Jackson / Dalton Dishwasher JFT Service Manual

JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
33
SECTION 6: PARTS SECTION
PARTS SECTION REFERENCE DIAGRAM
LOAD END SECTION BEGINS ON PAGE 29
PREWASH SECTION BEGINS ON PAGE 36
UNLOAD ANGLED EXPANSION SECTION OPTION BEGINS ON PAGE 64
UNLOAD STRAIGHT EXPANSION SECTION OPTION BEGINS ON PAGE 64
LOAD END ANGLED EXPANSION SECTION OPTION BEGINS ON PAGE 32
LOAD END STRAIGHT EXPANSION SECTION OPTION BEGINS ON PAGE 32
UNLOAD SECTION BEGINS ON PAGE 67
WASH SECTION BEGINS ON PAGE 40
BLOWER DRYER OPTION BEGINS ON PAGE 61
FINAL RINSE ELECTRICAL SECTION BEGINS ON PAGE 48
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34
LOAD END SECTION
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
35
LOAD END ASSEMBLY
Strainer
05700-002-94-24
Back, Conveyor Belt Return
05700-002-72-57
Refer to Detail “A”
Refer to Detail “A”
Plug, Domed
05975-003-10-45
End Plate
05700-002-84-40
End Cap
05700-003-09-08
Switch, Red Stop 05930-002-80-73
Bushing, Snap 1 1/2”
05975-003-10-46
Bushing, Snap 1 1/2”
05975-003-10-46
Cover, Switch
05700-003-09-10
Bracket, Switch Holding
05700-003-09-11
Cover, Switch (Not Shown)
05700-002-97-85
Switch, Green Start
05930-002-80-60
Gasket Spacers
Qty.: 16
05330-003-04-12
Cover, Side
2 Per (Not Shown)
05700-003-09-09
Rail, Upper
2 per
05700-002-66-29
Rail, Rack Lower 2 per 05700-002-65-87
Run Off, Inlet/Outlet 05700-002-81-99
Front, Conveyor Belt Return
(Not Shown)
05700-002-72-58
Old Style Heyco Plug
Old Style With Extended Switches
Detail “A”
Plug, Heyco
05975-011-47-81
*Standoff, Belt Return
3 per side (Not Shown)
05700-002-82-27
Plate, Rail
05700-002-65-82
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
36
LOAD END & EXPANSION SECTION DRAIN PLUMBING ASSEMBLIES
2” No Hub
2 per
04730-002-66-87
CPVC, 2” ID x 3 3/4” Long
05700-002-69-58
Elbow, 2”, 90°, CPVC
04730-002-72-25
Tube, CPVC 2” x 6” Long
05700-003-05-00
Tube, CPVC 2” x 6” Long
05700-003-05-00
CPVC, 2” Tee 04730-002-66-09
Flange, 2 Inch 04730-003-04-25
Gasket, Drain 05330-003-04-26
LOAD SECTION DRAIN PLUMBING
EXP
ANSION SECTIONS DRAIN PLUMBING
Flange, 2 Inch 04730-003-04-25
Gasket, Drain 05330-003-04-26
Elbow, 2”, 90°, CPVC 04730-002-72-25
Tube, CPVC 2” x 6” Long
05700-003-05-00
CPVC, 2” Tee
04730-002-66-09
2” No Hub
2 per
04730-002-66-87
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
37
LOAD SECTION EXPANSION ASSEMBLIES
STRAIGHT EXPANSION ASSEMBLY
ANGLED EXPANSION ASSEMBLY
Rail Guard, Upper
2 per
05700-002-85-58
Rail, Lower
4 per
05700-002-65-07
Loader Section Strainer
05700-002-94-24
Panel, Side Dress
05700-003-09-09
Run Off Sheet
05700-003-09-17
Bullet Feet 4 per 05340-108-02-06
Right Support, Expansion Leg 2 per 05700-003-09-26
Left Support, Expansion Leg
2 per
05700-003-09-27
Leg Weldment 2 per 05700-003-09-28
Same as above
Same as above
Top, Load Expansion Section 05700-003-09-21
Angled Top Right,
Load Expansion
05700-003-09-19
Angled Top Left, Load Expansion
05700-003-09-20
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
38
INSTALLATION OF LOAD SECTION EXPANSION ASSEMBLIES
When assembling the angled and/or straight expansion sections to the load end, you will have to move some parts from one section to another. Shown below is how the sections look when all three are combined.
Whether you add one or both expan­sion sections, the runoff inlet/outlet has to be removed from the load section and installed on the end of the expan­sion section next to the prewash.
Load section shown with runoff inlet/outlet.
Staight expansion shown with both runoff plates.
Angled expansion shown with both runoff plates
and the angled top.
Runoff Inlet/Outlet
Runoff Plate
Angle Top
Please notice that the runoff plate located in the last section was installed into the load section below where the runoff inlet/outlet was located.
Angled Top
When adding an angled expan­sion section, the angled top is moved from the angled section to the load end section.
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: 10-11-2007
SECTION 6: PARTS SECTION
39
LOAD SECTION SHROUD ASSEMBLY
Long Curtain Assembly 2 per assembly 05700-002-79-70
Shroud Weldment
05700-002-69-15
Shroud Buffer
05700-002-69-16
Grommet, 1-1/8” 2 per assembly 05975-210-08-00
Locknut, 1/4”-20 Hex
w/Nylon Insert
05310-374-01-00
Washer, 1/4”-20 ID
05311-174-01-00
Clamp, Cable .875 ID
05975-003-04-84
Locknut, 10-24 Hex
w/Nylon Insert
05310-373-01-00
Emitter Sensor
05945-003-05-68
Sensor Cover 05700-003-24-23
Bracket, Sensor Weldment
05700-003-60-57
Receiver Sensor
05945-003-05-69
Locknut, 10-24 Hex
w/Nylon Insert
05310-373-01-00
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: 09-13-2007
SECTION 6: PARTS SECTION
40
CONVEYOR BELT ASSEMBLY
When ordering replacement conveyor belt assemblies, please have your machine serial number available and contact Jackson MSC, Inc. technical support toll free at 1-888-800-5672. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Your machine serial number can be found on the machine data plate.
Complete 12 Foot Rod Assembly
05700-002-85-37
Peg, Belt
15 per assembly
05700-003-25-80
Plate, Connector
2 per assembly
05700-002-63-85
Washer
6 per assembly
05311-002-86-44
Wheel, PVC
2 per assembly
05340-002-63-86
Locknut, 1/4”-20, Low Profile
with Nylon Insert
2 per assembly
05310-374-02-00
Rod, Conveyor 1 per assembly 05700-002-63-92
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41
PREWASH SECTION
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
42
PREWASH SECTION ASSEMBLY
See Load Section
Shroud Assembly
Page
Cover, Back
05700-002-64-41
Foam, Back Cover
08115-002-71-33
Top Panel Cover
05700-002-64-40
Top Panel Handle
(not shown)
05700-002-67-21
See Curtain
Assembly Page
Gasket Spacers
Not Shown
Qty.: 38
05330-003-04-12
See Door Assembly Page
Prewash Arm Assembly
See Frame Assembly
Page
Control Box Assembly
See Drain Plumbing
Assembly
See Strainers Page
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
43
SECTION 6: PARTS SECTION
PREWASH SECTION - CONTROL BOX ASSEMBLY
1
5, 6, 7, 8
3
9
10
11
12
13 14 15
2
Insulation, Control Box
05700-002-80-47
Cover, Control Box Weldment, L-R
05700-002-88-27
Cover, Control Box Weldment, R-L
05700-002-88-28
Decal, Warning-Disconnect Power
09905-100-75-93
Decal, Drain Handle
05700-003-12-80
4
ITEM QTY DESCRIPTION Mfg. No.
1 1 Control Box Weldment 05700-002-70-62 2 1 Grommet, 3 1/2 Dia. Rubber 05700-002-83-05 3 1 Overload, Prewash Motor, 10 - 16 Amp, 208-230V Units 05945-011-84-59 3 1 Overload, Prewash Motor, 5.5-8.5 Amp, 460V Units 05945-111-68-40 3 1 Overload, Prewash Motor,4.0-6.3 Amp, 600V Units 05945-111-81-33 4 1 Sensor, Swing Arm Level 06680-002-98-62 5 1 Channel, Mounting 05700-002-83-23 6 6 Block, Terminal 05940-500-11-05 7 1 End Barrier 05940-500-21-05 8 1 Retaining Clip 05945-500-02-05 9 1 Contactor, Wash Motor 05945-111-68-38 10 1 Din Rail 05700-002-16-00 11 1 Switch, Reed 05930-002-36-80 12 1 Thermostat Cover 05700-002-70-61 13 1 Panduit Bottom 3” x 35 1/8” 05700-002-84-95 14 1 Panduit Cover 3” x 34” 05700-002-84-94 15 1 Block,Terminal 05940-011-48-27
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
44
PREWASH SECTION - PREWASH ARM & DRAIN PLUMBING ASSEMBLIES
Wash Manifold Weldment
05700-002-96-95
Shield, Lower Wash Arm
05700-002-89-38
Bracket, Right, Locking Handle 05700-002-89-36
Bracket, Front Upper
Wash Arm Weldment
05700-002-89-97
Handle, Arm Locking Weldment 2 per 05700-002-89-93
Rail, Right Lower Wash Arm Weldment 05700-002-90-54
Rail, Left Lower
Wash Arm Weldment
05700-002-90-53
Gasket, Wash Manifold Mounting
05330-002-89-84
Tube, Main Drain, 2 Per
05700-002-66-12
Drain Pump
Tube Assembly
05700-002-91-19
Bracket, Right, Locking Handle 05700-002-89-36
Bracket, Left, Locking Handle 05700-002-89-35
Gasket, Locking Handle 05330-002-89-94
Bracket, Left, Locking Handle 05700-002-89-35
Bracket, Front Lower Wash Arm Weldment 05700-002-89-96
Shield, Upper Wash Arm
05700-002-89-37
Drain Cup Weldment
05700-002-73-72
Gasket, Drain Cup
05330-002-73-47
Wash Arm Assembly
2 per section
05700-002-65-45
Consists of items:
(1) Wash Arm Weldment
05700-002-83-51
(2) Cap, Threaded, 4 Per
04730-603-12-00
(3) Lanyard, 6” Long, 4 Per
05340-011-72-46
Complete Drain Plumbing Assembly
05700-002-79-16
Elbow, 1 1/2” Brass 04730-206-32-00
1 1/2” MNPT x 1 1/2” Slip 04730-002-74-06
Tube, Main Drain 05700-002-67-01
Tee, 2” PVC 04730-002-66-09
Connector, 2” No Hub, 2 Per 04730-002-66-87
1
2, 3
Valve, Ball, 1 1/2” 04820-111-71-46
Handle, Ball Valve 05700-002-98-10
4
2
1
Prewash Transfer Tube Assembly
05700-002-80-05
Consists of items:
(1) Valve, Brass Globe
04820-002-91-46
(2) Nipple, 1/2” Close Brass
04730-207-15-00
(3) Transfer Tube Weldment
05700-002-71-46
(4) Gasket, Final Rinse Plate
05330-002-67-61
3
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45
WASH SECTION
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
46
WASH SECTION ASSEMBLY
Cover, Back
05700-002-64-41
Foam, Back Cover
08115-002-71-33
Gasket Spacers
Qty.: 38
05330-003-04-12
Gasket, Tub
05700-002-86-10
Top Panel Cover
05700-002-64-40
Top Panel Handle
(not shown)
05700-002-67-21
See Curtain Assembly Page
See Door Assembly Page
Wash Arm Assembly
See Strainers Page
See Frame Assembly Page
See Motor Assemblies & Heaters Page
(JFT-S Only) See Coil Assembly Page
Control Box Assembly
See Drain Plumbing
Assembly Page
Hose Assembly, 65” Wash Steam Coil Supply
(JFT-S Only) (Not Shown)
05700-002-88-00
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
47
WASH SECTION - CONTROL BOX ASSEMBLY
Insulation, Control Box
05700-002-80-47
11
1
13 14 15 16
18* 9
12
16 8
2
3
4 17* 10
Cover, Control Box
05700-002-81-82
Decal, Warning-Disconnect Power
09905-100-75-93
Decal, Drain Handle
05700-003-12-80
ITEM QTY DESCRIPTION Mfg. No.
1 1 Control Box Weldment 05700-002-70-62 2 1 Relay, 2 Pole 05945-111-35-19 3 1 Overload, Wash Motor, 10 - 16 Amp, 208-230V Units 05945-011-84-59 3 1 Overload, Wash Motor, 5.5-8.5 Amp, 460V Units 05945-111-68-40 3 1 Overload, Wash Motor, 4.0-6.3 Amp, 600V Units 05945-111-81-33 4 1 Thermostat 05930-003-16-65
Kit, Thermostat Replacement 06401-003-18-66 5 1 Channel, Mounting 05700-002-83-23 6 5 Block, Terminal 05940-500-11-05 7 1 End Barrier 05940-500-21-05 8 1 Sensor, Swing Arm Level 06680-002-98-62 9 1 Contactor, Wash Motor 05945-111-68-38 10 1 Din Rail 05700-002-16-00 11 1 Switch, Reed 05930-002-36-80 12 1 Thermostat Cover 05700-002-70-61 13 1 Panduit Bottom 05700-002-84-95 14 1 Panduit Cover 05700-002-84-94 15 1 Block,Terminal 05940-011-48-27 16 1 Grommet, 3 1/2 Dia. Rubber 05700-002-83-05 17* 2 Contactor, 3 Pole, 50 A (JFT Only) 05945-002-24-70 18* 2 Thermostat, High Limit (JFT Only) 05930-002-83-31
* Not used on steam unit.
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JFT Series Technical Manual 7610-002-77-38
Issued: 03-16-2006 Revised: N/A
SECTION 6: PARTS SECTION
48
WASH SECTION - WASH ARM & DRAIN PLUMBING ASSEMBLY
Wash Manifold Weldment
05700-002-96-95
Shield, Lower Wash Arm
05700-002-89-38
Bracket, Right, Locking Handle 05700-002-89-38
Bracket, Front Upper Wash Arm Weldment
05700-002-89-97
Handle, Arm Locking Weldment 2 per 05700-002-89-93
Rail, Right Lower Wash Arm Weldment 05700-002-90-54
Rail, Left Lower
Wash Arm Weldment
05700-002-90-53
Gasket, Wash Manifold Mounting
05330-002-89-84
Tube, Main Drain, 2 Per
05700-002-66-12
Drain Pump Tube Assembly
05700-002-91-19
Bracket, Right, Locking Handle 05700-002-89-38
Bracket, Left, Locking Handle 05700-002-89-35
Gasket, Locking Handle 05330-002-89-94
Bracket, Left, Locking Handle 05700-002-89-35
Bracket, Front Lower Wash Arm Weldment 05700-002-89-96
Shield, Upper Wash Arm
05700-002-89-37
Drain Cup Weldment
05700-002-73-72
Gasket, Drain Cup
05330-002-73-47
Wash Arm Assembly
2 per section
05700-002-65-45
Consists of items:
(1) Wash Arm Weldment
05700-002-83-51
(2) Cap, Threaded, 4 Per
04730-603-12-00
(3) Lanyard, 6” Long, 4 Per
05340-011-72-46
Complete Drain Plumbing Assembly
05700-002-79-16
Elbow, 1 1/2” Brass 04730-206-32-00
1 1/2” MNPT x 1 1/2” Slip 04730-002-74-06
Tube, Main Drain 05700-002-67-01
Tee, 2” PVC 04730-002-66-09
Connector, 2” No Hub 2 Per 04730-002-66-87
1
2, 3
Valve, Ball, 1 1/2” 04820-111-71-46
Handle, Ball Valve 05700-002-98-10
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