Jackson AJ-44T User Manual
Power/Connections
Approximate Total Load AMPS
208V / 60HZ / 3PH 56.7
208V / 60HZ / 1PH 96.8
230V / 60HZ / 3PH 48.1
230V / 60HZ / 1PH 82.0
460V / 60HZ / 3PH 24.1
Booster Heater Options
External 40°F Min. Rise KW AMPS
208V / 60HZ / 3PH 15 41.6
230V / 60HZ / 3PH 15 37.7
460V / 60HZ / 3PH 15 18.8
External 70°F Min. Rise KW AMPS
208V / 60HZ / 3 PH 27 75.0
230V / 60HZ / 3PH 27 67.8
460V / 60HZ / 3PH 27 33.9
Venting Requirements (CFM)
Input end
Output end 400
Total CFM 600
ater Requirements
W
Incoming Water Temperature (°F) 180
With 15 KW booster heater option (°F) 140
With 27 KW booster heater option (°F) 110
Gallons per hour:
Hi-temp sanitization 144
Gallons per rack:
Hi-temp sanitization 0.70
ank Capacity (Gallons)
ash T
W
Incoming Waterline Size (IPS) (Minimum) 1/2
I)
Flow Pressure (P
Flow Rate Minimum (GPM)
Hi-temp sanitization 2.4
Drainline Size IPS (Minimum) (Inches) 1 1/2
S
200
22.5
15-25
AJ-44T Vision Series
Standard Features
204 racks per hour hi-temp sanitizing
•
rinse.
• 0.70 gallons per rack hi-temp
sanitizing rinse.
• Incoming water pressure regulator
• Standard 25” clearance allows
owner operators the ability to wash
large utensils, trays, and bun pans.
• Totally electro-mechanical; no solid
state controls utilized.
• Fully automatic including auto-fill.
• Completely self-draining stainless
steel wash pump.
• Exclusive “Energy Guard” controls
system operates wash and rinse
sections only when a rack is being
washed or rinsed.
• A long 18” wash section as well as
18” separation between wash and
rinse produces superior results.
Performance/Capacities
Operating Capacity
Racks per hour
Hi-temp Sanitization 204
Dishes per hour
Hi-temp Sanitization 5100
Glasses per hour
Hi-temp S
Steam Coil Tank Heat
Steam Connection I
Steam Flow Pressure (PSIG) 10-20
Consumption @ 15 PSIG (Lbs/hr) 60
Wash Pump Motor HP 2
Wash Pump Capacity (GPM) 270
Wash Tank KW 18
Conveyor Motor Horsepower
Conveyor Speed (Feet/minute)
Hi-temp Sanitization 5.7
anitization
P
S (Inc
5100
hes)
• Convenient, externally operated
lever drain.
Stainless steel frame, legs, adjustable
•
bullet feet, and front appearance panel
are all standard.
• Standard 8” vent cowls/splash
shields on both wash and rinse ends
of the machine.
• Heavy gauge construction for extra
ruggedness and durability.
Operating Temperatures
Wash Tank–°F (Minimum)
Hi-temp Sanitization 160
Rinse–°F (Minimum)
Hi-temp Sanitization 180
hes)
3/4
1/4
Dimensions (Inc
Length between dishtables 44
Machine width 25
Wall Clearance (Minimum) 4.5
Cavity/dish clearance (Maximum) 25
Shipping Information
eight (Lbs) 641
W
Dimensions (Inches)
Length
Depth 40
Height 78
Volume (Cubic feet) 138
6
7
Conveyors
AJ-44T Vision Series
Conveyors
Specifications
NOTE:
The AJ-44T series conveyor dishmachines are
SF International Inc. (NSF) Certified & Underwriters
N
Laboratories Inc. (UL) Listed. They also meet the requirements of A.S.S.E. Standard No. 1004.
PERFORMANCE:
conveyor dishwasher designed to wash, rinse, and sani
tize tableware and utensils commonly associated with
the preparation and consumption of food items in a commercial foodser
plished through hi-temp sanitization utilizing 180-195°F
fresh water rinse. The unit conveys standard 20” x 20”
dishracks through a recirculating detergent laden wash
section where 270 gallons per minute (GPM) of 160°F
wash water is pumped over the dishrack to remove the
food soil. The rack is then conveyor driven into a final
rinse section where a fresh water final rinse spray system removes residual detergent and sanitizes. For hitemp sanitizing, the unit must be installed to a potable
water line capable of supplying 144 gallons per hour
between 180-195°F at 20 PSI flow pressure for maximum hourly rack capacity of 204 racks per hour.
CAUTION:
have an adverse effect on materials including, but not
limited to, silver and silver plate, pewter, and aluminum.
CONSTRUCTION:
are 304 series stainless steel. No 400 series stainless
steel and/or plastics are utilized. Frame is constructed of
2” diameter stainless steel tubing formed and completely
saddle welded for superior strength. The wash tank, and
rinse chamber are formed and heliarc welded 16 gauge
#2B finish. Hood is 16 gauge #3 finish. Stainless steel
feet are adjustable ±1/2”.
WASH PUMP:
wash tub is tot
wash pump itself is tot
water is recirculated from the wash tank through the
manifolds and wash arm system at the rate of 2
ASH PUMP MOTOR:
W
fan cooled t
Single-phase motors are capacitor start, induction run
with internal thermal overload protection. T
motors are induction run with external overload protec
tion. Motor shaft is supported by permanently lubricated
grease pac
CONVEYOR SYSTEM:
through the mac
stainless steel pawl bar with stainless steel cast, counterweighted, wide surface pawls. The pawl bar is designed
ype motor drives the wash pump and arms.
ked ball bearings.
Fully automatic, single tank, rack
vice operation. Sanitization is accom-
Use of sodium hypochlorite (chlorine) may
All stainless steel components
Internal wash pump located inside the
ainless steel as is the impeller. The
ally st
ally integral with the motor. W
P totally enclosed,
A 2 H
Racks are conveyed
hine by a center-mounted, heav
ash
0 GPM.
7
hree-phase
y-dut
to not inter
rinse section. The pawl bar is driven by a 1/4 HP motor
and worm drive gear reduction unit. The conveyor motor
itself is tot
motors are capacitor start, induction run with internal
thermal overload protection. Three-phase motors are
induction run with external overload protection. P
conveyor drive unit is mounted on the left hand side of
the machine and is enclosed with a removable stainless
steel cover. Ma
minute.
CHAMBER:
of 25” which is the highest clearance in the industry--even higher than competitive higher hood options. This
adds to the versatility of the machine since you can easily accommodate larger utensils such as sheet pans and
60 quart mixing bowls.
CONTROLS:
control box mounted on top of the machine for ease of
access and increased reliability. Power “ON/OFF” switch
is the only manual switch required. “Energy Guard” fully
automates the machine and utilizes switching logic to
operate wash and rinse sections only when a rack is
being washed or rinsed as well as turning the conveyor
off when a rack exits the machine and there are no other
racks in the machine. Regardless of machine voltage, all
control circuitry will be operated from a 110 volt control
circuit transformer. The unit is completely wired with
105°C, 600V thermoplastic insulated wire and routed
through UL approved conduit. The control circuit itself is
protected by a manual reset 1 AMP overload protector
located on the front of the control box.
FILL:
mac
needs to be hooked up to a 180°F minimum potable
water line which normally would be supplied by an external booster heater or our optional Hatco booster heater
packages. Fill is controlled by a standard solenoid valve
and vacuum breaker assembly. The incoming water solenoid is activated by a stainless steel float system located
in the wash tank for required maintenance of the wash
tank water level.
RECIRCULATING WASH:
has a 22.5 gallon capacity and maintains that level with
a skimming type overflow. Washing action is accom-
plished by recirculating detergent laden water in the
wash tank through upper and lower wash arms. Make-up
water comes from the final rinse section and is con-
y
trolled at approximately 2 GPM. The arms themselves are
extended and create a longer wash section than competitive models. Wash performance commences 5” into the
fere with spray patterns in the wash, and
ally enclosed, non-ventilated. Single-phase
ximum conveyor speed is 5.7 feet per
The chamber has a standard clearance
Controls are located in a stainless steel
Initial fill of wash tank is automatic when
hine is initially energized. T
he wash t
The wash tank itself
awl bar
ank fill line
hine unlike other 44” single tank conveyors. Wash
mac
section is automatically activated by racks as they pass
through. Wash arms, upper and lower, contain 43 separate stripping nozzles for superior per
wash arms are easily removable and along with removable wash arm end caps, are easily cleanable without the
use of tools. Large st
as a pump intake strainer for secondary protection are
readily accessible and removable for cleaning purposes.
kouts and connections are provided to allow easy
Knoc
installation of detergent concentration sensor and dispenser tubing by others.
FINAL RINSE:
the machine through a standard “Y” strainer, solenoid
valve, and approved vacuum breaker assembly and is
plumbed to upper and lower final rinse arms located at
the output end of the machine. Single rows of fan jet
nozzles are located on both rinse arms. Connection points
are provided for both rinse agent injection and sodium
hypochlorite (low-temp chemical sanitizing machines
only) into the final rinse line by others. Total final rinse
flow rate is 2.4 GPM.
DRAIN, OVERFLOW, AND MAKE-UP:
machine is designed to maintain appropriate wash tank
water levels at all times even at low pressures. The overflow system is designed to automatically skim the surface of the wash tank. Make-up water from the final
rinse system not only replenishes the wash water but
also helps maintain appropriate water levels as well as
appropriate wash tank temperatures. A large lever located on the front panel of the machine operates a drain
valve and drains the machine completely.
PRESSURE REDUCING VALVE:
alled on incoming water line to control water pressure.
inst
ainless steel strainer pans, as well
Fresh pressurized rinse water enters
formance. Both
The
Factory
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