Jackson / Dalton Dishwasher JP-24B-460 Service Manual

JP-24B
HIGH TEMPERATURE SANITIZING
UNDERCOUNTER UNIT
INSTALLATION & OPERATIONINSTALLATION & OPERATION
MANUALMANUAL
Visit Jackson on the Internet at:
www.jacksonmsc.com
July 27, 2000 P/N 7610-002-31-58
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM
THE DATE OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main ­tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, pur ­chased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, dur­ing the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.
TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel
time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from
the factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUD -
ING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENAL­TIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or
strainers at anytime. Nor does it cover adjustments such as, but not limited to, timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls+, door guides or gaskets during the first 30 days after installation. Also not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditioners.
TABLE OF CONTENTS
GENERAL PAGE
Specifications ............................................................................................... 1
Detail of Data Plate....................................................................................... 2
General Notes............................................................................................... 3
INSTALLATION
Unpacking..................................................................................................... 4
Plumbing Connections.................................................................................. 4
Electrical Connections.................................................................................. 4
Detergent Control.......................................................................................... 5
Installation Checklist..................................................................................... 6
OPERATIONAL START-UP & CHECK
Preparation................................................................................................... 7
Power Up...................................................................................................... 7
Initial Fill........................................................................................................ 7
DAILY OPERATION
Preparing the Dishes.................................................................................... 7
Daily Machine Preparation............................................................................ 7
Washing a Rack of Ware.............................................................................. 7
Shut Down and Cleaning.............................................................................. 7
DIMENSIONS.............................................................................................................. 8
JACKSON MAINTENANCE AND REPAIR CENTERS ............................................ 9
SCHEMATIC.............................................................................................................. 16
IMPORTANT INFORMATION DATA SHEET............................................................ 17
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SPECIFICATIONS of JP-24B
RATINGS
HEATER
AMPS
AMPS
TOTAL
AMPS
460603
480/10KW
12
1.6
13.6
PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 21 DISHES PER HOUR 525 GLASSES PER HOUR 525
OPERATING CYCLE (SECONDS)
WASH TIME 120 RINSE TIME 15 TOTAL CYCLE TIME 150
TANK CAPACITY (GALLONS)
WASH TANK 5.65 RINSE TANK 3
WASH PUMP CAPACITY
GALLONS PER MINUTE 60
TEMPERATURES
WASH---°F (MINIMUM) 150 RINSE---°F 180-195
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HORSEPOWER 3/4
VOLTS HERTZ PHASE
460 60 3 480/8.2KW 9.4 1.6 11
WATER REQUIREMENTS
INLET TEMPERATURE 140 GALLONS PER HOUR 52.3 WATER LINE SIZE I.P.S. (Minimum) 1/2” DRAIN LINE SIZE I.P.S. (Minimum) 1 1/2” FLOW PRESSURE P.S.I. (Optimum) 20 FLOW, GALLONS PER MINUTE 7.1
FRAME DIMENSIONS
WIDTH 24 1/4” DEPTH 22 5/8” HEIGHT, MINIMUM 33 1/4” HEIGHT, MAXIMUM 34 1/4” MAXIMUM INSIDE CLEARANCE HEIGHT 14 1/2”
CLEARANCE, WALL TO MACHINE 2 1/2”
HEATER
MOTOR
°F
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DETAILS OF THE JP-24B DATA PLATE
MANUFACTURER’S LOGO
MODEL:
SERIAL NO.:
60Hz 3 PH 3 WIRE
460 VOLT
WASH MOTOR: 3/4 HP 1.6 AMPS
RINSE HEATER: 7.5 KW 9.4 AMPS
TOTAL LOAD:
MINIMUM WASH TEMPERATURE
MINIMUM RINSE TEMPERATURE
INCOMING WATER TEMPERATURE WASH CYCLE TIME RINSE CYCLE TIME OPTIMUM FLOW PRESSURE
CONNECT TO MINIMUM 15 AMPERE SUPPLY-CIRCUIT PROTECTED WITH MAXIMUM 15 A NON TIME-DELAY TYPE FUSE OR OVERCURRENT PROTECTOR.
11.0 AMPS
150°F 180°F 140°F
120 SEC
15 SEC
20 PSI
MODEL DESIGNATION (I.E. JP-24B)
AMPERAGE LOAD INFORMATION
MINIMUM OPERATING PARAMETERS (SEE NOTE # 1)
ADDITIONAL SAFETY INFORMATION
MANUFACTURER’S ADDRESS INFORMATION
NSF LOGO (SEE NOTE # 2)
The data plate is located (standing before the unit) on the right front corner, directly on the shroud. Under no circum­stance should the data plate be removed from the unit. The data plate is essential in identifying the particular charac­teristics of your machine and is of great benefit to installers, operators, and maintenance personnel. It is recommend­ed that, in the event the data plate is removed, that you copy down the essential information on the final page in this manual for reference before installation. Do not use the above data plate to represent your dishmachine. The data plate above is a generic representation used only to show you where to locate information.
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GENERAL NOTES SECTION
Before connecting, operating, or adjusting any of the dishmachines covered in this manual, please carefully read through the entire manual to familiarize yourself with the machine and its proper operation. This manual contains important operating, safety, and main ­tenance information concerning your dishmachine. You must follow the instructions and guidelines provided in this manual to ensure that your warranty remains in effect.
FOR SERVICE PERSONNEL: Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll-free at 1-888­800-5672. Please remember that technical support is available for service personnel only. Non-service personnel should refer to the list of provided service agencies in this manual for local service support.
NOTES CONCERNING THE JP-24B DATA PLATE: NOTE 1: This area of the data plate denotes the minimum parameters that must be met in order for your dishmachine to operate at
the designed level of efficiency. Not meeting the required parameters can result in substandard performance of the dishmachine. Do not refer to the data plate example in this manual for the parameters of your machine; instead, refer to the data plate affixed to the machine. Not every JP-24B model machine operates the same way. If you are unsure of whether or not you are meeting the required minimum parameters, contact your nearest Jackson authorized service agency.
NOTE 2: The NSF logo on the data plate indicates that this machine has been approved to be listed under NSF Standard 3 by NSF International Inc. All of Jackson MSC’s Standard 3 approved dishmachines are listed on the NSF website at www.nsf.org. For more information concerning NSF International, their testing procedures and their standards in general, you may write to: NSF International Inc., 789 Dixboro Road, Ann Arbor, MI., 48105.
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