Jackson / Dalton Dishwasher TEMPSTAR HH Service Manual

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Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

TOP MOUNT CONTROL BOX ASSEMBLY

For a 460V Unit, Replace item 9 with items 45, 46 & 47.

Details for 460 Volt Control Box

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

TOP MOUNT CONTROL BOX ASSEMBLY (CONTINUED)

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

TOP MOUNT CONTROL BOX ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Control Box Weldment 05700-003-30-14 2 1 Timer Bracket 05700-003-02-08 5 2 Locknut, 6-32 S/S Hex with Nylon Insert 05310-373-03-00 6 2 Contactor, 4 Pole 220V 1 Phase (Only 1 for No Booster and Steam Models) 05945-109-01-69 7 1 Terminal Block, 3 Pole 05940-011-48-27 8 19 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 *9 1 Contactor, 2 Pole 220V 20AMP (208-230 Volt Unit Only) 05945-002-74-20 10 1 Switch, 8 Button Tap Touch 05930-001-99-51 13 1 Relay, 240V, 50/60HZ, Top Mount 05945-111-47-51 14 1 Light, Green 05945-111-44-43 15 1 Light, Red 05945-11144-45 16 1 Thermometer, 96 Lead Rinse 06685-111-68-49 17 1 Thermometer, 48 Lead Wash 06685-111-68-48 18 1 Light, Amber 05945-111-44-44 19 1 Decal, Wash 150 Deg. 09905-002-97-61 20 1 Decal, Rinse 180 Deg. 09905-002-97-62 21 1 Wire Lug 05940-200-76-00 22 1 Bracket, Liquid Level Control Mounting 05700-002-13-22 23 1 Liquid Level Control 06680-200-08-21 25 3 Screw, 6-32 x 5/8" 05305-011-39-85 26 2 Spacer, Switch Panel 05700-002-50-02 30 1 Clamp, Nylon Hose .25 - .312 05975-002-61-43 31 1 Decal, Warning-Disconnect Power 09905-100-75-93 32 1 Cover, Control Box 05700-002-23-03 33 1 Decal, Control Box 09905-003-21-90 34 4 Lockwasher, #10 Internal Tooth 05311-273-03-00 35 4 Screw, 10-32 x 3/8" Phillips Truss Head 05305-173-12-00 36 1 Decal, Copper Conductors 09905-011-47-35 37 1 Decal, Ground 09905-011-86-86 38 1 Decal, L1, L2 09905-002-78-67 39 1 Bracket, Fuse Strip Holder 05700-002-42-03 40 1 Holder, Fuse, 6 Pole 05920-002-42-13 41 1 Timer, Universal 05945-003-33-09 42 1 Decal, Dispenser Connection 09905-003-34-09 43 4 Screw, 10-32 X 1 Phillips Pan Head 05305-002-19-42 44 4 Locknut, 10-32 S/S Hex with Nylon Insert 05310-373-02-00 *45 1 Overload, TK-ONY, (460 Volt Unit Only) 05945-002-65-02 *46 1 Motor Contactor, SC-03Y, (460 Volt Unit Only) 05945-002-65-00 *47 1 Din Rail 2-3/4” (460 Volt Unit Only) 05700-001-84-65

* For a 460V Unit, Replace item 9 with items 45, 46 & 47.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

SIDE MOUNT CONTROL BOX ASSEMBLY

7, 8

*27, *28

25, 26

14, 11

15, 16

10, 11

1, 2, 3

5, 6

24, 11

22, 23, 21

18, 19

20, 21

* Represents an item not shown.

Details for 460V Control Box

For a 460V Unit, Replace item 15

with items 34 & 35.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

SIDE MOUNT CONTROL BOX ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Bracket, Electrical Box Mounting 05700-002-18-48 2 9 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00 3 9 Washer, 1/4"-20 I.D. S/S 05311-174-01-00 4 1 Control Box Weldment, Right Hand 05700-002-06-48 4 1 Control Box Weldment, Left Hand 05700-002-23-08 5 2 Contactor, 4 Pole 220V 1 Phase (Only 1 for No Booster and Steam Models) 05945-109-01-69 6 4 Screw, 10-32 x 1/2" Phillips Pan Head with Washer 05305-002-32-37 7 1 Liquid Level Control 06680-200-08-21 8 3 Screw, 6-32 x 5/8" 05305-011-39-85 9 1 Thermometer, 48 Lead, Wash 06685-111-68-48

1 Decal, Wash 150 Deg. 09905-002-97-61 10 1 Relay, 240V, 50/60HZ, Top Mount 05945-002-47-74 11 8 Screw, 6-32 x 3/8" SEMS with External Tooth Washer 05305-002-25-91 12 1 Decal, Control Box Gauge 09905-002-10-69 13 1 Thermometer, 96 Lead Rinse 06685-111-68-49

1 Decal, Rinse 180 Deg. 09905-002-97-62 14 1 Timer, 4CKT 208-230V Single REV (Shown) 05945-303-31-00 14 1 Timer, Universal 05945-003-07-48

1 Timer Bracket 05700-003-02-08

6 Holder, Keystone 05940-002-21-87

1 Keying Plug 05940-003-11-66

2 Connector 05940-003-11-65 15 1 Contactor, 2 Pole 220V 20AMP( 208-230 Volt Unit Only) 05945-002-74-20 16 3 Screw, 10-32 x 3/8" Phillips Pan Head 05305-173-26-00 17 1 Timer, Cycle Delay 05945-002-13-78 18 1 Terminal Block, 3 Pole 05940-011-48-27 19 1 Decal, L1, L2, L3 09905-101-12-66 20 1 Decal, Copper Conductors 09905-011-47-35 21 4 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 22 1 Wire Lug 05940-200-76-00 23 1 Decal, Ground 09905-011-86-86 24 1 Holder, Fuse 05920-401-03-14 25 1 Cover, Control Box Weldment 05700-002-06-52 26 4 Bolt, 10-32 x 1/2" Slotted Truss 05305-173-04-00 27* 1 Switch, 8 Button Tap Touch 05930-001-99-51 28* 1 Spacer, Switch Panel 05700-002-50-02 29 1 Decal, Control Box Cover 09905-002-00-45 30 1 Light, Red 05945-504-07-18 31 1 Light, Green Indicator 05945-504-08-18 32 1 Light, Amber 05945-504-06-18 33* 1 Cover, Dielectric Control Panel 05700-021-50-89 34 1 Contactor, 2 Pole 220V 20AMP (460 Volt Unit Only) 05945-002-65-00 35 1 Overload (460 Volt Unit Only) 05945-002-65-01

* Represents an item not shown.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

HOOD ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Hood Weldment (Side Mount Control Box) (Shown) 05700-002-01-23 1 1 Hood Weldment (Top Mount Control Box) 05700-003-52-53 2 6 Bolt, 1/4"- 20 x 5/8" Long Hex 05305-274-24-00 3 26 Washer, 1/4" ID S/S 05311-174-01-00 4 26 Locknut, 1/4"-20 S/S Hex with Nylon Inserts 05310-374-01-00 5 26 Bolt, 1/4"-20 x 1/2" Long Hex 05305-274-02-00 6 2 Right/Left Front Outer Door Guide 05700-031-76-85 7 2 Right/Left Front Inner Door Guide 05700-031-76-82 8 2 Right/Left Front Hood Support Weldment 05700-002-17-68 9 1 Left Rear Outer Door Guide 05700-031-76-34 10 1 Left Rear Inner Door Guide 05700-031-76-33 11 1 Right Rear Outer Door Guide 05700-031-76-35 12 1 Right Rear Inner Door Guide 05700-031-76-32

*10

6 *7

* Represents an item not shown.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

CANTILEVER ARM/DOOR ASSEMBLIES

17, 18

35, 24

33, 34

3, 4, 5

27, 22

29, 30 31, 32

25, 4, 5

23, 4, 24

19, 20

17, 18

36, 22

21, 22

14 15

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Cantilever Arm 05700-031-92-44 2 2 Sleeve, Cantilever Arm 05700-000-85-69 3 2 Screw, 1/4"-20 x 1 1/2" Long Hex Head 05305-274-23-00 4 4 Washer, 1/4" ID S/S 05311-174-01-00 5 4 Locknut, 1/4"-20 S/S Low Profile with Nylon Insert 05310-374-02-00 6 4 Plug, Cantilever 05340-011-35-00 7 2 Connecting Link 05700-021-92-45 8 2 Spring Pin, 1/4" x 1 1/8" Long 05315-407-06-00 9 2 Y oke Assembly 05700-000-75-77 10 2 Nut, 3/8"-16 S/S Hex Locking 05310-256-04-00 11 2 Rod, Spring Connecting 05700-002-00-91 12 4 Plate, Spring Multiplier 05700-002-00-88 13 4 Spring, Cantilever Door 05340-111-35-22 14 4 Bolt, Cantilever Hanger Eye 3/8"-16 05306-956-05-00 15 4 Washer, Impeller 05311-176-02-00 16 8 Nut, 3/8"-16 S/S Hex 05310-276-01-00 * 2 Door, Upper, Left and Right Assemblies 05700-002-01-30 17 2 Door, Upper, Left and Right Weldment 05700-002-29-59 18 4 Glide, Upper Door 05700-002-00-83 * 1 Door, Lower, Right Assembly 05700-002-01-33 19 1 Door, Lower, Right 05700-031-76-80 20 2 Glide, Lower Door 05700-002-23-64 21 1 Door Stop Magnet Assembly 06401-003-08-68 * 1 Door Stop Magnet Weldment 05700-002-01-27 * 1 Magnet 05930-111-69-25 * 2 End Cap 05700-011-60-92 22 6 Wear Button 05700-011-88-01 23 20 Screw, 1/4"-20 x 5/8" 05305-274-24-00 24 20 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00 25 2 Screw, 1/4"-20 x 1/2" Long Hex Head 05305-274-02-00 26 2 Spacer, PB Bolt 05700-000-29-40 27 2 Bracket, Door Connector 06401-003-08-75 28 1 Handle, Front Door Weldment 06401-003-08-67 * 1 Door, Lower, Front Assembly 05700-002-01-31 29 1 Door, Lower, Front 05700-031-76-77 30 2 Glide, Lower Door 05700-002-23-64 * 1 Door, Upper Front Assembly 05700-002-24-92 31 1 Door, Upper, Front Weldment 05700-002-29-57 32 2 Glide, Upper Door 05700-002-00-83 * 1 Door, Lower, Left Assembly 05700-002-01-32 33 1 Door, Lower, Left 05700-031-76-79 34 2 Glide, Lower Door 05700-002-23-64 35 6 Door Stop Weldment 05700-002-29-60 36 1 Door Stop 06401-003-08-69 37* 2 Cantilever Arm Support Bracket 09515-003-15-64 38* 6 Wear Button 05700-011-88-01

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

TUB ASSEMBLY

9, 10

2 3 6 7

13, 10 14

4 8

SEE PAGE ENTITLED

“WASH MOTORS”

29, 30

21, 2220 23 24, 25

26, 27

16 15

18, 10

Nut, 1/4”-20 Serrated Nut

05310-011-66-49

Bracket, Motor Support Weldment 05700-002-20-42

Pump Support Adjustable Bracket

05700-002-20-41

* Represents an item not shown.

SEE PAGE ENTITLED

“WASH/RINSE-HEATERS”.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

TUB ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Tub Weldment 05700-002-01-25 2 1 Rack Assembly 05700-002-01-00 3 2 Bulk Head Plug 04730-609-05-00 4 1 Gasket 05700-111-35-03 5 1 O-ring 05330-400-05-00 6 4 Bolt, Hex 3/8”-16 x 1 1/4" Long 05305-276-10-00 7 1 Lower Wash Manifold Weldment 05700-031-46-00 8 1 Suction Strainer Weldment 05700-002-16-13 9 1 Suction Strainer Bracket 05700-002-18-28 10 8 Locknut, 1/4"-20 with Nylon Insert 05310-374-02-00 11 1 Strainer Weldment 05700-031-50-07 12 1 Wash Overflow Weldment 05700-001-25-69 * 1 Support, Ball Stop Lift 05700-002-91-55 * 1 Ball Stop Lift 05700-003-07-50 13 1 Overflow Support Bracket 05700-001-27-55 14 1 O-Ring 05330-400-05-00 15 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37 16 1 Discharge Hose 05700-011-88-24 17 1 Nipple 05700-021-34-84 18 1 Pump Support Bracket Assembly 05700-002-22-73 19 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90 20 1 Connector, 1/2” 90° 05975-111-01-00 21 4 Nut, 3/8"-16 S/S Hex 05310-276-01-00 22 4 Lockwasher, 3/8” 05311-276-01-00 23 1 High Water Probe 06680-200-02-68 24 1 Clamp, 1/8" Nylon 05975-601-10-15 25 3 Locknut, 6-32 with Nylon Insert 05310-373-03-00 26 4 Lockwasher, 5/16", S/S, Split 05311-275-01-00 27 4 Nut, Hex, 5/16"-18, S/S 05310-275-01-00 28 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00 29 1 Cover, Wash Heater 05700-031-47-57 30 1 Decal, Warning-Disconnect Power 09905-100-75-93 31 1 Decal, High Limit 09905-011-84-32 32 1 Wash Heater Gasket 05330-011-47-79 33 1 Thermostat Bracket 05700-011-81-64 34 1 Thermostat, Regulating with Imperial Brass Fitting 06401-003-18-22 35 1 Thermostat, High Limit 05930-011-49-43

Magnetic Reed Switch

05930-003-05-84

Associated Hardware: Lockwasher, #8 Internal Tooth 05311-272-03-00 Locknut, 1/4”-20 S/S Hex w/Nylon Insert 05310-374-01-00 Screw, 8-32 x 3/4” Round Head 05305-172-06-00

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

STEAM TUB ASSEMBLY

10, 11

2 3

7 8

13 14, 11, 15

5 9

22, 2321

25 27, 28

17 16

Pump Support Bracket Complete Assembly

05700-002-00-46

Nut, 1/4”-20 Serrated Nut

05310-011-66-49

Bracket , Motor Support Weldment

05700-002-68-31

Pump Support Adjustable Bracket

05700-002-20-41

* Represents an item not shown.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

STEAM TUB ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Tub Weldment 05700-002-63-13 2 1 Rack Assembly 05700-002-01-00 3 2 Bulk Head Plug 04730-609-05-00 4 1 Motor & Pump Assembly See page entitled Wash Motors 5 1 Gasket 05700-111-35-03 6 1 O-ring 05330-400-05-00 7 4 Bolt, Hex 3/8”-16 x 1 1/4" Long 05305-276-10-00 8 1 Lower Wash Manifold Weldment 05700-031-46-00 9 1 Suction Strain Weldment 05700-001-22-23 10 1 Suction Strain Bracket 05700-001-22-24 11 8 Locknut, 1/4"-20 with Nylon Insert 05310-374-02-00 12 1 Strainer Weldment 05700-021-50-07 13 1 Wash Overflow Weldment 05700-001-25-69 * 1 Support, Ball Stop Lift 05700-002-91-55 * 1 Ball Stop Lift 05700-003-07-50 14 1 Overflow Support Bracket 05700-001-27-55 15 1 O-Ring 05330-400-05-00 16 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37 17 1 Discharge Hose 05700-011-88-24 18 1 Nipple 05700-021-34-84 19 1 Pump Support Bracket Assembly 05700-002-00-46 20 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90 21 1 Connector, 1/2” 90° 05975-111-01-00 22 4 Nut, 3/8"-16 S/S Hex 05310-276-01-00 23 4 Lockwasher, 3/8” 05311-276-01-00 24 1 Steam Coil Assembly 05700-002-08-62 25 1 Probe, High Water 06680-200-02-68 26 1 Thermostat, Regulating with Imperial Brass Fitting 06401-003-18-23 27 1 Cover, Wash Heater 05700-031-47-57 28 1 Decal, Warning-Disconnect Power 09905-100-75-93 29 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

FRAME ASSEMBLY

Bullet Foot

05340-108-02-06

Bullet Foot, 415V 05340-002-14-55

Flange Feet

05340-002-01-15

Cover, Front Panel

05700-002-01-42

Frame Weldment 05700-002-03-49

Frame Weldment, 415V

05700-002-62-41

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

RINSE TANK ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Booster Tank Weldment 05700-002-10-19 2 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00 3 2 Washer, #10 S/S Flat 05311-173-01-00 4 1 Decal, Warning - Disconnect Power 09905-100-75-93 5 1 Booster Tank Cover Weldment 05700-002-16-51 6 6 Nut, Hex, 5/16"-18 05310-275-01-00 7 1 Thermostat, High Limit 05930-011-49-43 8 1 Thermostat, Regulating with Imperial Brass Fitting 06401-011-66-55 9 6 Lockwasher, 5/16” Split 05311-275-01-00 10 1 Gasket, Rinse Heater 05330-200-02-70 11 4 Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 12 4 Washer, 1/4” S/S Flat 05311-174-01-00

6, 9

2, 3

8 4

SEE PAGE ENTITLED

“WASH HEATERS/RINSE HEATERS”.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

COIL ASSEMBLY

Stand C, Steam Coil Support

05700-002-08-52

Steam Coil Weldment

05700-021-41-38

Stand D, Steam Coil Support

05700-002-08-53

Stand B, Steam Coil Support

05700-002-08-51

Adapter, Steam Coil Nut

2 per assembly

05310-011-17-85

Washer, Steam Coil

2 per assembly

05700-001-17-87

Gasket, Steam Coil

4 per assembly

05700-001-17-86

Stand A, Steam Coil Support

05700-002-08-50

Complete Steam Coil Assembly

05700-002-08-62

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING STEAM PLUMBING ASSEMBLIES

Union, 3/4’’ NPT, Black Iron

04730-912-01-01

Elbow, 3/4” 90° Street 04730-011-87-37

Elbow, 3/4” 90° Street

04730-011-87-37

Elbow, 3/4” 90° Street

04730-011-87-37

Steam Trap, 3/4” NPT F&T

06680-500-02-77

Nipple, Close, 3/4’’ NPT, Black Iron 04730-907-01-00

Nipple, Close, 3/4’’ NPT, Black Iron 4 per assembly 04730-907-01-00

Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34

Union, 3/4’’ NPT, Black Iron 2 per assembly 04730-912-01-01

3/4” NPT Black Iron Pipe

05700-002-20-83

Gate Valve, 3/4” NPT

04820-100-19-00

Bracket, Steam Plumbing Support

05700-002-20-83

Y-Strainer, 3/4” NPT Black Iron

04730-217-01-32

Solenoid Valve, Steam Plumbing, 220V

04820-002-01-32

To order this complete assembly, use part number: 05700-002-01-55

To order this complete assembly, use part number: 05700-002-01-60

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

MOTORS - WASH HEATERS - RINSE HEATERS

The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the correct wash motor assembly for the model you are servicing, please refer to the following table:

Model

Volts Hz Phase Wash Motor Assembly

Tempstar HH 415 50 3 06105-002-45-07 Tempstar HH, HH NB, HH S 208 60 1 06105-002-01-29 Tempstar HH, HH NB, HH S 230 60 1 06105-002-01-29 Tempstar HH, HH NB, HH S 208 60 3 06105-002-01-29 Tempstar HH, HH NB, HH S 230 60 3 06105-002-01-29 Tempstar HH, HH NB, HH S 460 60 3 06105-002-09-30

Important note: When servicing a wash motor, it is important to refer to the wiring schematic found on the motor, to ensure that the motor is wired correctly. Different manufacturers of motors may not use the same wire color codes and therefore, your new motor, which may have been built by someone different than who built your original motor, may not connect using the same wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schematic removed, contact Jackson MSC immediately for technical support.

The Tempstar models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table:

°F Rise

Model

Volts Hz Phase Wash Heater Rinse Heater (12 KW) Rinse Heater (14 KW)

Tempstar HH 415 50 3 04540-002-43-09 04540-002-43-10 N/A Tempstar HH 208 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38

Tempstar HH 230 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38 Tempstar HH 208 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38 Tempstar HH 230 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38 Tempstar HH 460 60 3 04540-121-65-99 04540-100-01-15 04540-121-63-39

Tempstar HH NB 208 60 1 04540-121-47-39 Tempstar HH NB 230 60 1 04540-121-47-39 Tempstar HH NB 208 60 3 04540-121-47-39 Tempstar HH NB 230 60 3 04540-121-47-39 Tempstar HH NB 460 60 3 04540-121-65-99

Tempstar HH S 208 60 1 04540-121-47-39 Tempstar HH S 230 60 1 04540-121-47-39 Tempstar HH S 208 60 3 04540-121-47-39 Tempstar HH S 230 60 3 04540-121-47-39 Tempstar HH S 460 60 3 04540-121-65-99

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING & OUTLET PLUMBING ASSEMBLIES

INCOMING PLUMBING

OUTLET PLUMBING

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING & OUTLET PLUMBING ASSEMBLIES (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Water Pressure Regulator, 3/4" NPT 06685-011-58-22 2 1 Valve, Ball, 1/4" NPT 04810-011-72-67 3 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34 4 2 Nipple, Close, 3/4" NPT 04730-207-34-00 5 1 Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT 04730-211-04-00 6 1 Valve, Solenoid, 3/4" NPT 04810-100-03-18 7 1 Nipple, Brass, 3/4" NPT x 2" Long 04730-207-46-00 8 1 Elbow, 3/4" NPT, Brass, Street 04730-206-04-34 9 3 Union, 3/4" NPT, Brass with O-ring 05700-002-63-79 10 4 Adapter, 3/4" Male 04730-401-11-01 11 1 Tube, Copper, 3/4" x 48" Long 05700-011-87-89 12 2 Elbow, 3/4", 90°, #707 Copper 04730-406-16-01 13 3 Adapter, 3/4", 604-2 04730-401-10-01 14 1 Tube, Copper, 3/4" x 3 3/4" Long 05700-011-58-28 15 1 Vacuum Breaker, 3/4" NPT 04820-002-53-77 16 1 Tube, Copper, 3/4" x 44 3/8" Long 05700-002-25-05 17 1 Elbow, 3/4" 90° Copper to FSPS Brass 04730-406-41-01 18 1 Elbow, 3/4" 90° Copper to Copper Street 04730-406-40-01 19* 2 Double Pipe Clamp 05700-002-23-89 20* 1 Bracket, Incoming Plumbing Support 05700-021-34-02

When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together . It is not advised to use thread sealing compounds, sometimes referred to as “pipe dope”. Compounds can be ejected from the threads during the tightening process and become lodged in key components, thereby rendering them useless. Some of the components include the solenoid valve and the pressure gauge isolation ball valve.

Rinse Injector Weldment

1 per machine

05700-021-47-65

Plug, 1/8” NPT, Brass

3 per Rinse Injector

04730-209-07-37

Rinse Injector Gasket

2 per machine

05330-111-42-81

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING PLUMBING (TEMPSTAR HH NB)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Vacuum Breaker, 3/4" NPT 04820-002-53-77 2 1 Elbow, Brass, Street, 3/4" NPT 04730-206-04-34 3 1 Nipple, Brass, 3/4" NPT x 3" Long 04730-011-38-29 4 1 Union, 3/4" NPT, Brass with O-ring 05700-002-63-79 5 3 Nipple, Close, Brass, 3/4" NPT 04730-207-34-00 6 1 Valve, Solenoid, 3/4" NPT 04810-100-03-18 7 1 Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT 04730-211-04-00 8 1 Pressure Gauge, 0-100 PSI 06685-111-59-66 9 1 Valve, Ball, Bronze, 1/4" NPT 04810-011-72-67 10 1 Water Pressure Regulator 06685-011-58-22

4 5 6

81 9

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

DRAIN QUENCH ASSEMBLY

From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Tees as shown above. Attach the Modified Compression Fitting into the 1-1/2” to 1/4” Reducer. Position the bulb of the thermostat so that it rests approximately 1/4” from the bottom of the Tee. Tighten the Modified Compression Fitting as required. Attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.

Thermostat 05930-003-13-65

Solenoid Valve 04810-100-09-18

To Cold Water Supply

Nipple, Close, 1/2” NPT (Not Shown) 04730-207-15-00

Valve, Check, 1/2” (Not Shown) 04820-002-55-77

Lid, Drain Quench 05700-002-67-16

Box, Drain Quench 05700-002-69-96

Reducer, 1-1/2” to 1/2” 04730-002-55-75

Tee, 1-1/2” x 1-1/2” x 1-1/2”

04730-011-69-93

Modified Compression

Fitting

05700-001-16-52

Reducer, 1-1/2” x 1/4”

04730-002-55-76

To Dishmachine Drain

Nipple, 1-1/2” NPT

04730-207-40-00

Elbow, 1-1/2” 90° Street

04730-206-32-00

Drain Quench

Assembly

06401-002-59-52

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

3/4” SOLENOID VALVE & 3/4” VACUUM BREAKER REPAIR PARTS KITS

Screw

Data Plate

Coil & Housing

Valve Bonnet

Spring 06401-003-07-40

Plunger 06401-003-07-40

O-Ring 06401-003-07-42

Diaphragm

Retainer

Diaphragm 06401-003-07-42

Screen

Retainer

Mesh Screen

Valve Body

Complete 240 Volt Solenoid Valve Assembly

04810-100-03-18

Coil & Housing only

06401-003-07-44

Complete Vacuum Breaker Assembly

04820-002-53-77

Components of Repair Kit

06401-003-06-24

Cap Screw

Data Plate

Cap

O-Ring

Plunger

Body

Cap Retainer

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

WASH & RINSE ARM/MANIFOLD ASSEMBLIES

2, 3, 4

17, 8

6, 18

DETAIL “B”

WASH ARMS & MANIFOLD

DETAIL “A”

FINAL RINSE ARMS & MANIFOLD

2, 3, 19

9, 18

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Upper Manifold 05700-031-34-82 2 4 Nut, 3/8"-16 S/S Hex 05310-276-01-00 3 4 Lockwasher, 3/8 05311-276-01-00 4 2 Bolt, Hex 3/8”-16 x 7/8" Long 05306-011-36-95 5 2 O Ring 05330-111-35-15 6 1 Positioning Bracket, Manifold Tube 05700-011-34-63 7 1 Tube, Wash Manifold 05700-031-92-58 8 2 Gasket, Manifold 05700-111-35-03 * 1 Wash Arm Assembly 05700-021-35-39 9 1 Wash Arm Weldment 05700-021-35-93 10 1 Bearing Assembly 05700-021-35-97 * 1 O-ring 05330-002-60-69 * 1 Wash Arm Assembly, 415V 05700-021-63-81 9 1 Wash Arm Weldment, 415V 05700-021-63-42 10 1 Bearing Assembly , 415V 05700-021-63-80 * 2 Rinse Arm Assembly 05700-002-58-09 11 2 Clip, Retaining, Rinse Head Bushing 05340-112-01-11 12 4 Washer 05330-011-42-10 13 2 Bushing, Rinse Head 05700-021-33-84 14 2 Rinse Arm 05700-031-49-58 15 4 Plug 04730-609-04-00 16 2 Bearing 03120-002-72-24 17 1 Lower Wash Manifold Weldment 05700-002-21-70 18 5 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00 19 1 Rinse Manifold Weldment 05700-002-01-19 20 2 Bolt, Hex 3/8”-16 x 1 1/4" Long 05305-276-10-00 21 1 Wash Arm, Double Assembly 05700-031-92-49 21 1 Wash Arm, Double Assembly, 415V 05700-002-46-86

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

460 VOLT MACHINE TRANSFORMER MOUNTING BOX

460V Transformer

05950-111-65-93

2 Amp Circuit Breaker

05925-111-64-18

Transformer Mounting Bracket 05700-031-62-82

Transformer Mounting Box

05700-002-10-01

Transformer Mounting Box Top (not shown)

05700-000-78-53

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

SAFETY DOOR INTERLOCK/DOOR OVERRIDE INSTRUCTIONS

Safety Door Interlock Box Bottom

05700-001-21-26

Safety Door Interlock Box Cover

05700-001-21-27

Other Safety Door Interlock (SDI)

components (not shown):

Pipe Clamp (found on the side of the machine)

05700-000-35-05

Solenoid, Electrical Interlock Option

04810-100-61-33

Relay

05945-111-47-51

Latch access hole

The following instructions are for Tempstar HH models equipped with the Safety Door Interlock option. These instructions are to only be used in the event that the door interlock fails to unlatch and the doors are unable to be opened.

1. To manually disengage, find the latch access hole.

2. Using a screwdriver, punch or even a metal utensil, gently insert the tip into the access hole, making contact with the latching arm.

3. With a minimal amount of force, push the latching arm back, disengaging the interlock.

4. The doors should open now.

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

EXHAUST FAN CONTROL OPTION

Delay Timer

05945-011-65-44

2” Din Rail

05700-002-36-09

Terminal Board

05940-011-84-41

Tempstar HH Series Technical Manual 7610-002-23-32

Issued: 09/14/2007 Revised: N/A

SECTION 5: PARTS SECTION

FALSE PANEL INSTALLATION

1. Remove the rack assembly from the dishmachine.

2. The false panel will mount inside of the dishmachine.

3. Position the panel in the dishmachine on the side to be closed.

4. Hold the panel against the side of the dishmachine and push upward.

5. The panel will clip in at the top, inside of the unit.

6. The holes in the false panel will line up with the rack assembly holes.

7. Re-install the screws for the rack assembly which will secure the false panel to the unit.

8. Re-assemble the rack track in an “L” shape for a corner operation.

Bottom of False Panel

Insert this side first.

False Panel Positioned in unit.

Rack rail removed and repositioned for a corner operation.

False Panel

05700-002-52-54

Kit, False Panel with

Mounting Hardware

05700-002-52-89

Jackson / Dalton Dishwasher TEMPSTAR HH Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual