Jackson Dishwasher TEMPSTAR SDS, TEMPSTAR NB Service Manual
TEMPSTAR
TEMPSTAR SDS
TEMPSTAR NB
SERVICE MMANUAL
March 4, 2002 P/N 7610-011-86-35 (Rev. B)
Visit Jackson on the Internet at:
www.jacksonmsc.com
HOT WATER SANITIZING UPRIGHT
DOOR DISHMACHINES
Section Description Page
I. General
Specifications of the Tempstar 1
Specifications of the Tempstar SDS 1
Specifications of the Tempstar NB 1
II. Instructions
Installation Instructions 2
Operation Instructions 3
III. Troubleshooting Section 4
IV. Drawing/Parts Section
Dimensions Tempstar/Tempstar NB(Side Mounted Control Box) 6
Dimensions Tempstar/Tempstar NB(Top Mounted Control Box) 7
Dimensions Tempstar SDS 8
Table Dimensions 9
Side Mounted Control Box Assembly 10
Top Mounted Control Box Assembly 12
SDS Control Box Assembly 14
Hood Assembly 16
Hood Assembly (Single Piece Weldment) 17
Cantilever Arm/Door Assemblies 18
Tub Front Assembly 20
Wash Tank Heating System 21
RinseTank Assembly 22
Inner Tub Components/Track Assembly 23
Wash Pump Exploded View 24
Wash Motors 25
Thermostats/Wash Heaters/Rinse Heaters 26
Incoming Plumbing/Outlet Plumbing Assembly 27
Tempstar NB Incoming Plumbing Assembly 29
Tempstar SDS Incoming Plumbing Assembly 30
Vacuum Breaker Repair Kit (3/4” NPT) 31
Solenoid Valve Repair Parts 31
Wash and Rinse Arm/Manifold Assemblies 32
Tempstar SDS Dispenser Assembly 34
Water Pressure Regulator Kit (WPRK) Option Plumbing 39
Safety Door Interlock (SDI) Option 40
Exhaust Fan Control Option 41
460 Volt Transformer Mounting Box 42
V. Electrical Diagrams
208 - 230V, 60 Hz, single/three phase Tempstar (Side Mount) 43
460V, 60 Hz, three phase Tempstar (Side Mount) 44
208 - 230V, 60 Hz, single/three phase Tempstar (Top Mount) 45
460V, 60 Hz, three phase Tempstar (Top Mount) 46
208 - 230V, 60 Hz, single/three phase Tempstar NB (Side Mount) 47
460V, 60 Hz, three phase Tempstar NB (Side Mount) 48
208 - 230V, 60 Hz, single/three phase Tempstar NB (Top Mount) 49
460V, 60 Hz, three phase Tempstar NB (Top Mount) 50
208 - 230V, 60 Hz, single/three phase Tempstar SDS 51
460V, 60 Hz, three phase Tempstar SDS 52
Tempstar SDS Dispenser 53
TABLE OF CONTENTS
i
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 57
DISHES PER HOUR 1425
GLASSES PER HOUR 1425
OPERATING CYCLE (SECONDS)
WASH TIME 45
RINSE TIME 11
DWELL TIME 2
TOTAL CYCLE TIME 60
TANK CAPACITY (LITERS) GALLONS
WASH TANK (MINIMUM) 8.0
BOOSTER TANK 3.0
WASH PUMP CAPACITY
(LITERS) GALLONS PER MINUTE 150
TEMPERATURES
WASH---(MINIMUM) 150°F
RINSE---(MINIMUM) 180°F
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HP 3/4
WATER REQUIREMENTS
INLET TEMPERATURE (12 KW) (Tempstar) 140°F
INLET TEMPERATURE (14 KW) (Tempstar) 110°F
INLET TEMPERATURE (12 KW) (SDS) 140°F
INLET TEMPERATURE (14 KW) (SDS) 110°F
INLET TEMPERATURE (12 KW) (NB) 180°F
GALLONS PER HOUR 52.0
WATER LINE SIZE I.P.S. (Minimum) 3/4”
DRAIN LINE SIZE I.P.S. (Minimum) 1-1/2”
FLOW PRESSURE P.S.I. (Optimum) 20
FRAME DIMENSIONS
WIDTH 25 3/4”
DEPTH 25 1/4”
HEIGHT 56 3/4”
STANDARD TABLE HEIGHT 34”
MAXIMUM INSIDE CLEARANCE 17 1/4”
RACKS
DISH 20” X 20” OPTIONAL
GLASS & SILVER 20” X 20” OPTIONAL
SPECIFICATIONS for TEMPSTAR/SDS/NB
1
(12 KW Booster Heater) (14 KW Booster Heater)
Model Volts Hz Phase Amps Amps
Tempstar 208 60 1 68.7 75.8
Tempstar 230 60 1 75.4 83.6
Tempstar 208 60 3 42.1 46.3
Tempstar 230 60 3 45.5 50.7
Tempstar 460 60 3 21.7 24.1
Tempstar SDS 208 60 1 68.7 75.8
Tempstar SDS 230 60 1 75.4 83.6
Tempstar SDS 208 60 3 42.1 46.3
Tempstar SDS 230 60 3 45.5 50.7
Tempstar SDS 460 60 3 21.7 24.1
Model Volts Hz Phase Amperage Loads
Tempstar NB 208 60 1 24.6
Tempstar NB 230 60 1 26.6
Tempstar NB 208 60 3 16.3
Tempstar NB 230 60 3 17.5
Tempstar NB 460 60 3 7.9
Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that
you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that
our staff can refer you, if necessary, to the proper page. Technical
support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday
through Friday. Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-5672. Please
remember that technical support is available for service personnel only.
VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is
damage to both the container and machine, do not throw away the
container. The dishmachine has been inspected and packed at
the factory and is expected to arrive to you in new, undamaged
condition. However, rough handling by carriers or others may
result in there being damage to the unit while in transit. If such a
situation occurs, do not return the unit to Jackson; instead, contact
the carrier and ask them to send a representative to the site to
inspect the damage to the unit and to complete an inspection
report. You must contact the carrier within 48 hours of receiving
the machine. Also, contact the dealer through which you purchased the unit.
UNPACKING THE DISHMACHINE: Once the machine has been
removed from the container, ensure that there are no missing
parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to
have the missing item shipped to you.
LEVEL THE DISHMACHINE: The dishmachine is designed to
operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best
results when washing ware. The unit comes with adjustable bullet
feet, which can be turned using a pair of channel locks or by hand
if the unit can be raised safely. Ensure that the unit is level from
side to side and from front to back before making any connections.
PLUMBING THE DISHMACHINE: All plumbing connections must
comply with all applicable local, state, and national plumbing
codes. The plumber is responsible for ensuring that the incoming
water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign
debris from the water line that may potentially get trapped in the
valves or cause an obstruction. Any valves that are fouled as a
result of foreign matter left in the water line, and any expenses
resulting from this fouling, are not the responsibility of the manufacturer.
CONNECTING THE DRAIN LINE: The drain for the Tempstar
models covered in this manual are gravity discharge drains. All
piping from the 1-1/2” FNPT connection on the wash tank must be
pitched (1/4” per foot) to the floor or sink drain. All piping from the
machine to the drain must be a minimum 1-1/2” I.P.S. and shall not
be reduced. There must also be an air gap between the machine
drain line and the floor sink or drain. If a grease trap is required by
code, it should have a flow capacity of 5 gallons per minute.
WATER SUPPLY CONNECTION: Ensure that you have read the
section entitled “PLUMBING THE DISHMACHINE” above before
proceeding. Install the water supply line (3/4” pipe size minimum)
to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line
between the main supply and the machine to allow access for service. The water supply line is to be capable of 25 PSI “flow” pressure at the recommended temperature indicated on the data plate.
In areas where the water pressure fluctuates or is greater than the
recommended pressure, it is suggested that a water pressure regulator be installed. The Tempstar models covered in this manual
come with water pressure regulators as standard equipment.
Please notify Jackson immediately if this component is not present on your machine.
Do not confuse static pressure with flow pressure. Static pressure
is the line pressure in a “no flow” condition (all valves and services
are closed). Flow pressure is the pressure in the fill line when the
fill valve is opened during the cycle.
It is also recommended that a shock absorber (not supplied with
the Tempstar model) be installed in the incoming water line. This
prevents line hammer (hydraulic shock), induced by the solenoid
valve as it operates, from causing damage to the equipment.
PLUMBING CHECK: Slowly turn on the water supply to the
machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks
must be repaired prior to placing the machine in operation.
ELECTRICAL POWER CONNECTION: Electrical and grounding
connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or
other electrical codes.
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.
The dishmachine data plate is located on the right side and to the
front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.
To install the incoming power lines, open the control box. This will
require taking a phillipshead screwdriver and removing the four (4)
screws on the front cover of the control box. Install 3/4” conduit
into the pre-punched holes in the back of the control box. Route
power wires and connect to power block and grounding lug. Install
the service wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked on the terminal block. Install the
grounding wire into the lug provided. Tighten the connections. It is
recommended that “DE-OX” or another similar anti-oxidation
agent be used on all power connections.
VOLTAGE CHECK: Ensure that the power switch is in the OFF
position and apply power to the dishmachine. Check the incoming
power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service
agency to examine the problem. Do not run the dishmachine if the
voltage is too high or too low. Shut off the service breaker and
mark it as being for the dishmachine. Advise all proper personnel
of any problems and of the location of the service breaker.
Replace the control box cover and tighten down the screws.
INSTALLATION INSTRUCTIONS
2
PREPARATION: Before proceeding with the start-up of the unit,
verify the following:
1. The pan strainer and pump suction strainer are in
place and are clean.
2. The overflow tube and o-ring are installed.
3. That the wash and rinse arms are screwed securely
into place and that their endcaps are tight. The wash
and rinse arms should rotate freely.
POWER UP: To energize the unit, turn on the power at the service
breaker. The voltage should have been previously verified as
being correct. If not, the voltage will have to be verified.
FILLING THE WASH TUB: Ensure that the delime switch is in the
NORMAL position, and place the power switch into the ON position. The Tempstar should fill automatically and shut off when the
appropriate level is reached (just below the pan strainer). Verify
that the drain stopper is preventing the wash tub water from leaking excessively. There may be some slight leakage from the drain
hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be completely filled before
operating the wash pump to prevent damage to the component.
Once the wash tub is filled, the unit is ready for operation.
WARE PREPARATION: Proper preparation of ware will help
ensure good results and less re-washes. If not done properly,
ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing
unscraped dishes into the machine simply defeats the purpose
altogether of washing the ware. Scraps should be removed from
ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do
not hold water during the cycle. The dishmachine is meant not
only to clean, but to sanitize as well, to destroy all of the bacteria
that could be harmful to human beings. In order to do this, ware
must be properly prepared prior to being placed in the machine.
DAILY MACHINE PREPARATION: Refer to the section entitled
“PREP ARATION” at the top of this page and follow the instructions
there. Afterwards, check that all of the chemical levels are correct
and/or that there is plenty of detergent available for the expected
workload.
WARM-UP CYCLES: For a typical daily start-up, it may be necessary to run the machine through 3 cycles to ensure that all of the
cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on
and that the tub has filled to the correct level. Lift the doors and
the cycle light will illuminate. When the light goes out, close the
doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be
ready to proceed with the washing of ware.
WASHING A RACK OF WARE: To wash a rack, open the doors
completely (being careful for hot water that may drip from the
doors) and slide the rack into the unit.
Close the doors and the unit will start automatically. Once the
cycle is completed, open the door (again watching for the dripping
hot water) and remove the rack of clean ware. Replace with a rack
of soiled ware and close the doors. The process will then repeat
itself.
OPERATIONAL INSPECTION: Based upon usage, the pan
strainer may become clogged with soil and debris as the workday
progresses. Operators should regularly inspect the pan strainer to
ensure it has not become clogged. If the strainer does, it will
reduce the washing capability of the machine. Instruct operators
to clean out the pan strainer at regular intervals or as required by
work load.
SHUTDOWN AND CLEANING: At the end of the workday, close
the doors. When the unit completes the cycle, turn the power
switch to the OFF position and open the doors. Remove and clean
the pan strainer. Remove the drain stopper from the tub and allow
the tub to drain (NOTE: the wash tank water will be hot so caution
is advised). Once the wash tub is drained, remove the pump suction strainer. Remove soil and debris from the strainer and set to
the side. Unscrew the wash and rinse arms from their manifolds.
Remove the endcaps and flush the arms with water. Use a brush
to clean out the inside of the arms. If the nozzles appear to be
clogged, use a toothpick to remove the obstruction. Wipe the
inside of the unit out, removing all soil and scraps. Reassembly
the wash and rinse arms and replace them in the unit. The arms
only need to be hand tight, do not use tools to tighten them down.
Reinstall the drain stopper and strainers and close the doors.
OPERATION INSTRUCTIONS
3
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician.
Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION
WHEN TESTING THE MACHINE.
Problem: Dishmachine will not fill after the door is close. Power “ON” light is illuminated.
1. Faulty rinse solenoid valve. Repair or replace valve as required.
2. Faulty door switch. Verify the wiring of the switch; if correct, replace the switch.
3. Fouled/faulty high level probe. Clean probe if fouled. If clean, and still not working, replace.
Problem: Dishmachine will not fill after the door is closed. Power “ON” light is not illuminated.
1. Service breaker tripped. Reset. If the breaker trips again, contact an electrician to verify the amp draw of the machine.
2. Machine not connected to power source. Verify that the machine has been properly connected to the power source.
3. Faulty power source. Verify the wiring of the switch; if correct, replace switch.
Problem: Dishmachine will not run after the door is closed. Power “ON” light is illuminated and the unit is filling.
1. Timer motor is faulty. Verify that the timer is rotating. If not, check to see that the motor is receiving power. If so, replace the motor
and/or timer assembly.
2. Wash motor faulty/damaged. Verify that the wash motor is getting power. If so, replace the motor.
3. Wash motor contactor faulty. Check for continuity; if contacts are open, replace the contactor.
Problem: Dishmachine runs continuously in the wash cycle.
1. Machine is in Delime mode. Flip NORMAL/DELIME switch to NORMAL mode.
2. Timer motor is faulty. Verify that the timer is rotating. If not, check to see that the motor is receiving power. If so, replace the motor
and/or timer assembly.
3. Cam timer jammed by obstruction. Remove obstruction.
Problem: Wash or rinse heater does not work.
1. Faulty heater element. Check element for continuity; if open, replace the heater.
2. Faulty heater contactor. Replace the contactor.
3. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary.
Problem: Dishmachine fill slowly and/or the rinse is weak.
1. Clogged or obstructed rinse arms. Remove and clean the rinse arms.
2. Low incoming water pressure. Adjust the water pressure regulator to ensure that there is 20 PSI flow.
3. Y-strainer is clogged. Clean out the Y-strainer.
Problem: Rinse water not reaching required temperature.
1. Faulty rinse heater. Check element for continuity; if open, replace heater.
2. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary.
3. Rinse thermometer is defective. Replace thermometer.
Problem: Wash water is not reaching required temperature.
1. Faulty wash heater. Check element for continuity; if open, relace the heater.
2. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary.
3. Wash thermometer is defective. Replace thermometer.
TROUBLESHOOTING SECTION
4
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician.
Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION
WHEN TESTING THE MACHINE.
Problem: Doors will not close completely.
1. Improper spring tension. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting the tension.
Tighten nuts back when done.
2. Obstruction in door channel. Remove the obstruction.
3. Doors are not square with frame. Adjust the frame to accommodate the doors.
Problem: Water leaks at the wash pump.
1. Wash pump seal defective. Replace the seal.
2. Petcock or pump drain (if equipped) not shut/tight. Close or tighten.
3. Loose hoses (hose clamps) on the wash pump. Tighten the hose clamps.
Problem: Will not rinse during autocycle.
1. Defective rinse solenoid. Repair or replace the rinse solenoid as required.
2. Faulty fill microswitch. Replace microswitch.
3. No water to the machine. Verify that there is water a 20 PSI connected to the machine.
Problem: Dishes are not coming clean.
1. Machine temperatures are not up to the minimum requirements. Verify that incoming water, rinse water, and wash water match
the required temperatures as listed on the machine data plate.
2. No detergent/too much detergent. Adjust detergent concentration as required for the amount of water held by the machine.
3. Solid dispenser canister is empty. Replace the canister.
TROUBLESHOOTING SECTION
5
DIMENSIONS TEMPSTAR/TEMPSTAR NB (SIDE MOUNTED CONTROL BOX)
6
61 3/4”
WATER
INLET TO
FLOOR
10 5/8”
ADJUSTABLE HEIGHT
OF 4” TO
8”. SHIPS AT 4” SPACE.
14 3/8”
NOTE: MINIMUM
SPACE REQUIRED IS
FOR BOTH THE
BACK AND SIDES.
2 7/8”
15 1/2”
A- WATER INLET (3/4” IPS)
B- ELECTRICAL CONNECTION POINT
C- DRAIN (1 1/2”IPS)
D-STANDARD CLEARANCE BETWEEN
MACHINE AND WALL (WITH DISHTABLE) IS 4”.
LEGEND
17”
OPENING
34”
TABLE
HEIGHT
76”
W/ DOOR
OPEN
A
B
C
D
C
DIMENSIONS TEMPSTAR/TEMPSTAR NB (TOP MOUNTED CONTROL BOX)
7
25 1/4”
32”
17”
MACHINE
OPENING
64 3/8”
34”
TABLE
HEIGHT
76”
W/ DOOR
OPEN
14 3/8”
DRAIN
TO
FLOOR
61 3/4”
60 5/8”
A- WATER INLET (3/4” IPS)
B- ELECTRICAL CONNECTION POINT
C- DRAIN (1 1/2”IPS)
D-STANDARD CLEARANCE BETWEEN
MACHINE AND WALL (WITH DISHTABLE) IS 4”.
15 1/2”
4 7/8”
A
B
D
D
B
C
LEGEND
DIMENSIONS TEMPSTAR SDS
8
A - Drain 1 1/2” I.P.S.
B - Water inlet 3/4” I.P.S.
C - Electrical connection
D - Standard wall clearance with dishtable 4”
2 7/8”
2 1/2”
2 1/2”
15 1/2”
25 1/4”
25 1/4”
32”
17 1/2”
OPEN
76”
7 1/4”
14”
60 3/4”
74”
34”
TABLE
HEIGHT
A
C
B
A
B
D
D
LEGEND
TABLE DIMENSIONS
9
TABLE DIMENSIONS
CORNER INSTALLATION
TABLE DIMENSIONS
CONNECTION TO DISHMACHINE
TABLE DIMENSIONS
STRAIGHT THROUGH INSTALLATION
20 1/2”
OPENING
25 1/4”
2 1/4”
4”
MIN.
2 1/2”
4”
MIN.
20 1/2”
OPENING
25 1/4”
20 1/2”
3/4”
1 1/2” ROLL
4”
MIN
2 1/2”
25 1/4”
20 1/2”
OPENING
25 1/4”
SIDE MOUNTED CONTROL BOX ASSEMBLY
10
1
2, 21
3
CONTROL BOX FRONT COVER
4
5
6
7, 8
INNER CONTROL BOX LAYOUT
9,22
11, 22
10, 22
12, 22
13, 14
12, 22
15, 16
17
18, 23, 24
19
CONTROL BOX BOTTOM LAYOUT
21, 22
20
THE MOUNTING SCREWS FOR THE CONTROL BOX
FRONT COVER (10-32 X 1/2” SLOTTED TRUSSHEAD
SCREWS) MAY BE ORDERED USING 5305-011-39-85.
Bracket, Side Mount Electrical Box
5700-041-65-68
Cover, Dielectric Control Panel
5700-021-50-89
Other components not shown:
Connector, 1/2”, 90 DEG Plastic 5975-011-45-14
Connector, 3/4”, 45 DEG Plastic 5975-011-47-74
Connector, 1/2”, 45 DEG Plastic 5975-011-45-23
Connector, 1/2”, 90 DEG Metal 5975-111-01-00
Grommet, 1/2” OD x 3/8” ID 5325-011-46-73
Grommet, 7/8” Split 5975-200-40-00
Plug 5975-011-47-81
Decal, Delime/Normal 9905-011-34-96
Decal, L1, L2, L3 9905-101-12-66
Decal, Copper Conductors 9905-011-47-35
Decal, Ground 9905-011-86-86
SIDE MOUNTED CONTROL BOX ASSEMBLY (CONTINUED)
11
ITEM QTY DESCRIPTION Mfg. No.
1 1 Power Switch 5930-301-21-18
2 1 Cycle Counter 5990-111-47-42
3 1 N ormal/Delime Switch 5930-301-46-00
4 1 Power Light 5945-504-06-18
5 1 H i gh Limit Light 5945-504-07-18
6 1 C ycle Light 5945-504-08-18
7 1 D ecal, Control Box Cover 9905-021-64-41
8 1 C ontrol Box Cover 5700-031-91-45
9 1 Relay, Top Mount, Control 5945-111-47-51
10 1 Fuse Holder 5920-401-03-14
11 1 Timer 5945-303-31-00
12 2 Contactor, 220V, 4 Pole (1 for Tempstar NB models) 5945-109-01-69
13 1 Liquid Level Control Board 6680-200-08-21
14 2 Screw, 6-32 x 5/8" Long 5305-011-39-85
15 1 Wash Motor Contactor 5945-109-03-69
16 3 Screw, 10-32 x 3/8" Panhead 5305-173-26-00
17 See Below N/A
18 1 3 Pole Terminal Block 5940-011-48-27
19 1 Control Box Weldment 5700-041-47-55
20 See Below N/A
21 See Below N/A
22 9 Screw, 6-32 x 3/8" Long 5305-171-02-00
23 3 Locknut, 10-24 with Nylon Insert 5310-373-01-00
24 1 Ground Lug 5940-200-76-00
The following components are used only in the 460 Volt control box.
Item #20
Circuit Breaker, 2 AMP
5925-111-64-18
Item #21
Transformer
5950-111-65-93
Exchange item #15 with the
following:
Wash Motor Contactor
5945-002-14-78
Item #17
Overload (not shown)
5945-002-14-79
TOP MOUNTED CONTROL BOX ASSEMBLY
12
21 20
1
2
3
4
5
6
7
98 10 11 12 13 14
19
18
17
16
15
Other components not shown:
Cover, Top Mount Control Box 5700-002-23-03
Decal, Warning-Disconnect Power 9905-100-75-93
Screw, 10-32 x 3/8” Phillips Truss Head 5305-173-12-00
Leg, Control Box 5700-002-33-05
Screw, 1/4”-20 x 2 3/4” Hex Head Cap 5305-274-13-00
Washer, 1/4”-20 ID S/S 5311-174-01-00
Locknut, 1/4”-20 S/S Hex w/Nylon Insert 5310-374-01-00
Connector, 1/2”, 90 DEG Plastic 5975-011-45-14
Connector, 3/4”, 45 DEG Plastic 5975-011-47-74
Connector, 1/2”, 45 DEG Plastic 5975-011-45-23
Connector, 1/2”, 90 DEG Metal 5975-111-01-00
Grommet, 1/2” OD x 3/8” ID 5325-011-46-73
Grommet, 7/8” Split 5975-200-40-00
Plug, 1/2” 5975-011-47-81
Decal, Delime/Normal 9905-011-34-96
Decal, L1, L2, L3 9905-101-12-66
Decal, Copper Conductors 9905-011-47-35
Decal, Ground 9905-011-86-86
Associated Hardware:
Locknut, 6-32 S/S Hex w/Nylon Insert 5310-373-03-00
Locknut, 10-24 S/S Hex w/Nylon Insert 5310-373-01-00
Screw, 6-32 x 5/8” 5305-011-39-85
Screw, 6-32 x 3/8” Phillips Round Head 5305-171-02-00
TOP MOUNTED CONTROL BOX ASSEMBLY (CONTINUED)
13
ITEM QTY DESCRIPTION Mfg. No.
1
1 Control Box Weldement 5700-002-29-76
2
1 Ground Lug 5940-200-76-00
3 1 Terminal Block 5940-011-48-27
4 1 Contactor, Wash Motor 208-230 5945-109-03-69
51Relay 5945-111-47-51
6 1 Counter 5990-111-47-42
7
1 Plate, Counter Mounting 5700-002-37-71
8
1 Decal, Control Box 9905-002-31-85
9 1 Light, Yellow 5945-111-44-44
10 1 Light, Green 5945-111-44-43
11 1 Light, Red 5945-111-44-45
12 1 Temperature Gauge, Wash 96" Lead 6685-111-68-48
13 1 Temperature Gauge, Rinse 48" Lead 6685-111-68-49
14 1 Switch, Power 5930-002-29-13
15 1 Timer 5945-303-31-00
16 1 Liquid Level Control Board 6680-200-08-21
17 1 Bracket, Liquid Level Control Board 5700-002-13-22
18 2 Heater Contactors 5945-109-01-69
19 1 Magnetic Reed Switch 5930-011-47-50
20 1 Normal Delime Switch 5930-301-21-18
21 1 Fuse Holder 5920-401-03-14
For a 460 Volt control box, exchange item 4 with one each of the following:
Wash Motor Contactor 5945-002-14-78
Overload 5945-002-14-79
SDS SIDE MOUNTED CONTROL BOX ASSEMBLY
14
Cover, Dielectric Control Panel
5700-021-50-89
Bracket, Side Mount Electrical Box
5700-041-65-68
6
14
15
19
20
23
22
11
12
13
10
16
17
18
9
8
7
1
2
3
4
5
25
21
24
26
27
Other components not shown:
Connector, 1/2”, 90 DEG Plastic 5975-011-45-14
Connector, 3/4”, 45 DEG Plastic 5975-011-47-74
Connector, 1/2”, 45 DEG Plastic 5975-011-45-23
Connector, 1/2”, 90 DEG Metal 5975-111-01-00
Grommet, 1/2” OD x 3/8” ID 5325-011-46-73
Grommet, 7/8” Split 5975-200-40-00
Plug, 1/2” 5975-011-47-81
Decal, Delime/Normal 9905-011-34-96
Decal, L1, L2, L3 9905-101-12-66
Decal, Copper Conductors 9905-011-47-35
Decal, Ground 9905-011-86-86
SDS SIDE MOUNTED CONTROL BOX ASSEMBLY (CONTINUED)
15
ITEM QTY DESCRIPTION Mfg. No.
1 1 C ontrol Box Cover Weldment 5700-021-60-43
2 1 D ecal, Control Box Cover 9905-021-50-13
3 1 Light, Amber 5945-504-06-18
4 1 Light, Green 5945-504-08-18
5 1 Light, Red 5945-504-07-18
6 1 Manual Wash Switch 5930-301-46-00
7 2 Screw, 4-40 x 1/4" Phillips Panhead 5305-011-36-92
8 1 Cycle Counter 5990-111-47-42
9 1 Wash Switch 5930-301-21-18
10 4 Screw, 10-32 x 3/8" Phillips Panhead 5305-173-04-00
11
1 Cover, Electrical Box Panel 5700-011-49-23
12
1 Frame, Electrical Box C over Panel 5700-011-49-22
13
1 Board, PC Rinse 6680-111-50-55
14
1 Board, PC Detergent 6680-111-50-54
15 8 Screw, 6-32 x 3/8" Long 5305-171-02-00
16
1 Bracket, PC Boar d 5700-011-49-24
17
4 Lockwasher, Internal Tooth #10 5311-011-59-51
18 4 Locknut, 10-24 with Nylon Insert 5310-373-01-00
19 1 Control Box Weldment 5700-041-47-55
20 2 Relay, Top Mount, Control 5945-111-47-51
21 2 Contactor, 220V, 4 P ole (1 for Tempstar NB models) 5945-109-01-69
22 1 Timer 5945-303-31-00
23 1 Liquid Level Control Board 6680-200-08-21
24 1 Contactor, 220V, 2 Pole 5945-109-03-69
25 1 Transformer 5950-400-01-35
26 1 Ground Lug 5940-200-76-00
27 1 3 Pole Terminal Block 5940-011-48-27
Exchange item number
24 with the following:
Wash Motor Contactor
5945-002-14-78
Overload (not shown)
5945-002-14-79
Fuse Holder
5940-401-03-14
The following components are used only in the 460 Volt control box.
Circuit Breaker, 2 AMP
5925-111-64-18
Exchange item number 25
with the following:
Transformer
5950-111-65-93
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