Jacobsen Super LF 1880, D1105-E, 67923, D1105-TE, 67924 Safety & Operation Manual

...
Super LF 1880™ Fairway Mower
67923 – Kubota D1105-E, 2WD 67924 – Kubota D1105-E, 4WD 67938 – Kubota D1105-TE, 4WD
4102144-SE rev A
Safety & Operation Manual Handbok för säkerhet och drift
CONTENTS
1 CONTENTS
1 Contents 2 Safety
2.1 Operating Safety.................................................. 3
2.2 Important Safety Notes ........................................ 4
3 Decals
3.1 Decals................. ...... ...... ....... ...... ....... ...... ....... .... 5
4 Controls
4.1 Icons ......................................................... ....... .... 6
4.2 Controls ............................................................... 8
4.3 Opening The Hood .............................................. 9
4.4 Steering Console Cover ....................................... 9
5 Operation
5.1 Daily Inspection ................................................. 10
5.2 Interlock System ................................................ 10
5.3 Operating Procedures ....................................... 11
5.4 Starting .............................................................. 12
5.5 Stopping / Parking ............................................. 12
5.6 To Drive / Transport ........................................... 13
5.7 Hillside Operation .............................................. 13
5.8 Mowing .............................................................. 14
5.9 Towing / Trailering ............................................. 14
5.10 Daily maintenance ............................................. 15
Proposition 65 Warning
Engine exhaust from this product contains chemicals kno wn to the State of California to cause cancer, birth defects, and other reproductive harm
© COPYRIGHT 2002, TEXTRON INC.
“All rights reserved, including the right to reproduce this book or portions thereof in any form”.
A
ll information in this publication is based on information available at time of approval for printing. Textron Golf, Turf &
S
pecialty Products reserves the right to make changes at any time without notice and without incurring any obligation
.
LITHO IN U.S.A. 2-2003
SAFETY 2
GB-3
2 SAFETY
2.1 OPERATING SAFETY _____________ ___ __ __ ___ _________________________ ___ __ _
1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.
2. It is your responsibility to read this manual and all publications associated with this equipment (Parts and Maintenance Manual, Engine Manual, accessories and attachments). If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipm ent. Working with unfamiliar equipment can lead to accidents.
4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.
5. Wear all the necessary protective clothing and personal safety devi ces to protect your head, eyes, ears, hands and feet. Operate the machine only in daylight or in good artificial light.
6. Inspect the area where the eq uipment will be used. Locate and remove all debris in the operating area before using equipment. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards.
7. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property.
8. Never operate equipment that has been modified, does not meet factory specifications, or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place.
9. Never disconnect or bypass any switch or interlock.
10. Carbon monoxide in t he exhaust fumes c an be fatal when inhaled. Never operate the engine without proper ventilation.
11. Fuel is highly flammable, handle with care.
12. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key.
13. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit.
14. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads.
15. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.
16. Operate the machine up and down the face of the slopes (vertically), not across the face (horizontally).
17. To prevent tipping o r loss of control, do not start or stop suddenly; reduce speed when making sharp turns. Use caution when changing direction on slopes.
18. Keep legs, arms and body inside the seating compartment while the vehicle is in motion.
This machine is to be operated and maintained as specified in this manual and is intended for the pr ofession al maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive
instruction from someone familiar with the equipment before being allowed to operate the machine.
!
2 SAFETY
2.2 IMPORTANT SAFETY NOTES________________________________________________
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potenti ally haz ardous situa tion whi ch, i f not av oided, MAY result in minor or moderat e inju ry
and property damage. It may also be used to alert against unsafe practices.
For pictoral clar ity, some illustrations in this manua l may show shield s, guards or plat es open or removed. U nder no circumstances should this equipment be operated without these devices securely fastened in place
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorize d Textron Golf, Turf & Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.
Use of other than original or Authorized Textron Golf, Turf & Specialty Products Accessories will void the warranty.
WARNING
The Interlock System on this tractor pre vents the tractor from starting un less the brake lever is engaged, mower switch is off and traction pedal is in neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off.
NEVER operate tractor unless the Interlock System is working.
!
!
WARNING
1. Before leaving the operator’s position for any reason: a. Return traction pedal to neutral.
b. Disengage all drives. c. Lower all implements to the ground. d. Engage parking brake. e. Stop engine and remove the ignition key.
2. Keep hands, feet, hai r and clothin g away from mov ing parts. Wait for all movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector securely fastened in place.
!
DECALS 3
GB-5
3 DECALS
3.1 DECALS _ __ ___ __ _________________________________________________________ Familiarize yourself with the decals they are critical to the safe operation of the machine.
REPLACE DAMAGED DECALS IMMEDIATELY.
1. Leer el manual del operador. No permitir que personas no capacitadas para ello usen la maquina.
2. Mantener los escudos en su lugar y la tornilleria debidamente fijada.
3. Antes de limpiar, ajustar o reparar este equipo, desengranar todas los mandos, aplicar el freno de estacionamiento y apagar el motor.
4. Mantener las manos, los pies y la ropa alejados de las piezas en movimiento.
5. No viajar como pasajero ni llevar pasajeros en maquinas sin asiento para ello.
6. Mantener a las demas personas alejadas.
7. Si no sabe leer ingles, solictarle a otra persona que le lea y explique el contenido de las etiquetas y del manual de le maquina.
! ADVERTENCIA
340623
To avoid injury when working with battery:
1. Always connect the black ground (-) cable last and remove it first.
2. Keep sparks and flames away, and avoid contact with acid.
To avoid injury when jumping battery:
1. Connect positive (+) terminal to positive (+)
terminal.
2. Connect negative (-) terminal on good battery to
frame of vehicle that has dead battery.
! DANGER
3001435
To prevent injury, disengage all drives, engage parking brake and stop engine before working on machine or emptying grass catcher s.
! DANGER
361877
RADIATOR IS UNDER PRESSURE. REMOVE CAP SLOWLY TO AVOID BODILY INJURY.
! WARNING
365956
To prevent cuts use socket wrench or Turf Groomer® knob to turn reel.
1000997
! WARNING
• Read operator’s manual. Do not allow untrained operators to use machine.
• Keep shields in place and hardware securely fastened.
• Before you clean, adjust or repair this equipment, disengag e all driv es, engag e parking brake and stop engine.
• Keep hands, feet and clothing away from moving parts.
• Never carry passengers.
• Keep bystanders away.
• Do not use on slopes greater than 20°.
Model - Engine power - Vehicle Mass with Reels
– – – – – – – – – – – – – – – – – – – – – – –
LF 1880 - 26.5 hp (19.7 kW) - 2115 lbs (959 kg) LF 1880 - 35 hp (26 kW) - 2200 lbs. (998 kg)
! WARNING
4102682
4 CONTROLS
4 CONTROLS
4.1 ICONS______________________________________________________________ _____
WARNING
Never attempt to drive the trac tor unless you have read the Safe ty and Operation Manua l and know how to operate all controls correctly.
Familiarize yourself with the icons shown above and what they represent. Learn the location and purpose of all the controls and gauges before operating this tractor.
Coolant
Temperatur
D
Read Manual Engine Throttle
High Low
Hour Meter
Trac tion Pedal
Forward Reverse
Fuel
Diesel
Cutting Units
Forward Off Reverse
(Cut) (Backlap)
Horn
Engine
Off Run Glow Plug Start
Engine Oil
Pressure
Parking Brake
Engaged Disengaged
LightsMowers
Lower Raise
Hydraulic
Oil Level
!
CONTROLS 4
GB-7
10
12 14
16
A Tilt Steering Lever B1 Parking Brake Lock B2 Parking Brake Release C Parking Brake Pedal D Mow Speed Stop E Traction Pedal - Forward F Traction Pedal - Reverse G Seat Adjus tme nt H Hydraulic Oil Cap I Hydraulic Oil Light J Fuel Cap K Fuel Level Gauge L Backlap Switch M Hour Meter
N Water Temperature Gauge O Volt Meter P Engine Oil Light Q Horn R 2WD / 4WD Switch S Raise / Lower Joystick T Reel Switch U Light Switch V Ignition Switch W Throttle X Parking Brake Light Y Fuse Blocks Z Horn Switch
A
B
1
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
B
2
I
Z
4 CONTROLS
4.2 CONTROL DESCRIPTIONS__________________________________________________
A. Steering Tilt Control
Pull lever up to release steering column. Tilt column up or down to positi on des ired. Re lease lev er to lock
steering column in place.
B. Parking Brake Lock / Release
To lock parking brake, hold brake pedal (C) down and press lock (B
1
) until it enga ges. To disengage, press
brake pedal release (B
2
).
C. Parking Brake
To engage parking brake press pedal down.
D. Mow Speed Stop
Limits forward speed while mowing. To operate at lower travel speed while mowing, rotate lever so it contacts stop screw (D1) on floor board when forward travel pedal is pressed. To travel at full speed, set lever in p osition shown (D3). Stop screw (D2) can be adjusted to set specific mow speeds. See the Parts & Maintenance manual.
Figure 4A
E. Forward Travel (Traction Pedal)
Press front of pedal down for forward travel. Release pedal to slow tractor and stop. Do not press traction pedal when parking brake is set and parking brake light
(W) is lit.
F. Reverse Travel (Traction Pedal)
Press rear of pedal down for reverse travel. Release pedal to slow tractor and stop. Allow tractor to come to a complete stop before reversing directions. Do not press traction pedal when parking brake is set and parking brake light (W) is lit.
G. Seat Adjustment
Pull left side lever out to adjust seat forward or backward. To adjust spring tension under seat, turn adjusting knob on front of seat.
H. Hydraulic Oil Cap
Fill to “green” area on gauge using clean hydraulic fluid while machine is cool. Do not overfill
I. Hydraulic Oil Light
Alerts the operator of a low fluid level in hydraulic tank. This light operates in combination with the alarm. See Section 4.3.
J. Fuel Cap
Fill fuel tank with No. 2 diesel fuel, minimum cetane rating of 45. Section 5.10
K. Fuel Level Gauge
Indicates current fuel level. Check fuel gauge daily before starting machine.
Fill only to “‘green’ area on
gauge, do not top off tank.
Do not allow machine to run
out of fuel.
L. Backlap Switch
The backlap switch allows the mowers to rotate in reverse for backlapping.
Forward - For normal operation (mowing) the switch must be set to the FORWARD (cut) position.
Reverse - When backlapping the mower must be operated in the reverse direction. Set switch to the REVERSE (backlap) position.
When backlapping the parking brake must be set and both the reel switch (S) and backlap switch (L) must be set to reverse. See Parts & Maintenance Manual
M. Hour Meter
Records engine operating hours. Use hour meter to schedule periodic maintenance.
N. Temperature Gauge
Indicates engine coolant temperature. Normal operating temperature should be between 160° - 230°F (71°­110°C). If temperature rises above 230° (110°F), alarm will sound. See Section 4.3.
O. Voltmeter
Indicates battery condition. During normal operation meter should never be in the red area.
P. Engine Oil Pressure Light
The indicator will light if engine oil pressure drops below 7 PSI (48 kPa). Stop engine immediately, determine the cause, and co rrect the problem bef ore resuming operation.
CAUTION
Never adjust steering while tractor is moving. Stop
unit and set parking brake before adjusting.
!
Full Speed Reduced Speed
D
1
D
2
D
3
E
F
CONTROLS 4
GB-9
Q. Horn
The alarm sounds to alert the operator to conditions requiring immediate attention. See Section 4.3.
R. 2 WD / 4 WD Switch
Sets tractor into two or four wheel drive.
S. Raise / Lower Joystick
The joystick raises and lowers the mowers. Push forward to lower mowers, pull back to raise mowers.
T. Reel Switch
The reel switch is a 3-position rocker type switch with a neutral locking tab. It sets the mowers for either forward or reverse rotation. Set mower switch in its OF F (center) position when starting the tractor.
Forward - To mow, press switch to the FORWARD (cut) position. With the switch in this
position, mowers will start automatically when they are lowered and stop when they are raised. Return switch to its center position to disable mowers.
Reverse - The mower can be operated in the
reverse direction for backlapping, running
vertical mowers, removing grass build-up in mowers or dislodging objects binding mowers. To reverse blade rotation, press switch to the REVERSE position.
When backlapping, the parking brake must be set, traction pedal in neutral and both the reel switch (Q) and backlap switch (K) must be set to REVERSE. See Parts
& Maintenance Manual.
U. Light Switch
Controls operation of work lights.
V. Ignition Switch
The ignition switch has four positions. OFF - RUN ­GLOW PLUG - START. See Section 5.4.
W. Throttle
Controls engine speed. Run machine at full throttle during normal machine operation.
X. Parking Brake Light
Indicates that the parkin g brake i s engaged. Par king brake must be disengaged before depressing traction pedal.
Y. Fuse Blocks
Used to provide circuit protection for electrical systems. See Parts & Maintenance Manual.
Z. Horn Switch
This switch is used to test the alarm system or disable the alarm after a low oil level has been detected. Keep switch in its ON position when starting and operating tractor. To test alarm, set switch to OFF and turn ignition key to RUN. See
Section 4.3.
4 CONTROLS
GB-10
4.3 OPERATOR ALERTS_______________________________________________________
The machine monitors vital machine systems. It uses an audible alarm and warning lights to alert the operator of conditions requiring immediate action. When an alert occurs, follow the general guidelines listed in the chart below, and any specific actions outlined by the grounds superintendent or service manager.
To test alarm system:
Turn ignition switch to RUN. Engine oil light will come on for one second or more.
This system monitors:
1. Engine oil pressure
2. Engine coolant temperature
3. Hydraulic oil level
Alert Action
1. Engine Oil Pressure - Oil pressure light comes on. Oil pressure low.
Stop tractor immediately, lower implements and shut off engine! Inspect oil level in engine. If oil light remains on with oil at proper level, shut off engine and tow or trailer tractor back to a service area. NEVER operate engine with oil light on, severe damage to the engine can occur.
2. Engine Coolant Temperature Alarm sounds. Engine coolant temperature high.
Stop tractor immediately, lower implements and shu t off engine! Remove debris such as leaves and grass clippings that may be restricting air flow through front screen and area between radiator and oil cooler. If engine continues to run hot, return tractor to a service area.
CAUTION: Engine coolant is under pressure. Turn engine off and allow fluid to cool before checking fluid level or adding coolant to radiator.
3. Hydraulic fluid level - alarm
sounds and hydraulic fluid warning light comes on. Hydraulic fluid is below recommended level.
Stop tractor immediately, lower implements and shut off engine! Visually inspect tractor for obvious signs of leaks around connections, hoses and hydraulic components. Return tractor to service area for maintenance.
CAUTION: Hydraulic fluid is under pressure. Turn engine off and allow fluid to cool before checking fluid level or adding oil to hydraulic tank.
!
!
OPERATION 5
GB-11
5 OPERATION
5.1 DAILY INSPECTION______________________ ___ __ __________________________ __ _
1. Perform a visual i nspec tio n o f the entire unit, loo k for signs of wear, loose hardware, and missing or damaged components. Chec k for fuel or oil leaks to ensure connections are tight and hoses and tubes are in good condition.
2. Check the fuel supply, radiator coolant level, crankcase oil and air cleaner indicator. All fluids must be at the full level mark with engine cold.
3. Make sure all mowers are adjusted to the same cutting height.
4. Check tires for proper inflation.
5. Test the Interlock System. Note: For more detailed maintenance information,
adjustments and maintenance/lube charts, see the
Parts & Maintenance manual.
5.2 Interlock System_________________________________________________________________________
1. The Interlock System prevents the engine from starting unless the parking brake is engaged, the traction pedal is in neutral and the reel switch is OFF. The system also stops the engine if the operator leaves the seat with the reel switch ON, traction pedal out of NEUTRAL, or parking brake DISENGAGED.
2. Perform each of the following tests to insure the Interlock System is functioning properly. Stop the test and have the s ystem inspected and repaired if any of the tests fail as listed below:
the engine does not start in test 1;
the engine does start during tests 2,3 or 4;
the engine continues to run during tests 5 or 6.
3. Refer to the cha rt below for each t est and f ollow the check () marks across the chart. Shut engine off between each test.
Test 1: Represents normal starting procedure. The operator is seated, parking brake is engaged, the traction pedal is in neutral, and the reel switch is OFF. The engine should start.
Test 2: The engine must not start if the reel switch is ON.
Test 3: The engine must not start if the parking brake is DISENGAGED.
Test 4: The engine must not start if traction p edal is not in neutral.
Test 5: Start the engine in the normal ma nner then turn reel switch ON and lift your weight off the seat.
Test 6: Start the engine in the normal ma nner then disengage parking brake an d lift your weight off the seat.
Lift your weight off seat. The engine will shut down.
CAUTION
The daily inspection should be performed only when
the engine is off and all fluids are cold. Lower mowers
to the ground, engage the parking brake, Stop engine
and remove ignition key.
!
WARNING
Never operate equipment with the Interlock System disconnected or malfunctioning. Do not disconnect or bypass any switch.
!
Interlock System Check
Test Operator
Seated
Parking
Brake
Traction Pedal
in Neutral
Reel
Switch
Engine
Starts
Yes No Engaged Disengaged Yes No On Off Yes No 1 ✔✔ 2 ✔✔ ✔✔ 3 ✔✔ 4 ✔ ✔ ✔✔✔ 5
✔✔
6
✔✔
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