Jacobsen Greens King 500A Series, 62281, 62282, 62283, 62284 Technical Manual

...

Technical Manual

Greens King 500A Series

62281 – 18” 11 Blade Reel, D Handle 62282 – 22” 11 Blade Reel, D Handle 62283 – 22” 11 Blade Reel, T Handle 62284 – 26” 11 Blade Reel, D Handle 62285 – 26” 7 Blade Reel, D Handle

4124342

right to reproduce this material or portions thereof in any form.”

To Order Parts

1. Write your full name and complete address on the order.

2. Explain where and how to make shipment.

3. Give product number, name and serial number that is stamped on the name plate or serial plate of your product.

4. Order by the quantity desired, the part number, and description of the part as given in the parts list.

5. Send or bring the order to an authorized Textron Golf, Turf & Specialty Products Dealer.

6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting.

7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid.

Use of other than Textron Golf, Turf & Specialty Products

authorized Parts and Accessories will void the warranty.

Table of Contents

1 Safety

1.1 Operating Safety ............................................... 4

1.2 Important Safety Notes ..................................... 5

2 Specifications

2.1 Product Identification ........................................ 6

2.2 Engine ............................................................... 6

2.3 Mower ............................................................... 6

2.4 Traction and Differential .................................... 7

2.5 Weights .............................................................7

2.6 Accessories & Support Literature ..................... 7

3 Decals

3.1 Decals............................................................... 8

4 Controls

4.1 Icons ................................................................. 9

4.2 Controls ............................................................9

5Operation

5.1 Daily Inspection .............................................. 11

5.2 Operator Presence Control (O.P.C.) ............... 11

5.3 Operating Procedures ..................................... 12

5.4 Starting/Stopping engine ................................ 13

5.5 Transport Wheels ...........................................14

5.6 Mowing ...........................................................14

5.7 Grass Catcher ................................................. 15

5.8 Weight Bars .................................................... 15

6 Adjustments

6.1 General .......................................................... 16

6.2 Reel To Bedknife ............................................ 16

6.3 Bedknife Adjuster ........................................... 17

6.4 Bedknife ......................................................... 17

6.5 Clutch ............................................................. 17

6.6 Brake .............................................................. 18

6.7 Cutting Height ................................................ 18

6.8 Belt Adjustment .............................................. 19

6.9 OPC Lock-Out (T-Handle) .............................. 19

6.10 Handle ............................................................ 20

6.11 Torque Specification ...................................... 21

7 Maintenance

7.1 General .......................................................... 22

7.2 Engine ............................................................ 22

7.3 Engine Oil ....................................................... 23

7.4 Tires ............................................................... 23

7.5 Wheel Bearing ................................................ 23

7.6 Backlapping and Grinding .............................. 24

7.7 Daily Maintenance .......................................... 24

7.8 Storage ........................................................... 24

8 Troubleshooting

8.1 General .......................................................... 26

9 Maintenance & Lubrication Charts

9.1 General .......................................................... 27

9.2 Maintenance Chart ......................................... 27

9.3 Lubrication Chart............................................ 28

10 Parts Catalog

10.1 Table of Contents ........................................... 29

LITHO IN U.S.A. 11-2002

Suggested Stocking Guide

To Keep your Equipment fully operational and productive, Textron Golf, Turf & Specialty Products suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids.

To order any of the following material:

1. Write your full name and complete address on your order form.

2. Explain where and how to make shipment:

❑ UPS ❑ Regular Mail

❑ Overnight ❑ 2nd Day

3. Order by the quantity desired, the part number, and the description of the part.

4. Send or bring the order to your authorized Textron Golf, Turf & Specialty Products Dealer.

How To Use This Manual

Abbreviations

N/S - Not serviced seperately, can only be obtained by ordering main component or kit. AR -Variable quantity or measurement is required to obtain correct adjustment. Symbols such as ● , next to the item number, indicate that a note exists which contain additional information

important in ordering that part.

Indented Items

Indented items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separetely or as part of the main component.

Item Part No. Qty Description Serial Numbers/Notes

● 1 123456 1 Mount, Valve Indicates a piece part 2 789012 1 Valve, Lift Includes Items 2 and 3 3 345678 1 • Handle Serviced part included with Item 2 4 N/S 1 • Seal Kit NonservicedpartincludedwithItem2 5 901234 1 Screw, 1/4-20 x 2” Hex Head

Service Parts

Service Support Material

Qty. Part No. Description Qty. Part No. Description

2810713 Engine to Reel Belt 2811363 Reel to Reducer Belt 2811071 Reducer to Traction Belt 555795 Clutch Disc

Qty. Part No. Description

4124342 Technical Manual

Qty. Description

Service Manual Operator Training Video

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.

2. It is your responsibility to read this manual and all publications associated with this equipment (Engine Manual, accessories and attachments). If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them.

3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.

4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.

5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light.

6. Inspect the area where the equipment will be used. Pick up all the debris you can find before operating. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards.

7. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property.

8. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place.

9. Never disconnect or bypass any switch.

10. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation.

11. Fuel is highly flammable, handle with care.

12. Keep the engine clean. Allow the engine to cool and always remove the spark plug wire from the spark plug before storing.

13. Place unit on a flat surface, disengage all drives and engage parking brake before starting the engine.

14. Operate the machine across the face of the slope (horizontally), not up and down the slope (vertically).

15. Always operate at speeds that allow you to have complete control of the machine. Be sure of your footing; keep a firm hold on the handle and walk; never run.

16. Before you clean, adjust or repair this equipment, stop the engine, disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive

instruction from someone familiar with the equipment before being allowed to operate the machine.

SAFETY 1

1.2 IMPORTANT SAFETY NOTES ________________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious

injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert against unsafe practices.

For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no circumstances should this equipment be operated without these devices securely fastened in place

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Textron Golf, Turf & Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use

of other than original or authorized Textron Golf, Turf & Specialty Products parts and Accessories will void the warranty.

WARNING

The Operator Presence Control (OPC) on this machine will shut off the reel and traction drive if the operator releases the OPC bail.

To protect the operator and others from injury, never operate equipment with the OPC system disconnected or malfunctioning.

WARNING

1. Before leaving the operator’s position for any reason:

a. Disengage all drives. b. Engage parking brake. c. Stop engine.

2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Chock or block the wheels if the machine is left on an incline.

5. Never operate mowing equipment without the discharge deflector securely fastened in place.

2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION_________________________________________________

62281............................ 18 in. (457 mm) Greens King 518A

with Honda 4.0 H.P. gasoline engine and 11 blade reel.

62282............................ 22 in. (559 mm) Greens King 522A

with Honda 4.0 H.P. gasoline engine and 11 blade reel.

62283............................ 22 in. (559 mm) Greens King

522TA with Honda 4.0 H.P. gasoline engine, T handle and 11 blade reel.

62284............................ 26 in. (660 mm) Greens King 526A

with Honda 4.0 H.P. gasoline engine and 11 blade reel.

62285............................ 26 in. (660 mm) Greens King 526A

with Honda 4.0 H.P. gasoline engine and 7 blade reel.

Serial Number .............. An identification plate, like the one

shown, listing the serial number, is attached to the rear crossmember of the frame.

Always provide the serial number of the unit when ordering replacement parts or requesting service information.

2.2 ENGINE__________________________________________________________________

Engine.............................. Honda GX-120 K1Q JG2 4-Cycle,

4HP (2.98 kW) at 4000 RPM

Speed ..............................High Idle - 3000 ± 100 RPM

Low Idle - 1700 ± 100 RPM

Fuel.................................. Regular Grade (Unleaded)

Fuel Tank......................... 0.66 Gallon (2.5 liter)

Use clean, fresh, regular unleaded gasoline, 85 octane minimum. When using blended fuel, do not use a blend with more than 10% ethanol.

Under no circumstances should you use a blend with methanol.

2.3 MOWER _________________________________________________________________

Reel .................................7 and 11 blades, hardened high

manganese carbon steel.

Reel Diameter.................. 5 in. (127 mm)

Cutting Width ................... 18-1/4 in. (457 mm), 22 in.

(559 mm), 26 in. (660 mm) Cutting Frequency:

7 Blade........................0.250 in. (6.3 mm)

11 Blade......................0.169 in. (4.3 mm)

Height of cut..................... 5/64 to 7/16 in. (2 to 11 mm)

Bedknives........................ Hardened carbon steel

High Profile................. Yields 5/32 in. (4 mm) cut

(Standard on 62285)

Low Profile.................. Yields 7/64 in. (2.8 mm) cut

(Standard on 62284)

Super Tounament....... Yields x/xx in. (x mm) cut

(Standard on 62281, 62282 and

62283)

Reel Clutch...................... Cog Type

Product

EEC Sound

Power

Vibration M/S

Arms

62281 62282 62283 62284 62285

100 dba 7

CHARLOTTE, NC

MADE IN U.S.A.

TEXTRON TURF CARE AND SPECIALTY PRODUCTS

62281 1601

SPECIFICATIONS 2

2.4 TRACTION AND DIFFERENTIAL______________________________________________

Transport Tires.................11 x 4 pneumatic bidirectional

Reel Drive ........................7 Rib Micro V Belt

Traction Drive...................Synchronous polyurethane belts

with Kevlar cord Traction Reduction Ratio..21.8:1

Reel Reduction Ratio .......1.67:1

Traction Clutch .................Cog type

Drive Clutch......................Disc pressure plate type

Travel speed ....................3.2 mph (5.14 km/h)

@3000RPM

Differential ........................Full automotive type, housed in

traction drum

Rear Drive Drum .............. Machined aluminum alloy

2 Sections:

62281..........................7-3/4 (O.D.) x 9.10 in.

(197 x 278 mm)

62282 and 62283........7-3/4 (O.D.) x 10.97 in.

(197 x 278 mm)

62284 and 62285........7-3/4 (O.D.) x 13.25 in.

(197 x 278 mm)

2.5 WEIGHTS ________________________________________________________________

Weights: Lbs. (kg)

Weight with catcher, front roller, kickstand and weight bars

62281 ............................................................ 210 (95)

62282 ............................................................ 223 (101)

62283 ............................................................ 222 (100)

62284 ............................................................ 272 (123)

62285 ............................................................ 272 (123)

2.6 ACCESSORIES & SUPPORT LITERATURE _____________________________________

Contact your area Textron Golf, Turf & Specialty Products Dealer for a complete listing of accessories and attachments.

Accessories

Lapping Compound (180 grit) ................................... 554598

Orange Touch-up Paint (12 oz. spray)...................... 554598

Guide Wheel ............................................................... 68612

18 in. Grass Catcher ................................................... 68122

22 in. Grass Catcher ................................................... 68123

26 in. Grass Catcher ................................................... 68124

22 in. Push Brush........................................................ 68611

22 in. Front Roller Brush ............................................. 68610

18 in. Turf Groomer..................................................... 68624

22 in. Turf Groomer..................................................... 68605

26 in. Turf Groomer..................................................... 68625

Solid Rollers

18 in. with Scraper ...................................................... 68626

22 in. with Scraper ...................................................... 68530

26 in. with Scraper ...................................................... 68627

Grooved Rollers

18 in. Machined Steel ..................................................68616

22 in. Assembled Disc .................................................68527

22 in. Machined Aluminum...........................................68614

22 in. Machined Steel ..................................................68613

26 in. Machined Aluminum...........................................68617

26 in. Machined Steel ..................................................68628

Support Literature

Technical Manual.....................................................4124342

Operator Training Video Service & Repair Manual

CAUTION: Use of other than Textron Golf, Turf & Specialty Products authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty.

3 DECALS

3.1 DECALS _________________________________________________________________

Familiarize yourself with the decals, they are critical to the safe operation of the mower. REPLACE DAMAGED DECALS IMMEDIATELY.

! DANGER

To avoid serious bodily injury stop engine and disengage reels before working on mower or emptying baskets.

! CAUTION

1. Keep all shields in place.

2. Stop engine to adjust and oil.

3. When mechanism becomes clogged disengage power and stop engine before cleaning.

4. Keep hands, feet and clothing away from power-driven parts.

5. Read manual thoroughly before operating machine.

365511

1. No opere esta maquina sin previo entrenamiento, instruccion y sin haber leido el manual de operacion.

2. Tenga todas las guardas en su lugar y plezas bien aseguradas.

3. Neutralice todas las velocidades y apague el motor antes de vaciar los recolectores de pasto, darie servicio, limplar, ajustar y destrabar la maquina.

4. Mantenga las manos, los ples y ropa suelta lejos de plezas en movimiento.

5. No deberan transportar pasajeros si no existe un asiento para ellos.

6. Si no sabe leer ingles, pida que aiguien le lea las calcomanias de avisos y los manuales de instruccion y operacion.

! PRECAUCION

340623

ALLOW ENGINE TO COOL FOR 2

MINUTES BEFORE

REFUELING

! CAUTION

362764

BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE.

CAUTION

! WARNING

Keep Bystanders Away

Model 518A 95.3 kg

Model 522A 101.2 kg Model 526A 123.4 kg

2811102

Model 522TA 100.7 kg

Model PGM 19 84.0 kg Model PGM 22 85.0 kg

Vehicle Mass:

3001790

3001235

CONTROLS 4

4 CONTROLS

4.1 ICONS ___________________________________________________________________

4.2 CONTROLS_______________________________________________________________

The Greens King 500 series mowers are available in both a T handle as shown in Figure 4A and D - handle design as shown in Figure 4B. The T-handle version is available in a 22” cut only. Both are equipped with an Operator’s Presence Control (O.P.C.).

A. Parking Brake – Used whenever the mower is left

unattended or as a service brake while transporting.

B. Throttle – Controls the speed of the engine. Push

lever forward to increase engine speed.

C. O.P.C. Lock-out – Prevents the O.P.C. lever from

being accidentally engaged. Push lever (C) forward, then engage the O.P.C. lever (D).

Figure 4A

D. O.P.C. Bail - The lever controls power to both the

reel and traction drive. The lever must be disengaged to start the engine.

Figure 4B

WARNING

Never attempt to operate the machine unless you have read the Safety and Operation Manual, the Parts and Maintenance Manual, the engine manual and know how to operate all controls correctly.

Familiarize yourself with the icons shown above and what they represent. Learn the location and purpose of all the controls before operating this mower.

O.P.C. Unlock

O.P.C. Lock

Engaged Disengaged

Parking Brake

Fuel Gasoline

O.P.C. Traction Drive

Choke

Engine Off

Engine Run

Fast Slow

Throttle

T-Handle Controls

D - Handle Controls

4CONTROLS

E. Engine Switch – The engine switch enables and

disables the ignition system. The engine switch mustbeintheONpositionfortheenginetorun. Turning the engine switch to the OFF position stops the engine.

F. Choke Lever - The choke lever opens and closes

the choke valve in the carburetor. The CLOSED position enriches the fuel mixture for starting a cold engine. The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine.

G. Fuel Valve Lever - The fuel valve opens and closes

the connection between the fuel tank and the carburetor. The fuel valve lever must be in the ON position for the engine to run. When the engine is not in use, leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage.

Note: Before tipping mower back for adjustments, the fuel lever must be moved to the OFF position to prevent fuel from leaking into the crankcase.

J. Traction Clutch Lever - Point lever forward (J

) to

disengage traction drive and allow drum to “freewheel”. Point lever to the back (J

) to engage.

K. Reel Clutch Lever - Point lever up (K

) to engage

the reel drive mechanism. Point lever down (K

) to

disengage the reel.

Figure 4C

Figure 4D

Figure 4E

WARNING

To prevent bodily injury or property damage, never engage the reel or traction clutch levers while the engine is running or the O.P.C. bail is engaged.

DANGER

Keep hands and feet away from the cutting unit to prevent serious cuts.

OFF

OPERATION 5

5 OPERATION

5.1 DAILY INSPECTION ________________________________________________________

1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, missing or damaged components. Check for fuel or oil leaks.

2. Check the fuel supply and crankcase oil level. All fluids must be at the full mark.

3. Make sure the mower is adjusted to the required cutting height.

4. Make sure the machine is lubricated and the transport tires are properly inflated.

5. Check the O.P.C. system.

5.2 OPERATOR PRESENCE CONTROL (O.P.C.)____________________________________

1. The O.P.C. system is intended to protect the operator and others from injury by stopping the reel and drive mechanism as soon as the operator releases the O.P.C. bail.

2. To test the system, the mower must have the transport wheels attached.

a. Place mower on the kickstand. b. Disengage the reel clutch lever (K

c. Engage the traction clutch lever (J

3. Start the engine and place throttle at mid-point.

a. Push O.P.C. lock-out (C) forward then push

O.P.C. bail (D) down.

b. The drive mechanism will engage and the

wheels will begin to turn.

c. Release the O.P.C. bail. The bail must come up

and the wheels must stop.

4. If the wheels begin to turn before the O.P.C. bail is engaged or the wheels continue to turn after the O.P.C. bail is released; stop the engine immediately and have the system repaired.

CAUTION

The daily inspection should be performed only when

the engine is off and all fluids are cold. Disengage all

drives, engage parking brake, stop engine and

disconnect spark plug wire.

WARNING

Never operate equipment with the O.P.C. system disconnected or malfunctioning. Do not disconnect or bypass any switch.

5 OPERATION

5.3 OPERATING PROCEDURES_________________________________________________

1. Do not operate mower or attachments with loose, damaged or missing components. Whenever possible mow when grass is dry.

2. First mow in a test area to become thoroughly familiar with the operation of the mower and control levers.

Note:To prevent damage to the reel and bedknife

never operate the reels when they are not cutting grass. Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge.

3. Study the area to determine the best and safest operating procedure. Consider the height of the grass, type of terrain, and condition of the surface. Each condition will require certain adjustments or precautions. Only use accessories and attachments approved by Textron Golf, Turf & Specialty Products.

4. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator is responsible for injuries inflicted to bystanders and/or damage to their property.

5. Use discretion when mowing near gravel areas (roadway, parking areas, cart paths, etc.). Stones discharged from the implement may cause serious injuries to bystanders and/or damage the equipment.

6. Disengage the reel clutch when crossing paths or roadways. Look out for traffic.

7. Stop and inspect the equipment for damage immediately after striking an obstruction or if the machine begins to vibrate abnormally. Have the equipment repaired before resuming operation.

8. Slow down and use extra care on hillsides. Use caution when operating near drop offs.

9. Look behind and down before backing up to be sure of a clear path. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

10. Never use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries

CAUTION

To help prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear protection.

Long hair, loose clothing or jewelry may get tangled in moving parts.

CAUTION

Before mowing, pick up all debris such as rocks, toys

andwirewhichcanbethrownbythemachine.Entera

new area cautiously. Always operate at speeds that

allow you to have complete control of the mower.

WARNING

Before you clean, adjust, or repair this equipment, always disengage all drives, engage parking brake, stop engine and remove spark plug wire to prevent injuries.

OPERATION 5

5.4 STARTING/STOPPING ENGINE ______________________________________________

1. Check the fuel supply then open the fuel shut-off valve (G).

a. Move the choke lever (F) to the “CLOSE”

position.

b. Move throttle control (B) to 1/2 throttle.

c. Set start engine switch (E) to “ON”.

2. Make certain O.P.C. bail (D) is disengaged and parking brake (A) is engaged.

3. Start the engine. Do not allow the cord to “snap” back into the starter.

4. When the engine starts, move choke lever (F) to the “OPEN” position. Intermittent choking may be required while engine is cold.

5. Allow engine to warm up gradually.

6. To stop the engine, release the O.P.C. bail, engage parking brake and set engine switch or ignition switch to “OFF” position. Close fuel shut off valve

(G).

Figure 5A

Figure 5B

OFF

T - Handle Controls

D - Handle

Controls

5 OPERATION

5.5 TRANSPORT WHEELS _____________________________________________________

1. Push and hold the kickstand against the ground then pull the mower handle back until the mower rests on the stand (L).

2. To remove wheels, press retaining clip (M) away from hub and pull wheel off hub.

3. To install wheels, press retaining clip (M),place wheel on hub and turn the wheel backwards until studs on back of wheel line up with holes in hub (N). Push wheel in and release clip.

4. Always disengage reel clutch lever (K

) and engage

traction clutch lever (J

) prior to transporting the

mower more than a few feet.

5. Push the mower forward off the kickstand, start the engine and engage the O.P.C. bail.

6. When using a vehicle to transport the mower, apply parking brake, stop engine and close fuel shut-off valve.

Figure 5C

Figure 5D

5.6 MOWING_________________________________________________________________

1. Stop the engine. Place mower on kickstand and remove the transport wheels.

2. Engage the reel clutch lever (K

) and the traction

clutch lever (J

). Push the mower forward off

kickstand. Start the engine.

3. Position mower slightly off green.

a. Adjust engine speed to provide a safe,

comfortable walking speed.

b. Push handle down to lift mower head above the

grass then engage the O.P.C. lever.

c. As the mower crosses the edge of the green,

lower the mower head to the ground and proceed across the green in a straight line.

d. When the opposite side of the green is reached,

lift the mower head without disengaging the O.P.C. lever and proceed off the green to turn around or simply release the O.P.C. lever and turn around.

Note:To prevent damage to the reel and bedknife

never operate the reels when they are not cutting grass. Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge.

4. To assure complete even cutting, overlap swaths by 1to2in.,(25or30mm)thenmakeoneormore passes around the perimeter of the green to clean ragged edges and separate the putting green surface from the apron.

WARNING

Always stop the engine and disengage the drive levers before installing or removing the transport wheels.

WARNING

To prevent bodily injury or property damage, never engage the reel or traction clutch levers while the engine is running or the O.P.C. bail is engaged.

OPERATION 5

5.7 GRASS CATCHER _________________________________________________________

1. When the basket is about two thirds (2/3) full of grass clippings, move the mower off the green.

2. Stop on a flat surface, disengage all drives and stop the engine.

3. Remove and empty the grass clippings from the mower.

5.8 WEIGHT BARS ____________________________________________________________

1. This mower was designed to be used with a Textron Golf, Turf & Specialty Products Turf Groomer®. The weight bars located above the grass deflector should be removed when using a groomer.

2. When using a front roller, the weights can be removed to compensate for soft greens and other mowing conditions.

DANGER

To prevent serious injury, always stop the engine and disengage all drives before emptying grass catcher.

6 ADJUSTMENTS

6.1 GENERAL________________________________________________________________

1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized Textron Golf, Turf & Specialty Products Dealer.

2. Replace, do not adjust, worn or damaged components.

3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts.

4. Do not change governor settings or overspeed the engine.

5. A lifting hook has been provided between the engine and the clutch mechanism so the mower can be safely hoisted onto a workbench.

6.2 REEL TO BEDKNIFE _______________________________________________________

(Pre-adjustment Check)

1. Check the reel bearings for end play or radial play. If there is any abnormal movement of the reel, up and down or side to side, adjust or replace components

as needed.

2. Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks.

a. The cutting edges of the reel blades and bed-

knife must be sharp, free of burrs and show no signs of rounding off.

b. The bedknife and bedknife backing must be

securely tightened. The bedknife must be straight and sharp.

c. A flat surface of at least 1/32 in. (0.8 mm)

minimum must be maintained on the front face of the bedknife. Use a standard flat file to dress the bedknife.

3. If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process, they must be reground.

4. Proper reel-to-bedknife adjustment is critical. A gap of 0.001 to 0.003” (0.025 to 0.076 mm) must be maintained across the entire length of the reel and bedknife.

5. The reel must be parallel to the bedknife. An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife.

6. Grass conditions will also affect the adjustment.

a. Dry, sparse conditions will require a wider gap to

prevent heat buildup and damage to the reel and bedknife.

b. High quality grass with a good moisture content

requires a closer gap (near zero).

Figure 6A

WARNING

Before you adjust, clean, or repair this equipment, always disengage all drives, engage parking brake and stop engine to prevent serious injury.

Whenever performing maintenance other than carburetor adjustments, remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury.

CAUTION

Be careful to prevent entrapment of the hands and

fingers between moving and fixed components of the

machine.

CAUTION

To prevent personal injury and damage to the cutting

edges, handle the reel with extreme care.

1/32” (0.8 mm)

ADJUSTMENTS 6

6.3 BEDKNIFE ADJUSTER _____________________________________________________

1. Adjuster (A) is used to increase or decrease the spring load on the bedknife. Adjuster (B) is used to move the bedknife to the reel or away from the reel.

2. Once the spring is totally collapsed as a result of many adjustments, the bedknife cannot be moved. Back-off adjuster (A) before adjusting (B).

3. For most applications, compress the spring to 1 in., (25 mm).

Figure 6B

6.4 BEDKNIFE _______________________________________________________________

1. Read Section 6.2 before making the adjustment.

2. Start adjustment at the leading edge of the reel, followed by the trailing end. The leading end of the

reel blade is the end that passes over the bedknife first during normal rotation.

Figure 6C

3. Turn adjuster (B) clockwisetobringthebedknife closer to the reel or counterclockwise to back the bedknife away from the reel.

a. Slide a feeler gauge or shim stock .001 -.003 in.,

(.025 - .075 mm) between the reel blade and the bedknife. Do not turn the reel.

b. Adjust the trailing end of the reel in the same

manner, then recheck the adjustment at the leading end.

c. When the reel and bedknife are properly

adjuster, the reel will spin freely and will cut a piece of newspaper along the full length of the reel when the paper is held at 90° to the bedknife.

6.5 CLUTCH _________________________________________________________________

Adjust stop screw (V) until clutch fingers are (.06 touching) the throw out bearing. Lock jam nut.

Pull clutch cable until OPC bail is against the stop.

The OPC Lock Out lever on T-handle units must be properly adjusted before clutch is adjusted. (See Section

6.9)

Pin (U) should be against end of the bolt. Spring should measure 1-13/16 in., (46 mm) with the clutch disengaged. With the clutch fully engaged, the spring should compress to 1-3/4 in., (44 mm).

Figure 6D

CAUTION: Handle the reel with extreme care

to prevent personal injury and damage to the cutting edges.

Rotation

Leading Edge

1-13/16” (46 mm) disengaged 1-3/4” (44 mm) engaged

6 ADJUSTMENTS

6.6 BRAKE __________________________________________________________________

A properly adjusted brake requires 10 lbs. pull at top of brake lever to engage and must have 1.50” (38 mm) center to center when released.

1. Minor adjustments are made at the handle. Loosen nut (H), turn nut (J) to adjust the brake cable, then tighten nut (H).

2. If adjustments cannot be made at the handle, remove the transport wheel and make the adjustment at the brake band.

3. Loosen screw (K) and pull cable to obtain desired brake tension. Tighten screw (K). Readjust (H) and

(J).

Figure 6E

6.7 CUTTING HEIGHT _________________________________________________________

Note: Make sure the bedknife is properly adjusted before

setting the cutting height. (See Section 6.4)

1. Push kickstand down and tip mower back on it’s handle. Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber.

2. Loosen nuts (M) on both sides just enough to allow knob (L) to raise the front roller or Turf Groomer. Raise both sides an equal amount.

3. Set gauge screw (P) to the desired cutting height (O). Measure from the gauge bar (N) to the underside of the screw head (P) then tighten wing nut to lock the adjustment.

4. Place gauge bar between front roller and traction roller, near the outer end of the rollers.

5. Slide screw head over bedknife (Q) and adjust knob

(L) so roller just contacts the gauge bar. Tighten nut (M).

6. Repeat Steps 4 and 5 on the opposite end of the reel then tighten nuts (M). Recheck and readjust the cutting height if necessary.

Figure 6F

D - HANDLE

T-HANDLE

BRAKE BAND

1.50”

(38 mm)

ADJUSTMENTS 6

6.8 BELT ADJUSTMENT _______________________________________________________

1. Belt (A) is tensioned by a spring loaded idler pulley (F). No adjustment is necessary.

2. To adjust belt (B) or (C), loosely assemble 5/16-18 x 3-1/4” hex head screw (K) through tension bracket (P), bearing bracket and 5/16-18 hex nut (N). Assemble 5/16-18 x 1” hex head screw (L) and 5/ 16-18 hex nut (N) to bottom of bearing bracket (G). Loosen nuts (E).

a. Place bedknife gauge bar (H) on top of roller and

under screw (L). Tighten screw (L) until belt (B) deflects 1/10” (2.5 mm) with 12.2 ~ 15.2 lb (5.5 ~

7.4 kg) load applied at midshipman.

b. Tighten screw (K) until belt (C) deflects 9/64” (3.5

mm) with 3.5 ~ 6.3 lb (1.59 ~ 2.86 kg) load applied at midshipman.

c. Tighten nuts (E) and remove 5/16-18 x 1” screw

(L) and lower nut (N)

Note: 5/16-18 x 3-1/4” screw (K) and upper nut (N)

can be left in place after the adjustment procedure is complete without affecting operation.

3. Place hardware (L and N) in a safe place for future adjustments.

Figure 6G

6.9 OPC LOCK-OUT (T-HANDLE) ________________________________________________

Adjust screw (R) so that the OPC bail (T) stops shortly after OPC lock out lever (S) engages the OPC bail.

Figure 6H

CAUTION: To prevent permanent damage to

the belt, do not twist, fold, bend or overtighten the belt.

6 ADJUSTMENTS

6.10 HANDLE _________________________________________________________________

1. To adjust the angle of the handle bar (Y),loosen screw (W) on both sides of the mower and adjust the handle bar to the desired position.

2. After adjusting handle bar, adjust bracket (X) so that the handle bar just rests on the bottom of the slot in bracket. Tighten screw (W).

Figure 6I

ADJUSTMENTS 6

6.11 TORQUE SPECIFICATION___________________________________________________

Textron Golf, Turf & Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated.

CAUTION

All torque values included in these charts are approximate and are for reference only. Use of these torque values is

at your sole risk. Textron Golf, Turf & Specialty Products is not responsible for any loss, claim, or damage arising

from the use of these charts. Extreme caution should always be used when using any torque value.

AMERICAN NATIONAL STANDARD FASTENERS

SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8

Lubricated Dry Lubricated Dry Lubri-

cated

Dry Lubri-

cated

Dry

#6-32 in-lb (Nm) – 20 (2.3) – – 7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9)

#8-32 in-lb (Nm) – 24 (2.7) – 30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105)

#10-24 in-lb (Nm) – 35 (4.0) – 45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145)

#10-32 in-lb (Nm) – 40 (4.5) – 50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162)

#12-24 in-lb (Nm) – 50 (5.7) – 65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209)

1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233)

1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286)

5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325)

5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509)

3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569)

3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905)

METRIC FASTENERS

SIZE UNITS

Non Critical

Fasteners

into

Aluminum

Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry

M4 Nm (in-lb) – – – – – – 3.83 (34) 5.11 (45) 2.0 (18)

M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35)

M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60)

M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150)

M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25)

M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45)

M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70)

4.6 8.8 10.9 12.9

7 MAINTENANCE

7.1 GENERAL________________________________________________________________

1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Textron Golf, Turf & Specialty Products Dealer.

2. Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records.

a. Keep the equipment clean.

b. Keep all moving parts properly adjusted and lubri-

cated.

c. Replace worn or damaged parts before operating

the machine.

d. Keep all fluids at their proper levels.

e. Keep shields in place and all hardware securely

fastened.

f. Keep tires properly inflated.

3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts.

4. Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components.

5. Recycle or dispose of all hazardous materials (fuel, lubricants, etc.) according to local, state or federal regulations.

6. Do not change governor settings or overspeed the engine.

7. A lifting hook has been provided between the engine and the clutch mechanism so the mower can be safely hoisted onto a workbench

7.2 ENGINE _________________________________________________________________

IMPORTANT: A separate Engine Manual, prepared by the engine manufacturer, is supplied with this machine. Read the engine manual carefully until you are familiar with the operation and maintenance of the engine. Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer.

The proper break-in of a new engine can make a considerable difference to the performance and life of the engine.

Note: The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine.

During the break-in period, Textron Golf, Turf & Specialty Products recommends the following:

1. Operate machine modestly for the first 25 hours at reduced engine speed.

2. Avoid full throttle starts and rapid acceleration.

3. Allow the engine to reach operating temperature before operating at full load.

4. Change the oil and filter after the first 20 hours of operation.

5. Refer to Section 9.2 and Engine Manual for specific maintenance intervals.

WARNING

Before you adjust, clean, or repair this equipment, always disengage all drives, engage parking brake and stop engine to prevent serious injury.

Whenever performing maintenance other than carburetor adjustments, remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury.

! !

CAUTION: Be careful to prevent entrapment

of the hands and fingers between moving and fixed components of the machine

MAINTENANCE 7

7.3 ENGINE OIL ______________________________________________________________

Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required.

Perform initial oil change after the first 20 hours of operation. Change oil every 100 hours thereafter.

See the engine manufacturer’s Owners’s Manual for detailed service information.

After adding or changing oil, start and run engine at idle with all drives disengaged for 30 seconds. Shut engine off. Wait 30 seconds and check oil level. Add oil to bring up to FULL mark on dipstick.

Use only SAE 10W30 engine oils with API classification SG.SF/CC.CD

Figure 7A

7.4 TIRES ___________________________________________________________________

1. Keep tires properly inflated to prolong tire life. Check pressure only when the tires are cool.

2. Use an accurate, low pressure tire gauge. 6 - 8 psi (41.3-551. kPa)

7.5 WHEEL BEARING _________________________________________________________

The bearing has the word LOCK andanarrowstamped on the face. When replacing the bearing, make absolutely certain that the bearing is being installed in the proper direction or rotation.

For the Right wheel, install the bearing with the “LOCK➨" arrow to the Outside of the bearing housing.

For the Left wheel, install the bearing with the “LOCK➨" arrow to the Inside of the housing.

Figure 7B

Upper Oil Level

Oil Filler Cap

CAUTION: Unless you have the proper

training, tools and experience, DO NOT attempt to mount a tire on a rim. Improper mounting can produce an explosion that may result in serious injury.

7 MAINTENANCE

7.6 BACKLAPPING AND GRINDING _____________________________________________

Check for damage to the bedknife and reel blades. Refer to (Section 6.2).

1. Determine if backlapping or grinding will restore the proper cutting edge.

2. For optimum performance use a bedknife grinder to touch-up the blade then reassemble and adjust the bedknife to the reel as described in (Section 6.2).

3. Remove shaft cover from right side of reel and assemble a 3/8-24 bolt and locknut to the end of the shaft.

a. Apply lapping compound with a long handle

brush along the entire length of the reel, (180 grit is recommended, Section 2.6).

b. Continue lapping and at the same time make a

fine adjustment on the reel and bedknife until there is a uniform clearance along the full length of the cutting edges.

4. Carefully and thoroughly remove all lapping compound from reel and bedknife before running the reel in forward direction.

7.7 DAILY MAINTENANCE _____________________________________________________

1. Park the mower on a flat and level surface. Disengage all drives, engage parking brake, stop the engine and remove the spark plug wire.

2. Grease and lubricate all points if required. To prevent fires, wash the mower after each use.

a. Use only fresh water for cleaning your

equipment.

Note: Use of salt water or effluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure. Damage of this nature is not covered by the factory warranty.

b. Do not use high pressure spray.

c. Do not spray water directly at any electrical com-

ponents.

d. Do not spray water into the engine air intake.

Note: Do not wash a hot or running engine. Use compressed air to clean the engine cooling fins.

3. Fill the fuel tank at the end of each operating day.

Use clean fresh unleaded gasoline, 85 octane minimum.

4. Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel.

a. Never remove the fuel cap from the fuel tank, or

add fuel, when the engine is running or while the engine is hot.

b. Do not smoke when handling fuel. Never fill or

drain the tank indoors.

c. Never overfill or allow the tank to become empty.

Do not spill fuel. Clean any spilled fuel immediately.

d. Never handle or store fuel containers near an

open flame or any device that may create sparks and ignite the fuel or fuel vapors.

5. Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier.

6. Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove the oil filler cap and add oil as required. Do not overfill.

7.8 STORAGE________________________________________________________________

General

1. Wash the mower thoroughly and lubricate. Repair and paint damaged or exposed metal.

2. Inspect the mower, tighten all hardware, replace worn or damaged components.

3. Clean the tires thoroughly and store the tractor on the kickstand so the load is off the tires. The front roller or Turf Groomer should be resting on a wood board.

MAINTENANCE 7

4. Keep the machine and all its accessories clean, dry and protected from the elements during storage. Never store equipment near an open flame or spark which could ignite fuel or fuel vapors.

Engine

1. While the engine is warm, remove drain plug and drain the oil from the crankcase. Install drain plug and refill with fresh oil. Torque drain plug to 22 ft. lb. (30 Nm).

2. Clean exterior of engine. Paint exposed metal or apply a light coat of rust preventative oil.

To prevent the build-up of gum residues and vanish films, fill the tank with stabilized fuel. Use an antioxidant fuel conditioner, such STA-BIL®. Read and follow the instructions on the container.

Operate the engine for about 5 minutes to distribute the treated fuel. Stop the engine, close the fuel shutoff valve and let the engine cool. Drain fuel.

3. Remove the spark plug and pour about one ounce of SAE 30 oil into the cylinder. Crank engine slowly by hand to distribute oil over the cylinder wall. Replace the spark plug.

4. Pull the starter rope slowly until resistance is felt. Continue pulling until the notch on the starter pulley aligns with the hole on the recoil starter. At this point, the intake and exhaust valves are closed.

Reel and Bedknife

1. Wash the reel and bedknife thoroughly, then repair and paint any damaged or exposed metal.

2. Lubricate all fittings and friction points.

3. Backlap the reels then back the reel away from the bedknife. Apply a light coat of rust preventative oil to

the sharpened edges of the reel and bedknife.

After Storage

4. Check or service air cleaner.

5. Check oil level in the engine crankcase.

6. Fill the fuel tank with fresh fuel. Open fuel shut-off valve.

7. Make certain that the tires are properly inflated.

8. Remove all oil from the reels and bedknife. Adjust bedknife and cutting height.

9. Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly

warmed and lubricated.

CAUTION:

To prevent personal injury and damage to the cutting edges, handle the reel with extreme care.

WARNING

Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled.

! !

8 TROUBLESHOOTING

8.1 GENERAL________________________________________________________________

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information, contact your area Textron Golf, Turf & Specialty Products Dealer.

Symptoms Possible Causes Action

Engine will not start.

1. Choke in wrong position 1. See Engine Manual

2. Empty fuel tank or dirty fuel 2. Drain and refill fuel tank with fresh, clean fuel

3. Fuel Shut-off valve closed 3. Open fuel shut-off valve

4. Engine / Spark Plug 4. See Engine Manual

5. Engine switch off 5. Turn engine switch to On

Engine hard to start or runs poorly, looses power or stalls.

1. Choke in wrong position 1. See Engine Manual

2. Dirty or incorrect fuel 2. Refill with proper grade, clean fuel

3. Loose Wiring 3. Check spark plug wire

4. Air intake plugged 4. Clean air intake and air cleaner

5. Vent in fuel cap plugged 5. Clean fuel cap

Mower does not react to O.P.C. Lever

1. Parking brake engaged 1. Disengage parking brake

2. Traction clutch disengaged 2. Engage traction clutch

3. Reel clutch disengaged 3. Engage reel clutch

4. Broken Belt 4. Check and replace belts as needed

Reels do not cut, or cut unevenly

1. Reel to bedknife not adjusted 1. Adjust Reel to Bedknife

2. Reel clutch disengaged 2. Engage reel clutch

MAINTENANCE & LUBRICATION CHARTS 9

9 MAINTENANCE& LUBRICATION CHARTS

9.1 GENERAL ________________________________________________________________

The mower was designed for minimum lubrication. Over greasing will produce high loads on the bearings and engine; thereby reducing the performance of the machine.

All maintenance intervals must be performed more frequently when operating in extremely dusty conditions.

1. Always clean grease fittings before and after lubrication.

2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air.

3. For smooth operation of pivot points and other friction points, apply several drops of SAE 30 oil every 50 hours or as required.

4. To lubricate points (L9 and L10), remove left transport wheel.

Remove nut (A) from end of shaft and pull wheel hub (D) off. Remove collar (B) and bushing (C) then pack bearing (L10) with lithium grease.

Remove mounting bracket (E) to gain access to fitting (L9). Turn the traction drum if pulley (F) is blocking the fitting then insert grease gun through hole and carefully apply grease.

5. To lubricate point (L13), remove cover (G) and apply one pump of grease to fitting on end of shaft.

9.2 MAINTENANCE CHART _____________________________________________________

A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required

* Indicates initial service for new machines.

I Engine Oil - See Section 7.3 II Manual grease gun with NLGI Grade 2 (Service Class LB).

III Lubriplate

marine grease, Textron Golf, Turf & Specialty Products Part No. 5001581

WARNING

Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and disconnect spark plug wire to prevent injuries.

! !

Recommended Service and Lubrication Intervals

Every

8-10

Hours

Every

Hours

Every

Hours

Every

100

Hours

Every

250

Hours

Yearly Lubricant

Type

Air Cleaner

Combustion Chamber

Engine Oil

IR* R I

Fuel Line

R-2yrs

Fuel Strainer

Spark Plug

A/R

Valve Clearance

Grease Locations

L1 - L5

LLII

L6 - L7

L II

L8 - L9

L II

L10

LLIII

L11 - L12

L III

L13

L II

L14

L II

9 MAINTENANCE & LUBRICATION CHARTS

9.3 LUBRICATION CHART _____________________________________________________

∆

●

● - NLGI #2 Grease

∆ - Lubriplate

Marine Grease

∆

●

11-12

Apply Lubricant

∆

●

L12L

Wheel Hub Assembly

Clutch Shaft Assembly

Reel Clutch Assembly

PARTS CATALOG 10

10 PARTS CATALOG

10.1 TABLE OF CONTENTS _____________________________________________________

1.1..............................Major Components 30

2.1..............................Handle Cover 31

3.1..............................Handle 32

4.1..............................T-Handle 34

5.1..............................Engine Base 36

6.1..............................Clutch 38

7.1..............................Reel 40

8.1..............................Lower Unit 42

9.1..............................Belts 44

10.1............................Belt Cover 46

11.1............................Weight Bars and Roller Brackets 48

12.1............................Differential and Rollers 50

13.1............................Parking Brake and Wheels 52

> Change from previous revision

Rear

Cross Bar

Front

Crossbar

Kickstand

Reel

Backing

Bedknife

GREENS KING 500A SERIES

1.1 Major Components

Grass Catchers, Reels, Cross Bars, Bedknives and Kickstand

Serial No. All

Product Description

Grass

Catcher

Reel Part

No.

Kickstand

Part No.

Rear

Crossbar

Front

Crossbar

Bedknife

Backing Description Part No.

518 - 11 Blade 18” Reel 68122 5000095 1000018 1000020 1000022 5000102

Low Profile 5000098

Super

Tournament

5002888

522 - 11Blade 22”Reel 522T - 11 Blade 22” Reel

68123 5000148 132674 1000838 1000839 5000457

Low Profile 503478

High Profile 503477

Super

Tournament

5002887

526 - 11 Blade 26” Reel 68124 5000416 1000019 1000021 1000023 5000412

Low Profile 5000413

High Profile 5000414

526 - 7 Blade 26” Reel 68124 5003652 1000019 1000021 1000023 5000412 Heavy Section 5000141

> Change from previous revision

GREENS KING 500A SERIES

2.1 Handle Cover

Serial No. 62281 All Serial No. 62282 All Serial No. 62284 All Serial No. 62285 All

Item Part No. Qty. Description Serial Numbers/Notes

2811093 1 Top Cover

2 3008165 1 • Decal, Jacobsen 3 3002753 1 • Decal, Parking Brake 4 3002755 1 • Decal, Throttle 5 3002756 1 • Decal, Bale Handle Clutch 6 404014 5 Screw 1/4-20 x 1/2” Round Head 7 3002722 1 Bottom Cover 8 366768 2 Throttle Knob

34 / 35

31/32

GREENS KING 500A SERIES

3.1 Handle

Serial No. 62281 All Serial No. 62282 All Serial No. 62284 All Serial No. 62285 All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

1001273 1 Handle 518 Units only

1 1001266 1 Handle 522 Units only 1 1001275 1 Handle 526 Units only 2 1001250 1 Handle Loop 3 3002047 2 Bracket 4 434029 2 Screw, 1/4-20 x 1” Socket Head 5 366708 2 Flange Bearing 6 1001977 1 Pivot Assembly 7 1000634 1 Brake Handle 8 3002480 1 Tension Spring

9 3002001 1 Brake Knob 10 366741 2 Brake Cable 11 366743 1 Throttle Cable 12 454008 2 Spring Washer 13 3002477 1 Clutch Cable 14 2000067 1 Brake Clutch Lever 15 461181 1 Groove Pin, 3/16 x 3/4” 16 446142 3 Lockwasher, 3/8 Heavy 17 434023 2 Screw, 1/4-20 x 1-1/4” Socket Head 18 3002179 1 Handle Loop 19 1001007 1 Latch 20 3004259 1 Channel Loop 21 400108 4 Screw, 1/4-20 x 3/4” Hex Head 22 446130 8 Lockwasher, 1/4 Heavy 23 443102 2 Nut, 1/4-20 Hex 24 458006 2 Retaining Ring 25 400268 1 Screw, 3/8-16 x 1-3/4” Hex Head 26 444708 2 Locknut, 1/4-20 Center 27 443110 4 Nut, 3/8-16 Hex 28 460026 2 Cotter Pin, 1/8 x 3/4” 29 1001292 2 Bracket 30 3002078 1 Throttle Stop 31 2809900 1 Spring, Left Side Torsion 32 2809901 1 Spring, Right Side TOrsion 33 400262 2 Screw, 3/8-16 x 1” Hex Head 34 4115960 1 Stop, L.H. Handle 35 4115961 1 Stop, R.H. Handle 36 453011 2 Flat Washer, 3/8 37 2811559 2 Bolt 38 447224 2 Lockwasher, 5/8 Internal Tooth 39 455012 2 Flat Washer, 1/2 40 460014 1 Cotter Pin, 3/32 X 3/4” 41 461462 1 Clevis Pin, 3/8 x 1 1/16” 42 443828 2 Nut, 5/8-18 Hex Jam

33 / 34

42/43

GREENS KING 500A SERIES

4.1 T-Handle

Serial No. 62283 All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

5003040 1 Round Grip

2 366768 2 Throttle Knob

3 473137 2 Wire Tie

4 1003413 1 Brake Handle

5 1001860 1 Latch

6 5003730 1 Control Handle

7 3004971 1 • Decal, Clutch

8 3002078 1 Throttle Stop

9 400108 2 Screw, 1/4-20 x 3/4” Hex Head 10 446130 2 Lockwasher, 1/4 Heavy 11 443102 4 Nut, 1/4-20 Hex 12 3003676 2 Flanged Bearing 13 454008 1 Spring Washer 14 3003992 1 Spring Return 15 1003229 1 Handle 16 3006858 1 Throttle Control 17 461457 1 Pivot Pin 18 460014 3 Cotter Pin, 3/32 x 3/4” 19 400266 2 Screw,3/8-16 x 1-1/2” Hex Head 20 443110 4 Nut, 3/8-16 Hex 21 2000067 2 Brake Lever 22 3006857 2 Brake Cable 23 461181 3 Groove Pin, 3/16 x 3/4” 24 3006856 1 Clutch Cable 25 3004399 1 Pivot Shaft 26 461466 1 Clevis Pin, 3/8 x 2-1/8” 27 461468 1 Clevis Pin, 3/8 x 1-1/2” 28 5003731 1 Cable Cover 29 3002753 1 • Decal, Parking Brake 30 3002755 1 • Decal, Throttle 31 409951 3 Screw, #8-32 x 3/8” Truss Head 32 400112 1 Screw, 1/4-20 x 1” Hex Head 33 4115960 1 Stop, L.H. Handle 34 4115961 1 Stop, R.H. Handle 35 400262 2 Screw, 3/8-16 x 1” Hex Head 36 446142 2 Lockwasher, 3/8 Heavy 37 453011 2 Flat Washer 38 2811559 2 Bolt 39 447224 2 Lockwasher, 5/8 Internal Tooth 40 443828 2 Nut, 5/8-18 Hex 41 458006 2 Retaining Ring 42 2809900 1 Spring, Left Side Torsion 43 2809901 1 Spring, Right Side Torsion 44 455012 2 Flat Washer, 1/2

1. Read operators manual before operating machine.

2. Keep all shields in place and hardware securely tightened.

3. Before you clean, adjust or repair this equipment, disengage all drives, engage parking brake and stop engine.

4. Keep hands, feet and clothing away from moving parts.

5. Never carry passengers.

6. Keep bystanders away

CAUTION

1. No opere esta maquina sin previo entrenamiento, instruccion y sin haber leido el manual de operacion.

2. Tenga todas las guardas en su lugar y piezas bien aseguradas.

3. Neutralice todas las velocidades y apague el motor antes de vaciar los recolectores de pasto, darle servicio, limpiar, adjustar y destrabar la maquina.

4. Mantenga las manos, los pies y ropa suelta lejos de piezas en movimiento.

5. No deberan transportar pasajeros si no existe un asiento para ellos.

6. Si no sabe leer ingles, pida que alguien le lea las calcomanias de avisos y los manuales de instruccion y operacion.

ATENCION

Greens King 518A Greens King 522A Greens King 522T

Greens King 526A Tee/Collar 526A

GREENS KING 500A SERIES

5.1EngineBase

Serial No. All

DANGER

To avoid serious bodily injury stop engine and disengage reels before working on moweroremptyingbaskets.

ALLOW ENGINE

TO COOL FOR 2

MINUTES BEFORE

REFUELING

! CAUTION

BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE.

CAUTION

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

503532 1 Engine, 4 HP Honda

2 320774 1 • Key

3 446136 15 Lockwasher, 5/16

4 362764 1 Decal, Caution

5 3001790 1 Decal, Caution

6 2811096 1 Decal, Greens King 518A Used on 62281 Only

6 2811097 1 Decal, Greens King 522A Used on 62282 Only

6 2811095 1 Decal, Greens King 522TA Used on 62283 Only

6 2811099 1 Decal, Greens King 526A Used on 62284 Only

6 2811098 1 Decal, Tee/Collar 526A Used on 62285 Only

7 443106 4 Nut, 5/16-18 Hex

8 132898 1 Clutch Body

9 3008993 1 • Bushing, Pilot 10 410503 1 • SetScrew,5/16-18x7/8” Sq. Hd 11 445502 1 • Nut, 5/16-18 Type R Hex Pal 12 3004616 2 Clutch Cover Mounting Stud 13 5002848 1 Engine Base 14 340830 1 • Decal, Spanish 15 3001235 1 • Decal, Danger 16 3006118 1 Lift Hook 17 400188 6 Screw, 5/16-18 x 1” Hex Head 18 348849 AR Shim, 0.01” Thick 18 3005515 AR Shim, 0.02” Thick 18 364263 AR Shim, 1/16” Thick 18 364441 AR Shim, 1/8” Thick 19 343117 6 Washer 20 441677 4 Carriage Bolt, 5/16-18 x 1-1/2” 21 364441 4 Flat Washer 22 5002964 1 Clutch Housing 23 361854 1 • Decal, Caution 24 400228 1 Screw, 5/16-18 x 1-1/4” Hex Head

GREENS KING 500A SERIES

6.1 Clutch

Serial No. All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

443102 1 Nut, 1/4-20 Hex

2 400112 1 Screw, 1/4-20 x 1” Hex Head

3 443112 1 Nut, 3/8-24 Hex

4 446136 4 Lockwasher, 5/16

5 443108 2 Nut, 5/16-24 Hex

6 2501151 1 Split Clutch Disc

7 307456 1 Washer, Cup

8 352726 2 Bushing

9 460052 1 Cotter Pin, 3/16 x 1-1/2” 10 446130 1 Lockwasher 1/4 Heavy 11 3000966 1 Spring 62281, 62282, 62284, 62285 Only 11 3004610 1 Spring 62283 Only 12 366800 1 Clutch Spring 13 366799 1 Clutch Spring 14 400228 2 Screw, 5/16-24 x 1-1/4” Hex Head 15 3005380 1 Clutch Fingers 16 132930 1 Clutch Arm Assembly 17 3000914 1 Bolt, Special 18 366742 1 Clutch Pin 19 400104 AR Screw, 1/4-20 x 1/2” Hex Head 20 1000014 1 Clutch Shaft (518A) 62281 Only 20 1000842 1 Clutch Shaft (522A and 522TA) 62282 and 62283 Only 20 1000015 1 Clutch Shaft (526A) 62284 and 62285 Only 21 2000004 1 Sliding Disc 22 367365 1 Bearing 23 366689 1 Washer 24 463113 1 Key 25 366686 1 Wear Sleeve 26 400188 2 Screw, 5/16-18 x 1” Hex Head 27 444708 AR Locknut, 1/4-20 Center 28 458113 2 Retaining Ring 29 366685 1 Grease Seal 30 366684 1 Bearing 31 366648 1 Grease Seal 32 471223 1 Grease Fitting 33 241831 1 Housing 34 453009 4 Flat Washer, 5/16 35 3007847 1 Pulley, 7 Rib Micro V 36 367082 1 Key, 3/16 Square x 3/4” 37 366653 1 Spacer 38 446142 3 Lockwasher, 3/8 39 400262 1 Screw, 3/8-16 x 1” Hex Head 40 444718 2 Locknut, 5/16-18 Center 41 1003718 1 Clutch Cover 42 3008164 1 Decal, Jacobsen

GREENS KING 500A SERIES

7.1 Reel

Serial No. All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

REF 1 Reel See 1.1

2 2811122 1 Frame, R.H. Side 3 2811121 1 Frame, L.H. Side 4 5002727 1 Reel Clutch 5 471217 1 Grease Fitting 6 1000447 1 Bearing Housing 7 366650 1 • Seal 8 471214 1 • Grease Fitting

9 545940 1 • Bushing 10 1000446 1 Bearing Housing 11 366650 1 • Grease Seal 12 366649 1 • Grease Seal 13 545940 1 • Bushing 14 446142 1 Lockwasher, 3/8 Heavy 15 446136 3 Lockwasher, 5/16 Heavy 16 366653 1 Washer 17 3004369 1 Spring Retainer 18 3004368 1 Spring Retainer 19 434036 3 Screw, 5/16-18 x 1-1/4” Socket Hd. 20 164041 1 Seal Carrier 21 366648 1 • Grease Seal 22 367029 1 Nut, 3/4-16 Hex Nylock Jam 23 366651 1 Bolt 24 400114 2 Screw, 1/4-20 x 1-1/4” Hex Head 25 3006061 1 Spring 26 434028 3 Screw, 1/4-20 x 3/4” Socket Head 27 446130 5 Lockwasher, 1/4 Heavy 28 364900 1 Nut 29 363047 1 Spring 30 500534 2 Bearing Cup and Cone 31 304745 1 Washer 32 2000064 1 Cover 33 366645 1 Spacer 34 2811185 1 Pulley 35 365229 1 • Bearing With Seal 36 366652 1 • Bearing 37 458461 1 • Snap Ring 38 366646 1 Spacer 39 345556 1 Key, 1/8 Square x 1” 40 340462 1 Spacer 41 320774 2 Key, 3/16 Square x 1-1/4”

RACINE, WI

MADE IN U.S.A.

TEXTRON TURF CARE AND SPECIALTY PRODUCTS

(62281 Only)

100

GREENS KING 500A SERIES

8.1 Lower Unit

Serial No. All

Vehicle Mass: Model PGM 19 84.0 kg Model PGM 22 85.0 kg Model 518A 95.3 kg Model 522TA 100.7 kg Model 522A 101.2 kg Model 526A 123.4 kg

WARNING

Keep Bystanders Away

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

REF 1 Bedknife Backing See 1.1

2 REF 1 Bedknife See 1.1 3 REF 1 Rear Crossbar See 1.1 4 REF 1 Kickstand See 1.1 5 REF 1 Front Crossbar See 1.1 6 3001600 2 Bedknife Block 7 366727 2 Rod 8 446142 14 Lockwasher, 3/8 Heavy

9 446136 6 Lockwasher, 5/16 Heavy 10 400258 9 Screw, 3/8-16 x 3/4” Hex Head 11 400262 2 Screw, 3/8-16 x 1” Hex Head 12 366653 6 Spacer 13 366709 2 Spring 14 367512 2 Spacer 15 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head 62281 Only 16 446130 1 Lockwasher, 1/4 Heavy 62281 Only 17 444850 3 Nut, 3/8-16 Center Lock Jam 18 434051 3 Screw, 5/16-18 x 1/2” Socket Head 19 443810 4 Nut, 3/8-16 Hex Jam 20 400268 2 Screw, 3/8-16 x 1-3/4” Hex Head 21 3001644 1 Weight 62281 Only 22 365501 2 Bolt, Bedknife Shoe 23 454017 2 Shim, Bedknife Shoe 24 366796 2 Kickstand, Mounting Bracket 25 443110 2 Nut, 3/8-16 Hex 26 3009138 AR Screw, 1/4-20 x 3/4 Soc. Hd. 27 400114 1 Screw, 1/4-20 x 1-1/4” Hex Head 62281 Only 28 400264 2 Screw, 3/8-16 x 1-1/4 Hex Head 29 400260 3 Screw, 3/8-16 x 7/8” Hex Head 30 2811102 1 Decal, Warning 31 REF 1 Serial Plate 32 364164 1 Spring 33 366726 4 Bolt, Special 34 4117466 1 Decal, 96 db Noise 62281 Only 34 4117467 1 Decal, 100 db Noise 62282, 62283, 62284, 62285 Only 35 400256 3 Screw, 3/8-16 x 5/8” Hex Head

Reverse

View

Belts View

GREENS KING 500A SERIES

9.1 Belts

Serial No. All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

503685 1 Pulley, 80 Tooth

2 367554 2 • Needle Bearing 3 1000056 1 Traction Clutch 4 366725 1 Flanged Bushing 5 443106 2 Nut, 5/16-18 Hex 6 5002447 1 Pulley, 18 Tooth 7 2000148 1 Bearing Bracket 8 3001273 1 Shaft

9 446142 3 Lockwasher, 3/8 Heavy 10 443110 2 Nut, 3/8-16 Hex 11 443102 7 Nut, 1/4-20 Hex 12 2500485 1 Screw, 5/16-18 x 3-1/4” Hex Head 13 434031 1 Screw, 1/4-20 x 3/4” Socket Head 14 359864 AR Washer 15 367553 1 Needle Bearing 16 400262 2 Bolt, 3/8-16 x 1” 17 400188 1 Screw, 5/16-18 x 1” Hex Head 18 453011 2 Washer 19 2810713 1 Belt, 7 Rib Micro V 20 2811363 1 Belt, 112 Tooth 21 2811071 1 Belt, 80 Tooth 22 458006 2 Retaining Ring 23 2809667 1 Bracket, Idler Spring 24 2809669 1 Spring, Idler 25 400116 1 Screw, 1/4-20 x 1-1/2” hex Head 26 2810550 1 Bracket, Idler 27 352936 2 Bushing 28 400106 2 Screw, 1/4-20 x 5/8” Hex Head 29 2809665 1 Arm, Idler 30 344545 1 Bearing 31 2809666 1 Pulley, Idler 32 458105 1 Retaining Ring 33 446128 1 Lockwasher, 1/4 34 400254 2 Screw, 3/8-16 x 1/2” Hex Head 35 3009434 1 Bracket, Belt Adjusting

TRACTION CLUTCH CONTROL

Disengage

Engage

To prevent damage to traction drive system, do not engage traction clutch while engine is running.

GREENS KING 500A SERIES

10.1 Belt Cover

Serial No. All

REEL CLUTCH CONTROL

ENGAGEDISENGAGE

J-T-3001792

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

503638 1 Belt Cover

2 2811092 1 • Decal, Warning

3 3001792 1 • Decal, Reel Clutch

4 3000660 1 Traction Clutch Lever

5 443102 3 Nut, 1/4-20 Hex

6 446130 12 Lockwasher, 1/4 Heavy

7 220317 1 Shifter Housing

8 400112 5 Screw, 1/4-20 x 1-1/4” Hex Head

9 400106 6 Screw, 1/4-20 x 5/8” Hex Head 10 366707 1 Ball Bearing 11 366715 2 Spacer 12 446136 2 Lockwasher, 5/16 Heavy 13 400196 2 Screw, 5/16-18 x 2” Hex Head 14 366710 1 Cover 15 422522 4 Set Screw, 3/8-16 x 1/2” Socket Hd. 16 343850 4 Ball, 1/4” Diameter 17 343848 2 Spring 18 339910 2 “O”Ring 19 3004402 1 Shifter Shaft

Shown with

Cover Removed

Cover

3/4

GREENS KING 500A SERIES

11.1 Weight Bars and Roller Brackets

Serial No. All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

1 3009185 1 Grass Shield (518A) Used on 62281 Only 1 3008674 1 Grass Shield (522A) Used on 62282 and 62283 Only 1 3009186 1 Grass Shield (526A) Used on 62284 and 62285 Only 2 3000053 2 Plate 3 241827 1 L.H. Catcher Mounting Bracket 4 241828 1 R.H. Catcher Mounting Bracket 5 2000072 2 Roller Bracket 5 2000040 2 Roller Bracket Used on 62285 Only 6 3005692 2 Adjuster Knob 7 343616 2 Stud 8 366852 2 Spacer 9 461339 2 Pin, 1/4 x 1-1/4”

10 364441 2 Washer 11 446136 2 Lockwasher, 5/16 Heavy 12 443106 2 Nut, 5/16-18 Hex 13 441674 2 Carriage Bolt 5/16-18 x 1-3/4” 14 3008974 4 Grommet 15 443102 4 Nut, 1/4-20 Hex 16 445781 2 Nut, 5/16-18 Whiz Lock 17 352737 2 Screw, 1/4-20 x 7/8” Square Head 18 400112 2 Screw, 1/4-20 x 1-1/4” Hex Head 19 453023 2 Flat Washer 20 444718 2 Locknut, 5/16-18 Center 21 441677 2 Carriage Bolt, 5/16-18 x 1-1/4” 22 441614 2 Carriage Bolt, 5/16-18 x 1”

GREENS KING 500A SERIES

12.1 Differential and Rollers

Serial No. All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

1 1000024 2 Smooth Roller (518)

1 132655 2 Smooth Roller (522)

1 1000027 2 Dimpled Roller (526)

2 366699 1 • Differential Gear Bushing

3 366698 1 • Drum Bushing

4 366701 1 • Grease Seal

5 366700 1 • Grease Seal

6 241836 1 • Differential Gear

7 319085 1 • Pin

8 458127 1 • Snap Ring

9 395419 1 Roller Shaft (518)

9 395367 1 Roller Shaft (522)

9 395418 1 Roller Shaft (526) 10 241835 1 Differential 11 463017 1 Key, #9 Woodruff 12 308030 2 Thrust Washer 13 202947 2 Pinion Gear 14 415563 2 Set Screw, 7/16-20 x 3/8” 15 463007 2 Key, #7 Wooodruff 16 308028 1 Pinion Shaft 17 220318 1 Bearing Housing 18 220319 1 Bearing Housing 19 366693 2 Bearing 20 2810096 1 Nut, 1-14 Nylock Hex 21 164057 1 Seal Cover 22 366702 1 • Grease Seal 23 471214 1 • Grease Fitting 24 446136 5 Lockwasher,5/16 Heavy 25 366697 2 Spacer 26 366696 1 Spacer 27 3004484 1 Pulley, 56 Tooth 28 366695 2 Locking Collar 29 367029 1 Nut, 3/4-16 Hex Nylock Jam 30 434024 2 Screw, 5/16-18 x 3/4” Socket Hd 31 361451 2 Washer 32 434004 3 Screw, 5/16-18 x 1-3/4” Soc Hd

GREENS KING 500A SERIES

13.1 Parking Brake and Wheels

Serial No. All

> Change from previous revision

GREENS KING 500A SERIES

Item Part No. Qty. Description Serial Numbers/Notes

554847 2 Tire

2 5002905 2 Wheel, Gray

3 1000476 1 R.H. Hub

4 338766 1 • Bearing

5 366705 2 • Grease Seal

6 164056 2 Brake Band

7 132663 1 Brake Mounting Bracket

8 132658 1 Seal Housing

9 365743 1 • Grease Seal 10 471214 1 • Grease Fitting 11 164063 1 Brake Mounting Bracket 12 271920 2 Wheel Spacer 13 1000477 1 L.H. Hub 14 338766 1 • Bearing 15 366705 2 • Grease Seal 16 366717 2 Clutch Sleeve 17 445801 2 Nut, 5/8-18 Hex Jam Lock 18 434049 6 Screw, 5/16-18 x 2” Socket Head 19 366718 2 Latching Collar 20 366697 4 Bushing 21 446136 4 Lockwasher, 5/16 Heavy 22 400188 2 Screw, 5/16-18 x 1” Hex Head 23 360111 2 Valve 24 361451 1 Washer Left Side Only 25 415513 2 Set Screw, 1/4-20 x 1/2” 26 366742 2 Brake Band Pin 27 446130 2 Lockwasher, 1/4 Heavy 28 400108 2 Screw, 1/4-20 x 3/4” Hex Head 29 366737 2 Spacer 30 434032 2 Screw, 5/16-18 x 1-3/4” Socket Head 31 366716 6 Spacer 32 366719 2 Latch 33 443106 1 Nut, 5/16-18 Hex 34 366704 2 Spring 35 452004 12 Flat Washer, 5/16 36 444718 6 Locknut, 5/16-18 Center

INDEX

1000014.......................39

1000015.......................39

1000018.......................30

1000019.......................30

1000020.......................30

1000021.......................30

1000022.......................30

1000023.......................30

1000024.......................51

1000027.......................51

1000056.......................45

1000446.......................41

1000447.......................41

1000476.......................53

1000477.......................53

1000634.......................33

1000838.......................30

1000839.......................30

1000842.......................39

1001007.......................33

1001250.......................33

1001266.......................33

1001273.......................33

1001275.......................33

1001292.......................33

1001860.......................35

1001977.......................33

1003229.......................35

1003413.......................35

1003718.......................39

132655.........................51

132658.........................53

132663.........................53

132674.........................30

132898.........................37

132930.........................39

164041.........................41

164056.........................53

164057.........................51

164063.........................53

2000004.......................39

2000040.......................49

2000064.......................41

2000067.................33

, 35

2000072.......................49

2000148.......................45

202947.........................51

220317.........................47

220318.........................51

220319.........................51

241827.........................49

241828.........................49

241831.........................39

241835.........................51

241836.........................51

2500485.......................45

2501151.......................39

271920.........................53

2809665.......................45

2809666.......................45

2809667.......................45

2809669.......................45

2809900.......................33

2809901.......................33

2810096.......................51

2810550.......................45

2810713.......................45

2811071.......................45

2811092.......................47

2811093.......................31

2811095.......................37

2811096.......................37

2811097.......................37

2811098.......................37

2811099.......................37

2811102.......................43

2811121.......................41

2811122.......................41

2811185.......................41

2811363.......................45

2811559................ 33

, 35

3000053.......................49

3000660.......................47

3000914.......................39

3000966.......................39

3001235.......................37

3001273.......................45

3001600.......................43

3001644.......................43

3001790.......................37

3001792.......................47

3002001.......................33

3002047.......................33

3002078................ 33

, 35

3002179.......................33

3002477.......................33

3002480.......................33

3002722.......................31

3002753................ 31

, 35

3002755................ 31

, 35

3002756.......................31

3003676.......................35

3003992.......................35

3004259.......................33

3004368.......................41

3004369.......................41

3004399.......................35

3004402.......................47

3004484.......................51

3004610.......................39

3004616.......................37

3004971.......................35

3005380 ...................... 39

3005515 ...................... 37

3005692 ...................... 49

3006061 ...................... 41

3006118 ...................... 37

3006856 ...................... 35

3006857 ...................... 35

3006858 ...................... 35

3007847 ...................... 39

3008164 ...................... 39

3008165 ...................... 31

3008674 ...................... 49

3008974 ...................... 49

3008993 ...................... 37

3009138 ...................... 43

3009185 ...................... 49

3009186 ...................... 49

3009434 ...................... 45

304745 ........................ 41

307456 ........................ 39

308028 ........................ 51

308030 ........................ 51

319085 ........................ 51

320774 .................. 37

, 41

338766 ........................ 53

339910 ........................ 47

340462 ........................ 41

340830 ........................ 37

343117 ........................ 37

343616 ........................ 49

343848 ........................ 47

343850 ........................ 47

345556 ........................ 41

348849 ........................ 37

352726 ........................ 39

352737 ........................ 49

352936 ........................ 45

359864 ........................ 45

360111 ........................ 53

361451 .................. 51

, 53

361854 ........................ 37

362764 ........................ 37

363047 ........................ 41

364164 ........................ 43

364263 ........................ 37

364441 ........................ 37

364900 ........................ 41

365229 ........................ 41

365501 ........................ 43

365743 ........................ 53

366645 ........................ 41

366646 ........................ 41

366648 .................. 39

, 41

366649 ........................ 41

366650 ........................ 41

366651 ........................ 41

366652 ........................ 41

366653 ............39

, 41, 43

366684 ........................ 39

366685 ........................ 39

366686 ........................ 39

366689 ........................ 39

366693 ........................ 51

366695 ........................ 51

366696 ........................ 51

366697 ..................51

, 53

366698 ........................ 51

366699 ........................ 51

366700 ........................ 51

366701 ........................ 51

366702 ........................ 51

366704 ........................ 53

366705 ........................ 53

366707 ........................ 47

366708 ........................ 33

366709 ........................ 43

366710 ........................ 47

366715 ........................ 47

366717 ........................ 53

366718 ........................ 53

366719 ........................ 53

366725 ........................ 45

366726 ........................ 43

366727 ........................ 43

366737 ........................ 53

366741 ........................ 33

366742 ..................39

, 53

366743 ........................ 33

366768 ..................31

, 35

366796 ........................ 43

366799 ........................ 39

366800 ........................ 39

366852 ........................ 49

367029 ..................41

, 51

367082 ........................ 39

367365 ........................ 39

367512 ........................ 43

367553 ........................ 45

367554 ........................ 45

395367 ........................ 51

395418 ........................ 51

395419 ........................ 51

4115960 ................33

, 35

4115961 ................33

, 35

4117466 ...................... 43

4117467 ...................... 43

5000095 ...................... 30

5000098 ...................... 30

5000102 ...................... 30

5000141 ...................... 30

5000148 ...................... 30

5000412 ...................... 30

INDEX

5000413...................... 30

5000414...................... 30

5000416...................... 30

5000457...................... 30

5002447...................... 45

5002727...................... 41

5002848...................... 37

5002887...................... 30

5002888...................... 30

5002905...................... 53

5002964...................... 37

5003040...................... 35

5003652...................... 30

5003730...................... 35

5003731...................... 35

500534........................ 41

503477........................ 30

503478........................ 30

503532........................ 37

503638........................ 47

503685........................ 45

545940........................ 41

554847........................ 53

68122.......................... 30

68123.......................... 30

68124.......................... 30

To prevent damage to the

reel and .... 12

, 14

Textron Golf, Turf & Specialty Products PO Box 7708, Charlotte, NC 28241-7708 www.ttcsp.com

Jacobsen Greens King 500A Series, 62281, 62282, 62283, 62284 Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual