Jackson / Dalton Dishwasher 200 Service Manual
200 SERIES DISHMACHINES
INCLUDING:
200 & 200B (DUAL TEMPERATURE, HOT
WATER SANITIZING, UPRIGHT DOOR
MACHINES)
200LT (CHEMICAL SANITIZING,
UPRIGHT DOOR MACHINE)
INSTALLATION OPERATION INSTALLATION OPERATION
MANUALMANUAL
Visit Jackson on the Internet at:
www.jacksonmsc.com
JANUARY 4, 2001 P/N7610-100-44-00
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs
the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer.
Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switch es, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.
TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-
ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions.
TABLE OF CONTENTS
GENERAL PAGE
Specifications .............................................................................................. 1
Nomenclature ............................................................................................. 2
Detail of Data Plate...................................................................................... 3
General Notes.............................................................................................. 4
INSTALLATION
Unpacking...................................................................................................... 5
Plumbing Connections................................................................................... 5
Electrical Connections................................................................................... 5
Installation Checklist...................................................................................... 6
Detergent Control.......................................................................................... 7
OPERATIONAL INSTRUCTIONS
Preparation.................................................................................................... 8
Power Up...................................................................................................... 8
Initial Fill........................................................................................................ 8
Preparing the Dishes.................................................................................... 8
Daily Machine Preparation........................................................................... 8
Washing a Rack of Ware............................................................................. 8
Shut Down and Cleaning............................................................................. 8
DIMENSIONS............................................................................................................ 9
TABLE DIMENSIONS............................................................................................... 10
JACKSON MAINTENANCE & REPAIR CENTER NETWORK................................ 11
ELECTRICAL SCHEMATIC...................................................................................... 18
IMPORTANT INFORMATION DATA SHEET............................................................ 19
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SPECIFICATIONS OF THE 200 SERIES
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 57
DISHES PER HOUR 1425
GLASSES PER HOUR 1425
OPERATING CYCLE (SECONDS)
WASH TIME 45
RINSE TIME 11
TOTAL CYCLE 58
TANK CAPACITY (GALLONS)
WASH TANK (MINIMUM) 8.0
BOOSTER TANK 3.0
WASH PUMP CAPACITY
GALLONS PER MINUTE 150
AMPERAGE LOAD (12 KW BOOSTER HEATER)
200B UNITS ONLY
VOLTS PHASE AMPS
208 1 71.4
230 1 78.1
208 3 39.6
230 3 43.5
460 3 21.7
AMPERAGE LOAD (14 KW BOOSTER HEATER)
200B UNITS ONLY
VOLTS PHASE AMPS
208 1 78.6
230 1 86.3
208 3 43.8
230 3 48.2
460 3 24.1
AMPERAGE LOAD (200 & 200LT UNITS)
TEMPERATURES
WASH---°F (MINIMUM) 150
RINSE---°F (MINIMUM) 180
WASH---°F, 200 LT (MINIMUM) 130
RINSE---°F, 200 LT (MINIMUM) 130
FRAME DIMENSIONS
WIDTH 25 3/4”
DEPTH 25 5/16”
HEIGHT 56 3/4”
STANDARD TABLE HEIGHT 34”
MAXIMUM INSIDE CLEARANCE 17 1/4”
RACKS
DISH 20” X 20” OPTIONAL
GLASS & SILVER 20” X 20” OPTIONAL
ELECTRICAL REQUIREMENTS
VOLTS PHASE AMPS
208 1 28.1
230 1 30.2
208 3 14.6
230 3 15.8
460 3 7.9
WATER REQUIREMENTS
INLET TEMPERATURE (200) 180°F min
INLET TEMPERATURE (200B)(9 KW) 140°F min
INLET TEMPERATURE (200B)(11 KW) 110°F min
INLET TEMPERATURE (200LT) 140°F min
GALLONS PER HOUR 52.2
GALLONS PER RACK 0.92
WATER LINE SIZE I.P.S. (Minimum) 3/4”
DRAIN LINE SIZE I.P.S. (Minimum) 1-1/2”
FLOW PRESSURE P.S.I. (Optimum) 20
MINIMUM CHLORINE REQUIRED (PPM)(200LT) 50
WASH PUMP MOTOR HP 1
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NOMENCLATURE
This service manual covers three separate models of the 200 line of Jackson dishmachines. A brief description of these models is
included here for your reference.
The 200B is a dual temperature, hot water sanitizing dishmachine. This model employs incoming water at at temperature less than 180L
F (see individual machine data plate for incoming water temperature requirements). The water for rinse is heated using an integral rinse
booster tank to raise the water temperature to the appropriate temperature. The wash tank temperature is maintained through the use
of an internal wash tank heater and from heat transferred from the rinse cycle. The 200B, as stated previously, is a hot water sanitizing dishmachine, in that it uses heat, rather than chemicals, to clean a sanitize ware. The 200B still requires a separate detergent
hookup in order to function correctly.
The 200LT is a chemical sanitizing dishmachine, designed to operate much in the same manner as the 200B. The major difference
between the 200B and the 200LT is that the 200LT does not come with an integral rinse booster tank and must be connected to a third
party chemical feeder system in order to ensure that ware comes clean and is sanitized properly.
The 200 is a dual temperature, hot water sanitizing dishmachine, designed to operate with an incoming water temperature of at least
180L F (see individual machine data plate for incoming water temperature requirements). The 200 does not have an integral rinse booster tank and therefore must be supplied with a higher temperature water than the 200B or 200LT. The 200 must be supplied with a separate detergent dispenser to ensure proper operation.
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DETAILS OF THE 200 SERIES DATA PLATE
MANUFACTURER’S
LOGO
MODEL DESIGNATION
(I.E. 200)
AMPERAGE LOAD
INFORMATION
MINIMUM OPERATING
PARAMETERS (SEE NOTE #1)
UL LOGO (SEE NOTE #2)
MANUFACTURER’S
ADDRESS INFORMATION
NSF LOGO (SEE NOTE #4)
CSA LOGO (SEE NOTE #3)
DO NOT USE THE ABOVE DATA PLATE TO REPRESENT YOUR DISHMACHINE. THE DATA PLATE ABOVE IS A GENERIC REPRESENTATION USED ONLY TO SHOW YOU WHERE TO LOCATE INFORMATION. The data plate is located (standing before the
unit) on the right front corner, directly on the tub. Under no circumstance should the data plate be removed from the unit. The data plate
is essential in identifying the particular characteristics of your machine and is of great benefit to installers, operators, and maintenance
personnel. It is recommended that you copy down the essential information on the final page in this manual for reference before installation.
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GENERAL NOTES SECTION
Before connecting, operating, or adjusting any of the dishmachines covered in this manual, please carefully read through the entire
manual to familiarize yourself with the machine and its proper operation. This manual contains important operating, safety, and maintenance information concerning your dishmachine. You must follow the instructions and guidelines provided in this manual to ensure
that your warranty remains in effect.
FOR SERVICE PERSONNEL: Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you
when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m.
(EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll-free at 1-888-800-5672.
Please remember that technical support is available for service personnel only. Non-service personnel should refer to the list of provided service agencies in this manual for local service support.
NOTES CONCERNING THE 200 SERIES DATA PLATES:
NOTE 1: This area of the data plate denotes the minimum parameters that must be met in order for your dishmachine to operate at the
designed level of efficiency. Not meeting the required parameters can result in substandard performance of the dishmachine. Do not
refer to the data plate example in this manual for the parameters of your machine; instead, refer to the data plate affixed to the machine.
Not every 200 machine operates the same way. If you are unsure of whether or not you are meeting the required minimum parameters, contact your nearest Jackson authorized service agency.
NOTE 2: The UL logo on the data plate indicates that this machine is Listed by Underwriters Laboratories Inc. Representative samples
of this product have been evaluated by UL and meet applicable UL Standards and requirements. Dishmachines are evaluated under
UL Standard 921. For more information concerning the UL logo and UL standards in general, you may write to: Underwriters
Laboratories Inc., 333 Pfingsten Road, Northbrook, IL., 60062; or you may visit their website at www.ul.com.
NOTE 3: The CSA logo on the data plate indicates that this machine has been approved to bear this mark by CSA International Inc.
CSA International evaluates and approves equipment for installation and operation in Canada. Representative samples of this product
have been made available to CSA for inspection to ensure that they meet all applicable Canadian safety standards and regulations.
For more information concerning the CSA mark and CSA standards in general, you may write to: CSA International Inc., 178 Rexdale
Blvd, Rexdale (Toronto), Ontario, Canada, M9W 1R3; or you may visit their website at www.csa-international.org.
NOTE 4: The NSF logo on the data plate indicates that this machine has been approved to be listed under NSF Standard 3 by NSF
International Inc. All of Jackson MSC’s Standard 3 approved dishmachines are listed on the NSF website at www.nsf.org. For more
information concerning NSF International, their testing procedures and their standards in general, you may write to: NSF International
Inc., 789 Dixboro Road, Ann Arbor, MI., 48105.
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