Jacobsen R-311T, KUBOTA V2403-M-T Safety & Operation Manual

Safety & Operation Manual
When Performance Matters.
WARNING
If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine
GB
United
Kingdom
R-311T™ Rot ary Mower with folding ROPS
69171 – Kubota® V2403-M-T
4227680-GB-Rev A
FOREWORD
This manual contains safety a nd operating instructions for your new Jacobsen mower. This manual should be stored with the equipment for reference durin g op er a tion .
Before you operate your mower, you and each operator you employ should read the manual carefully in its entirety. By following the safety, operating, and maintenance instructions, you will prolong the life of your equipment and maintain its maximum efficiency.
If additional information is needed, contact your Jacobsen Dealer.
CONTENTS
CONTENTS
CONTENTS.......................................................... 2
1 SAFETY................................................................ 3
1.1 Operating Safety ..................................... ... ... ........ 3
1.2 Important Safety Notes .................................. .... ... . 4
2 DECALS............................................................... 5
2.1 Decals................................................................... 5
3 CONTROLS........................................................ 10
3.1 Icons............. ....................................... ... ............ 10
3.2 Control Descriptions ............................................ 11
3.3 Control Panel Levers ........................................... 13
3.4 Control Panel Switches ....................................... 14
3.5 Gauges and Circuit Breakers ............................... 14
3.6 Warning Lights ....................................................15
4 OPERATION ......................................................17
4.1 Daily Inspection................................................... 17
4.2 Interlock System ............................................... .. 17
4.3 Operating Procedures ....................................... .. 18
4.4 Starting ............................................................... 19
4.5 Stopping / Parking ................................ ... ............20
4.6 To Drive / Transport ............................................. 20
4.7 Transport Latches ...............................................20
4.8 Hillside Operation ................................................ 21
4.9 Mowing ............................................................... 23
4.10 Folding ROPS .....................................................23
4.11 Towing / Trailering ...............................................23
4.12 Daily Maintenance .............................................. 24
The serial plate is located on the right rear frame rail. Jacobsen recommends you record these numbers below for easy reference.
P.O. BOX 7708,
®
CHARLOTTE, NC 28241, USA
Jacobsen.com
1-800-848-1636 (US)
kg kg kg kW
5 QUALITY OF CUT ............................................. 25
5.1 Quality of Cut Troubleshooting............................. 25
5.2 Washboarding .................................................... 25
5.3 Step Cutting ........................................................ 26
5.4 Scalping.............................................................. 27
5.5 Stragglers ........................................ ................... 28
5.6 Streaks ............................................................... 29
5.7 Windrowing ........................................................ 30
5.8 Mismatched Cutting Units ................................... 31
6 NOTES............................................................... 32
2006/42/EC These are the Original instructions verified by Jacobsen A Textron Company.
© Copyright 2010, Jacobsen, A Textron Company. “All rights
reserved, including the right to r eproduce this material or portions
thereof in any form.”
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Proposition 65 Warning
This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Litho In U.S.A. 4-2010
SAFETY 1
!
1 SAFETY
1.1 OPERATING SAFETY ______________________________________________________
WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction
from someone familiar with the equipment before being allowed to operate the machine.
1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.
2. It is your responsibility to read this manual and all publications associated with this equipment (Parts and Maintenance Manual, Engine Manual, and attachments/accessories instruction sheets). If the operator cannot read English it is the owner’s responsi­bility to explain the material contained in this manual to them.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.
4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.
5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears, hands, and feet. Operate the machine only in daylight or in good artificial light.
6. Evaluate the terrain to de termine what accessories a nd attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Jacobsen.
7. Stay alert for holes in the terrain and other hidden hazards.
8. Inspect the area where the equipment will be used. Pick up all the debris you can find before operating. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.). Enter a new area cautiously. Stay alert for hidden hazards.
9. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders, and damage to property.
10. Do not carry passengers. Keep bystanders and pets a safe distance away.
11. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors, or other protective devices securely fastened in place.
12. Never disconnect or bypass any switch.
13. Do not change the engine governor setting or overspeed the engine.
14. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation or in an enclosed area.
15. Fuel is highly flammable; handle with care.
16. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key.
17. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit.
18. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. Watch out for traffic when crossing or operating on or near roads.
19. Local regulations may restri ct th e ag e of the operator.
20. Operate the machine up and down the face of slopes (vertically), not across the face (horizontally).
21. To prevent tipping or loss of control, do not start or stop suddenly on slopes. Reduce speed when making sharp turns. Use caution when changing directions.
22. Always use the seat belt when operating mowers equipped with a Roll Over Protective Structure (ROPS).
Never use a seat belt when operating mowers without a ROPS or with the ROPS folded.
23. Keep legs, arms, and body inside the seating compartment while the vehicle is in motion.
24. Disconnect battery and controller electrical connectors before performing any welding on this mower.
This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
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1 SAFETY
!
!
1.2 IMPORTANT SAFETY NOTES________________________________________________
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and
property damage. It may also be used to alert against unsafe practices.
NOTICE - Indicates a potentially hazardo us situation which, if n ot avoided, MAY result in property damage. It may also be
used to alert against unsafe practices.
For pictorial clarity, some illustrations in this manual may show shields, guards, or plates open or removed. Under no circumstances should this equipment be operated without these devices securely fastened in place.
WARNING
The Interlock System on this mower prevents the mower from starting unless the parking brake is Engaged, PTO switch is off, and traction pedal is in Neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the PTO switch off.
NEVER operate mower unless the Interlock System is working.
WARNING
1. Before leaving the operator’s position for any reason: a. Return traction pedal to Neutral.
b. Disengage all drives. c. Lower all implements to the ground. d. Engage parking brake. e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust, or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector securely fastened in place.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should alw ay s be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.
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DECALS 2
4164381
DANGER
Serious injury or death can result from blade contact or from objects being thrown very long distances.
• Do not operate machine with discharge chute or guards flipped up or removed.
• Do not opera te m ach ine with bent or damaged components or with cutting units in the raised position.
• Keep yourself and others away from the mower
when in operation.
WARNING
Radiator is under pressure. Remove cap slowly to avoid personal injury.
WARNING
Charge filter is under pressure. Remove filter slowly to avoid bodily injury.
CAUTION
Fill oil tank to 2 inches (51 mm) below filler neck. Do not overfill.
WARNING
Seat belts must be worn whenever operating the mower with the ROPS in the raised and locked position. Always keep seat belt snugly adjusted. DO NOT use seat belts with the ROPS folded down.
NEVER operate the mower with the ROPS folded down on slopes, or near drop offs or water. Only operate in these areas with the ROPS in the raised and locked position.
2 DECALS
2.1 DECALS _________________________________________________________________ Familiarize yourself with the following decals. They are critical to the safe operation of the
machine. REPLACE DAMAGED DECALS IMMEDIATELY.
4181863
4181862
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2 DECALS
4199140
IMPORTANT
DO NOT USE STARTING ASSIST FLUIDS
Use of starting assist fluids in the air intake system may be potentially explosive or cause a “runaway” engine condition. This could result in serious engine damage.
WARNING
To prevent burns, do not touch muffler or muffler shield. Temperatures may exceed 150° F (66° C).
Weight Transfer
To transfer weight to mower, turn knob clockwise. To transfer weight to cutting unit, turn knob counter-
clockwise.
PUSH TO LATCH
WING ARMS.
PULL TO RELEASE.
366608
USE AUTHORIZED HYDRAULIC FLUID SEE MANUAL FOR
SPECIFICATIONS
352487
4181861
4192000
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DECALS 2
4181865
3002565
• Read operator's manual. Do not allow untrained operators to use machine.
• Keep shields in place and hardware securely fastened.
• Keep hands, feet, and clothing away from moving parts.
• Before you clean, adjust, or repair this equipment, disengage all drives, engage parking brake, and stop engine.
• Never carry passengers.
• Keep bystanders away.
• Do not use on slopes greater than 14°.
Brake
Relay
Cruise
Relay
Not used Fuel
Solenoid
Relay
Horn
Button
Accessory
Relay
Horn
Relay
Familiarize yourself with the following decals. They are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY.
THIS RADIATOR CONTAINS
ANTI-FREEZE
PROTECTED TO -26°F (-32°C)
Mix equal parts of clean water and a premium quality ethylene glycol based anti-freeze to maintain the boil over, rust and corrosion protection.
Drain and discard coolant yearly. Read manual for additional instructions.
363995
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2 DECALS
3008004
J-
T XXXXXX-XX
105
dB
L
WA
4205183
Parking Brake
Engage
Disengage
Traction Pedal
Forward
Reverse
WARNING
Do Not use for towing.
Sound Power Level
3008521
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10 10 10 30 30 10
T XXXX
DECALS 2
4221180
4221181
4181864
WARNING
Connecting Jumper Cables:
1. Connect positive cable to positive remote terminal first.
2. Connect negative cable to negative remote terminal last.
Disconnecting Jumper cables:
1. Remove negative cable first.
2. Remove positive cable last.
WARNING
Use caution when connecting and disconnecting jumper cables. Battery explosion may result if remote terminals are shorted.
Danger
To avoid injury when working with battery:
1. Always connect the black (-) ground last and remove it first.
2. Keep sparks and flames away, and avoid contact with acid.
To avoid injury when jumping battery:
1. Connect positive (+) terminal to positive (+) terminal.
2. Connect negative (-) terminal on good battery to frame of vehicle that has dead battery.
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3 CONTROLS
Coolant
Temperature
D
Read Manual Engine Throttle
High Low
Hour Meter
Parking Brake Diesel Fuel Implement Position
Left Center Right
Cruise Control
Engine
Off Run Start
Service Brake
Drive Mode
2WD 4WD 4WD
Momentary
Engine Oil
Air Filter
Traction
Forward Reverse
PTO Switch
Engage Disengage
Filter ServiceLights
Work Road
Horn
Cutting Units
Raise Lower
Hydraulic Oil
Temperature Pressure
Glow Plug
Weight Transfer
to Decks
Increase Decrease
Engage
Disengage
Filter Service
!
3 CONTROLS
3.1 ICONS___________________________________________________________________
Never attempt to drive the mower unless you have read the Safety and Operation Manual and know how to operate all controls correctly.
Familiarize yourself with the icons shown above and what they represent. Learn the location and purpose of all the controls and gauges before operating this mower.
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WARNING
CONTROLS 3
J-T XXXXXX-XXJ-T XXXXXX-XX
77
93
° C
170
200
° F
10 16
12 14
VOLTS
SOLID STATE
HOURS
00000
10 10 10 30 30 10
10 10 10 30 30 10
4192000
E
I
M
Q
U
Y
F
J
N
R
V
Z
G
K
O
S
W
A
AA
B
C
D
H
AB
H
L
P
T
X
A Steering Tilt Lever B Traction Pedal C Mow Speed Stop D Brake Pedal E Parking Brake Latch F Weight Transfer G Seat Tilt Lever H Transport Latches I Horn / Test Switch J Left Wing Lift/Lower Lever
K Front Lift/Lower Lever L Right Wing Lift/Lower Lever M Throttle Lever N PTO Switch O Wing Deck Switch P Front Deck Switch Q Light Switch (Optional) R 2WD / 4WD Switch S Cruise Control Switch T Ignition Switch
U Glow Plug Switch V Warning Lights W Fuel Gauge X Volt Meter Y Hour Meter Z Circuit Breakers AA Temperature Gauge AB Remote Battery Terminals
3.2 CONTROL DESCRIPTIONS__________________________________________________
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3 CONTROLS
!
B
1
B
2
C
1
C
2
C
3
Transport Speed Mow Speed
E
1
E
2
D
A. Tilt Steering Lever
Pull lever up to release steering column. Tilt column up or down to position desired. Release lever to lock steering column in place.
CAUTION
Never adjust steering while mower is moving. Stop unit and engage parking brake switch before adjusting.
B. Traction Pedal
Press front of pedal (B
) down for forward travel.
1
Release pedal to slow mower and stop. Press rear of pedal (B
) down for reverse travel.
2
Release pedal to slow mower and stop. Allow mower to come to a complete stop before reversing directions.
NOTICE
Engine will stop if traction pedal is depressed in either direction with the parking brake engaged.
Disengage parking braked before attempting to drive mower.
D. Brake Pedal
Press pedal down to slow or stop the machine and to disengage cruise control. Never press both service brake pedal and traction pedal at the same time.
Figure 3B
E. Parking Brake Lock/Release
To lock parking brake, hold brake pedal (C) down and press lock (E
brake pedal release (E
) until it engages. To disengage, press
1
).
2
F. Weight Transfer
Used to adjust the ground pressure of the decks. See
Parts & Maintenance Manual.
G. Seat Tilt Lever
Used to adjust the rear seat angle. Lift up on lever and tilt seat back as required until seat is in the desired position. Release the lever to lock the seat in position.
H. Transport Latches
Used to prevent accidental lowering of the wing cut ting units during transport.
C. Mow Speed Stop
Limits forward speed while mowing. To operate at lower travel speed while mowing, rotate lever (Position C
so it contacts stop screw on floor board when forward travel pedal is pressed. To travel at full speed, set lever in position shown (Position C
be adjusted to set specific mow speeds. See Parts &
Maintenance Manual.
I. Horn/Test Switch
Used to sound horn and test system warning lights. Depress switch, horn should sound and all warning lights, except for glow plug, engine oil and charge pressure, should light.
Figure 3A
)
1
). Stop screw (C2) can
3
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CONTROLS 3
M
J
K
L
3.3 CONTROL PANEL LEVERS__________________________________________________
J. Left Wing Lift/Lower Lever
Raises and lowers left wing deck. Push lever forward to lower left wing deck. Pull lever back to raise left wing deck. Deck will start automatically when lowered when both PTO (N) and wing deck (O) switches are engaged.
K. Front Lift/Lower Lever
Raises and lowers front deck. Push lever forward to lower front deck. Pull lever back to raise front deck. Deck will start automatically when lowered when both PTO (N) and front deck (P) switches are engaged.
L. Right Wing Lift/Lower Lever
Raises and lowers right wing deck. Push lever forward to lower right wing deck. Pull lever back to raise right wing deck. Deck will start automatically when lowered when both PTO (N) and wing deck (O) switches are engaged.
M. Throttle Lever
Regulates engine speed. Push lever forward to increase speed or pull lever back to decrease speed. Always operate mower at full throttle during normal operation.
Figure 3C
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3 CONTROLS
J-T XXXXXX-XX
77
93
˚ C
170
200
˚ F
10 16
12 14
VOLTS
SOLID STATE
HOURS
00000
10 10 10 30 30 10
10 10 10 30 30 10
M
Q
U
Y
J
N
R
V
Z
K
O
S
W
AA
L
P
T
X
3.4 CONTROL PANEL SWITCHES _______________________________________________
N. PTO Switch
Lift up and push switch lever forward to engage decks and switches (O and P). Pull switch lever back to disengage.
O. Wing Deck Switch
Used to engage or disengage both wing decks. Depress front of switch to engage decks. Return switch to center position to disengage decks. Pressing rear of switch has no function. PTO switch (N) must be engaged and cutting units lowered for switch to operate.
P. Front Deck Switch
Used to engage or disengage front deck. Depress front of switch to engage deck. Return switch to center position to disengage deck. Pressing rear of switch has no function. PTO switch (N) must be engaged and cutting units lowered for switch to operate.
Q. Light Switch
Press front of switch for road lights. Press rear of switch for work lights. Return switch to center position to shut
R. 2WD / 4WD Switch
Used to switch mower between 2WD and 4WD mo de. Depress front of switch for 4WD in forward direction only. Place switch in center position for 2WD. Depress rear of switch for momentary 4WD in reverse. Do not engage or disengage 4WD while mower is moving.
S. Cruise Control Switch
Depress traction pedal for desired speed and press front of switch to engage cruise control. Depress service brake pedal or press rear of switch to disengage cruise control.
T. Ignition Switch
Used to start and stop the engine. The ignition switch has three positions OFF, RUN, and START. To prevent unauthorized use of this mower, remove ignition key when not in use.
U. Glow Plug Switch
Used to energize the glow plugs before starting. Do no t hold switch for more than 7 seconds. Glow Plug light will be on when switch is depressed.
off lights.
3.5 GAUGES AND CIRCUIT BREAKERS __________________________________________
V. Warning Lights
Alerts the operator to conditions requiring immediate action. See Section 3.6.
W. Fuel Gauge
Displays fuel level in tank. Do not allow mower to run out of fuel.
X. Voltmeter
Displays electrical system voltage.
Y. Hour Meter
Records engine operating hours. The hour meter can be used to time maintenance intervals or mowing operations.
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Z. Circuit Breakers
Used to protect electrical system. Push down on rubber boot to reset circuit breaker.
AA.Temperature Gauge
Displays engine coolant temperature. Do not operate mower if temperature is above 230° F (110° C).
AB.Remote Battery Terminals
Used for connecting jumper cables with wing decks in raised position. Keep red boot of positive remote terminal in place when not in use.
CONTROLS 3
T
1
T
9
T
2
T
3
T
4
T
5
T
6
T
7
T
8
T
9
3.6 WARNING LIGHTS _________________________________________________________
The R-311 mower monitors vital machine systems. It uses a combination of warning lights and an audible alarm to alert the operator of conditions requiring immediate action. When an alert occurs follow the general guidelines listed in the chart below, and any specific actions outlined by the grounds superintendent or service manager.
To test alarm system:
Turn ignition switch to RUN. The engine oil light (T charge pressure light (T
) should come on. All lights should
3
) and
1
go out once engine is started. Press horn/test switch (I). Horn will sound and Engine
Coolant Temperature (T Temperature (T
), Charge Filter (T6), and Air Filter (T7)
5
), Return Filter (T4), Hydraulic Oil
2
lights will come on.
With engine off, press glow plug switch (U). Glow plug light
) will come on.
(T
8
Turn signal lights (T
) are only used with the optional cab
9
installed. This system monitors:
T1. Engine oil pressure T2. Engine coo lant temperature T3. Charge pressure T4. Hydraulic return oil filter T5. Hydraulic oil temperature T6. Hydraulic charge filter T7. Air filter T8. Glow Plug
Alert Action
T1. Engine Oil Pressure - Alarm
sounds and oil pressure light comes on. Oil pressure low.
T2. Engine Coolant Temperature
Horn sounds. Engine coolant temperature high.
T3. Charge Pressure Light stays on
after starting engine or comes on during operation. Indicates low charge pressure in traction system.
T4. Hydraulic Return Oil Filter -
Oil filter warning light comes on.
Figure 3D
Stop mower immediately, lower implements and shut off engine! Inspect
oil level in engine. If oil light remains on with oil at proper level, shut off engine and tow or trailer mower back to service area. NEVER operate engine with oil light on, severe damage to the engine can occur.
Stop mower immediately, lower implements and shut off engine!
Remove debris such as leaves and grass clippings that may be restricting air flow through rear screen on hood and area between radiator and oil cooler. If engine continues to run hot, return mower to service area.
CAUTION: Engine coolant is under pressure. Turn engine off and allow fluid to cool before checking fluid level or adding coolant to radiator.
Stop mower immediately, lower implements and shut off engine! Check hydraulic oil level in main tank. Visually inspect mower for obvious signs of leaks around connections, hoses and tubes. Tow or trailer mower back to se rvice area. Never operate mower with charge pressure light on, severe damage to hydraulic system components can result.
CAUTION: Hydraulic system is under pressure. Turn engine off and allow oil to cool before checking oil level or adding oil to tank.
Return mower to a service area as soon as possible. Change hydraulic return oil filter.
Continued on next page
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3 CONTROLS
Alert Action
T5. Hydraulic Oil Temperature
Horn sounds. Hydraulic oil temperature high.
T6. Hydraulic Charge Oil Filter -
Oil filter warning light comes on.
T7. Air Filter - Air filter warning light
comes on.
T8. Glow Plug - Glow plug light
comes on.
Stop mower, disengage drives and lower implements. Run engine at low idle for a few minutes until light goes off. If light remains on, shut off engine and allow hydraulic system to cool. Remove debris such as leaves and grass clippings that may be restricting air flow through rear screen on hood and area between radiator and oil cooler. If hydraulics continues to run hot, return mower to service area.
CAUTION: Hydraulic system is under pressure. Turn engine off and allow oil to cool before checking oil level or adding oil to tank.
Return mower to a service area as soon as possible. Change hydraulic charge oil filter.
Return mower to a service area as soon as possible. Change air filter.
Glow plug switch depressed. Do not energize glow plugs with engine running.
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OPERATION 4
!
!
4 OPERATION
4.1 DAILY INSPECTION ________________________________________________________
2. Check the fuel supply, radiator coolant level, crankcase
CAUTION
The daily inspection should be performed only when the engine is off and all fluids are cold. Lower decks to the ground, engage the parking brake, stop engine, an d remove ignition key.
1. Perform a visual inspection of the entire unit. Look for signs of wear, loose hardware, and missing or damaged components. Check for fuel or oil leaks to ensure connections are tight and hoses and tubes ar e in good condition.
4.2 INTERLOCK SYSTEM ______________________________________________________
1. The Interlock System prevents the engine from starting
unless the parking brake is Engaged, traction pedal is in Neutral, and the PTO switch is OFF. The system also stops the engine if the operator leaves the seat with the PTO switch ON, traction pedal out of neutral, or parking brake Disengaged.
WARNING
Never operate equipment with the Interlock System disconnected or malfunctioning. Do not disconnect or bypass any switch.
2. Perform each of the following tests to insure the Interlock System is functioning properly. Stop the test and have the system inspected and repaired if any of the tests fail as listed below:
l the engine does not start in test 1; l the engine does start during tests 2, 3, or 4; l the engine continues to run during tests 5 or 6.
oil, and air cleaner indicator. All fluids must be at the full level mark with engine cold.
3. Make sure all decks are adjusted to the same cutting height.
4. Visually check tires for proper inflation.
5. Test the Interlock System.
Note: For more detailed maintenance information, adjustments, and maintenance/lube charts, see the Parts & Maintenance manual.
3. Refer to the chart below for each test and follow the check (4) marks across the chart. Shut engine off between each test.
Test 1: Represents normal starting procedure. The operator is seated, parking brake is Engaged, traction pedal is in Neutral, and the PTO switch is OFF. The engine should start.
Test 2: The engine must not start if the PT O switch is ON.
Tes t 3: The engine must not start if the par king brake is Disengaged.
Test 4: The engine must not start if the traction pedal is not in Neutral.
Test 5: Start the engine in the normal manner then turn the PTO switch ON and lift your weight off the seat. H
Test 6: Start the engine in the normal manner then disengage parking brake and lift your weight off the seat. H
Test Operator
Seated
Yes No Engaged Disengaged Yes No On Off Yes No 1 44 4 44 2 44 44 4 3 44444 4 4 5 4 6 4
H H
H Lift your weight off seat. The engine will shut down.
Interlock System Check
Parking
Brake
444
44 4
Traction Pedal in
Neutral
PTO
Switch
Engine
H H
Starts
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4 OPERATION
!
!
!
!
4.3 OPERATING PROCEDURES_________________________________________________
WARNING
A folding Roll Over Protection Structure (ROPS) is included with this mower. Seat belts must be worn whenever operating the mower with the ROPS in the raised and locked position. Always keep seat belt snugly adjusted. DO NOT use seat belts with the ROPS folded. See Section 4.12.
If the mower is overturning and the ROPS in the raised and locked position, hold onto the steering wheel. Do not attempt to jump out or leave the seat.
CAUTION
To prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear protection.
1. Under no circumstances should the engine be started without the operator seated on the mower.
2. Do not operate mower or attachments with loose, damaged, or missing components. Whenever possible mow when grass is dry.
3. First mow in a test area to become thoroughly familiar with the operation of the mower and control levers.
4. Study the area to determine the best and safest operating procedure. Consider the height of the grass, type of terrain, and condition of the surface. Each condition will require certain adjustments or precautions.
5. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator is responsible for injuries inflicted to bystanders and/or damage to their property.
CAUTION
Before mowing, pick up all debris such as rocks, toys, and wire which can be thrown by the machine. Enter a new area cautiously. Always operate at speeds that allow you to have complete control of the mower.
8. Disengage the drive motors and raise the decks when crossing paths or roadways. Look out for traffic.
9. Stop and inspect the equipment for damage immediately after striking an obstruction or if the machine begins to vibrate abnormally. Have the equipment repaired before resuming operation.
WARNING
Before you clean, adjust, or repair this equipment, always disengage all drives, lower implements to the ground, engage parking brake, stop engine, and remove key from ignition switch to prevent injuries.
10. Slow down and use extra care on hillsides. Read Section 4.8. Use caution when operating near drop offs.
11. Look behind and down before backing up to be sure the path is clear. Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
12. Never use your hands to clean blades. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries.
6. Use discretion when mowing near gravel areas (roadway, parking areas, cart paths, etc.). Stones discharged from the implement may cause serious injuries to bystanders and/or damage the equipment.
7. Always turn PTO switch OFF to stop blades when not mowing.
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OPERATION 4
!
J-T XXXXXX-XX
77
93
˚ C
170
200
˚ F
10 16
12 14
VOLTS
SOLID STATE
HOURS
00000
10 10 10 30 30 10
10 10 10 30 30 10
M
U
N
T
4.4 STARTING________________________________________________________________
CAUTION
IMPORTANT: Do not use starting assist fluids. Use
of such fluids in the air intake system may be potentially explosive or cause a “Runaway” engine condition and could result in serious engine damage.
1. Make sure fuel shut off valve is completely open and the
tow valve (See Section 4.10) is closed.
2. Sit in operator’s seat, make sure the PTO switch (N) is
OFF, traction pedal is in Neutral, and the parking brake (E) is Engaged.
3. Move throttle lever (M) between 1/4 to 1/3 throttle. Turn
ignition switch (T) to RUN.
4. Press glow plug switch (U) for about 3 to 7 seconds.
The colder the temperature, the longer it will take to energize plugs. Do not press switch for more than 7 seconds. Energizing glow plugs is not necessary when starting a warm engine.
5. Turn ignition switch (T) to START position. Release
switch as soon as engine starts. Do not hold key in start position for more than 15 seconds at a time. If engine does not start, turn ignition switch off, wait 30 seconds, and try again.
6. Allow the engine to become warm and properly
lubricated before operating at high RPM.
Figure 4A
NOTICE
Allow engine to operate at low idle for at least one minute before operating mower.
When starting engine at temperatures below 40° F (4° C), operate the engine at low idle for five minutes to prevent damage to engine or hydraulic system.
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4 OPERATION
!
4.5 STOPPING / PARKING _____________________________________________________
To stop:
Remove your foot from traction peda l and stop the mower. The mower will automatically brake when the traction pedal returns to Neutral.
To park the mower under normal conditions:
1. Disengage the PTO switch, raise the decks, engage transport latches, and move away from the area of oper­ation.
Permanent damage to the turbocharger may occur if the engine is shut down without allowing the turbocharger time to cool.
To prevent damage, operate the engine with no load and at half throttle for 3 to 5 minutes before shutting off engine.
NOTICE
2. Select a flat and level area to park.
a. Release traction pedal to bring the mower to a com-
plete stop.
b. Disengage all drives, disengage transport latches,
lower decks to the ground, reduce throttle to slow, and allow engine to operate at no load for a minute.
3. Engage parking brake, stop the engine, and always remove the ignition key.
If an emergency arises and the mower must be parked in the area of operation, follow the guidelines outlined by the grounds superintendent. If the mower is parked on an incline, chock or block the wheels.
4.6 TO DRIVE / TRANSPORT____________________________________________________
Read and follow all safety notes contained in this manual when driving or transporting mower. Refer to Section 4.3 for general operating instructions. When operating in reverse look behind you to ensure you have a clear path.
Important: If this mower is driven on public roads, it must comply with federal, state, and local ordinances. Contact local authorities for regulations and equipment requirements.
1. Disengage all drives and raise implements to the trans­port position and engage transport latches when driving to and from the area of operation.
2. Shift mower to 2WD.
3. Disengage parking brake and move throttle lever to FAST. Depress traction pedal slowly.
4. Always bring the mower to a complete stop before changing travel direction or shifting from 2WD to 4WD.
4.7 TRANSPORT LATCHES ____________________________________________________
1. The wing decks are equipped with a latch to prevent accidental lowering of the cutting units during transport or maintenance operations. The latch knobs are located on the engine fire wall, behind and to the left and right of the operator’s seat.
2. Fully raise the wing decks and push the latch knobs in to secure the deck. The weight of the deck/lift arm must
not rest on the latch.
3. To release latch, pull the latch knob out and lower the
deck to the ground.
NOTICE
Do not transport with the arms resting on the latch. Transport latches are only used to prevent accidental lowering of the cutting units.
CAUTION
To prevent injury to bystanders, or damage to the equipment, do not rest the weight of the deck and lift arm on the latch. Weight of deck and lift arm may cause the deck to fall when the latch is released.
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OPERATION 4
!
!
Degrees are shown to nearest 1/4°
General Slope of Roadway Embankment - 45° Steepest Grass Area - 31° Slope of Average Roof - 19-1/4° 2nd Class Highway Maximum Grade - 4-1/2° Toll Road or Freeway - 1-3/4°
0%
2-3/4°
5%
5-3/4°
10%
8-1/2°
15%
11-1/4°
20%
14°
25%
16-3/4°
30%
19-1/4°
35%
21-3/4°
40%
24-1/4°
45%
26-1/2°
50%
28-3/4°
55%
31°
60%
33°
65%
35°
70%
36-3/4°
75%
38-3/4°
80%
40-1/4°
85%
42°
90%
43-1/2°
95%
45°
100%
Degrees
Grade
4.8 HILLSIDE OPERATION _____________________________________________________
WARNING
To minimize the possibility of overturning, the safest method for operating on hills and terraces is to travel up and down the face of the slope (vertically), not across the face (horizontally). Avoid unnecessary turns, travel at reduced speeds, stay alert for hidden hazards, and drop offs.
14°
25%
Maximum
CAUTION
Do not operate this mower on slopes greater than 14° angle or 25% grade.
14°
Maximum
The mower has been designed for good traction and stability under normal mowing conditions; however, use caution when operating on slopes, especially over rough terrain, or when the grass is wet. Wet grass reduces traction and steering control.
25%
Figure 4B
1. Always mow with the engine at full throttle but reduce
forward speed for safe operation.
2. If the mower tends to slide or the tires begin to “mark”
the turf, angle mower into a less steep grade until traction is regained or tire marking stops.
3. If mower continues to slide or mark the turf, the grade is
too steep for safe operation. Do not make another attempt to climb, back down slowly.
4. When descending a steep slope, always lower
implements to the ground to reduce the risk of mower overturning.
5. Correct tire pressure is essential for maximum traction.
Front - 16 to 20 psi (1.10 to 1.38 BAR) Rear - 10 to 12 psi (0.69 to 0.83 BAR)
6. If additional traction is required, adjust the weight
transfer knob as described in the Parts and
Maintenance manual.
Figure 4C
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4 OPERATION
C
A
B
D
How to calculate a slope:
Tools Required: Level (A), either 1 yard, or 1 meter long. Tape measure (B).
With the level (A) positioned horizontally, measure the distance (C) with tape measure (B). Use the chart to calculate either the slope angle or the % grade of the slope
(D).
Height (C) Result (D)
Inches with 1 Yard Level (A) Millimeters with 1 Meter Level (A) Slope in Degrees Slope Grade %
Figure 4D
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3
100 5.7 10.0 150 8.5 15
6
200 11.3 20.0
7.5 225 12.7 22.5
9 250 14 25.0
275 15.4 27.5
10
300 16.7 30.0
11
325 18.0 32.5
12
350 19.3 35.0
13
375 20.6 37.5
14
400 21.8 40.0
15
425 23.0 42.5
16
475 25.4 47.5
18 500 26.6 50.0 20
600 31.0 60.0
25
800 38.7 80.0
30
900 42.0 90
36 1000 45.0 100
4.8 8.3
9.5 16.7
11.8 20.8
15.5 27.8
17.0 30.6
18.4 33.3
19.9 36.1
21.3 38.9
22.6 41.7
24 44.4
29.1 55.6
34.8 69.4
39.8 83.3
OPERATION 4
!
!
Normal
Operation
Tow
Position
Z
4.9 MOWING _________________________________________________________________
3. Move throttle lever to FAST then slowly depress
WARNING
To prevent serious injuries, keep hands, feet, and clothing away from cutting unit when the blades are moving.
NEVER use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades can be sharp and could cause injuries.
To clear obstructions from cutting unit, disengage PTO switch, engage parking brake, stop engine, and remove key from ignition switch then remove obstruction.
To mow:
1. Start the engine and lower the decks to the ground.
2. Turn PTO switch to ON, depress front of desired deck switch(es), shift mower to 4WD, and disengage parking brake.
4.10 FOLDING ROPS ___________________________________________________________
A folding Roll Over Protection Structure (ROPS) is included with this mower.
WARNING
There is no roll over protection with the ROPS folded down. NEVER operate the mower with the
ROPS folded down on slopes, or near drop offs or water. Only operate in these areas with the ROPS in the raised and locked position.
traction pedal to the desired mowing speed. a. For complete even cutting, overlap swaths by a few
inches.
b. When cutting tall grass, cut grass higher than
desired the first time so deck will clear unseen obstructions and will not scalp if ground is rough.
c. Stop and raise the decks to the transport position
when crossing paths or roadways. Look out for traf­fic.
4. For better traction and handling, adjust weight transfer.
5. When operating in reverse and additional power is required to climb out of a small depression, press and hold the 2WD/4WD in the momentary 4WD Reverse position.
Study the area of operation to determine if folding the ROPS is required. Be aware of overhead obstructions and turf conditions. Only operate the mower with the ROPS folded down when absolutely necessary.
Seat belts must be worn whenever operating the mower with the ROPS in the raised and locked position. Always keep seat belt snugly adjusted. DO NOT use seat belts with the ROPS folded down.
To fold ROPS, push top portion of ROPS towards front of mower, remove pins, and fold ROPS towards rear of mower. Secure ROPS in folded position with pins.
4.11 TOWING / TRAILERING _____________________________________________________
If the mower experiences problems and must be shut down and removed from the area, it should be lo aded onto a trailer for transport. If a trailer is not available, the unit can be towed slowly short distances.
NOTE: Do not exceed 2 MPH (3.2 KPH) while towing. Long distance towing is not recommended.
Use care when loading and unloading mower. Fasten mower to trailer to prevent mower from rolling or shifting during transport.
Before towing, open tow valve. The tow valve permits moving the mower without starting the engine and prevents possible damage to hydraulic components.
The tow valve (Z) is located on the drive pump beneath the seat. Remove hardware and tilt seat towards left side deck.To open valve, use a small wrench to turn the valve counterclockwise 90°.
After towing, close tow valve completely and make certain seat is closed and secured.
Figure 4E
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4 OPERATION
!
4.12 DAILY MAINTENANCE _____________________________________________________
Important: For more detailed maintenance information,
adjustments, and maintenance/lubrication charts, see the Parts & Maintenance manual.
1. Park the mower on a flat, level surface. Fully lower the implements to the ground, engage parking brake, stop the engine, and remove key from ignition switch.
2. Grease and lubricate all points if required. To prevent fires, wash the cutting units and mower after each use.
a. Use only fresh water for cleaning your equipment.
Note: Use of salt water or effluent water has been known to encourage rust and corrosion of met al p arts resulting in premature deterioration or failure. Damage of this nature is not cov ered by the factory warranty.
b. Do not use high pressure spray. c. Do not spray water directly at the instrument panel,
or any electrical components.
To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard.
Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
6. Inspect hydraulic hoses and tubes daily. Look for wet hoses or oil spots and replace worn or damaged hoses and tubes before operating the machine.
7. Check the engine oil and hydraulic oil at the start of each day, before starting the engine. If the oil level is low, remove the oil filler cap and add oil as required. Do
not overfill.
WARNING
d. Do not spray water into the cooling air intake or the
engine air intake.
NOTICE
Do not wash a hot or running engine. Use compressed air to clean the engine and radiator fins.
3. Fill mower’s fuel tank at the end of each operating day to within 1 in. (25 mm) below the filler neck.
Use clean, fresh #2 low or ultra-low sulfur diesel fuel. Minimum Cetane Rating 45.
4. Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel.
a. Never remove the fuel cap from the fuel tank, or add
fuel, when the engine is running or while the engine is hot.
b. Do not smoke when handling fuel. Never fill or drain
the tank indoors.
c. Never overfill or allow the tank to become empty.
Do not spill fuel. Clean any spilled fuel immediately.
NOTICE
Care must be used at all times to avoid any contamination of the hydraulic system. Follow recommended maintenance practices and adhere to scheduled intervals for hydraulic oil and filter changes. Introduction of any type of contamination may result in operating issues by causing valves to stick or leak internally.
d. Never handle or store fuel containers near an open
flame or any device that may create sparks and ignite the fuel or fuel vapors.
5. Store fuel according to local, state, or federal ordinances and recommendations from your fuel supplier.
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QUALITY OF CUT 5
TN0159
5 QUALITY OF CUT
5.1 QUALITY OF CUT TROUBLESHOOTING _______________________________________
It is recommended that a “test cut” be performed to evaluate the mower’s performance before beginning repairs.
Before performing a “test cut” to diagnose cut appearance and mower performance, the following items should be
verified to ensure an accurate “test cut.” An area should be available where “test cuts” can be made. This area should provide known and consistent turf conditions to allow accurate evaluation of the mower’s performance.
1. Mowing (Ground) Speed
2. Blade Sharpness
3. Height-of-Cut (HOC)
Another “test cut” should be performed after the completion of the repairs and/or adjustments to verify the mower’s performance.
4. Decks Leveled
5. Blade Speed
6. Deck Rake not Set
5.2 WASHBOARDING__________________________________________________________
Washboarding is a cyclical pattern of varying cutting heights, resulting in a wave-like cut appearance.
This condition is usually caused by the weight transfer not set correctly.
Washboarding may also be caused by variations in the tu rf.
NOTE: Arrow indicates direction of travel.
Probable Cause Remedy
Decks have too much or too little weight on them. Adjust weight transfer valve to put more weight on decks.
(Refer to Parts & Maintenance Manual.)
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5 QUALITY OF CUT
TN0221
5.3 STEP CUTTING ___________________________________________________________
Step cutting occurs when grass is cut taller on one side of a deck than the other. This is usually caused by mechanical wear or deck caster adjustment.
NOTE: Arrow indicates direction of travel.
Probable Cause Remedy
HOC (height-of-cut) settings are different from one side of a deck to the other or from one deck to another.
Worn deck caster wheel bearings or fork bushings. Check/replace deck caster wheel bearings and fork bushings. Tire pressure uneven. Check/adjust proper tire inflation pressure. (Refer to Parts &
Check HOC adjustment of decks. (Refer to Parts & Maintenance
Manual.)
Maintenance Manual.)
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QUALITY OF CUT 5
TN0222
5.4 SCALPING _______________________________________________________________
Scalping is a condition in which areas of grass are cut noticeably shorter than the surrounding areas, resulting in a light green or even brown patch. This is usually caused by an excessively low height-of-cut setting and/or uneven turf.
NOTE: Arrow indicates direction of travel.
Probable Cause Remedy
HOC (height-of-cut) settings are lower than normal. Check and adjust the HOC settings. (Refer to Parts & Maint enance
Manual.)
Turf too uneven for the mower to follow. Change mowing direction or raise HOC setting.
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5 QUALITY OF CUT
TN0223
5.5 STRAGGLERS ____________________________________________________________
Stragglers are scattered blades of uncut or poorly cut grass.
NOTE: Arrow indicates direction of travel.
Probable Cause Remedy
Dull cutting blade(s). Sharpen blade(s). (Refer to Parts & Maintenance Manual.) Mowing (ground) speed is too fast. Reduce mowing (ground) speed. Grass is too tall. Mow more often. Mowing in the same direction. Change mowing direction regularly. Blade speed to slow Inspect and repair hydraulic system.
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QUALITY OF CUT 5
TN0224
5.6 STREAKS ________________________________________________________________
A streak is a line of uncut grass. This is usually caus ed by a damaged blade.
NOTE: Arrow indicates direction of travel.
Probable Cause Remedy
Damaged blade(s). Replace blade(s). Turning too aggressively. Cutting units don’t overlap during turns or
on side hills. Tire mats down grass before it is cut. Install high lift blades. Blades installed incorrectly. Check for proper clockwise/counter-clockwi se blade installation.
Turn less aggressively to allow cutting units to overlap. Change
mowing direction or pattern on side hills.
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5 QUALITY OF CUT
TN0225
5.7 WINDROWING ____________________________________________________________
Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between cutting units, forming line(s) in the direction of travel.
NOTE: Arrow indicates direction of travel.
Probable Cause Remedy
Grass is too tall. Mow more often. Mowing while grass is wet. Mow when grass is dry.
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QUALITY OF CUT 5
TN1278
5.8 MISMATCHED CUTTING UNITS ______________________________________________
Mismatched decks is a pattern of varying cutting heights, resulting in a stepped cut appearance, usually due to mismatched HOC (height-of-cut) adjustment from one deck to another.
NOTE: Arrow indicates direction of travel.
Probable Cause Remedy
HOC inconsistent from one deck to another. Check/adjust HOC on decks to same height. (Refer to Parts &
Maintenance Manual.)
Difference in blade speeds. Check operation of rotary cutting motor(s) and repair/replace as
necessary.
Difference in deck ride height side to side. Check/adjust tire inflation pressure. (Refer to Parts & Maintenance
Manual.) Decks not level. Level decks. (Refer to Parts & Maintenance Manual.) Deck rake not set. Adjust decks so that front of blade is 1/8 in. (1.25 mm) lower than rear of
blade. (Refer to Parts & Maintenance Manual.)
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6 NOTES
6 NOTES
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Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273 www.Jacobsen.com 800-848-1636
When Performance Matters.
World Class Quality, Performance and Support
Equipment from Jacobsen is built to exacting
standards ensured by ISO 9001 and ISO 14001
registration at all our manufacturing locations.
A worldwide dealer network and factory trained
technicians backed by Genuine Jacobsen Parts
provide reliable, high-quality product support.
Ransomes Jacobsen Limited
West Road, Ransomes Europark,
Ipswich, England, IP3 9TT
English Company Registration No. 1070731
www.ransomesjacobsen.com
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