strainer cover is removed.
11
Page 12
Cleaning the pump strainer:
Step 4
Lift the basket out of the strainer and remove the debris. Reinstall the basket.
Step 5
Clean the o-ring on the clear strainer lid and re-lubricate with petroleum jelly. Also, clean all surfaces that come in contact with the o­ring to assure a good seal.
Step 6
Replace the clear cover and strainer Ring-Lok. HAND TIGHTEN ONL Y. Open the optional valves if installed.
You are now ready to perform the system start-up (see pages 7-8).
12
Page 13
Cleaning the D.E. grid cassette:
To avoid electrical shock, unplug the pump before performing any service or maintenance.
If filter Ring-Lok is removed or adjusted under pressure, the filter cover may blow off, causing injury or major property damage.
Step 1
For above-ground pools with the filter system located below the pool water level.
Your system is full of water. If you remove the pump strainer cover, water will run
STOP
out freely from your pool. Y ou must close the shut-of f valves, if installed, or make provisions to stop the flow of water from your pool. To remove the water that is still captured in your system, drain the filter tank before proceeding.
Unplug the pump cord.
OR
For in-ground pools with the filter system located above the pool water level.
Your system is full of water. If you open the filter air bleed valve or remove the
STOP
filter cover before draining the filter tank, dirty water may run back into your pool.
2nd Air bleed valve
Step 2
Drain the filter tank by first removing the drain cap and
then opening the air bleed valve.
1st Drain cap
TIP: A hose bib and garden hose can be con­nected to allow drainage into a convenient area.
Step 3
Unscrew the wiper handle and set aside. Then loosen the air bleed valve. (It is not necessary to remove air-bleed valve.)
Wiper Handle
13
Page 14
Cleaning the D.E. grid cassette:
Step 4
Press down on yellow safety latch and rotate the large Ring-Lok nut counter-clockwise. Using both hands continue to unscrew the Ring-Lok nut. Remove and set aside.
Step 5
Remove the cover by pulling upward on the handles, rocking gently if necessary.
NOTE: Be sure not to bend the threaded wiper rod protruding from the top of the filter cover .
Step 6
Grasp the two lifting straps and lift the grid cassette out of the filter tank. Rocking gently if necessary.
14
Page 15
Cleaning the D.E. grid cassette:
15
Page 16
Cleaning the D.E. grid cassette:
16
Page 17
Cleaning the D.E. grid cassette:
17
Page 18
Cleaning the D.E. grid cassette:
Ensure plastic spacer is inserted into collar on the support plate.
NOTE: Some models have a plastic buckle in place of the velcro. Once the straps are in place, pull upward on the buckle to tighten the straps.
18
Page 19
Step 19
Align wiper rod to fit through hole in top of the cover. Place the cover on the filter body and press firmly downward until the cover comes to a stop against the filter body.
TIP: It is easier to replace the filter cover if the air bleed valve is open.
Cleaning the D.E. grid cassette:
Step 20
Clean the threads of the Ring-Lok nut and the threads on the filter body with water or a cloth. Place the Ring-Lok nut on the filter and tighten to the “built-in stops.” Be sure that the yellow safety latch is engaged.
If the Ring-Lok nut is not tightened to built-in stops, the filter cover may blow off causing injury or property damage.
Step 21
Tighten air bleed valve into cover . Screw wiper handle on to exposed threads of wiper rod.
You are now ready to perform the system start-up (see pages 7-8).
19
Page 20
Winterizing the filter system:
To avoid electrical shock, unplug the pump before performing any service or maintenance.
If filter Ring-Lok is removed or adjusted under pressure, the filter cover may blow off, causing injury or major property damage.
Step 1
Unplug the pump cord.
For above-ground pools with the filter system located below the pool water level.
You must drain the water in the pool below the skimmer and inlet fitting. Follow
STOP
Step 2
Drain the filter tank by first removing the drain cap and then opening the air bleed valve. Replace the drain cap once filter is drained.
TIP: A hose bib and garden hose can be con­nected to allow drainage into a convenient area.
pool manufacturer’s recommendations for winterizing the pool. Your system is full of water . To remove the water that is still captured in your piping and system, drain the filter tank before proceeding.
2nd Air bleed valve
1st Drain cap
Step 3
Drain the pump strainer and pump case by loosening the plug shown. The pump will drain without completely removing the plugs from the pump.
NOTE: If temperatures in the winter are se­vere, you may choose to disconnect your filter system from the pool and move it to a protected area.
Water maintenance:
A proper and consistent use of chemicals is necessary to maintain clean, sanitary water, to prevent a spread of germ infection and control the growth of algae which can spoil the appearance and enjoyment of your pool or spa. See your pool professional for proper chemical maintenance.
Drain plug
20
Page 21
21
Page 22
of your equipment makes him the best qualified source
. Reassemble
22
Page 23
Manufacturer’ s Warranty:
JACUZZI LIMITED W ARRANTY
Jacuzzi Bros. Division (JBD) warrants its products to be free of defects in material and workmanship for a period of 1 year from date of purchase or 3 years from date of manufacture, whichever comes first; Jacuzzi Bros. also provides additional warranty coverage on specific products as specified herein.
Magnum Force pumps- 12 years limited: the case, RingLoks, impeller, diffuser, seal plate, and pump lid have 5 years full and 7 years pro-rated thereafter; the o-rings, basket, seal and other hardware have one full year from the date of installation. The motor carries a 3 year original manufacturer’s warranty.
Cygnet pumps- 10 years limited; the case, RingLoks, impeller, diffuser, seal plate, and pump lid have 5 years full and 5 years pro-rated thereafter; the o-rings, basket, seal and other hardware have one full year from the date of installation. The motor carries a 3 year original manufacturer’s warranty.
LR pumps- 4 years limited: the case, RingLoks, impeller, diffuser, seal plate, and pump lid have 2 years full and 2 years pro-rated thereafter; the o­rings, basket, seal and other hardware have one full year from the date of installation. The motor carries a 1 year original manufacturer’s warranty.
SherLok filters- 12 years limited: the tank body and RingLok have 5 full years and 7 years pro-rated thereafter; all internal components have one full year from date of installation.
TriCLOPS filters- 12 years limited: the tank body and RingLok have 5 full years and 7 years pro-rated thereafter; all internal components have one full year from date of installation.
Avalanche filters- 12 years limited: the tank body and RingLok have 5 full years and 7 years pro-rated thereafter; all internal components have one full year from date of installation.
EarthWorks filters- 12 years limited: the tank body and RingLok have 5 full years and 7 years pro-rated thereafter; the valve and all other components have one full year from date of installation.
Laser filters- 12 years limited: the tank body and RingLok have 5 full years and 7 years pro-rated thereafter; the valve and other internal components have one full year from date of installation.
SandStorm filters- 12 years limited: the tank body and RingLok have 5 full years and 7 years pro-rated thereafter; the valve and other internal components have one full year from date of installation.
JBD’s warranty obligation with regard to equipment not of its own manufacture is limited to the warranty actually extended to JBD by its suppliers. Performance of equipment is further warranted to be in accordance with stated ratings when properly installed under normal conditions of operation.
This warranty extends only to the original retail purchaser and only during the time in which the original retail purchaser occupies the site where the product was originally installed. The product warranty card must be on file with Jacuzzi Bros. to qualify for the additional warranty coverage listed
above. Otherwise, Jacuzzi Bros. is limited to paragraph one above.
Warranty claims shall be made by contacting the installing JBD dealer (point of purchase) as soon as possible after the discovery of any alleged defect. If the claim is determined to be valid, JBD will take corrective action as promptly as reasonably possible.
JBD at its discretion may replace or repair any product that fails under this warranty after inspection by an authorized company representative or after JBD has received the product at our factory. Replacement or repair cannot be made until after the product is inspected. All charges or expenses for freight to and from the factory, removal and reinstallation of the product, or installation of a replacement product are the responsibility of the purchaser.
THIS WARRANTY IS EFFECTIVE JANUAR Y 1, 1998. ANY IMPLIED WARRANTIES WHICH THE PURCHASER MAY HA VE, INCLUDING MERCHANT­ABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIOD. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. IN NO EVENT SHALL JBD BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
This warranty applies to products used in swimming pool, spa, & aquaculture applications only and does not apply to any product which has been subjected to negligence, alteration, accident, abuse, misuse, improper installation, vandalism, civil disturbances, or acts of God (including but not limited to freeze damage, lightening strikes, and other damage caused by catastrophic events). The only warranties authorized by JBD are those set forth herein. JBD does not authorize other persons to extend any warranties with respect to its products, nor will JBD assume liability for any unauthorized warranties made in connection with the sale of its products.
Products carrying a pro-rated warranty will be replaced using the following percentages against the list price in effect at the time of replacement: 12 year limited warranty - Magnum Force pumps, SherLok, TriCLOPS, Avalanche, EarthWorks, Laser, SandStorm filters.
year 6 = 50% year 7 = 40% year 8 = 30% year 9 = 20% year 10 = 15% year 11 = 10% year 12 = 5% 10 year limited warranty - Cygnet pumps
year 6 = 50% year 7 = 40% year 8 = 30% year 9 = 20% year 10 = 10% 4 year limited warranty - LR pumps
year 3 = 40% year 4 = 25%
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FORM ST ATE TO STA TE.
12401 Interstate 30 P.O. Box 8903 Little Rock, AR 72219-8903 Telephone: 501/455-1234
Loading...