GENERAL
Machine Nomenclature
Important Safety Instructions
Nationwide Maintenance and Repair Centers
PARTS IDENTIFICATION AND FUNCTION
Diagram of Assembled Machine
INSTALLATION REQUIREMENTS
Electrical Requirements
Drain Hose Connection
Hot Water Supply Connection
Dishwasher Electrical Data Decal
Chemical Dispensing Equipment
DISHWASHER OPERATING INSTRUCTIONS
To Fill Dishwasher
To Drain the Machine
Manual Wash
1
2
6
8
TROUBLESHOOTING GUIDE 9
SERVICE PROCEDURES 14
ILLUSTRATED PARTS LIST 36
WIRING DIAGRAMS 60
NATIONWIDE MAINTENANCE AND REPAIR CENTERS (M&RC) INSIDE BACK COVER
i
Hot-water sanitizing Models JP-24/F and JP-24B/BF must have a minimum 180 Degree F. rinse water
temperature at a flow pressure of 20 PSI (+/-) 5 PSI to assure proper sanitization of ware.
The JP-24 series dishwasher is not supplied with chemical dispense r pumps for dispensing detergent,
rinse additive or sanitizer (JP-24LT/F). Consult your local detergent representative for information about a
chemical dispenser.
Low-temperature chemical sanitizing Model JP-24LT/LTF requires a minimum of 50 PPM of 5.25 %
sodium hypochlorite (liquid bleach) be injected in the final rinse line during the rinse. Do not operate
dishwasher as a low-temperature chemical sanitizing machine without a properly installed, N.S.F.
recognized chemical dispenser.
The "B" designation in the model number indicates the unit has a built-in hot water booster tank, requiring
a 140 Degree F. hot water supply. Units without the "B" require a 180 Degree F. hot water supply. The
"LT" designation indicates a low-temperature model requiring a minimum 120 Degree F. and 140 Degree
F. maximum hot water supply.
Free standing units not installed under a counter top will require a top and side panels, indicated by a "F"
designation in the model number.
IMPORTANT SAFETY INSTRUCTIONS
Please read all instructions before using this dishwasher. Safety precautions in this manual are preceded
by the words "DANGER", "WARNING", "CAUTION", or "NOTE" and are very important. DANGER is used
to indicate the presence of a hazard which will cause severe personal injury, death or substantial property
damage if the statement is ignored. WARNING is used to indicate the presence of a hazard which can
cause severe personal injury, death or substantial property damage if the statement is ignored. CAUTION
is used to indicate the presence of a hazard which will or can cause minor personal injury or property
damage if the statement is ignored. NOTE is used to notify personnel of installation, operations, or
maintenance information which is important, but not hazard related.
NATIONWIDE MAINTENANCE AND REPAIR CENTERS
If repairs or replacement parts are required, please call one of the Jackson Authorized Maintenance & Repair
Centers from the list provided on the rear cover of this manual. An illustrated list of replacement parts are inc luded in
this manual to assist in identification and ordering of parts. BE SURE THAT ALL REPLACEMENT PARTS
PURCHASED AND USED IN YOUR DISHWASHER ARE GENUINE ORIGINAL PARTS, DISTRIBUTED BY A
JACKSON MAINTENANCE & REPAIR CENTER LISTED IN THE REAR COVER OF THIS MANUAL.
UNAUTHORIZED SUBSTITUTIONS MAY RESULT IN FIRE, ELECTRIC SHOCK OR OTHER HAZARDS.
1
PARTS IDENTIFICATION AND FUNCTION
3. Door Switch (Not Shown)
Starts Dishwashing Cycle
4.
Door Frame Panel
Access Pane
l to Door Switch/Spring
5.
Electrical Data Decal
Dishwasher Electrical Requirements/Serial No.
7. Kick Panel
Encloses Electrical Panel Area
10. Left Side Panel Not Shown)
Encloses Left Side of Machine
11. Door Handle
Used to Open and Close Door
13. Right Rack Slide
Holds Rack Above
Spray Arms
15. Leveling Foot
Used to Level Machine
16. Lower Rinse Arm
&
Feed Pipe
Sprays Rinse Water Over Ware
18. Line Strainer
-
(1/2")
Filters
Debris From Water Supply Line
21. Rinse Booster Tank (JP
-
24B/BF)
Holds Rinse Water For Heating
22. Booster Tank Heater
(JP-24B/BF)
Heats Boo
ster Water For Rinse
•23. Basket Strainer
Catches Food Soil in Wash Water
25. Vacuum Breaker
(1/2")
Prevents Backflow into Water Supply
27. Rinse Thermometer Bulb
Reads Final Rinse Temperature When Rinsing
28. Vacuum Breaker Feed Pipe
Final Rinse Water Supplied Via Pipe
30. Rinse Thermometer Capillary
Senses Tempera
ture in Rinse Line
32. Drain Valve
(1
10V or 220V)
A
llows Waste Water to Drain Out
34. Pump
&
Motor Assembly
Recirculates W
ash Water
36. Fill Solenoid Valve
(1
10V or 220V)
Opens Water Supply Line
38. Fill Line Strainer
(1/2")
Filters Water Supply Line
39. Drain Hose
Fee
ds Waste Water to Drain System
40. Rinse Manifold
Feeds Water From Booster to Rinse Arms
ITEM
1. Top Enclosure Panel Encloses Top - Freestanding Units
2. Right Side Panel Encloses Right Side of Machine
6. Electrical Control Panel Gauges/Switches for Operation
29. Detergent Injection Plug Injection Point for Detergent
31, Rinse Booster Tank (JP-24B/BF) Heats Water for Final Rinse
33. Hose, Pump to Drain Valve Carries Waste Water to Drain Valve
35. Fill Line to Dishwasher Supplies Water to Dishwasher
37. Petcock Valve Used to Check Pressure/Temp.
41. Hose, Rinse to Injection Feeds Rinse Water to Manifold
2
PARTS ID & FUNCTION
3
PARTS ID & FUNCTION
4
PARTS ID & FUNCTION
5
INSTALLATION REQUIREMENTS
MODEL JP.24B/BF-ELECTRICAL REQUIREMENTS - SEE FIGURE - 1
IMPORTANT - PLEASE READ CAREFULLY - THE RINSE HEATER RELAY HAS BEEN TEMPORARILY
DISABLED SO THAT THE MACHINE'S INTERNAL BOOSTER TANK CAN FILL WITH WATER BEFORE
TURNING ON TH E HEATING ELEMENT. A QUALIFIED SERVICEMAN MUST RECONNECT THE WIRE
(ORANGE/WHITE) TO THE RINSE HEATER RELAY COIL (TAGGED) AFTER THREE CYCLES OF OPERATION
AND THE WASH TANK IS FULL OF WATER. THE CIRCUIT BREAKER FEEDING THE UNIT SHOULD BE
TURNED OFF BEFORE DOING THIS.
Dishwasher has a pumped (pressure) drain capable of pumping waste water to a height of 24 inches from
floor to the kitchen's drain system. The dishwasher is supplied with a 8-foot long drain hose that extends
from the right rear side of machine. Drain hose must be installed indirect to kitchen's drain system with air
gap. It protects the dishwasher against water backing up in it if a drain clogs.
DRAIN HOSE CONNECTION
6
INSTALLATION REQUIREMENTS continued
HOT WATER SUPPLY CONNECTION
Install the water supply line (1/2" pipe size minimum) to the dishwasher line strainer using a soft copper
tube, flexible tube or hose to allow machine to be moved for servicing.
DISHWASHER ELECTRICAL DATA DECAL
DISHWASHER ELECTRICAL DATA DECAL is located on the right-side of unit at front. Refer to the
electrical data decal for machine operating requirements, machine voltage/total amperage load, and serial
number.
CHEMICAL DISPENSING EQUIPMENT
The JP-24 series dishwasher is not supplied with dispenser pumps for detergent, rinse additive or sanitizer
(JP-24LT/F). An injection hole is provided in the back wall of machine for dispensing detergent into
dishwasher wash tank. An injection manifold is provided in the final rinse line for injecting rinse additive and
sanitizer (Model JP-24LT/F requires a minimum of 50 PPM of 5.25% sodium hypochlorite (liquid bleach) be
injected in the final rinse line during the rinse).
Electrical power and signal source for detergent, rinse additive and sanitizer (JP-24LT/F) dispensing
equipment are available as follows:
DETERGENT SIGNAL - White/Red wire, "L1" signal (line voltage) for detergent dispensing. Detergent
dispenses during rinse cycle.
DISPENSER POWER - Red wire, "L2" return (line voltage). DISPENSER MAXIMUM AMPERAGE LOAD:
FUSE-TYPE 3AG "SLO-BLO", 2.5 MAXIMUM.
DISPENSER POWER - Green/White wire, "L1" power (line voltage) during dishwashing cycle. RINSE
AGENT/SANITIZER - Blue wire, "L1" signal (line voltage) (parallel with rinse/fill solenoid).
7
DISHWASHER OPERATING
INSTRUCTIONS
DISHWASHING CYCLE: Once the machine is initially filled, the dishwashing cycle consists of: the
machine washes a rack of dishes, drains the wash water, and then rinses with fresh water which remains
in the machine to wash the next rack of dishes. During the rinse, detergent, rinse additive, and sanitizer
(JP-24LT/LTF) should be injected.
TO FILL THE DISHWASHER
1. Close door and depress Power Switch to On/Fill position and place Cycle Switch to Auto position.
Red power indicator light will light to indicate machine has power turned on and the green light
will come to indicate that machine is automatically filling with water. Proper water level will be
achieved when water touches the bottom of pan strainer.
NOTE: CYCLE SWITCH MUST BE IN THE AUTO POSITION TO FILL MACHINE. MACHINE WILL NOT FILL
IN THE MANUAL POSITION AND WOULD CAUSE PUMP MOTOR TO RUN WITHOUT WATER
WHICH CAN DAMAGE PUMP SEAL.
2. After the wash tank is full of water, the green fill light will go out. Open the door, the amber cycle light
will go out to indicate that the machine is reset for another dishwashing cycle.
3. Placing the Cycle Switch to the center "off" position will allow the door to be opened and closed
without starting an automatic cycle.
4. If door is opened during a dishwashing cycle, machine will stop the cycle until door is closed. When
door is closed, cycle will resume where it was stopped.
TO DRAIN THE MACHINE AT END OF DAY/MEALTIME
5. The dishwasher cycle switch must be in the Auto position in order to drain machine. Machine will not
drain in the Manual mode.
6. Close the door and start a dishwashing cycle without a rack in the machine.
7. Once the cycle has started and the amber cycle light is on, push the Power Switch from the On/Fill
position to the Off/Drain position. The machine will finish the wash cycle and then drain.
MANUAL WASH
8. Place Cycle Switch in the Manual Wash position. In this position, machine will wash indefinitely until
switch in placed in center Off or Auto Cycle position.
8
TROUBLESHOOTING GUIDE
The following Troubleshooting Guide contains a list of possible problems/faults/symptoms which can be
used as a quick -reference to solving problems. Refer to appropriate section identify the equipment
malfunction.
WARNING: INSPECTION, TESTING AND REPAIR OR ELECTRICAL EQUIPMENT SHOULD BE PERFORMED
ONLY BY QUALIFIED SERVICE PERSONNEL. CERTAIN PROCEDURES IN THIS MANUAL REQUIRE ELECTRICAL TESTS OR MEASUREMENTS WHILE POWER IS APPLIED TO THE DISHWASHER. EXERCISE
EXTREME CAUTION AT ALL TIMES. IF TEST POINTS ARE NOT EASILY ACCESSIBLE. DISCONNECT POWER
AND ATTACH TEST EQUIPMENT AND REAPPLY POWER TO TEST. DISCONNECT THE ELECTRICAL POWER
TO THE DISHWASHER AT THE MAIN CIRCUIT BREAKER BOX WHEN SERVICING. PLACE A TAG ON THE
CIRCUIT BOX INDICATING THE CIRCUIT IS BEING REPAIRED.
ITEM
1. NOTHING ON MACHINE OPERATES (POWER SWITCH ON)
2. WILL NOT FILL AUTOMATICALLY (POWER SWITCH ON)
3. MACHINE WILL NOT RUN IN AUTO (POWER SWITCH ON)
4. MACHINE RUNS IN AUTOMATIC BUT MANUAL FUNCTION DOES NOT WORK
5. WASH TEMPERATURE LOWER THAN REQUIRED 150 DEG. F.
6. RINSE TEMPERATURE LOWER THAN REQUIRED 180 DEG. F.
7. FILLS SLOWLY AND/OR RINSE IS WEAK
8. RINSE WATER RUNS CONTINUOUSLY (POWER IS ON)
9. RINSE WATER RUNS CONTINUOUSLY (POWER IS OFF)
10. WASH TA NK WATER LEVEL IS LOW
11. WASH TANK WATER LEVEL IS HIGH
12. DISHES ARE NOT COMING CLEAN
13. GLASSES AND SILVERWARE ARE SPOTTING
14. DOOR DROPS HARD AND WON'T STAY CLOSED
15. DOOR DOESN'T ACTIVATE CYCLE
16. WASH PUMP LEAKS
17. WON'T RINSE DURING CYCLE
18. VERY HIGH RINSE TEMPERATURE
19. VERY HIGH WASH TEMPERATURE
20. VACUUM BREAKER LEAKS
21. WATER FLOODING FROM DISHWASHER
22. WATER COMING OUT FROM BOTTOM OR SIDES OF DOOR WHEN CLOSED
PROBLEM
9
TROUBLESHOOTING GUIDE continued
ITEM PROBLEM
1. NOTHING ON MACHINE OPERATES "POWER SWITCH ON - POWER LIGHT OFF"
1. Dishwasher circuit breaker turned off.
2. Defective circuit breaker - have electrician test.
3. Circuit breaker tripped - overload in circuit. a. Have electrician check amperage on
circuit.
2. WILL NOT FILL AUTOMATICALLY "POWER SWITCH ON - POWER LIGHT ON- RINSE/FILL
LIGHT OFF"
1. Close door completely and try again.
2. Faulty On/Fill - Off/Drain Switch.
3. Faulty Timer Cam Switch C-5.
4. Faulty Timer Cam Switch C-2.
5. Faulty Timer Motor.
6. Loose terminal connection or broken wire in circuit.
3. WILL NOT FILL AUTOMATICALLY "POWER SWITCH ON - POWER LIGHT ON -RINSE/FILL
LIGHT ON"
1. Low water supply pressure (requires 15-25 PSI flow) to ma chine
2. Faulty rinse/fill solenoid.
4. MACHINE WILL NOT RUN WASH/DRAIN/RINSE CYCLE IN AUTO CYCLE MODE BUT WILL
RUN WASH CYCLE IN MANUAL CYCLE - POWER SWITCH "ON" - POWER LIGHT "ON" CYCLE LIGHT-ON" IN AUTO
1. Faulty timer motor or bad connection.
2. Faulty timer motor cam switches C-3, C-4, C-5.
5. MACHINE WILL NOT RUN WASH/DRAIN/RINSE CYCLE IN AUTO CYCLE MODE BUT WILL
RUN WASH CYCLE IN MANUAL CYCLE - POWER SWITCH "ON" - POWER LIGHT "ON" CYCLE LIGHT "OFF" IN AUTO
1. Faulty timer motor or bad connection.
2. Faulty auto/manual switch.
3. Faulty timer cam switch C-3.
4. Faulty power switch S-1.
5. Faulty timer cam C-1.
6. Open circuit between door switch S-2 normally closed (N.C.) contacts
(Black/White wire) output and timer cam switch C-1 normally closed
(N.C.) contacts.
6. MACHINE RUNS DISHWASHING CYCLE IN AUTOMATIC BUT MANUAL WASH FUNCTION
DOES NOT WORK - POWER SWITCH "ON" - POWER LIGHT "ON" - CYCLE SWITCH IN
"MANUAL WASH".
1. Faulty cycle switch.
10
TROUBLESHOOTING GUIDE continued
ITEM PROBLEM
7. WASH TEMPERATURE LOWER THAN REQUIRED 150 DEG. F.
1. Faulty temperature gauge.
2. Rinse temperature below 180 cleg. F. minimum.
See RINSE TEMPERATURE LOWER THAN REQUIRED 180 DEG. F.
8. RINSE TEMPERATURE LOWE R THAN REQUIRED 180 DEG. F.
1. Faulty temperature gauge.
2. Faulty rinse booster tank thermostat or adjustment.
3. Incoming water supply pressure not 15-25 PSI flow pressure.
4. Incoming water supply temperature below 140 deg. F. min.
5. Faulty power switch.
6. Faulty rinse booster tank heater element.
7. Rinse booster tank heater element scaled by hard water.
8. Faulty rinse booster heater contactor.
9. FILLS SLOWLY AND/OR RINSE IS WEAK
1. Low water pressure to dishwasher.
2. Rinse spray arms clogged or limed up.
10. RINSE WATER RUNS CONSTANTLY - "POWER IS ON" - "RINSE/FILL LIGHT ON" - RINSE STOPS
& LIGHT GOES OUT WHEN POWER IS TURNED OFF
1. Faulty timer switch cam C-5.
11. RINSE WATER RUNS CONSTANTLY - "POWER IS OFF" - "RINSE FILL LIGHT OFF
1. Check for excessive pressure to machine. Operating pressure is 15 25 PSI flow pressure.
2. Faulty rinse/fill solenoid.
12. WASH TANK WATER LEVEL IS LOW
1. Check for proper flow pressure to machine.
2 Check for minimum 1/2 pipe water supply line.
3. Check for clogged rinse spray arms.
4 Faulty timer cam switch C-5 for rinse/fill. Cycle not long enough
5. Faulty timer cam switch C-4 for draining. Cycle too long- may need calibration.
6. Leaking drain valve seal - see service procedures for replacement.
13. WASH TANK WATER LEVEL IS HIGH
1. Check for proper flow pressure to machine.
2. Faulty timer cam switch C-5 for rinse/fill. Cycle too long - may need calibration.
3. Faulty timer cam switch C-4 for draining. Cycle not long enough - may need calibration.
4. Faulty drain valve.
11
TROUBLESHOOTING GUIDE continued
ITEM PROBLEM
14. DISHES ARE NOT COMING CLEAN
1. Check water flow pressure to dishwasher.
2. Wash/rinse arms not rotating properly/clogged.
3 No detergent or improper concentration.
4. Dishwa shing cycle times, wash, drain and rinse not correct.
5. Not pre-rinsing and pre-scrapping ware.
6. Wash and rinse water temperatures not correct.
7. Leaking drain valve seal.
15. GLASSES AND SILVERWARE ARE SPOTTING
1. Hard water condition.
2. Not using we tting agent.
3. Check water flow pressure to dishwasher.
4. Rinse spray arms not rotating properly/clogged.
5. Detergent concentration very high.
16. DOOR DROPS HARD AND WON'T STAY CLOSED
1. Broken door spring.
2. Bent hinges.
17. DOOR DOESN'T ACTIVATE CYCLE
1. Door switch needs and adjustment.
2. Defective door switch.
3. Timer not reset.
4. Faulty timer motor.
5. Faulty Cycle switch.
6. Faulty time cam switch C-1.
18. WASH PUMP LEAKS
1. Petcock valve open on pump.
2. Pump shaft seal defective.
3. Defective hose.
4. Defective pump gasket.
19. WONT RINSE DURING CYCLE
1. Power Switch depressed to Off/Drain position
2. Water supply turned off.
3. Defective timer cam switch C-5.
4. Defective fill solenoid.
12
TROUBLESHOOTING GUIDE continued
ITEM PROBLEM
20. VERY HIGH WASH OR RINSE TEMPERATURE
1. Faulty thermostat.
2. Rinse heater relay contacts sticking.
21. VACUUM BREAKER LEAKS
1. Very low water supply pressure.
2. Rinse arms clogged.
3. Vacuum breaker internal parts defective.
22. WATER FLOODING FROM DISHWASHER
1. Blocked drain line.
2. Defective drain valve.
3. High water supply pressure.
4. Defective water solenoid.
5. Faulty timer cam C-4.
13
SERVICE PROCEDURES
WARNING: INSPECTION, TESTING AND REPAIR OF ELECTRICAL EQUIPMENT SHOULD BE PERFORMED
ONLY BY QUALIFIED SERVICE PERSONNEL. CERTAIN PROCEDURES IN THIS MANUAL REQUIRE
ELECTRICAL TESTS OR MEASUREMENTS WHILE POWER IS APPLIED TO THE DISHWASHER. EXERCISE
EXTREME CAUTION AT ALL TIMES. IF TEST POINTS ARE NOT EASILY ACCESSIBLE, DISCONNECT POWER
AND ATTACH TEST EQUIPMENT AND REAPPLY POWER TO TEST. DISCONNECT THE ELECTRICAL POWER
TO THE DISHWASHER AT THE MAIN CIRCUIT BREAKER BOX WHEN SERVICING. PLACE A TAG ON THE
CIRCUIT BOX INDICATING THE CIRCUIT IS BEING REPAIRED.
The following is a list of service procedures included in this manual:
1. To replace Drain Valve assembly, Valve Motor
Valve Seal, Hoses and to check for leaking drain valve
Page 15
2. To replace rinse/fill solenoid valve coil or internal parts Page 17
3. To replace Pump Motor Assy., Pump Seal, Capacitor, Impeller Page 18
4. Timer adjustment, replacing; Timer, Cam Switch, Motor Page 20
5. To replace Door Switch, adjustment/check Page 23
6. To replace or check Power & Off Drain Switch Page 24
7. To replace or check Cycle Switch Page 25
8. To replace or test Booster Tank Heater Page 25
9. To replace or adjust Booster Heater Thermostat Page 25
10. To replace Booster Tank - Model JP-24B/BF Page 27
11. To install Vacuum Breaker repair kit Page 29
12. To replace the Wash or Rinse temperature gauges Page 30
13. To replace Rinse Spray Arm feed pipe or internal parts Page 32
14. To replace Wash Spray Arm internal parts Page 32
15. To adjust Rack Slides or replace broken mounting stud Page 33
16. To check Water Supply Pressure to Dishwasher Page 33
17. To check Water Supply Temperature Page 34
18 To clean Water Line Strainer Page 34
19. To replace the Door Springs Page 34
20. To replace Door Latch Assembly Page 35
14
SERVICE PROCEDURES continued
1. To replace Drain Valve, Valve Seal, Hoses.
The motor operated drain valve is electrically operated by the timer during the drain cycle. It is also activated
when the machine is placed in the off-drain position. The motor operated drain valve diverts the main pump
water flow through valve and out drain hose to kitchen's waste system. It is a spring-loaded normally closed
valve. There are two valves available, 240V and 110V, (JP-24LT/LTF) each have identical parts except
motor. See illustrated parts list for correct valve. —
A. To remove the drain valve or drain valve hoses for servicing:
(1) Turn off the water supply to the dishwasher.
(2) Move machine away from wall for servicing.
(3) Remove lower enclosure panel at rear of machine.
(4) Drain the dishwasher. Siphon out water or remove inlet hose to drain valve and drain into pan.
Machine may be drained by opening petcock on pump housing or by removing wash thermometer
bulb from lower wash tank fitting.
B. To replace feed hose to drain valve from pump.
(5) Loosen hose clamps and remove inlet hose. Reverse procedures to install new hose.
15
SERVICE PROCEDURES continued
C. To replace drain valve.
(6) Disconnect the lead wires and ground to drain valve. Remove discharge hose from valve.
(7) Remove drain valve from mounting place.
(8) Reverse procedures to install new valve. INSURE GROUND WIRE LEAD IS CONNECTED
PROPERLY TO TERMINAL ON MOTOR.
D. To check for leaking drain valve.
(1) Open door and verify water level in wash tank is up to basket strainer screen.
(2) Close door and start dishwashing cycle.
(3) Wait (30) seconds and open door (slowly).
(4) Check water level in wash tank if it is lower than before - the drain valve seal is leaking. See
service procedures to replace valve seal.
E. To replace drain valve seal.
(1) Follow procedures (1-8) above except don't remove inlet or discharge hoses.
(2) Remove cover plate from end of valve which is secured by (4) screws. Be careful not to damage
gasket.
(3) Remove stainless steel hinge with seal attached. See Illustrated Replacement Parts for exploded
view of parts.
(4) Install replacement hinge with seal and reassemble valve in reverse order.
F. To replace drain valve motor.
(1) Follow procedures (1-8) above.
(2) Remove motor from drain valve assembly which is secured by (4) screws. Note: Make note of
orientation of coil spring for proper reassembling of valve. See illustrated parts for exploded
view.
(3) Install replacement motor and reassemble valve in reverse order.
(4) Reinstall drain valve to machine in reverse order of above.
16
SERVICE PROCEDURES continued
2. To replace rinse/fill solenoid valve coil or internal parts.
The rinse/fill solenoid valve is electrically operated by the cam timer at the initial fill (at start of day/meal)
and then during the rinse cycle. Most problems are coil failures or water deposit buildup on diaphragm. See
illustrated parts list for repair parts.
A. To replace solenoid valve coil.
(1) Disconnect power to machine.
(2) Disconnect wire leads to coil.
(3) Remove screw holding coil in place and
remove coil.
(4) Install new coil in reverse order.
B. To replace Solenoid Valve internal parts.
(1) Shut off water supply to machine.
(2) Take valve apart as shown by unscrewing
the bonnet from valve body. Carefully lift off
the bonnet. The "o" ring seal and
diaphragm can now be lifted out. Don't drop
the plunger.
(3) Most problems are with a clogged
diaphragm pilot port. Clear pilot port in
diaphragm.
(4) To reassemble valve place the diaphragm
cartridge in the body with the pilot port
extension UP.
Hold the plunger with the synthetic seat
against the pilot port. Make sure the "o" ring
is in place, then lower the bonnet and
enclosing assembly over the plunger. Screw
the bonnet assembly firmly down on the
body.
(5) Turn on water supply to machine.
17
SERVICE PROCEDURES continued
3. To replace the pump motor assembly, pump seal, capacitor or impeller
Capacitor Start, Built-in Overload Protection. Marathon Jet Pump Assembly, 3450 RPM, 3/4 HP, 60 HZ, 1 PH,
115V/230V, FLA 8.8/4.4 AMPS, SPA 10.6/5.3 AMPS, ROTATION - CLOCKWISE. Mechanical Shaft Seal Standard Self-adjusting Shaft Seal (EPT Mechanical Seal) White Ceramic Seat and Carbon Seal Face.
Permanently Lubricated Ball Bearings. Direction o rotation should match the molded arrow on the pump
housing.
Motor has a capacitor start circuit controlled by a centrifugal switch. Once the start windings in the motor
have rotated the rotor to the proper running speed/rpm, the centrifugal switch opens and drops out the
capacitor. The main windings will then keep the motor running at run rpm.
Most problems can be found in either the capacitor or centrifugal switch.
A. To check the capacitor with an ohmmeter or substitute with good capacitor. WARNING:
Discharge capacitor before testing with ohmmeter.
Steps:
(1) Disconnect power to dishwasher and unplug wire leads from capacitor. Use appropriate range
on ohmmeter.
(2) If the capacitor is good, the meter should go to the right and then decrease slowly.
(3) If the capacitor is shorted, the meter should go to the right and stay there.
(4) If the capacitor is open, the meter should not read anything.
B. To replace the pump motor assembly.
SERVICE PROCEDURES continued
Steps:
(1) Follow procedures
(1-10)
above and remove pump casing.
(2)
Steps:
(1)
(2)Disconnect power and conduit from dishwasher terminal block.
(3) Turn off the water supply and disconnect the water supply line.
(4) Disconnect the dishwasher drain hose from the kitchen's drain. Drain machine of any
(5)Move machine out and lay machine onto its back.
(6) Remove pump hose to drain valve.
(7)Remove pump hose from suction port.
(8) Remove pump hose from discharge port.
(9) Remove drain valve mounting bracket from motor bracket.
(10)
(11) Install replacement motor in reverse order of above.
(12)
DISCONNECT THE ELECTRICAL POWER TO THE DISHWASHER AT THE MAIN
CIRCUIT BREAKER BOX WHEN SERVICING. PLACE A TAG ON THE CIRCUIT
BOX INDICATING THE CIRCUIT IS BEING REPAIRED.
water at this time.
Remove the pump motor assembly by loosening the (4) locknuts securing the motor
mounting bracket. Note: Mounting bracket is slotted to allow easy removal and
installation. Remove (2) of the locknuts on one side and slide assembly toward that
side and remove. Once the assembly is removed, disconnect wire leads from motor
wiring box.
Check motor wiring as follows:
Low Voltage Wiring: (115V)
Brown & Red wires on terminal #2
Blue wire on terminal #4
Empty on terminal #6
L1 on terminal #4
L2 on terminal #1
High-Voltage Wiring: (230V)
Blue & Red wires on terminal #2
Brown wire on terminal #6
L1 on terminal #4
L2 on terminal #1
C. To replace pump shaft seal.
The pump motor assembly recirculates the wash sump water through the wash spray arms during the wash
cycle. It also drains the wash water during the drain cycle when the motor operated drain valve is opened.
The pump motor is mounted under machine behind electrical control panel. To replace pump motor or
pump seal, impeller, gasket, it is necessary to completely disconnect dishwasher from power, water and
drain. Machine must be laid down on it's side or back for removal of pump motor assembly.
The pump is part of the total motor-pump system and utilizes one shaft seal and ceramic to prevent the
pump from leaking around the impeller and shaft.
Remove Impeller by holding shaft at opposite end of impeller
with a screw driver.
SERVICE PROCEDURES continued
The ceramic is embedded in the impeller and normally does not need replacement,
(3)
but it should be checked for cracks or a worn surface. If ceramic does need .....
replacement, proceed as follows.
(4)With a pointed, flat tool, work the ceramic and rubber cup out of groove in impeller.
(5)Clean groove of all residue.
(6) Apply small amount of adhesive in groove.
Press new ceramic gently into groove with rubber cup leading the way. (NOTE: The
(7)
Ceramic has one side that is grooved, this side should be facing down into the rubber
cup. The smooth surface should be facing up.
The seal is embedded in the pump mounting plate and usually will need replacement
(8)
when water leaks around motor shaft area. If replacement is required proceed as
follows.
(9)Remove mounting plate to motor.
(10) Press seal out of housing carefully.
(11) Clean hole where seal was installed.
Apply a small amount of non-hardening sealant to backside of seal. Insert new seal with
(12)
a seal driver to prevent ruffling the edges of seal. Never use a screwdriver or similar tool
to alternately force edge of seal in place.
(13) Reverse procedures to assemble and reinstall pump motor. Note: Use a torque value
between 15-20 Ft/Lbs for all bolting.
4. Timer Check and Adjustment, Replacing Cam switch or Timer Motor.
The timer is mounted in the electrical panel area behind lower kick panel. It controls the automatic
functions of the dishwasher. The timer operates on 110V (JP-24LT/LTF) or 240 V (JP-24/F, JP-24B/BF)
and takes 120 seconds to complete one full revolution. There are six micro-switches which are controlled
by rotating cams driven by the timer motor. Three of the cams are adjustable and can be adjusted to either
lengthen or shorten the desired operation.
WARNING: DISCONNECT POWER TO DISHWASHER WHEN MAKING TIMER ADJUSTMENTS
NOTE: Included and taped in each control panel is a spanner wrench. This wrench is needed to adjust the
cams on the timer. The cams are preset at the factory but may have to be readjusted for different brands
of detergent, rinse additive and sanitizing solutions.
20
SERVICE PROCEDURES continued
A. To adjust the timer cams
On both sides of the adjustable cams, there are holes into which the spanner wrench is placed to apply
leverage to make the desired change. The left side of the cam will always start an operation and the right
side will end it. The cam on the right side is the one that will be adjusted more often since this one
determines the length of the operation. NOTE: Adjustments to timer cams are the responsibility of the
installer or chemical representative and are not covered by the warranty.
When making adjustment to the timer cams be sure that the first cam next to the time motor is in its stop
position in the notch. Hold cams in place while making adjustment. Place the wrench in the holes on the
right side of cam. If a shorter operating time is desired, decrease the gap between the left and right side of
the cam. At the extreme end from the timer motor, there is a cam marked in degrees. Every three degrees
equals one second of the timer's revolution/cycle.
SERVICE PROCEDURES continued
Function of each of the cam micro-switches starting from the timer motor.
CAM NO 1 - C-1 Cycle cam/Reset cam which is not adjustable, controls the total length of the cycle. It is
activated by the door switch when the door of the dishwasher is opened and closed.
CAM NO 2 - C-2 Cam not adjustable. Controls the draining of the dishwasher when the Off/Drain switch is
depressed. It powers the drain valve to open at (85) seconds into the dishwashing cycle.
CAM NO 3 - C-3 Cam not adjustable. After (3) second reset, cam switch powers wash pump motor for (82)
second wash cycle and then remains on for additional (18) seconds for drain and dwell.
CAM NO 4 - C-4 Adjustable cam. Controls power to the drain valve to drain the wash tank by. The cam is
factory set to open the drain at 85 seconds into the dishwashing cycle and close at 101 seconds.
CAM NO 5 - C-5 Adjustable cam. Controls power to the fill solenoid valve. Cam is factory set to open (106)
seconds into the cycle and close at (116) seconds. At (20) PSI flow pressure; this allows the required
quantity (1) gallon of water to flow into the dishwasher. If the flow pressure is different than 20 PSI or if
drain time has been changed, the fill time will need to be increased or decreased sufficiently to allow the
dishwasher to operate with a minimum of (1) gallon of water.
CAM NO 6 - C-6 Adjustable detergent cam. It operates the aftermarket dispenser/feeder pump that injects
detergent. Cam is factory set to duration of (8) seconds to dispense approximately (15) milliliters of
detergent. By adjusting the right side of the cam, you can either increase or decrease your amount of
detergent.
B. To check the timer control.
(1) Place cycle switch to Auto, close door to start dishwasher.
(2) Check advance of timer. If it doesn't rotate, REMOVE POWER TO DISHWASHER and check
continuity of timer motor. If OK, restore power and check for voltage at timer motor.
(3) Turn cams manually slowly through cycle. Listen for operation of wash motor, draining and rinse
solenoid valve.
(4) If a component fails to operate, REMOVE POWER FROM DISHWASHER and check continuity
of component. If OK, restore power and check to see if voltage is being delivered to component
from timer.
C. To replace the timer cam switch.
(1) Remove all wires from cam switch and note wire locations.
(2) Remove cam switch which is secured in place by (1) phillips head screw. Slide switch to the rear
and off frame.
(3) Install replacement switch in reverse order. Note: Insure switch is positioned into notch in frame
of timer.
D. To replace the timer motor.
(1) A defective motor is indicated by the fact that the cams do not rotate or the machine does not
perform the automatic functions, but works in manual.
(2) Disconnect motor wire leads.
(3) Remo ve the motor which is secured by (2) screws.
(4) Replace motor and install in reverse order of above.
22
SERVICE PROCEDURES continued
5. To replace door switch or adjust/check.
The door switch is mounted on the right-front side of dishwasher. When the door is closed, a pin from the
door strikes the door switch arm and a dishwashing cycle is started. It is necessary to open and close the
door to begin another cycle.
A. To check door switch if it fails to operate.
Steps:
(1) Remove the door frame panel from dishwasher which is secured by (4) screws. Loosen the ( 2)
lower screws securing lower kick panel in place and remove the (2) screws securing the top of the
door frame. NOTE: If dishwasher is under a countertop, it will be necessary to pull it out
approximately (6) inches to remove door frame panel,
(2) REMOVE POWER FROM DISHWASHER and check continuity of switch at wire nut.... connection.
If OK, restore power and check to see if voltage is being delivered to door switch.
(3) Check for mechanical activation of micro-switch arm against door striker. Adjust door switch and
bracket if needed to activate.
23
SERVICE PROCEDURES continued
B. To adjust Door Switch.
(1) Follow step "A -1" above.
(2) Loosen door switch mounting bracket which is secured by (2) locknuts.
(3) Close door to dishwasher and latch completely.
(4) Move door switch lever against striker until switch "clicks" or closes circuit. Tighten locknuts
securing switch bracket.
C. To Replace Door Switch.
(1) Follow Step "A -1" above.
(2) Disconnect wire leads to switch which are secured by (3) wire nuts. Note wire lead orientation.
(3) Replace switch in reverse order of above.
6. To replace or check "On/Fill" - "Off/Drain" Switch, 15A, DPST, 2-Position.
When switch is placed in the power On/Fill position, power is supplied to the electrical controls
A. To check switch if it fails to operate.
(1) Disconnect power to dishwasher.
(2) Remove lower kick panel which is secured in place by (2) screws.
(3) REMOVE POWER FROM DISHWASHER and check continuity of switch. If OK, restore power
and check to see if voltage is being delivered to switch.
B. To replace switch.
(1) Follow procedures (1) and (2) above.
(2) Remove wire leads from switch and make note of orientation.
(3) Squeeze tabs on switch and remove from front of panel.
(4) Replace switch in reverse order of above.
SERVICE PROCEDURES continued
7. To replace or check Cycle Switch, 15A, DPST, 3-Position, Manual/Standby/Automatic.
Manual position will run pump motor constantly for washing hard to clean items or for deliming machine.
Place cycle switch into manual position only after machine has filled.
Standby or center position of cycle switch will allow the door to be opened and closed without starting a
dishwashing cycle. Machine will still maintain proper temperatures.
Auto position of cycle switch allows operator to automatically start a dishwashing cycle by opening and
closing the door of the dishwasher. Cycle switch must be in auto position to fill machine.
A. To check switch if it fails to operate.
(1) Disconnect power to dishwasher.
(2) Remove lower kick panel which is secured in place by (2) screws.
(3) REMOVE POWER FROM DISHWASHER and check continuity of switch. If OK, restore
power and check to see if voltage is being delivered to switch.
8. To replace booster tank heater.
The booster tank heater is located at the front - left side of the dishwasher behind the kick panel. Heater is
flange mounted to threaded studs on booster tank with rubber gaslket.
A. To test the heater, use an amprobe and check each lead to the heater for proper amperage draw.
(1) Approximately 39.42 Amps @ 208V - 34.16 Amps @ 240V
(2) Replace heater if amperage is not correct.
B. To replace booster tank heater.
(1) Disconnect power to dishwasher.
(2) Turn off water supply to dishwasher.
(3) Disconnect wire leads to heater.
(4) VERY IMPORTANT - Disconnect wire lead (orange/white) from heater contactor coil. Note:
Wire is tagged in electrical panel area, see Figure 1.
(5) Drain water from booster tank by removing plug at front bottom side of booster tank. Replace
plug securely when tank is empty.
(6) Remove heater and heater gasket from booster tank.
(7) Install replacement heater and gasket into tank.
(8) Connect wire leads to heater and tighten firmly.
(9) Turn on water supply and power to dishwasher.
(10) Place Cycle switch in Auto position and depress Power switch to On/Fill position.
(11) VERY IMPORTANT: Run dishwasher through several complete cycles and check water level
in wash sump. If there is water in wash sump, reconnect the wire lead (orange/ white)
previously removed from the heater contactor coil.
(12) Run dishwasher through several cycles and check to see that rinse and wash .... temperatures
are correct and there are not leaks.
9. To replace or adjust booster heater thermostat.
A probe-direct sensing type thermostat with adjustable set point and adjustable range is used for rinse heat
regulating. The thermostat operates a precision single double throw switch via lever for close tolerance
narrow differential switching capability. The unit has screw driver adjustment and front
SERVICE PROCEDURES continued
connect terminals and is mounted by 7/16-24 thread, loxit fitting for easy removability and serviceability.
Thermostat range is 140DegF-240Deg. F with a maximum bulb exposure temperature of 300 Deg. F. Unit
is listed at 12.5 Amps @ 120VAC. Thermostat set point - 195 Deg. F., adjustable range.
Thermostat regulates and maintains water temperature in booster tank to thermostat set point. When rinse
temperature falls below set point, heat relay is activated and heater is turned on. When rinse temperature
reaches set point, heat is turned off. Procedure 8
SERVICE PROCEDURES continued
A. To make adjustment to thermostat set-point.
WARNING: DISCONNECT THE ELECTRICAL POWER TO THE DISHWASHER AT THE MAIN CIRCUIT BREAKER.
TAG CIRCUIT BREAKER TO INDICATE THE CIRCUIT IS BEING REPAIRED.
(1) The thermostat can be ad justed by turning the set-point adjusting screw on the thermostat. A counter
clockwise (CCW) rotation is used to obtain a lower temperature setting and a clockwise (CW) rotation is
used to obtain a higher temperature setting. A 1/8 turn of screw changes the temperature approximately 15
Deg. F. Check the rinse temperature before making any further adjustments. NOTE: If set-point screw is at
maximum adjustment in either CW or CCW position, adjust range setting. See "Thermostat Range
Adjustment".
B. To make adjustment to thermostat range.
(1) Turn set point screw to center position.
(2) Using a 1/4 inch open end wrench, place wrench on range adjusting nut and turn until thermostat
clicks.
(3) Check the rinse temperature before making any further adjustments. N OTE: Making large moves
in adjusting may cause misalignment, increasing chances that further adjustment cannot be
made and thermostat will need to be replaced.
C. To Replace Thermostat.
(1) Remove lower enclosure kick panel.
(2) Remove booster tank thermo stat. Note: Do not allow booster tank to drain water when replacing
thermostat. Plug hole if needed to stop water from draining. If a large amount of water has
drained out (more than a pint) disconnect the booster heater contactor coil wire lead
(orange/white) from the coil until thermostat is replaced and dishwasher is filled with water
again, then reconnect ire lead.
(3) Untighten mounting nut and remove. Note: Thermostat must have a new compression ferrel
installed on stem.
(4) Unscrew thermostat fitting from booster tank. Use teflon tape on bulb fitting when installing
replacement.
(5) Reverse procedures to install replacement wash thermometer.
10. To replace booster tank - Model JP-24B/BF.
The booster tank is bolted to the wash sump area underneath the dishwasher at the left side. Dishwasher
must be completed disconnected from power and water to remove and replace booster tank. Remove all
ware from dishwasher and drain wash tank before starting.
CAUTION: Booster heater must be disabled at contactor (wire lead - orange/white) and dishwasher filled
with water in wash sump before power is reconnected to heater contactor or heater will be damaged. SEE
FOLLOWING INSTRUCTIONS.
27
SERVICE PROCEDURES continued
SERVICE PROCEDURES continued
A. To remove and replace booster tank.
(1) Drain wash tank by using Off/Drain function.
(2) Disconnect power to machine.
(3) Disconnect water supply line to machine.
(4) Drain booster tank by removing plug from bottom of tank. See Procedure (8) Step (B-5).
WARNING: Booster tank is full of approximately (3) gallons of very hot water. Be extremely careful
when draining.
(5) Disconnect wire leads to heater. See procedure (8), Step (B-5).
(6) Disconnect heater contactor coil wi res. CAUTION: Booster heater must be disabled at
contactor (wire lead - orange/white) and dishwasher filled with water in wash sump before power is
reconnected to heater contactor or heater will be damaged.
(7) Remove heater and gasket. See procedure (8), Step (B-5).
(8) Remove booster tank thermostat by loosing mounting nut and remove. Note: Thermostat must
have a new compression ferrel on stem. See procedure (9), step (A -1).
(9) Lay dishwasher onto right-side to remove booster tank. CAUTION: Insure that machine is
properly protected against damage from scratches, dents. -
(10) Remove inlet plumbing to booster tank.
(11) Remove vacuum breaker pipe from booster tank.
(12) Remove and replace booster tank which is secured by (9) locknuts.
(13) Unbolt booster tank from mounting area. NOTE: Factory installed thermal putty may make it
difficult to separate tank from machine. It may be necessary to use pry bar between tank and
machine to remove. Do not remove any thermal putty from surface of wash tank. Install new tank on
same surface using as much of the existing thermal putty as possible.
(14) Reverse procedures to install replacement tank.
B. To test new replacement tank.
(1) Turn on power to machine. WARNING: Do not reconnect heater contactor wire lead (orange/
white) until dishwasher is full of water. See instructions to follow.
(2) Turn on water supply to machine.
(3) Place dishwasher cycle switch in auto position and turn power switch to on/fill position.
(4) VERY IMPORTANT: Run dishwasher through several complete cycles and check water level in
wash sump for correct level. When wash tank is full of water, reconnect wire lead
(orange/white) to the heater contactor coil.
(5) Run dishwasher through several cycles and check for any leaks. Check to see that rinse and
wash temperatures are correct.
11. To install Vacuum Breaker repair kit.
An atmospheric type anti-siphon vacuum breaker is installed in the inlet water line at the back of the
dishwasher before the line enters the machine. This water line provides water pressure for the final rinse
cycle and it is not subject to back pressure or continuous pressure.
The vacuum breaker incorporates an atmospheric vent in combination with a check valve. Its operation
depends on a supply of potable water to seal off the atmospheric vent, admitting the water downstream to
the rinse spray arms. If a negative pressure develops in the supply line, the loss of pressure permits the
check valve to drop sealing the orifice while at the same time the vent opens admitting air to the system to
break vacuum.
29
SERVICE PROCEDURES continued
Most problems are buildup of water deposits on bonnet. Install repair kit - DO NOT REPLACE ENTIRE VACUUM
BREAKER.
(1) WARNING: DISCONNECT THE ELECTRICAL POWER TO THE DISHWASHER AT THE MAIN CIRCUIT
BOX. PLACE A TAG ON THE CIRCUIT BOX INDICATING THE CIRCUIT IS BEING WORKED ON.
(2) Turn water supply off to dishwasher.
(3) Remove cap from vacuum breaker which is secured by (1) screw.
(4) Unscrew top using screwdriver.
(5) Install all repair kit parts.
(6) Reassemble in reverse order.
(7) Turn water supply on to dishwasher.
(8) Dishwasher is ready 10 use.
12. To replace the temperature gauges.
The thermometers are NSF approved gauges to be accurate within +/- 3 Deg. F. Check them periodically
with a calibrated thermometer to insure proper wash and rinse temperatures.
WARNING: DISCONNECT THE ELECTRICAL POWER TO THE DISHWASHER AT THE MAIN CIRCUIT BREAKER.
TAG CIRCUIT BREAKER TO INDICATE THE CIRCUIT IS BEING REPAIRED.
30
SERVICE PROCEDURES continued
To replace Wash Thermometer
(1) Remove ware from dishwasher.
(2) Start a dishwashing cycle, place POWER SWITCH to OFF/DRAIN position, dishwasher will run
cycle and drain.
(3) Remove lower enclosure kick panel.
(4) Lower the control (gauge) panel.
(5) Remove the wash thermometer mounting bracket,
(6) Remove thermometer bulb fitting located at left side of control panel in lower
wash sump. Use teflon tape on bulb fitting when installing replacement thermometer.
(7) Reverse procedures to install replacement wash thermometer.
CAUTION: Coil up excess capillary tube from thermometer at bulb fitting. Insure that coil does not
touch any live circuits or interfere with moving parts, such as timer, contactors, etc...
31
SERVICE PROCEDURES continued
B. To replace Rinse Thermometer
To remove and replace rinse thermometer it is necessary to pull the dishwasher from the wall to gain
access to rear of machine. Rinse thermometer bulb fitting is screwed into the final rinse injection
manifold at rear of machine.
(1) Disconnect power to dishwasher.
(2) Move machine away from wall for servicing.
(3) Turn off water supply to machine.
(4) Remove machine out from wall to access rear of machine.
(5) Remove lower enclosure kick panel.
(6) Lower the control (gauge) panel.
(7) Remove the rinse thermometer mounting bracket.
(8) Remove thermometer bulb fitting from final rinse injection manifold at rear of machine. Use
to tape on bulb fitting when installing replacement thermometer.
(9) Reverse procedures to install replacement wash thermometer.
CAUTION: Coil up excess capillary tube from thermometer at bulb fitting. Insure that coil does
not touch any live circuits or interfere with moving parts, such as timer, contactors, etc...
13. To replace Rinse Spray Arm feed pipe or internal parts.
There are two rinse spray arms used in the dishwasher. One upper and one lower, both rinse spray
arms are held in place by feed pipe from the rear wall of the dishwasher. Proper rinsing water press is
essential for good rinsing.
A. To replace Rinse Spray Arm Feed Pipe
(1) Turn power off to the dishwasher.
(2) Unscrew rinse spray arm from feed pipe fitting.
(3) Remove two bolts mounting feed pipe to rear wall & remove pipe.
(4) Reverse procedure to reinstall replacement part.
B. To replace Rinse Spray Arm Internal Parts
(1) Unscrew rinse arm from feed pipe.
(2) Remove snap ring from hub and disassemble.
(3) Replace both nylatron (plastic) washers and snap ring.
(4) Reassemble spray arm.
(5) Replace plastic end caps of arm if worn or damaged.
14. To replace Wash Spray Arm internal parts.
There is one wash spray arm used in the dishwasher. It is located at the lower wash tub. It is remove
by unscrewing the spray arm from the mounting fitting. Proper washing pressure is essential for good
results. Check arms for proper rotation and clean jets.
(1) Unscrew spray arm from mounting fitting.
(2) Unscrew bearing assembly from spray arm hub.
(3) Install replacement bearing assembly.
(4) Replace end caps of arm if wo rn or damaged.
32
SERVICE PROCEDURES continued
15. To adjust Rack Slides or replace broken mounting stud.
The rack slides are located inside the dishwasher on each left and right side walls. They hold the dishrack
in the proper position for washing and rinsing. The dishrack must slide smoothly from the door area onto
the rack slides. Adjust the rack slides up or down for proper alignment to door as needed. NOTE:
Adjustment of the rack slides is not covered under the factory warranty.
A. To adjust rack slides.
(1) Loosen locknuts securing rack slides and position so when rack is pushed in from door it slides
straight onto rail without dropping or having to raise rack up onto slides. Tighten locknuts firmly.
B. To replace broken mounting stud.
(1) If tig welding is easily available, have stud tig welded back into place. If welding is not available,
drill hole through interior wall and mount with 1/4-20 stainless steel bolt and locknut.
16. To check water supply pressure to dishwasher.
(1) Install a pressure gauge (1 /4") into the petcock valve in the fill line using teflon tape on the
threads.
(2) Turn petcock valve to open position.
(3) Run a dishwashing cycle. During Rinse portion of cycle when green light comes on read pressure
of gauge, it must be between 15 and 25 PSI .
(4) Turn petcock valve to closed position. CAUTION: MAKE CERTAIN THAT PETCOCK VALVE IS
CLOSED BEFORE REMOVING GAUGE.
SERVICE PROCEDURES continued
17. To check Water Supply Temperature.
(1) Install a temperature gauge (1/4") into the petcock valve using teflon tape on the threads.
(2) Turn petcock valve to open position.
(3) Run a dishwashing cycle. During Rinse portion of cycle when green light comes read
temperature of gauge, it must be at least 140 degree F.
(4) Turn petcock valve to closed position. CAUTION: MAKE CERTAIN THAT PETCOCK VALVE IS
CLOSED BEFORE REMOVING GAUGE.
18. To Clean Water Line Strainer
(3) Remove and clean line strainer completely.
(4) Reinstall cap securely.
(5) Turn water supply on to dishwasher.
19. To Replace The Door Springs
34
SERVICE PROCEDURES continued
(1) WARNING: DISCONNECT THE ELECTRICAL POWER TO THE DISHWASHER AT THE MAIN
CIRCUIT BOX. PLACE A TAG ON THE CIRCUIT BOX INDICATING THE CIRCUIT IS BEING
WORKED ON.
(2) Remove front door flange which is secured by 4 screws.
(3) Cl ose and latch door completely.
(4) Unhook defective spring from door and from lower frame.
(5) Hook spring to lower frame hole and then extend to door hinge.
(6) Reinstall front door flange. Machine is ready for use.
20. To Replace Door Latch Assembly
(1) Remove top inner door rail holding latch in place.
(2) Install new latch assembly and replace inner door rail.
ILLUSTRATED PARTS LIST
Page
37 38 39 40 40
41 41 42
43 44
45
46 47 47 47 48 49 49 50
51 52
3 54
55
55 56 57
59
and Machine Assembly
h Assembly
5
-24B
-24LT
58-
36
KICK PLATE, TOP, SIDE PANEL & MACHINE
ASSEMBLY MODEL JP-24BF
No.
1101140501Dielectric Cover5700-011-40-50
1201140481Cover, Electric Panel5700-011-40-48
Part No.Req'dDescriptionMfr's No.
104138371Side Panel, Left6401-041-38-37
217304004Screw S/S Phil Truss HD #10-32 x 1/25305-173-04-00
301139441Front Kick Panel - Complete Assembly5700-011-39-44
417304006Screw S/S Phil Truss HD #10-32 x 1/25305-173-04-00
504138081Side Panel- Right6401-041-38-08
65740102REF1/4-20 x 1/2 LG Weld Studs5507-574-01-02
737401002Lock Nut with Nylon Insert 1/4-205310-374-01-00
91BALL VALVE0116657
101RUBBER WASHER0114673
11910-32 3/8 SCREW TRUSS HEAD S/S PH.1731200
1211" HOSEBARB STRAIGHT X 3/4" NPT0116586
13190 3/4" NPT X 1" HOSEBARB0116587
14910-32 AK SERIES FASTENER1116632
1548-32 X 1/4" ROUND HEAD PH S/S1720500