Jackson AJ-66CGP, AJ-80CS, AJ-44CGP, AJ-44CE, AJ-66CEL User Manual

...

AJ-44 RACK CONVEYOR DISHMACHINE SERIES

INSTALLATION/OPERATION &

TECHNICAL MANUAL

FOR JACKSON MODELS:

AJ-44CE

AJ-44CEL

AJ-44CGP

AJ-44CS

AJ-44CSL

AJ-66CE

AJ-66CEL

AJ-66CGP

AJ-66CS

AJ-66CSL

AJ-80CE

AJ-80CEL

AJ-80CS

AJ-80CSL

October 9, 2009 P/N 07610-001-76-22 (Revision I)

Jackson MSC LLC.

P.O. Box 1060

Barbourville, KY. 40906

(606) 523-9795

Fax: (606) 523-9196

www.jacksonmsc.com

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR APERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE FACTORY.

Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.

The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.

TRAVELLIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time

and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the

factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING

NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-

ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions.

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

STOP! PARE!

ARRET!

CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!

FAILURE TO DO SO WILL VOID THE WARRANTY!

LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!

AL NO HACERLO LA GARANTIA SERA ANULADA!

S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,

LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE

REVISION/

PAGE

D 05-14-2004 CBW N/A Added exhaust fan hook-up schematic.

E 03-08-2005 MAW 7096

F 01-13-2006 CBW 7470 Added service kits and maintenance instructions.

G 01-26-2006 MAW 7600 Added Gas Exhaust Fan Schematic & component kits.

REVISION

DATE

MADEBYAPPLICABLE

ECN

DETAILS

Updated installation instructions. Added 3 instruction sheets for limit switches. Added instruction sheet for curtain installation. Changed layout.

H 03-21-2006 MAW

98 04-19-2007 MAW 7898

35 & 36 05-03-2007 MAW 7913

5 thru 22, 111 08-29-2007 MAW N/A

I 10-09-2009 KJS 8044

7571, 7558

7634

Added themostat replacement kits. Added vent cowl assembly for hooded side loader. Replaced rinse drain weldment. Added scrap basket strainer kit.

Added 09905-003-32-20 fan load decal to the exhaust fan control kit. Added warranty pages and service centers listings.

Added instructions and all necessary information for change of sanitization mode.

Updated dimension pages. Removed alternate table limit switches.

Changed the part from a weldment (05700-021-67-50) to a casting (09515-003-58-12).

iii

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

AJ-44CSL

AJ = AJ series of rack conveyors 44 = 44” wide machine

66 = 66” wide machine 80 = 80” wide machine

CE = Electrically heated, hot water sanitizing machine CEL = Electrically heated, chemical sanitizing machine CS = Steam heated, hot water sanitizing machine CSL = Steam heated, chemical sanitzing machine CGP = Gas heated, hot water sanitizing machine

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-

5672. Please remember that technical support is available for service personnel only.

SECTION

DESCRIPTION PAGE

I. SPECIFICATION INFORMATION

Operating Characteristics 2 Electrical Requirements 3 D226 Steam Booster Parameters 4 AJ-44 Electric - Left to Right 5 AJ-44 Electric - Right to Left 6 AJ-44 Gas - Left to Right 7 AJ-44 Gas - Right to Left 8 AJ-44 Steam - Left to Right 9 AJ-44 Steam - Right to Left 10 AJ-66 Electric - Left to Right 11 AJ-66 Electric - Right to Left 12 AJ-66 Gas - Left to Right 13 AJ-66 Gas - Right to Left 14 AJ-66 Steam - Left to Right 15 AJ-66 Steam - Right to Left 16 AJ-80 Electric - Left to Right 17 AJ-80 Electric - Right to Left 18 AJ-80 Gas - Left to Right 19 AJ-80 Gas - Right to Left 20 AJ-80 Steam - Left to Right 21 AJ-80 Steam - Right to Left 22 Side Loader (Left to Right) Dimensions 23 Side Loader (Right to Left) Dimensions 24 Side Loader (Installed) Dimensions 25 D226 Steam Booster Dimensions 26 D226 Steam Booster Plumbing Line Drawings 27 Typical Electric and Gas Booster Dimensions 28

II. INSTALLATION & OPERATION INSTRUCTIONS

Installation Instructions 30 Deliming Operations 33 Changing the AJ-44CE/CS Direction of Travel 34 Curtain Installation Diagrams 40 Side Loader Installation & Operation Instructions 41 D226 Steam Booster Installation & Operation Instructions 42 Gas Conveyor Hose Installation 44 Dishmachine Operating Instructions 46 Changing Dual Sanitizatio Mode 48 Detergent Control 50 Striker Plate Limit Switch Installation Instructions 51

III. PREVENTATIVE MAINTENANCE

General Maintenance 53 D226 Maintenance 54 Lubrication Chart for Drive Gear 55 Drive Motor Gear Reducer Preventative Maintenance 56

IV. TROUBLESHOOTING SECTION

Common Problems 58 D226 Common Problems 60

TABLE OF CONTENTS

V. PARTS SECTION

AJ-44 Control Box Assembly 62 AJ-66/AJ-80 Control Box Assembly 64 Motor Overload Chart 66 Heater Assembly 67 Thermostats/Dress Panels 69 Prewash Plumbing Assembly 70 Wash Section Plumbing 71 External Electric Booster Option Incoming Plumbing 72 External Electric Booster Option Outlet Plumbing 73 Water Hammer Arrestor OptionWPRK Plumbing Option 74 3/4” Solenoid Valve & 3/4” NPT Vacuum Breaker Repair Parts Kits 75 Steam Unit Wash Tank Coil Assembly 76 Steam Plumbing (Left to Right) 77 Steam Plumbing (Right to Left) 78 Gas Coil Assembly (CGP Models) 79 Rinse Booster Tank Assembly (CGP Models) 80 Recirculating Pump Assembly (CGP Models) 81 Hose Connections (CGP Models) 82 Wash/Fill Plumbing Assembly (CGP Models) 83 Rinse Header Plumbing Assembly (CGP Models) 84 AJ-44 Series Drain Plumbing Assemblies 85 AJ-66 Drain Plumbing Assemblies 86 AJ-80 Drain Plumbing Assemblies 87 AJ-66 Drain Plumbing Assembly (Left to Right) (CGP Models) 88 AJ-66 Drain Plumbing Assembly (Right to Left) (CGP Models) 89 Drain Quench Assembly 90 Motor Assemblies 91 Prewash & Wash Pump Weldments 92 Lower Wash Arm Assembly 93 Prewash Arm/Upper Wash Arm Assembly 94 Curtains/Tub Magnets 95 Final Rinse Assembly 96 Drive Assembly 97 Door Assemblies 99 Pawl Bar Miscellaneous Components 100 AJ-44 & AJ-66 Pawl Bar Assemblies 101 AJ-80 Pawl Bar Assemblies 102 AJ-44 Rack Rail Assembly 103 AJ-66 Rack Rail Assemblies 104 AJ-80 Rack Rail Assemblies 105 Miscellaneous Parts & Weldments 106 Manifolds/Strainer Support Weldments 107 Strainers 108 Float Switch Components/Scrap Baskets 109 Vent Cowl Assembly/Vent Scoop Option 110 Exhaust Fan Control/Table Limit Switch 111

SIDE LOADER SECTION

Side Loader Track Assembly/Leg Replacements/Strainer 112 Side LoaderPawl Bar Assemblies/Pawl Bar Bracket/Magnet 113 Side Loader Vent Cowl Option 114

D226 STEAM BOOSTER SECTION

Control Box Assembly 115

Plumbing Assembly 116 Go*Box Components 118 BC Ferries Options 119

TABLE OF CONTENTS

PARTS

VI. ELECTRICAL SCHEMATICS

AJ-44CE/CEL

200-230 Volt, 50/60 Hz, 1 Phase Primary Side 121

200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 122

200-230 Volt, 50/60 Hz, 3 Phase Primary Side 123

200-230 Volt, 50/60 Hz, 3 Phase Secondary Side 124

380-460-600 Volt, 60 Hz, 3 Phase Primary Side 125

380-460-600 Volt, 60 Hz, 3 Phase Secondary Side 126

380-415 Volt, 50 Hz, 3 Phase Primary Side 127

380-415 Volt, 50 Hz, 3 Phase Secondary Side 128

440 Volt, 50 Hz, 3 Phase Primary Side 129

440 Volt, 50 Hz, 3 Phase Secondary Side 130

440 Volt, 50 Hz, 3 Phase, 5 Wire Primary Side 131

440 Volt, 50 Hz, 3 Phase, 5 Wire Secondary Side 132 AJ-44CS/CSL

200-230 Volt, 50/60 Hz, 1 Phase Primary Side 133

200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 134

200-230 Volt, 50/60 Hz, 3 Phase Primary Side 135

200-230 Volt, 50/60 Hz, 3 Phase Secondary Side 136

380-415-440-460-600 Volt, 60 Hz, 3 Phase Primary Side 137

380-415-440-460-600 Volt, 60 Hz, 3 Phase Secondary Side 138 AJ-66CE/CEL & AJ-80CE/CEL

200-230 Volt, 50/60 Hz, 1 Phase Primary Side 139

200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 140

200-230 Volt, 50/60 Hz, 3 Phase Primary Side 141

200-230 Volt, 50/60 Hz, 3 Phase Secondary Side 142

380-460-600 Volt, 60 Hz, 3 Phase Primary Side 143

380-460-600 Volt, 60 Hz, 3 Phase Secondary Side 144

380-415-440 Volt, 50 Hz, 3 Phase Primary Side 145

380-415-440 Volt, 50 Hz, 3 Phase Secondary Side 146 AJ-66CS/CSL & AJ-80CS/CSL

200-230 Volt, 50/60 Hz, 1 Phase Primary Side 147

200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 148

200-230 Volt, 50/60 Hz, 3 Phase Primary Side 149

200-230 Volt, 50/60 Hz, 3 Phase Secondary Side 150

380-415-440-460-600 Volt, 60 Hz, 3 Phase Primary Side 151

380-415-440-460-600 Volt, 60 Hz, 3 Phase Secondary Side 152 AJ-44CGP

200-230 Volt, 50/60 Hz, 1 Phase Primary Side 153

200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 154

200-230 Volt, 50/ Hz, 3 Phase Primary Side 155

200-230 Volt, 50/ Hz, 3 Phase Secondary Side 156

460 Volt/60 Hz/3 Phase Primary Side 157

460 Volt/60 Hz/3 Phase Primary Side 158 AJ-66CGP, AJ-80CGP

200-230 Volt, 50/60 Hz, 1 Phase Primary Side 159

200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 160

200-230 Volt, 50/60 Hz, 3 Phase Primary Side 161

200-230 Volt, 50/60 Hz, 3 Phase Secondary Side 162

460 Volt, 50/60 Hz, 3 Phase Primary Side 163

460 Volt, 50/60 Hz, 3 Phase Secondary Side 164 Conveyor Side Loader/D226 Steam Booster 165 Exhaust Fan Hook-Up Schematics 166

VIII. MAINTENANCE & REPAIR CENTERS 177

TABLE OF CONTENTS

ELECTRICAL SCHEMATICS

vii

SECTION 1:

SPECIFICATION INFORMATION

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

OPERATING CHARACTERISTICS

RACKS PER HOUR:

AJ-44-66-80CE/CS/CGP 248 AJ-44-66-80CEL/CSL 234

DISHES OR GLASSES PER HOUR:

AJ-44-66-80CE/CS/CGP 6200 AJ-44-66-80CEL/CSL 5850

PREWASH TANK CAPACITY (GALLONS):

AJ-66CE/CEL/CS/CSL/CGP 16 AJ-80CE/CEL/CS/CSL/CGP 16

WASH TANK CAPACITY (GALLONS):

AJ-44-66-80CE/CS/CGP 15.4

PREWASH PUMP CAPACITY (GPM):

AJ-66CE/CEL/CS/CSL/CGP 120 AJ-80CE/CEL/CS/CSL/CGP 270

WASH PUMP CAPACITY

GALLONS PER MINUTE (ALL MODELS): 270

VENTING REQUIREMENTS (CFM)(100% CAP.):

INPUT END 200 OUTPUT END 400 TOTAL 600

CONVEYOR SPEED (FPM):

AJ-44-66-80CE/CS/CGP MACHINES 6.9 AJ-44-66-80CEL/CSL MACHINES 6.5

GALLONS PER RACK:

AJ-44-66-80CE/CS/CGP MACHINES .94 AJ-44-66-80CEL/CSL MACHINES 1.00

WATER TEMPERATURES: AJ-44-66-80CE/CS/CGP MODELS:

PREWASH (RECOMMENDED) 110-140°F WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

AJ-44-66-80CEL/CSL MODELS:

PREWASH (RECOMMENDED) 110-140°F WASH (MINIMUM) 140°F RINSE (MINIMUM) 140°F

FLOW PRESSURE (PSI) 20±5 FLOWRATE (GPM):

AJ-44-66-80CE/CS/CGP 3.9 AJ-44-66-80CEL/CSL 3.9

MINIMUM CHLORINE (PPM)

AJ-44-66-80CEL/CSL MODELS ONLY: 50

STEAM COIL TANK HEAT (CS/CSL MODELS ONLY):

STEAM INLET PRESSURE (PSIG) 10-20 STEAM CONNECTION NPT 3/4” CONSUMPTION @ 15 PSIG (lbs/hr): AJ-44-66-80CS/CSL 60

MOTOR ELECTRICAL CHARACTERISTICS:

DRIVE MOTOR HP 1/4 WASH MOTOR HP 2 POWER RINSE MOTOR HP 2 PREWASH MOTOR HP: AJ-66 MODELS 1 AJ-80 MODELS 2

NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

ELECTRICAL REQUIREMENTS

AJ-44CE/CEL MODELS

TYPICAL

TOTAL ELECTRICAL

VOL

TS PH HZ AMPS CIRCUIT

208 3 50 55 A 70 AMP 220 3 50 49 A 70 AMP 230 3 50 51 A 70 AMP 380 3 50 29 A 40 AMP 415 3 50 28 A 35 AMP 440 3 50 28 A 35 AMP

208 1 60 83 A 110 AMP 230 1 60 76 A 100 AMP

200 3 60 47 A 60 AMP 208 3 60 49 A 70 AMP 230 3 60 45 A 60 AMP 380 3 60 29 A 40 AMP 460 3 60 23 A 30 AMP 600 3 60 19 A 25 AMP

AJ-44CGP MODELS

TYPICAL

TOTAL ELECTRICAL

VOLTS PH HZ AMPS CIRCUIT

208 1 60 12 A 15 AMP 230 1 60 11 A 15 AMP 208 3 60 8 A 15 AMP 230 3 60 7 A 15 AMP 460 3 60 5 A 15 AMP

AJ-44CS/CSL

MODELS

TYPICAL

TOTAL ELECTRICAL

VOLTS PH HZ AMPS CIRCUIT

208 3 50 13 A 20 AMP 220 3 50 13 A 20 AMP 230 3 50 13 A 20 AMP 380 3 50 6 A 15 AMP 415 3 50 7 A 15 AMP 440 3 50 6 A 15 AMP

208 1 60 11 A 15 AMP 230 1 60 11 A 15 AMP

200 3 60 7 A 15 AMP 208 3 60 7 A 15 AMP 230 3 60 7 A 15 AMP 380 3 60 6 A 15 AMP 460 3 60 4 A 15 AMP 600 3 60 4 A 15 AMP

AJ-66CE/CEL MODELS

TYPICAL

TOTAL ELECTRICAL

VOL

TS PH HZ AMPS CIRCUIT

208 3 50 58 A 80 AMP 220 3 50 53 A 70 AMP 230 3 50 54 A 70 AMP 380 3 50 31 A 40 AMP 415 3 50 34 A 45 AMP 440 3 50 33 A 45 AMP

208 1 60 89 A 125 AMP 230 1 60 82 A 110 AMP

200 3 60 51 A 70 AMP 208 3 60 52 A 70 AMP 230 3 60 48 A 60 AMP 380 3 60 31 A 40 AMP 460 3 60 24 A 30 AMP 600 3 60 22 A 30 AMP

AJ-66CGP MODELS

TYPICAL

TOTAL ELECTRICAL

VOLTS PH HZ AMPS CIRCUIT

208 1 60 17 A 15 AMP 230 1 60 17 A 15 AMP 208 3 60 11A 15 AMP 230 3 60 11A 15 AMP 460 3 60 6 A 15 AMP

AJ-66CS/CSL

MODELS

TYPICAL

TOTAL ELECTRICAL

VOLTS PH HZ AMPS CIRCUIT

208 3 50 17 A 25 AMP 220 3 50 17 A 25 AMP 230 3 50 17 A 25 AMP 380 3 50 6A 15 AMP 415 3 50 7 A 15 AMP 440 3 50 6 A 15 AMP

208 1 60 18 A 25 AMP 230 1 60 18 A 25 AMP

200 3 60 12 A 15 AMP 208 3 60 12 A 15 AMP 230 3 60 12 A 15 AMP 380 3 60 12 A 15 AMP 460 3 60 7 A 15 AMP 600 3 60 7 A 15 AMP

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS

AJ-80CE/CEL MODELS

TYPICAL

TOTAL ELECTRICAL

VOL

TS PH HZ AMPS CIRCUIT

208 3 50 68 A 90 AMP 220 3 50 62 A 80 AMP 230 3 50 63 A 80 AMP 380 3 50 34 A 45 AMP 415 3 50 25 A 35 AMP 440 3 50 22 A 30 AMP

208 1 60 91 A 125 AMP 230 1 60 84 A 110 AMP

200 3 60 53 A 70 AMP 208 3 60 54 A 70 AMP 230 3 60 50 A 70 AMP 380 3 60 34 A 45 AMP 460 3 60 25 A 35 AMP 600 3 60 22 A 30 AMP

AJ-80CS/CSL MODELS

TYPICAL

TOTAL ELECTRICAL

VOL

TS PH HZ AMPS CIRCUIT

208 3 50 19 A 25 AMP 220 3 50 19 A 25 AMP 230 3 50 19 A 25 AMP 380 3 50 7 A 15 AMP 415 3 50 8 A 15 AMP 440 3 50 8 A 15 AMP

208 1 60 19 A 25 AMP 230 1 60 19 A 25 AMP

200 3 60 13 A 20 AMP 208 3 60 13 A 20 AMP 230 3 60 13 A 20 AMP 380 3 60 13 A 20 AMP 460 3 60 7 A 15 AMP 600 3 60 8 A 15 AMP

NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice.

D226 STEAM BOOSTER

ELECTRICAL REQUIREMENTS:

VOLTAGE (V) 200-230 FREQUENCY (HZ) 50/60 PHASE SINGLE

WATER REQUIREMENTS:

INCOMING WATER TEMPERATURE (MINIMUM) 110°F FLOW PRESSURE (PSI) 20±5

STEAM REQUIREMENTS:

INCOMING STEAM PRESSURE (PSIG) 15-25

HEAT EXCHANGER SPECIFICATIONS:*

TUBESIDE WORKING PRESSURE (PSI) 125 SHELLSIDE WORKING PRESSURE (PSI) 125 TUBESIDE HYDROSTATIC TEST PRESSURE (PSI) 250 SHELLSIDE HYDROSTATIC TEST PRESSURE (PSI)

188 MAXIMUM OPERATING TEMPERATURE 295°F MAXIMUM SHELLSIDE STEAM PRESSURE (PSI) 125

* - Indicates typical design criteria but is subject to change without notice. For more information, contact you authorized Jackson service representative.

STEAM RELIEF VALVE SET PRESSURE (PSI): 50 WATER OUTLET SAFETY VALVE SET PRESSURE (PSI):

125

Left to Right

Drive

Unit

Left Side

Drive

Unit

Front View

Right Side

4" (102 mm) wide x 16" (406 mm)

long cutout in Vent Cowl/Splash

Shield. Shipped with Cover Plate.

Floor Sink Or Drain

With 3" (76 mm)

Minimum Drain Line

3/4" (19 mm)

Table Turndown

Flange 3/4" Max

21" (533 mm)

Rack Rail Height

Above Dishtable

1/4" (6mm) - 5/16" (8mm)

Rack Rail

Tub

Table

Use Silicone Sealer

Between Table and

Lip of Machine to

Prevent Leakage

Recommended Table Fabrication

Note: Tub Will Accept

a Table Flange

Up to 24 7/8"

(632 mm)

[15mm]

84 [2134mm]

[1919mm]

[1590mm]

34 [864mm]

29 [737mm]

6 [152mm]

[193mm]

21 [533mm]

25 [635mm]

10 [254mm]

7 [178mm]

[467mm]

25 [635mm]

4 1/2 [114mm]

4 [102mm]

Table to Table

Overall

With Doors Open

Rear of

Machine

Dish Clearance

14 [356mm]

Minimum

10" High

Table

Backsplash

Scrap

Trough

[190mm]

Legend

A - Machine water inlet 3/4" NPT,

180°F Hi-temp,140°F Low-temp

minimum

B - Electrical connection

C - Drain connection 1-1/2" NPT

D - Vent collar - Optional

E - Vent cowl standard

Note: All vertical dimensions are +/- 1/2"

from floor due to adjustable bullet feet.

44 [1118mm]

52 [1321mm]

60 [1524mm]

[1530mm]

8 [203mm]

14 [355mm]

Scrap

Trough

Minimum

21 [533mm]

12 [307mm]

[1667mm]

1 [25mm]

[1692mm]

[346mm]

7 [178mm]

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: 09-29-2007

SECTION 1: SPECIFICATION INFORMATION

AJ-44 ELECTRIC - LEFT TO RIGHT

Right to Left

Drive

Unit

Left Side

Drive

Unit

Front View

Right Side

4" (102 mm) wide x 16" (406 mm)

long cutout in Vent Cowl/Splash

Shield. Shipped with Co ver Plate.

Floor Sink Or Drain

With 3" (76 mm)

Minimum Drain Line

3/4" (19 mm)

Table Turndown

Flange 3/4" Max

21" (533 mm)

Rack Rail Height

Above Dishtable

1/4" (6mm) - 5/16" (8mm)

Rack Rail

Tub

Table

Use Silicone Sealer

Between Table and

Lip of Machine to

Prevent Leakage

Recommended Ta bl e Fa bri c a t i o n

Note: Tub Will Accept

a Table Flange

Up to 24 7/8"

(632 mm)

[15mm]

84 [2134mm]

[1919mm]

[1590mm]

34 [864mm]

29 [737mm]

6 [152mm]

[193mm]

21 [533mm]

25 [635mm]

10 [254mm]

7 [178mm]

[467mm]

25 [635mm]

4 1/2 [114mm]

4 [102mm]

Table to Table

Overall

With Doors Open

Rear of

Machine

Dish Clearance

[190mm]

Legend

A - Machine water inlet 3/4" NPT,

180°F Hi-temp,140°F Low-temp

minimum

B - Electrical connection

C - Drain connection 1-1/2" NPT

D - Vent collar - Optional

E - Vent cowl standard

Note: All vertical dimensions are +/- 1/2"

from floor due to adjustable bullet feet.

44 [1118mm]

52 [1321mm]

60 [1524mm]

[1530mm]

8 [203mm]

21 [533mm]

12 [307mm]

[1667mm]

1 [25mm]

[1692mm]

[349mm]

7 [178mm]

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: 09-29-2007

SECTION 1: SPECIFICATION INFORMATION

AJ-44 ELECTRIC - RIGHT TO LEFT

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