SF International Inc. (NSF) Certified & Underwriters
N
Laboratories Inc. (UL) Listed. They also meet the requirements of A.S.S.E. Standard No. 1004.
PERFORMANCE:
conveyor dishwasher designed to wash, rinse, and sani
tize tableware and utensils commonly associated with
the preparation and consumption of food items in a commercial foodser
plished through hi-temp sanitization utilizing 180-195°F
fresh water rinse. The unit conveys standard 20” x 20”
dishracks through a recirculating detergent laden wash
section where 270 gallons per minute (GPM) of 160°F
wash water is pumped over the dishrack to remove the
food soil. The rack is then conveyor driven into a final
rinse section where a fresh water final rinse spray system removes residual detergent and sanitizes. For hitemp sanitizing, the unit must be installed to a potable
water line capable of supplying 144 gallons per hour
between 180-195°F at 20 PSI flow pressure for maximum hourly rack capacity of 204 racks per hour.
CAUTION:
have an adverse effect on materials including, but not
limited to, silver and silver plate, pewter, and aluminum.
CONSTRUCTION:
are 304 series stainless steel. No 400 series stainless
steel and/or plastics are utilized. Frame is constructed of
2” diameter stainless steel tubing formed and completely
saddle welded for superior strength. The wash tank, and
rinse chamber are formed and heliarc welded 16 gauge
#2B finish. Hood is 16 gauge #3 finish. Stainless steel
feet are adjustable ±1/2”.
WASH PUMP:
wash tub is tot
wash pump itself is tot
water is recirculated from the wash tank through the
manifolds and wash arm system at the rate of 2
ASH PUMP MOTOR:
W
fan cooled t
Single-phase motors are capacitor start, induction run
with internal thermal overload protection. T
motors are induction run with external overload protec
tion. Motor shaft is supported by permanently lubricated
grease pac
CONVEYOR SYSTEM:
through the mac
stainless steel pawl bar with stainless steel cast, counterweighted, wide surface pawls. The pawl bar is designed
ype motor drives the wash pump and arms.
ked ball bearings.
Fully automatic, single tank, rack
vice operation. Sanitization is accom-
Use of sodium hypochlorite (chlorine) may
All stainless steel components
Internal wash pump located inside the
ainless steel as is the impeller. The
ally st
ally integral with the motor. W
P totally enclosed,
A 2 H
Racks are conveyed
hine by a center-mounted, heav
ash
0 GPM.
7
hree-phase
y-dut
to not inter
rinse section. The pawl bar is driven by a 1/4 HP motor
and worm drive gear reduction unit. The conveyor motor
itself is tot
motors are capacitor start, induction run with internal
thermal overload protection. Three-phase motors are
induction run with external overload protection. P
conveyor drive unit is mounted on the left hand side of
the machine and is enclosed with a removable stainless
steel cover. Ma
minute.
CHAMBER:
of 25” which is the highest clearance in the industry--even higher than competitive higher hood options. This
adds to the versatility of the machine since you can easily accommodate larger utensils such as sheet pans and
60 quart mixing bowls.
CONTROLS:
control box mounted on top of the machine for ease of
access and increased reliability. Power “ON/OFF” switch
is the only manual switch required. “Energy Guard” fully
automates the machine and utilizes switching logic to
operate wash and rinse sections only when a rack is
being washed or rinsed as well as turning the conveyor
off when a rack exits the machine and there are no other
racks in the machine. Regardless of machine voltage, all
control circuitry will be operated from a 110 volt control
circuit transformer. The unit is completely wired with
105°C, 600V thermoplastic insulated wire and routed
through UL approved conduit. The control circuit itself is
protected by a manual reset 1 AMP overload protector
located on the front of the control box.
FILL:
mac
needs to be hooked up to a 180°F minimum potable
water line which normally would be supplied by an external booster heater or our optional Hatco booster heater
packages. Fill is controlled by a standard solenoid valve
and vacuum breaker assembly. The incoming water solenoid is activated by a stainless steel float system located
in the wash tank for required maintenance of the wash
tank water level.
RECIRCULATING WASH:
has a 22.5 gallon capacity and maintains that level with
a skimming type overflow. Washing action is accom-
plished by recirculating detergent laden water in the
wash tank through upper and lower wash arms. Make-up
water comes from the final rinse section and is con-
y
trolled at approximately 2 GPM. The arms themselves are
extended and create a longer wash section than competitive models. Wash performance commences 5” into the
fere with spray patterns in the wash, and
ally enclosed, non-ventilated. Single-phase
ximum conveyor speed is 5.7 feet per
The chamber has a standard clearance
Controls are located in a stainless steel
Initial fill of wash tank is automatic when
hine is initially energized. T
he wash t
The wash tank itself
awl bar
ank fill line
hine unlike other 44” single tank conveyors. Wash
mac
section is automatically activated by racks as they pass
through. Wash arms, upper and lower, contain 43 separate stripping nozzles for superior per
wash arms are easily removable and along with removable wash arm end caps, are easily cleanable without the
use of tools. Large st
as a pump intake strainer for secondary protection are
readily accessible and removable for cleaning purposes.
kouts and connections are provided to allow easy
Knoc
installation of detergent concentration sensor and dispenser tubing by others.
FINAL RINSE:
the machine through a standard “Y” strainer, solenoid
valve, and approved vacuum breaker assembly and is
plumbed to upper and lower final rinse arms located at
the output end of the machine. Single rows of fan jet
nozzles are located on both rinse arms. Connection points
are provided for both rinse agent injection and sodium
hypochlorite (low-temp chemical sanitizing machines
only) into the final rinse line by others. Total final rinse
flow rate is 2.4 GPM.
DRAIN, OVERFLOW, AND MAKE-UP:
machine is designed to maintain appropriate wash tank
water levels at all times even at low pressures. The overflow system is designed to automatically skim the surface of the wash tank. Make-up water from the final
rinse system not only replenishes the wash water but
also helps maintain appropriate water levels as well as
appropriate wash tank temperatures. A large lever located on the front panel of the machine operates a drain
valve and drains the machine completely.
PRESSURE REDUCING VALVE:
alled on incoming water line to control water pressure.
inst
ainless steel strainer pans, as well
Fresh pressurized rinse water enters
formance. Both
The
Factory
Additional Standard
Equipment:
• Vent cowls/splash shields with 4” x 16” openings covered
with removable plates for connection to exhaust ducts
when required.
• Flexible strip curtains provided at the ends of the
vent cowls as well as at the ends of the machine and
separating the prewash, wash, power rinse, and final
rinse sections.
• Extra large inspection doors located on front of
machine for easy access and cleanability.
• Safety door switches shut down machine should any
door be opened during operation.
• Stainless steel front appearance panel.
• Positive low level water protection for wash and power
rinse tank heat.
• Sealed dial type thermometers for the prewash, wash,
power rinse and final rinse temperatures.
Optional Mandatory
Specifications:
WASH TANK HEATING EQUIPMENT
(Choose One):
ELECTRIC:
elements mounted inside the wash tank and easily
removable from the outside. The heaters are protected
by a stainless steel float system as well as high limit
overload protection. Water temperature in the tanks is
controlled and maintained by fast reacting thermostats
h control the heating elements.
whic
STEAM:
injectors so that cont
the wash water is not an issue. Stainless steel tubular
steam coils are mounted inside the wash and power
rinse t
protected by a stainless steel float system. An external
steam “Y” strainer and high temperature steam solenoid
regulates the flow of steam through the coils.
Temperature in the tanks is controlled and maintained by
fast reacting thermost
the steam solenoids. A float and thermost
is provided and removes steam condensate from the
steam coils whic
pumped bac
is available. Steam coils require a minimum of 10 PSIG
flowing steam supply and a ma
with a steam pressure regulator (by others) if steam
supply exceeds 20 PSIG.
Low watt density 18 KW tubular heating
ainless steel coils are utilized rather than
St
aminated steam being injected into
s below the optimum water level. T
ank
ats which control the operation of
atic steam trap
h can either be plumbed to a drain or
k to the boiler if a condensate return system
ximum of 20 PSIG. Install
he coils are
Optional Features and
Accessories:
EXTERNAL 40°F ELECTRIC BOOSTER
EATER:
H
ing 140°F water to a minimum of 180°F for hi-temp sanitizing rinse. Custom features include castone-lined tank,
low water cutoff, pressure relief valve, as well as a pres
sure reducing valve. Unit is located next to the output
end of the machine, completely preplumbed. Power to
the booster heater requires a separate electrical connec
tion. Unless specified otherwise, electrical characteristics
of the booster heater will be the same as that of the
dishwasher. The booster heater is approximately 15 KW
and is available in 20
XTERNAL 70°F RISE BOOSTER HEATER:
E
External 27 KW Hatco booster heater capable of boosting
incoming 110°F water a minimum of 70 degrees to a minimum of 180°F for hi-temp sanitizing rinse. Unit is located
next to the output end of the machine and comes completely preplumbed. Power to the booster heater requires
a separate electrical connection. Unless specified otherwise, electrical characteristics of the booster heater will
be the same as that of the dishwasher. The booster
heater is available in 208/240/480 voltages/3 phase only.
STEAM BOOSTER HEATER:
nected to a standard 140°F incoming water supply in
order to insure 180-195°F hi-temp sanitizing final rinse
requirements. Unit comes complete with steam “Y”
strainer and high temperature steam solenoid as well as a
steam pressure relief valve. Water temperature is controlled and maintained by a fast reacting thermostat
which controls the operation of the steam solenoid. A float
and thermost
steam condensate from the coil whic
plumbed to a drain or pumped back to a boiler if a condensate return system is available. Must be inst
a steam pressure regulator (by others) if steam supply
exceeds 20 PSIG.
TABLE LIMIT SWITCH:
and mounted to the bac
revents damage to conveyor drive system, rac
P
dishes due to racks backing up on the output end of the
mac
than 1
VE
x 7” high collars located on the vent cowls to allow easy
connection to an external exhaust system including a st
dard “pant-leg” t
lockable damper flap for fine tuning exhaust system to
remove appropriate C
External Hatco booster heater boosts incom
8/240/480 voltages/3 phase only.
Sized to be con-
atic steam trap is provided and removes
h can either be
alled with
Factory wired to machine
splash of the table in the field.
k
s, and
k
hine. Highly recommended for clean dishtables less
0 feet in length.
NT CO
WL COLLAR
ype exhaust duct. Includes adjust
S:
F
FM requirements.
actor
y inst
alled 4” x 1
able and
an-
50 CYCLE (HERTZ) ELECTRICAL
CTERISTICS:
CHARA
in the following voltages: 208V/1 or 3PH, 230V/1 or 3PH,
380V/3PH, and 460V/3PH. Units operating at 50 HZ are
-
not submitted for U
IDELOADER:Factory installed option on input end
S
of conveyor machine. This feature allows the machine to
be installed close to a corner and maximize dishroom
he sideloader option is available in both the
space. T
hooded and unhooded versions. See separate spec sheets
for details.
EXHAUST VENT FAN CONTROL:
Automatically turns exhaust vent fan on when rack
enters the machine. Delay timer also turns off the
exhaust vent fan 5-10 seconds after rack exits machine
when no other racks are being conveyed through the
machine.
FLANGED FEET:
permanent mounting to the floor is required. Fully
adjustable for required height.
WATER HAMMER ARRESTOR:
inside the supply line.
6”
Units are available in 5
L Listing.
Available for installations where
0 HZ
Installed
AJ-44T Vision Series
cifications
Spe
Conveyors
Note: Chec
AJ-44T Series Rack Conveyor Dishwasher— Item No. ____________
Shall be a Jackson AJ-44T Series, single tank rack conveyor dishwasher.
Sanitization shall be accomplished by using:
______ Hi-temp (180°F minimum) sanitizing rinse
Electrical characteristics shall be:
______ 208V/60HZ/3PH______ 208V/50HZ/3PH
______ 208V/60HZ/1PH______ 208V/50HZ/1PH
______ 230V/60HZ/3PH______ 230V/50HZ/3PH
______ 230V/60HZ/1PH______ 230V/50HZ/1PH
______ 460V/60HZ/3PH
Wash tank heating shall be a minimum of 160°F for hi-temp applications
and accomplished by:
______ 18 KW electric heating elements thermostatically controlled.