Jackson AJ-44TE, AJ-80TE, AJ-66TG, AJ-80TS, AJ-66TS User Manual
...
INSTALLATION/OPERATION &
TECHNICAL MANUAL
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
www.jacksonmsc.com
AJ-44T SERIES RACK CONVEYOR DISHMACHINE
September 29, 2007
P/N 7610-003-07-21 (Revision C)
AJ-44T SERIES
AJ-44TE
AJ-44TG
AJ-44TS
AJ-66T SERIES
AJ-66TE
AJ-66TG
AJ-66TS
AJ-80T SERIES
AJ-80TE
AJ-80TS
AND ASSOCIATED OPTION PACKAGES INCLUDING:
SIDE LOADER
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR APERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.
TRAVELLIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THATARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-
ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
incorrect water temperature or pressure, or hard water conditions.
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
STOP!
PARE!
ARRET!
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!
FAILURE TO DO SO WILL VOID THE WARRANTY!
LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!
AL NO HACERLO LA GARANTIA SERA ANULADA!
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,
LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
i
REVISION
REVISION
DATE
MADEBYAPPLICABLE
ECN
DETAILS
A 08-03-2005 MAW 7442 Initial release of manual.
B 02-13-2006 MAW
7600, 7558
7462, 7367
7463
Added gas exhaust fan schematic, updated electric exhaust fan
schematic. Replaced rinse drain weldment 05700-021-68-28 with
05700-002-51-12. Added wash, rinse and psi decals. Changed
the door assemblies. Added the rinse fill motor assembly. Added
Gas Models.
C 3-21-2006 MAW 7571
Change to new layout. Change themostats and add replacement
kits.
PG. 100 04-19-2007 MAW 7898 Added 09905-003-32-20 fan load decal.
4 thru 21, 91 09-29-2007 MAW N/A
Updated dimension pages. Removed alternate table limit switch-
es.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
AJ-44TS
AJ = AJ series of rack conveyors
44 = 44” wide machine
66 = 66” wide machine
80 = 80” wide machine
TE = Electrically heated, hot water sanitizing machine
TG = Gas heated, hot water sanitizing machine
TS = Steam heated, hot water sanitizing machine
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC LLC. provides technical support for all
of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual
before making a call to our technical support staff.
Please have this manual with you when you call so
that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00
a.m. to 5:00 p.m. (EST), Monday through Friday.
Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is
available for service personnel only.
ii
SECTION DESCRIPTION PAGE
I. SPECIFICATION INFORMATION
Operating Characteristics 2
Electrical Requirements 3
AJ-44T Electric - Left to Right 4
AJ-44T Electric - Right to Left 5
AJ-44T Gas - Left to Right 6
AJ-44T Gas - Right to Left 7
AJ-44T Steam - Left to Right 8
AJ-44T Steam - Right to Left 9
AJ-66T Electric - Left to Right 10
AJ-66T Electric - Right to Left 11
AJ-66T Gas - Left to Right 12
AJ-66T Gas - Right to Left 13
AJ-66T Steam - Left to Right 14
AJ-66T Steam - Right to Left 15
AJ-80T Electric - Left to Right 16
AJ-80T Electric - Right to Left 17
AJ-80T Gas - Left to Right 18
AJ-80T Gas - Right to Left 19
AJ-80T Steam - Left to Right 20
AJ-80T Steam - Right to Left 21
Side Loader (Left to Right) Dimensions 22
Side Loader (Right to Left) Dimensions 23
Side Loader (Installed) Dimensions 24
II. INSTALLATION & OPERATION INSTRUCTIONS
Installation Instructions 26
Curtain Installation Diagram 29
Deliming Operations 30
Side Loader Installation & Operation Instructions 31
Dishmachine Operating Instructions 32
Detergent Control 34
Striker Plate Limit Switch Installation Instructions 35
III. PREVENTATIVE MAINTENANCE
General Maintenance 37
Lubrication Chart for Drive Gear 38
Drive Motor Gear Reducer Preventative Maintenance 39
IV. TROUBLESHOOTING 41
V. PARTS SECTION
AJ-44T Control Box Assembly 44
AJ-66T/AJ-80T Control Box Assembly 46
Motor Overload Chart 48
Heater Box Assembly 49
Frame Weldments/Front Dress Panels 52
Prewash Plumbing Assembly 53
Incoming Plumbing Assembly 55
Incoming Plumbing Assembly (TG Series) 57
Solenoid Valve & Vacuum Breaker Repair Parts 58
Steam Unit Wash Tank Coil Assembly 59
Steam Plumbing (Left to Right Models) 60
Steam Plumbing (Right to Left Models) 61
Gas Coil Assembly (TG Models) 62
TABLE OF CONTENTS
iii
SECTION DESCRIPTION PAGE
V. PARTS SECTION (CONTINUED)
Rinse Booster Tank Assembly (TG Models) 63
Recirculating Pump Assembly (TG Models) 64
Hose Connections (TG Models) 65
AJ-44T Series Drain Plumbing Assemblies 66
AJ-66T Series Drain Plumbing Assemblies 67
AJ-80T Series Drain Plumbing Assemblies 68
AJ-66TG Series (Left to Right) Drain Plumbing Assembly 69
AJ-66TG Series (Right to Left) Drain Plumbing Assembly 70
Drain Quench Assembly 71
Motor Assemblies 72
Prewash & Wash Pump Weldments 73
Prewash Arm/Manifold Assembly 74
Wash Arm/Manifold Assembly 75
Final Rinse Assembly 76
Drive Assembly 77
Door Assemblies 79
Pawl Bar Roller Bracket 80
AJ-44T & AJ-66T Pawl Bar Assemblies 81
AJ-80T Pawl Bar Assemblies 82
AJ-44T Rack Rail Assembly 83
AJ-66T Rack Rail Assemblies 84
AJ-80T Rack Rail Assemblies 85
Miscellaneous Parts & Weldments 86
Strainers 87
Float Switch Components/Scrap Baskets 88
Curtains/Tub Magnets 89
Vent Cowl Assembly/Vent Scoop Option 90
Exhaust Fan Control/Limit Switch Options 91
SIDE LOADER SECTION
Side Loader Track Assembly/Leg Replacements 92
Side Loader Pawl Bar Assemblies/Strainer/Magnet 93
Side Loader Pawl Bar Associated Parts 94
Side Loader Vent Cowl Option 95
Rinse Fill Option 96
VI. ELECTRICAL SCHEMATICS
AJ-44TE
208-230 Volt, 60 Hz, 1 Phase 98
208-230 Volt, 60 Hz, 3 Phase 99
460 Volt, 60 Hz, 3 Phase 100
AJ-44TG
208-230 Volt, 60 Hz, 1 Phase 101
208-230 Volt, 60 Hz, 3 Phase 102
460 Volt, 60 Hz, 3 Phase 103
AJ-44TS
208-230 Volt, 60 Hz, 1 Phase 104
208-230 Volt, 60 Hz, 3 Phase 105
460 Volt, 60 Hz, 3 Phase 106
AJ-66TE & AJ-80TE
208-230 Volt, 60 Hz, 1 Phase 107
208-230 Volt, 60 Hz, 3 Phase 108
460 Volt, 60 Hz, 3 Phase 109
TABLE OF CONTENTS
iv
SECTION DESCRIPTION PAGE
VII. ELECTRICAL SCHEMATICS
AJ-66TG & AJ-80TG
208-230 Volt, 60 Hz, 1 Phase 110
208-230 Volt, 60 Hz, 3 Phase 111
460 Volt, 60 Hz, 3 Phase 112
AJ-66TS & AJ-80TS
208-230 Volt, 60 Hz, 1 Phase 113
208-230 Volt, 60 Hz, 3 Phase 114
460 Volt, 60 Hz, 3 Phase 115
Conveyor Side Loader/Drain Quench Schematics 116
Exhaust Fan Hook-Up Schematics 117
VIII. JACKSON MAINTENANCE & REPAIR CENTERS 118
TABLE OF CONTENTS
v
1
SECTION 1:
SPECIFICATION INFORMATION
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
OPERATING CHARACTERISTICS
2
RACKS PER HOUR:
AJ-44-66-80TE/TG/TS 204
DISHES OR GLASSES PER HOUR:
AJ-44-66-80TE/TG/TS 5100
PREWASH TANK CAPACITY (GALLONS):
AJ-66TE/TG/TS 17.25
AJ-80TE/TG/TS 17.25
WASH TANK CAPACITY (GALLONS):
AJ-44-66-80TE/TG/TS 20.4
PREWASH PUMP CAPACITY (GPM):
AJ-66TE/TG/TS 120
AJ-80TE/TG/TS 270
WASH PUMP CAPACITY
GALLONS PER MINUTE (ALL MODELS): 270
VENTING REQUIREMENTS (CFM)(100% CAP.):
INPUT END 200
OUTPUT END 400
TOTAL 600
CONVEYOR SPEED (FPM):
AJ-44-66-80TE/TG/TS MACHINES 5.7
GALLONS PER RACK:
AJ-44-66-80TE/TG/TS MACHINES .69
WATER TEMPERATURES:
AJ-44-66-80TE/TG/TS MODELS:
PREWASH (RECOMMENDED) (AJ-66 & AJ-80) 110-140°F
WASH (MINIMUM) 160°F
RINSE (MINIMUM) 180°F
FLOW PRESSURE (PSI) 20±5
FLOWRATE (GPM):
AJ-44-66-80TE/TG/TS 3.1
STEAM COIL TANK HEAT (TS MODELS ONLY):
STEAM INLET PRESSURE (PSIG) 10-20
STEAM CONNECTION NPT 3/4”
CONSUMPTION @ 15 PSIG (lbs/hr): 60
MOTOR ELECTRICAL CHARACTERISTICS:
DRIVE MOTOR HP 1/4
WASH MOTOR HP 2
POWER RINSE MOTOR HP 2
PREWASH MOTOR HP:
AJ-66TE/TG/TS MODELS 1
AJ-80TE/TG/TS MODELS 2
NOTE: Always refer to the machine data plate for specific
electrical and water requirements. The material provided
on this page is for reference only and may be subject to
change without notice.
NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixedtrip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than
what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate
and meets all applicable national and local codes. These numbers are provided in this manual simply for reference
and may change without notice at any given time.
RINSE TYPICAL
HEATER TOTAL ELECTRICAL
MODEL VOLTS PH
HZ RATINGS AMPS CIRCUIT
AJ-44TE 208 1 60 N/A 97 A 125 AMP
AJ-44TE 230 1 60 N/A 89 A 125 AMP
AJ-44TE 208 3 60 N/A 57 A 80 AMP
AJ-44TE 230 3 60 N/A 49 A 70 AMP
AJ-44TE 460 3 60 N/A 25 A 35 AMP
AJ-44TG 208 1 60 N/A 12 A 15 AMP
AJ-44TG 230 1 60 N/A 12 A 15 AMP
AJ-44TG 208 3 60 N/A 8 A 15 AMP
AJ-44TG 230 3 60 N/A 8 A 15 AMP
AJ-44TG 460 3 60 N/A 5 A 15 AMP
AJ-44TS 208 1 60 N/A 11 A 15 AMP
AJ-44TS 230 1 60 N/A 11 A 15 AMP
AJ-44TS 208 3 60 N/A 7 A 15 AMP
AJ-44TS 230 3 60 N/A 7 A 15 AMP
AJ-44TS 460 3 60 N/A 4 A 15 AMP
AJ-66TE 208 1 60 N/A 103 A 150 AMP
AJ-66TE 230 1 60 N/A 95 A 125 AMP
AJ-66TE 208 3 60 N/A 61 A 80 AMP
AJ-66TE 230 3 60 N/A 52 A 70 AMP
AJ-66TE 460 3 60 N/A 26 A 35 AMP
AJ-66TG 208 1 60 N/A 18 A 25 AMP
AJ-66TG 230 1 60 N/A 18 A 25 AMP
AJ-66TG 208 3 60 N/A 12 A 15 AMP
AJ-66TG 230 3 60 N/A 12 A 15 AMP
AJ-66TG 460 3 60 N/A 7 A 15 AMP
AJ-66TS 208 1 60 N/A 17 A 25 AMP
AJ-66TS 230 1 60 N/A 17 A 25 AMP
AJ-66TS 208 3 60 N/A 11 A 15 AMP
AJ-66TS 230 3 60 N/A 11 A 15 AMP
AJ-66TS 460 3 60 N/A 6 A 15 AMP
AJ-80TE 208 1 60 N/A 106 A 150 AMP
AJ-80TE 230 1 60 N/A 97 A 125 AMP
AJ-80TE 208 3 60 N/A 63 A 80 AMP
AJ-80TE 230 3 60 N/A 58 A 80 AMP
AJ-80TE 460 3 60 N/A 29 A 40 AMP
AJ-80TG 208 1 60 N/A 19 A 25 AMP
AJ-80TG 230 1 60 N/A 19 A 25 AMP
AJ-80TG 208 3 60 N/A 13 A 20 AMP
AJ-80TG 230 3 60 N/A 13 A 20 AMP
AJ-80TG 460 3 60 N/A 7 A 15 AMP
AJ-80TS 208 1 60 N/A 19 A 25 AMP
AJ-80TS 230 1 60 N/A 19 A 25 AMP
AJ-80TS 208 3 60 N/A 13 A 20 AMP
AJ-80TS 230 3 60 N/A 13 A 20 AMP
AJ-80TS 460 3 60 N/A 7 A 15 AMP
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS
3
Left to Right
Drive
Unit
Left Side
Drive
Unit
Front View
Right Side
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
7
1
2
[193mm]
21 [533mm]
25 [635mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
A
B
18
1
2
[467mm]
25 [635mm]
4 1/2 [114mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,140°F Low-temp
minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
44 [1118mm]
52 [1321mm]
60 [1524mm]
60
1
4
[1530mm]
8 [203mm]
8 [203mm]
14 [355mm]
Scrap
Trough
Minimum
21 [533mm]
B
12 [307mm]
65
1
2
[1667mm]
1 [25mm]
66
1
2
[1692mm]
13
3
4
[346mm]
7 [178mm]
SECTION 1: SPECIFICATION INFORMATION
AJ-44T ELECTRIC - LEFT TO RIGHT
4
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: 09-29-2007
Right to Left
Drive
Unit
Left Side
Drive
Unit
Front View
Right Side
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Tabl e Fa bri c a t i o n
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
7
1
2
[193mm]
21 [533mm]
25 [635mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
A
B
18
1
2
[467mm]
25 [635mm]
4 1/2 [114mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,140°F Low-temp
minimum
B - Electrical connection
C - Drain connection 1-1 / 2" NPT
D - Vent collar - Optional
E - Vent cowl standard
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
44 [1118mm]
52 [1321mm]
60 [1524mm]
60
1
4
[1530mm]
8 [203mm]
8 [203mm]
21 [533mm]
B
12 [307mm]
65
1
2
[1667mm]
1 [25mm]
66
1
2
[1692mm]
13
3
4
[349mm]
7 [178mm]
A
SECTION 1: SPECIFICATION INFORMATION
AJ-44T ELECTRIC - RIGHT TO LEFT
5
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: 09-29-2007
Drive
Unit
Front View
Right Side
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
8
1
2
[218mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
B
18
1
2
[467mm]
4 [102mm]
8 [206mm]
Table to Table
Overall
Dish Clearance
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
20
3
4
[527mm]
8
3
4
[222mm]
11
3
4
[298mm]
14
3
4
[375mm]
6 [154mm]
30 [763mm]
14 [357mm]
7
1
4
[185mm]
1
1
4
[35mm]
6 [152mm]
36 [914mm]
31
1
4
[795mm]
6
1
2
[165mm]
26
1
2
[673mm]
B
Left to Right
Drive
Unit
Left Side
66
1
2
[1692mm]
1
2
[15mm]
84 [2134mm]
With Doors Open
Rear of
Machine
Legend to Drawing
A - Machine water inlet 3/4" N PT , 180°F
Hi-temp,140°F Low-temp mi ni m um
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT 180°F Water Inlet for wash tank
fill, final rinse, & tank heating. From gas
booster heater. Interconnecting hose
provided by manufacturer.
G - 3/4" NPT 140°F Water inlet f or
gas booster heater.
H - 3/4" NPT 180°F Water Outl et
connection to line on dishmachine.
Connection hose provided by
manufacturer.
J - 3/4" NPT Gas Connection
K - 4" OD Vent pipe connection. Fl ue to
be installed to meet local codes by
installing contractor.
Note: All vertical dimensi ons ar e +/ - 1/ 2" from
floor due to adjustable bullet feet .
1 [25mm]
K
J
H
G
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
F
60
1
4
[1530mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Pl at e.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [637mm]
44 [1118mm]
52 [1321mm]
60 [1524mm]
8 [204mm]
14 [355mm]
Scrap
Trough
Minimum
21 [535mm]
36 [914mm]
K
J
H
G
C
7
1
2
[190mm]
C
13
3
4
[346mm]
A
66
1
4
[1684mm]
A
SECTION 1: SPECIFICATION INFORMATION
AJ-44T GAS - LEFT TO RIGHT
6
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: 09-29-2007
Right to Left
Drive
Unit
Left Side
Drive
Unit
Front View
Right Side
66
1
2
[1692mm]
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
7 [178mm]
6 [152mm]
7
1
2
[191mm]
8
1
2
[218mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
A
B
18
1
2
[467mm]
4 [102mm]
8 [206mm]
41 [1042mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
20
3
4
[527mm]
8
3
4
[222mm]
11
3
4
[298mm]
14
3
4
[375mm]
6 [152mm]
30 [763mm]
14 [357mm]
7
1
4
[185mm]
1
1
4
[35mm]
C
B
Legend to Drawing
A - Machine water inlet 3/4" N PT , 180°F
Hi-temp,140°F Low-temp mi ni m um
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT 180°F Water Inlet for wash tank
fill, final rinse, & tank heating. From gas
booster heater. Interconnecting hose
provided by manufacturer.
G - 3/4" NPT 140°F Water inlet f or
gas booster heater.
H - 3/4" NPT 180°F Water Outl et
connection to line on dishmachine.
Connection hose provided by
manufacturer.
J - 3/4" NPT Gas Connection
K - 4" OD Vent pipe connection. Fl ue to
be installed to meet local codes by
installing contractor.
Note: All vertical dimensi ons ar e +/ - 1/ 2" from
floor due to adjustable bullet feet .
60
1
4
[1530mm]
1 [25mm]
66
1
4
[1684mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Pl at e.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
44 [1118mm]
52 [1321mm]
60 [1524mm]
8 [203mm]
21 [533mm]
B
A
16 [407mm]
26
1
2
[672mm]
6
1
2
[163mm]
36 [914mm]
31
1
4
[794mm]
K
JH
G
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
K
J
H
G
SECTION 1: SPECIFICATION INFORMATION
AJ-44T GAS - RIGHT TO LEFT
7
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: 09-29-2007
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