Jacobsen HR600, HR700 Quick Start Manual

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A Textron Company
QUICK START GUIDE
Jacobsen HR600 And HR700 Ride on Rotary Mower
STARTING THE ENGINE
SEAT ADJUSTMENT
CONTROLS
DRIVING
VISUAL DISPLAY
Refer To The Safety, Operation And Maintenance Manual For Full Operating Instructions.
25130G-US (rev.0)
RJL 100 January 2016
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Ransomes Jacobsen Limited reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice.
© 2016 , Ransomes Jacobsen Limited. All Rights Reserved
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1234.51234.5
12V
10A
1 2 3 4 . 5
1 2 3 4 . 5
1 2 3 4 . 5
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BEFORE YOU OPERATE FOR THE FIRST TIME
• Check and adjust tyre pressure, if necessary, see Safety, Operation and Maintenance manual.
• If necessary, add diesel fuel to tank.
• Check engine oil and if necessary fill.
• Check the radiator coolant and fill if necessary (Water with 50% anti­freeze).
HOW TO START THE ENGINE
The following procedure is for cold engines.
1. Make sure the forward / reverse pedal (A) is in the neutral position. The cutter switch (B) is off and the throttle (C) is in the centre position.
2. Turn the ignition switch (D) to the right and hold until the engine starts (approximately 5-10 seconds.)
3. The glow plugs operate automatically. The time taken for the engine to start, depends on the temperature of the coolant
4. When the engine starts, release the key immediately. The key returns to the RUN position.
5. If the engine does not start, return the key to the OFF position and try again.
NOTES
• If the engine does not start after two tries, wait 20 seconds and try again.
• The starter motor must not be run continuously for longer than 30 seconds or the starter motor can fail.
• If the red LED’s on the display flash when you start one of the safety interlock switches was not set correctly.
HOW TO STOP THE ENGINE
1. Disengage drive to the cutting units with the cutter switch (B).
2. Return the forward / reverse pedal (A) to the neutral position.
3. Set the parking brake by pressing the parking brake switch (E).
4. Move the throttle control lever to the SLOW position.
5. Turn the ignition key (D) to the OFF position.
STARTING THE ENGINE
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SEAT (GRAMMER MSG85)
Adjustments to the seat can be made for leg reach, backrest angle and operator weight to give a good position to operate the machine.
A. FORWARD AND BACKWARD ADJUSTMENT
To Adjust The position of the adjusting lever (A) is on the right hand side of the seat below the seat cushion. When moved up, the seat may be moved backward and forward. When, in the correct position release the lever into one of the preset positions.
B. BACKREST ADJUSTMENT
To Adjust The position of the release lever (B) is on the left hand side of the seat. While, sitting on the seat pull the release lever up to release the backrest. (The backrest is spring loaded to fold forward to the seat Cushion.) Move back to get the correct position. Release the lever to engage in one of the preset positions.
C. WEIGHT ADJUSTMENT
To Adjust The position of the operator weight adjust lever (C) is on the front of the seat. To change the operator weight setting pull the lever out. When sitting on the seat rotate the lever until your weight (kg) is shown in the window.
D.HEIGHT ADJUSTMENT
To adjust The height of the seat is adjusted by holding the edge of the seat cushion, pushing your weight down and lifting. There are three preset positions. When the highest has been achieved the seat returns to its lowest position.
NOTES
The seat is fitted with a microswitch to sense the operator in the seat.
Wear the seat belt when a ROPS frame or ROPS cab are installed.
WARNING
Operator weight adjustment must be set to ensure the OPC operates correctly. The parking
brake may automatically be
applied if this operation is not
carried out correctly.
SEAT ADJUSTMENT
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STEERING TILT CONTROL
When the operators seat is in the correct position to operate the traction pedal comfortably. Push the small foot pedal (A) at the base of the steering column. Tilt the column backward or forward to the correct position. Release the small foot pedal to lock the steering column in position.
STEERING WHEEL ADJUSTMENT
A
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CONTROLS
W
X
R
Y
P
T
S
Q
A
E
M
B
K
C
Z
5 .6
5.5
L
1234.5
1234.5
1234.5
1 2V
10A
F
D
G
J
H
1234.51234.5
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12V
E
N
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6.6
6.5
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H
H
H
A. Starter Key Switch. B. Throttle Control. C. Parking Brake Switch. D. Transport Lock Switch. E. Cutter Switch. F. 4 WD in reverse direction Switch. G. Cruise Control Switch. H. Blank On This Model J. DPF Switch K. Slew Control Switch (Optional). L. Road Light Switch (Optional). M. Hazard Switch (Optional) N. Beacon Switch (Optional).
P. Right hand Unit Lift/Lower Switch. Q. Centre Unit Lift/Lower Switch. R. Left hand Unit Lift/Lower Switch. S. Cutting Unit engaged LCD. T. Right hand cutting unit in cutting
position LCD.
W. Centre cutting unit in cutting position
LCD.
X. Left hand cutting unit in cutting
position LCD. Y. Weight Transfer Button. Z Visual Display.
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CONTROLS
STARTER KEY SWITCH
Turn the starter key to the right to start the engine. Release the key to return automatically to the 'on' position for normal operation.
NOTE: Before the engine starts, the glow plugs automatically preheat. The visual display shows the glow plug symbol and counter to indicate that the automatic preheat is in operation.
THROTTLE CONTROL LEVER
Rotate the control to the right to increase the engine speed and toward the left to decrease the engine speed.
NOTE: Operate the engine at full speed.
PARKING BRAKE SWITCH
Move the orange button back and press the switch to engage the parking brake.
When the engine is stopped, the parking brake is applied.
To release the parking brake, press the opposite end of the switch.
The parking brake icon is displayed on the visual display screen when engaged.
DO NOT apply the brake while the machine is in motion.
TRANSPORT LOCK SWITCH
Engages the wing unit locks for transport
The wing unit lock icon is displayed on the visual display screen when engaged.
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HORN BUTTON
For machines without the lighting kit.
The horn button (A) is on the control panel. If the lighting kit is fitted, the horn is found on the end of the indicator stalk.
CUTTER SWITCH
To start to cut make sure the speed limiter is in mow position and the units are lowered.
This switch engages mow speed and cutter rotation.
To cut grass, push the front of the switch and move the joysticks forward to lower the decks. When engaged the yellow LED on the pod is illuminated.
To stop the blade, push the rear of the rocker switch.
When lifted out of work or the operator leaves the seat, blade rotation is stopped.
4 WHEEL DRIVE IN REVERSE SWITCH
Engages the four wheel drive while the vehicle is in reverse. The switch must be held to engage.
LIGHT SWITCH (OPTIONAL)
Allows manual operation of the road lights. Position 1. OFF Position 2. Side / Marker Lights Position 3. Main Beam.
Note Position 3 - Will not activate with the ignition turned OFF.
BEACON SWITCH
Operates the vehicles rotating beacon
CONTROLS
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CONTROLS
AUXILLARY HYDRAULIC SERVICES KIT SWITCH (OPTIONAL)
This switch sets the rotary brush or snow blade to a right side or a left side forward position.
Push the top of the rocker switch to set a right side forward position.
Push the bottom of the rocker switch to set a left side forward position.
CRUISE CONTROL
Used to engage the cruise function when the cutters are engaged.
Automatic mode should be selected to enable cruise control.
To engage cruise control: Push the rocker switch to engage the cruise function.
To disengage cruise control Push the rocker switch to disengage the cruise function.
Note. Operation of the transmission pedal, applying the parking brake and reactivation of the cruise control switch will deactivate the cruise control.
DIESEL PATRTICULATE FILTER SWITCH
With the switch in the center position (default) it allows automatic Active Regen. Operation of the mower is not changed during Active Regen.
When the Regen Request light flashes, press and release the front part of the switch to start the Parked Regen cycle.
To prevent damage to the turf during Parked Regen, park the mower on concrete or gravel. The engine must be warm, the traction pedal in NEUTRAL position, PTO switch in OFF position and the parking brake engaged for the Parked Regen cycle to start.
Do not stop the engine, disengage the parking brake or drive the mower until the Regen cycle is completed and the Regen Request light turns off.
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CONTROLS
A Left Turn Signal B Working Lights Switch (Optional) C Beacon Switch D Front Screen De-Mist Switch E Rear Screen Wiper Switch (Optional) F Front Screen Wash Switch G Front Screen Wiper Switch H Right Turn Signal J Fan Control K Air Conditioning Control L Temperature Control M Fuse Holder N Fuse Holder
FUSE HOLDER
Fuse Rating Protected Circuits
M8 15A Wiper Front
M7 25A Front Screen Heating
M6 7.5A Radio (15)
M5 20A Working Lights / Locater Lighting Left
M4 10A Wiper Rear / Marker Lights
M3 15A Air Condition (Fan Condenser)
M2 7.5A Air Condition
M1 15A Air Condition (Fan)
N8 15A Low Beam
N7 5A Parking Lights (15)
N6 - -
N5 - -
N4 - -
N3 10A Radio (30) / Interior Light
N2 15A Beacon
N1 7.5A Air Condition (Enable Signal Compressor)
A
B
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G
F
E
D
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2
1
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F
F
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7.5
20
10
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15
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K
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6 5 4 3 2 1
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M
CAB CONTROLS
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HOW TO DRIVE
• Set the throttle to maximum engine speed.
• Release the parking brake before you move in a forward or reverse direction.
• Forward - Carefully press the top of the Traction pedal to engage forward drive.
• Reverse - Carefully press the bottom of the Traction pedal to engage reverse drive.
• To stop - Carefully return the Traction pedal to the Neutral position.
NOTE
• Use complete foot to operate both forward and reverse.
• Always operate the traction pedal carefully. Do not move the pedal from forward to reverse quickly.
DRIVING
A
B
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HOW TO MOW
1. Release any transport locks and lower the cutting units with the joysticks.
2. To engage the cutting mechanism, press the upper half of the cutting unit switch, found on the control panel.
3. Release the parking brake and drive in a forward direction.
4. Set a speed compatible with the surface and gradient you are cutting. When you operate at speed, danger is increased and the quality of cut will be compromised.
When the optional Stability Warning System is installed (TST)
When the mower is driven on a slope of more than its safe limit 22º, a warning is shown on the visual display unit
NOTE
Always set the throttle to the maximum engine speed. If you find wet or thick grass
difficult to cut, decrease the forward speed to increase hydraulic pressure to the
cutting motors.
NOTE
Always set the throttle to maximum engine speed to cut the grass. When the grass
is heavy or the engine is under stress, decrease forward speed on the forward/
reverse foot pedal.
MOWING
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START UP SCREEN
When the ignition key is turned to the start position, this screen is shown. The hour meter will show total hours of engine operation.
WARNING/SERVICE SCREEN
After the start up screen, the warning screen is shown. If the machine is within 5 hours of the next service interval, a warning is shown. An operator input is needed to continue to the main screen for operation. Otherwise the main run screen appears. If a fault condition has occurred during the previous start, a pop up screen over the top of the warning screen shows the fault. The operator must confirm the fault, to continue to the main screen.
FIRST SCREEN
This screen shows the cutter switch in the OFF position, the transport lock engaged, the TST is in operation and speed mode.
By pressing the MODE button the transmission
mode can be changed between Automatic, Manual and Creep.
• Automatic - When the hydraulic transmission pedal or the mower circuits are activated the engine speed will increase to the rpm level selected by the operator. When the foot pedal reaches neutral for more than a few seconds or the mowers are disengaged the engine rpm will return to idle. Useful to save fuel and decrease the noise emissions.
• Manual - The engine speed is determined by the throttle position regardless of pedal position or whether the mower circuit is engaged. Useful if a constant engine speed is needed.
• Creep - The maximum speed of the transmission is limited and can not be exceeded past a predetermined level even with the engine speed set at maximum rpm. Useful when you move the machine in a workshop or loading for transportation.
Note. The TST (Tilt Safety Technology) is an active safety device to stop the machine being used in dangerous conditions.
0.0 Hours
WARNING If incorrectly used this machine can cause severe injury. Those who use and maintain
this machine should be trained in its proper use, warned of its dangers and should read
the entire operators manual before attempting
to set up, operate, adjust or service the
machine.
TST
™
MODE
VISUAL DISPLAY
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ENGINE START
When the ignition key is turned to the start position, this screen is shown. If the parking brake is applied, the cutting unit switch is in the OFF position and the foot pedal is in the Neutral position and when the operator is in the seat, the engine will start.
This screen shows the fuel bar graph on the left side. The colour changes from green to red as the fuel level decreases. The engine temperature gauge is on the right side. The colour changes from green to red as the temperature increases.
ENGINE WILL NOT START
When the ignition key is turned to the start position this screen is shown. If any of the following flash.
• The parking brake is not applied.
• The cutter switch is not in the OFF position.
• The foot pedal is not in the Neutral position.
• The operator is not in the seat.
Note. The red LED’s either side of the display also flash.
The engine will not start until all the items in the list are correct
WARNING SLOPE ANGLE 16°
During work if the machine is driven on a slope of 16º the screen will display this warning. This over rides all other information, and will continue until the machine has been driven to an area of less than 16º
WARNING SLOPE ANGLE 19°
If the slope angle reaches 19º the screen will display this warning which indicates that the cutter deck arms are locked in the lower position. An audible warning will be sounded, the warning will sound four times every 4 seconds and the red LED’s will flash four times every 4 seconds. This will continue until the machine has been driven to an area of less than 19º.
Press the button below the to confirm the fault.
MODE
12 : 34 : 56
0.0 Hours
0°
Slopes > = 16° in either x or y
0°
Slopes > = 19° in either x or y
VISUAL DISPLAY
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WARNING SLOPE ANGLE 25°
If the slope angle reaches 25º the screen will display this warning indicating that at 25º the front cutter deck will be lifted 4- 6 inches above the ground to improve the stability and all decks will stop rotation. An audible warning will be given, the buzzer will sound four times every 4 seconds and the red LED’s will flash four times every 4 seconds. This will continue until the machine has been driven to an area of less than 16º.
Press the button below the to confirm the fault.
WARNING OIL PRESSURE FAULT
When this screen is shown, the engine oil pressure has decreased below the normal level. If this happens during operation, or does not go off when the engine is run at more than 1000 rpm. Stop the engine and check the oil level. Top up if necessary.
Press the button below the to confirm the fault.
WARNING CLEAR RADIATOR SCREENS
When this screen is shown, the engine temperature has risen above the normal level. Stop the engine and clean the radiator screens.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault.
WARNING ENGINE FAULT
When this screen is shown, there is an engine fault.Stop the engine as soon as possible and contact your local Ransomes Jacobsen Dealer
When this fault occurs the machine go’s into limp-home mode.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault.
0°
Slopes > = 25° in either x or y
!
OIL PRESSURE
FAULT
1
!
CLEAR BUG
SCREEN
12
1
VISUAL DISPLAY
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WARNING FOOT PEDAL FAULT
When this screen is shown if there is a communications fault between the foot pedal and the controller.
Stop the machine as soon as possible and contact your local Ransomes Jacobsen Dealer
When this fault occurs the machine go’s into limp-home mode.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault
WARNING BATTERY FAULT
When this screen is shown, the battery is not charging or there is a charge circuit fault.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault.
WARNING CHARGE FILTER BLOCKED
When this screen is shown, the hydraulic­charge filter is blocked and needs replacing. Replace the filter element at the earliest opportunity.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault.
WARNING HRDRAULIC OIL LEVEL LOW
When this screen is shown, the hydraulic oil level is low.
Fill with clean hydraulic oil at the earliest opportunity.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault
1
1
1
!
CHARGE FILTER
FAULT
1
VISUAL DISPLAY
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WARNING SERVICE REQUIRED
When this screen is shown, the machine needs a service.
Go to the main menu and select service menu, time until service to show the items needed for a service.,
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the  to confirm the fault.
WARNING SOLENOID FAULT
When this screen is shown, there is a solenoid fault.
Go to i/o diagnostics for solenoid identification.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the  to confirm the fault.
WARNING TST FAULT
When this screen is shown, there is a fault with the TST. Stop as soon as possible and contact your local Ransomes Jacobsen Dealer
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault.
WARNING MAXIMUM SLOPE ANGLE EXCEEDED
When this screen is shown, the maximum­slope angle has been exceeded.
The number in the top right of the screen indicates the total number of faults recorded.
Press the button below the to confirm the fault.
1
!
SERVICE
REQUIRED
1
!
FAULT SOLENOID
1
!
TST
™
1
0°
Slopes > = 22° in either x or y
VISUAL DISPLAY
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Europe & Rest of The World Except North & South America
Ransomes Jacobsen Limited
West Road, Ransomes Europark, Ipswich, IP3 9TT
English Company Registration No. 1070731
www.ransomesjacobsen.com
North & South America
Jacobsen, A Textron Company 11108 Quality Drive, Charlotte,
NC 28273, USA
www.Jacobsen.com
A Textron Company
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