Jacobsen Tri King, Tri King 67069 Service Manual

Parts & Maintenance Manual

When Performance Matters.

™

WARNING

If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust, or service the machine.

4189623-Rev C

Tri King® Triplex Mower with ROPS

67069 – Kubota D722-E3B Engine

11524 WILMAR BLVD,

CHARLOTTE, NC 28273

kg kW

1 800 848 1636 (US)

PRODUCT OF U.S.A.

A Textron Company

FOREWORD

This manual contains adjustment, maintenance, troubleshooting instructions and parts list for your new Jacobsen machine. This manual should be stored with the equipment for reference during operation.

Before you operate your machine, you and each operator you employ should read the manual carefully in its entirety. By following the safety, operating and maintenance instructions, you will prolong the life of your equipment and maintain its maximum efficiency.

If additional information is needed, contact your Jacobsen Dealer.

The serial plate is located on the left rear frame rail. Jacobsen recommends you record these numbers below for easy reference.

Suggested Stocking Guide

To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids.

To order any of the following material:

1. Write your full name and complete address on your order form.

2. Explain where and how to make shipment:

3. Order by the quantity desired, the part number, and the description of the part.

4. Send or bring the order to your authorized Jacobsen Dealer.

❑ UPS ❑ Regular Mail

❑ Overnight ❑ 2nd Day

Service Parts

Qty. Part No. Description Qty. Part No. Description

550489 Fuel Filter, Diesel Engine 549579 Hydraulic Oil Filter (2 Req’d) 5000913 Air Filter, Diesel Engine 3001950 Pump Drive Belt 502644 Oil Filter, Diesel Engine 1001958 Ignition Key Switch

Service Support Material

Qty. Part No. Description

4189624 Safety & Operation Manual 4189623 Parts & Maintenance 4189622 Engine Parts Catalog 4191622 DVD, Operator Training

Qty. Part No. Description

4171674 Service Manual

These are the original instructions verified by Jacobsen, A Textron Company.

or portions thereof in any form.”

Proposition 65 Warning

This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

LITHO IN U.S.A. 5-2012

Table of Contents

1 Safety

1.1 Operating Safety ........................................... 4

1.2 Important Safety Notes ................................. 5

2 Specifications

2.1 Product Identification .................................... 6

2.2 Engine ........................................................... 6

2.3 Cutting Units: ................................................ 6

2.4 Mower ........................................................... 6

2.5 Weights and Dimensions .............................. 7

2.6 Accessories & Support Literature ................. 7

2.7 Declaration of Conformity ............................. 8

3 Adjustments

3.1 General ....................................................... 10

3.2 Fan Belt ....................................................... 10

3.3 Pump Drive Belt .......................................... 10

3.4 Neutral and 3WD Switches ......................... 11

3.5 Parking Brake Switches .............................. 11

3.6 Lift Limit Switch ........................................... 11

3.7 Traction Pedal Neutral ................................ 12

3.8 Traction Pedal Forward Stop ...................... 12

3.9 Lift / Lower Pedal Stop ................................ 12

3.10 Parking Brake ............................................. 13

3.11 Rear Lift Arm ............................................... 13

3.12 Down Pressure ........................................... 13

3.13 Reel To Bedknife ........................................ 14

3.14 Reel to Bedknife Adjustment ....................... 14

3.15 Cutting Modes ............................................. 15

3.16 Cutting Height Adjustment .......................... 15

3.17 Removing the Cutting Unit .......................... 16

3.18 Cutting Height - Fixed Mode ....................... 16

3.19 Cutting Height - Floating Mode ................... 17

3.20 Torque Specification ................................... 18

3.21 Specific Torque ........................................... 18

4 Maintenance

4.1 General ....................................................... 19

4.2 Engine ......................................................... 19

4.3 Engine Oil ................................................... 20

4.4 Air Filter ....................................................... 20

4.5 Fuel ............................................................. 21

4.6 Fuel System ................................................ 21

4.7 Battery ......................................................... 21

4.8 Jump Starting .............................................. 22

4.9 Charging Battery ......................................... 22

4.10 Hydraulic Hoses .......................................... 22

4.11 Hydraulic Oil ................................................ 23

4.12 Hydraulic Oil Filters ..................................... 23

4.13 Electrical System ........................................ 23

4.14 Muffler and Exhaust .................................... 24

4.15 Tires ............................................................ 24

4.16 Wheel Mounting Procedure ........................ 24

4.17 Care and Cleaning ...................................... 25

4.18 Radiator ...................................................... 25

4.19 Backlapping ................................................ 26

4.20 Storage ....................................................... 27

5 Troubleshooting

5.1 General ....................................................... 28

6 Maintenance & Lubrication Charts

6.1 General ........................................................ 29

6.2 Lubrication Chart .........................................29

6.3 Maintenance Charts ..................................... 30

7Parts Catalog

7.1 Table Of Contents........................................ 31

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive

instruction from someone familiar with the equipment before being allowed to operate the machine.

1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.

2. It is your responsibility to read this manual and all publications associated with this equipment (Safety and Operation Manual, Engine Manual, and attachments/accessories instruction sheets). If the operator cannot read English it is the owner’s responsibility to explain the material contained in this manual to them.

3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.

4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.

5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears, hands, and feet. Operate the machine only in daylight or in good artificial light.

6. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Jacobsen.

7. Stay alert for holes in the terrain and other hidden hazards.

8. Inspect the area where the equipment will be used. Pick up all the debris you can find before operating. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.). Enter a new area cautiously. Stay alert for hidden hazards.

9. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders, and damage to property.

10. Do not carry passengers. Keep bystanders and pets a safe distance away.

11. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors, or other protective devices securely fastened in place.

12. Never disconnect or bypass any switch.

13. Do not change the engine governor setting or overspeed the engine.

14. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation or in an enclosed area.

15. Fuel is highly flammable; handle with care.

16. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key.

17. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit.

18. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. Watch out for traffic when crossing or operating on or near roads.

19. Local regulations may restrict the age of the operator.

20. Operate the machine up and down the face of slopes (vertically), not across the face (horizontally).

21. To prevent tipping or loss of control, do not start or stop suddenly on slopes. Reduce speed when making sharp turns. Use caution when changing directions.

22. Always use the seat belt when operating mowers equipped with a Roll Over Protective Structure (ROPS).

Never use a seat belt when operating mowers without a ROPS.

Accessory operator protective structures will continue to be offered for all equipment currently covered. This allows for the outfitting of any machines without previous ROPS installations or replacement of damaged structures.

23. Keep legs, arms, and body inside the seating compartment while the vehicle is in motion.

24. Disconnect battery and controller electrical connectors before performing any welding on this mower.

This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

SAFETY 1

1.2 IMPORTANT SAFETY NOTES ________________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious

injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert against unsafe practices.

NOTICE - Indicates a potentially hazardous situation which, if not avoided, MAY result in property damage. It may

also be used to alert against unsafe practices.

For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no circumstances should this equipment be operated without these devices securely fastened in place.

WARNING

The Interlock System on this mower prevents the mower from starting unless the brake lever is engaged, reel switch is off, and traction pedal is in Neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the reel switch off.

NEVER operate mower unless the Interlock System is working.

WARNING

1. Before leaving the operator’s position for any reason:

a. Return traction pedal to Neutral. b. Disengage all drives. c. Lower all implements to the ground. d. Engage parking brake. e. Stop engine and remove the ignition key.

2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust, or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Never carry passengers, unless a seat is provided for them.

5. Never operate mowing equipment without the discharge deflector securely fastened in place.

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

2 SPECIFICATIONS

619 13.2 XXXX

67069001651

2.1 PRODUCT IDENTIFICATION_________________________________________________

67069.............................. Tri-King Mower, 3-WD, 17.7 hp

diesel engine with ROPS. Without front lift arms or mowers.

PRODUCT OF U.S.A.

A Textron Company

11524 WILMAR BLVD,

CHARLOTTE, NC 28273

1 800 848 1636 (US)

Serial Number ................An identification plate, like the one

shown, listing the serial number, is

kg kW

attached to the frame of the mower and is located to the operator’s left just behind the front wheel motor. Always provide the serial number of the unit when ordering replacement parts or

Product

EEC Sound

Power

Sound Pressure

Level

Operator Ear

Vibration M/S

Arms Body

requesting service information.

67069 99 dba 86 dba 3.78 0.016

2.2 ENGINE__________________________________________________________________

Make ...............................Kubota

Model ..............................D722-E3B

Horsepower..................... 17.7 hp (13.2 kW) @ 3200 rpm

Note: Actual sustained horsepower will likely be lower

than listed in specifications due to operating limitations and environmental factors

Displacement .................. 43.88 cu. in. (719 cc)

Torque............................. 26 ft. lbs. (35 Nm) @ 2600 rpm

Fuel:

Type ..........................No. 2 Low or Ultra-Low Sulfur

Diesel

Rating ....................... Min. Cetane rating 45

Capacity.................... 6.5 U.S. Gal. (24.6 liters)

Governor......................... Ball Type Governor

Low Idle ................... 1450 RPM

High Idle ................... 3400 RPM

Lubrication:

Capacity.................... 3.4 quarts (3.2 liter) with filter

Type .......................... SAE 20W, SAE 30W

API Classification ..... CD, CE

Air Filter .......................... Dry type with evacuator valve and

service indicator

Alternator ........................ 40 amp

2.3 CUTTING UNITS: __________________________________________________________

Reel ................................ 3 Reels, 26 in. (660 mm) wide or,

3 Reels, 30 in. (762 mm) wide.

Reel Diameter................. 7 in. (178 mm)

Bearings.......................... Self adjusting tapered roller

bearings

Blade Options .................7 blades

Cutting Width:

2.4 MOWER _________________________________________________________________

Tires:

Front ......................... 20 x 10 - 10 tubeless

Rear .........................20 x 10 - 8 tubeless

Pressure:

Front.......................... 10-12 psi (0.69-0.82 BAR)

Rear ..........................8-10 psi (0.55-0.69 BAR)

Battery:

Type ..........................12 Volt Lead/Acid

Group........................ 22 NF

Parking Brake ................. Mechanical front wheel disk

Hand lever actuated

26 in. Reels............... 72 in. (1828 mm)

30 in. Reels............... 84 in. (2134 mm)

Overall Width:

26 in. Reels............... 78.5 in. (1994 mm)

30 in. Reels............... 90.5 in. (2298 mm)

Cutting Frequency:

7 Blade ..................... 0.151 in./mph (3.8 mm/kph)

Speed:

Mow ......................... 0 - 5 mph (8 kph)

Transport ................. 0 - 8.5 mph (13.7 kph)

Reverse .................... 0 - 2.3 mph (3.7 kph)

Hydraulic System:

Capacity.......................... 5.5 U.S. gal. (20.8 liters) System

Fluid Type ....................... GreensCare 68 Biodegradable

Charge Filter................... 10 micron

Return Line Filter ............ 10 micron

Steering ......................... Hydrostatic power steering

SPECIFICATIONS 2

2.5 WEIGHTS AND DIMENSIONS ________________________________________________

Dimensions: Inches (mm)

Length ............................................................. 99 (2519)

Height........................................................... 51.5 (1308)

Width - Wheel .............................................. 64.5 (1638)

Weights:...................................................... Lbs. (kg)

67069 (Base Mower, No Reels).................. 1445 (655)

2.6 ACCESSORIES & SUPPORT LITERATURE _____________________________________

Contact your area Jacobsen Dealer for a complete listing of accessories and attachments.

CAUTION

Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment.

Accesories

Air Blow Gun ...........................................................JAC5098

Orange Touch-up Paint (12 oz. spray) ...................... 554598

2-Post ROPS with Seat Belt........................................ 69157

Light Kit ....................................................................... 69149

Arm Rest ................................................................. 4139431

Grass Catchers for 26 in. Reel.................................... 69151

Grass Catchers for 30 in. Reel.................................... 69150

600 RPM Reel Kit (Diesel Units)............................. 5003062

Down Pressure Kit .................................................. 1002588

Reels

7 Blade, 26 in. Left Hand Reel .................................... 67114

7 Blade, 26 in. Right Hand Reel.................................. 67115

7 Blade, 26 in. Center Reel......................................... 67116

7 Blade, 30 in. Left Hand Reel .................................... 67123

7 Blade, 30 in. Right Hand Reel.................................. 67124

7 Blade, 30 in. Center Reel......................................... 67125

Vertical Mower, 26 in. Left Hand ................................. 67139

Vertical Mower, 26 in. Right Hand ............................... 67140

Vertical Mower, 26 in. Center ...................................... 67141

Rollers

Grooved Front Roller (Steel) for 26 in. Reel.................67731

Grooved Front Roller (Steel) for 30 in. Reel.................67729

Solid Roller for 26 in. Reel ......................................... 132639

Solid Roller for 30 in. Reel ......................................... 132640

Grooved Front Roller Scraper for 26 in. Reel...............69147

Grooved Front Roller Scraper for 30 in. Reel...............69148

Rear Roller Scraper for 26 in. Reel..............................67909

Rear Roller Scraper for 30 in. Reel..............................67910

Support Literature

Safety & Operation Manual......................................4189624

Parts & Maintenance Manual...................................4189623

Diesel Engine Parts Catalog.................................... 4189622

Operator Training DVD............................................. 4191622

Service & Repair Manual ......................................... 4171674

2 SPECIFICATIONS

2.7 DECLARATION OF CONFORMITY ____________________________________________

DECLARATION OF CONFORMITY ▪ ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ ▪ PROHLÁŠENÍ O SHODĚ ▪

OVERENSSTEMMELSESERKLÆRING ▪ CONFORMITEITSVERKLARING ▪ VASTAVUSDEKLARATSIOON ▪

VAATIMUSTENMUKAISUUSVAKUUTUS ▪ DECLARATION DE CONFORMITE ▪ KONFORMITÄTSERKLÄRUNG ▪ ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ▪ MEGFELELŐSÉGI NYILATKOZAT ▪ DICHIARAZIONE DI CONFORMITÀ ▪ ATBILSTĪBAS DEKLARĀCIJA ▪ ATITIKTIES DEKLARACIJA ▪ DIKJARAZZJONI TAL-KONFORMITÀ ▪ DEKLARACJA ZGODNOŚCI ▪

DECLARAÇÃO DE CONFORMIDADE ▪ DECLARAŢIE DE CONFORMITATE ▪ VYHLÁSENIE O ZHODE ▪ IZJAVA O

SKLADNOSTI ▪ DECLARACIÓN DE CONFORMIDAD ▪ DEKLARATION OM ÖVERENSSTÄMMELSE

Business name and full address of the manufacturer ▪ Търговско име и пълен адрес на производителя ▪ Obchodní jméno a plná adresa výrobce ▪ Producentens firmanavn og fulde adresse ▪ Bedrijfsnaam en volledig adres van de fabrikant ▪ Tootja ärinimi ja täielik aadress ▪ Valmistajan toiminimi ja täydellinen osoite ▪ Nom commercial et adresse complète du fabricant ▪ Firmenname und vollständige Adresse des Herstellers ▪ Επωνυμία και ταχυδρομική διεύθυνση κατασκευαστή ▪ A gyártó üzleti neve és teljes címe ▪ Ragione sociale e indirizzo completo del fabbricante ▪ Uzņēmuma nosaukums un pilna ražotāja adrese ▪ Verslo pavadinimas ir pilnas gamintojo adresas ▪ Isem kummerċjali u indirizz sħiħ tal-fabbrikant ▪ Nazwa firmy i pełny adres producenta ▪ Nome da empresa e endereço completo do fabricante ▪ Denumirea comercială şi adresa completă a producătorului ▪ Obchodný názov a úplná adresa výrobcu ▪ Naziv podjetja in polni naslov proizvajalca ▪ Nombre de la empresa y dirección completa del fabricante ▪ Tillverkarens företagsnamn och kompletta adress

Product Code ▪ Код на пр ▪ Termékkód ▪ Codice prodotto ▪ Produkta kods ▪ Produkto kodas ▪ Kodiċi tal-Prodott ▪ Kod produktu ▪ Código do Produto ▪ Cod produs ▪ Kód výrobku ▪ Oznaka proizvoda ▪ Código de producto ▪ Produktkod

Machine Name ▪ Наименование на машината ▪ Název stroje ▪ Maskinnavn ▪ Machinenaam ▪ Masina nimi ▪ Laitteen nimi ▪ Nom de la machine ▪ Maschinenbezeichnung ▪ Ονομασία μηχανήματος ▪ Gépnév ▪ Denominazione della macchina ▪ Iekārtas nosaukums ▪ Mašinos pavadinimas ▪ Isem talMagna ▪ Nazwa urządzenia ▪ Nome da Máquina ▪ Numele echipamentului ▪ N

Designation ▪ Предназначение ▪ Označení ▪ Betegnelse ▪ Benaming ▪ Nimetus ▪ Tyyppimerkintä ▪ Pažymėjimas ▪ Bezeichnung ▪ Χαρακτηρισμός ▪ Megnevezés ▪ Funzione ▪ Apzīmējums ▪ Lithuanian ▪ Denominazzjoni ▪ Oznaczenie ▪ Designação ▪ Specificaţie ▪ Označenie ▪ Namen stroja ▪ Descripción ▪ Beteckning

Serial Number ▪ Сериен номер ▪ Sériové číslo ▪ Serienummer ▪ Serienummer ▪ Seerianumber ▪ Valmistusnumero ▪ Numéro de série ▪ Seriennummer ▪ Σειριακός αριθμός ▪ Sorozatszám ▪ Num serie ▪ Sériové číslo ▪ Serijska številka ▪ Número de serie ▪ Serienummer

Engine ▪ Двигател ▪ Motor ▪ Motor ▪ Motor ▪ Mootor ▪ Moottori ▪ Moteur ▪ Motor ▪ Μηχανή ▪ Modulnév ▪ Motore ▪ Dzinējs ▪ Variklis ▪ Saħħa Netta Installata ▪ Silnik ▪ Motor ▪ Motor ▪ Motor ▪ Motor ▪ Motor ▪ Motor

Net Installed Power ▪ Нетна инсталирана мощност ▪ Čistý instalovaný výkon ▪ Installeret nettoeffekt ▪ Netto geïnstalleerd vermogen ▪ Inst netovõimsus ▪ Asennettu nettoteho ▪ Puissance nominale nette ▪ Installierte Nettoleistung ▪ Καθαρή εγκατεστημένη ισχύς ▪ Nettó beép tett teljesítmény ▪ Potenza netta installata ▪ Paredzētā tīkla jauda ▪ Grynoji galia ▪ Wisa’ tal-Qtugħ ▪ Moc zainstalowana netto ▪ Potência instalada ▪ Puterea instalată netă ▪ Čistý inštalovaný výkon ▪ Neto vgrajena moč ▪ Potencia instalada neta ▪ Nettoeffekt

Cutting Width ▪ Широчина на рязане ▪ Šířka řezu ▪ Skærebredde ▪ Maaibreedte ▪ Lõikelaius ▪ Leikkuuleveys ▪ Largeur de coupe ▪ Schnittbreite ▪ Μήκος μισινέζας ▪ Vágási szélesség ▪ Larghezza di taglio ▪ Griešanas platums ▪ Pjovimo plotis ▪ Tikkonforma mad-Direttivi ▪ Szer Largura de Corte ▪ Lăţimea de tăiere ▪ Šírka záberu ▪ Širina reza ▪ Anchura de corte ▪ Klippbredd

Conforms to Directives ▪ В съответствие с директивите ▪ Splňuje podmínky směrnic ▪ Er i overensstemmelse med direktiver ▪ Voldoet aan de richtlijnen ▪ Vastab direktiividele ▪ Direktiivien mukainen ▪ Conforme aux directives ▪ Entspricht Richtlinien ▪ Ακολουθήστε πιστά τις Οδηγίες ▪ Megfelel az irányelveknek ▪ Conforme alle Direttive ▪ Atbilst direktīvām ▪ Atitinka direktyvų reikalavimus ▪ Valutazzjoni tal-Konformità ▪ Dyrektywy związane ▪ Cumpre as Directivas ▪ Respectă Directivele ▪ Je v súlade so smernicami ▪ Skladnost z direktivami ▪ Cumple con las Directivas ▪ Uppfyller direktiv

Conformity Assessment ▪ Оценка за съответствие ▪ Hodnocení plnění podmínek ▪ Overensstemmelsesvurdering ▪ Conformiteitsbeoordeling ▪ Vastavushindamine ▪ Vaatimustenmukaisuuden arviointi ▪ Evaluation de conformité ▪ Konformitätsbeurteilung ▪ Διαπίστωση Συμμόρφωσης ▪ Megfelelőség-értékelés ▪ Valutazione della conformità ▪ Atbilstības novērtējums ▪ Atitikties įvertinimas ▪ Livell tal-Qawwa tal-Ħoss Imkejjel ▪ Ocena zgodności ▪ Avaliação de Conformidade ▪ Evaluarea conformităţii ▪ Vyhodnotenie zhodnosti ▪ Ocena skladnosti ▪ Evaluación de conformidad ▪ Bedömning av överensstämmelse

Measured Sound Power Level ▪ Измерено ниво на звукова мощност ▪ Naměřený akustický výkon ▪ Målte lydstyrkeniveau ▪ Gemeten geluidsniveau ▪ Mõõdetud helivõimsuse tase ▪ Mit Σταθμισμένο επίπεδο ηχητικής ισχύος ▪ Mért hangteljesítményszint ▪ Livello di potenza sonora misurato ▪ Izmērītais skaņas jaudas līmenis ▪ Išmatuotas garso stiprumo lygis ▪ Livell tal-Qawwa tal-Ħoss Iggarantit ▪ Moc akustyczna mierzona ▪ Nível sonoro medido ▪ Nivelul măsurat al puterii acustice ▪ Nameraná hladina akustického výkonu ▪ Izmerjena raven zvočne moči ▪ Nivel de potencia sonora medido ▪ Uppmätt ljudeffektsnivå

Guaranteed Sound Power Level ▪ Гарантирано ниво на звукова мощност ▪ Garantovaný akustický výkon ▪ Garanteret lydstyrkeniveau ▪ Gegarandeerd geluidsniveau ▪ Garanteeritud helivõimsuse tase ▪ Taattu äänitehotaso ▪ Niveau de puissance sonore garanti ▪ Garantierter Schalldruckpegel ▪ Εγγυημένο επίπεδο ηχητικής ισχύος ▪ Szavatolt hangteljesítményszint ▪ Livello di pote jaudas līmenis ▪ Garantuotas garso stiprumo lygis ▪ Livell tal-Qawwa tal-Ħoss Iggarantit ▪ Moc akustyczna gwarantowana ▪ Nível sonoro farantido ▪ Nivelul garantat al puterii acustice ▪ Garantovaná hladina akustického výkonu ▪ Zajamčena raven zvočne moči ▪ Nivel de potencia sonora garantizado ▪ Garanterad ljudeffektsnivå

Conformity Assessment Procedure (Noise) ▪ Оценка за съответствие на процедурата (Шум) ▪ Postup hodnocení plnění podmínek (hluk) ▪ Procedure for overensstemmelsesvurdering (Støj) ▪ Procedure van de conformiteitsbeoordeling (geluid) ▪ Vastavushindamismenetlus (müra) ▪ Vaatimustenmukaisuuden arviointimenettely (Melu) ▪ Procédure d’évaluation de conformité (bruit) ▪ Konformitätsbeurteilungsverfahren (Geräusch) ▪ Διαδικασία Αξιολόγησης Συμμόρφωσης (Θόρυβος) ▪ Megfelelőség-értékelési eljárás (Zaj) ▪ Procedura di valutazione della conformità (rumore) ▪ Atbilstības novērtējuma procedūra (troksnis) ▪ Atitikties įver Procedura oceny zgodności (poziom hałasu) ▪ Processo de avaliação de conformidade (nível sonoro) Procedura de evaluare a conformităţii (zgomot) ▪ Postup vyhodnocovania zhodnosti (hluk) ▪ Postopek za ugotavljanje skladnosti (hrup) ▪ Procedimiento de evaluación de conformidad (ruido) ▪ Procedur för bedömning av överensstämmelse (buller)

UK Notified Body for 2000/14/EC ▪ Нотифициран орган в Обединеното кралство за 2000/14/ЕО ▪ Úřad certifikovaný podle směrnice č. 2000/14/EC ▪ Det britiske bemyndigede organ for 2001/14/EF ▪ Engels adviesorgaan voor 2000/14/EG ▪ Ühendkuningriigi teavitatud asutus direktiivi 2000/14/EÜ mõistes ▪ Direktiivin 2000/14/EY mukainen ilmoitettu tarkastuslaitos Isossa-Britanniassa ▪ Organisme notifié concernant la directive 2000/14/CE ▪ Britische benannte Stelle für 2000/14/EG ▪ Κοινοποιημένος Οργανισμός Ηνωμένου Βασιλείου για 2000/14/ΕΚ ▪ 2000/14/EK – egyesült királyságbeli bejelentett szervezet ▪ Organismo Notificato in GB per 2000/14/CE ▪ 2000/14/EK AK reģistrētā organizācija ▪ JK notifikuotosio 14/WE ▪ Entidade notificada no Reino Unido para 2000/14/CE ▪ Organism notificat în Marea Britanie pentru 2000/14/CE ▪ Notifikovaný orgán Spojeného kráľovstva pre smernicu 2000/14/ES ▪ Britanski priglašeni organ za 2000/14/ES ▪ Cuerpo notificado en el Reino Unido para 2000/14/CE ▪ Anmält organ för 2000/14/EG i Storbritannien

Operator Ear Noise Level ▪ Оператор на нивото на доловим от ухото шум ▪ Hladina hluku v oblasti uší operátora ▪ Støjniveau i førers ørehøjde ▪ Geluidsniveau oor bestuurder ▪ Müratase operaatori kõrvas ▪ Melutaso käyttäjän korvan kohdalla ▪ Niveau de bruit à hauteur des oreilles de l’opérateur ▪ Schallpegel am Bedienerohr ▪ Επίπεδο θορύβου σε λειτουργία ▪ A kezelő fülénél mért zajszint ▪ Livello di potenza sonora all’orecchio dell’operatore ▪ Trokšņa līmenis pie operatora auss ▪ Dirbančiojo su mašina patiriamo triukšmo lygis ▪ Livell tal-Ħoss fil-Widna tal-Operatur ▪ Dopuszczalny poziom hałasu dla o Hladina hluku pôsobiaca na sluch operátora ▪ Raven hrupa pri ušesu upravljavca ▪ Nivel sonoro en el oído del operador ▪ Ljudnivå vid förarens öra

одукта ▪ Kód výrobku ▪ Produktkode ▪ Productcode ▪ Toote kood ▪ Tuotekoodi ▪ Code produit ▪ Produktcode ▪ Κωδικός προϊόντος

ázov stroja ▪ Naziv stroja ▪ Nombre de la máquina ▪ Maskinens namn

ero di serie ▪ Sērijas numurs ▪ Serijos numeris ▪ Numru Serjali ▪ Numer seryjny ▪ Número de Série ▪ Număr de

alleeritud

okość cięcia ▪

attu äänitehotaso ▪ Niveau de puissance sonore mesuré ▪ Gemessener Schalldruckpegel ▪

nza sonora garantito ▪ Garantētais skaņas

tinimo procedūra (garsas) ▪ Proċedura tal-Valutazzjoni tal-Konformità (Ħoss) ▪

s įstaigos 2000/14/EC ▪ Korp Notifikat tar-Renju Unit għal 2000/14/KE ▪ Dopuszczona jednostka badawcza w Wielkiej Brytanii wg 2000/

peratora ▪ Nível sonoro nos ouvidos do operador ▪ Nivelul zgomotului la urechea operatorului ▪

Jacobsen, A Textron Company 11524 Wilmar Blvd. Charlotte, NC 28273, USA

67069

Tri-King 3WD

Lawnmower, Article 12, Item 32

6706901651-6706902500

Kubota D722-E3B Diesel

13,2 kW @ 3200 RPM

83 / 213 cm

2004/108/EC 2006/42/EC 200

0/14/EC, 2005/88/EC

2006/66/EC

2006/42/EC Annex VIII

99 dB(A) LWA

2000/14/EC Annex VI, Part 1

Sound Research Laboratories Limited

86 dB(a) Leq (2006/42/EC)

Number: 1088

Holbrook House, Little Waldingfield

Sudbury, Suffolk CO10 0TH

SPECIFICATIONS 2

Harmonised standards used ▪ Използвани хармонизирани стандарти ▪ Použité harmonizované normy ▪ Brugte harmoniserede standarder ▪ Gebruikte geharmoniseerde standaards ▪ Kasutatud ühtlustatud standardid ▪ Käytetyt yhdenmukaistetut standardit ▪ Normes harmonisées utilisées ▪ Angewandte harmonisierte Normen ▪ Εναρμονισμένα πρότυπα που χρησιμοποιήθηκαν ▪ Harmonizált szabványok ▪ Standard armonizzati applicati ▪ Izmantotie saskaņotie standarti ▪ Panaudoti suderinti standartai ▪ Standards armonizzati użati ▪ Normy spójne powiązane ▪ Normas harmonizadas usadas ▪ Standardele armonizate utilizate ▪ Použité harmonizované normy ▪ Uporabljeni usklajeni standardi ▪ Estándares armonizados utilizados ▪ Harmoniserade standarder som används

Technical standards and specifications used ▪ Използвани технически стандарти и спецификации ▪ Použité technické normy a specifikace ▪ Brugte tekniske standarder og specifikationer ▪ Gebruikte technische standaards en specificaties ▪ Kasutatud tehnilised standardid ja spetsifikatsioonid ▪ Käytetyt tekniset standardit ja eritelmät ▪ Spécifications et normes techniques utilisées ▪ Angewandte technische Normen und Spezifikationen ▪ Τεχν ι κ ά πρό Izmantotie tehniskie standarti un specifikācijas ▪ Panaudoti techniniai standartai ir techninė informacija ▪ Standards u speċifikazzjonijiet tekniċi użati ▪ Normy i specyfikacje techniczne powiązane ▪ Normas técnicas e especificações usadas ▪ Standardele tehnice şi specificaţiile utilizate ▪ Použité technické normy a špecifikácie ▪ Uporabljeni tehnični standardi in specifikacije ▪ Estándares y especificaciones técnicas utilizadas ▪ Tekniska standarder och specifikationer som används

The place and date of the declaration ▪ Място и дата на декларацията ▪ Místo a datum prohlášení ▪ Sted og dato for erklæringen ▪ Plaats en datum van de verklaring ▪ Deklaratsiooni väljastamise koht ja kuupäev ▪ Vakuutuksen paikka ja päivämäärä ▪ Lieu et date de la déclaration ▪ Ort und Datum der Erklärung ▪ Τόπ ο ς και ημερομηνία δήλωσης ▪ A nyilatkozat kelte Deklarācijas vieta un datums ▪ Deklaracijos vieta ir data ▪ Il-post u d-data tad-dikjarazzjoni ▪ Miejsce i data wystawienia deklaracji ▪ Local e data da declaração ▪ Locul şi data declaraţiei ▪ Miesto a dátum vyhlásenia ▪ Kraj in datum izjave ▪ Lugar y fecha de la declaración ▪ Plats och datum för deklarationen

Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the Community.

Подпис на човека, упълномощен да състави декларацията от името на производителя, който поддържащ техническата документация и е оторизиран да изготви техническия файл и е регистриран в общността.

Podpis osoby oprávněné sestavit prohlášení jménem výrobce, držet technickou dokumentaci a osoby oprávněné sestavit technické soubory a založené v rámci Evropského společenství. Underskrift af personen, der har fuldmagt til at udarbejde erklæringen på vegne af producenten, der er indehaver af dokumentatio at udarbejde den tekniske journal, og som er baseret i nærområdet. Handtekening van de persoon die bevoegd is de verklaring namens de fabrikant te tekenen, de technische documentatie bewaart en bevoegd is om het technische bestand samen te stellen, en die is gevestigd in het Woongebied. Ühenduse registrisse kantud isiku allkiri, kes on volitatud tootja nimel deklaratsiooni koostama, kes omab tehnilist dokumentatsiooni ja kellel on õigus koostada tehniline toimik. Sen henkilön allekirjoitus, jolla on valmistajan valtuutus vakuutuksen laadintaan, jolla on hallussaan tekniset asiakirjat, joka on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteisöön. Signature de la personne habilitée à rédiger la déclaration au nom du fabricant, à détenir la documentation technique, à compiler les fichiers techniques et qui est implantée dans la Communauté. Unterschrift der Person, die berechtigt ist, die Erklärung im Namen des Herstellers abzugeben, die die technischen Unterlagen aufbewahrt und berechtigt ist, die technischen Unterlagen zusammenzustellen, und die in der Gemeinschaft niedergelassen ist.

Υπογραφή ατόμου εξουσιοδοτημένου για την σύνταξη της δήλωσης εκ μέρους του κατασκευαστή, ο οποίος κατέχει την τεχνική έκθεση και έχει την εξουσιοδότηση να ταξινομήσει τον τεχνικό φάκελο και ο οποίος είναι διορισμένος στην Κοινότητα.

A gyártó nevében meghatalmazott személy, akinek jogában áll módosítania a nyilatkozatot, a műszaki dokumentációt őrzi, engedéllyel rendelkezik a műszaki fájl összeállításához, és aki a közösségben letelepedett személy. Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante, in possesso Della documentazione tecnica ed autorizzata a costituire il fascicolo tecnico, che deve essere stabilita nella Comunità. Tās personas paraksts, kura ir pilnvarota deklarācijas sastādīšana reģistru un kura ir apstiprināta Kopienā. Asmuo, kuris yra gana žinomas, kuriam gamintojas suteikė įgaliojimus sudaryti šią deklaraciją, ir kuris ją pasirašė, turi visą techninę informaciją ir yra įgaliotas sudaryti techninės informacijos dokumentą. Il-firma tal-persuna awtorizzata li tfassal id-dikjarazzjoni f’isem il-fabbrikant, għandha d-dokumentazzjoni teknika u hija awtorizzata li tikkompila l-fajl tekniku u li hija stabbilita fil-Komunità. Podpis osoby upoważnionej do sporządzenia deklaracji w imieniu producenta, przechowującej dokumentację techniczną, upoważnioną do stworzenia dokumentacji technicznej oraz wyznaczonej ds. wspólnotowych. Assinatura da pessoa com poderes para emitir a declaração em nome do fabricante, que possui a documentação técnica, que está autorizada a compilar o processo técnico e que está estabelecida na Comunidade. Semnătura persoanei împuternicite să elaboreze declaraţia în numele producătorului, care deţine documentaţia tehnică, este autorizată să compileze dosarul tehnic şi este stabilită în Comunitate. Podpis osoby poverenej vystavením vyhlásenia v mene výrobcu, ktorá má technickú dokumentáciu a je oprávnená spracovať technické podklady a ktorá je umiestnená v Spoločenstve. Podpis osebe, pooblaščene za izdelavo izjave v imenu proizvajalca, ki ima tehnično dokumentacijo in lahko sestavlja spis tehnične sedež v Skupnosti. Firma de la persona responsable de la declaración en nombre del fabricante, que posee la documentación técnica y está autorizada para recopilar el archivo técnico y que está establecido en la Comunidad. Undertecknas av den som bemyndigad att upprätta deklarationen å tillverkarens vägnar, innehar den tekniska dokumentationen och är bemyndigad att sammanställa den tekniska informationen och som är etablerad i gemenskapen.

Certificate Number ▪ Номер на сертификат ▪ Číslo osvědčení ▪ Certifikatnummer ▪ Certificaatnummer ▪ Sertifikaadi number ▪ Hyväksyntänumero ▪ Numéro de certificat ▪ Bescheinigungsnummer ▪ Αριθμός Πιστοποιητικού ▪ Hitelesítési szám ▪ Numero del certificato ▪ Sertifikāta numurs ▪ Sertifikato numeris ▪ Numru taċ-Ċertifikat ▪ Numer certyfikatu ▪ Número do Certificado ▪ Număr certificat ▪ Číslo osvedčenia ▪ Številka certifikata ▪ Número de certificado ▪ Certifikatsnummer

τυπα και προδιαγραφές που χρησιμοποιήθηκαν ▪ Műszaki szabványok és specifikációk ▪ Standard tecnici e specifiche applicati ▪

(hely és idő) ▪ Luogo e data della dichiarazione ▪

nen og er bemyndiget til

i ražotāja vārdā, kurai ir tehniskā dokumentācija, kura ir pilnvarota sagatavot tehnisko

dokumentacije, ter ima

BS EN ISO 20643 BS EN ISO 5349-1 BS EN ISO 5349-2 BS EN 836

B71.4 ISO 2631-1 SAE J1194

Jacobsen, A Textron Company 11524 Wilmar Blvd. Charlotte, NC 28273, USA May 7th, 2012

2006/42/EC Annex II 1.A.2

Tim Lansdell

Technical Director

Ransomes Jacobsen Limited

West Road, Ransomes Europark,

Ipswich, IP3 9TT, England

2006/42/EC Annex II 1 A.10

Vasant Godhalekar

VP of Engineering

Jacobsen, A Textron Company

11524 Wilmar Blvd,

Charlotte, NC 28273, USA

4189623 Rev C

GB BG CZ DK NL EE FI FR DE GR HU

българскиEnglish čeština dansk Nederlands eesti suomi français Deutsch Ελληνικά magyar

IT LV LT MT PL PT RO SK SI ES SE

italiano lietuvių

latviešu

valoda

kalba

Malki polski português Română slovenčina slovenščina Ελληνικά Svenska

3 ADJUSTMENTS

3.1 GENERAL________________________________________________________________

adjustment cannot be made, contact an authorized

WARNING

To prevent injury, lower implements to the ground, disengage all drives, engage parking brake, stop engine, and remove key from ignition switch before making any adjustments or performing maintenance.

Jacobsen Dealer.

2. Replace, do not adjust, worn or damaged components.

3. Do not wear jewelry or loose fitting clothing when making adjustments or repairs.

Make sure the mower is parked on a solid and level surface. Never work on a mower that is supported only by the jack. Always use jack stands.

If only the front or rear of the mower is raised, place chocks in front of and behind the wheels that are not raised.

1. Adjustments and maintenance should always be performed by a qualified technician. If proper

Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine.

4. Do not change governor settings or overspeed the engine.

CAUTION

3.2 FAN BELT________________________________________________________________

Inspect and adjust new belt after first ten hours of operation. Adjust every 100 hours thereafter.

1. Adjust alternator pulley so belt (B) deflects 9/32 to 11/32 in. (7 to 9 mm) with a 22 lb. (10 kg) push at midspan between pulleys.

2. If tension is incorrect, loosen alternator mounting bolts (A), and adjust alternator until proper belt tension is achieved. Tighten hardware (A).

3.3 PUMP DRIVE BELT ________________________________________________________

Adjust reel pump belt (C) to deflect 1/4 in. (6 mm) with a force of 5-7 lb. (2-3 kg) applied at midspan.

1. Loosen hardware (D and E).

2. Move pump/clutch assembly down to increase tension on belt (C) then tighten hardware (D and E).

3. Torque hardware (D and E) to 27 - 33 ft. lb. (37-45 Nm).

Figure 3A

Figure 3B

ADJUSTMENTS 3

3.4 NEUTRAL AND 3WD SWITCHES _____________________________________________

1. Check traction pedal adjustment.

2. Use a volt/ohm meter to determine when switch

opens or closes.

a. Adjust switch (G) so “finger” of actuating arm (F)

is centered over sensing portion of switch. Switch contacts should be closed with traction pedal in neutral and open with minimal pedal travel in forward or reverse direction.

b. Adjust 3WD switch (H) so contacts are open with

traction pedal in neutral, and contacts close with minimal pedal travel in forward direction.

Figure 3C

3.5 PARKING BRAKE SWITCHES________________________________________________

Loosen screws (K) and adjust both switches so contacts just close as the brake lever is moved to the engaged position then tighten screws.

Figure 3D

3.6 LIFT LIMIT SWITCH ________________________________________________________

The lift limit switch must be adjusted so the reels stop turning before the cutting plane between the reel and ground reach 15-3/4 in. (400 mm). To adjust, loosen screw (L), and adjust arm (M).

Figure 3E

3 ADJUSTMENTS

Front

3.7 TRACTION PEDAL NEUTRAL________________________________________________

1. If the mower “creeps” in either direction when the engine is running, but the traction pedal is not depressed, adjust spring tension so that the pedal always returns to neutral when released.

Note: The mower may “creep” when the hydraulic oil is cold. Operate the mower for 15 minutes before determining if adjustment is required.

2. Use extreme caution when making this adjustment as the wheels will be off the ground and the engine will be running.

3. Engage parking brake, stop the engine, open hoods, then lubricate all linkage pivot points.

4. Chock the rear wheel, and place the front of the mower on jackstands.

5. Loosen all nuts (N) and adjust rear spring to position traction arm in neutral.

a. Lock rear nuts and adjust front nuts (N) to

maintain 3/8 in. (9 mm) of extension in spring (O).

b. Start the engine and check for “creep” then

repeat the process if necessary.

Figure 3F

3.8 TRACTION PEDAL FORWARD STOP__________________________________________

Loosen nuts (P) move the traction pedal to its maximum forward position. Adjust screw (Q) until the head just touches the traction pedal arm. Return traction pedal to neutral and turn screw (Q) out one full turn. Tighten nuts (P).

Important: Screw (Q) must stop traction pedal before the internal stops in the hydrostatic transmission are contacted.

Figure 3G

3.9 LIFT / LOWER PEDAL STOP_________________________________________________

Adjust bolts (R and S) to stop spool valve from hitting the internal stops, while maintaining the full stroke of the spool.

Figure 3H

ADJUSTMENTS 3

3.10 PARKING BRAKE__________________________________________________________

1. Check linkage cables and pivots to ensure they are

operating smoothly.

2. Park the mower on a 30% slope (16.7°) near the

bottom of the hill, with the front of the mower facing downhill. Engage the parking brake and stop the engine.

a. The mower should stay on the hill without

creeping.

b. If the brakes do not hold, start the engine,

disengage the brake, and drive to the bottom of the hill.

DO NOT disengage the brakes with the engine off.

3. With parking brake disengaged, turn adjusting knob in a clockwise direction, applying and releasing brake every quarter turn, until a definite “snap over center” action is achieved.

4. Repeat the test on the hill if required.

Note: Over adjustment causes hard lever action, but does not increase brake efficiency.

3.11 REAR LIFT ARM ___________________________________________________________

1. Rear lift arm position is properly adjusted when the rear mower bumpers are putting slight pressure against the underside of the foot rests.

2. Disconnect lift chain (T) from crank and adjust ball joint (U) as required.

CAUTION

3.12 DOWN PRESSURE_________________________________________________________

1. Place mowers in the Fixed Mode (Section 3.18) and lower the mowers onto a scale, capable of weighing 250 lb. (113 kg). The rear roller of the mower must rest on the scale.

2. To adjust pressure on rear mower loosen nuts (V) and adjust to obtain the desired pressure.

3. To adjust pressure on front mowers, loosen nut (W) and adjust bolt (X). Minimum thread engagement should be 1/2 in. (13 mm).

4. To maintain a consistent height of cut, the down pressure should be adjusted evenly on all three mowers.

5. Jacobsen, recommends the mower weight for Floating Mode at 60 lb. (27 kg), and for Fixed Mode at 90 lb. (41 kg).

Figure 3K

Figure 3I

Figure 3J

3 ADJUSTMENTS

5 -6

5/32 in.

Leading Edge of Reel

Normal Rotation

3.13 REEL TO BEDKNIFE _______________________________________________________

(Pre-adjustment Check)

1. Check the reel bearings for end play or radial play. If there is any abnormal movement of the reel, up and down or side to side, adjust or replace components as

needed.

CAUTION

To prevent personal injury and damage to the cutting edges, handle the reel with extreme care.

2. Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks.

a. The cutting edges of the reel blades and bedknife

must be sharp, free of burrs, and show no signs of rounding off.

b. The bedknife and bedknife backing must be

securely tightened. The bedknife must be straight and sharp.

c. A flat surface of 5/32 in. (4 mm) minimum must be

maintained on the front face of the bedknife. Use a standard flat file to dress the bedknife.

maintained across the entire length of the reel and bedknife.

5. The reel must be parallel to the bedknife. An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife.

6. Grass conditions will also affect the adjustment.

a. Dry, sparse conditions will require a wider gap to

prevent heat buildup and damage to the reel and bedknife.

b. High quality grass with a good moisture content

requires a closer gap (near zero).

Figure 3L

3. If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process, they must be reground.

4. Proper reel-to-bedknife adjustment is critical. A gap of

0.001 to 0.003 in. (0.025 to 0.076 mm) must be

3.14 REEL TO BEDKNIFE ADJUSTMENT __________________________________________

1. Read Section 3.13 before making the adjustment.

2. Start adjustment at the leading edge of the reel, followed by the trailing end. The leading end of the

blade is the end that passes over the bedknife first during normal rotation.

3. Loosen nut (C) 1/4 turn on both ends of the cutting unit.

a. Turn adjuster (A) in 1/16 to 1/8 turn increments.

b. Slide a feeler gauge or shim stock.001 in. (.025

mm) between the reel blade and the bedknife. Do not turn reel.

c. Adjust the trailing end of the reel in the same

manner then recheck the adjustment at the leading end.

d. Tighten all hardware and recheck the

adjustment.

e. When properly adjusted, the reel will spin freely,

and you should be able to cut a piece of newspaper along the full length of the reel, when the paper is held at 90°.

Figure 3N

ADJUSTMENTS 3

Tether

3.15 CUTTING MODES__________________________________________________________

1. The mower may be operated in the Fixed Mode or

the Floating Mode.

2. Fixed Mode is generally used for cutting heights

greater than 1 in. (25 mm) and the mower does not require a front roller unless the terrain is rough and uneven.

If a front roller is required, the roller should be raised 1/4 in. (6 mm) higher than the rear roller and used for anti-scalp purposes only.

3. Floating Mode is generally used for cutting heights

less than one inch (25 mm) and a front roller is required.

If a 2-1/2 in. (63 mm) solid front roller is used, the cutting height will range from 3/8 to 2-1/8 in. (9 to 54 mm).

If a 3 in. (76 mm) grooved front roller is used, the cutting height will range from 3/8 to 2-1/4 in. (9 to 57 mm).

4. To convert the mower from Fixed to Floating Mode, remove hardware (H) from each side of the three mower frames.

Install a front roller and store hardware (H) for future conversion to fixed mode.

5. To convert the mower from Floating to Fixed Mode, assemble hardware (H) as shown and remove or raise the front roller.

Figure 3O

3.16 CUTTING HEIGHT ADJUSTMENT_____________________________________________

1. Raise and lock the lift arms in transport mode.

2. For easier access to the height adjusters on the motor end of the front reels, Jacobsen recommends raising the front end of the mower just a few inches off the ground then, being careful not to damage the hydraulic hoses, tilt the front mowers 90 degrees, and tether the mowers together.

3. On the rear mower (center) remove the pin and collar on the shaft and slide the mower backwards.

4. Always make the reel-to bedknife adjustment (Sections 3.13 and 3.14) before making the cutting height adjustment.

5. Select Fixed or Floating Mode and convert the mower accordingly.

6. Loosen skid mounting hardware (D - Figure 3N) then adjust the cutting height. (A special tool is provided with the mowers. A 5/8 in. socket and ratchet are required).

Figure 3P

3 ADJUSTMENTS

1 2 3 4

5 6

7 8

N M N M

U T S R

3.17 REMOVING THE CUTTING UNIT _____________________________________________

1. To prevent contamination of the hydraulic system, as well as loss of oil, do not disconnect the hoses from

the motor.

CAUTION

Disconnect lift springs before removing mowers.

2. Raise and lock the lift arms in transport mode (Section 3.4) and disconnect the down pressure springs.

3. Remove transport pin then lower the lift arms to the ground.

4. Remove hardware securing motor to drive housing and carefully pull the motor away.

5. Place motor in a clean plastic bag and cover the opening in the gear box.

6. Remove pin and collar from center (rear) lift arm and pull the center cutting unit away from the mower.

7. Remove the hardware securing the front lift arms to the cutting units, and slide the mowers out of the way.

3.18 CUTTING HEIGHT - FIXED MODE ____________________________________________

Follow the procedures outlined in Section 3.16.

1. Reposition the rear roller adjuster.

a. For cutting heights from 3/8 to 1-3/4 in. (9 to

44 mm), use holes (M) on the mower frame, and two holes (shown in black) of the height adjuster (F) as shown.

b. For cutting heights greater than 1-3/4 inches

(44 mm), disassemble adjuster (F) and turn the mounting bracket upside down; then use holes (N) of the frame, and the two holes (shown in black) of the adjuster (F).

2. Remove the tether, and lower the cutting units to the ground.

Figure 3Q

3. Place spacers of the desired height (J) under each end of the reel, adjacent to the front edge of the bedknife.

4. Loosen nut (G) and lower rear roller to the ground. Tighten nut (E) against the adjuster then recheck the setting on both side of the reel. Readjust if necessary.

5. Assemble the front roller adjuster (B) (If a roller is required) to holes number 2 and 4 only of the mower frame. Do not use holes number 1 and 3. Set roller to 1/4 in. (6 mm) above rear roller.

Figure 3R

ADJUSTMENTS 3

1 2 3 4

5 6

7 8

N M N M

U T S R

Front Roller

Rear Roller

X-Cutting Height

3.19 CUTTING HEIGHT - FLOATING MODE _________________________________________

Follow the procedures outlined in Section 3.16.

1. Assemble the front roller adjuster (B) to holes num-

ber 2 and 4 only of the mower frame. Do not use hole numbers 1 and 3. Refer to the chart below for correct hole of front roller adjuster to use.

2. Reposition the rear roller adjusters (F).

a. For cutting heights from 3/8 to 1-3/4 in. (9 to

44 mm), use holes (M) on the mower frame, and two holes (shown in black) of adjuster (F) as shown.

b. For cutting heights greater than 1-3/4 in.

(44 mm), disassemble adjuster (F) and turn the mounting bracket upside down; then use holes (N) of the frame, and the two holes (shown in black) of adjuster (F).

3. Loosen nut (L) and adjust screw (K) to obtain

desired cutting height (X) then lock nut (L) against gauge (P).

Figure 3S

4. Place one end of the gauge under the front roller at

either end of the reel, and slide the head of screw (K) over the bedknife.

a. Adjust nut (G) to lower the rear roller to the

gauge, then tighten nut (E) against the adjuster.

b. Move the gauge to the other end of the reel and

repeat Steps 4a and 4b.

Range of Cut

Grooved Roller

Inches Millimeters

3/8 - 3/4 10 - 19 3/8 - 5/8 10 - 16 R M

3/4 - 1-1/4 19 - 32 5/8 - 1-1/8 16 - 29 S M 1-1/4 - 1-3/4 32 - 44 1-1/8 - 1-5/8 29 - 41 T M 1-3/4 - 2-1/4 44 - 57 1-5/8 - 2-1/8 41 - 54 U N

Solid Roller

Inches Millimeters

Front

Rear

Figure 3T

3 ADJUSTMENTS

4.6

8.8

10.9

12.9

3.20 TORQUE SPECIFICATION___________________________________________________

NOTICE

All torque values included in these charts are approximate and are for reference only. Use of these torque values is

at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

Extreme caution should always be used when using any torque value.

Jacobsen uses Grade 5 Plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated.

AMERICAN NATIONAL STANDARD FASTENERS

SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8

Lubricated Dry Lubricated Dry Lubri-

cated

#6-32 in-lb (Nm) – 20 (2.3) – – 7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9)

#8-32 in-lb (Nm) – 24 (2.7) – 30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105)

#10-24 in-lb (Nm) – 35 (4.0) – 45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145)

#10-32 in-lb (Nm) – 40 (4.5) – 50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162)

#12-24 in-lb (Nm) – 50 (5.7) – 65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209)

1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233)

1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286)

5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325)

5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509)

3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569)

3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905)

Dry Lubri-

cated

Dry

SIZE UNITS

Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry

M4 Nm (in-lb)––––––3.83 (34)5.11 (45)2.0 (18)

M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35)

M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60)

M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150)

M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25)

M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45)

M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70)

3.21 SPECIFIC TORQUE ________________________________________________________

1. Tie rod ball joints: (2) 30 - 35 ft. lb. (41 - 47 Nm)

2. Engine drain plugs: 22 ft. lb. (30 Nm)

3. Steering ball joints: 50 - 55 ft. lb. (68 - 75 Nm)

METRIC FASTENERS

Non Critical

Fasteners

into

Aluminum

4. Steering wheel nut: 30-40 ft. lb (41 - 51 Nm)

5. Wheel hardware:65 - 85 ft. lb. (88 - 116 Nm)

MAINTENANCE 4

4.1 GENERAL ________________________________________________________________

b. Keep all moving parts properly adjusted and lubri-

WARNING

Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine, and remove key from ignition switch to prevent injuries

Make sure the mower is parked on a solid and level surface. Never work on a mower that is supported only by the jack. Always use jack stands.

1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Jacobsen Dealer.

2. Inspect the equipment on a regular basis, establish a maintenance schedule, and keep detailed records.

a. Keep the equipment clean.

3. Do not wear jewelry or loose fitting clothing when

4. Use the illustrations in the Parts Catalog as reference

5. Recycle or dispose of all hazardous materials

cated.

c. Replace worn or damaged parts before operating

the machine.

d. Keep all fluids at their proper levels.

e. Keep shields in place and all hardware securely fas-

tened.

f. Keep tires properly inflated.

making adjustments or repairs.

for the disassembly and reassembly of components.

(batteries, fuel, lubricants, anti-freeze, etc.) according to local, state, or federal regulations.

4.2 ENGINE _________________________________________________________________

IMPORTANT: A separate Engine Manual, prepared by the engine manufacturer, is supplied with this mower. Read the Engine Manual carefully until you are familiar with the operation and maintenance of the engine. Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer.

The proper break-in of a new engine can make a considerable difference to the performance and life of the

engine.

5. Refer to Section 6.3 and Engine Manual for specific maintenance intervals.

If the injection pump, injectors, or the fuel system require service, contact an authorized Jacobsen Dealer.

NOTICE

The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine.

During the break-in period, Jacobsen recommends the following:

1. During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.

2. Check the engine oil level twice daily during the first 50 hours of operation. Higher than normal oil consumption is not uncommon during the initial break-in period.

3. Change engine oil and oil filter element after first 50 hours of operation.

4. Check and adjust fan and alternator belts.

4 MAINTENANCE

Safe Operating Range

⎧

⎨⎪⎪

⎪

⎩

4.3 ENGINE OIL ______________________________________________________________

Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap, and add oil as required.

Perform initial oil change after first 50 hours of operation and every 100 hours thereafter. See Engine Manual.

Use only engine oils with API classification CD/CE.

Above 77°F (25°C) SAE 30W or SAE10W30/10W40

32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40

Below 32° (0°C) SAE10W or SAE 10W30/10W40

Figure 4A

4.4 AIR FILTER_______________________________________________________________

Check the service indicator daily. If red band appears in the window (C) replace the element.

Do not remove the element for inspection or cleaning.

Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.

When service is required, first clean the outside of the filter housing; then remove the old element as gently as possible and discard.

1. Carefully clean the inside of the filter housing without allowing dust into the air intake.

2. Inspect the new element. Do not use a damaged element and never use an incorrect element.

3. Assemble the new element and make sure it seats properly. Reset the indicator by depressing button (D).

4. Reassemble cap making sure it seals completely around the filter housing. Dust evacuator (E) must be facing down.

Figure 4B

5. Check all hoses and air ducts. Tighten hose clamps.

MAINTENANCE 4

4.5 FUEL ____________________________________________________________________

Handle fuel with care - it is highly flammable. Use an

approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel.

WARNING

Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot.

Do not smoke when handling fuel. Never fill or drain the fuel tank indoors.

Do not spill fuel and clean spilled fuel immediately.

Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors.

Be sure to reinstall and tighten fuel cap securely.

• Fill the fuel tank to within 1 in. (25 mm) of the bottom of the filler neck.

• Store fuel according to local, state, or federal ordinances and recommendations from your fuel supplier.

• Never overfill or allow the tank to become empty.

• Check fuel lines and clamps every 50 hours. Replace fuel lines and clamps at the first sign of damage.

• Use clean, fresh, #2 Diesel fuel. Minimum Cetane rating

45. Refer to Engine Manual for additional information.

4.6 FUEL SYSTEM ____________________________________________________________

Refer to Section 6.3 for specific maintenance intervals.

Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt must not be allowed to enter into fuel system.

For diesel engines, bleed the fuel system after the fuel filter and lines have been removed, or the fuel tank has become empty. See Engine Manual.

4.7 BATTERY ________________________________________________________________

Make absolutely certain the ignition switch is OFF and the key has been removed before servicing the battery.

CAUTION

Always use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. You must read and obey all battery manufaturer’s instructions.

Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep vent caps and terminal covers in place.

Check the electrolyte level every 100 hours. Keep the cable ends, battery, and battery posts clean.

Verify battery polarity before connecting or disconnecting the battery cables.

1. When installing the battery, always assemble the RED, positive (+) battery cable first, and the ground, BLACK, negative (-) battery cable last.

2. When removing the battery, always remove the ground, BLACK, negative (-) cable first, and the RED, positive (+) cable last.

3. Make sure battery is properly installed and secured to the battery tray.

WARNING

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash your hands after

handling

4 MAINTENANCE

4.8 JUMP STARTING __________________________________________________________

Before attempting to “jump start” the mower, check the condition of the discharged battery. Section 4.7

WARNING

Batteries generate explosive hydrogen gas. To reduce the chance of an explosion, avoid creating sparks near battery. Always connect the negative jumper cable to the frame of the mower with the discharged battery, away from the battery.

When connecting jumper cables:

1. Stop the engine on the vehicle with a good battery.

2. Connect RED jumper cable to the positive (+) terminal on the good battery and to the positive (+) terminal on the “discharged” battery.

3. Connect the BLACK jumper cable from the negative (-) terminal on the good battery to the frame of the mower with the discharged battery.

After cables have been connected, start the engine on the vehicle with the good battery then start the mower.

4.9 CHARGING BATTERY _____________________________________________________

1. Refer to Section 4.7. Read the Battery and Charger’s

WARNING

Charge battery in a well ventilated area. Batteries generate explosive gases. To prevent an explosion, keep any device that may create sparks or flames away from the battery.

To prevent injury, stand away from battery when the charger is turned on. A damaged battery could explode.

manual for specific instructions.

2. Whenever possible, remove the battery from the mower before charging. If battery is not sealed, check that the electrolyte covers the plates in all the cells.

3. Make sure the charger is Off Then connect the charger to the battery terminals as specified in the charger’s manual.

4. Always turn the charger Off before disconnecting charger from the battery terminals.

4.10 HYDRAULIC HOSES _______________________________________________________

IMPORTANT: The hydraulic system can be

WARNING

To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard.

Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine, and remove key before inspecting or disconnecting hydraulic lines or hoses.

2. Check visible hoses and tubes daily. Look for wet hoses or oil spots. Replace worn or damaged hoses and tubes before operating the machine.

3. The replacement tube or hoses must be routed in the same path as the existing hose, do not move clamps, brackets, and ties to a new location.

permanently damaged if the oil becomes contaminated. Before disconnecting any hydraulic

component, clean the area around fittings and hose ends to keep impurities out of the system.

a. Before disconnecting any hydraulic component, tag

or mark the location of each hose then clean the area around the fittings.

b. As you disconnect the component, be prepared to

assemble plugs or caps to the hose ends and open ports. This will keep impurities out of the hydraulic system and also prevent oil spills.

c. Make sure “O” rings are clean and hose fittings are

properly seated before tightening.

d. Keep the hose from twisting. Twisted hoses can

cause couplers to loosen as the hose flexes during operation resulting in oil leaks.

e. Kinked or twisted hoses can restrict the oil flow

causing the system to malfunction and the oil to overheat and also lead to hose failure.

4. Thoroughly inspect all tubes, hoses, and connections every 250 hours.

MAINTENANCE 4

4.11 HYDRAULIC OIL___________________________________________________________

Refer to Section 6.3 for specific maintenance intervals.

The hydraulic reservoir on this machine is filled with Jacobsen Greens Care 68 Biodegradable fluid.

Drain and replace the hydraulic oil after a major component failure, or if you notice the presence of water or foam in the oil, or a rancid odor (indicating excessive heat).

Always replace the hydraulic filter when changing oil.

To change hydraulic oil:

1. Clean the area around the oil cap to prevent impurities

from entering and contaminating the system.

a. Oil temperature should be at 60° to 90°F (16° -

32°C). Do not check oil level when oil is hot.

b. The hydraulic oil level should never fall below the

lower line on the dipstick or be above the top line on dipstick.

2. Remove drain plug from bottom of tank and loosen or remove breather cap on top of tank. Check and clean the breather cap, replace as necessary.

3. After oil has drained install drain plug and fill with Jacobsen GreensCare 68 Biodegradable Fluid.

4. Purge air from system.

a. Operate all mower functions for about 5 minutes to

purge air out of the system and stabilize the oil level.

b. Once the level has stabilized and the air is purged,

fill the tank to the full mark on dipstick.

4.12 HYDRAULIC OIL FILTERS___________________________________________________

The hydraulic system is protected by two 10 micron filters.

To replace hydraulic oil filter:

1. Remove the old filters.

2. Fill new filter with oil then install new filter. Hand tighten only.

3. Operate engine at idle speed with hydraulic system in neutral for five minutes.

4. Check hydraulic oil level in reservoir and fill to full mark on dipstick.

4.13 ELECTRICAL SYSTEM _____________________________________________________

6. Do not wash or pressure spray around electrical connections and components.

CAUTION

Always turn the ignition switch off and remove the negative battery cable (BLACK) before inspecting or working on the electrical system.

General precautions that can be taken to reduce electrical problems are listed below.

1. Make certain all terminals and connections are clean and properly secured.

2. Check the operator backup system, fuses, and circuit breakers regularly.

If the operator backup does not function properly and the problem cannot be corrected, contact an authorized Jacobsen Dealer.

3. Keep the wire harness and all individual wires away from moving parts to prevent damage.

4. Make sure the seat switch harness is connected to the main wire harness.

5. Check the battery and battery charging circuit.

4 MAINTENANCE

4.14 MUFFLER AND EXHAUST __________________________________________________

To protect from carbon monoxide poisoning, inspect the

WARNING

Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled.

NEVER operate an engine without proper ventilation.

4.15 TIRES ___________________________________________________________________

1. Keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear.

2. Check the pressure with an accurate, low pressure tire gauge.

3. Keep tires inflated to: Front: - 10-12 psi (0.69-0.83 BAR). Rear: - 8-10 psi (0.55-0.69 BAR).

complete exhaust system regularly and always replace a defective muffler.

If you notice a change in the color or sound of the exhaust, stop the engine immediately. Identify the problem and have the system repaired.

Torque all exhaust manifold hardware evenly. Tighten or replace exhaust clamps.

CAUTION

Unless you have the proper training, tools, and experience, DO NOT attempt to mount a tire on a rim. Improper mounting can produce an explosion which may result in serious injury.

4.16 WHEEL MOUNTING PROCEDURE____________________________________________

WARNING

Make sure the mower is parked on a solid and level surface. Never work on a mower that is supported only by the jack. Always use jack stands.

If only the front or rear of the mower is raised, place chocks in front of and behind the wheels that are not raised.

1. Remove dirt, grease, and oil from stud thread. Do not lubricate threads.

2. Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum.

3. Finger tighten all hardware then torque hardware in criss-cross order; always tighten nuts in the top position.

4. Check and retorque daily until torque is maintained, 85-95 ft.lbs. (115-128 Nm).

MAINTENANCE 4

4.17 CARE AND CLEANING _____________________________________________________

Wash the mower and implements after each use. Keep the equipment clean.

NOTICE

Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners.

1. Use compressed air to clean engine and radiator fins. A

special blow gun is available through Jacobsen Dealer.

2. Use only fresh water for cleaning your equipment.

NOTICE

Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure. Damage of this nature is not covered by the factory warranty.

3. Do not spray water directly at the instrument panel,

ignition switch, controller, any other electrical components, bearing housings, or seals.

4. Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl/rubber cleaners.

5. To maintain the original high luster of the fiberglass, periodically wax with a good grade of One-Step cleaner wax.

Repair damaged metal surfaces and use Jacobsen touch-up paint. Wax the equipment for maximum paint protection.

CAUTION

Clean grass and debris from cutting units, drives, muffler, and engine to prevent fires.

WARNING

NEVER use your hands to clean cutting units. Use a

brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries.

4.18 RADIATOR _______________________________________________________________

Check and tighten the fan belt. Replace clamps and hoses

WARNING

To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.

every two years.

If you have to add coolant more than once a month, or add more than one quart at a time, have a authorized Jacobsen Dealer check the cooling system.

CAUTION

Do not pour cold water into a hot radiator. Do not operate engine without a proper coolant mixture. Install cap and tighten securely.

Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark.

Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain. Empty and clean the recovery bottle.

Mix clean water with ethylene glycol based anti-freeze for the coldest ambient temperature. Read and follow the instructions on the anti-freeze container and engine manual.

Keep radiator air passages clean. Use compressed air (30 psi maximum) to clean the fins.

4 MAINTENANCE

4.19 BACKLAPPING ___________________________________________________________

3. Turn nut (A) on the reel to be backlapped so the reel

WARNING

To prevent injury, keep hands, feet, and clothing away from rotating reels.

When the backlap switch is in the BACKLAP position, the reels will turn without the operator in the seat.

Carbon Monoxide in exhaust fumes can be fatal when inhaled, never operate an engine without proper ventilation.

Check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge.

If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process, they must be reground.

To Backlap:

1. Adjust reel to bedknife as described in Sections 3.13 and 3.14.

2. Obtain and engage the mechanics (backlap) key.

a. Make absolutely certain your feet and clothing are

far away from the reel.

b. Make sure the parking brake is Engaged, reel

switch is Off, backlap switch is Off, and the traction pedal is in Neutral.

c. Start the engine, turn the mechanics key to Backlap

then engage the reel switch. If any of the reels turn, adjust nut (A) to stop the reel.

turns in reverse. Adjust the reel speed to 100-150 RPM.

a. Apply lapping compound with a long handle brush

to high spots first then along entire length of the reel.

b. Continue lapping and at the same time make a

slight adjustment on the reel until there is a uniform clearance along the full length of the cutting edges.

c. When the blades have been evenly honed, turn

adjusting nut (A) to neutral. Carefully and thoroughly remove all lapping compound from reels and bedknife before running the reel in forward direction.

d. Disengage reel switch and turn backlap switch to

Off.

4. Reset reel motors to forward rotation. If reel speeds vary, check nut (A) to insure it is turned completely to full forward rotation.

5. Remove and store the backlap key.

Figure 4C

MAINTENANCE 4

4.20 STORAGE ________________________________________________________________

General

1. Wash the mower thoroughly and lubricate. Repair and paint damaged or exposed metal.

2. Inspect the mower, tighten all hardware, replace worn or damaged components.

3. Drain and refill radiator.

4. Clean the tires thoroughly and store the mower so the load is off the tires. If mower is not on jack stands, check tires at regular intervals and reinflate as necessary.

5. Keep the machine and all its accessories clean, dry, and protected from the elements during storage. Never store equipment near an open flame or spark which could ignite fuel or fuel vapors.

Battery

1. Remove, clean, and store battery in upright position in a cool, dry place.

2. Check and recharge battery every 60 to 90 days while in storage.

3. Store batteries in a cool, dry place. To reduce the self discharge rate, room temperature should not be above 80°F (27°C) or fall below 20°F (-7°C) to prevent electrolyte from freezing.

Engine (General)

1. While the engine is warm, remove the drain plug, drain the oil from the crankcase, and change oil filter. Install drain plug and refill with fresh oil. Let engine cool before starting.

2. Clean exterior of engine. Paint exposed metal, or apply a light coat of rust preventative oil.

3. Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel. See your local fuel supplier.

Cutting Units

1. Wash the cutting units thoroughly, then repair and paint any damaged or exposed metal.

2. Lubricate all fittings and friction points.

3. Backlap the reels then back the reel away from the bedknife. Apply a light coat of rust preventative oil to

the sharpened edges of the reel and bedknife.

CAUTION

To prevent personal injury and damage to the cutting edges, handle the reel with extreme care

After Storage

1. Check and reinstall battery.

2. Check or service fuel filter and air cleaner.

3. Check the radiator coolant level.

4. Check oil level in the engine crankcase and hydraulic system.

5. Fill the fuel tank with fresh fuel. Bleed the fuel system.

6. Make certain that the tires are properly inflated.

7. Remove all oil from the reels and bedknife. Adjust bedknife and cutting height.

8. Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated.

WARNING

Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled.

5 TROUBLESHOOTING

5.1 GENERAL________________________________________________________________

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer.

Symptoms Possible Causes Action

Engine will not start.

Engine hard to start or runs poorly.

Engine stops.

Engine overheating.

Battery not holding charge.

Reels cut unevenly.

Mower does not react to traction pedal.

Implement does not raise or lower.

Gauges/Indicator not operating.

1. Parking brake disengaged, traction pedal not in Neutral or reel/ 3WD switch on.

2. Battery low on charge or defective.

3. Fuel tank empty or dirty. 3. Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

4. Fuse blown. 4. Replace fuse.

1. Fuel level low, fuel or fuel filter dirty.

2. Air cleaner dirty. 2. Inspect and replace air filter.

3. Injectors, fuel pump. 3. Consult engine manual.

4. Engine problem. 4. Consult engine manual.

1. Fuel tank empty. 1. Fill with fresh fuel and bleed fuel lines.

2. Interlocks not set before leaving operator’s seat.

1. Coolant level low. 1. Inspect and add coolant.

2. Air intake restricted. 2. Clean cooling air intake.

3. Water pump belt broken or loose. 3. Tighten or replace belt.

4. Engine overload. 4. Reduce forward speed.

1. Loose or corroded battery terminals.

2. Low electrolyte. 2. Refill to correct level.

3. Alternator belt loose or broken. 3. Tighten or replace belt.

4. Charging system defective. 4. See engine manual.

1. Bedknife-to-reel not adjusted correctly.

2. Engine speed too low. Check engine speed. Run engine at full throttle.

3. Low hydraulic oil. Check reservoir level and fill if needed.

1. Parking brake engaged. Disengage parking brake.

2. Tow Valve Open. Close Tow Valve.

3. Low hydraulic oil. Check reservoir level and fill if needed.

1. Low hydraulic oil. Check reservoir level and fill as needed.

1. Circuit Breaker. Reset circuit breaker, check bulb.

2. Loose wiring. Check electrical connections.

1. Check operator back-up system and start-up procedure.

2. Inspect condition of battery and battery connections.

1. Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

2. Engage parking brake, move traction lever to “N” and set reel control to OFF.

1. Inspect and clean terminals.

Inspect bedknife-to-reel adjustment.

MAINTENANCE & LUBRICATION CHARTS 6

A. Mower Pivot (3 Fittings) B. Front Lift Arms (2 Fittings) C. Crank Hub D. Hydraulic Cylinder E. Center Lift Arm

F. Control Pedal Pivot (2 Fittings) G. Steering Yoke H. Drive Shaft Bearings (2 Fittings) J. Reel Bearings (6 Fittings) K. Rollers (As Required)

6.1 GENERAL ________________________________________________________________

2. Lubricate with grease that meets or exceeds NLGI

WARNING

Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries

1. Always clean the grease fitting before and after lubricating.

6.2 LUBRICATION CHART______________________________________________________

Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns.

3. Periodically apply a small amount of lithium based grease to the seat runners.

4. For smooth operation of all levers, pivot points, and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required.

5. Grease fittings (A - F) every 50 hours and fittings (G - K) every 100 hours.

6 MAINTENANCE & LUBRICATION CHARTS

6.3 MAINTENANCE CHARTS ___________________________________________________

Recommended Service and Lubrication Intervals

Air Filter

Battery Charge

Belts

Brake

Cooling System

Electrical System

Engine Oil

Engine Oil Filter

Fuel System

Fuel Filter

Grease Fittings - All

Hydraulic Hoses and Tubes

Hydraulic Oil

Hydraulic Oil Filter

Muffler and Exhaust

Radiator Screens

Tires

Every

8-10

Hours

Every

Hours

Every

100

Hours

Every

250

Hours

Every

400

Hours

Every

500

Hours

Every

1000

Hours

Yearly See

Section

Lubricant

Typ e

IAR R4.4

I4.7

I-A* I-A R 3.2,

3.3

I-A* A 3.10

I-C-A R 4.18 IV

I* I 4.13

IR*R 4.3 II

R* R

I4.6

R4.6

LLL L 6.2 I

I*** I 4.10

I-A R** R** 4.11 III

I R* R 4.12

I I 4.14

I-C/AR 4.18

I-A 4.15

A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required

* Indicates initial service for new machines.

** Every 250 hours, or yearly whichever comes first.

*** Inspect visible hoses and tubes for leaks or oil marks.

I - Manual grease gun with NLGI Grade 2 (Service Class LB).

II - Engine Oil - See Section

III - Use Jacobsen GreensCare 68 Biodegradable fluid: Capacity: 5 gallons (19 Liters). Order Part No. 5003103 containing 5 gal.

(19 l), pail or Part No. 5003102, 55 gal. (208 l) Drum.

IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix.

4.3.

PARTS CATALOG 7

7.1 TABLE OF CONTENTS______________________________________________________

1.1.................................................................................Decals..................................................................................................... 32

2.1.................................................................................Hood ....................................................................................................... 34

3.1.................................................................................Seat Pan and Foot Rest ........................................................................ 36

4.1.................................................................................Panel Mounting...................................................................................... 38

5.1.................................................................................Instrument Panel ................................................................................... 40

6.1.................................................................................Traction Pedal Linkage ......................................................................... 42

7.1.................................................................................Lift Pedal and Spring Bracket .............................................................. 44

8.1.................................................................................Parking Brake ........................................................................................ 46

9.1.................................................................................Frame and Steering Column ................................................................ 48

10.1...............................................................................ROPS and 3WD Valve ........................................................................... 50

11.1...............................................................................Rear Steering......................................................................................... 52

12.1...............................................................................Air Filter.................................................................................................. 54

13.1...............................................................................Radiator.................................................................................................. 56

14.1...............................................................................Engine Mount......................................................................................... 58

15.1...............................................................................Engine and Pump.................................................................................. 60

16.1...............................................................................Engine Exhaust ..................................................................................... 62

17.1...............................................................................Fuel Control ........................................................................................... 64

18.1...............................................................................Fuel Hose Routing................................................................................. 65

19.1...............................................................................Fuel and Hydraulic Tanks..................................................................... 66

20.1...............................................................................Traction Pump and Charge Filter......................................................... 68

21.1...............................................................................Traction Pump Hydraulics.................................................................... 70

22.1...............................................................................Traction Hydraulics............................................................................... 72

23.1...............................................................................Steering and Lift Hydraulics................................................................. 74

24.1...............................................................................Gear Pump Hydraulics.......................................................................... 76

25.1...............................................................................Reel Hydraulics ..................................................................................... 78

26.1...............................................................................Hydraulic Tube Clamps ........................................................................ 80

27.1...............................................................................Electrical Routing.................................................................................. 81

28.1...............................................................................Lift Cylinder Linkage ............................................................................. 82

29.1...............................................................................Reel Assembly....................................................................................... 84

30.1...............................................................................Inner Reel Assembly ............................................................................. 86

31.1...............................................................................Outer Reel .............................................................................................. 88

32.1...............................................................................Pivot Arms ............................................................................................. 90

33.1...............................................................................Roller Brackets and Skids .................................................................... 92

34.1...............................................................................Down Pressure Springs........................................................................ 94

35.1...............................................................................Reel Pump.............................................................................................. 96

36.1...............................................................................Reel Motor.............................................................................................. 98

37.1...............................................................................Traction Pump ..................................................................................... 100

38.1...............................................................................3WD Valve............................................................................................ 102

39.1...............................................................................Brake Calipers ..................................................................................... 103

40.1...............................................................................Wheel Motor......................................................................................... 104

...............................................................................Wheel Motor......................................................................................... 105

41.1

42.1...............................................................................Electrical Schematics ......................................................................... 106

43.1...............................................................................Hydraulic Schematic ........................................................................... 108

wi h GreensCare

Tri-King

IMPORTANT

This machine us es Greens Care 68 a biodegradable hydraulic fluid (Order 5003103 for 5 g al pail)

2812032

41412 6

8 57

4 99140

41 1863

181864

41 1865

WM R B D

ARO C

g kW

ODC O A

105

Manufacured under one or mo e

of the ol owing U S pa ents

x xxx xxx x xxx xxx and othe s pending

Mix equal parts of clean wa ter and a premium qual ty ethylene gycol based a n i-f eeze to mainta n the b oil over ust and corrosion p o ect on

Drain and disc a d coola nt yearly Rea d manual for addit onal instru ctions

TH S RADIATOR CONTANS

ANTI FREEZE

PROTECTED TO -26 F (-3 2 C)

3 3995

30 4207

GAGES

FUSE PANEL

PAR

3WD

VA V E

REEL

CLUTCH

LGHTS

OP IO AL)

00606

5 / 6

7 / 8

TRI-KING

1.1 Decals

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

1 2 4141266 1 Decal, Oil 3 2812032 1 Decal, Hydraulic Fluids 4 4181863 1 Decal, See Manual for Service 5 4124357 1 Decal, Left Side Stripe 6 4124358 1 Decal, Right Side Stripe 7 4124790 1 Decal, Jacobsen 12” 8 4124789 1 Decal, Jacobsen 10”

9 4181865 1 Decal, Warning 10 3002053 1 Decal, Backlap Switch 11 4124721 1 Decal, GreensCare 12 3003349 1 Decal, Lift/Lower Pedal 13 2811597 1 Decal, Parking Brake Light 14 3003348 1 Decal, Forward/Reverse Pedal 15 3003350 1 Decal, Dash Overlay 16 3003606 1 Decal, Fuse Panel On right side steering column 17 363995 1 Decal, Antifreeze 18 4199140 1 Decal, Heat Warning On Hood Pivot 19 4181862 1 Decal, Radiator Warning On Radiator Shroud 20 4182386 1 Decal, Jacobsen Emblem 21 4111408 1 Decal, Biodegradable Fluid 22 4189581 2 Decal, Tri-King 23 3004207 1 Decal, Opening Hood 24 REF 1 Serial Plate On left front wheel motor mount 25 4194328 1 Decal, Patent On left front wheel motor mount 26 4117468 1 Decal, 105 dB Noise On left front wheel motor mount

4181864 1 Decal, Battery Warning

> Change from previous revision

TRI-KING

2.1 Hood

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 2811139 AR Shim, Hood

3 441676 2 Carriage Bolt, 3/8-16 x 1-1/4”

4 453011 2 Flat Washer, 3/8

5 446142 6 Lockwasher, 3/8 Heavy

6 443110 6 Nut, 3/8-16 Hex

7 2811495 2 Pivot Link

8 400408 4 Screw, 1/2-13 x 1-1/2” Hex Head

9 452012 8 Flat Washer, 1/2 10 3000576 4 Washer, Nylon 11 443818 8 Nut, 1/2-13 Hex Jam 12 4201302 1 Hood, Left Side 13 400188 3 Screw, 5/16-18 x 1” Hex Head 14 3004410 3 Spacer 15 446136 3 Lockwasher, 5/16 Heavy 16 443106 3 Nut, 5/16-18 Hex 17 3002673 2 Bracket, Hood Stop 18 400260 4 Screw, 3/8-16 x 7/8” Hex Head 19 354989 2 Stop, 3/8-24 Rubber 20 443812 4 Nut, 3/8-24 Hex Jam 21 2810029 1 Hood, RIght Side 22 1001758 1 Rubber Latch and Keeper 23 403912 3 Screw, #10-24 x 5/8” Truss Head 24 4199660 1 Bracket, Upper Radiator See 13.1 25 2810413 1 Right Foot Rest See 3.1

2810064 1 Pivot Bracket

> Change from previous revision

TRI-KING

3.1 Seat Pan and Foot Rest

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

1 2 3003301 1 Seat Base 3 440134 2 Carriage Bolt, 3/8-16 x 3” 4 446142 2 Lockwasher, 3/8 Heavy 5 443110 2 Nut, 3/8-16 Hex 6 400188 4 Screw, 5/16-18 x 1” Hex Head 7 452006 12 Flat Washer, 5/16 8 445795 18 Nut, 5/16-18 Spiralock Flange

9 403770 14 Screw, 5/16-18 x 3/4” Hex Flange 10 3002803 1 Left Side Transition 11 3002804 1 Right Side Transition 12 2810411 1 Left Foot Rest 13 2810413 1 Right Foot Rest 14 400260 12 Screw, 3/8-16 x 7/8” Hex Head 15 452008 12 Flat Washer, 3/8 16 445796 12 Nut, 3/8-16 Spiralock Flange 17 3003299 1 Hinge, Seat Plate 18 440078 5 Carriage Bolt, 5/16-18 x 3/4” 19 551651 1 Moulding 10 Foot Length, Cut to 7 in. 20 446136 10 Lockwasher, 5/16 Heavy 21 443106 10 Nut, 5/16-18 Hex 22 3004410 3 Spacer 23 3003402 1 Seat Latch 24 443806 2 Nut, 5/16-18 Hex Jam 25 3003368 1 Plate, Seat 26 558012 2 Pad, Cork 10 Foot Length, Cut to 8 in. 27 303567 1 Grommet 28 440088 1 Carriage Bolt, 5/16-18 x 1-3/4” 29 3003968 1 Cover, Filter 30 4139430 1 Seat 31 523356 1 • Seat, Adjuster with Handle 32 523357 1 • Seat Adjuster 33 4139450 1 • Seat Switch REFERENCE SW6, See 42.1 34 3001328 6 • Screw, 5/16-18 x 5/8” Washer Head 35 5003769 1 Harness, Seat Switch 36 2810062 1 Pad, Left Foot Rest 37 2810061 1 Pad, Right Foot Rest 38 3003928 1 Literature Pouch 39 844945 AR Trim, Seal 30 Ft. Length, Cut to 11” 40 3001328 2 Screw, 5/16-18 x 5/8” Washer Head

5001665 1 Seat Pan Includes Decals

> Change from previous revision

TRI-KING

4.1 Panel Mounting

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

1 2 3003540.7 1 Mounting Bracket 3 441602 2 Carriage Bolt, 5/16-18 x 3/4” 4 444718 4 Locknut, 5/16-18 Hex Center 5 403770 2 Screw, 5/16-18 x 3/4” Hex Flange 6 1002264.7 1 Angle Bracket 7 362469 1 U-Bolt, 5/16-18 8 403912 2 Screw, #10-24 x 5/8” Truss Head

9 3008433 1 Plate, Stop 10 1004340 1 Cable, Throttle See 17.1 For Engine Connection 11 452002 2 Flat Washer, #10 12 446118 2 Lockwasher, #10 Heavy 13 444310 4 Nut, #10-24 Hex 14 2810209 1 Console Cover 15 3003468 2 Plate, Plastic 16 404016 4 Screw, 1/4-20 x 5/8” Truss Head 17 452004 8 Flat Washer, 1/4 18 446130 8 Lockwasher, 1/4 Heavy 19 443102 8 Nut, 1/4-20 Hex 20 3003541 2 Latch Bracket 21 441664 4 Carriage Bolt, 1/4-20 x 5/8” 22 3002098 2 Latch, Swell 23 403914 4 Screw, #10-24 x 3/4” Truss Head 24 446116 4 Lockwasher, #10 25 REF 2 Fuse Block Part of Wire Harness

REF 1 Instrument Panel Assembly See 5.1

5003276 4 Fuse, 3 Amp REFERENCE F1 and F2, See 42.1 5003279 4 Fuse, 7.5 Amp REFERENCE F3 and F4, See 42.1

> Change from previous revision

TRI-KING

5.1 Instrument Panel

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 3003350 1 • Decal, Panel Overlay

3 2811597 1 • Decal, Parking Brake

4 3002053 1 • Decal, Backlap Switch

5 1001958 1 Ignition Switch REFERENCE SW9, See 42.1

6 5002101 1 • Bezel, Slotted Rubber

7 5002102 1 • Nut, 5/8-32 Black Nylon

8 5000039 2 • Key, Ignition Switch

9 1001010 1 Switch, Backlap Lockout REFERENCE SW10, See 42.1 10 558036 2 • Nut, 13/16-20 Hex Panel 11 N/S 1 • Lockwasher, 13/16 Internal Tooth 12 5001428 1 • Key, Backlap Lockout Switch 13 3001780 1 Switch, Reel / 3WD REFERENCE SW2, See 42.1 14 N/S 1 • Nut, 15/32-32 Hex Panel 15 447220 2 • Lockwasher, 1/2 Internal Tooth 16 162723 1 Gauge Hour Meter REFERENCE U3, See 42.1 17 N/S 1 • Bracket, Gauge 18 447006 1 • Lockwasher, #10 External Tooth 19 444310 1 • Nut, #10-24 Hex Nut 20 162721 1 Gauge, Volt Meter REFERENCE U2, See 42.1 21 N/S 1 • Bracket, Gauge 22 444306 2 • Nut, #8-32 Hex 23 447206 2 • Lockwasher, #8 External Tooth 24 447002 2 • Lockwasher, #6 Internal Tooth 25 444304 2 • Nut, #6-32 26 444306 4 Nut, #8-32 Hex 27 162720 1 Gauge, Water Temperature REFERENCE U4, See 42.1 28 N/S 1 • Bracket, Gauge 29 444306 2 • Nut, #8-32 Hex 30 447206 2 • Lockwasher, #8 External Tooth 31 447002 3 • Lockwasher, #6 Internal Tooth 32 444304 3 • Nut, #6-32 33 338601 1 Circuit Breaker, 10 Amp REFERENCE CB2, See 42.1 34 364774 1 Boot, 15/32-32 Circuit Breaker 35 363961 1 Switch, Glow Plug Toggle REFERENCE SW1, See 42.1 36 N/S 2 • Nut, 15/32-32 Hex Panel 37 363962 1 Boot, 15/32-32 Toggle Switch 38 366751 1 Light, Parking Brake REFERENCE L4, See 42.1 39 164194 1 Light, Oil Pressure REFERENCE L3, See 42.1

2811437 1 Instrument Panel

> Change from previous revision

●

TRI-KING

6.1 Traction Pedal Linkage

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 328133 2 Bushing Included with frame

3 453017 6 Flat Washer, 1/2

4 460028 1 Cotter Pin, 1/8 x 1”

5 2811390 1 Spring, Torsion

6 2811654 1 Arm, Switch Actuating

7 352936 1 • Bushing

8 3003475 1 Pedal, Grip

9 400190 1 Screw, 5/16-18 x 1-1/4” Hex Head 10 453009 2 Flat Washer, 5/16 11 446136 1 Lockwasher, 5/16 Heavy 12 443806 1 Nut, 5/16-18 Hex Jam 13 400118 1 Screw, 1/4-20 x 1-3/4” Hex Head 14 2811659 2 Spacer, Nylon 15 2812215 1 Plate, Switch Mounting See 8.1 for plate mount. 16 444708 2 Locknut, 1/4-20 Hex Center 17 403860 4 Screw, #8-32 x 5/8” Truss Head 18 3007392-1 1 Switch, Neutral Proximity REFERENCE SW7, See 42.1 19 4140149 1 Switch, 3WD Proximity REFERENCE SW5, See 42.1 20 3009193 AR Shim, Proximity Switch 21 453004 4 Flat Washer, #8 22 446110 4 Lockwasher, #8 23 444306 4 Nut, #8-32 Hex 24 3002399 1 Rod, Traction Linkage 25 443108 2 Nut, 5/16-24 Hex 26 343398 2 Ball Joint 27 444754 2 Locknut, 5/16-24 Hex Center 28 452006 4 Flat Washer, 5/16 29 1004900 1 Traction Arm 30 307374 1 Washer 31 454001 2 Spring Washer 32 463005 1 Key, 1/8 x 5/8” Woodruff 33 444758 1 Locknut, 1/2-13 Center 34 3002372 2 Bolt, 3/8-16 Spring 35 443110 4 Nut, 3/8-16 Hex 36 3006746 1 Sping, Extension Reverse Return 37 3006745 1 Spring, Extension Forward Return 38 441606 1 Carriage BOlt, 1/4-20 x 3/4” 39 4129590 1 Pump, Hydraulic Traction See 20.1 for pump mounting. 40 443106 2 Nut, 5/16-18 Hex 41 400192 1 Screw, 5/16-18 x 1-1/2” Hex Head 42 471214 1 Grease Fitting, 1/4-28 Straight

2811387 1 Traction Pedal

● Frame Components

> Change from previous revision

TRI-KING

7.1 Lift Pedal and Spring Bracket

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 328133 2 Bushing, Pedal Included with frame

3 453017 1 Flat Washer, 1/2

4 460028 1 Cotter Pin, 1/8 x 1”

5 3003474 1 Grip, Pedal

6 4240904 1 Lift Valve

7 400118 2 Screw, 1/4-20 x 1-3/4” Hex Head

8 444708 2 Locknut, 1/4-20 Hex Center

9 461379 1 Roll Pin, 3/16 x 1/2” 10 3002234.7 1 Plate, Link 11 400190 1 Screw, 5/16-18 x 1-1/4” Hex Head Lower Stop 12 400192 1 Screw, 5/16-18 x 1-1/2” Hex Head Lift Stop 13 443106 4 Nut, 5/16-18 Hex 14 1001176.7 1 Bracket, Spring Tab 15 400262 2 Screw, 3/8-16 x 1” Hex Head 16 446142 4 Lockwasher, 3/8 Heavy 17 443110 4 Nut, 3/8-16 Hex 18 400264 2 Screw, 3/8-16 x 1-1/4” Hex Head 19 3002630.7 1 Bracket, Hose Support 20 3004679 1 Bracket, Hood Centering 21 400112 2 Screw, 1/4-20 x 1” Hex Head 22 452004 4 Flat Washer, 1/4 23 446130 2 Lockwasher, 1/4 Heavy 24 443102 2 Nut, 1/4-20 Hex 25 471214 1 Grease Fitting, 1/4-28 Straight

1002606.7 1 Lift Pedal

4240905 1 • Seal Kit

> Change from previous revision

TRI-KING

8.1 Parking Brake

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 N/S 2 • Stabilizer Plate

3 545237 2 • Spacer

4 545234 2 • Clevis Pin

5 460002 2 • Cotter Pin, 1/16 x 1/2”

6 400216 2 Screw, 5/16-18 x 2-3/4” Hex Head

7 2812215 1 Plate, Switch Mounting

8 3004410 2 Spacer

9 3002788 1 Bracket, Parking Brake Switch 10 453009 4 Flat Washer, 5/16 11 444718 2 Locknut, 5/16-18 Hex Center 12 402022 2 Screw, #6-32 x 2” Slotted Round 13 3002056 1 Switch, Parking Brake Light REFERENCE SW12, See 42.1 14 3002056 1 Switch, Parking Brake REFERENCE SW8, See 42.1 15 453005 2 Flat Washer, #6 16 447204 2 Lockwasher, #6 Internal Tooth 17 444304 2 Nut, #6-32 Hex 18 3002627 1 Brake Cable, Left Side 19 3002628 1 Brake Cable, Right Side 20 338383 4 Pulley, Brake Cable 21 453020 4 Flat Washer, 5/8 22 460028 4 Cotter Pin, 1/8 x 1” 23 346771 2 Clevis Pin, 5/16 x 3/4” 24 352204 2 Spring, Brake Return 25 460008 2 Cotter Pin, 5/64 x 3/4” 26 1001634 1 Caliper, Left Side See 9.1 27 1001635 1 Caliper, Right Side See 8.1

2500127 1 Parking Brake Lever

> Change from previous revision

TRI-KING

9.1 Frame and Steering Column

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 328133 4 • Bushing, Pedal Pivot

3 3002170 4 • Bushing, Lift Arm Pivot

4 365106 2 • Bushing, Lift Crank

5 471216 1 • Grease Fitting, 1/4-28

6 4182425 1

7 4189920 1

8 554780 1 • Key

9 554779 1 • Nut, 1-20 Slotted Hex 10 400410 4 Screw, 1/2-13 x 1-3/4” Hex Head 11 446154 8 Lockwasher, 1/2 Heavy 12 443118 8 Nut, 1/2-13 Hex 13 400414 4 Screw, 1/2-13 x 2-1/4” Hex Head 14 1001634 1 Caliper, Left Side See 39.1 15 1001635 1 Caliper, Right Side See 39.1 16 3008482 2 Spacer 17 395388 2 Hub, Wheel 18 447030 2 Lockwasher, 1” External Tooth 19 4242563 2 Tire, 20 x 10 - 10 Grassmaster 20 4242564 2 Rim, 10 x 7 21 360111 1 Valve, Inflation 22 353914 8 Wheel Bolt, 1/2-20 x 3/4” 23 400188 2 Screw, 5/16-18 x 1” Hex Head 24 452006 2 Flat Washer, 5/16 25 445781 2 Nut, 5/16-18 Whizlock Flange 26 4197061 1 Frame, Steering Column 27 4196485 1 Valve, Steering

28 64205-054 4 Screw, M8-1.25 x 130 mm Hex Head 29 4211400 4 Spacer 30 4210420 1 Shaft, Steering 31 4201840 1 • Seal, Steering Shaft 32 443828 1 • Nut, 5/8-18 Hex Jam 33 450168 4 Screw, M6-1 x 12 mm Hex Head 34 450410 4 Lockwasher, M6 35 2811364 1 Steering Wheel 36 2811365 1 • Cap, Steering Wheel 37 2811547 5 Washer 38 447224 1 Lockwasher, 5/8 Internal Tooth 39 354080 2 Clamp, Hose 40 446136 1 Lockwasher, 5/16 Heavy 41 443106 1 Nut, 5/16-18 Hex 42 3003748 2 Edging

N/S 1 Frame Assembly

Wheel Motor, 11.9 in

Wheel Motor, 9.6 in

4197940 1 • Seal Kit

Front Left

Front Right

See 40.1

See 41.1

> Change from previous revision

WARNI NG

Ths structure s p oc ec ive capabil ty may be mpaired by structural damage over u n or altera ion If any of these condi ions occur h s structure must be repaced

50 3597

WARNI NG

5 03598

Use seat belt

TRI-KING

10.1 ROPS and 3WD Valve

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 N/S 1 • Base, ROPS

3 5003595 1 • Plate, Rear Backing

4 5003596 1 • Bracket, Seat Belt

5 5000629 1 • Seat Belt, 60”

6 400370 2 • Screw, 7/16-20 x 1” Hex Head

7 452010 2 • Flat Washer, 7/16

8 444730 2 • Locknut, 7/16-20 Hex Center

9 400408 8 • Screw, 1/2-13 x 1-1/2” Hex Head 10 446154 12 • Lockwasher, 1/2 Heavy 11 443118 12 • Nut, 1/2-13 Hex 12 400420 4 • Screw, 1/2-13 x 3-1/2” Hex Head 13 5003598 1 • Decal, Seat Belt Warning 14 5003597 1 • Decal, Structure Warning 15 4111942 1 3WD Valve See 39.1 16 400124 1 Screw, 1/4-20 x 2-1/2” Hex Head 17 452004 3 Flat Washer, 1/4 18 444708 2 Locknut, 1/4-20 Hex Center 19 400126 1 Screw, 1/4-20 x 3” Hex Head 20 360343 1 Clamp, Harness Seat Switch Harness 21 354080 1 Clamp, Hose Return Hose 22 345671 1 Clamp, Hose Reel Return Tube

69157 1 ROPS Assembly

> Change from previous revision

TRI-KING

11.1 Rear Steering

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 443820 2 Nut, 1/2-20 Hex

3 3010485 2 Ball Joint

4 353914 4 Wheel Bolt, 1/2-20 x 3/4”

5 1001129.7 1 Steering Fork Includes cup portion of Item 9

6 471231 1 Grease Fitting, 1/8 NPTF

7 400414 5 Screw, 1/2-13 x 2-1/4” Hex Head

8 444758 2 Locknut, 1/2-13 Hex Center

9 5002916 2 Bearing, Cup and Cone with Seal 10 452018 1 Flat Washer, 3/4” 11 445676 1 Nut, 3/4-16 Slotted Hex 12 460054 1 Cotter Pin, 3/16 x 1-3/4” 13 400408 1 Screw, 1/2-13 x 1-1/2” Hex Head

14 4182425 1

15 554780 1 • Key 16 554779 1 • Nut, 1-20 Slotted Hex 17 447030 1 Lockwasher, 1” External Tooth 18 3008482 2 Spacer 19 220290.7 1 Hub, Wheel 20 443118 4 Nut, 1/2-13 Hex 21 446154 4 Lockwasher, 1/2 Heavy 22 360111 1 Valve, Inflation 23 4236061 1 Tire, 20 x 10 - 8 Grass Master 24 4236021 1 Rim, 8 x 7”

4138501 1 Steering Cylinder

4137139 1 • Seal Kit

Wheel Motor, 11.9 in

See 40.1

> Change from previous revision

TRI-KING

12.1 Air Filter

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 3002862 1 Foam Ring

3 3002863 1 Hose, Engine Air Intake

4 326112 2 Clamp, Hose

5 361005 2 Screw, M8-1.25 x 25 mm Hex Head

6 446136 2 Lockwasher, 5/16 Heavy

7 452006 2 Flat Washer, 5/16

8 446142 2 Lockwasher, 3/8 Heavy

9 443110 2 Nut, 3/8-16 Hex 10 3004256 1 Bracket, Air Cleaner Indicator 11 364703 1 Overflow Hose, 30” Long 12 1001752 1 Air Cleaner Indicator 13 N/S 1 • Adapter, 1/8 NPT 14 3004253 1 Elbow, 1/8 NPT 15 5002126 1 Tube 16 3004333 1 Fitting, 1/8 NPT Bulkhead 17 473142 1 Cable Tie 18 400260 2 Screw, 3/8-16 x 7/8” Hex Head 19 557580 1 Support, Tank 20 553926 1 Tank, Reserve 21 4189580 1 Engine, Kubota D722-E3B See 15.1 22 REF 1 Radiator Assembly See 13.1 23 2810411 1 Left Foot Rest See 3.1 24 4197061 1 Frame, Steering Column See 9.1

1001354 1 Air Cleaner

5000913 1 • Element, Air Cleaner 5000912 1 • Cover 5000914 1 • Valve, Vactuator

> Change from previous revision

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13.1 Radiator

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 4150717 1 Bracket, Front Radiator Mount

3 4140846 1 Shroud, Fan

4 362535 9 Screw, M6-1 x 16 mm Hex Head

5 446128 9 Lockwasher, 1/4

6 452004 9 Flat Washer, 1/4

7 452008 6 Flat Washer, 3/8

8 4197181 2 Weater Strip

9 4150418 1 Bracket, Rear adiator Mount 10 4197180 2 Weather Strip 11 4199660 1 Bracket, Upper Radiator 12 553887 4 Washer, Cup 13 443810 2 Nut, 3/8-16 x 3/8” 14 460312 2 Hair Pin 15 4150598 2 Screw, 3/8-16 x 2” Special 16 553886 2 Cushion, Radaitor

17 319914 4 • Clamp, Hose 18 N/S 1 • Hose, Lower Radiator 19 N/S 1 • Hose, Upper Radiator 20 844945 AR Trim, Seal 30 Ft. Length, Cut to 11”

4141036 1 Radiator

4141392 1 Radiator Hose Kit

> Change from previous revision

12 12

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14.1 Engine Mount

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 3004523 4 Mount, Isolation

3 400186 8 Screw, 5/16-18 x 7/8” Hex Head

4 446136 12 Lockwasher, 5/16 Heavy

5 400190 1 Screw, 5/16-18 x 1-1/4” Hex Head

6 452006 2 Flat Washer, 5/16

7 361005 3 Screw, M8-1.25 x 25 mm Hex Head

8 346006 1 Cable, Engine Ground

9 444718 2 Locknut, 5/16-18 Hex Center 10 400272 4 Screw, 3/8-16 x 2-1/4” Hex Head 11 3004526 4 Washer, Isolation Mount 12 446142 4 Lockwasher, 3/8 Heavy 13 443110 4 Nut, 3/8-16 Heavy 14 4129589 1 Universal Joint See 20.1 for Pump Connection

REF 1 Engine and Pump Assembly See 15.1

554663 2 • Cross and Bearing Kit

> Change from previous revision

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15.1 Engine and Pump

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 5002644 1 • Cartridge, Engine Oil Filter

3 4127309.7 1 Bracket, Front Engine Mount

4 2811637.7 1 Bracket, Rear Engine Mount

5 452008 8 Flat Washer, 3/8

6 363485 8 Lockwasher, M10

7 362263 8 Screw, M10-1.25 x 25 mm Hex Head

8 2810499.7 1 Pulley, Reel Pump Drive

9 446136 12 Lockwasher, 5/16 Heavy 10 2810545 5 Screw, M8-1.25 x 30 mm Button Hd 11 2809727 1 Clutch, Reel Pump REFERENCE K2, See 42.1 12 4130754.7 1 Bracket, Pump Pivot 13 4174020 1 Pump, 3 Section Gear See 35.1 14 5001437 1 Key, 5/32 x 3/4” Square 15 400226 4 Screw, 5/16-24 x 1” Hex Head 16 3001950 1 V-Belt, Reel Pump 17 364501 1 Temperature Sender REFERENCE U5, See 42.1 18 446128 1 Lockwasher, 1/4 19 361001 1 Nut, M6-1 Hex 20 4141024 1 Fan, Engine Cooling 21 4125492 1 Spacer, Fan 22 363448 4 Screw, M6-1 x 35 mm Hex Head 23 446130 4 Lockwasher, 1/4 Heavy 24 452004 4 Flat Washer, 1/4 25 4210160 1 Spacer, Pump Mount 26 457016 6 Spacer, Pump Pivot 27 361005 2 Screw, M8-1.25 x 25 mm Hex Head 28 452006 3 Flat Washer, 5/16 29 400190 1 Screw, 5/16-18 x 1-1/4” Hex Head 30 443106 1 Nut, 5/16-18 Hex

4189580 1 Engine, Kubota D722-E3B

> Change from previous revision

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16.1 Engine Exhaust

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

● 2 553020 1 Gasket, Muffler

● 3 594331 4 Bolt, Muffler

4 452006 6 Flat Washer, 5/16

5 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head

6 452008 2 Flat Washer, 3/8

7 4121007.7 1 Bracket, Muffler

8 446142 1 Lockwasher, 3/8 Heavy

● 9 550376 1 Bolt 10 363586 1 Screw, M8-1.25 x 20 mm Hex Head 11 446136 10 Lockwasher, 5/16 Heavy

● 12 553934 1 Hook, Engine 13 4130755 1 Bracket, Muffler 14 361005 1 Screw, M8-1.25 x 25 mm Hex Head

● 15 550383 2 Bolt, Starter

● 16 550409 2 Washer, Spring

● 17 550398 2 Nut

18 4123003 1 Pipe, Exhaust 19 1002033 2 Clamp, Exhaust 20 4130753 1 Bracket, Lower Exhaust 21 441602 2 Carriage Bolt, 5/16-18 x 3/4” 22 445795 2 Nut, 5/16-18 Spiralock Flange 23 4130757 1 Bracket, Tailpipe 24 400186 2 Screw, 5/16-18 x 7/8” Hex Head 25 4208820 1 Shield, Muffler 26 400106 4 Screw, 1/4-20 x 5/8” Hex Head 27 446130 6 Lockwasher, 1/4 Heavy 28 452004 4 Flat Washer, 1/4 29 4121872.7 1 Bracket, Heat Shield 30 400108 2 Screw, 1/4-20 x 3/4” Hex Head 31 443102 2 Nut, 1/4-20 Hex 32 4130756 1 Bar, Engine Stay 33 441630 1 Carriage Bolt, 3/8-16 x 2” 34 4124806 2 Mount, Bonded Tube Isolator 35 319755 2 Washer 36 444762 3 Locknut, 3/8-16 Hex Center 37 400270 1 Screw, 3/8-16 x 2” Hex Head 38 3000359 1 Circuit Breaker, 50 Amp REFERENCE CB1, See 42.1 39 364774 1 Boot, Circuit Breaker

4121920 1 Muffler

● Included with Engine

> Change from previous revision

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17.1 Fuel Control

Serial No. All

Item Part No. Qty. Description Serial Numbers/Notes

1 2 361898 1 Screw, M8-1.25 x 16 mm Hex Head 3 446136 1 Lockwasher, 5/16 Heavy 4 400112 4 Screw, 1/4-20 x 1” Hex Head 5 3004410 1 Spacer 6 1004340 1 Cable, Throttle See 4.1 For Handle Mounting 7 446130 7 Lockwasher, 1/4 Heavy 8 443102 5 Nut, 1/4-20 Hex

9 400108 1 Screw, 1/4-20 x 7/8” Hex Head 10 444708 1 Locknut, 1/4-20 Hex Center 11 2810088 1 Bracket, Solenoid 12 362535 2 Screw, M6-1 x 16 mm Hex Head 13 453023 2 Flat Washer, 1/4 14 338289 1 Solenoid, Fuel Shutoff REFERENCE K1, See 42.1 15 443104 1 Nut, 1/4-28 Hex 16 2810546 1 Rod, Solenoid

2810134 1 Bracket, Throttle Cable

> Change from previous revision

View Rotated 180°

For Clarity

18.1 Fuel Hose Routing

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Serial No. All

Item Part No. Qty. Description Serial Numbers/Notes

1 2 554748 AR Hose, 5/16 I.D. Tank to Fuel Filter 10 Foot Length, Cut to 37” 3 550553 1 Filter, Fuel

4 400200 1 Screw, 5/16-18 x 2-1/2” Hex Head 5 444718 1 Locknut, 5/16-18 Hex Center

6 554748 AR Hose, 5/16 I.D. Fuel Filter To Engine 10 Foot Length, Cut to 13” 7 366526 2 Clamp, Hose 8 554752 AR Hose, 3/16 I.D. Fuel Return 10 Fot Length, Cut to 88” 9 3003764 1 Convoluted Conduit, 1/2” I.D. 22”

10 473142 4 Cable Tie

366526 4 Clamp, Hose

550489 1 Element, Fuel Filter

> Change from previous revision

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19.1 Fuel and Hydraulic Tanks

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

1 2 400424 4 Screw, 1/2-13 x 4-1/2” Hex Head 3 344132 4 Washer 4 446154 4 Lockwasher, 1/2 Heavy 5 443118 4 Nut, 1/2-13 Hex 6 1000973 1 Bracket, Battery 7 2809688 1 Cap, Tank Breather

8 1001148 1 Filter Assembly

9 549597 1 • Cartridge, Filter 10 N/S 1 Battery, 12V Group 22NF REFERENCE B1, See 42.1 11 346361 2 Hook, 1/4-20 J 12 3003444 1 Retainer, Battery 13 452004 2 Flat Washer, 1/4 14 446130 2 Lockwasher, 1/4 Heavy 15 445612 2 Nut, 1/4-20 Wing 16 1001134 1 Fuel Tank Approximately 6.5 Gallons 17 1001311 1 Fuel Shut Off Valve 18 361117 2 Bushing, Fuel Tank 19 325822 1 Hose, 1/4 x 14” Fuel 20 361748 1 Valve, Overflow 21 4179802 1 Cap, Fuel Tank 22 3002397 1 Plug, -10 ORB Magnetic Drain 23 339899 1 • O-Ring, -10 ORB 24 339900 1 O-Ring, -12 ORB

1002019.6 1 Tank, Hydraulic Oil Approximately 4.5 Gallons

5003624 1 • Gasket

> Change from previous revision

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20.1 Traction Pump and Charge Filter

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 400272 2 Screw, 3/8-16 x 2-1/4” Hex Head

3 446142 4 Lockwasher, 3/8 Heavy

4 400276 1 Screw, 3/8-16 x 3” Hex Head

5 400274 1 Screw, 3/8-16 x 2-1/2” Hex Head

6 443110 2 Nut, 3/8-16 Hex

7 452008 2 Flat Washer, 3/8

8 3003223 1 Shield, Filter Drain

9 444762 1 Locknut, 3/8-16 Hex Center 10 2810439 1 Bracket, Charge Filter 11 400108 2 Screw, 1/4-20 x 3/4” Hex Head 12 446130 2 Lockwasher, 1/4 Heavy 13 452004 2 Flat Washer, 1/4 14 1001148 1 Charge Filter Assembly

15 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head 16 443810 4 Nut, 3/8-16 Hex Jam 17 463113 1 Key, 3/16 x 3/4” Morton 18 4129588 1 Fan, Pump Cooling 19 4129589 1 Universal Joint See 14.1 For Engine Connection

20 412020 2 Screw, 5/16-18 x 1” Square Head Set 21 361723 1 Stop, Rubber 22 453011 2 Flat Washer, 3/8

4129590 1 Pump, Hydraulic Traction See 37.1

549597 1 • Cartridge, Charge Filter

554663 2 • Cross and Bearing Kit

> Change from previous revision

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21.1 Traction Pump Hydraulics

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 108094-02 2 Clamp, Hose

3 4129590 1 Pump, Hydraulic Traction See 20.1 for Pump Mounting

4 340070 1 Fitting, -10 ORFS x -10 ORB 90°

5 2809725 1 Tube, Traction Pump Return

6 1001503 1 Hose, Traction Pump Return

7 339989 1 Fitting, -10 ORFS x -10 ORB Straight

8 354080 1 Clamp, Hose See 22.1 for Mounting

9 340055 2 Fitting, -4 ORFS x -4 ORB 90°

10 4182425 1

11 4189920 1

12 1001488 2 Hose, Wheel Motor Case Drain 13 1001148 1 Charge Filter Assembly See 20.1 for Filter Mounting

14 340068 1 Fitting, -8 ORFS x -12 ORB 90°

15 1001372 1 Tube, Charge Filter to Pump 16 339983 1 Fitting, -8 ORFS x -6 ORB Straight

17 473142 4 Cable Tie

3003219 1 Hose, Charge Pump Suction

339911 1 • O-Ring, -10 ORFS 339899 1 • O-Ring, -10 ORB

339911 1 • O-Ring, -10 ORFS 339908 2 • O-Ring, -4 ORFS

339911 1 • O-Ring, -10 ORFS 339899 1 • O-Ring, -10 ORB

339908 1 • O-Ring, -4 ORFS 339896 1 • O-Ring, -4 ORB

Wheel Motor, 11.9 in

Wheel Motor, 9.6 in

549597 1 • Cartridge, Charge Filter

339910 1 • O-Ring, -8 ORFS 339900 1 • O-Ring, -12 ORB

339910 2 • O-Ring, -8 ORFS 339897 1 • O-Ring, -6 ORB

Front Left

Front Right

See 9.1 for Motor Mounting

> Change from previous revision

Por t A

Por t B

(Port B)

(Port A)

Por t A

Por t B

Por t A

Por t B

Motor (10) Viewed from Rear

Motor (6) Viewed from Rear

Motor (15) Viewed from Rear

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22.1 Traction Hydraulics

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 339989 11 Fitting, -10 ORFS x -10 ORB Straight

3 2810603 1 Tube, Pump to Upper Motor Port

4 340265 1 Tee, -10 ORFS x -10 ORB Run

5 2810602 1 Tube, Upper Motor Ports

6 4182425 1

7 1001495 1 Hose, Upper Tube to 3WD Valve

8 4111942 1 3WD Valve See 10.1 For Valve Mounting

9 1001496 1 Hose, 3WD Valve to Motor Wheel Motor Port (A)

10 4182425 1

11 1001496 1 Hose, Motor to 3WD Valve Wheel Motor Port (B) 12 1001495 1 Hose, 3WD Valve to Lower Tube 13 2810601 1 Tube, Lower Motor Ports 14 340121 1 Tee, -10 ORFS Swivel Run

15 4189920 1

16 2810604 1 Tube, Lower Motor Port to Pump 17 473142 3 Cable Tie

4129590 1 Pump, Hydraulic Traction See 20.1 For Pump Mounting

339911 1 • O-Ring, -10 ORFS 339899 1 • O-Ring, -10 ORB

339911 2 • O-Ring, -10 ORFS 339899 1 • O-Ring, -10 ORB

Wheel Motor, 11.9 in

339911 2 • O-Ring, -10 ORFS

Wheel Motor, 9.6 in

Front Left

Rear

Front Right

See 9.1 For Motor Mounting

See 11.1 For Motor Mounting

See 9.1 For Motor Mounting

> Change from previous revision

Item 5

Item 3

Item 6

Item 11

Item 14

Part of

Frame

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23.1 Steering and Lift Hydraulics

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 340061 5 Fitting, -6 ORFS x -6 ORB 90°

3 4223520 1 Tube, Pump to Steering Valve Steering Valve Port P

4 4196485 1 Valve, Steering See 20.1 for Valve Mounting

5 4218141 1 Hose, Steering Valve to Lift Valve Steering Port Port E

6 4203100 1 Tube, Steering Valve to Charge Filter Steering Valve Port T

7 340120 1 Tee, -8 ORFS Swivel Run

8 340068 1 Fitting, -8 ORFS x -12 ORB 90°

9 1001148 1 Charge Filter Assembly See 20.1 for Filter Mounting

10 1001500 1 Hose, Lift Valve to Charge Filter 11 1002942 1 Hose, Steering Valve to Cylinder Steering Valve Port L 12 340057 2 Fitting, -4 ORFS x -6 ORB 90°

13 4138501 1 Steering Cylinder See 11.1 for Cylinder Mounting

14 1002941 1 Hose, Steering Valve to Cylinder Steering Valve Port R 15 354080 1 Clamp, Hose See 9.1 for clamp mounting 16 4240904 1 Lift Valve

17 340088 1 Fitting, -4 ORFS x -6 ORB 90° Orifice 0.0595 Orifice

18 1001501 1 Hose, Lift Valve to Cylinder 19 122759 1 Cylinder, Hydraulic Lift See 28.1 for Cylinder Mounting

20 1001502 1 Hose, Cylinder to Lift Valve 21 339974 1 Fitting, -4 ORFS x -6 ORB Orifice

22 473142 4 Cable Tie 23 400188 1 Screw, 5/16-18 x 1” Hex Head 24 452006 1 Flat Washer, 5/16 25 361064 1 Clamp, Hose 26 446136 1 Lockwasher, 5/16 Heavy 27 443106 1 Nut, 5/16-18 Hex

4129590 1 Pump, Hydraulic Traction See 20.1 for Pump Mounting

339909 1 • O-Ring, -6 ORFS 339897 1 • O-Ring, -6 ORB

4197940 1 • Seal Kit

339910 2 • O-Ring, -8 ORFS

339910 1 • O-Ring, -8 ORFS 339900 1 • O-Ring, -12 ORB

549597 1 • Cartridge, Charge Filter

339908 1 • O-Ring, -4 ORFS 339897 1 • O-Ring, -6 ORB

4137139 1 • Seal Kit

4240905 1 • Seal Kit

339908 1 • O-Ring, -4 ORFS 339897 1 • O-Ring, -6 ORB

554331 1 • Seal Kit

339908 1 • O-Ring, -4 ORFS 339897 1 • O-Ring, -6 ORB

> Change from previous revision

Part of

Frame

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24.1 Gear Pump Hydraulics

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 3003113 1 Hose, Suction

3 3003115 1 Tube, Gear Pump Suction

4 354080 1 Clamp, Hose See 9.1

5 3003114 1 Hose, Formed Suction

6 4174020 1 Pump, 3 Section Gear See 15.1

7 1001147 1 Tube, Reel Motor Return

8 345671 1 Clamp, Hose See 10.1

9 108094-02 2 Clamp, Hose 10 3003218 1 Hose 11 3003256 1 Fitting, -12 ORB Beaded Tube

12 3004182 1 Angle, Bulkhead 13 339963 1 Nut, -10 ORFS Bulkhead 14 400188 1 Screw, 5/16-18 x 1” Hex Head 15 452006 1 Flat Washer, 5/16 16 446136 1 Lockwasher, 5/16 Heavy 17 443106 1 Nut, 5/16-18 Hex

367458 4 Clamp, Hose

339900 1 • O-Ring, -12 ORB

> Change from previous revision

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25.1 Reel Hydraulics

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 339979 3 Fitting, -6 ORFS x -6 ORB Straight

3 1001492 1 Hose, Pump to Left Motor Pump Section 1

4 1001493 1 Hose, Pump to Center Motor Pump Section 2

5 1001494 1 Hose, Pump to RIght Motor Pump Section 3

6 473142 8 Cable Tie

7 339980 2 Fitting, -6 ORFS x -8 ORB

8 1002603 3 Motor, Reel

9 340062 1 Fitting, -6 ORFS x -8 ORB 90°

10 340070 2 Fitting, -10 ORFS x -10 ORB 90°

11 339989 1 Fitting, -10 ORFS x -10 ORB Straight

12 1001489 1 Hose, Left Motor to Return Tube 13 1001490 1 Hose, Right Motor to Return Tube 14 1001491 1 Hose, Center Motor to Return Tube 15 1001147 1 Tube, Reel Return See 24.1

4174020 1 Pump, 3 Section Gear See 15.1

339909 1 • O-Ring, -6 ORFS 339897 1 • O-Ring, -6 ORB

339909 1 • O-Ring, -6 ORFS 339898 1 • O-Ring, -6 ORB

339911 1 • O-Ring, -10 ORFS 339899 1 • O-Ring, -10 ORB

> Change from previous revision

Center Reel

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26.1 Hydraulic Tube Clamps

Serial No. All

Item Part No. Qty. Description Serial Numbers/Notes

1 2 441668 2 Carriage Bolt, 1/4-20 x 1-1/4” 3 3004410 2 Spacer 4 452004 8 Flat Washer, 1/4 5 444708 10 Locknut, 1/4-20 Hex Center 6 3003110 2 Clamp, Double Tube 7 400116 2 Screw, 1/4-20 x 1-1/2” Hex Head 8 364221 1 Clamp, Double Tube

9 400114 1 Screw, 1/4-20 x 1-1/4” Hex Head 10 3003665 1 Stud, 1/4-20 x 2-3/4” 11 446130 1 Lockwasher, 1/4 Heavy 12 443102 3 Nut, 1/4-20 Hex 13 3003473 4 Clamp, Double Hose 14 400120 3 Screw, 1/4-20 x 2” Hex Head 15 400108 2 Screw, 1/4-20 x 3/4” Hex Head 16 3003323 1 Bracket, Center Reel Hose Clamp

3003242 1 Bracket, Tube Clamp

> Change from previous revision

27.1 Electrical Routing

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Serial No. All

Item Part No. Qty. Description Serial Numbers/Notes

1 2 3003523 1 Cable, Negative Battery 3 3004539 1 Convoluted Conduit 4 400112 1 Screw, 1/4-20 x 1” Hex Head

5 447010 1 Lockwasher, 1/4 External Tooth 6 443102 3 Nut, 1/4-20 Hex 7 1004795 1 Wire Harness, Main 8 400108 2 Screw, 1/4-20 x 3/4” Hex Head

9 452004 2 Flat Washer, 1/4 10 345671 2 Clamp, Harness 11 446128 2 Lockwasher, 1/4 12 403912 1 Screw, #10-24 x 5/8” Truss Head 13 447006 1 Lockwasher, #10 External Tooth 14 446118 1 Lockwasher, #10 Heavy 15 444310 1 Nut, #10-24 Hex 16 3001307 2 Relay, SPDT with Resistor REFERENCE K4 and K5, See 42.1 17 2811632 1 Harness, Brake Light

2810624 1 Cable, Positive Battery

> Change from previous revision

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28.1 Lift Cylinder Linkage

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

2 554330 1 • Bushing, Bronze

3 364238 1 Pin, Cylinder

4 345700 6 Washer, Shim

5 460052 1 Cotter Pin, 3/16 x 1-1/2

6 1001258.7 1 Crank Bottom

7 307374 1 Washer

8 458038 1 Retaining Ring

9 365106 2 Bushing, Lift Crank Included with Frame 10 463040 1 Key, 1/4 x 1-1/4” Woodruff 11 1001259.7 1 Crank Top 12 415519 1 Set Screw, 5/16-18 x 3/8” 13 3003035 1 Pin, Transport Lock 14 461418 1 Roll Pin, 1/4 x 3-1/2” 15 460335 1 Pin, 1/8 Spring Clip 16 1001271.7 1 Rear Lift Arm 17 3007694 2 • Bushing 18 471216 1 Grease Fitting, Straight 19 2809741 1 Pin, Pivot 20 460096 1 Cotter Pin, 5/16 x 1-3/4” 21 400188 1 Screw, 5/16-18 x 1” Hex Head 22 446136 1 Lockwasher, 5/16 Heavy 23 452006 1 Flat Washer, 5/16 24 443106 1 Nut, 5/16-18 Hex 25 364234 1 Ball Joint, Rod End 26 444780 1 Locknut, 1/2-20 Hex Center 27 443820 1 Nut, 1/2-20 Hex Jam 28 1000956.7 1 Chain, Lift 29 3001905.7 2 Plate 30 3006409 2 Screw, 3/8-16 x 1-1/2” Gr 8 Hex Head 31 452006 2 Flat Washer 32 445799 2 Locknut, 3/8-16 Hex Center For Grade 8 Bolt 33 364149.7 1 Spring, Extension 34 400262 1 Screw, 3/8-16 x 1” Hex Head 35 446142 1 Lockwasher, 3/8 Heavy 36 452008 1 Flat Washer, 3/8 37 3003754 1 Bolt, 3/8-16 Spring 38 443110 2 Nut, 3/8-16 Hex

122759 1 Cylinder, Hydraulic Lift

554331 1 • Seal Kit

> Change from previous revision

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29.1 Reel Assembly

Serial No. All

30” Reel

Lift Arms

33 / 34

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Item Part No. Qty. Description Serial Numbers/Notes

2 400272 AR Screw, 3/8-16 x 2-1/4” Hex Head

3 444762 AR Locknut, 3/8-16 Hex Center

4 1002603 3 Motor, Reel See 36.1

5 2810171 3 Snap Ring

6 67114 1 26” 7 Blade Left Reel Assembly

6 67123 1 30” 7 Blade Left Reel Assembly Includes Items 2, 3, and 40

7 2811281 1 • Lift Arm, Left Side 26” Reel Used with 67114, Includes Decal

7 2811279 1 • Lift Arm, Left Side 30” Reel Used with 67123, Includes 2, 3, 40

8 3007694 2 • • Bushing

9 471214 1 • Grease FItting, 1/4-28 Straight 10 364781 1 • Washer, Retaining 11 446142 3 • Lockwasher, 3/8 Heavy 12 400260 1 • Screw, 3/8-16 x 7/8” Hex Head 13 364777 1 • Gasket, Motor 14 453011 2 • Flat Washer, 3/8 15 443110 2 • Nut, 3/8-16 Hex 16 67115 1 26” 7 Blade Right Reel Assembly 16 67124 1 30” 7 Blade Right Reel Assembly Includes Items 2, 3, and 40 17 2811280 1 • Lift Arm, Right Side 26” Reel Used with 67115, Includes Decal 17 2811278 1 • Lift Arm, Right Side 30” Reel Used with 67124, Includes 2, 3, 40 18 3007694 2 • • Bushing 19 471214 1 • Grease FItting, 1/4-28 Straight 20 364781 1 • Washer, Retaining 21 446142 3 • Lockwasher, 3/8 Heavy 22 400260 1 • Screw, 3/8-16 x 7/8” Hex Head 23 364777 1 • Gasket, Motor 24 453011 2 • Flat Washer, 3/8 25 443110 2 • Nut, 3/8-16 Hex 26 67116 1 26” 7 Blade Center Reel Assembly 26 67125 1 30” 7 Blade Center Reel Assembly 27 3002718 1 • Collar 28 3005435 1 • Pin, Spring Lock 29 364777 1 • Gasket, Motor 30 453011 2 • Flat Washer, 3/8 31 446142 2 • Lockwasher, 3/8 Heavy 32 443110 2 • Nut, 3/8-16 Hex 33 5000183 1 Limit Switch REFERENCE SW4, See 42.1 34 5000184 1 Operator Head 35 3001078 1 Actuator Head 36 364694 1 Cable Connector 37 402132 2 Screw, #10-24 x 1-3/4” Slotted Round 38 446118 2 Lockwasher, #10 39 444310 2 Nut, #10-24 Hex 40 3003041 2 Shaft, Lift Arm Used with 67123 and 67124

3002430 2 Pin, Lift Arm

> Change from previous revision

5 Blade Reel (Optional) 7 Blade Reel (Standard) 10 Blade Reel (Optional)

26 in. (660 mm) Reels30 in. (762 mm) Reels

67114 67116 67115 67123 67126 67125 2500712 5002087 2500714

Left Center Right Left Center Right

2500712 5002087 2500714

2500713 5002088 2500715

503359

5002089

503361

503359

5002089

503361

503360

5002090

503362

Number of

Reel Blades

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30.1 Inner Reel Assembly

Left and Center Reel Shown, Right Opposite.

Serial No. 67114 - All Serial No. 67115 - All Serial No. 67116 - All

Serial No. 67123 - All Serial No. 67124 - All Serial No. 67125 - All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

1 1 1001642 1 30” Reel Mower Frame Used on 67123, 67124, and 67125 2 5001607 1 Bearing Housing, Reel Motor 3 3001152 1 • Washer 4 3000983 1 • Oil Seal 5 471214 1 • Grease Fitting, 1/4-28 Straight 6 500596 1 • Bearing, Cup and Cone 7 471242 1 • Relief Fitting, 1/8 NPTF Grease 8 3003086 2 • Stud, 3/8-16 x 5/8”

9 364148 1 Spring, Compression 10 458039 1 Snap Ring 11 3003517 2 Shoulder Bolt, 3/4-16 Special 12 306828 2 Washer 13 3004370 2 Locknut, 3/4-16 Thin Security 14 434031 2 Screw, 1/4-20 x 3/4” Hex Socket Head 15 400446 2 Screw, 1/2-20 x 2” Hex Head 16 3003389 2 Bushing, Housing Pivot 17 364151 2 Washer, Wave 18 445789 2 Nut, 1/2-20 Spiralock Flange 19 503684 1 Coupler, Motor 20 5001606 1 Bearing Housing 21 3001152 1 • Washer 22 3000983 1 • Oil Seal 23 500596 1 • Bearing, Cup and Cone 24 471214 1 • Grease Fitting, 1/4-28 Straight 25 471242 1 • Relief Fitting, 1/8 NPTF Grease 26 See Chart 1 Reel 27 364283 1 Spacer, Tube 28 364259 1 Washer, Bearing Retainer 29 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head 30 446142 1 Lockwasher, 3/8 Heavy 31 3003611 2 Nut, Reel Adjuster 32 472519 2 Plug 33 365995 2 Washer, Spherical 34 445718 2 Locknut, 5/8-18 Hex Stover 35 3004189 2 Screw, Reel Adjuster

1001643 1 26” Reel Mower Frame Used on 67114, 67115, and 67116

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TRI-KING

31.1 Outer Reel

Serial No. 67114 - All Serial No. 67115 - All Serial No. 67116 - All

Serial No. 67123 - All Serial No. 67124 - All Serial No. 67125 - All

4182520

67114 67115

67116

67123

67124

67125

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 400258 6 Screw, 3/8-16 x 3/4” Hex Head

3 446142 8 Lockwasher, 3/8 Heavy

4 364282 1 Plate, Support

5 3005890 4 Wheel Bolt, 3/8-16

6 5000616 1 Bedkinfe Backing, 26” Used on 67114, 67115, 67116

6 5000617 1 Bedknife Backing, 30” Used on 67123, 67124, 67125

7 554284 1 Bedknife, 26” Used on 67114, 67115, 67116

7 503550 1 Bedknife, 30” Used on 67123, 67124, 67125

8 3007308 11 Screw, 3/8-24 x 3/4” Flat Head Used on 67114, 67115, 67116

8 3007308 13 Screw, 3/8-24 x 3/4” Flat Head Used on 67123, 67124, 67125

9 4184653 11 Locknut, 3/8-24 Expanding Used on 67114, 67115, 67116

9 4184653 13 Locknut, 3/8-24 Expanding Used on 67123, 67124, 67125 10 338585 1 Cover, Bearing Housing 11 364147 1 Gasket, Cover 12 434038 4 Screw, #10-24 x 1/2” Truss Head 13 446116 4 Lockwasher, #10 14 122875.6 1 Rear Shield Used on 67114 and 67115 14 1003056.6 1 Rear Shield Used on 67116 14 122769.6 1 Rear Shield Used on 67123 and 67124 14 1003057.6 1 Rear Shield Used on 67125 15 400186 4 Screw, 5/16-18 x 7/8” Hex Head 16 446136 4 Lockwasher, 5/16 Heavy 17 3000718 AR Shim, Shield 18 364281 2 Backup Nut, 5/16-18 19 443110 2 Nut, 3/8-16 Hex 20 364150 1 Clamp, Tube 21 5003650 1 Shield, 26” Reel Used on 67114, 67115, 67116 21 5003648 1 Shield, 30” Reel Used on 67123, 67124, 67125 22 4182520 4 • Decal, Shield 23 3002379 2 • Decal, Tight 24 400260 2 Screw, 3/8-16 x 7/8” Hex Head 25 453011 2 Flat Washer, 3/8

REF 1 Inner Reel See 30.1

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TRI-KING

32.1 Pivot Arms

Serial No. 67114 - All Serial No. 67115 - All Serial No. 67116 - All

Serial No. 67123 - All Serial No. 67124 - All Serial No. 67125 - All

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Item Part No. Qty. Description Serial Numbers/Notes

1 4113756 1 30” Center Pivot Arm Used on 67125

2 364140 2 • Bushing

3 4113758 1 26” Left Pivot Arm Used on 67114

3 4113757 1 26” Right Pivot Arm Used on 67115

3 4113755 1 30” Left Pivot Arm Used on 67123

3 4113754 1 30” Right Pivot Arm Used on 67124

4 364156 2 • Bushing

5 338561 1 Pivot Bracket, Left Side

6 338562 1 Pivot Bracket, RIght Side

7 400260 4 Screw, 3/8-16 x 7/8” Hex Head

8 446142 4 Lockwasher, 3/8 Heavy

9 400442 2 Screw, 1/2-20 x 1-1/2” Hex Head 10 452012 4 Flat Washer, 1/2 11 366827 2 Spacer, Pivot 12 445789 2 Nut, 1/2-20 Spiralock Flange 13 453011 6 Flat Washer, 3/8 14 400264 2 Screw, 3/8-16 x 1-1/4” Hex Head 15 443110 2 Nut, 3/8-16 Hex 16 3002813 1 Bracket, Left Side Reel Bumper Used on 67116 and 67125 Only 17 400190 4 Screw, 5/16-18 x 1-1/4” Hex Head Used on 67116 and 67125 Only 18 446136 4 Lockwasher, 5/16 Heavy Used on 67116 and 67125 Only 19 443106 4 Nut, 5/16-18 Hex Used on 67116 and 67125 Only 20 361723 2 Rubber Bumper Used on 67116 and 67125 Only 21 443810 4 Nut, 3/8-16 Hex Jam Used on 67116 and 67125 Only 22 3002814 1 Bracket, Right Side Reel Bumper Used on 67116 and 67125 Only 23 471214 1 Grease FItting

4113759 1 26” Center Pivot Arm Used on 67116

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33.1 Roller Brackets and Skids

Serial No. 67114 - All Serial No. 67115 - All Serial No. 67116 - All

Serial No. 67123 - All Serial No. 67124 - All Serial No. 67125 - All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

1 132640 1 Roller, 30” Reel Rear Used on 67123, 67124, and 67125

2 5002831 1 • Tube, 26” Reel Roller Used on 67114, 67115, and 67116

2 5002832 1 • Tube, 30” Reel Roller Used on 67123, 67124, and 67125

3 3003415 1 • Shaft, 26” Reel Roller Used on 67114, 67115, and 67116

3 3003414 1 • Shaft, 30” Reel Roller Used on 67123, 67124, and 67125

4 338647 2 • Seal, Inner Oil

5 500534 2 • Bearing, Cup and Cone

6 3005156 2 • Wear Sleeve

7 3004882 2 • Seal, Outer Oil

8 367029 2 • Locknut, 3/4-16 Hex Jam

9 471214 2 • Grease Fitting, 1/4-28 Straight 10 132680 2 Rear Roller Adjuster 11 412015 2 Set Screw, 5/16-18 x 5/8” Square Hd 12 3007673 2 Housing, Roller Adjuster 13 3000313 4 Nut, 3/4-16 Hex Adjuster 14 400264 8 Screw, 3/8-16 x 1-1/4” Hex Head 15 446142 8 Lockwasher, 3/8 Heavy 16 443110 8 Nut, 3/8-16 Hex 17 3008359 1 Bracket, Left Side Front Roller 18 3008360 1 Bracket, Right Side Front Roller 19 366653 2 Washer 20 207474 1 Shoe, Left Side Reel Skid 21 434002 4 Screw, 3/4-16 x 1-1/2” Hex Socket 22 446174 4 Lockwasher, 3/4 Light 23 554723 1 Wrench, 5/8” Hex Skid Shoe 24 471214 2 Grease Fitting, 1/4-28 Straight 25 207473 1 Shoe, Right Side Reel Skid

132639 1 Roller, 26” Reel Rear Used on 67114, 67115, and 67116

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TRI-KING

34.1 Down Pressure Springs

26” Reel

Serial No. 67114 - All Serial No. 67115 - All Serial No. 67116 - All

Serial No. 67123 - All Serial No. 67124 - All Serial No. 67125 - All

30” Reel

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

1 2811279 1 Lift Arm, Left Side 30” Reel Used with 67123, See 29.1

2 2811280 1 Lift Arm, Right Side 26” Reel Used with 67115, See 29.1

2 2811278 1 Lift Arm, Right Side 30” Reel Used with 67124, See 29.1

3 4181863 1 • Decal, Read Manual for Service

4 1001854 4 Shackle, Chain

5 3004065 2 Lift Chain

6 441904 2 Screw, 1/2-13 x 10” Hex Head Full Thread

7 452012 2 Flat Washer, 1/2

8 443118 2 Nut, 1/2-13 Hex

9 400262 4 Screw, 3/8-16 x 1” Hex Head Used with 67114 and 67115

9 401213 6 Screw, 3/8-16 x 4-1/2” Hex Head Used with 67123 and 67124 10 446142 4 Lockwasher, 3/8 Heavy Used with 67114 and 67115 10 446142 6 Lockwasher, 3/8 Heavy Used with 67123 and 67124 11 2811128 2 Plate, Spring Mounting Used with 67114 and 67115 11 2811127 2 Plate, Spring Mounting Used with 67123 and 67124 12 3007908 4 Plug, Spring Used with 67114 and 67115 12 3007908 6 Plug, Spring Used with 67123 and 67124 13 364157 4 Spring, Down Pressure Used with 67114 and 67115 13 364157 6 Spring, Down Pressure Used with 67123 and 67124 14 364160 4 Shackle, Spring Used with 67114 and 67115 14 364160 6 Shackle, Spring Used with 67123 and 67124 15 3005219 2 Bracket, Spring Used with 67123 and 67124 Only 16 452008 6 Flat Washer, 3/8 Used with 67123 and 67124 Only 17 443110 6 Nut, 3/8-16 Hex Used with 67123 and 67124 Only

2811281 1 Lift Arm, Left Side 26” Reel Used with 67114, See 29.1

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TRI-KING

35.1 Reel Pump

Part No. 4174020

Serial No. All

TRI-KING

Item Part No. Qty. Description Serial Numbers/Notes

2 N/S 1 Ball, Steel

● 3 N/S 3 Shear Pin

● 4 5001442 4 Snap Ring

● 5 N/S 1 Oil Seal

6 5001435 1 Driveshaft

7 5001444 1 Plug, Lee

8 N/S 6 Gear, 7/16” Wide

● 9N/S3Seal Plate 10 5001446 12 Sleeve, Bearing 11 N/S 1 Idler Shaft 12 N/S 1 Stator 13 N/S 8 Screw, 1/4-20 14 5001449 6 Pin, Alignment 15 5001437 1 Drive Key

● 16 N/S 3 Wear Plate

● 17 N/S 3 O-Ring, Diamond

18 N/S 1 Gear Housing, Section 1 19 N/S 1 Gear Housing, Section 2

N/S 1 Gear Housing, Section 3

5001436 1 Repair Kit Includes Items marked O

0.226 in

/rev

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TRI-KING

36.1 Reel Motor

Part No. 1002603

Serial No. All

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Item Part No. Qty. Description Serial Numbers/Notes

1 2 5001443 1 Drive Shaft

● 3 N/S 1 Oil Seal

● 4 N/S 1 Retaining Ring

5 5001446 4 Sleeve, Bearing

● 6 N/S 1 Gasket, 0.00050 (Silver)

● 6 N/S 1 Gasket, 0.00100 (Amber)

● 6 N/S 1 Gasket, 0.00075 (Gold)

7 5001447 1 Idler Shaft 8 N/S 1 Steel Ball

9 5001441 1 Shear Pin 10 5001442 4 Snap Ring 11 5001445 2 Gear, 1-3/8” Wide 12 N/S 1 Housing, Gear 13 5001444 1 Lee Plug 14 5001449 2 Alignment Pin 15 N/S 1 Dowel Bushing 16 555828 1 Screw, 1/4-20 17 N/S 1 Housing, Valve

● 18 N/S 1 O-Ring 19 2501165 1 Valve Plate

● 20 N/S 1 O-Ring

21 N/S 1 • Valve Stem 22 N/S 1 • Shear Pin

● 23 N/S 1 • O-Ring 24 N/S 1 Roll Pin 25 N/S 1 Plug, 1/16 NPTF 26 N/S 7 Screw, 1/4-20

27 N/S 1 ••Cap

● 28 N/S 1 • • Copper Gasket 29 N/S 1 • Adjustment Screw 30 N/S 1 • Spring 31 N/S 1 • Poppet

● 32 N/S 1 O-Ring

5001448 1 Stator

503504 1 Valve Stem Kit

503503 1 Relief Valve Kit 503502 1 • Relief Valve Cap

Use gasket same color as original gasket.

5002657 1 Seal Kit Includes Items marked ●

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TRI-KING

37.1 Traction Pump

Part No. 4129590

Serial No. All

100

Jacobsen Tri King, Tri King 67069 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual