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AJ-44
User Manual 2
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Jackson AJ-44 Parts List

AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
WASH/FILL PLUMBING ASSEMBLY (CGP MODELS)
83
1
5
2
3
3
4
19
6
6
7
8
9
18
6
18
5
21
15
20
10
14
11, 12
12, 13
8
22
17
16
47
ITEM QTY DESCRIPTION Mfg. No.
1 1 Rinse Injector Weldment Replacement Kit 06401-003-11-84
1 Gasket 05330-111-42-81 2 3 Plug, 1/8” NPT, Brass 04730-209-07-37 3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77 4 2 Valve, Solenoid, 3/4” NPT, 110 Volt 04810-100-53-00 5 3 Elbow, 3/4” Street Brass 04730-206-04-34 6 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00 7 4 Union, 3/4”, Copper to Copper 04730-212-05-00 8 2 Adapter, 3/4” Fitting x Male 04730-401-11-01 9 1 Elbow, 90° 3/4” Copper to MSPS 04730-406-42-01 10 1 Tee, 3/4”, CU x CU x CU 04730-411-46-01 11 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01 12 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01 13 1 Plug, 1/4” NPT, Brass 04730-209-01-00 14 1 Test Cock, Valve, Ball, 1/4” NPT 04810-011-72-67 15 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34 16 1 Nipple, Brass, 6” Long 05700-001-26-74 17 1 Fill Injector Replacement Kit 06401-003-09-93
1 Gasket 05330-111-42-81 18 1 Tube, Copper See Chart 19 1 Tube, Copper See Chart 20 1 Tube, Copper See Chart 21 1 Tube, Copper See Chart 22 1 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00
Tube Length Chart
Item #
Length (Inches)
18 3/4” x 2-13/16” 19 3/4” x 3-7/16” 20 3/4” x 3” 21 3/4” x 2-5/8”
Replacement Kits Notes:
The rinse injector and fill injector replacement kits come with the injector weldments, the gaskets and hardware for mounting. In the case of Item (1) below, it also comes with the required (3) brass plugs.
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS)
84
Copper Tube
3/4” x 56” Long
Incoming Plumbing Support Bracket
05700-002-50-70
Nipple, 3/4” Close Brass
04730-207-34-00
Solenoid Valve, 3/4” 110V 04810-100-53-00
Valve, 3/4” Pressure Reducing 04820-002-51-53
Y-Strainer, 3/4” Brass
04730-717-02-06
Inlet Plumbing Mounting Bracket 2 per 05700-002-51-41
Clamp, Pipe
2 per
05700-000-35-06
Elbow, 3/4” NPT 90° Brass 04730-206-13-00
Nipple, 3/4” Close Brass 04730-207-34-00
Adapter, 3/4”
04730-401-10-01
Tee, 3/4” x 3/4” x 3/4”
04730-411-46-01
Elbow, 3/4” Slip x 3/4” NPT 04730-406-42-01
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-44 SERIES DRAIN PLUMBING ASSEMBLIES
85
AJ-44 Series Ball Valve Handle Assembly
06401-021-83-53
AJ-44CGP Ball Valve Handle Assembly
06401-021-84-74
Ball Valve, 1-1/2” NPT
04820-111-71-46
Elbow, 1-1/2” Brass 90° Street
04730-206-32-00
Nipple, 1-1/2” Brass, Close
04730-207-40-00
Tee, 1-1/2” Brass 04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Fitting, Barbed, 1-1/2” NPT x 1-1/2”
04730-011-69-92
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66 DRAIN PLUMBING ASSEMBLIES
86
Tube, Copper, 1-1/2” x 8-1/4” Long
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Tube, Copper, 1-1/2” x 4-3/4” Long
Tube, Copper, 1-1/2” x 4-1/4” Long
Left to Right Plumbing Assembly
Connector, No-Hub, 1-1/2” 04720-604-06-00
Valve, Ball, 1-1/2”
04820-111-71-46
Ball Valve Handle Assembly 06401-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Nipple, Brass, Close, 3” NPT
04730-011-87-04
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Tube, Copper, 1-1/2” x 8-1/4” Long
Tube, Copper, 1-1/2” x 4-3/4” Long
Tube, Copper, 1-1/2” x 4-1/4” Long
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass, Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
All parts are common to both assemblies.
Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in drawings).
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-80 DRAIN PLUMBING ASSEMBLIES
87
Tube, Copper, 1-1/2” x 15-3/16” Long
Tube, Copper, 1-1/2” x 11-3/16” Long
Valve, Ball, 1-1/2”
04820-111-71-46
Tube, Copper, 1-1/2” x 4-15/16” Long
Left to Right Plumbing Assembly
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Connector, No-Hub, 1-1/2” 04720-604-06-00
Ball Valve Handle Assembly 06401-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass, Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
Assemblies are mirrored and all parts are common to both assemblies.
Service Note: Copper tubing should be pur­chased locally and cut to length (lengths provid­ed in drawings).
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66CGP (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY
88
ITEM QTY DESCRIPTION Mfg. No.
1 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 2 3 No-Hub Connector 04720-604-06-00 3 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 4 2 Ball Valve, 1-1/2” FNPT 04820-011-71-46 * 2 Valve Handle Weldment Assembly (Not Shown) 06401-021-84-74 5 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00 6 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 7 2 Tube, Copper, 1-1/2” x 1-3/4” Long See Service
Note 8 1 Rinse Nipple Weldment 05700-021-84-61 9 2 Tube, Copper, 1-1/2” x 3-1/2” Long See Service
Note 10 2 Tube, Copper, 1-1/2” x 7-1/2” Long See Service
Note 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04
Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in parts list above).
6
6
5 2
2
1
3
4*
8
5
9
9
4*
3 1
2
1
1
10
137
10
13
3
5
7
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
AJ-66CGP (RIGHT TO LEFT) DRAIN PLUMBING ASSEMBLY
89
ITEM QTY DESCRIPTION Mfg. No.
1 1 Elbow, 1-1/2” NPT, Brass, Street 04730-206-32-00 2 2 Valve, Ball, 1-1/2” FNPT 04820-011-71-46 3 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 4 4 Tube, Copper See Chart 5 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 6 2 Nipple, Brass, 1-1/2” NPT, Close 04730-207-40-00 7 2 Tube, Copper See Chart 8 2 Tube, Copper See Chart 9 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 10 3 No-Hub Connector 04720-604-06-00 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04 12 1 Rinse Nipple Weldment 05700-021-84-61 13 1 Valve Handle Weldment Assembly 06401-021-84-74 14 1 Valve Handle Weldment Assembly 06401-002-57-83
3
10
4
5
8
7
9
2
5
6
6
3
12
3
10
3
4
3
1
9
5
4
4
10
32
14
13
Tube Length Chart
Item #
Length (Inches)
4 1-1/2” x 1-7/8” 7 1-1/2” x 5-3/16” 8 1-1/2” x 8-1/8”
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
DRAIN QUENCH SYSTEM
90
ITEM QTY DESCRIPTION Mfg. No.
1 1 Thermostat 05930-121-67-72 2 1 Thermostat Bracket 05700-022-73-72 3 1 Solenoid Valve 04810-100-09-18 4 2 Nipple, Close, 1/2” NPT, Brass 04730-207-15-00 5 1 Valve, Check, 1/2” 04820-002-55-77 6 1 Reducer, 1-1/2” to 1/2” 04730-002-55-75 7 2 Tee, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93 8 2 Nipple, 1-1/2”, Close, Brass 04730-207-40-00 9 1 Reducer, 1-1/2” to 1/4” 04730-002-55-76 10 1 Modified Compression Fitting 05700-001-16-52
1 Complete Kit 06401-002-44-07
To Dishmachine Drain
To Drain
To Cold Water Supply
Schematic
1
2
3
4 5
4
6
7
8
7
8
9
10
From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4” Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item
7). Tighten the Modified Compression Fitting (Item 10) as required. Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120
°
F - 140°F. Install the Solenoid Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
MOTOR ASSEMBLIES
91
WASH MOTOR CHART
Volts Phase Hz Motor Part Number Kit Part Number 200 - 440 3 50 06105-121-81-34 06401-003-09-96 208 - 230 1 60 06105-021-70-57 06401-003-09-97 200 - 230 3 60 06105-121-70-58 06401-003-09-98 380 3 60 06105-121-81-34 06401-003-09-96 460 3 60 06105-121-70-58 06401-003-09-98 600 3 60 06105-002-48-31 06401-003-09-99
PREW
ASH MOTOR CHART
Model(s) Volts Phase Hz Part Number Kit Part Number AJ-66’s 208 3 50 06105-121-70-56 06401-003-10-38
220 3 50 06105-121-70-56 06401-003-10-38 230 3 50 06105-121-70-56 06401-003-10-38 380 3 50 06105-121-81-34 06401-003-10-39 415 3 50 06105-121-81-34 06401-003-10-39 440 3 50 06105-121-70-56 06401-003-10-38 208 1 60 06105-121-70-55 06401-003-10-40 230 1 60 06105-121-70-55 06401-003-10-40 200 3 60 06105-121-70-56 06401-003-10-38 220 3 60 06105-121-70-56 06401-003-10-38 230 3 60 06105-121-70-56 06401-003-10-38 380 3 60 06105-121-70-56 06401-003-10-38 460 3 60 06105-121-70-56 06401-003-10-38 600 3 60 06105-002-48-31 06401-003-10-41
AJ-80’s 208 3 50 06105-121-81-34 06401-003-10-39
220 3 50 06105-121-81-34 06401-003-10-39 230 3 50 06105-121-81-34 06401-003-10-39 380 3 50 06105-121-81-34 06401-003-10-39 415 3 50 06105-121-81-34 06401-003-10-39 440 3 50 06105-121-81-34 06401-003-10-39 208 1 60 06105-121-70-57 06401-003-10-42 230 1 60 06105-121-70-57 06401-003-10-42 200 3 60 06105-121-70-58 06401-003-10-43 220 3 60 06105-121-70-58 06401-003-10-43 230 3 60 06105-121-70-58 06401-003-10-43 380 3 60 06105-121-81-34 06401-003-10-39 460 3 60 06105-121-70-58 06401-003-10-43 600 3 60 06105-002-48-31 06401-003-10-41
See Motor
Chart Below
Key, 3/16” x 1” Long
Pump Plate
05700-021-71-83
Cap Screw, 3/8”-16 x 2”
05305-011-74-98
Wash Impeller Replacement Kit 06401-003-10-51
Prewash Impeller Replacment Kit 06401-003-10-55
Pump Seal
06401-003-06-73
Impellar Washer Bolt, 1/4”-20 x 3/4”
Motor Mounting Gasket
06401-003-06-75
Replacment Kit Notes:
The impeller replacement kits come with the impeller, washer, key and bolt. The motor kits come with everything detailed above as well as two new mounting gaskets.
Kit, Motor Brkt Replace
06401-021-73-42
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
PREWASH & WASH PUMP WELDMENTS
92
Intake Suction Scoop Weldment
05700-021-87-60
Prewash Intake
Strainer Weldment
05700-021-74-96
Prewash Strainer
Bracket
05700-021-74-94
Prewash Pump Weldment
AJ-66/AJ-80 Right to Left models:
05700-002-11-96
Wash Pump
Weldment
05700-041-68-88
Prewash Pump Weldment
AJ-66/AJ-80 Left to Right models:
05700-002-10-62
Prewash Pump Weldment
AJ-66CGP Left to Right model
05700-002-43-56
Scoop, Intake Suction Wash
Weldment
05700-002-51-20
Pump Discharge
Weldment
05700-002-50-90
Gasket
05330-002-54-55
Wash Pump Weldment
05700-002-50-92
Prewash Pump Weldment
AJ-66CGP Right to Left model
05700-002-42-69
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
LOWER WASH ARM ASSEMBLY
93
End Cap Replacement Kit
06401-003-10-19
Lanyard
05340-011-72-46
Lower Wash Arm Manifold Weldment (50 Hz Models) 05700-002-24-87 Lower Wash Arm Manifold Weldment (60 Hz Models) 05700-031-67-29
Manifold Quick-Release Key
05700-011-94-45
Service Note:
When replacing the 10-32 screws in the End Caps, it is recom­mended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Lower Wash Arm Support Bracket
05700-011-71-20
Secured with Locknut, 1/4”-20 with Nylon Insert
05310-374-01-00
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lan­yard, mounting screw and the locknut.
Complete Lower Wash Arm Assembly (50 Hz)
05700-002-24-86
Complete Lower Wash Arm Assembly (60 Hz)
05700-031-74-66
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
PREWASH ARM/UPPER WASH ARM ASSEMBLY
94
Lanyard 05340-011-72-46
End Cap Replacement Kit
06401-003-10-19
Upper Wash Arm Manifold Weldment
05700-031-67-34
Cap, Wash Tube
05700-021-69-68
Service Note:
When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Upper Wash Manifold Support Bracket
05700-021-73-97
End Cap
Replacement Kit
06401-003-10-19
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Prewash Tube
Weldment
05700-001-16-89
Complete Prewash Arm Assembly
05700-021-74-65
Complete Upper Arm Assembly
05700-031-74-99
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
CURTAINS/TUB MAGNETS
95
Curtain, 21” Long x 20-1/2” Wide
08415-131-73-45
Curtain, 12” Long x 20-1/2” Wide
08415-131-73-44
Curtain Rod
05700-021-73-43
Long Curtain Decal
09905-011-73-84
Short Curtain Decal
09905-011-73-82
Curtain, 24 1/2” Long x 20-1/2” Wide
CGP MODELS ONLY
08415-002-47-37
Extra Long Curtain Decal
CGP MODELS ONLY
09905-002-52-69
Middle Curtain Hook
05700-011-72-65
Curtain Hook
05700-011-83-54
Limit Switch Bracket
05700-021-71-18
Conveyor Switch Replacement Kit
06401-003-11-79
Replacement Kit Note:
The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.
AJ-44C Series Technical Manual 7610-001-76-22
Issued: 03-21-2006 Revised: N/A
SECTION 5: PARTS SECTION
FINAL RINSE ASSEMBLY
96
Final Rinse Manifold Weldment 05700-021-74-88
Upper Rinse Arm Replacement Kit 06401-003-10-08
Lower Rinse Arm Replacement Kit 06401-003-10-09
Rinse Pan Strainer Weldment 05700-041-85-09
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Overflow Plate 05700-002-53-62
Left Rinse Pan Locator Bracket
05700-021-92-38
Right Rinse Pan Locator Bracket
05700-021-92-37
Rinse Tray Weldment
(All models except CGP)
05700-031-66-75
Rinse Tray Weldment
(CGP models only)
05700-031-66-75
Optional Parts for CGP
Models
Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00
End plugs can be ordered using part number 04730-209-07-37.
O-Ring
05330-011-74-55
Retaining Ring (Not Shown)
05340-112-01-11
Gasket 05330-111-42-81
Rinse Arm
Support Bracket
05700-011-71-19
Replacement Kit Note:
The replacement kits for the rinse arms have the rinse arms, end caps, o­rings and the retaining rings.
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