Jackson / Dalton Dishwasher AJX-44CE Service Manual
INSTALLATION/OPERATION &
TECHNICAL MANUAL
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
www.jacksonmsc.com
AJX-44 & AJX-54 SERIES RACK CONVEYOR DISHMACHINE
October 29, 2010
P/N 7610-003-60-98 (Revision F)
AJX-44 SERIES
AJX-44CE
AJX-44CS
AJX-54 SERIES
AJX-54CE
AJX-54CS
AJX-66 SERIES
AJX-66CE
AJX-66CS
AJX-76 SERIES
AJX-76CE
AJX-76CS
AJX-80 SERIES
AJX-80CE
AJX-66CS
AJX-90 SERIES
AJX-90CE
AJX-90CS
AND ASSOCIATED OPTION PACKAGES INCLUDING:
SIDE LOADER
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.
TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strainers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
incorrect water temperature or pressure, or hard water conditions.
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
STOP!
PARE!
ARRET!
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!
FAILURE TO DO SO WILL VOID THE WARRANTY!
LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!
AL NO HACERLO LA GARANTIA SERA ANULADA!
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,
LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
i
REVISION
REVISION
DATE
MADEBYAPPLICABLE
ECN
DETAILS
A 01-19-2009 JC Process Initial release of manual.
B 01-30-2009 JC Process Added 15kW heater option and adjusted amperage ratings.
C 10-06-2009 RC N/A Added curtain installation diagram.
D 10-09-2009 ARL 8044
Changed the part from a weldment (05700-021-67-50) to a casting (09515-003-58-12).
E 12-01-2009 ARL
091125-1404-CW
Changed a dimension on page 30, the dimension between the
mounting holes was indicated as 2.00”, but should have been
2.88”.
F 10-29-2010 RLC
101029-1336-
CW
Updated Print for mounting Table Limit Switch
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
AJX-44CE
AJX = AJX series of rack conveyors
44 = 44” wide machine
54 = 54” wide machine
66 = 66” wide machine
76 = 76” wide machine
80 = 80” wide machine
90 = 90” wide machine
CE = Electrically heated
CS = Steam heated
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC LLC. provides technical support for all
of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual
before making a call to our technical support staff.
Please have this manual with you when you call so
that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00
a.m. to 5:00 p.m. (EST), Monday through Friday.
Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is
available for service personnel only.
ii
SECTION DESCRIPTION PAGE
I. SPECIFICATION INFORMATION
Operating Characteristics 2
Electrical Requirements 3
AJX-44 Electric - Left to Right 5
AJX-44 Electric - Right to Left 6
AJX-44 Steam - Left to Right 7
AJX-44 Steam - Right to Left 8
AJX-66 Electric - Left to Right 9
AJX-66 Electric - Right to Left 10
AJX-66 Steam - Left to Right 11
AJX-66 Steam - Right to Left 12
AJX-80 Electric - Left to Right 13
AJX-80 Electric - Right to Left 14
AJX-80 Steam - Left to Right 15
AJX-80 Steam - Right to Left 16
Side Loader (Left to Right) Dimensions 17
Side Loader (Right to Left) Dimensions 18
Side Loader (Installed) Dimensions 19
II. INSTALLATION & OPERATION INSTRUCTIONS
Installation Instructions 21
Deliming Operations 24
Curtain Installation Diagrams 25
Side Loader Installation & Operation Instructions 26
Dishmachine Operating Instructions 27
Detergent Control 29
Striker Plate Limit Switch Installation Instructions 30
III. PREVENTATIVE MAINTENANCE
General Maintenance 32
Lubrication Chart for Drive Gear 33
Drive Motor Gear Reducer Preventative Maintenance 34
IV. TROUBLESHOOTING 36
V. PARTS SECTION
AJX-44 & AJX-54 Control Box Assembly 39
AJX-66, AJX-76, AJX-80 &AJX-90 Control Box Assembly 41
Motor Overload Chart 43
Heater Box Assembly 44
Frame Weldments/Front Dress Panels 47
Prewash Plumbing Assembly 48
Incoming Plumbing Assembly 49
Solenoid Valve & Vacuum Breaker Repair Parts 51
Steam Unit Wash Tank Coil Assembly 52
Steam Plumbing (Left to Right Models) 53
Steam Plumbing (Right to Left Models) 54
TABLE OF CONTENTS
iii
SECTION DESCRIPTION PAGE
V. PARTS SECTION (CONTINUED)
AJX-44 & AJX-54 Drain Plumbing Assemblies 55
AJX-66, 76, 80 & 90 Drain Plumbing Assemblies (Left to Right) 56
AJX-66, 76, 80 & 90 Drain Plumbing Assemblies (Right to Left) 57
Drain Quench Assembly 58
Motor Assemblies 59
Prewash & Wash Pump Weldments 60
Wash Arm Assembly 61
Prewash Arm/Manifold Assembly 62
Final Rinse Assembly 63
Drive Assembly 64
Door Assemblies 67
Pawl Bar Roller Bracket 68
AJX-44 & AJX-66 Pawl Bar Assemblies 69
AJX-80 Pawl Bar Assemblies 70
AJX-44 Rack Rail Assembly 71
AJX-66 Rack Rail Assemblies 72
AJX-80 Rack Rail Assemblies 73
Miscellaneous Parts & Weldments 74
Strainers 75
Float Switch Components/Scrap Baskets 76
Curtains/Tub Magnets 77
Vent Cowl Assembly/Vent Scoop Option 78
Exhaust Fan Control/Limit Switch Options 79
SIDE LOADER SECTION
Side Loader Track Assembly/Leg Replacements 80
Side Loader Pawl Bar Assemblies/Strainer/Magnet 81
Side Loader Pawl Bar Associated Parts 82
Side Loader Vent Cowl Option 83
Rinse Fill Option 84
VI. ELECTRICAL SCHEMATICS
AJX-44CE & AJX-54CE
208-230 Volt, 50-60 Hz, 1 Phase 86
208-460 Volt, 50-60 Hz, 3 Phase 87
AJX-44CS & AJX-54CS
208-230 Volt, 50-60 Hz, 1 Phase 88
208-460 Volt, 50-60 Hz, 3 Phase 89
AJX-66CE, AJX-76CE, AJX-80CE & AJX-90CE
208-230 Volt, 50-60 Hz, 1 Phase 90
208-460 Volt, 50-60 Hz, 3 Phase 91
AJX-66CS, AJX-76CS, AJX-80CS & AJX-90CS
208-230 Volt, 50-60 Hz, 1 Phase 92
208-460 Volt, 50-60 Hz, 3 Phase 93
Conveyor Side Loader/Drain Quench Schematics 94
Exhaust Fan Hook-Up Schematics 95
VII. JACKSON MAINTENANCE & REPAIR CENTERS 96
TABLE OF CONTENTS
iv
1
SECTION 1:
SPECIFICATION INFORMATION
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
OPERATING CHARACTERISTICS
2
RACKS PER HOUR:
AJX-44, 66, 80, 54, 76, 90 (High Temp) 225
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 209
DISHES OR GLASSES PER HOUR:
AJX-44, 66, 80, 54, 76, 90 (High Temp) 5625
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 5225
PREWASH TANK CAPACITY (GALLONS):
AJX-66, 76 17.25
AJX-80, 90 17.25
WASH TANK CAPACITY (GALLONS):
AJX-44, 66, 80, 54, 76, 90 20.4
PREWASH PUMP CAPACITY (GPM):
AJX-66, 76 120
AJX-80, 90 270
WASH PUMP CAPACITY
GALLONS PER MINUTE (ALL MODELS): 270
VENTING REQUIREMENTS (CFM)(100% CAP.):
INPUT END 200
OUTPUT END 400
TOTAL 600
CONVEYOR SPEED (FPM):
AJX-44, 66, 80, 54, 76, 90 (High Temp) 6.2
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 5.75
GALLONS PER RACK:
AJX-44, 66, 80, 54, 76, 90 (High Temp) .69
AJX-44, 66, 80, 54, 76, 90 (Low Temp) .79
WATER TEMPERATURES:
AJX-44, 66, 80, 54, 76, 90 MODELS:
PREWASH (RECOMMENDED)(AJX-66,76,80,90) 110-140°F
WASH (MINIMUM) 160°F
RINSE (MINIMUM) 180°F
FLOW PRESSURE (PSI) 15
FLOWRATE (GPM):
AJX-44, 66, 80, 54, 76, 90 (High Temp) 2.57
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 2.74
STEAM COIL TANK HEAT (TS MODELS ONLY):
STEAM INLET PRESSURE (PSIG) 10-20
STEAM CONNECTION NPT 3/4”
CONSUMPTION @ 15 PSIG (lbs/hr): 60
MOTOR ELECTRICAL CHARACTERISTICS:
DRIVE MOTOR HP 1/4
WASH MOTOR HP 2
PREWASH MOTOR HP:
AJX-66CE/CS & AJX-76CE/CS MODELS 1
AJX-80CE/CS & AJX-90CE/CS MODELS 2
NOTE: Always refer to the machine data plate for specific
electrical and water requirements. The material provided
on this page is for reference only and may be subject to
change without notice.
RINSE
HEATER
MODEL VOLTS PH HZ RATINGS AMPS CIRCUIT
AJX-44CE 208 1 60 N/A 96.8 A 125 AMP
AJX-44CE 230 1 60 N/A 88.6 A 125 AMP
AJX-44CE 208 3 60 N/A 56.7 A 80 AMP
AJX-44CE 230 3 60 N/A 51.9 A 70 AMP
AJX-44CE 460 3 60 N/A 26.0 A 35 AMP
AJX-44CS 208 1 60 N/A 10.3 A 15 AMP
AJX-44CS 230 1 60 N/A 10.3 A 15 AMP
AJX-44CS 208 3 60 N/A 6.7 A 15 AMP
AJX-44CS 230 3 60 N/A 6.7 A 15 AMP
AJX-44CS 460 3 60 N/A 3.4 A 15 AMP
AJX-66CE 208 1 60 N/A 102.8 A 150 AMP
AJX-66CE 230 1 60 N/A 94.6 A 125 AMP
AJX-66CE 208 3 60 N/A 60.1 A 80 AMP
AJX-66CE 230 3 60 N/A 55.3 A 70 AMP
AJX-66CE 460 3 60 N/A 27.7 A 35 AMP
AJX-66CS 208 1 60 N/A 16.3 A 25 AMP
AJX-66CS 230 1 60 N/A 16.3 A 25 AMP
AJX-66CS 208 3 60 N/A 10.1 A 15 AMP
AJX-66CS 230 3 60 N/A 10.1 A 15 AMP
AJX-66CS 460 3 60 N/A 5.1 A 15 AMP
AJX-80CE 208 1 60 N/A 105.3 A 150 AMP
AJX-80CE 230 1 60 N/A 97.1 A 125 AMP
AJX-80CE 208 3 60 N/A 62.3 A 80 AMP
AJX-80CE 230 3 60 N/A 57.5 A 80 AMP
AJX-80CE 460 3 60 N/A 28.8 A 40 AMP
AJX-80CS 208 1 60 N/A 18.8 A 25 AMP
AJX-80CS 230 1 60 N/A 18.8 A 25 AMP
AJX-80CS 208 3 60 N/A 12.3 A 20 AMP
AJX-80CS 230 3 60 N/A 12.3 A 20 AMP
AJX-80CS 460 3 60 N/A 6.2 A 15 AMP
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS
3
NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed
here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable
national and local codes. These numbers are provided in this manual simply for reference and may change without notice at
any given time.
AMPS CIRCUIT
82.4 A 125 AMP
75.5 A 100 AMP
48.4 A 60 AMP
44.4 A 60 AMP
22.3 A 30 AMP
10.3 A 15 AMP
10.3 A 15 AMP
6.7 A 15 AMP
6.7 A 15 AMP
3.4 A 15 AMP
88.4 A 125 AMP
81.5 A 125 AMP
51.8 A 70 AMP
47.8 A 60 AMP
24.0 A 30 AMP
16.3 A 25 AMP
16.37 A 25 AMP
10.1 A 15 AMP
10.1 A 15 AMP
5.1 A 15 AMP
90.9 A 125 AMP
84.0 A 125 AMP
54.0 A 70 AMP
50.0 A 70 AMP
25.0 A 30 AMP
18.8 A 25 AMP
18.8 A 25 AMP
12.3 A 20 AMP
12.3 A 20 AMP
6.2 A 15 AMP
With 18kW Wash
Tank Heater
With 15kW Wash
Tank Heater
RINSE
HEATER
MODEL
VOLTS
PH HZ RATINGS AMPS
CIRCUIT
AJX-54CE 208 1 60 N/A 96.8 A 125 AMP
AJX-54CE 230 1 60 N/A 88.6 A 125 AMP
AJX-54CE 208 3 60 N/A 56.7 A 80 AMP
AJX-54CE 230 3 60 N/A 51.9 A 70 AMP
AJX-54CE 460 3 60 N/A 26.0 A 35 AMP
AJX-54CS 208 1 60 N/A 10.3 A 15 AMP
AJX-54CS 230 1 60 N/A 10.3 A 15 AMP
AJX-54CS 208 3 60 N/A 6.7 A 15 AMP
AJX-54CS 230 3 60 N/A 6.7 A 15 AMP
AJX-54CS 460 3 60 N/A 3.4 A 15 AMP
AJX-76CE 208 1 60 N/A 102.8 A 150 AMP
AJX-76CE 230 1 60 N/A 94.6 A 125 AMP
AJX-76CE 208 3 60 N/A 60.1 A 80 AMP
AJX-76CE 230 3 60 N/A 55.3 A 70 AMP
AJX-76CE 460 3 60 N/A 27.7 A 35 AMP
AJX-76CS 208 1 60 N/A 16.3 A 25 AMP
AJX-76CS 230 1 60 N/A 16.3 A 25 AMP
AJX-76CS 208 3 60 N/A 10.1 A 15 AMP
AJX-76CS 230 3 60 N/A 10.1 A 15 AMP
AJX-76CS 460 3 60 N/A 5.1 A 15 AMP
AJX-90CE 208 1 60 N/A 105.3 A 150 AMP
AJX-90CE 230 1 60 N/A 97.1 A 125 AMP
AJX-90CE 208 3 60 N/A 62.3 A 80 AMP
AJX-90CE 230 3 60 N/A 57.5 A 80 AMP
AJX-90CE 460 3 60 N/A 28.8 A 40 AMP
AJX-90CS 208 1 60 N/A 18.8 A 25 AMP
AJX-90CS 230 1 60 N/A 18.8 A 25 AMP
AJX-90CS 208 3 60 N/A 12.3 A 20 AMP
AJX-90CS 230 3 60 N/A 12.3 A 20 AMP
AJX-90CS 460 3 60 N/A 6.2 A 15 AMP
AMPS CIRCUIT
82.4 A 125 AMP
75.5 A 100 AMP
48.4 A 60 AMP
44.4 A 60 AMP
22.3 A 30 AMP
10.3 A 15 AMP
10.3 A 15 AMP
6.7 A 15 AMP
6.7 A 15 AMP
3.4 A 15 AMP
88.4 A 125 AMP
81.5 A 125 AMP
51.8 A 70 AMP
47.8 A 60 AMP
24.0 A 30 AMP
16.3 A 25 AMP
16.37 A 25 AMP
10.1 A 15 AMP
10.1 A 15 AMP
5.1 A 15 AMP
90.9 A 125 AMP
84.0 A 125 AMP
54.0 A 70 AMP
50.0 A 70 AMP
25.0 A 30 AMP
18.8 A 25 AMP
18.8 A 25 AMP
12.3 A 20 AMP
12.3 A 20 AMP
6.2 A 15 AMP
With 18kW Wash
Tank Heater
With 15kW Wash
Tank Heater
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS (CONTINUED)
4
Left to Right
Drive
Unit
Left Side
Drive
Unit
Front View
Right Side
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
7
1
2
[193mm]
21 [533mm]
25 [635mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
A
B
18
1
2
[467mm]
25 [635mm]
4 1/2 [114mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,140°F Low-temp
minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
44 [1118mm]
52 [1321mm]
60 [1524mm]
60
1
4
[1530mm]
8 [203mm]
8 [203mm]
14 [355mm]
Scrap
Trough
Minimum
21 [533mm]
B
12 [307mm]
65
1
2
[1667mm]
1 [25mm]
66
1
2
[1692mm]
13
3
4
[346mm]
7 [178mm]
SECTION 1: SPECIFICATION INFORMATION
AJX-44 ELECTRIC - LEFT TO RIGHT
5
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Right to Left
Drive
Unit
Left Side
Drive
Unit
Front View
Right Side
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
7
1
2
[193mm]
21 [533mm]
25 [635mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
A
B
18
1
2
[467mm]
25 [635mm]
4 1/2 [114mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,140°F Low-temp
minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
44 [1118mm]
52 [1321mm]
60 [1524mm]
60
1
4
[1530mm]
8 [203mm]
8 [203mm]
21 [533mm]
B
12 [307mm]
65
1
2
[1667mm]
1 [25mm]
66
1
2
[1692mm]
13
3
4
[349mm]
7 [178mm]
A
SECTION 1: SPECIFICATION INFORMATION
AJX-44 ELECTRIC - RIGHT TO LEFT
6
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Left to Right
Drive
Unit
Left Side
Drive
Unit
Front View
Right Side
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
8
1
2
[218mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
B
18
1
2
[467mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
60
1
4
[1530mm]
8 [204mm]
7 [178mm]
10 [254mm]
12
1
2
[316mm]
G
F
17
1
2
[445mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [637mm]
4 1/2 [114mm]
44 [1118mm]
52 [1321mm]
60 [1524mm]
8 [204mm]
14 [355mm]
Scrap
Trough
Minimum
21 [535mm]
B
1 [25mm]
66
5
8
[1692mm]
65
1
2
[1665mm]
13
5
8
[346mm]
A
6
3
8
[162mm]
11
5
8
[295mm]
15
3
4
[400mm]
16
3
8
[417mm]
43 [1092mm]
11
1
4
[285mm]
13
5
8
[345mm]
23
3
4
[604mm]
38 [966mm]
6
1
4
[159mm]
5
7
8
[148mm]
4
3
8
[110mm]
8
5
8
[218mm]
H
J
L
M
K
L
H
J
M
F
SECTION 1: SPECIFICATION INFORMATION
AJX-44 STEAM - LEFT TO RIGHT
7
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Right to Left
Drive
Unit
Left Side
Drive
Unit
Front View
Right Side
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
8
1
2
[218mm]
21 [533mm]
25 [635mm]
12 [307mm
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
B
18
1
2
[467mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
60
1
4
[1530mm]
8 [204mm]
7 [178mm]
10 [254mm]
12
1
2
[316mm]
G
F
17
1
2
[445mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [637mm]
4 1/2 [114mm]
44 [1118mm]
52 [1321mm]
60 [1524mm]
8 [204mm]
21 [535mm]
B
1 [25mm]
66
5
8
[1692mm]
65
1
2
[1665mm
13
5
8
[346mm]
A
6
3
8
[162mm]
11
5
8
[295mm]
15
3
4
[400mm]
16
3
8
[417mm]
43 [1092mm]
11
1
4
[285mm]
13
5
8
[345mm]
23
3
4
[604mm]
38 [966mm]
6
1
4
[159mm]
5
7
8
[148mm]
4
3
8
[110mm]
8
5
8
[218mm]
H
J
L
M
K
L
H
J
M
F
SECTION 1: SPECIFICATION INFORMATION
AJX-44 STEAM - RIGHT TO LEFT
8
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
Drive
Unit
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
60
1
4
[1530mm]
29 [737mm]
10
1
4
[260mm]
6 [152mm]
10 [254mm]
7 [178mm]
D
E
A
C
C
G
B
4 [102mm]
8 [206mm]
24 [609mm]
41 [1040mm]
F
A
18 [457mm]
27 [687mm]
G
F
23
1
2
[598mm]
Front View
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
Base Unit
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
25 [635mm]
21 [533mm]
8 [203mm]
Left to Right
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
82 [2086mm]
74 [1883mm]
44 [1121mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1 [25mm]
62
1
2
[1590mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
B
F
22 [559mm]
Prewash
66 [1679mm]
Table to Table
SECTION 1: SPECIFICATION INFORMATION
AJX-66 ELECTRIC - LEFT TO RIGHT
9
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
C
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
G
F
With Doors Open
Rear of
Machine
6 [152mm]
Right to Left
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
1 [25mm]
Drive
Unit
Front View
75
1
2
[1919mm]
62
1
2
[1590mm]
29 [737mm]
6 [152mm]
10 [254mm]
C
A
B
4 [102mm]
7 [178mm]
D
E
8 [203mm]
42 [1067mm]
41 [1041mm]
24 [610mm]
10
1
4
[260mm]
F
24 [610mm]
G
23
1
2
[599mm]
60
1
4
[1530mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
8
1
4
[210mm]
21 [533mm]
B
A
F
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
82 [2086mm]
74 [1883mm]
66 [1679mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
22 [559mm]44 [1121mm]
Base Unit Prewash
SECTION 1: SPECIFICATION INFORMATION
AJX-66 ELECTRIC - RIGHT TO LEFT
10
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
Drive
Unit
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
60
1
4
[1530mm]
29 [737mm]
24 [610mm]
10
1
4
[260mm]
17
1
2
[445mm]
6 [152mm]
10 [254mm]
7 [178mm]
D
E
A
C
C
O
B
4 [102mm]
8 [206mm]
G
24 [609mm]
41 [1040mm]
N
A
18 [457mm]
27 [687mm]
O
N
23
1
2
[598mm]
Front View
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
N
O
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
21 [533mm]
8 [203mm]
82 [2086mm]
74 [1883mm]
66 [1679mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
Left to Right
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
O - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
B
38 [966mm]
11
1
4
[285mm]
13
1
2
[345mm]
23
3
4
[604mm]
13
1
2
[345mm]
4
1
4
[110mm]
5
3
4
[148mm]
8
1
2
[218mm]
6
1
4
[159mm]
M
K
L
J
12
1
2
[316mm]
F
16
3
8
[417mm]
15
3
4
[400mm]
11
5
8
[295mm]
6
3
8
[162mm]
M
J
H
L
43 [1092mm]
62
1
2
[1590mm]
1 [25mm]
66
1
4
[1684mm]
F
H
44 [1121mm]22 [559mm]
Base Unit
Prewash
SECTION 1: SPECIFICATION INFORMATION
AJX-66 STEAM - LEFT TO RIGHT
11
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
C
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
G
F
With Doors Open
Rear of
Machine
6 [152mm]
Right to Left
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Opti onal
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
1 [25mm]
Drive
Unit
Front View
75
1
2
[1919mm]
62
1
2
[1590mm]
29 [737mm]
6 [152mm]
10 [254mm]
C
A
B
4 [102mm]
7 [178mm]
D
E
8 [203mm]
42 [1067mm]
41 [1041mm]
24 [610mm]
10
1
4
[260mm]
F
24 [610mm]
G
23
1
2
[599mm]
60
1
4
[1530mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
8
1
4
[210mm]
21 [533mm]
B
A
F
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
82 [2086mm]
74 [1883mm]
66 [1679mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
22 [559mm]44 [1121mm]
Base Unit Prewash
12
1
2
[316mm]
F
H
J
L
M
K
L
H
J
M
F
38 [966mm]
11
1
4
[285mm]
13
1
2
[345mm]
23
3
4
[604mm]
4
1
4
[110mm]
5
3
4
[148mm]
8
1
2
[218mm]
6
1
4
[159mm]
43 [1092mm]
17
1
2
[445mm]
6
1
2
[162mm]
11
1
2
[295mm]
15
3
4
[400mm]
16
1
2
[417mm]
G
27 [686mm]
SECTION 1: SPECIFICATION INFORMATION
AJX-66 STEAM - RIGHT TO LEFT
12
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
C
G
F
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
Base Unit
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
25 [635mm]
21 [533mm]
8 [203mm]
Left to Right
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
88 [2238mm]
44 [1121mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1 [25mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
B
F
36 [914mm]
Prewash
Table to Table
96 [2441mm]
80 [2035mm]
Front View
75
1
2
[1919mm]
60
1
4
[1530mm]
2
1
2
[61mm]
29 [737mm]
38 [966mm]
10
1
4
[260mm]
6 [152mm]
10 [254mm]
7 [178mm]
D
E
C
A
B
41 [1039mm]
8 [206mm]
G
24 [610mm]
23
1
2
[600mm]
G
18 [457mm]
41 [1043mm]
4 [102mm]
Drive
Unit
F
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
SECTION 1: SPECIFICATION INFORMATION
AJX-80 ELECTRIC - LEFT TO RIGHT
13
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
C
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
G
F
With Doors Open
Rear of
Machine
6 [152mm]
Right to Left
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
1 [25mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
8
1
4
[210mm]
21 [533mm]
B
A
F
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
88 [2238mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
44 [1121mm]
Base Unit
Prewash
36 [914mm]
96 [2441mm]
80 [2035mm]
Front View
75
1
2
[1921mm]
62
1
2
[1590mm]
29 [734mm]
6 [152mm]
10 [254mm]
A
B
41 [1042mm]
C
23
1
2
[598mm]
24 [611mm]
G
42 [1069mm]
4 [102mm]
Drive
Unit
F
D
E
8 [203mm]
41 [1041mm]
7 [178mm]
60
1
4
[1529mm]
SECTION 1: SPECIFICATION INFORMATION
AJX-80 ELECTRIC - RIGHT TO LEFT
14
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
C
O
N
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
Base Unit
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
N
O
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
25 [635mm]
21 [533mm]
8 [203mm]
Left to Right
88 [2238mm]
44 [1121mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1 [25mm]
66
1
4
[1684mm]
B
N
36 [914mm]
Prewash
Table to Table
96 [2441mm]
80 [2035mm]
Front View
75
1
2
[1919mm]
60
1
4
[1530mm]
2
1
2
[61mm]
29 [737mm]
38 [966mm]
10
1
4
[260mm]
6 [152mm]
10 [254mm]
7 [178mm]
D
E
C
A
B
41 [1039mm]
8 [206mm]
G
24 [610mm]
23
1
2
[600mm]
O
18 [457mm]
41 [1043mm]
4 [102mm]
Drive
Unit
N
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
38 [966mm]
11
1
4
[285mm]
13
1
2
[345mm]
23
3
4
[604mm]
13
1
2
[345mm]
4
1
4
[110mm]
5
3
4
[148mm]
8
1
2
[218mm]
6
1
4
[159mm]
M
K
L
J
F
H
17
1
2
[445mm]
12
1
2
[316mm]
F
16
3
8
[417mm]
15
3
4
[400mm]
11
5
8
[295mm]
6
3
8
[162mm]
M
J
H
L
43 [1092mm]
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
O - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION
AJX-80 STEAM - LEFT TO RIGHT
15
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
C
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
G
F
With Doors Open
Rear of
Machine
6 [152mm]
Right to Left
1 [25mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
8
1
4
[210mm]
21 [533mm]
B
A
F
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
88 [2238mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
44 [1121mm]
Base Unit Prewash
36 [914mm]
96 [2441mm]
80 [2035mm]
Front View
75
1
2
[1921mm]
60
1
4
[1529mm]
62
3
4
[1592mm]
29 [735mm]
10
1
4
[260mm]
6 [152mm]
10 [254mm]
G
A
B
41 [1042mm]
C
23
1
2
[598mm]
24 [611mm]
G
42 [1069mm]
4 [102mm]
Drive
Unit
F
D
E
8 [203mm]
41 [1041mm]
38 [965mm]
7 [178mm]
Right Side
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Note: All vertical dimensions are +/- 1/2"
from floor due to adjusta ble bullet feet.
H
J
L
M
K
F
38 [966mm]
11
1
4
[285mm]
13
1
2
[345mm]
23
3
4
[604mm]
4
1
4
[110mm]
5
3
4
[148mm]
8
1
2
[218mm]
6
1
4
[159mm]
12
1
2
[316mm]
F
L
H
J
M
43 [1092mm]
17
1
2
[445mm]
6
1
2
[162mm]
11
1
2
[295mm]
15
3
4
[400mm]
16
1
2
[417mm]
SECTION 1: SPECIFICATION INFORMATION
AJX-80 STEAM - RIGHT TO LEFT
16
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (LEFT TO RIGHT) DIMENSIONS
17
NOTE: ALL DIMENSIONS ARE TYPICAL.
23” or 30” depending on
the width of the side loader.
CONVEYOR
DISHWASHER
LENGTH
8” or 15” depending on the
width of the side loader.
4 1/2”
MINIMUM
25”
DISHWASHER
5”
12 1/2”
14 1/2”
29”
1 1/2” TABLE
ROLL
20 3/4”
OPENING
1”
A A
1/2”
MINIMUM
1/2”
DISHTABLE
USE SILICONE
BETWEEN
TABLE AND LIP
OF SIDE
LOADER TO
PREVENT LEAKAGE.
WALL OF SIDE
LOADER
SECTION “A-A”
CENTER-LINE
DISHMACHINE
SPLASH SHIELD
VENT CONNECTION
OPENING
1 1/2” DRAIN. CONNECTED
TO DISHMACHINE DRAIN
LINE
CONVEYOR
DISHMACHINE
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (RIGHT TO LEFT) DIMENSIONS
18
NOTE: ALL DIMENSIONS ARE TYPICAL.
14 1/2”
29”
8” or 15” depending on the
width of the side loader.
23” or 30” depending on
the width of the side loader.
CONVEYOR
DISHMACHINE
LENGTH
4 1/2”
MINIMUM
12 1/2”
25”
DISHWASHER
5”
1 1/2” TABLE
ROLL
20 3/4”
OPENING
1”
1/2”
MINIMUM
DISHTABLE
1/2”
WALL OF SIDE
LOADER
USE SILICONE
BETWEEN TABLE
AND LIP OF SIDE
LOADER TO PREVENT LEAKAGE
SECTION “A-A”
CONVEYOR
DISHMACHINE
CENTER LINE
DISHMACHINE
VENT CONNECTION
OPENING
SPLASH
SHIELD
AA
1 1/2” DRAIN. CONNECTED TO
DISHMACHINE DRAIN LINE
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (INSTALLED) DIMENSIONS
19
Refer to chart above.
34”
23” or 30” depending
on the width of the
side loader.
10”
4”
23” SIDE LOADER DIMENSIONS
30” SIDE LOADER DIMENSIONS
MODEL
AJX-44
AJX-66
AJX-80
AJX-54
AJX-76
AJX-90
MODEL
AJX-44
AJX-66
AJX-80
AJX-54
AJX-66
AJX-80
DIMENSIONS
75”
97”
111”
85”
107”
121”
DIMENSIONS
82”
104”
118”
92”
114”
128”
(Left to Right installation shown for reference.)
NOTE: ALL DIMENSIONS ARE TYPICAL.
20
SECTION 2:
INSTALLATION & OPERATION
INSTRUCTIONS
NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMACHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER.
VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi-
cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away
the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to
inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving
the machine. Also, contact the dealer through which you purchased the unit.
UNPACKING THE DISHMACHINE: The machine should be unboxed and removed from shipping pallet prior to being installed.
Open the front door and remove all of the packing materials. Once unpacked, ensure that there are no missing parts from the
machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately.
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is
important to prevent any damage to the machine during operation and to ensure the best results
when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair
of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side
to side and from front to back before making any connections. You will be able to adjust the overall height of the unit by turning the bullet feet from between 75-1/2” to 76-1/2”.
PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local,
state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed
prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that
may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in
the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.
Water hardness should be a maximum of 6 grains per gallon. Harder water should be treated prior to using the machine. Iron
in the water supply can cause staining. A filter designed to remove iron from the supply water is highly recommended for supplies in excess of 0.1 ppm (parts per million).
CONNECTING THE DRAIN LINE: The drain for the models covered in this
manual are gravity discharge drains. All piping from the machine to the drain
must be a minimum 1 1/2” NPT and shall not be reduced. There must also be
an air gap between the machine drain line and the floor sink or drain. If a grease
trap is required by code, it should have a flow capacity of 30 gallons per minute.
WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. The supply
water temperature must meet the minimum requirements listed on the machine
data plate. Install the water supply line (1/2” pipe size minimum) to the dishmachine line strainer. It is recommended that a water shut-off valve be installed in
the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 15 to 20 PSI “flow” pressure at
the recommended temperature indicated on the data plate.
If the water level is too low or too high, check the incoming water pressure. It should be 20 ± 5 PSI. Too high of pressure results
in too much water; too low of pressure results in too little water. To adust the regulator, loosen the nut at the top, this will allow
you to screw or unscrew the adjustment. With a screwdriver, turn the adjuster clockwise to increase pressure or counter clockwise to decrease it.
Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and
services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.
It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer
(hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
21
Adjusting screw
Locking nut
Incoming Plumbing Connection
STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source
of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all
incoming steam lines in accordance with the steam booster manufacturer’s instructions. Ensure that all applicable codes and
regulations are adhered to. See machine data plate for information concerning steam flow pressure.
PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.
ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the
circuit.
The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine
operating requirements, machine voltage, total amperage load and serial number.
To install the incoming power lines, open the control box. Install conduit into the pre-punched holes in the back of the control
box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only))
to the appropriate terminals as they are marked on the terminal
block. Install the grounding wire into the lug provided. Tighten
the connections. It is recommended that “DE-OX” or another
similar anti-oxidation agent be used on all power connections.
VOLTAGE CHECK: Ensure that the power switch is in the OFF
position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the
voltage listed on the data plate. If not, contact a qualified service
agency to examine the problem. Do not run the dishmachine if
the voltage is too high or too low. Shut off the service breaker
and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws.
VENTILATION OF DISHMACHINE: The dishmachine should be
located with provisions for venting into an adequate exhaust
hood or ventilation system. This is essential to permit efficient
removal of the condensation exhaust. Ensure that the exhaust
system is acceptable in accordance with all applicable codes
and standards.
NOTE: Any damage that is caused by steam or moisture due
to improper ventilation is NOT covered under the warranty.
This units covered in this manual have the following exhaust requirements:
Load End: 200 CFM
Unload End: 400 CFM
The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to.
ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except
by an authorized service agent.
CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the
rear of the tub and replacing it with the third party detergent injection fitting. Remove the bulkhead plug in the side of the tub to
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS (CONTINUED)
22
Incoming Power Connection
Decal showing
“L1”, “L2”, & “L3”
(3 phase models
only).
Terminal Block
install the detergent concentration probe.
For more information concerning detergent concerns, please refer to the page entitled “Detergent Control”.
The 1/8” brass plugs on the incoming plumbing rinse injector may be
removed to install sanitizer and rinse aid injection fittings.
All wires for the chemical injectors should
be routed through one
of the extra openings in
the back of the control
box.
Terminals in the control box marked “CVS” provide a constant voltage signal whenever the
drive motor is operating.
Terminals in the control box marked “DET” provide a voltage signal whenever the wash motor
is operating.
DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance
level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read and follow all instructions
on the label of the deliming solution.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS (CONTINUED)
23
Aid Connection Points
Back of Control Box
Detergent Connection Point
(Machine rear view)
Brass Plug
Brass Plugs
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