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AJ-44C

Jackson Dishwasher AJ-44C Service Manual

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Page 1
61
SECTION 5:
PARTS SECTION
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Page 2
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-44 CONTROL BOX ASSEMBLY
62
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Page 3
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-44 CONTROL BOX ASSEMBLY (CONTINUED)
63
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-43 2 1 Terminal Block, 3 Pole 05940-011-48-27 3 1 Thermometer, 96” Lead 06685-111-68-49 4 6 Star Washer, External Tooth, 10-24 05311-273-02-00 5 6 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17 6 1 Decal, Gauge 09905-021-72-29 7 1 Thermometer, 48” Lead 06685-111-68-48 8 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00 9 1 Decal, Ground 09905-011-86-86 10 1 Screw, 10-32 x 1/2” Long Phillips Trusshead 05305-011-39-36 11 1 Decal, L1-L2-L3 09905-101-12-66 12 1 Light, Amber 05945-111-44-44 13 1 Light, Red 05945-111-44-45 14 1 Din Rail 05700-021-72-75 15 1 Circuit Breaker (200-380 Volt, 60 Hz Models Only) 5925-011-68-34 15 1 Circuit Breaker (CGP Models Only) 5925-111-64-18 16 1 Switch, ON/FILL - OFF/DRAIN 05930-301-46-00 17 2 Motor Contactor 05945-111-68-38 18 1 Heater Contactor 05700-011-71-44 19 1 Overload See Chart 20 1 Overload See Chart 21 3 Control Relay 05945-111-35-19 22 12 Screw, 6-32 x 3/8” Long Round Phillipshead 05305-171-02-00 23 1 Fuse (380 Volt-460 Volt, (all 60 Hz) Models Only) 5920-011-72-88
1 Fuse, 600 Volt Models Only 5920-002-75-95 24 1 Fuse Holder for (23) Above 5920-011-72-89 25 1 Transformer
200 Volt Model 05950-002-41-47 208-220-230-460 Volt Models 05950-011-68-35 208-220-230-460 Volt CGP Models 05950-002-46-10 380-415 Volt Models 05950-011-75-59
600 Volt Model 05950-002-23-77 26 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00 27 1 Terminal Board 05940-002-78-97 28 1 Terminal Board 05940-021-89-41 29 3 Screw, 10-32 x 3/8” Long Phillips Trusshead 05305-173-12-00 30 2 Control Relay (CGP Models Only (Not Shown) 05945-111-72-51
MISCELLANEOUS PARTS NOT SHOWN: Grommet, 1/2” OD x 3/8” ID 05325-011-46-73 Bushing, Heyco SB100 05975-210-09-00 Plug, Heyco 2700 G-875 05975-011-47-81 Control Box Cover 05700-031-66-88 Control Box Cover Hinge Weldment 05700-021-68-57 Control Hinge Rod 05700-011-68-58 Washer, Flat, S/S, 1/4” ID 05311-174-01-00 Cotter Pin 05315-011-68-56 MANUAL/DELIME Switch (located on rear of control box) 05930-301-22-18 MANUAL/DELIME Switch Decal (located on rear of control box) 09905-011-74-61 Copper Conductors Only Decal 09905-011-47-35 Control Box Leg 05700-011-71-47 Bolt, 1/4”-20 x 2-1/2” Long Hex Head 05306-011-83-52 Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 Component Mounting Plate (located inside the control box) 05700-031-67-03 Conduit Bracket 05700-021-70-88
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Page 4
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66 & AJ-80 CONTROL BOX ASSEMBLY
64
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Page 5
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66 & AJ-80 CONTROL BOX ASSEMBLY (CONTINUED)
65
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-50 2 1 Decal, L1-L2-L3 09905-101-12-66 3 1 Terminal Block 05940-011-48-27 4 1 Terminal Board 05940-021-89-41 5 1 Decal, Gauge 09905-021-72-30 6 1 Light, Amber 05945-111-44-44 7 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00 8 1 Light, Red 05945-111-44-45 9 1 Din Rail 05700-021-72-75 10 2 Thermometer, 96” Lead 06685-111-68-49 11 1 Thermometer, 48” Lead 06685-111-68-48 12 1 Decal, Ground 09905-011-86-86 13 1 Terminal Board 05940-002-78-97 14 3 Motor Contactor 05945-111-68-38 15 1 Circuit Breaker (200/208/230/360 Volt, 60 Hz Models Only) 5925-011-68-34 15 1 Circuit Breaker (CGP Models Only) 5925-111-64-18 16 1 Overload See Chart 17 1 Switch, ON/FILL & OFF/DRAIN 05930-301-46-00 18 1 Overload See Chart 19 1 Overload See Chart 20 1 Heater Contactor (for non-steam units) 05945-002-24-70 21 1 Relay 05945-111-72-51 22 1 Transformer (200 Volt Models Only) 05950-002-41-47
Transformer (208/220/230/460 Models Only) 05950-011-68-35
208-220-230-460 Volt CGP Models 05950-002-46-10
Transformer (380/415 Volt Models Only) 05950-011-75-59
Transformer (600 Volt Models Only) 05950-002-23-77 23 3 Control Relay 05945-111-35-19 24 1 Fuse Holder (380 (60 Hz)/460/600 Volt Models Only) 5920-011-72-89 25 1 Fuse (380 (60 Hz)/460 Volt Models Only) 5920-011-72-88
1 Fuse (600 Volt Models Only) 5920-002-75-95
26 2 Control Relay (CGP Models (Not Shown) 05945-111-72-51 MISCELLANEOUS PARTS NOT SHOWN:
Manual/Delime Switch 05930-301-22-18 Manual/Delime Switch Decal 09905-011-74-61 Decal, High Limit Warning Light 09905-002-49-48 Transformer, 150V, 60 Cycle 05950-011-68-35 Control Box Cover 05700-031-66-88 Control Box Leg 05700-011-71-47 Conduit Bracket 05700-021-70-88
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Page 6
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
MOTOR OVERLOAD CHART
66
Model Volts Hz Phase Drive Motor Prewash Motor Wash Motor
AJ-44’S 208 50 3 05945-011-84-59 N/A 05945-111-68-40
220 50 3 05945-011-84-59 N/A 05945-111-68-40
230 50 3 05945-011-84-59 N/A 05945-111-68-40
380 50 3 05945-002-71-09 N/A 05945-111-68-40
415 50 3 05945-111-69-12 N/A 05945-111-81-33
440 50 3 05945-111-69-12 N/A 05945-111-81-33
208 60 1 N/A N/A N/A
230 60 1 N/A N/A N/A
200 60 3 05945-002-66-00 N/A 05945-002-65-99
208 60 3 05945-111-68-39 N/A 05945-111-68-40
230 60 3 05945-111-68-39 N/A 05945-111-68-40
380 60 3 05945-111-69-12 N/A 05945-111-81-33
460 60 3 05945-111-68-39 N/A 05945-111-68-40
600 60 3 05945-111-69-12 N/A 05945-111-81-33
AJ-66’S 200 50 3 05945-011-84-59 05945-002-65-98 05945-111-68-40
208 50 3 05945-011-84-59 05945-002-24-70 05945-111-68-40
220 50 3 05945-011-84-59 05945-002-24-70 05945-111-68-40
230 50 3 05945-011-84-59 05945-002-24-70 05945-111-68-40
380 50 3 05945-002-71-09 05945-002-24-70 05945-111-68-40
415 50 3 05945-111-69-12 05945-002-24-70 05945-111-81-33
440 50 3 05945-111-69-12 05945-002-24-70 05945-111-81-33
208 60 1 N/A N/A N/A
230 60 1 N/A N/A N/A
200 60 3 05945-002-66-00 05945-002-66-02 05945-002-65-99
208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40
230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40
380 60 3 05945-111-69-12 05945-002-24-70 05945-111-81-33
460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40
600 60 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
AJ-80’S 200 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
208 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
220 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
230 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
380 50 3 05945-002-71-09 05945-111-68-40 05945-111-68-40
415 50 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
440 50 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
208 60 1 N/A N/A N/A
230 60 1 N/A N/A N/A
200 60 3 05945-002-66-00 05945-002-65-99 05945-002-65-99
208 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40
230 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40
380 60 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
460 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40
600 60 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
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Page 7
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
HEA TER ASSEMBLY
67
Heater Replacement Kit Chart
Model Volts Phase KW Part Number
All* 208 1 15 06401-003-10-21
230 1 15 06401-003-10-22 200 3 15 06401-003-10-21 208 3 15 06401-003-10-21 220 3 15 06401-003-10-22 230 3 15 06401-003-10-22 380 3 15 06401-003-10-28 415 3 15 06401-003-10-28 440 3 15 06401-003-10-29 460 3 15 06401-003-10-31 600 3 15 06401-003-10-33
* - AJ-44CGP, AJ-44CS, AJ-44CSL, AJ-66CGP, AJ-66CS, AJ-66CSL, AJ-80CS and AJ-80CSL models do not use electric heaters in the wash tank.
See Heater Chart Below
Heater Gasket 05330-200-02-70
5/16” Lockwasher
5/16”-18 Hex Nut
Replacement Kit Note:
All heater kits come with the heater, the gasket, lockwashers and locknuts.
SERVICE NOTE:
When replacing the tub heaters, it is HIGHL Yrecom­mended that you also change out the gasket as well. Once installed, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a new one when replacing the heater may prevent future leaks.
SERVICE NOTE:
The nuts used to secure the heater to the tub should be torqued to 154 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 154 in-lbs.
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Page 8
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
HEA TER ASSEMBLY (CONTINUED)
68
The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop­erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther­mostats.
Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.
Note: The following checkout should be made by either a qualified service person or electrician.
A- Checkout of the heater system
1- If the temperature is too high, adjust thermostat using instructions on the page entitled “Thermostats”. 2- If temperature is too low, adjust thermostat as above, then:
a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine
circuit breaker located on right side of control box.
b - Remove cover from control box on top of dishwasher.
c - Make sure water temperature is below 140° F.(preferably about 130°F.).
d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”.
If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.
B- If heater relay (R1) closes:
1 - Check power supply at incoming terminal board L1, L2 & L3 (3 phase only). It should be the same voltage as indicated on the machine data plate. 2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections. 3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections. 4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instruc­tions. Replace any defective elements.
C - If heater relay (R1) does not close.
1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slow­ly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.
Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg. This should be appropriate for the voltage and phase indicated on the data plate
HEATER PROTECTION & AUTOMATIC FILL
This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still “ON”. The power switch should always be turned-off before draining the unit.
This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.
When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.
If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.
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Page 9
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
HEA TER ASSEMBLY (CONTINUED)/THERMOSTATS/DRESS PANELS
69
THERMOSTATS
The thermostat range is from 140°F to 240°F with a maximum bulb exposure temperature of 300°F.
Calibration:
Wash Thermostat:
Set Point: 165°F (Adjustable range)
Hi-LImit Thermostat:
Fixed set point: 210°F (Non-adjustable) The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situ-
ation. It is set for 210°F +0°F or -10°F with a fixed set point. This part is not adjustable. The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These spec-
ify that the wash be no lower than 140°F on chemical sanitizing models and no lower than 160°F on hot water sanitizing machines.
To order the thermostats and corresponding decals: Kit, Thermostat Wash Regulating (CE/CELModels) 06401-003-18-20
Kit, Thermostat Wash Regulating (CS/CSLModels) 06401-003-18-21 Thermostat, High Limit Control 05930-011-49-43
HEATER BOX COMPONENTS
Heater Box Weldment 05700-031-66-81 Heater Box Cover 05700-031-66-82 Terminal Board 05940-002-78-97
FRONT DRESS P
ANELS
Model Left to Right Part Number Right to Left Part Number AJ-44’s 05700-031-72-22 05700-031-72-22
AJ-44CGP 05700-002-52-77 05700-002-52-77 AJ-66’s 05700-031-71-85 05700-031-72-42 AJ-66CGP 05700-002-51-22 05700-002-57-84 AJ-80’s 05700-031-74-06 05700-031-77-10
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Page 10
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
PREWASH PLUMBING ASSEMBLY
70
Y-Strainer, 3/4” NPT,
Brass
04730-717-02-06
Nipple, 3/4”, Brass, Close
04730-207-34-00
Valve, Solenoid, 3/4”
04810-100-53-00
Nipple, 3/4”, Brass, Close
04730-207-34-00
Vacuum Breaker, 3/4”
04820-002-53-77
Elbow, 90°, 3/4” Brass
04730-206-04-34
Elbow, 90°, 3/4” Brass
04730-206-04-34
Nipple, 3/4” x 6” Long 05700-001-26-74
Fill Line Injector Replacement Kit
06401-003-09-93
A new gasket can be ordered using part num­ber 05330-111-42-81.
Replacement Kit Note:
The kit for the fill line injector comes with the injector weldment, a new gasket and the mounting hardware.
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Page 11
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
WASH SECTION INCOMING PLUMBING ASSEMBLY
71
ITEM QTY DESCRIPTION Mfg. No.
1 1 Rinse Injector Replacement Kit 06401-003-11-88
1 Gasket 05330-111-42-81 2 3 Plug, Brass, 1/8” NPT 04730-209-07-37 3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77 4 3 Elbow, Street, 3/4” NPT 04730-206-04-34 5 1 Plug 04730-209-01-00 6 2 Union, Brass, 3/4” 04730-212-05-00 7 2 Solenoid Valve, 3/4” 04810-100-53-00 8 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00 9 2 Fitting, 3/4” Male to Slip Copper 04730-401-11-01 10 1 Tube, Copper See Chart 11 1 Fill Injector Replacement Kit 06401-003-09-93
1 Gasket 05330-111-42-81 12 1 Tube, Copper See Chart 13 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34 14 1 Valve, Ball, Test Cock, 1/4” NPT 04810-011-72-67 15 1 Tube, Copper See Chart 16 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01 17 1 Elbow, Brass, 90°, 3/4” Copper 04730-406-42-01 18 2 Tube, Copper See Chart 19 1 Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 20 1 Nipple, Brass, 6” Long 05700-001-26-74 21 1 Tee, 3/4”, CU x CU x CU 04730-411-46-01 22 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01
6 8
15
17
6 9
10 21 12 162218 5, 16
22
13, 14
19
11 18 9
Left to right direction shown
Tube Length Chart
Item Length (Inches)
10 3/4” x 3-7/16” 12 3/4” x 2-5/8” 15 3/4” x 3” 18 3/4” x 2-13/16”
Replacment Kits Notes:
The rinse and fill injector replacement kits come with the injectors, gasket and mounting hardware. The rinse injector kit (item 1) also has the (3) required brass plugs.
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Page 12
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES
72
ITEM QTY DESCRIPTION Mfg. No.
1 - Y-Strainer, 3/4” NPT, Brass 04730-717-02-06 2 - Arrestor, Water Hammer, 1/2” NPT 06685-100-05-00 3 - Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 4 - Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00 5 - Elbow, Brass, 90°, 3/4” 04730-206-13-00 6 - Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 7 - Coupling, 3/4” FNPT x 3/4” FNPT, Brass 04730-011-87-95 8 - Adapter, 3/4” Male 04730-401-11-01 9 - Tube, Copper See Chart 10 - Adapter, 1/2” NPT x Male 04730-401-07-01 11 - Tee, Copper, 3/4” x 3/4” x 1/2” 04730-411-03-01
11
10
Plumbing with Water Hammer Arrestor
Plumbing without Water Hammer Arrestor
Tube Length Chart
Item #
Length (Inches)
9 3/4” x 3-7/16”
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Page 13
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING
73
Elbow, Brass, 90°, 3/4”
04730-206-13-00
Nipple, 3/4” NPT x 2” Long, Brass
04730-207-46-00
Union, 3/4” NPT, Brass
04730-212-05-00
Adapter, 3/4”, Brass
04730-401-11-01
Tube, Copper, 3/4” x 24” Long
Elbow, 3/4” Copper to Copper (Female)
04730-406-16-01
Tube, Copper, 3/4” x 49-1/2” Long
Elbow, 3/4” Copper to Copper (Female)
04730-406-16-01
Elbow, 3/4”, 90°, Street, Copper to Copper
04730-406-40-01
Tube, Copper, 3/4” x 5-7/8” Long
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Page 14
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION
74
Nipple, 3/4” NPT,
Close, Brass
04730-207-34-00
Water Arrestor, 1/2” NPT 06685-100-05-00
Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00
Water Arrestor, 1/2” NPT 06685-100-05-00
Bushing, 3/4” x 1/2” 04730-002-01-34
Tee, Brass, 3/4” x 3/4” x 3/4” 04730-211-01-34
Nipple, Close, 3/4”
04730-207-34-00
Regulator, Pressure, 3/4”
06685-011-58-22
WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION
WATER HAMMER ARRESTOR OPTION
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Page 15
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS
75
Complete 110 Volt Solenoid Valve Assembly, 3/4”
04810-100-53-00
Coil & Housing only, 3/4”
06401-003-07-43
Possible Problems:
1. Pilot port extension #1 clogged. Clean hole.
2. Hole #2 Clogged. Pass heated straight pin through hole.
DISASSEMBLY - These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly . After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger. The o-ring seal and diaphragm cartridge can now be lifted out. Be careful not to damage the machined faces while the valve is apart.
TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assem­bly over the plunger. Screw the bonnet assembly snugly down on the body assembly.
Screw
Data Plate
Coil & Housing
Valve Bonnet
Spring 06401-003-07-40
Plunger 06401-003-07-40
Spring position is moved for clarity. Goes below the plunger.
O-Ring 06401-003-07-42
Diaphragm
Retainer
Diaphragm 06401-003-07-42
Screen
Retainer
Mesh Screen
Valve Body
Components of
Repair Kit
04820-001-60-57
Cap Screw
Data Plate
Cap
O-Ring
Plunger
Body
Cap Retainer
Complete Vacuum Breaker Assembly, 3/4” NPT
04820-002-53-77
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Page 16
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
STEAM UNIT WASH TANK COIL ASSEMBLY
76
Coil Weldment
05700-002-84-03
Stand “C” Weldment
05700-002-74-84
Stand “D” Weldment
05700-002-74-85
Coil Nut
05310-011-17-85
Flat Washer
05700-001-17-87
Coil Gasket 05700-001-17-86
SERVICE NOTE: Jackson HIGHLY recommends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time.
Stand “B” Weldment
05700-002-74-83
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Page 17
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
STEAM PLUMBING (LEFT TO RIGHT)
77
ITEM QTY DESCRIPTION Mfg. No.
1 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 2 1 Union, 3/4” NPT, Black Iron 04730-912-01-00 3 3 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 5 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 6 1 Elbow, Street, 90°, 3/4” NPT, Black Iron 04730-011-87-37 7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32 8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00 9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34 10 1 Nipple, 3/4” NPT x 32” Long 04730-002-21-27 11 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 12 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 13 1 Elbow, Street, 3/4” NPT, Black Iron 04730-011-87-37 14 1 Union, 3/4” NPT, Black Iron 04730-912-01-00 15 1 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 16 1 Steam Trap, 3/4” NPT 06680-500-02-77 17 1 Pipe, 3/4” NPT x 10” Long, Black Iron 04730-907-06-34
3 6
3 5
10
11
12
17
1314
15
16
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
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Page 18
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
STEAM PLUMBING (RIGHT TO LEFT)
78
ITEM QTY DESCRIPTION Mfg. No.
1 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 2 1 Union, 3/4” NPT, Black Iron 04730-912-01-00 3 3 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 5 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 6 1 Elbow, Street, 90°, 3/4” NPT, Black Iron 04730-011-87-37 7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32 8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00 9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34 10 1 Nipple, 3/4” NPT x 10” Long 04730-907-06-34 11 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 12 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 13 1 Elbow, Street, 3/4” NPT, Black Iron 04730-011-87-37 14 1 Union, 3/4” NPT, Black Iron 04730-912-01-00 15 1 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 16 1 Steam Trap, 3/4” NPT 06680-500-02-77 17 1 Pipe, 3/4” NPT x 10” Long, Black Iron 04730-907-06-34
8 9 63
10
5 3
17
13
14
16
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
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Page 19
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
GAS COIL ASSEMBLY (CGP MODELS)
79
Other items used but not shown.
ITEM QTY DESCRIPTION Mfg. No.
1 1 Thermostat, High Limit 05930-011-49-43 2 1 Terminal Board 05940-002-78-97 3 1 Thermostat Bracket 05700-011-81-64 4 1 Decal, Thermostat Regulating 09905-011-84-31 5 1 Thermostat, Wash Regulating 06401-140-00-32 6 2 Fitting, 1/4”, Imperial Brass 05310-924-02-05
Gas Coil Weldment 05700-002-44-23
Connection point for: Hose, Recirculating Discharge (See “Hose Connections” page )
Connects with: 3/4” 90° Elbow Brass 04730-206-13-00
3/4” Close Brass Nipple 04730-207-34-00
Connection point for: Hose, Wash Coil Assembly (See “Hose Connections” page )
Connects with: 3/4” 90° Elbow Brass 04730-206-13-00
3/4” Close Brass Nipple 04730-207-34-00
Coil Box Weldment
05700-002-50-94
Gas Coil Box Cover
Replacement Kit
06401-003-10-37
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Page 20
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
TANK, RINSE BOOSTER (CGP MODELS ONLY)
80
BOTTOM ANGLED VIEW
TOP ANGLED VIEW
ITEM QTY DESCRIPTION Mfg. No.
1 2 Plumbing Assembly, Inlet/Discharge, Rinse Tank 05700-002-51-24 2 1 Tube, Dispersion Weldment 05700-002-46-16 3 1 Tank, GP Rinse 05700-002-45-05 4 1 Bracket, Upper Rinse Tank 05700-002-67-13 5 1 Bracket, Lower Rinse Tank 05700-002-67-14 6 1 Nipple, 3/4” NPT x 4” Long 04730-207-05-00 7 3 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00 8 1 Nipple, 3/4” NPT x Closed Brass 04730-207-34-00
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Page 21
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY)
81
Nipple, 3/4” Close Brass
2 per
04730-207-34-00
Elbow, 3/4” 90° Brass
2 per
04730-206-13-00
Pump, Recirculating with Adapters
05700-002-51-28
Mounting Bracket
05700-002-25-74
Mounting Bracket
05700-002-23-61
Used only on AJ-66CGP/AJ-80CGP left to right units.
Used on AJ-44CGP, AJ-66CGP, AJ-80CGP units right to
left units and the AJ-44CGP left to right unit.
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Page 22
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
HOSE CONNECTIONS (CGP MODELS ONLY)
82
HOSE ASSEMBLIES
AJ-44CGP (L-R & R-L)
AJ-66CGP (L-R ) AJ-66CGP (R-L)
*Each hose assembly includes 2, 3/4” Pushlock Fittings (part number 04730-011-94-00). A - Hose, Recirculating Discharge (8 1/2”) 05700-002-52-74 (18”) 05700-002-51-38 (8 1/2”) 05700-002-52-74 B - Hose, Recirculating Pump Suction (18 1/2”) 05700-002-52-75 (26”) 05700-002-51-37 (18 1/2”) 05700-002-52-75 C - Hose, Wash Coil Assembly (34”) 05700-002-52-76 (36”) 05700-002-51-39 (50”) 05700-002-57-58 D - Hose, Recirculating Discharge (L-R 48”) 05700-003-03-95 (60”) 05700-003-03-97 (60”) 05700-003-03-97
(R-L 60”) 05700-003-03-97 E - Hose connection to existing gas booster outlet fitting. F - Hose connection to existing gas booster inlet fitting. Gas Booster Connection Kit 05700-002-51-73 includes:
18 Feet of 3/4” Hose 4 - 3/4” Push Lock Fittings
A
B
A
C
C
E
D
Recirculating Pump Assembly
Gas Coil Weldment Rinse Booster Tank
Rinse Header Plumbing Assembly
Wash/Fill Plumbing Assembly
B
F
D
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Page 23
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
WASH/FILL PLUMBING ASSEMBLY (CGP MODELS)
83
19
18
18
21
15
20
10
14
11, 12
12, 13
22
17
16
11
47
ITEM QTY DESCRIPTION Mfg. No.
1 1 Rinse Injector Weldment Replacement Kit 06401-003-11-84
1 Gasket 05330-111-42-81 2 3 Plug, 1/8” NPT, Brass 04730-209-07-37 3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77 4 2 Valve, Solenoid, 3/4” NPT, 110 Volt 04810-100-53-00 5 3 Elbow, 3/4” Street Brass 04730-206-04-34 6 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00 7 4 Union, 3/4”, Copper to Copper 04730-212-05-00 8 2 Adapter, 3/4” Fitting x Male 04730-401-11-01 9 1 Elbow, 90° 3/4” Copper to MSPS 04730-406-42-01 10 1 Tee, 3/4”, CU x CU x CU 04730-411-46-01 11 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01 12 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01 13 1 Plug, 1/4” NPT, Brass 04730-209-01-00 14 1 Test Cock, Valve, Ball, 1/4” NPT 04810-011-72-67 15 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34 16 1 Nipple, Brass, 6” Long 05700-001-26-74 17 1 Fill Injector Replacement Kit 06401-003-09-93
1 Gasket 05330-111-42-81 18 1 Tube, Copper See Chart 19 1 Tube, Copper See Chart 20 1 Tube, Copper See Chart 21 1 Tube, Copper See Chart 22 1 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00
Tube Length Chart
Item #
Length (Inches)
18 3/4” x 2-13/16” 19 3/4” x 3-7/16” 20 3/4” x 3” 21 3/4” x 2-5/8”
Replacement Kits Notes:
The rinse injector and fill injector replacement kits come with the injector weldments, the gaskets and hardware for mounting. In the case of Item (1) below, it also comes with the required (3) brass plugs.
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Page 24
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS)
84
Copper Tube
3/4” x 56” Long
Incoming Plumbing Support Bracket
05700-002-50-70
Nipple, 3/4” Close Brass
04730-207-34-00
Solenoid Valve, 3/4” 110V 04810-100-53-00
Valve, 3/4” Pressure Reducing 04820-002-51-53
Y-Strainer, 3/4” Brass
04730-717-02-06
Inlet Plumbing Mounting Bracket 2 per 05700-002-51-41
Clamp, Pipe
2 per
05700-000-35-06
Elbow, 3/4” NPT 90° Brass 04730-206-13-00
Nipple, 3/4” Close Brass 04730-207-34-00
Adapter, 3/4”
04730-401-10-01
Tee, 3/4” x 3/4” x 3/4”
04730-411-46-01
Elbow, 3/4” Slip x 3/4” NPT 04730-406-42-01
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Page 25
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-44 SERIES DRAIN PLUMBING ASSEMBLIES
85
AJ-44 Series Ball Valve Handle Assembly
06401-021-83-53
AJ-44CGP Ball Valve Handle Assembly
06401-021-84-74
Ball Valve, 1-1/2” NPT
04820-111-71-46
Elbow, 1-1/2” Brass 90° Street
04730-206-32-00
Nipple, 1-1/2” Brass, Close
04730-207-40-00
Tee, 1-1/2” Brass 04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Fitting, Barbed, 1-1/2” NPT x 1-1/2”
04730-011-69-92
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Page 26
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66 DRAIN PLUMBING ASSEMBLIES
86
Tube, Copper, 1-1/2” x 8-1/4” Long
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Tube, Copper, 1-1/2” x 4-3/4” Long
Tube, Copper, 1-1/2” x 4-1/4” Long
Left to Right Plumbing Assembly
Connector, No-Hub, 1-1/2” 04720-604-06-00
Valve, Ball, 1-1/2”
04820-111-71-46
Ball Valve Handle Assembly 06401-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Nipple, Brass, Close, 3” NPT
04730-011-87-04
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Tube, Copper, 1-1/2” x 8-1/4” Long
Tube, Copper, 1-1/2” x 4-3/4” Long
Tube, Copper, 1-1/2” x 4-1/4” Long
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass, Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
All parts are common to both assemblies.
Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in drawings).
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Page 27
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-80 DRAIN PLUMBING ASSEMBLIES
87
Tube, Copper, 1-1/2” x 15-3/16” Long
Tube, Copper, 1-1/2” x 11-3/16” Long
Valve, Ball, 1-1/2”
04820-111-71-46
Tube, Copper, 1-1/2” x 4-15/16” Long
Left to Right Plumbing Assembly
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Connector, No-Hub, 1-1/2” 04720-604-06-00
Ball Valve Handle Assembly 06401-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass, Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
Assemblies are mirrored and all parts are common to both assemblies.
Service Note: Copper tubing should be pur­chased locally and cut to length (lengths provid­ed in drawings).
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Page 28
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66CGP (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY
88
ITEM QTY DESCRIPTION Mfg. No.
1 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 2 3 No-Hub Connector 04720-604-06-00 3 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 4 2 Ball Valve, 1-1/2” FNPT 04820-011-71-46 * 2 Valve Handle Weldment Assembly (Not Shown) 06401-021-84-74 5 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00 6 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 7 2 Tube, Copper, 1-1/2” x 1-3/4” Long See Service
Note 8 1 Rinse Nipple Weldment 05700-021-84-61 9 2 Tube, Copper, 1-1/2” x 3-1/2” Long See Service
Note 10 2 Tube, Copper, 1-1/2” x 7-1/2” Long See Service
Note 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04
Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in parts list above).
5 2
4*
4*
3 1
10
11
137
10
13
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Page 29
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66CGP (RIGHT TO LEFT) DRAIN PLUMBING ASSEMBLY
89
ITEM QTY DESCRIPTION Mfg. No.
1 1 Elbow, 1-1/2” NPT, Brass, Street 04730-206-32-00 2 2 Valve, Ball, 1-1/2” FNPT 04820-011-71-46 3 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 4 4 Tube, Copper See Chart 5 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 6 2 Nipple, Brass, 1-1/2” NPT, Close 04730-207-40-00 7 2 Tube, Copper See Chart 8 2 Tube, Copper See Chart 9 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 10 3 No-Hub Connector 04720-604-06-00 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04 12 1 Rinse Nipple Weldment 05700-021-84-61 13 1 Valve Handle Weldment Assembly 06401-021-84-74 14 1 Valve Handle Weldment Assembly 06401-002-57-83
10
12
10
11
10
32
14
13
Tube Length Chart
Item #
Length (Inches)
4 1-1/2” x 1-7/8” 7 1-1/2” x 5-3/16” 8 1-1/2” x 8-1/8”
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Page 30
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
DRAIN QUENCH SYSTEM
90
ITEM QTY DESCRIPTION Mfg. No.
1 1 Thermostat 05930-121-67-72 2 1 Thermostat Bracket 05700-022-73-72 3 1 Solenoid Valve 04810-100-09-18 4 2 Nipple, Close, 1/2” NPT, Brass 04730-207-15-00 5 1 Valve, Check, 1/2” 04820-002-55-77 6 1 Reducer, 1-1/2” to 1/2” 04730-002-55-75 7 2 Tee, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93 8 2 Nipple, 1-1/2”, Close, Brass 04730-207-40-00 9 1 Reducer, 1-1/2” to 1/4” 04730-002-55-76 10 1 Modified Compression Fitting 05700-001-16-52
1 Complete Kit 06401-002-44-07
To Dishmachine Drain
To Drain
To Cold Water Supply
Schematic
10
From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4” Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item
7). Tighten the Modified Compression Fitting (Item 10) as required. Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120
°
F - 140°F. Install the Solenoid Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.
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Page 31
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
MOTOR ASSEMBLIES
91
WASH MOTOR CHART
Volts Phase Hz Motor Part Number Kit Part Number 200 - 440 3 50 06105-121-81-34 06401-003-09-96 208 - 230 1 60 06105-021-70-57 06401-003-09-97 200 - 230 3 60 06105-121-70-58 06401-003-09-98 380 3 60 06105-121-81-34 06401-003-09-96 460 3 60 06105-121-70-58 06401-003-09-98 600 3 60 06105-002-48-31 06401-003-09-99
PREW
ASH MOTOR CHART
Model(s) Volts Phase Hz Part Number Kit Part Number AJ-66’s 208 3 50 06105-121-70-56 06401-003-10-38
220 3 50 06105-121-70-56 06401-003-10-38 230 3 50 06105-121-70-56 06401-003-10-38 380 3 50 06105-121-81-34 06401-003-10-39 415 3 50 06105-121-81-34 06401-003-10-39 440 3 50 06105-121-70-56 06401-003-10-38 208 1 60 06105-121-70-55 06401-003-10-40 230 1 60 06105-121-70-55 06401-003-10-40 200 3 60 06105-121-70-56 06401-003-10-38 220 3 60 06105-121-70-56 06401-003-10-38 230 3 60 06105-121-70-56 06401-003-10-38 380 3 60 06105-121-70-56 06401-003-10-38 460 3 60 06105-121-70-56 06401-003-10-38 600 3 60 06105-002-48-31 06401-003-10-41
AJ-80’s 208 3 50 06105-121-81-34 06401-003-10-39
220 3 50 06105-121-81-34 06401-003-10-39 230 3 50 06105-121-81-34 06401-003-10-39 380 3 50 06105-121-81-34 06401-003-10-39 415 3 50 06105-121-81-34 06401-003-10-39 440 3 50 06105-121-81-34 06401-003-10-39 208 1 60 06105-121-70-57 06401-003-10-42 230 1 60 06105-121-70-57 06401-003-10-42 200 3 60 06105-121-70-58 06401-003-10-43 220 3 60 06105-121-70-58 06401-003-10-43 230 3 60 06105-121-70-58 06401-003-10-43 380 3 60 06105-121-81-34 06401-003-10-39 460 3 60 06105-121-70-58 06401-003-10-43 600 3 60 06105-002-48-31 06401-003-10-41
See Motor
Chart Below
Key, 3/16” x 1” Long
Pump Plate
05700-021-71-83
Cap Screw, 3/8”-16 x 2”
05305-011-74-98
Wash Impeller Replacement Kit 06401-003-10-51
Prewash Impeller Replacment Kit 06401-003-10-55
Pump Seal
06401-003-06-73
Impellar Washer Bolt, 1/4”-20 x 3/4”
Motor Mounting Gasket
06401-003-06-75
Replacment Kit Notes:
The impeller replacement kits come with the impeller, washer, key and bolt. The motor kits come with everything detailed above as well as two new mounting gaskets.
Kit, Motor Brkt Replace
06401-021-73-42
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Page 32
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
PREWASH & WASH PUMP WELDMENTS
92
Intake Suction Scoop Weldment
05700-021-87-60
Prewash Intake
Strainer Weldment
05700-021-74-96
Prewash Strainer
Bracket
05700-021-74-94
Prewash Pump Weldment
AJ-66/AJ-80 Right to Left models:
05700-002-11-96
Wash Pump
Weldment
05700-041-68-88
Prewash Pump Weldment
AJ-66/AJ-80 Left to Right models:
05700-002-10-62
Prewash Pump Weldment
AJ-66CGP Left to Right model
05700-002-43-56
Scoop, Intake Suction Wash
Weldment
05700-002-51-20
Pump Discharge
Weldment
05700-002-50-90
Gasket
05330-002-54-55
Wash Pump Weldment
05700-002-50-92
Prewash Pump Weldment
AJ-66CGP Right to Left model
05700-002-42-69
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Page 33
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
LOWER WASH ARM ASSEMBLY
93
End Cap Replacement Kit
06401-003-10-19
Lanyard
05340-011-72-46
Lower Wash Arm Manifold Weldment (50 Hz Models) 05700-002-24-87 Lower Wash Arm Manifold Weldment (60 Hz Models) 05700-031-67-29
Manifold Quick-Release Key
05700-011-94-45
Service Note:
When replacing the 10-32 screws in the End Caps, it is recom­mended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Lower Wash Arm Support Bracket
05700-011-71-20
Secured with Locknut, 1/4”-20 with Nylon Insert
05310-374-01-00
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lan­yard, mounting screw and the locknut.
Complete Lower Wash Arm Assembly (50 Hz)
05700-002-24-86
Complete Lower Wash Arm Assembly (60 Hz)
05700-031-74-66
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Page 34
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
PREWASH ARM/UPPER WASH ARM ASSEMBLY
94
Lanyard 05340-011-72-46
End Cap Replacement Kit
06401-003-10-19
Upper Wash Arm Manifold Weldment
05700-031-67-34
Cap, Wash Tube
05700-021-69-68
Service Note:
When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Upper Wash Manifold Support Bracket
05700-021-73-97
End Cap
Replacement Kit
06401-003-10-19
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Prewash Tube
Weldment
05700-001-16-89
Complete Prewash Arm Assembly
05700-021-74-65
Complete Upper Arm Assembly
05700-031-74-99
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Page 35
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
CURTAINS/TUB MAGNETS
95
Curtain, 21” Long x 20-1/2” Wide
08415-131-73-45
Curtain, 12” Long x 20-1/2” Wide
08415-131-73-44
Curtain Rod
05700-021-73-43
Long Curtain Decal
09905-011-73-84
Short Curtain Decal
09905-011-73-82
Curtain, 24 1/2” Long x 20-1/2” Wide
CGP MODELS ONLY
08415-002-47-37
Extra Long Curtain Decal
CGP MODELS ONLY
09905-002-52-69
Middle Curtain Hook
05700-011-72-65
Curtain Hook
05700-011-83-54
Limit Switch Bracket
05700-021-71-18
Conveyor Switch Replacement Kit
06401-003-11-79
Replacement Kit Note:
The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.
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Page 36
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
FINAL RINSE ASSEMBLY
96
Final Rinse Manifold Weldment 05700-021-74-88
Upper Rinse Arm Replacement Kit 06401-003-10-08
Lower Rinse Arm Replacement Kit 06401-003-10-09
Rinse Pan Strainer Weldment 05700-041-85-09
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Overflow Plate 05700-002-53-62
Left Rinse Pan Locator Bracket
05700-021-92-38
Right Rinse Pan Locator Bracket
05700-021-92-37
Rinse Tray Weldment
(All models except CGP)
05700-031-66-75
Rinse Tray Weldment
(CGP models only)
05700-031-66-75
Optional Parts for CGP
Models
Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00
End plugs can be ordered using part number 04730-209-07-37.
O-Ring
05330-011-74-55
Retaining Ring (Not Shown)
05340-112-01-11
Gasket 05330-111-42-81
Rinse Arm
Support Bracket
05700-011-71-19
Replacement Kit Note:
The replacement kits for the rinse arms have the rinse arms, end caps, o­rings and the retaining rings.
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Page 37
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
DRIVE ASSEMBLY
97
10
11
12
13
18
17
14
15
16
See Detail A
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Page 38
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
DRIVE ASSEMBLY (CONTINUED)
98
ITEM QTY DESCRIPTION Mfg. No.
1 1 Drive Plate and Rod Weldment 05700-021-67-44
Replacement Kit with Expansion Legs 06401-021-86-80
Replacement Kit with Expansion Legs/Adjuster Crank 06401-011-94-54 2 1 Adjuster Crank Assembly 05700-021-69-95 3 1 Skotch Yoke Weldment Replacement Kit 06401-003-08-48 4 2 Coupling & Expansion Leg Weldment 05700-021-67-50 5 1 Pawl Bar Drive Linkage Casting 09515-021-87-73 6 1 Spacer Plate 05700-011-67-58 7 2 Pillow Block Replacment Kit 06401-003-08-50 8 2 Shaft Collar 05700-011-89-18 9 1 Drive Socket 05700-021-67-39 10 1 Drive Plate 05700-021-67-42 11 2 Pillow Block 03120-021-71-87 12 1 Drive Spring 05315-011-83-51 13 2 Shaft Collar 05700-011-89-18 14 1 Drive Motor Mounting Bracket 05700-031-73-56 15 1 Adjuster Spring 05315-011-71-90 16 1 Adjusting Handle Weldment 05700-021-72-28 17 1 Drive Motor Replacement Kits
Drive Motor (50 Hz Models) 06401-003-08-41
1 Drive Motor (208-230 Volt, 60 Hz, Single Phase Models) 06401-003-08-42
Drive Motor (208-230 Volt, 60 Hz, Three Phase Models) 06401-003-08-40
Drive Motor (600 Volt, 60 Hz, Three Phase Models) 06401-003-08-43 18 1 Gear Drive 06105-011-71-88 19 1 Roller Bearing 03120-011-71-81 20 1 Drive Hub 05700-011-67-97
19
20
Detail A
Front Drive Motor Cover
Replacement Kit
06401-003-11-64
Rear Drive Motor Cover
Replacment Kit
06401-003-10-18
Replacement Kits Notes:
The replacement kits for the drive motor covers come with the weldments and the mounting hardware.
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Page 39
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
DOOR ASSEMBLIES
99
ITEM QTY DESCRIPTION Mfg. No.
1 1 Wash Door Assembly 05700-002-43-29 2 1 Prewash Door Weldment (Left to Right Model) 05700-002-52-50 2 1 Prewash Door Weldment (Right to Left Model) 05700-002-49-60
Door Stiffener (Not Shown) 05700-031-83-43
Door Catch Weldment 05700-031-84-80
Door Stop 05700-002-05-46
Door Glide 05700-111-70-92
Door Switch Magnet
Replacement Kit
06401-003-10-34
Wash Door Handle Weldment
05700-011-82-63
Prewash Door Handle Weldment
05700-011-80-45
Wash Door Hood Support: 05700-031-84-13 Prewash Door Hood Support: 05700-031-84-14
Left Door Guide Weldment
05700-002-32-51
Right Door Guide Weldment
05700-031-76-44
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Page 40
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
PAWL BAR MISCELLANEOUS COMPONENTS
100
Pawl Bar Gutter Weldment Replacement Kit
06401-003-09-95
Bottom Guide Block
Top Guide Block
Pawl Bar Gutter Gasket
05330-011-68-55
Replacement Kits Notes:
The pawl bar gutter weldment replacement kit contains the weld­ment, a gasket and the mounting hardware. The guide block kit con­tains both blocks and a gasket.
Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket.
Guide Block Replacment Kit 06401-003-10-15
Pawl Bar Roller Replacement Kit 06401-003-11-80
Replacement Kit Notes:
The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.
Pawl Bar Bracket (with studs) Weldment
05700-031-84-68
Pawl Bar Bracket (without tabs) Weldment
05700-031-92-36
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Page 41
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-44 & AJ-66 PAWL BAR ASSEMBLIES
101
Pawl Bar Dog Casting
12 per
05700-021-69-00
AJ-44 Complete Assembly with Hardware 06401-131-81-00
AJ-44 Prison Assembly with Hardware 06401-231-81-00
Pawl Bar Spacer
24 per
05700-011-71-45
Pawl Bar Weldment 05700-031-72-77
AJ-66 Complete Assembly with Hardware 06401-141-74-64
AJ-66 Prison Assembly with Hardware 06401-241-74-64
Pawl Bar Spacer
36 per
05700-011-71-45
Pawl bar Weldment
05700-031-72-78
Pawl Bar Dog Casting
18 per
05700-021-69-00
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Page 42
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-80 PAWL BAR ASSEMBLIES
102
Bolt, 3/8”-16 x 1-3/4” Long
05306-011-36-94
Pawl Bar Spacer 05700-011-71-45
Pawl Bar Dog Casting
05700-021-69-00
Pawl Bar Weldment 05700-031-74-19
All associated hardware, spacers and castings may be ordered using the part numbers indicated in the above assembly.
Pawl Bar Weldment
05700-041-82-01
Both assemblies contain 40 pawl bar dog castings. Please note the direction of installation as indicated on the above drawings. When replacing pawl bar dog castings, ensure to re-install in the appropriate direction. If you do not, then the rack will not be pulled through the machine during operation.
AJ-80 Complete L-R Assembly 06401-141-81-06
AJ-80 Complete R-L Assembly 06401-241-81-06
AJ-80 Prison Assembly 06401-341-81-06
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Page 43
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-44 RACK RAIL ASSEMBLY
103
Spacer
6 per
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-14
Rack Rail Weldment 05700-031-67-59
Opposite Rack Rail 05700-031-69-48
Replacement Kit Note:
The replacement kit for the actuator switch comes with the switch, two spac­ers and the mounting hardware.
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Page 44
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66 RACK RAIL ASSEMBLIES
104
Rack Rail Weldment
05700-031-76-27
Opposite Rack Rail
05700-041-71-37
Actuator Switch Replacement
Kit
06401-003-10-99
Rack Guide Spacer
8 per
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-14
Left to Right Assembly
Right to Left Assembly
Rack Rail Weldment
05700-031-76-28
Actuator Switch Replacement
Kit
06401-003-10-86
Opposite Rack Rail
05700-041-69-54
Rack Guide Spacer
8 per
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-14
Replacement Kit Notes:
The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware.
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Page 45
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-80 RACK RAIL ASSEMBLIES
105
Rack Guide Weldment (Left to Right)
05700-031-81-53
Opposite Rail
05700-041-74-13
Actuator Switch Replacement Kit
06401-003-10-14
Left to Right Assembly
Actuator Switch Replacment Kit
06401-003-10-83
Rack Guide Spacer
05700-011-71-44
Right to Left Assembly
Actuator Switch Replacement Kit
06401-003-10-85
Actuator Switch Replacment Kit
06401-003-10-14
Rack Guide Weldment (Right to Left)
05700-031-81-54
Opposite Rail
05700-041-74-14
Replacement Kit Notes:
The replacement kits for the actu­ator switches come with the switch, two spacers and the mounting hardware.
Rack Guide Spacer
05700-011-71-44
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Page 46
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
MISCELLANEOUS PARTS AND WELDMENTS
106
Run Off Sheet Weldment
05700-021-71-39
Plate, Right Water
Directional
05700-021-79-23
Plate, Left Water
Directional
05700-021-79-27
Splash Shield Weldment
05700-031-85-16
Hole Direction Plate Replacment Kit
06401-003-10-00
Replacment Kit Note:
The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.
Pipe Clamp
05700-000-35-05
Rinse Drain Plate Replacment
Kit
(CGP Models Only)
06401-003-10-07
Rinse Drain Plug Replacement Kit
06401-003-10-06
Rinse Drain Weldment Replacement Kit
06401-003-10-05
Rinse Drain Plate Gasket
05330-011-72-27
Replacement Kits Notes:
The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware.
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Page 47
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
MANIFOLDS/STRAINER SUPPORT WELDMENTS
107
Prewash Manifold Weldment AJ-66 Models Only 05700-031-69-70
Prewash Manifold Weldment AJ-80 Models Only 05700-002-24-94
Prewash Manifold Weldment (CGP Models Only) 05700-002-59-51
Wash Manifold Weldment
05700-031-71-13
Wash Manifold Weldment
(CGP Models Only)
05700-002-51-14
Shoulder Bolt Wingnut Weldment
05700-002-46-02
Wash Fill Tube Weldment
05700-021-71-21
Prewash Fill Tube Weldment
(AJ-66 & AJ-80 Models Only)
05700-021-74-76
Vellumoid Gasket
05330-111-42-81
Wash Strainer Separator Weldment
05700-031-84-38
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Page 48
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
STRAINERS
108
Back Strainer Weldment
05700-021-85-11
Drain Guard
Strainer Weldment
05700-002-09-15
Front Strainer Weldment
05700-021-85-10
Screen Strainer
with Handle Weldment
05700-002-09-04
Overflow Strainer Support
05700-001-96-48
Tub Strainer Weldment (CGP Models)
05700-002-03-21
Wash Intake Strainer Weldment (CGP Models)
05700-002-51-52
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Page 49
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
FLOAT SWITCH COMPONENTS/SCRAP BASKETS
109
Float Switch Support Bracket
Replacement Kit
06401-003-11-77
Float Switch Cover
05700-021-75-71
Scrap Basket Lid Weldment 05700-002-56-55
Scrap Basket Assembly
06401-011-87-78
Wash Tank Float Switch Replacment Kit 06401-003-11-75
Prewash Tank Float Switch Replacment Kit 06401-003-11-76
Replacment Kit Note:
The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut.
Service Agent Note:
Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub.
Replacment Kit Note:
The float switch support bracket replace­ment kit contains the bracket and asso­ciated hardware for mounting.
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Page 50
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
VENT COWL ASSEMBLY/VENT SCOOP OPTION
110
Vent Cowl Cover Replacement Kit
06401-003-10-16
Gasket, Top Vent Cowl 05330-031-83-47
Vent Cowl Replacement Kit
06401-003-11-62
Gasket, Side Vent Cowl 2 per assembly 05330-031-83-48
VENT SCOOP OPTION
Replacement Kit Note:
The kit for the vent cowl comes with the vent cowl weldment, new gaskets and the lock­nuts needed to mount it.
Vent Scoop Assembly 05700-002-04-08
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Page 51
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: 09-29-2007
SECTION 5: PARTS SECTION
EXHAUST FAN CONTROL/TABLE LIMIT SWITCH
111
Delay Timer
05945-011-65-44
2” Din Rail
05700-002-36-09
Decal, Fan Load
09905-003-32-20
Kit, Exhaust Fan - Electric & Steam Models
05700-031-90-53
Kit, Exhaust Fan - Gas Models
05700-003-14-59
Terminal Board
05940-011-84-41
Limit Switch 05930-002-62-81
Striker Plate Limit Switch Assembly
05700-002-62-94
FAN LOAD ON TIMER OUTPUT
5A, 1/4HP, 240 V AC MAX
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Page 52
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER
112
ITEM QTY DESCRIPTION Mfg. No.
1 1 Track Weldment (Left to Right) 24” 05700-031-78-98
1 Track Weldment (Right to Left) 24” 05700-031-95-20 1 Track Weldment (Left to Right) 30” 05700-003-04-57
1 Track Weldment (Right to Left) 30” 05700-003-04-58 2 1 Actuator Switch Replacement Kit 06401-003-10-64 3 2 Spacer 05700-011-71-44 4 1 Leg Socket Replacement Kit 06401-003-09-79 5 1 Leg Support Replacement Kit 06401-003-09-80 6 1 Bullet Foot 05340-108-01-03
Side loader track assembly (left to right model shown).
Replacement Kits Notes:
The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers.
The leg socket replacement kit has the leg socket, mounting hardware and set screw.
The leg support replacement kit has the leg and the bullet foot included.
Front Strainer Weldment
05700-021-85-10
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Page 53
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET
113
Pawl Dog Wing Weldment
05700-021-86-79
Pawl Bar Spacer
05700-011-71-45
Drive Linkage Replacment Kit (L-R)
06401-003-11-59
Drive Linkage Replacement (R-L)
06401-003-11-60
Kit, Pawl Bar Replacement: 06401-131-86-90 Kit, 30” Pawl Bar Replacement: 06401-231-86-90
Replacement Kit Note:
The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware.
Replacement Kit Note:
The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars.
Pawl Bar Roller Bracket
05700-031-77-94
Replacement Kit Note:
The conveyor switch replacement kit comes with the switch, a termi­nal and a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.
See page entitled “Pawl Bar Miscellaneous Components” for other parts used on the Side Loader.
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Page 54
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
SIDE LOADER VENT COWL OPTION
114
VENT SCOOP OPTION
Vent Scoop Assembly
05700-002-04-08
ST ANDARD ASSEMBLY
Vent Cowl Cover Replacement Kit
06401-003-10-16
Vent Cowl Replacement Kit (Left to Right)
06401-003-11-81
Vent Cowl Replacement Kit (Right to Left)
06401-003-11-83
Replacement Kit Note:
The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.
Replacement Kit Note:
The cover kit contains the cover and the hardware for mounting it.
Vent Cowl Gasket, Top: 05330-031-83-47 Vent Cowl Gasket, Sides: 05330-031-83-48
Service Note:
One of the side gaskets that come in the kit will need to be cut to length in order to fit prop­erly on the unit when replaced.
Vent Cowl Assembly for
Hooded Side Loader Option
05700-003-15-66
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Page 55
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
D226 STEAM BOOSTER CONTROL BOX ASSEMBLY
115
10
Decal, Warning, Disconnect Power 09905-100-75-93
Decal, Schematic, D226 Booster (on the
inside of the control box cover)
09905-002-78-56
Control Box Cover Replacement Kit 06401-003-11-63
Decal, L1-L2
09905-002-78-67
Ground Lug
05940-200-76-00
Spacer, Terminal Block
Decal, Ground 09905-011-86-86
Thermostat 06680-500-01-77
Conduit Fitting, .231” x.394”
05975-011-49-03
Terminal Block Replacement Kit
06401-003-11-78
Control Box with Decal 06401-002-78-87
Light, Red
05945-111-21-57
Power Switch
05930-011-49-55
Replacement Kit Note:
The kit for the control box cover comes with the decals and the screws for securing the cover.
Replacement Kit Note:
The kit for the terminal block replacement includes the block, the spacer and the locknut.
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Page 56
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
D226 STEAM BOOSTER PLUMBING ASSEMBLY
116
17
2
2 3 4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
31
32
3330
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Page 57
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED)
117
ITEM QTY DESCRIPTION Mfg. No.
1 1 Water Pressure Regulator, 3/4” 04820-100-01-06 2 2 Nipple, Brass, 3/4” NPT x 6” Long 05700-001-26-74 3 2 U-Bolt, 6”, 5/8”-11 Thread 05306-458-01-04 4 1 Platform Weldment 05700-002-78-02 5 1 Heat Exchanger 04420-100-01-05 6 1 Steam Trap, 3/4” 06680-500-02-77 7 1 Bushing, 2” NPT x 3/4” NPT, Black Iron 04730-902-06-34 8 2 Elbow, 3/4” NPT, Brass 04730-206-13-00 9 6 Nipple, 1” NPT, Close, Black Iron 04730-907-08-34 10 2 Union, 3/4” NPT, Brass 04730-212-05-00 11 2 Bushing, 2” NPT x 3/4” NPT, Brass 04730-202-18-00 12 4 Nipple, 3/4” NPT x 1-3/8” Long 04730-207-34-00 13 1 Bushing, Hex 3/4” M x 1/2” F, Brass 04730-002-56-27 14 1 Y-Strainer, 1” NPT, Black Iron 04730-217-02-32 15 2 Pressure Gauge 06685-111-88-34 16 1 Steam Relief Valve 04820-100-07-06 17 2 Nipple, 3/4” NPT x 4” Long, Brass 04730-207-05-00 18 2 Tee, 3/4” NPT x 3/4” NPT x 3/4” NPT, Brass 04730-211-01-34 19 1 Bushing, 2” NPT x 1” NPT, Black Iron 04730-002-94-51 20 3 Elbow, 90°, 1” NPT, Black Iron 04730-906-03-34 21 2 Nipple, 1” NPT x 4” Long, Black Iron 04730-907-09-34 22 1 Elbow, 90°, Street, 3/4” NPT, Black Iron 04730-011-87-37 23 1 Nipple, Pigtail, 1/4” NPT 04730-907-14-34 24 1 Coupling, 1/4” NPT x 1/4” NPT 04730-904-01-34 25 1 Steam Solenoid Valve, 240VA 04820-100-29-34 25 1 Steam Solenoid Valve, 200VA 04820-002-93-66 25 1 Steam Solenoid Valve (ASCO) 04820-002-90-26 26 1 Tee, 3/4” NPT x 3/4” NPT x 1/4” NPT, Brass 04730-211-04-00 27 1 Valve, Test Cock, 1/4” NPT 04810-011-72-67 28 1 Tee, 1” NPT x 1” NPT x 1” NPT, Black Iron 04730-911-01-34 29 1 Valve, Safety Relief 1” NPT 04820-100-01-35 30 1 Tee, 1” NPT x 1” NPT x 1/4” NPT, Black Iron 04730-911-01-00 31 2 Union, 3/4” NPT, Black Iron 04730-912-01-00 32 2 Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00 33 2 Nipple, 3/4” NPT, Close, Black Iron 04730-907-01-00
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
GO*BOX COMPONENTS
118
A GO*BOX is a kit of the most needed parts for a particular model or model familly to successfully effect a repair in the first call 90% or more of the time.
The following components may be ordered together using part number 06401-002-14-99.
QTY DESCRIPTION Mfg. No.
1 Drive Motor Contactor 05945-111-68-38 1 Contactor, Wash Heater, 3 ph, 3 pole 05945-002-24-70 1 Contactor, Wash Heater, 1 ph, 4 pole 05945-111-68-37 2 Final Rinse Arm End Cap 05700-011-35-92 1 Float Switch, Dual, Wash & Prewash 06680-121-70-71 1 Gasket, Pawl Bar Gutter 05330-011-68-55 1 Gauge, Pressure 06685-111-88-34 6 Glide, Door Edge 05700-111-70-92 2 Magnet, Door Reed Switch 05930-111-51-68 2 O Ring, Prewash Manifold 05330-400-12-08 2 O Ring, Wash Manifold 05330-011-74-56 1 Overload, Drive Motor 05945-111-68-39 1 Overload, Wash Motor 05945-111-68-40 1 Relay,120v, 3 PDT 05945-111-72-51 1 Relay,120v,50/60Hz 3AControl 05945-111-35-19 1 Repair Kit, 3/4" Vacuum Breaker 04820-001-60-57 4 Roller, Pawl Bar 05700-011-68-16 1 Seal Kit for Wash and Prewash pump 05330-011-71-98 2 Solenoid Valve, Fill & Rinse 04810-100-53-00 2 Switch, Power 05930-011-49-55 2 Switch, Reed, Actuator (NC) 05930-111-68-44 1 Switch, Reed, Door (NO) 05930-111-68-86 1 Thermometer, 48" Capillary 06685-111-68-48 1 Thermometer, 96" Capillary 06685-111-68-49 2 Thermostat, Wash High Limit 05930-121-71-36 2 Thermostat, Wash Regulating 05930-121-67-72 1 Transformer,150VA 05950-011-68-35 1 Valve, Ball 1 1/2" NPT 04820-111-71-46
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
BC FERRIES OPTIONS
119
Screw, 10-32 x 3/8” Truss Head
05305-173-12-00
Complete Lower Wash Arm Assembly
05700-003-03-70
End Cap
05700-011-67-11
Lanyard
05340-011-72-46
Locknut, 10-24 with Nylon Insert
05310-373-01-00
Lower Wash Arm Manifold Weldment
05700-031-67-29
SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Wash Arm Lock Down Assembly
05700-003-03-64
Lower Wash Arm Support
Bracket Weldment
05700-003-03-59
Secured with Locknut, 1/4”-20
with Nylon Insert
05310-374-01-00
Key Lock Weldment
05700-003-03-58
Wash Fill Tube Weldment
05700-003-03-69
Gasket
05330-111-42-81
Back Strainer Weldment
05700-003-03-55
Front Strainer Weldment
05700-003-03-56
Rinse Drain Control Plate
05700-011-68-70
Rinse Tray Weldment
05700-003-03-67
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120
SECTION 6:
ELECTRICAL SCHEMATICS
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/1 PHASE) PRIMARY SIDE
121
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/1 PHASE) SECONDARY SIDE
122
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/3 PHASE) PRIMARY SIDE
123
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/3 PHASE) SECONDARY SIDE
124
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (380-460-600 VOLTS/60 HZ/3 PHASE) PRIMARY SIDE
125
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (380-460-600 VOLTS/60 HZ/3 PHASE) SECONDARY SIDE
126
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (380-415 VOLTS/50 HZ/3 PHASE) PRIMARY SIDE
127
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (380-415 VOLTS/50 HZ/3 PHASE) SECONDARY SIDE
128
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (440 VOLTS/50 HZ/3 PHASE) PRIMARY SIDE
129
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL (440 VOLTS/50 HZ/3 PHASE) SECONDARY SIDE
130
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL 440 VOLTS/50 HERTZ/THREE PHASE/FIVE WIRE PRIMARY SIDE
131
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CE/CEL 440 VOLTS/50 HERTZ/THREE PHASE/FIVE WIRE SECONDARY SIDE
132
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CS/CSL (200-208-220-230 VOLTS/50-60HZ/1 PHASE) PRIMARY SIDE
133
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CS/CSL (200-208-220-230 VOLTS/50-60HZ/1 PHASE) SECONDARY SIDE
134
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CS/CSL (200-208-220-230 VOLTS/50-60HZ/3PHASE) PRIMARY SIDE
135
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CS/CSL (200-208-220-230 VOLTS/50-60HZ/3PHASE) SECONDARY SIDE
136
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CS/CSL (380-415-440-460-600 VOLTS/60 HZ/3 PHASE) PRIMARY SIDE
137
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CS/CSL (380-415-440-460-600 VOLTS/60 HZ/3 PHASE) SECONDARY SIDE
138
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (200-208-220-230 VOLT/50-60 HZ/1 PHASE) PRIMARY SIDE
139
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (200-208-220-230 VOLT/50-60 HZ/1 PHASE) SECONDARY SIDE
140
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (200-208-220-230 VOLT/50-60 HZ/3 PHASE) PRIMARY SIDE
141
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (200-208-220-230 VOLT/50-60 HZ/3 PHASE) SECONDARY SIDE
142
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (380-460-600 VOLTS/60 HZ/3 PHASE) PRIMARY SIDE
143
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (380-460-600 VOLTS/60 HZ/3 PHASE) SECONDARY SIDE
144
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (380-415-440 VOLTS/50 HZ/3 PHASE) PRIMARY SIDE
145
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CE/CEL & AJ-80CE/CEL (380-415-440 VOLTS/50 HZ/3 PHASE) SECONDARY SIDE
146
09905-031-73-39
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CS/CSL & AJ-80CS/CSL (200-208-220-230 VOLTS/50-60 HZ/1 PHASE) PRIMARY SIDE
147
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CS/CSL & AJ-80CS/CSL (200-208-220-230 VOLTS/50-60 HZ/1 PHASE) SECONDARY SIDE
148
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CS/CSL & AJ-80CS/CSL (200-208-220-230 VOLT/50-60 HZ/3 PHASE) PRIMARY SIDE
149
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CS/CSL & AJ-80CS/CSL (200-208-220-230 VOLT/50-60 HZ/3 PHASE) SECONDAY SIDE
150
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CS/CSL & AJ-80CS/CSL (380-415-440-460-600 VOLTS/50-60 HZ/3 PHASE) PRIMARY SIDE
151
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CS/CSL & AJ-80CS/CSL (380-415-440-460-600 VOLTS/50-60 HZ/3 PHASE) SECONDARY SIDE
152
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CGP (208-230 VOLT/60 HZ/1 PHASE) PRIMARY SIDE
153
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CGP (208-230 VOLT/60 HZ/1 PHASE) SECONDARY SIDE
154
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CGP (208-230 VOLT/60 HZ/3 PHASE) PRIMARY SIDE
155
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CGP (208-230 VOLT/60 HZ/3 PHASE) SECONDARY SIDE
156
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CGP (460 VOLT/60 HZ/3 PHASE) PRIMARY SIDE
157
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-44CGP (460 VOLT/60 HZ/3 PHASE) SECONDARY SIDE
158
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AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CGP & AJ-80CGP (208-230 VOLTS/60 HZ/1 PHASE)PRIMARY SIDE
159
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AJ-44C Series Technical Manual 7610-001-76-22
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SECTION 6: ELECTRICAL SCHEMATICS
AJ-66CGP & AJ-80CGP (208-230 VOLTS/60 HZ/1 PHASE) SECONDARY SIDE
160
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