Jackson AJ-44T User Manual

Power/Connections
Approximate Total Load AMPS
208V / 60HZ / 3PH 56.7 208V / 60HZ / 1PH 96.8 230V / 60HZ / 3PH 48.1 230V / 60HZ / 1PH 82.0 460V / 60HZ / 3PH 24.1
Booster Heater Options
External 40°F Min. Rise KW AMPS
208V / 60HZ / 3PH 15 41.6 230V / 60HZ / 3PH 15 37.7 460V / 60HZ / 3PH 15 18.8
External 70°F Min. Rise KW AMPS
208V / 60HZ / 3 PH 27 75.0 230V / 60HZ / 3PH 27 67.8 460V / 60HZ / 3PH 27 33.9
Venting Requirements (CFM)
Input end Output end 400 Total CFM 600
ater Requirements
W
Incoming Water Temperature (°F) 180 With 15 KW booster heater option (°F) 140 With 27 KW booster heater option (°F) 110 Gallons per hour:
Hi-temp sanitization 144
Gallons per rack:
Hi-temp sanitization 0.70
ank Capacity (Gallons)
ash T
W Incoming Waterline Size (IPS) (Minimum) 1/2
I)
Flow Pressure (P Flow Rate Minimum (GPM)
Hi-temp sanitization 2.4
Drainline Size IPS (Minimum) (Inches) 1 1/2
S
200
22.5
15-25
AJ-44T Vision Series
Standard Features
204 racks per hour hi-temp sanitizing
• rinse.
• 0.70 gallons per rack hi-temp sanitizing rinse.
• Standard 25” clearance allows owner operators the ability to wash large utensils, trays, and bun pans.
• Totally electro-mechanical; no solid state controls utilized.
• Fully automatic including auto-fill.
• Completely self-draining stainless steel wash pump.
• Exclusive “Energy Guard” controls system operates wash and rinse sections only when a rack is being washed or rinsed.
• A long 18” wash section as well as 18” separation between wash and rinse produces superior results.
Performance/Capacities
Operating Capacity
Racks per hour
Hi-temp Sanitization 204
Dishes per hour
Hi-temp Sanitization 5100
Glasses per hour
Hi-temp S
Steam Coil Tank Heat
Steam Connection I Steam Flow Pressure (PSIG) 10-20 Consumption @ 15 PSIG (Lbs/hr) 60
Wash Pump Motor HP 2 Wash Pump Capacity (GPM) 270 Wash Tank KW 18
Conveyor Motor Horsepower Conveyor Speed (Feet/minute)
Hi-temp Sanitization 5.7
anitization
P
S (Inc
5100
hes)
• Convenient, externally operated lever drain.
Stainless steel frame, legs, adjustable
• bullet feet, and front appearance panel are all standard.
• Standard 8” vent cowls/splash shields on both wash and rinse ends of the machine.
• Heavy gauge construction for extra ruggedness and durability.
Operating Temperatures
Wash Tank–°F (Minimum)
Hi-temp Sanitization 160
Rinse–°F (Minimum)
Hi-temp Sanitization 180
hes)
3/4
1/4
Dimensions (Inc Length between dishtables 44 Machine width 25 Wall Clearance (Minimum) 4.5 Cavity/dish clearance (Maximum) 25
Shipping Information
eight (Lbs) 641
W Dimensions (Inches)
Length Depth 40 Height 78
Volume (Cubic feet) 138
6
7
Conveyors
AJ-44T Vision Series
Conveyors
Specifications
NOTE:
The AJ-44T series conveyor dishmachines are
SF International Inc. (NSF) Certified & Underwriters
N Laboratories Inc. (UL) Listed. They also meet the require­ments of A.S.S.E. Standard No. 1004.
PERFORMANCE:
conveyor dishwasher designed to wash, rinse, and sani tize tableware and utensils commonly associated with the preparation and consumption of food items in a com­mercial foodser plished through hi-temp sanitization utilizing 180-195°F fresh water rinse. The unit conveys standard 20” x 20” dishracks through a recirculating detergent laden wash section where 270 gallons per minute (GPM) of 160°F wash water is pumped over the dishrack to remove the food soil. The rack is then conveyor driven into a final rinse section where a fresh water final rinse spray sys­tem removes residual detergent and sanitizes. For hi­temp sanitizing, the unit must be installed to a potable water line capable of supplying 144 gallons per hour between 180-195°F at 20 PSI flow pressure for maxi­mum hourly rack capacity of 204 racks per hour.
CAUTION:
have an adverse effect on materials including, but not limited to, silver and silver plate, pewter, and aluminum.
CONSTRUCTION:
are 304 series stainless steel. No 400 series stainless steel and/or plastics are utilized. Frame is constructed of 2” diameter stainless steel tubing formed and completely saddle welded for superior strength. The wash tank, and rinse chamber are formed and heliarc welded 16 gauge #2B finish. Hood is 16 gauge #3 finish. Stainless steel feet are adjustable ±1/2”.
WASH PUMP:
wash tub is tot wash pump itself is tot water is recirculated from the wash tank through the manifolds and wash arm system at the rate of 2
ASH PUMP MOTOR:
W
fan cooled t Single-phase motors are capacitor start, induction run with internal thermal overload protection. T motors are induction run with external overload protec tion. Motor shaft is supported by permanently lubricated grease pac
CONVEYOR SYSTEM:
through the mac stainless steel pawl bar with stainless steel cast, counter­weighted, wide surface pawls. The pawl bar is designed
ype motor drives the wash pump and arms.
ked ball bearings.
Fully automatic, single tank, rack
vice operation. Sanitization is accom-
Use of sodium hypochlorite (chlorine) may
All stainless steel components
Internal wash pump located inside the
ainless steel as is the impeller. The
ally st
ally integral with the motor. W
P totally enclosed,
A 2 H
Racks are conveyed
hine by a center-mounted, heav
ash
0 GPM.
7
hree-phase
y-dut
to not inter rinse section. The pawl bar is driven by a 1/4 HP motor and worm drive gear reduction unit. The conveyor motor itself is tot motors are capacitor start, induction run with internal thermal overload protection. Three-phase motors are induction run with external overload protection. P conveyor drive unit is mounted on the left hand side of
­the machine and is enclosed with a removable stainless
steel cover. Ma minute.
CHAMBER:
of 25” which is the highest clearance in the industry--­even higher than competitive higher hood options. This adds to the versatility of the machine since you can easi­ly accommodate larger utensils such as sheet pans and 60 quart mixing bowls.
CONTROLS:
control box mounted on top of the machine for ease of access and increased reliability. Power “ON/OFF” switch is the only manual switch required. “Energy Guard” fully automates the machine and utilizes switching logic to operate wash and rinse sections only when a rack is being washed or rinsed as well as turning the conveyor off when a rack exits the machine and there are no other racks in the machine. Regardless of machine voltage, all control circuitry will be operated from a 110 volt control circuit transformer. The unit is completely wired with 105°C, 600V thermoplastic insulated wire and routed through UL approved conduit. The control circuit itself is protected by a manual reset 1 AMP overload protector located on the front of the control box.
FILL:
mac needs to be hooked up to a 180°F minimum potable water line which normally would be supplied by an exter­nal booster heater or our optional Hatco booster heater packages. Fill is controlled by a standard solenoid valve and vacuum breaker assembly. The incoming water sole­noid is activated by a stainless steel float system located in the wash tank for required maintenance of the wash tank water level.
RECIRCULATING WASH:
has a 22.5 gallon capacity and maintains that level with
­a skimming type overflow. Washing action is accom-
plished by recirculating detergent laden water in the wash tank through upper and lower wash arms. Make-up water comes from the final rinse section and is con-
y
trolled at approximately 2 GPM. The arms themselves are extended and create a longer wash section than compet­itive models. Wash performance commences 5” into the
fere with spray patterns in the wash, and
ally enclosed, non-ventilated. Single-phase
ximum conveyor speed is 5.7 feet per
The chamber has a standard clearance
Controls are located in a stainless steel
Initial fill of wash tank is automatic when
hine is initially energized. T
he wash t
The wash tank itself
awl bar
ank fill line
hine unlike other 44” single tank conveyors. Wash
mac section is automatically activated by racks as they pass through. Wash arms, upper and lower, contain 43 sepa­rate stripping nozzles for superior per wash arms are easily removable and along with remov­able wash arm end caps, are easily cleanable without the use of tools. Large st as a pump intake strainer for secondary protection are readily accessible and removable for cleaning purposes.
kouts and connections are provided to allow easy
Knoc installation of detergent concentration sensor and dis­penser tubing by others.
FINAL RINSE:
the machine through a standard “Y” strainer, solenoid valve, and approved vacuum breaker assembly and is plumbed to upper and lower final rinse arms located at the output end of the machine. Single rows of fan jet nozzles are located on both rinse arms. Connection points are provided for both rinse agent injection and sodium hypochlorite (low-temp chemical sanitizing machines only) into the final rinse line by others. Total final rinse flow rate is 2.4 GPM.
DRAIN, OVERFLOW, AND MAKE-UP:
machine is designed to maintain appropriate wash tank water levels at all times even at low pressures. The over­flow system is designed to automatically skim the sur­face of the wash tank. Make-up water from the final rinse system not only replenishes the wash water but also helps maintain appropriate water levels as well as appropriate wash tank temperatures. A large lever locat­ed on the front panel of the machine operates a drain valve and drains the machine completely.
PRESSURE REDUCING VALVE:
alled on incoming water line to control water pressure.
inst
ainless steel strainer pans, as well
Fresh pressurized rinse water enters
formance. Both
The
Factory
Additional Standard Equipment:
• Vent cowls/splash shields with 4” x 16” openings covered with removable plates for connection to exhaust ducts when required.
• Flexible strip curtains provided at the ends of the vent cowls as well as at the ends of the machine and separating the prewash, wash, power rinse, and final rinse sections.
• Extra large inspection doors located on front of machine for easy access and cleanability.
• Safety door switches shut down machine should any door be opened during operation.
• Stainless steel front appearance panel.
• Positive low level water protection for wash and power rinse tank heat.
• Sealed dial type thermometers for the prewash, wash, power rinse and final rinse temperatures.
Optional Mandatory Specifications:
WASH TANK HEATING EQUIPMENT (Choose One):
ELECTRIC:
elements mounted inside the wash tank and easily removable from the outside. The heaters are protected by a stainless steel float system as well as high limit overload protection. Water temperature in the tanks is controlled and maintained by fast reacting thermostats
h control the heating elements.
whic
STEAM:
injectors so that cont the wash water is not an issue. Stainless steel tubular steam coils are mounted inside the wash and power rinse t protected by a stainless steel float system. An external steam “Y” strainer and high temperature steam solenoid regulates the flow of steam through the coils. Temperature in the tanks is controlled and maintained by fast reacting thermost the steam solenoids. A float and thermost is provided and removes steam condensate from the steam coils whic pumped bac is available. Steam coils require a minimum of 10 PSIG flowing steam supply and a ma with a steam pressure regulator (by others) if steam supply exceeds 20 PSIG.
Low watt density 18 KW tubular heating
ainless steel coils are utilized rather than
St
aminated steam being injected into
s below the optimum water level. T
ank
ats which control the operation of
atic steam trap
h can either be plumbed to a drain or
k to the boiler if a condensate return system
ximum of 20 PSIG. Install
he coils are
Optional Features and Accessories:
EXTERNAL 40°F ELECTRIC BOOSTER
EATER:
H
ing 140°F water to a minimum of 180°F for hi-temp san­itizing rinse. Custom features include castone-lined tank, low water cutoff, pressure relief valve, as well as a pres sure reducing valve. Unit is located next to the output end of the machine, completely preplumbed. Power to the booster heater requires a separate electrical connec tion. Unless specified otherwise, electrical characteristics of the booster heater will be the same as that of the dishwasher. The booster heater is approximately 15 KW and is available in 20
XTERNAL 70°F RISE BOOSTER HEATER:
E
External 27 KW Hatco booster heater capable of boosting incoming 110°F water a minimum of 70 degrees to a min­imum of 180°F for hi-temp sanitizing rinse. Unit is located next to the output end of the machine and comes com­pletely preplumbed. Power to the booster heater requires a separate electrical connection. Unless specified other­wise, electrical characteristics of the booster heater will be the same as that of the dishwasher. The booster heater is available in 208/240/480 voltages/3 phase only.
STEAM BOOSTER HEATER:
nected to a standard 140°F incoming water supply in order to insure 180-195°F hi-temp sanitizing final rinse requirements. Unit comes complete with steam “Y” strainer and high temperature steam solenoid as well as a steam pressure relief valve. Water temperature is con­trolled and maintained by a fast reacting thermostat which controls the operation of the steam solenoid. A float and thermost steam condensate from the coil whic plumbed to a drain or pumped back to a boiler if a con­densate return system is available. Must be inst a steam pressure regulator (by others) if steam supply exceeds 20 PSIG.
TABLE LIMIT SWITCH:
and mounted to the bac
revents damage to conveyor drive system, rac
P dishes due to racks backing up on the output end of the mac than 1
VE
x 7” high collars located on the vent cowls to allow easy connection to an external exhaust system including a st dard “pant-leg” t lockable damper flap for fine tuning exhaust system to remove appropriate C
External Hatco booster heater boosts incom
8/240/480 voltages/3 phase only.
Sized to be con-
atic steam trap is provided and removes
h can either be
alled with
Factory wired to machine
splash of the table in the field.
k
s, and
k
hine. Highly recommended for clean dishtables less
0 feet in length.
NT CO
WL COLLAR
ype exhaust duct. Includes adjust
S:
F
FM requirements.
actor
y inst
alled 4” x 1
able and
an-
50 CYCLE (HERTZ) ELECTRICAL
CTERISTICS:
CHARA
in the following voltages: 208V/1 or 3PH, 230V/1 or 3PH, 380V/3PH, and 460V/3PH. Units operating at 50 HZ are
-
not submitted for U
IDELOADER:Factory installed option on input end
S
of conveyor machine. This feature allows the machine to
­be installed close to a corner and maximize dishroom
he sideloader option is available in both the
space. T hooded and unhooded versions. See separate spec sheets
­for details.
EXHAUST VENT FAN CONTROL:
Automatically turns exhaust vent fan on when rack enters the machine. Delay timer also turns off the exhaust vent fan 5-10 seconds after rack exits machine when no other racks are being conveyed through the machine.
FLANGED FEET:
permanent mounting to the floor is required. Fully adjustable for required height.
WATER HAMMER ARRESTOR:
inside the supply line.
6”
Units are available in 5
L Listing.
Available for installations where
0 HZ
Installed
AJ-44T Vision Series
cifications
Spe
Conveyors
Note: Chec
AJ-44T Series Rack Conveyor Dishwasher— Item No. ____________
Shall be a Jackson AJ-44T Series, single tank rack conveyor dishwasher. Sanitization shall be accomplished by using:
______ Hi-temp (180°F minimum) sanitizing rinse
Electrical characteristics shall be:
______ 208V/60HZ/3PH ______ 208V/50HZ/3PH
______ 208V/60HZ/1PH ______ 208V/50HZ/1PH
______ 230V/60HZ/3PH ______ 230V/50HZ/3PH
______ 230V/60HZ/1PH ______ 230V/50HZ/1PH
______ 460V/60HZ/3PH
Wash tank heating shall be a minimum of 160°F for hi-temp applications and accomplished by:
______ 18 KW electric heating elements thermostatically controlled.
______ Stainless steel steam coils thermostatically controlled.
Direction of rack flow shall be (when standing in front of machine):
______ Right-to-Left ______ Left-to-Right
k and/or copy all that apply.
Unit shall have the following features:
204 racks per hour utilizing 0.70
• gallons of water per rack for hi-temp sanitizing rinse.
• Incoming water pressure regulator.
• Minimum 25" clearance throughout machine.
• Exclusive “Energy Guard” con­trols system energizes prewash, wash, recirculating rinse, and final rinse sections only when a rack is in place.
• Completely electro-mechanical; no solid-state controls.
• Fully automatic operation includ­ing auto-fill.
• Stainless steel wash pump and impeller and completely self-draining.
• Wash section must be a mini­mum of 18” in length as well as 18” separation between recircu­lating wash and final rinse.
Convenient, externally operated
• lever drain.
• Vent cowls/splash shields with extra curtains on both wash and rinse ends of the machine.
• Stainless steel frame, legs, adjustable bullet feet, and front appearance panel.
• All 304 series stainless steel construction; no. 400 series stainless steel and no plastics utilized.
Unit shall have the following features as optional extras:
______ External Hatco 15 KW booster heater for a minimum 40°F rise
and available in the following voltages:
0HZ/3PH
0 or 6
______ 20 ______ 240V/50 or 60HZ/3PH ______ 4
______ External Hatco 27 KW booster heater for a minimum 70°F rise
and available in the following volt ______ 208V/50 or 60HZ/3PH
______ 240V/50 or 60HZ/3PH ______ 4
______ Steam booster heater.
______ Table limit switch completely prewired and extending from the
output end of the mac
8V/5
0 or 6
0V/5
8
80V/50 or 60HZ/3PH
.jacksonmsc.com
www
1-888-800-5672
/3PH
Z
0H
ages:
hine, 9’0” long.
______ Table limit switch completely prewired and extending from the
output end of the machine, 12’0” long.
______ Table limit switch completely prewired and extending from the
output end of the machine, 15’0” long.
______ Installed 4" x 16" x 7" high vent cowl collars for easy connection
to an external exhaust system and including adjust able damper flaps.
______ output end only ______ both ends
______ Pressure reducing valve factory inst
______ Incoming water hammer arrestor inst
______ Sideloader installed on input end of machine.
______ unhooded sideloader ______ hooded sideloader
______ Exhaust fan control controls external exhaust fan power and
duration time.
______ Flanged feet for permanent in-place mounting to the floor.
______ input end only
alled on mac
alled.
All specifications subject to change without notice.
able and loc
hine.
610-003-0
7
0
k-
6-85 A 6/05
Left to Right or Right to Left
18 1/2"
7"
W/Doors
Open
4 1/2"
69 5/8"
7/8"
Drive
Unit
Left Side
Drive
Unit
Front View
84"
75 1/2"
60 1/4"
62 1/2"
34"
29"
8"
10"
7"
5"
22"
10"
4"
6"
6 1/2"
4"
44"
60"
"X"
Table to Table
Overall
A
B
G
B
A
D
E
F
C
25"
Opening
1
"
2
1"
Opening
25"
12"
1"
34"
Right Side
21"
8 1/2"
5"
B
A
C
Operation Shown
Legend to Drawing
A– Machine water inlet 1/2” I.P.S., 180°F Hi-temp, 69
5/8” above finished floor B– Electrical connection- See table for amperage
requirements (On back)
C– Drain connection-1 1/2” I.P.S. D– Vent collar 4”w. x 16” lg x 7” high- Optional E
– Vent collar standard
*F– Incoming low pressure steam connection, 3/4” FPT (gate valve supplied)-Optional
*G
– Condensate return connection, 3/4” FPT (return to
boiler feeder or open drain)
*Steam tank heat option only. Note: All vertical dimensions are +/- 1/2” from floor due
to adjustable bullet feet. Note: Utility connections are identical regardless of direction of flow.
AJ-44T
Conveyors
8"
4 1/2"
8"
4"52"
10 1/2"
21" Opening
60"
4"w. x 16"lg cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Floor Sink Or Drain With 3" Minimum Drain Line
12 1/2"
25"
44"
Table to Table
Tu b Will Accept a Table Flange Up to 24 7/8"
Ta ble Turndown Flange 3/4" Max
P
3/4"
21"
1
Note:
J
Rack Rail Height Above Dishtable
1/4" ± 5/16"
Rack Rail
Tu b
Table
Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage
Approximate Total Load Amps
ConveyorsAJ-44T
Electric T AJ-44 Series Electrical Data
1-P
ank Heat Steam Tank Heat Optional 15 KW
Models: Models: Electric
AJ44TE AJ44TS Booster Heater
H 3-PH 1-PH 3-PH *3-PH Only 208 Volts 60 Cycles 96.8 56.7 10.3 6.7 **41.6 230 Volts 60 Cycles 82.0 48.1 10.3 6.7 37.7 460 Volts 60 Cycles N/A 24.1 N/A 3.4 18.8
Recommended Table Fabrication
www
.jacksonmsc.com
1-888-800-5672
All specifications subject to change without notice.
0
7 A 6/05
6-8
610-003-0
7
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