Jackson Dishwasher AJ-54 Service Manual

Page 1
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 CONTROL BOX ASSEMBLY
65
1
2
3 4
5
6
7
8
9
10
11
12
13
14
15
16, 17
18
19
20
21
22
23
15
Page 2
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
66
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-43 2 1 Electrical Plate 05700-031-67-03 3 1 Light, Amber 05945-111-44-44 4 1 Ground Lug 05940-200-76-00 5 1 Terminal Block 05940-011-48-27 6 1 Light, Red 05945-111-44-45 7 1 Circuit Breaker (208 & 230 Volt Models Only) 05925-011-68-34 8 1 Motor Contactor 05945-111-68-38 9 1 Motor Contactor 05945-111-68-38 10 1 Switch, Manual Wash 05930-301-46-00 11 1 Overload See Chart 12 2 Heater Contactor (Electrically-Heated Models Only) 05945-002-24-70 13 1 Din Rail, 5-3/4” Long 05700-021-72-75 14 1 Transformer 05950-011-68-35
1 Transformer (575/600 Volt Models Only) 05950-002-23-77 15 2 Relay, Top Mount 05945-111-72-51 16 1 Fuse Holder (460/575/600 Volt Models Only) 05920-011-72-89 17 1 Fuse (460/575/600 Volt Models Only) 05920-011-72-88 18 1 Control Relay 05945-111-35-19 19 1 Terminal Board 05940-021-70-70 20 1 Control Box Decal 09905-021-72-29 21 1 Thermometer, Wash 06685-111-68-48
1 Decal, Wash 160°F 09905-003-00-69 22 1 Thermometer, Rinse 06685-111-68-49
1 Decal, Rinse 180°F 09905-002-97-62 23 1 Terminal Board, Screw Down 05940-021-89-41
Items not shown:
Grommet, 1/2” OD x 3/8” ID 05325-011-46-73 Bushing, Heyco SB100 05975-210-09-00 Plug, Heyco 2700 G-875 05975-011-47-81 Control Box Cover 05700-031-66-88 Control Box Cover Hinge Weldment 05700-021-68-57 Control Hinge Rod 05700-011-68-58 MANUAL/DELIME Switch (Located on rear of control box) 05930-301-22-18
MANUAL/DELIME Decal 09905-011-74-61 Copper Conductors Only Decal 09905-011-47-35 Control Box Leg 05700-011-71-47
Page 3
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 & AJ-90 CONTROL BOX ASSEMBLY
67
1
2
3, 4, 5
6
4, 7, 10, 11, 12
8
4, 9, 10
14
14
14
15
16 17
18
18
20, 21
22, 23
24, 25, 26
26, 27
26, 28
29
31
30
30
13, 26
19, 26
Page 4
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 & AJ-90 CONTROL BOX ASSEMBLY (CONTINUED)
68
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-50 2 1 Decal, L1-L2-L3 09905-101-12-66 3 1 Terminal Block 05940-011-48-27 4 6 Lockwasher, #10 05311-273-02-00 5 2 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17 6 1 Light, Amber 05945-111-44-44 7 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00 8 1 Light, Red 05945-111-44-45 9 1 Din Rail 05700-021-94-96 10 3 Screw, 10-32 x 1/2” Long Phillips Trusshead 05305-011-39-36 11 1 Washer, Flat, 1/4” 05311-174-01-00 12 1 Decal, Ground 09905-011-86-86 13 1 Terminal Board 05940-021-70-70 14 3 Motor Contactor 05945-111-68-38 15 1 Circuit Breaker (208 & 230 Volt Models Only) 05925-011-68-34 16 1 See Motor Overloads Chart N/A 17 1 Switch, ON/FILL & OFF/DRAIN 05930-011-49-55 18 1 See Motor Overloads Chart N/A 19 1 Terminal Board 05940-021-89-41 20 2 Heater Contactor (Not Available on Steam Models) 05945-002-24-70 21 2 Screw, 10-32 x 3/8” Long Phillips Trusshead 05305-173-12-00 22 1 Transformer 05950-011-68-35
1 Transformer (575/600 Volt Models Only) 05950-002-23-77 23 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00 24 1 Fuse Holder (460/575/600 Volt Models Only) 05920-011-72-89 25 1 Fuse (460/575/600 Volt Models Only) 05920-011-72-88 26 12 Screw, 6-32 x 3/8” Long Phillipshead 05305-171-02-00 27 3 Control Relay 05945-111-35-19 28 1 Relay 05945-111-72-51 29 1 Thermometer, Prewash 06685-111-68-49 30 2 Thermometer, Rinse/Wash 06685-111-87-13
1 Decal, Wash 160°F 09905-003-00-69
1 Decal, Rinse 180°F 09905-002-97-62 31 1 Decal, Gauge 09905-021-72-30
Items not shown:
Grommet, 1/2” OD x 3/8” ID 05325-011-46-73 Bushing, Heyco SB100 05975-210-09-00 Plug, Heyco 2700 G-875 05975-011-47-81 Control Box Cover 05700-031-66-88 Control Box Cover Hinge Weldment 05700-021-68-57 Control Hinge Rod 05700-011-68-58 MANUAL/DELIME Switch (Located on rear of control box) 05930-301-22-18
MANUAL/DELIME Decal 09905-011-74-61 Copper Conductors Only Decal 09905-011-47-35 Control Box Leg 05700-011-71-47
Page 5
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
MOTOR OVERLOADS
69
Model Volts Hz Phase Drive Motor Prewash Motor Wash Motor
AJ-54CE 208 60 1 N/A N/A N/A AJ-54CE 230 60 1 N/A N/A N/A AJ-54CE 208 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CE 230 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CE 460 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CE 575 60 3 05945-111-69-12 N/A 05945-111-68-41 AJ-54CE 600 60 3 05945-111-69-12 N/A 05945-111-81-33
AJ-54CS 208 60 1 N/A N/A N/A AJ-54CS 230 60 1 N/A N/A N/A AJ-54CS 208 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CS 230 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CS 460 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CS 575 60 3 05945-111-69-12 N/A 05945-111-68-41 AJ-54CS 600 60 3 05945-111-69-12 N/A 05945-111-81-33
AJ-76CE 208 60 1 N/A N/A N/A AJ-76CE 230 60 1 N/A N/A N/A AJ-76CE 208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CE 230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CE 460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CE 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-76CE 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-81-33
AJ-76CS 208 60 1 N/A N/A N/A AJ-76CS 230 60 1 N/A N/A N/A AJ-76CS 208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CS 230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CS 460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CS 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-76CS 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41
AJ-90CE 208 60 1 N/A N/A N/A AJ-90CE 230 60 1 N/A N/A N/A AJ-90CE 208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-90CE 230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-90CE 460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-90CE 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-90CE 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-81-33
AJ-90CS 208 60 1 N/A N/A N/A AJ-90CS 230 60 1 N/A N/A N/A AJ-90CS 208 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40 AJ-90CS 230 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40 AJ-90CS 460 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40 AJ-90CS 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-90CS 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-81-33
Page 6
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
HEA TER ASSEMBLY
70
Heater Chart
Model Volts Phase KW Part Number
All* 208 1 10 06401-003-12-94
230 1 10 06401-003-12-95 208 3 10 06401-003-12-94 230 3 10 06401-003-12-95 460 3 10 06401-003-12-96 575 3 10 06401-003-12-97 575 3 18 04540-003-06-22 600 3 10 06401-003-12-97
* - AJ-54CGP, AJ-54CS, AJ-76CGP, AJ-76CS and AJ-90CS models do not use electric heaters in the wash tank or power rinse tank.
SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well. Once installed, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a new one when replacing the heater may prevent future leaks.
SERVICE NOTE: The nuts used to secure the heater to the tub should be torqued to 16 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 16 in-lbs.
See Heater Chart Below
Heater Gasket 05330-011-47-79
5/16” Lockwasher
05311-275-01-00
5/16”-18 Hex Nut 05310-275-01-00
Page 7
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
HEA TER ASSEMBLY (CONTINUED)
71
The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop­erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther­mostats.
Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.
Note: The following checkout should be made by either a qualified service person or electrician.
A- Checkout of the heater system
1- If the temperature is too high, adjust thermostat using instructions on the page entitled “Thermostats”. 2- If temperature is too low, adjust thermostat as above, then:
a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine circuit breaker located on right side of control box. b - Remove cover from control box on top of dishwasher. c - Make sure water temperature is below 140° F.(preferably about 130°F.). d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”. If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.
B- If heater relay (R1) closes:
1 - Check power supply at incoming terminal board L1, L2 & L3. It should be the same voltage as indicated on the machine data plate. 2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections. 3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections. 4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instruc­tions. Replace any defective elements.
C - If heater relay (R1) does not close.
1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slow­ly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.
Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg. This should be appropriate for the voltage and phase indicated on the data plate
HEATER PROTECTION & AUTOMATIC FILL
This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still “ON”. The power switch should always be turned-off before draining the unit.
This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.
When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.
If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.
Page 8
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
THERMOST ATS/FRAME ASSEMBLY/DRESS PANELS
72
THERMOSTATS
The thermostat range is from 140°F to 240°F with a maximum bulb exposure temperature of 300°F.
Calibration:
Wash Thermostat:
Set Point: 165°F (Adjustable range)
Hi-LImit Thermostat:
Fixed set point: 210°F (Non-adjustable)
The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situ­ation. It is set for 210°F +0°F or -10°F with a fixed set point. This part is not adjustable.
The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These spec­ify that the wash be no lower than 160°F on hot water sanitizing machines.
To order the thermostats and corresponding decals: Kit, Thermostat, Wash Regulating (CE Models) 06401-003-18-20
Kit, Thermostat, Wash Regulating (CS Models) 06401-003-18-21 Thermostat, High Limit Control 05930-011-49-43 1/4” Imperial Brass Fitting 05310-924-02-05
HEA
TER BOX COMPONENTS
Heater Box Weldment 05700-031-66-81 Heater Box Cover 05700-031-66-82 Terminal Board 05940-002-78-97
FRAME WELDMENTS
Model
Left to Right Part Number Right to Lef
t Part Number
AJ-54’s 05700-031-75-20 05700-031-75-20 AJ-54CGP 05700-002-65-68 05700-002-65-68 AJ-76’s 05700-031-75-25 05700-031-75-22 AJ-76CGP 05700-031-75-25 N/A AJ-90’s 05700-031-75-26 05700-031-75-24
Bullet Feet (4 per model) - order using part number 5340-011-71-74.
FRONT DRESS P
ANELS
Model Left to Right Part Number Right to Left Part Number AJ-54’s 05700-031-72-22 05700-031-72-22
AJ-54CGP 05700-002-63-12 05700-002-63-12 AJ-76’s 05700-031-71-85 05700-031-72-42 AJ-76CGP 05700-002-89-68 N/A AJ-90’s 05700-031-74-06 05700-031-77-10
Page 9
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
73
PREWASH PLUMBING ASSEMBLY
Y-Strainer, 3/4” NPT,
Brass
04730-717-02-06
Nipple, 3/4”, Brass, Close
04730-207-34-00
Valve, Solenoid, 3/4”
04810-100-53-00
Nipple, 3/4”, Brass, Close
04730-207-34-00
Vacuum Breaker, 3/4”
04820-002-53-77
Elbow, 90°, 3/4” Brass
04730-206-04-34
Elbow, 90°, 3/4” Brass
04730-206-04-34
Nipple, 3/4” x 6” Long 05700-001-26-74
Fill Line Injector Replacement Kit
06401-003-09-93
A new gasket can be ordered using part num­ber 05330-111-42-81.
Replacement Kit Note:
The kit for the fill line injector comes with the injector weldment, a new gasket and the mounting hardware.
Page 10
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
74
WASH SECTION INCOMING PLUMBING ASSEMBLY
ITEM QTY DESCRIPTION Mfg. No.
1 1 Rinse Injector Replacement Kit 06401-003-11-88
1 Gasket 05330-111-42-81 2 3 Plug, Brass, 1/8” NPT 04730-209-07-37 3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77 4 3 Elbow, Street, 3/4” NPT 04730-206-04-34 5 1 Plug 04730-209-01-00 6 2 Union, Brass, 3/4” 04730-212-05-00 7 2 Solenoid Valve, 3/4” 04810-100-53-00 8 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00 9 2 Fitting, 3/4” Male to Slip Copper 04730-401-11-01 10 1 Tube, Copper See Chart 11 1 Fill Injector Replacement Kit 06401-003-09-93
1 Gasket 05330-111-42-81 12 1 Tube, Copper See Chart 13 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34
1 Decal, 15-25 PSI 09905-002-97-74 14 1 Valve, Ball, Test Cock, 1/4” NPT 04810-011-72-67 15 1 Tube, Copper See Chart 16 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01 17 1 Elbow, Brass, 90°, 3/4” Copper 04730-406-42-01 18 2 Tube, Copper See Chart 19 1 Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 20 1 Nipple, Brass, 6” Long 05700-001-26-74 21 1 Tee, 3/4”, CUB x CUB x CUB 04730­411-46-01 22 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01
1
3
2
4 20
4
7
7
6 8
8
15
17
8
6 9
10 21 12 162218 5, 16
22
13, 14
19
11 18 9
Left to right direction shown
Tube Length Chart
Item Length (Inches)
10 3/4” x 3-7/16” 12 3/4” x 2-5/8” 15 3/4” x 3” 18 3/4” x 2-13/16”
Replacement Kits Notes:
The rinse and fill injector replacement kits come with the injectors, gasket and mounting hardware. The rinse injector kit (item 1) also has the (3) required brass plugs.
Page 11
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES
75
ITEM QTY DESCRIPTION Mfg. No.
1 - Y-Strainer, 3/4” NPT, Brass 04730-717-02-06 2 - Arrestor, Water Hammer, 1/2” NPT 06685-100-05-00 3 - Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 4 - Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00 5 - Elbow, Brass, 90°, 3/4” 04730-206-13-00 6 - Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 7 - Coupling, 3/4” FNPT x 3/4” FNPT, Brass 04730-011-87-95 8 - Adapter, 3/4” Male 04730-401-11-01 9 - Tube, Copper, 3/4” x 3-7/16” Long 05700-011-72-70 10 - Adapter, 1/2” NPT x Male 04730-401-07-01 11 - Tee, Copper, 3/4” x 3/4” x 1/2” 04730-411-03-01
1
8
9
11
9
8
2
10
3
4
5
6
7
1
3
4
7
5
6
Plumbing with Water Hammer Arrestor
Plumbing without Water Hammer Arrestor
6
Page 12
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING
76
Elbow, Brass, 90°, 3/4”
04730-206-13-00
Nipple, 3/4” NPT x 2” Long, Brass
04730-207-46-00
Union, 3/4” NPT, Brass
04730-212-05-00
Adapter, 3/4”, Brass
04730-401-11-01
Tube, Copper, 3/4” x 24” Long
05700-021-76-53
Elbow, 3/4” Copper to Copper (Female)
04730-406-16-01
Tube, Copper, 3/4” x 49-1/2” Long
05700-031-87-98
Elbow, 3/4” Copper to Copper (Female)
04730-406-16-01
Elbow, 3/4”, 90°, Street, Copper to Copper
04730-406-40-01
Tube, Copper, 3/4” x 5-7/8” Long 05700-011-87-96
Page 13
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION
77
Nipple, 3/4” NPT,
Close, Brass
04730-207-34-00
Water Arrestor, 1/2” NPT 06685-100-05-00
Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00
Water Arrestor, 1/2” NPT 06685-100-05-00
Bushing, 3/4” x 1/2” 04730-002-01-34
Tee, Brass, 3/4” x 3/4” x 3/4” 04730-211-01-34
Nipple, Close, 3/4”
04730-207-34-00
Regulator, Pressure, 3/4”
06685-011-58-22
WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION
WATER HAMMER ARRESTOR OPTION
Page 14
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
78
RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS
Complete 110 Volt Solenoid Valve Assembly, 3/4”
04810-100-53-00
Coil & Housing only, 3/4”
06401-003-07-43
Screw
Data Plate
Coil & Housing
Valve Bonnet
Spring 06401-003-07-40
Plunger 06401-003-07-40
Spring position is moved for clarity. Goes below the plunger.
O-Ring 06401-003-07-42
Diaphragm
Retainer
Diaphragm 06401-003-07-42
Screen
Retainer
Mesh Screen
Valve Body
Components of
Repair Kit
06401-003-06-24
Cap Screw
Data Plate
Cap
O-Ring
Plunger
Body
Cap Retainer
Complete Vacuum Breaker Assembly, 3/4” NPT
04820-002-53-77
Page 15
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
STEAM UNIT WASH TANK COIL ASSEMBLY
79
Order the entire assembly using part number 05700-002-11-78.
Coil Weldment
05700-002-84-03
Stand “C” Weldment
05700-002-74-84
Stand “D” Weldment
05700-002-74-85
Coil Nut
05310-011-17-85
Flat Washer
05700-001-17-87
Coil Gasket 05700-001-17-86
SERVICE NOTE: Jackson HIGHLY recommends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time.
Stand “B” Weldment
05700-002-74-83
Page 16
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
STEAM PLUMBING (LEFT TO RIGHT)
80
ITEM QTY DESCRIPTION Mfg. No.
1 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 2 2 Union, 3/4” NPT, Black Iron 04730-912-01-00 3 4 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 5 2 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 6 2 Elbow, Street, 90°, 3/4” NPT, Black Iron 04730-011-87-37 7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32 8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00 9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34 10 1 Nipple, 3/4” NPT x 47” Long 04730-021-89-26 11 1 Pipe, 3/4” NPT x 2” Long, Black Iron 04730-907-05-34 12 1 Steam Trap, 3/4” NPT 06680-500-02-77
2
3
4
10
5
3
6
8
3
7
9
15
6
11
2
3
12
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
Page 17
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
STEAM PLUMBING (RIGHT TO LEFT)
81
ITEM QTY DESCRIPTION Mfg. No.
1 2 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 2 2 Union, 3/4” NPT, Black Iron 04730-912-01-00 3 4 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 5 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 6 1 Elbow, Street, 90°, 3/4” NPT, Black Iron 04730-011-87-37 7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32 8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00 9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34 10 1 Nipple, 3/4” NPT x 10” Long 04730-907-06-34 11 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 12 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 13 1 Elbow, Street, 3/4” NPT, Black Iron 04730-011-87-37 14 1 Steam Trap, 3/4” NPT 06680-500-02-77
8 9 63
7
10
5 3
3
4
1
2
1
3
2
14
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
Page 18
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
GAS COIL ASSEMBLY (CGP MODELS)
82
Other items used but not shown.
ITEM QTY DESCRIPTION Mfg. No.
1 1 Thermostat, High Limit 05930-011-49-43 2 1 Gasket 05330-200-02-70 3 1 Terminal Board 05940-002-78-97 4 1 Thermostat Bracket 05700-011-81-64 5 1 Decal, Thermostat Regulating 09905-011-84-31 6 1 Thermostat, Wash Regulating 06401-140-00-32 7 2 Fitting, 1/4”, Imperial Brass 05310-924-02-05
Gas Coil Weldment 05700-002-44-23
Connection point for: Hose, Recirculating Discharge (See “Hose Connections” page )
Connects with: 3/4” 90° Elbow Brass 04730-206-13-00
3/4” Close Brass Nipple 04730-207-34-00
Connection point for: Hose, Wash Coil Assembly (See “Hose Connections” page )
Connects with: 3/4” 90° Elbow Brass 04730-206-13-00
3/4” Close Brass Nipple 04730-207-34-00
Coil Box Weldment
05700-002-50-94
Gas Coil Box Cover
05700-002-48-50
Page 19
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
TANK, RINSE BOOSTER (CGP MODELS ONLY)
83
BOTTOM ANGLED VIEW
TOP ANGLED VIEW
ITEM QTY DESCRIPTION Mfg. No.
1 2 Plumbing Assembly, Inlet/Discharge, Rinse Tank 05700-002-51-24 2 1 Tube, Dispersion Weldment 05700-002-46-16 3 1 Tank, GP Rinse 05700-002-45-05 4 1 Bracket, Upper Rinse Tank 05700-002-67-13 5 1 Bracket, Lower Rinse Tank 05700-002-67-14 6 1 Nipple, 3/4” NPT x 4” Long 04730-207-05-00 7 3 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00 8 1 Nipple, 3/4” NPT x Closed Brass 04730-207-34-00
1
7
4
8
7
6
6
2
7
1
6
Page 20
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY)
84
Nipple, 3/4” Close Brass
2 per
04730-207-34-00
Elbow, 3/4” 90° Brass
2 per
04730-206-13-00
Pump, Recirculating with Adapters
05700-002-51-28
Pump, Recirculating Modified 05700-002-81-22
Pump, Recirculating 06105-002-05-26
Mounting Bracket
05700-002-25-74
Mounting Bracket
05700-002-23-61
Used only on AJ-76CGP left to right units.
Used on AJ-54CGP, AJ-76CGP, AJ-90CGP units right to
left units and the AJ-54CGP left to right unit.
Page 21
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
HOSE CONNECTIONS (CGP MODELS ONLY)
85
HOSE ASSEMBLIES
AJ-54CGP (L-R & R-L)
AJ-76CGP (L-R)
*Each hose assembly includes 2, 3/4” Pushlock Fittings part number 04730-011-94-00. A - Hose, Recirculating Discharge (39”) 05700-002-65-58 (31”) 05700-002-89-69 B - Hose, Recirculating Pump Suction (23 1/2”) 05700-002-65-57 (18”) 05700-002-51-38 C - Hose, Wash Coil Assembly (34”) 05700-002-52-76 (36”) 05700-002-89-72 D - Hose, Wash/Fill Supply (60”) 05700-003-03-97 (60”) 05700-003-03-97 E - Hose connection to existing gas booster outlet fitting. F - Hose connection to existing gas booster inlet fitting. Gas Booster Connection Kit 05700-002-51-73 includes:
18 Feet of 3/4” Hose 4 - 3/4” Push Lock Fittings
A
B
A
C
C
E
D
Recirculating Pump Assembly
Gas Coil Weldment Rinse Booster Tank
Rinse Header Plumbing Assembly
Wash/Fill Plumbing Assembly
B
F
D
Page 22
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
WASH/FILL PLUMBING ASSEMBLY (CGP MODELS)
86
1
5
2
3
3
4
19
6
6
7
8
9
18
6
18
5
21
15
20
10
14
11, 12
12, 13
8
16
47
ITEM QTY DESCRIPTION Mfg. No.
1 1 Rinse Injector Weldment 05700-002-57-87
1 Gasket 05330-111-42-81 2 3 Plug, 1/8” NPT, Brass 04730-209-07-37 3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77 4 2 Valve, Solenoid, 3/4” NPT, 110 Volt 04810-100-53-00 5 3 Elbow, 3/4” Street Brass 04730-206-04-34 6 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00 7 4 Union, 3/4”, Copper to Copper 04730-212-05-00 8 2 Adapter, 3/4” Fitting x Male 04730-401-11-01 9 1 Elbow, 90° 3/4” Copper to MSPS 04730-406-42-01 10 1 Tee, 3/4”, CUB x CUB x CUB 04730-411-46­01 11 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01 12 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01 13 1 Plug, 1/4” NPT, Brass 04730-209-01-00 14 1 Test Cock, Valve, Ball, 1/4” NPT 04810-011-72-67 15 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34
1 Decal, 15-25 PSI 09905-002-97-74 16 1 Nipple, Brass, 6” Long 05700-001-26-74 17 1 Fill Injector 05700-011-67-99
1 Gasket 05330-111-42-81 18 1 Tube, Copper, 3/4” x 2 13/16” Long 05700-011-72-72 19 1 Tube, Copper, 3/4” x 3 7/16” Long 05700-011-72-70 20 1 Tube, Copper, 3/4” X 3” Long 05700-000-54-85 21 1 Tube, Copper, 3/4” x 2 5/8” Long 05700-011-72-71 22 1 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00
To order the AJ-54CGP left to right or right to left model use part number 05700-002-51-17.
To order the AJ-76CGP left to right model as shown (right to left model is not available) use part number 05700-002-51-17.
Page 23
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS)
87
Complete Plumbing Assembly 05700-002-51-16
Incoming Piping Assembly
05700-002-51-15
Incoming Plumbing Support Bracket
05700-002-50-70
Nipple, 3/4” Close Brass
04730-207-34-00
Solenoid Valve, 3/4” 110V 04810-100-53-00
Valve, 3/4” Pressure Reducing 04820-002-51-53
Y-Strainer, 3/4” Brass
04730-717-02-06
Inlet Plumbing Mounting Bracket 2 per 05700-002-51-41
Clamp, Pipe
2 per
05700-000-35-06
Elbow, 3/4” NPT 90° Brass 04730-206-13-00
Nipple, 3/4” Close Brass 04730-207-34-00
Page 24
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 SERIES DRAIN PLUMBING ASSEMBLIES
88
AJ-54 Series Ball Valve Handle Assembly
05700-021-83-53
AJ-54CGP Ball Valve Handle Assembly
05700-021-84-74
Ball Valve, 1-1/2” NPT
04820-111-71-46
Elbow, 1-1/2” Brass 90° Street
04730-206-32-00
AJ-54CGP Complete Drain Assembly
05700-002-52-71
AJ-54 Series Complete Drain Assembly
05700-031-70-10
Nipple, 1-1/2” Brass, Close
04730-207-40-00
Tee, 1-1/2” Brass 04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Fitting, Barbed, 1-1/2” NPT x 1-1/2”
04730-011-69-92
Page 25
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 DRAIN PLUMBING ASSEMBLIES
89
Tube, Copper, 1-1/2” x 10-1/8” Long
05700-002-99-00
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Tube, Copper, 1-1/2” x 4-5/8” Long
05700-002-98-98
Tube, Copper, 1-1/2” x 6-3/8” Long 05700-002-98-99
Left to Right Plumbing Assembly
Connector, No-Hub, 1-1/2”
4720-604-06-00
Valve, Ball, 1-1/2”
04820-111-71-46
Ball Valve Handle Assembly
05700-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Nipple, Brass, 3” NPT 04730-011-87-04
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Tube, Copper, 1-1/2” x 6-3/8” Long
05700-002-98-99
Tube, Copper, 1-1/2” x 4-5/8” Long
05700-002-98-98
Tube, Copper, 1-1/2” x 10-1/8” Long
05700-002-99-00
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass,
Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
All parts are common to both assemblies.
Page 26
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-90 DRAIN PLUMBING ASSEMBLIES
90
Tube, Copper, 1-1/2” x 17-1/4” Long
05700-021-88-16
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Tube, Copper, 1-1/2” x 13-3/4” Long
05700-021-88-17
Valve, Ball, 1-1/2”
04820-111-71-46
Tube, Copper, 1-1/2” x 5-1/16” Long 05700-021-88-13
Left to Right Plumbing Assembly
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Tube, Copper, 1-1/2” x 5-1/16” Long 05700-021-88-13
Tube, Copper, 1-1/2” x 13-3/4” Long 05700-021-88-17
Connector, No-Hub, 1-1/2” 4720-604-06-00
Ball Valve Handle Assembly 05700-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Nipple, Brass, 3” NPT
04730-011-87-04
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass, Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
All parts are common to both assemblies.
Tube, Copper, 1-1/2” x 17-1/4” Long
05700-021-88-16
Page 27
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76CGP (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY
91
ITEM QTY DESCRIPTION Mfg. No.
1 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 2 3 No-Hub Connector 4720-604-06-00 3 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 4 2 Ball Valve, 1-1/2” FNPT 04820-011-71-46 * 2 Valve Handle Weldment Assembly (Not Shown) 05700-021-84-74 5 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00 6 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 7 1 Tube, Copper, 1-1/2” x 1-3/4” Long 05700-000-75-57 8 1 Rinse Nipple Weldment 05700-021-84-61 9 2 Tube, Copper, 1-1/2” x 3-1/2” Long 05700-011-84-23 10 2 Tube, Copper, 1-1/2” x 7-1/2” Long 05700-002-50-98 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04 12 1 Tube, Copper, 1-1/2” x 4-1/4” Long 05700-011-88-40
1 Entire Assembly 05700-002-89-64
6
6
5 2
2
1
3
4*
8
5
9
9
4*
3 1
2
1
1
10
11
Plumbing, Prewash Overflow
05700-002-51-05
Plumbing, Prewash Drain
05700-002-51-06
12
Plumbing, Wash Tank Drain
05700-002-89-65
10
13
3
5
7
Plumbing, Drain Connection
05700-002-51-08
(Right to left model not available.)
Page 28
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
DRAIN QUENCH SYSTEM
92
From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4” Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item
7). Tighten the Modified Compression Fitting (Item 10) as required. Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120
°
F - 140°F. Install the Solenoid Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.
Thermostat 05930-121-67-72
Thermostat Bracket 05700-002-73-72
Solenoid Valve 04810-100-09-18
To Cold Water Supply
Nipple, Close, 1/2” NPT 04730-207-15-00
Valve, Check, 1/2” 04820-002-55-77
Reducer, 1-1/2” to 1/2” 04730-002-55-75
Tee, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Modified Compression
Fitting
05700-001-16-52
Reducer, 1-1/2” x 1/4”
04730-002-55-76
To Dishmachine Drain
To Drain
Nipple, 1-1/2” NPT
04730-207-40-00
Drain Quench Assembly
06401-002-44-07
Page 29
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
93
MOTOR ASSEMBLIES
WASH MOTOR CHART
Volts Phase Hz Motor Part Number Kit Part Number 208 - 230 1 60 06105-021-70-57 06401-003-09-97 200 - 230 3 60 06105-121-70-58 06401-003-09-98 460 3 60 06105-121-70-58 06401-003-09-98 575 3 60 06105-002-48-31 06401-003-09-99 600 3 60 06105-002-48-31 06401-003-09-99
PREW
ASH MOTOR CHART
Model(s) Volts Phase Hz Part Number Kit Part Number AJ-76’s 208 1 60 06105-121-70-55 06401-003-10-40
230 1 60 06105-121-70-55 06401-003-10-40 200 3 60 06105-121-70-56 06401-003-10-38 220 3 60 06105-121-70-56 06401-003-10-38 230 3 60 06105-121-70-56 06401-003-10-38 460 3 60 06105-121-70-56 06401-003-10-38 575 3 60 06105-002-48-31 06401-003-10-41 600 3 60 06105-002-48-31 06401-003-10-41
AJ-90’s 208 1 60 06105-121-70-57 06401-003-10-42
230 1 60 06105-121-70-57 06401-003-10-42 200 3 60 06105-121-70-58 06401-003-10-43 220 3 60 06105-121-70-58 06401-003-10-43 230 3 60 06105-121-70-58 06401-003-10-43 460 3 60 06105-121-70-58 06401-003-10-43 575 3 60 06105-002-48-31 06401-003-10-41 600 3 60 06105-002-48-31 06401-003-10-41
See Motor
Chart Below
Key, 3/16” x 1” Long
Pump Plate
05700-021-71-83
Cap Screw, 3/8”-16 x 2”
05305-011-74-98
Wash Impeller Replacement Kit 06401-003-10-51
Prewash Impeller Replacement Kit 06401-003-10-55
Pump Seal
06401-003-06-73
Impeller Washer Bolt, 1/4”-20 x 3/4”
Motor Mounting Gasket
06401-003-06-75
Replacement Kit Notes:
The impeller replacement kits come with the impeller, washer, key and bolt. The motor kits come with everything detailed above as well as two new mounting gaskets.
Kit, Motor Brkt Replace
06401-021-73-42
Clamp, 4 1/8” - 7” (Not Shown)
04730-002-32-15
Page 30
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
94
PREWASH & WASH PUMP WELDMENTS
Intake Suction Scoop Weldment
05700-021-87-60
Prewash Intake
Strainer Weldment
05700-021-74-96
Prewash Strainer
Bracket
05700-021-74-94
Prewash Pump Weldment
AJ-76/AJ-90 Right to Left models:
05700-002-11-96
Wash Pump
Weldment
05700-041-68-88
Prewash Pump Weldment
AJ-76/AJ-90 Left to Right models:
05700-002-10-62
Prewash Pump Weldment
AJ-76CGP Left to Right model
05700-002-43-56
Scoop, Intake Suction Wash
Weldment
05700-002-51-20
Pump Discharge
Weldment
05700-002-50-90
Gasket
05330-002-54-55
Wash Pump Weldment
05700-002-50-92
Prewash Pump Weldment
AJ-76CGP Right to Left model
05700-002-42-69
Page 31
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
95
PREWASH ARM/UPPER WASH ARM ASSEMBLY
Lanyard 05340-011-72-46
End Cap Replacement Kit
06401-003-10-19
Upper Wash Arm Manifold Weldment
05700-031-75-07
Cap, Wash Tube
05700-021-69-68
Service Note:
When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Upper Wash Manifold Support Bracket
05700-021-73-97
End Cap
Replacement Kit
06401-003-10-19
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Prewash Tube
Weldment
05700-001-16-89
Complete Prewash Arm Assembly
05700-021-74-65
Complete Upper Arm Assembly
05700-031-75-33
Page 32
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
LOWER WASH ARM ASSEMBLY
96
Screw, 10-32 x 3/8” Truss Head
05305-173-12-00
Complete Lower Wash Arm Assembly
05700-031-75-32
End Cap Replacement Kit
06401-003-10-19
Lanyard
6 per
5340-011-72-46
Locknut, 10-24 with Nylon Insert
05310-373-01-00
Lower Wash Arm Manifold Weldment
05700-031-75-06
Manifold Quick-Release Key
05700-011-94-45
SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Lower Wash Arm Support Bracket
05700-011-71-20
Secured with Locknut, 1/4”-20 with Nylon Insert
05310-374-01-00
Replacement Kit Note:
The replacement kit for the end cap includes the end­cap, lanyard, mounting screw and the locknut.
Page 33
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
97
CURTAINS/TUB MAGNETS
Curtain, 21” Long x 20-1/2” Wide
08415-131-73-45
Curtain, 12” Long x 20-1/2” Wide
08415-131-73-44
Curtain Rod
05700-021-73-43
Long Curtain Decal
09905-011-73-84
Short Curtain Decal
09905-011-73-82
Curtain, 24 1/2” Long x 20-1/2” Wide
CGP MODELS ONLY
08415-002-47-37
Extra Long Curtain Decal
CGP MODELS ONLY
09905-002-52-69
Middle Curtain Hook
05700-011-72-65
Curtain Hook
05700-011-83-54
Limit Switch Bracket
05700-021-71-18
Conveyor Switch Replacement Kit
06401-003-11-79
Replacement Kit Note:
The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.
Page 34
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
98
FINAL RINSE ASSEMBLY
Final Rinse Manifold Weldment 05700-021-74-88
Upper Rinse Arm Replacement Kit 06401-003-10-08
Lower Rinse Arm Replacement Kit 06401-003-10-09
Rinse Pan Strainer Weldment 05700-041-85-09
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Overflow Plate 05700-002-53-62
Left Rinse Pan Locator Bracket
05700-021-92-38
Right Rinse Pan Locator Bracket
05700-021-92-37
Rinse Tray Weldment
(All models except CGP)
05700-031-66-75
Rinse Tray Weldment
(CGP models only)
05700-031-66-75
Optional Parts for CGP
Models
Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00
End plugs can be ordered using part number 04730-209-07-37.
O-Ring
05330-011-74-55
Retaining Ring (Not Shown)
05340-112-01-11
Gasket 05330-111-42-81
Rinse Arm
Support Bracket
05700-011-71-19
Replacement Kit Note:
The replacement kits for the rinse arms have the rinse arms, end caps, o­rings and the retaining rings.
Page 35
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
DRIVE ASSEMBLY
99
1
2
3
4
11
12
13
18
17
14
15
16
5
6
7
8
9
10
See Detail A
Page 36
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
100
DRIVE ASSEMBLY (CONTINUED)
ITEM QTY DESCRIPTION Mfg. No.
1 1 Drive Plate and Rod Weldment 05700-021-67-44
Replacement Kit with Expansion Legs 06401-021-86-80
Replacement Kit with Expansion Legs/Adjuster Crank 06401-011-94-54 2 1 Adjuster Crank Assembly 05700-021-69-95 3 1 Skotch Yoke Weldment Replacement Kit 06401-003-08-48 4 2 Coupling & Expansion Leg Weldment 05700-021-67-50 5 1 Pawl Bar Drive Linkage Casting 09515-021-87-73 6 1 Spacer Plate 05700-011-67-58 7 2 Pillow Block Replacement Kit 06401-003-08-50 8 2 Shaft Collar 05700-011-89-18 9 1 Drive Socket 05700-021-67-39 10 1 Drive Plate 05700-021-67-42 11 2 Pillow Block 03120-021-71-87 12 1 Drive Spring 05315-011-83-51 13 2 Shaft Collar 05700-011-89-18 14 1 Drive Motor Mounting Bracket 05700-031-73-56 15 1 Adjuster Spring 05315-011-71-90 16 1 Adjusting Handle Weldment 05700-021-72-28 17 1 Drive Motor Replacement Kits
Drive Motor (50 Hz Models) 06401-003-08-41
1 Drive Motor (208-230 Volt, 60 Hz, Single Phase Models) 06401-003-08-42
Drive Motor (208-230 Volt, 60 Hz, Three Phase Models) 06401-003-08-40
Drive Motor (600 Volt, 60 Hz, Three Phase Models) 06401-003-08-43 18 1 Gear Drive 06105-011-87-20 19 1 Roller Bearing 03120-011-71-81 20 1 Drive Hub 05700-011-67-97
19
20
Detail A
Front Drive Motor Cover
Replacement Kit
06401-003-11-64
Rear Drive Motor Cover
Replacement Kit
06401-003-10-18
Replacement Kits Notes:
The replacement kits for the drive motor covers come with the weldments and the mounting hardware.
Page 37
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
LUBRICATION CHART FOR DRIVE GEAR
101
Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual.
Ambient Temperature -30 - 15°F 16 - 50°F 51 - 95°F 51 - 95°F 96 - 131°F 96 - 131°F Final Stage Worm Speed
1
up to 2000 FPM up to 2000 FPM up to 450 FPM above 450 FPM up to 450 FPM above 450 FPM
ISO Viscosity Grade 220 460 680 460 680 460
1
AGMA Lubricant No. 5S #7 Compounded #8 Compounded #7 Compounded 8S 7S Mobil SHC 630 600W Super Extra Hecla Super 600W Super SHC 636 SHC 634
Cylinder Cylinder American Lubricants SHC-90W AGMA #7 Gear Oil AGMA #8 Gear Oil AGMA#7 Gear Oil N/A N/A Castrol Tribol 800/220 Tribol 1105-7C Tribol 1105-8C Tribol 1105-7C Tribol 800/680 Tribol 800/460 Chevron Tegra 220 Cylinder Oil W460 Cylinder Oil W680 Cylinder Oil W460 Tegra 680 Tegra 460 Conoco Syncon R & O Inca Oil 460 Inca Oil 680 Inca Oil 460 N/A Syncon R & O
220 460
Exxon (Esso) Teresstic SHP220 Spartan EP460 Spartan EP680 Spartan EP460 Teresstic SHP 680 Teresstic SHP
460 Fiske Brothers SPO-MG SPO-277 SPO-288 SPO-277 N/A N/A Shell Omala RL 220 Valvata J 460 Valvata J 680 Valvata J 460 Omala RL 680 Omala RL 460 Texaco Pinnacle 220 Vanguard 460 Vanguard 680 Vanguard 460 Pinnacle 680 Pinnacle 460
(1) The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the table below. For selecting proper lubricant, use the speed of the worm in the final stage (input RPM divided by the first stage ratio).
Page 38
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
102
DOOR ASSEMBLIES
ITEM QTY DESCRIPTION Mfg. No.
1 1 Wash Door Weldment 05700-003-13-35 2 1 Prewash Door Weldment
Left to Right Model 05700-003-13-42
Right to Left Model 05700-003-13-40 3 1 Screw, 8-32 x 1/4” Long 05305-172-09-00 4 1 Door Switch Magnet 05700-111-51-68 5 1 Door Guide 05700-111-70-92 6 1 Door Stop Weldment, Right 05700-002-96-33 7 1 Door Stop Weldment, Left 05700-002-96-32 8 2 Locknut, 10-24 SS Hex with Nylon Insert 05310-373-01-00 9 2 Door Stop Weldment, Prewash 05700-002-05-46
Wash Door Handle Weldment
05700-011-82-63
Prewash Door Handle Weldment
05700-011-80-45
Wash Door Hood Support: 05700-031-84-13 22” Prewash Door Hood Support: 05700-031-84-14
Door Stiffener (Not Shown) 05700-031-83-43
Door Catch Weldment 05700-031-84-80
2
Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00
1
5
7
8
8
6
3
4
Left Door Guide Weldment
05700-002-32-51
Right Door Guide Weldment
05700-031-76-44
Page 39
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
103
PAWL BAR MISCELLANEOUS COMPONENTS
Pawl Bar Gutter Weldment Replacement Kit
06401-003-09-95
Bottom Guide Block
Top Guide Block
Pawl Bar Gutter Gasket
05330-011-68-55
Replacement Kits Notes:
The pawl bar gutter weldment replacement kit contains the weld­ment, a gasket and the mounting hardware. The guide block kit con­tains both blocks and a gasket.
Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket.
Guide Block Replacement Kit 06401-003-10-15
Pawl Bar Roller Replacement Kit 06401-003-11-80
Replacement Kit Notes:
The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.
Pawl Bar Bracket (with studs) Weldment
05700-031-84-68
Pawl Bar Bracket (without tabs) Weldment
05700-031-92-36
Page 40
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 PAWL BAR ASSEMBLY
104
Pawl Bar Dog Casting
12 per
05700-021-69-00
Pawl Bar Spacer
24 per
05700-011-71-45
Pawl Bar Weldment 05700-031-75-09
AJ-54 Complete Assembly with Hardware
06401-131-81-01
AJ-54 Prison Assembly with Hardware
06401-231-81-01
Page 41
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 PAWL BAR ASSEMBLIES
105
Left to Right Assembly
Pawl Bar Weldment
05700-031-75-18
Pawl Bar Spacer
05700-011-71-45
Pawl Bar Dog Casting 05700-021-69-00
Pawl Bar Weldment
05700-031-82-00
Right to Left Assembly
AJ-76 Complete L-R Assembly 06401-141-81-04
AJ-76 Complete R-L Assembly 06401-241-81-04
AJ-76 Prison Assembly 06401-341-81-04
Page 42
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-90 PAWL BAR ASSEMBLIES
106
Left to Right Assembly
Bolt, 3/8”-16 x 1-3/4” Long
5306-011-36-94
Locknut, 3/8”-16 with Nylon Insert 05700-011-72-55
Pawl Bar Spacer 05700-011-71-45
Pawl Bar Dog Casting
05700-021-69-00
Pawl Bar Weldment 05700-031-74-19
Right to Left Assembly
All associated hardware, spacers and castings may be ordered using the part numbers indicated in the above assembly.
Pawl Bar Weldment
05700-041-82-01
Both assemblies contain 20 pawl bar dog castings. Please note the direction of installation as indicated on the above drawings. When replacing pawl bar dog castings, ensure to re-install in the appropriate direction. If you do not, then the rack will not be pulled through the machine during operation.
AJ-90 Complete L-R Assembly 06401-141-81-05
AJ-90 Complete R-L Assembly 06401-241-81-05
AJ-90 Prison Assembly 06401-341-81-05
Page 43
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 RACK RAIL ASSEMBLY
107
Spacer
6 per
05700-011-71-44
Limit Switch Actuator Assembly
1 per
05700-021-77-03
Actuator Switch Replacement Kit
06401-003-10-14
Rack Rail Weldment
05700-031-81-95
Opposite Rack Rail
05700-041-75-29
Replacement Kit Note:
The replacement kit for the actuator switch comes with the switch, two spac­ers and the mounting hardware.
Page 44
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 RACK RAIL ASSEMBLIES
108
Rack Guide Weldment 05700-031-75-53
Actuator Switch
Replacement Kit
06401-003-10-99
Actuator Switch Replacement Kit
06401-003-10-14
Actuator Assembly 05700-002-91-11
Spacer
6 per
05700-011-71-44
Left to Right Assembly
Rack Guide Weldment
05700-041-75-47
Opposite Rack Rail
05700-041-75-46
Actuator Switch Replacement Kit
06401-003-10-86
Actuator Switch Replacement Kit
06401-003-10-14
Actuator Assembly
05700-021-77-03
Spacer 6 per 05700-011-71-44
Right to Left Assembly
Opposite Rack Rail 05700-041-75-46
Replacement Kit Notes:
The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware.
Page 45
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-90 RACK RAIL ASSEMBLIES
109
Rack Guide Weldment
05700-031-81-55
Opposite Rail
05700-041-75-99
Actuator Switch Replacement Kit
06401-003-10-14
Limit Switch Actuator Assembly
05700-002-91-11
Left to Right Assembly
Actuator Switch Replacement
Kit
Rack Guide Spacer
05700-011-71-44
Right to Left Assembly
Limit Switch Actuator Assembly
05700-021-77-03
Rack Guide Spacer
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-85
Actuator Switch Replacement Kit
06401-003-10-14
Rack Guide Weldment 05700-031-81-56
Opposite Rail 05700-041-75-98
Replacement Kit Notes:
The replacement kits for the actu­ator switches come with the switch, two spacers and the mounting hardware.
Page 46
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
110
MISCELLANEOUS PARTS AND WELDMENTS
Run Off Sheet Weldment
05700-021-71-39
Plate, Right Water
Directional
05700-021-79-23
Plate, Left Water
Directional
05700-021-79-27
Splash Shield Weldment
05700-031-85-16
Hole Direction Plate Replacement Kit
06401-003-10-00
Replacement Kit Note:
The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.
Pipe Clamp
05700-000-35-05
Rinse Drain Plate Replacement
Kit
(CGP Models Only)
06401-003-10-07
Rinse Drain Plug Replacement Kit
06401-003-10-06
Rinse Drain Weldment Replacement Kit
06401-003-10-05
Rinse Drain Plate Gasket
05330-011-72-27
Replacement Kits Notes:
The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware.
Page 47
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
111
MANIFOLDS/STRAINER SUPPORT WELDMENTS
Prewash Manifold Weldment AJ-66 Models Only 05700-031-69-70
Prewash Manifold Weldment AJ-80 Models Only 05700-002-24-94
Prewash Manifold Weldment (CGP Models Only) 05700-002-59-51
Wash Manifold Weldment
05700-031-71-13
Wash Manifold Weldment
(CGP Models Only)
05700-002-51-14
Shoulder Bolt Wingnut Weldment
05700-002-46-02
Wash Fill Tube Weldment
05700-021-71-21
Prewash Fill Tube Weldment
(AJ-66 & AJ-80 Models Only)
05700-021-74-76
Vellumoid Gasket
05330-111-42-81
Wash Strainer Separator Weldment
05700-031-84-38
Page 48
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
112
STRAINERS
Back Strainer Weldment
05700-021-85-11
Drain Guard
Strainer Weldment
05700-002-09-15
Front Strainer Weldment
05700-021-85-10
Screen Strainer
with Handle Weldment
05700-002-09-04
Overflow Strainer Support
05700-001-96-48
Tub Strainer Weldment (CGP Models)
05700-002-03-21
Wash Intake Strainer Weldment (CGP Models)
05700-002-51-52
Page 49
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
113
FLOAT SWITCH COMPONENTS/SCRAP BASKETS
Float Switch Support Bracket
Replacement Kit
06401-003-11-77
Float Switch Cover
05700-021-75-71
Scrap Basket Lid Weldment 05700-002-56-55
Scrap Basket Assembly
06401-011-87-78
Wash Tank Float Switch Replacement Kit 06401-003-11-75
Prewash Tank Float Switch Replacement Kit 06401-003-11-76
Replacement Kit Note:
The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut.
Service Agent Note:
Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub.
Replacement Kit Note:
The float switch support bracket replace-
ment kit contains the bracket and asso-
ciated hardware for mounting.
Page 50
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
114
VENT COWL ASSEMBLY/VENT SCOOP OPTION
Vent Cowl Cover Replacement Kit
06401-003-10-16
Gasket, Top Vent Cowl 05330-031-83-47
Vent Cowl Replacement Kit
06401-003-11-62
Gasket, Side Vent Cowl 05330-031-83-48
VENT SCOOP OPTION
Replacement Kit Note:
The kit for the vent cowl comes with the vent cowl weldment, new gaskets and the lock­nuts needed to mount it.
Vent Scoop Assembly 05700-002-04-08
Page 51
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: 04-19-2007
SECTION 6: PARTS SECTION
115
EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS
Delay Timer
05945-011-65-44
2” Din Rail
05700-002-36-09
Kit, Exhaust Fan - Electric & Steam Models
05700-031-90-53
Kit, Exhaust Fan - Gas Models
05700-003-14-59
Terminal Board
05940-011-84-41
Whisker Switch Assembly
05700-002-23-94
Whisker Limit Switch & Lever
05930-303-40-01
Whisker Limit Switch
Mounting Bracket 05700-000-14-55
Limit Switch 05930-002-62-81
Striker Plate Limit Switch
Assembly
05700-002-62-94
Proximity Limit Switch Sensor
06685-002-94-15
Bracket, Proximity Switch
05700-002-94-93
Photoelectric Limit Switch
Assembly
05700-002-93-81
FAN LOAD ON TIMER OUTPUT
5A, 1/4HP, 240 V AC MAX
Decal, Fan Load
09905-003-32-20
Page 52
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
116
SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER
ITEM QTY DESCRIPTION Mfg. No.
1 1 Track Weldment (Left to Right) 24” 05700-031-78-98
1 Track Weldment (Right to Left) 24” 05700-031-95-20 1 Track Weldment (Left to Right) 30” 05700-003-04-57
1 Track Weldment (Right to Left) 30” 05700-003-04-58 2 1 Actuator Switch Replacement Kit 06401-003-10-64 3 2 Spacer 05700-011-71-44 4 1 Leg Socket Replacement Kit 06401-003-09-79 5 1 Leg Support Replacement Kit 06401-003-09-80 6 1 Bullet Foot 05340-108-01-03
1
2
3
Side loader track assembly (left to right model shown).
Replacement Kits Notes:
The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers.
The leg socket replacement kit has the leg socket, mounting hardware and set screw.
The leg support replacement kit has the leg and the bullet foot included.
4
5
6
Front Strainer Weldment
05700-021-85-10
Page 53
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
117
SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET
Pawl Dog Wing Weldment
05700-021-86-79
Pawl Bar Spacer
05700-011-71-45
Drive Linkage Replacement Kit (L-R)
06401-003-11-59
Drive Linkage Replacement (R-L)
06401-003-11-60
Kit, Pawl Bar Replacement: 06401-131-86-90 Kit, 30” Pawl Bar Replacement: 06401-231-86-90
Replacement Kit Note:
The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware.
Replacement Kit Note:
The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars.
Pawl Bar Roller Bracket
05700-031-77-94
Replacement Kit Note:
The conveyor switch replacement kit comes with the switch, a termi­nal and a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.
See page entitled “Pawl Bar Miscellaneous Components” for other parts used on the Side Loader.
Page 54
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
118
SIDE LOADER VENT COWL OPTION
VENT SCOOP OPTION
Vent Scoop Assembly
05700-002-04-08
ST ANDARD ASSEMBLY
Vent Cowl Cover Replacement Kit
06401-003-10-16
Vent Cowl Replacement Kit (Left to Right)
06401-003-11-81
Vent Cowl Replacement Kit (Right to Left)
06401-003-11-83
Replacement Kit Note:
The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.
Replacement Kit Note:
The cover kit contains the cover and the hardware for mounting it.
Vent Cowl Gasket, Top: 05330-031-83-47 Vent Cowl Gasket, Side: 05330-031-83-48
Service Note:
One of the side gaskets that come in the kit will need to be cut to length in order to fit prop­erly on the unit when replaced.
Vent Cowl Assembly for
Hooded Side Loader Option
05700-003-15-66
Page 55
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
D226 STEAM BOOSTER CONTROL BOX ASSEMBLY
119
10
Decal, Warning, Disconnect Power 09905-100-75-93
Decal, Schematic, D226 Booster (on the
inside of the control box cover)
09905-002-78-56
Cover, Control Box 05700-001-19-82
Decal, L1-L2
09905-002-78-67
Ground Lug
05940-200-76-00
Spacer, Terminal Block
05700-011-40-05
Decal, Ground 09905-011-86-86
Thermostat 06680-500-01-77
Conduit Fitting, .231” x.394”
05975-011-49-03
Terminal Block
05940-500-09-61
Control Box with Decal 06401-002-78-87
Decal Only
09905-021-44-97
Light, Red
05945-111-21-57
Power Switch
05930-011-49-55
Page 56
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
D226 STEAM BOOSTER PLUMBING ASSEMBLY
120
17
2
1
2 3 4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
31
7
32
3330
Page 57
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED)
121
ITEM QTY DESCRIPTION Mfg. No.
1 1 Water Pressure Regulator, 3/4” 04820-100-01-06 2 2 Nipple, Brass, 3/4” NPT x 6” Long 05700-001-26-74 3 2 U-Bolt, 6”, 5/8”-11 Thread 5306-458-01-04 4 1 Platform Weldment 05700-002-78-02 5 1 Heat Exchanger 4420-100-01-05 6 1 Steam Trap, 3/4” 06680-500-02-77 7 1 Bushing, 2” NPT x 3/4” NPT, Black Iron 04730-902-06-34 8 2 Elbow, 3/4” NPT, Brass 04730-206-13-00 9 6 Nipple, 1” NPT, Close, Black Iron 04730-907-08-34 10 2 Union, 3/4” NPT, Brass 04730-212-05-00 11 2 Bushing, 2” NPT x 3/4” NPT, Brass 04730-202-18-00 12 4 Nipple, 3/4” NPT x 1-3/8” Long 04730-207-34-00 13 1 Bushing, Hex 3/4” M x 1/2” F, Brass 04730-002-56-27 14 1 Y-Strainer, 1” NPT, Black Iron 04730-217-02-32 15 2 Pressure Gauge 06685-111-88-34 16 1 Steam Relief Valve 04820-100-07-06 17 2 Nipple, 3/4” NPT x 4” Long, Brass 04730-207-05-00 18 2 Tee, 3/4” NPT x 3/4” NPT x 3/4” NPT, Brass 04730-211-01-34 19 1 Bushing, 2” NPT x 1” NPT, Black Iron 04730-002-94-51 20 3 Elbow, 90°, 1” NPT, Black Iron 04730-906-03-34 21 2 Nipple, 1” NPT x 4” Long, Black Iron 04730-907-09-34 22 1 Elbow, 90°, Street, 3/4” NPT, Black Iron 04730-011-87-37 23 1 Nipple, Pigtail, 1/4” NPT 04730-907-14-34 24 1 Coupling, 1/4” NPT x 1/4” NPT 04730-904-01-34 25 1 Steam Solenoid Valve, 240VA 04820-100-29-34 25 1 Steam Solenoid Valve, 200VA 04820-002-93-66 25 1 Steam Solenoid Valve (ASCO) 04820-002-90-26 26 1 Tee, 3/4” NPT x 3/4” NPT x 1/4” NPT, Brass 04730-211-04-00 27 1 Valve, Test Cock, 1/4” NPT 04810-011-72-67 28 1 Tee, 1” NPT x 1” NPT x 1” NPT, Black Iron 04730-911-01-34 29 1 Valve, Safety Relief 1” NPT 04820-100-01-35 30 1 Tee, 1” NPT x 1” NPT x 1/4” NPT, Black Iron 04730-911-01-00 31 2 Union, 3/4” NPT, Black Iron 04730-912-01-00 32 2 Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00 33 2 Nipple, 3/4” NPT, Close, Black Iron 04730-907-01-00
Page 58
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
GO*BOX COMPONENTS
122
A GO*BOX is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90% or more of the time.
The following components may be ordered together using part number 06401-002-14-98.
QTY DESCRIPTION Mfg. No.
1 Drive Motor Contactor 05945-111-68-38 1 Contactor, Wash Heater, 3 ph, 3 pole 05945-002-24-70 1 Contactor, Wash Heater, 1 ph, 4 pole 05945-111-68-37 2 Final Rinse Arm End Cap 05700-011-35-92 1 Float Switch, Dual, Wash & Prewash 06680-121-70-71 1 Gasket, Pawl Bar Gutter 05330-011-68-55 1 Gauge, Pressure 06685-111-88-34 6 Glide, Door Edge 05700-111-70-92 2 Magnet, Door Reed Switch 05930-111-51-68 2 O Ring, Prewash Manifold 05330-400-12-08 2 O Ring, Wash Manifold 05330-011-74-56 1 Overload, Drive Motor 05945-111-68-39 1 Overload, Wash Motor 05945-111-68-40 1 Relay,120v, 3 PDT 05945-111-72-51 1 Relay,120v,50/60Hz 3AControl 05945-111-35-19 1 Repair Kit, 3/4" Vacuum Breaker 04820-001-60-57 4 Roller, Pawl Bar 05700-011-68-16 1 Seal Kit for Wash and Prewash pump 05330-011-71-98 2 Solenoid Valve, Fill & Rinse 04810-100-53-00 2 Switch, Power 05930-011-49-55 2 Switch, Reed, Actuator (NC) 05930-111-68-44 1 Switch, Reed, Door (NO) 05930-111-68-86 1 Thermometer, 48" Capillary 06685-111-68-48 1 Thermometer, 96" Capillary 06685-111-68-49 2 Thermostat, Wash High Limit 05930-121-71-36 2 Thermostat, Wash Regulating 05930-121-67-72 1 Transformer,150VA 05950-011-68-35 1 Valve, Ball 1 1/2" NPT 04820-111-71-46
Page 59
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
123
RINSE FILL OPTION
ITEM QTY DESCRIPTION Mfg. No.
1 Rinse Fill Motor Assembly 05700-002-40-25 1 1 Motor 06105-002-72-71 2 1 Bracket, Pump Mounting 05700-002-63-59 3 1 Clamp, Hose 5 5/8” to 6” 04730-011-34-90 4 1 Reducer Bushing, 1 1/4” to 1” 04730-002-73-62 5 1 Reducer Bushing 1” to 3/4” 04730-011-65-14 6 1 Elbow, 90 Deg., 1” Street 04730-002-11-99 7 1 Nipple, 1” NPT x 6” Long Brass 04730-002-12-00 8 1 Elbow, 90 Deg. Brass Female 04730-002-12-55 9 4 Lockwasher, 1/4” 05311-274-01-00 10 4 Bolt, 1/4”-20 x 1/2” Long 05305-274-02-00 11 4 Nut, Hex S/S 1/4”-20 05310-274-01-00 12 1 Rinse Motor Mounting Bracket 05700-002-38-90
3
12
5
10
9
1
2
4
6
7
8
11
Loading...