Jackson AJ-44 Parts List

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

WASH/FILL PLUMBING ASSEMBLY (CGP MODELS)

83

1

5

2

3

3

4

19

6

6

7

8

9

18

6

18

5

21

15

20

10

14

11, 12

12, 13

8

22

17

16

11

47

ITEM QTY DESCRIPTION Mfg. No.

1 1 Rinse Injector Weldment Replacement Kit 06401-003-11-84

1 Gasket 05330-111-42-81
2 3 Plug, 1/8” NPT, Brass 04730-209-07-37
3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77
4 2 Valve, Solenoid, 3/4” NPT, 110 Volt 04810-100-53-00
5 3 Elbow, 3/4” Street Brass 04730-206-04-34
6 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00
7 4 Union, 3/4”, Copper to Copper 04730-212-05-00
8 2 Adapter, 3/4” Fitting x Male 04730-401-11-01
9 1 Elbow, 90° 3/4” Copper to MSPS 04730-406-42-01
10 1 Tee, 3/4”, CU x CU x CU 04730-411-46-01
11 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01
12 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01
13 1 Plug, 1/4” NPT, Brass 04730-209-01-00
14 1 Test Cock, Valve, Ball, 1/4” NPT 04810-011-72-67
15 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34
16 1 Nipple, Brass, 6” Long 05700-001-26-74
17 1 Fill Injector Replacement Kit 06401-003-09-93

1 Gasket 05330-111-42-81
18 1 Tube, Copper See Chart
19 1 Tube, Copper See Chart
20 1 Tube, Copper See Chart
21 1 Tube, Copper See Chart
22 1 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00

Tube Length Chart

Item #

Length (Inches)

18 3/4” x 2-13/16”
19 3/4” x 3-7/16”
20 3/4” x 3”
21 3/4” x 2-5/8”

Replacement Kits Notes:

The rinse injector and fill injector replacement kits come
with the injector weldments, the gaskets and hardware
for mounting. In the case of Item (1) below, it also comes
with the required (3) brass plugs.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS)

84

Copper Tube

3/4” x 56” Long

Incoming Plumbing Support Bracket

05700-002-50-70

Nipple, 3/4” Close Brass

04730-207-34-00

Solenoid Valve, 3/4” 110V
04810-100-53-00

Valve, 3/4” Pressure Reducing
04820-002-51-53

Y-Strainer, 3/4” Brass

04730-717-02-06

Inlet Plumbing Mounting Bracket
2 per
05700-002-51-41

Clamp, Pipe

2 per

05700-000-35-06

Elbow, 3/4” NPT 90° Brass
04730-206-13-00

Nipple, 3/4” Close Brass
04730-207-34-00

Adapter, 3/4”

04730-401-10-01

Tee, 3/4” x 3/4” x 3/4”

04730-411-46-01

Elbow, 3/4” Slip x 3/4” NPT
04730-406-42-01

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-44 SERIES DRAIN PLUMBING ASSEMBLIES

85

AJ-44 Series Ball Valve Handle Assembly

06401-021-83-53

AJ-44CGP Ball Valve Handle Assembly

06401-021-84-74

Ball Valve, 1-1/2” NPT

04820-111-71-46

Elbow, 1-1/2” Brass 90° Street

04730-206-32-00

Nipple, 1-1/2” Brass, Close

04730-207-40-00

Tee, 1-1/2” Brass
04730-011-69-93

Nipple, Rinse Weldment

05700-021-84-61

Fitting, Barbed, 1-1/2” NPT x 1-1/2”

04730-011-69-92

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-66 DRAIN PLUMBING ASSEMBLIES

86

Tube, Copper, 1-1/2” x 8-1/4” Long

Adapter, Male to Female, 1-1/2”

04730-401-25-01

Elbow, 1-1/2” FNPT, 90°, Brass

04730-011-73-77

Tube, Copper, 1-1/2” x 4-3/4” Long

Tube, Copper, 1-1/2” x 4-1/4” Long

Left to Right Plumbing
Assembly

Connector, No-Hub, 1-1/2”
04720-604-06-00

Valve, Ball, 1-1/2”

04820-111-71-46

Ball Valve Handle Assembly
06401-021-84-74

Nipple, Brass, Close, 1-1/2” NPT

04730-207-40-00

Nipple, Brass, Close, 3” NPT

04730-011-87-04

Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”

04730-011-69-93

Tube, Copper, 1-1/2” x 8-1/4” Long

Tube, Copper, 1-1/2” x 4-3/4” Long

Tube, Copper, 1-1/2” x 4-1/4” Long

Nipple, Rinse Weldment

05700-021-84-61

Elbow, Brass, Street, 1-1/2” NPT

04730-206-32-00

Right to Left Plumbing
Assembly

All parts are common to both assemblies.

Service Note: Copper tubing should be purchased locally and
cut to length (lengths provided in drawings).

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-80 DRAIN PLUMBING ASSEMBLIES

87

Tube, Copper, 1-1/2” x 15-3/16” Long

Tube, Copper, 1-1/2” x 11-3/16” Long

Valve, Ball, 1-1/2”

04820-111-71-46

Tube, Copper, 1-1/2” x 4-15/16” Long

Left to Right Plumbing
Assembly

Adapter, Male to Female, 1-1/2”

04730-401-25-01

Elbow, 1-1/2” FNPT, 90°, Brass

04730-011-73-77

Connector, No-Hub, 1-1/2”
04720-604-06-00

Ball Valve Handle Assembly
06401-021-84-74

Nipple, Brass, Close, 1-1/2” NPT

04730-207-40-00

Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”

04730-011-69-93

Nipple, Rinse Weldment

05700-021-84-61

Elbow, Brass, Street, 1-1/2” NPT

04730-206-32-00

Right to Left Plumbing
Assembly

Assemblies are mirrored and all parts are common to both assemblies.

Service Note: Copper tubing should be pur­chased locally and cut to length (lengths provid­ed in drawings).

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-66CGP (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY

88

ITEM QTY DESCRIPTION Mfg. No.

1 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01
2 3 No-Hub Connector 04720-604-06-00
3 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93
4 2 Ball Valve, 1-1/2” FNPT 04820-011-71-46
* 2 Valve Handle Weldment Assembly (Not Shown) 06401-021-84-74
5 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00
6 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77
7 2 Tube, Copper, 1-1/2” x 1-3/4” Long See Service

Note
8 1 Rinse Nipple Weldment 05700-021-84-61
9 2 Tube, Copper, 1-1/2” x 3-1/2” Long See Service

Note
10 2 Tube, Copper, 1-1/2” x 7-1/2” Long See Service

Note
11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04

Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in parts list above).

6

6

5 2

2

1

3

4*

8

5

9

9

4*

3 1

2

1

1

10

11

137

10

13

3

5

7

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-66CGP (RIGHT TO LEFT) DRAIN PLUMBING ASSEMBLY

89

ITEM QTY DESCRIPTION Mfg. No.

1 1 Elbow, 1-1/2” NPT, Brass, Street 04730-206-32-00
2 2 Valve, Ball, 1-1/2” FNPT 04820-011-71-46
3 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01
4 4 Tube, Copper See Chart
5 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93
6 2 Nipple, Brass, 1-1/2” NPT, Close 04730-207-40-00
7 2 Tube, Copper See Chart
8 2 Tube, Copper See Chart
9 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77
10 3 No-Hub Connector 04720-604-06-00
11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04
12 1 Rinse Nipple Weldment 05700-021-84-61
13 1 Valve Handle Weldment Assembly 06401-021-84-74
14 1 Valve Handle Weldment Assembly 06401-002-57-83

3

10

4

5

8

7

9

2

5

6

6

3

12

3

10

3

11

4

3

1

9

5

4

4

10

32

14

13

Tube Length Chart

Item #

Length (Inches)

4 1-1/2” x 1-7/8”
7 1-1/2” x 5-3/16”
8 1-1/2” x 8-1/8”

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

DRAIN QUENCH SYSTEM

90

ITEM QTY DESCRIPTION Mfg. No.

1 1 Thermostat 05930-121-67-72
2 1 Thermostat Bracket 05700-022-73-72
3 1 Solenoid Valve 04810-100-09-18
4 2 Nipple, Close, 1/2” NPT, Brass 04730-207-15-00
5 1 Valve, Check, 1/2” 04820-002-55-77
6 1 Reducer, 1-1/2” to 1/2” 04730-002-55-75
7 2 Tee, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93
8 2 Nipple, 1-1/2”, Close, Brass 04730-207-40-00
9 1 Reducer, 1-1/2” to 1/4” 04730-002-55-76
10 1 Modified Compression Fitting 05700-001-16-52

1 Complete Kit 06401-002-44-07

To Dishmachine Drain

To Drain

To Cold Water Supply

Schematic

1

2

3

4
5

4

6

7

8

7

8

9

10

From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the
Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4”
Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item

7). Tighten the Modified Compression Fitting (Item 10) as required.
Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120

°

F - 140°F. Install the Solenoid
Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as
required to prevent any leaks.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

MOTOR ASSEMBLIES

91

WASH MOTOR CHART

Volts Phase Hz Motor Part Number Kit Part Number
200 - 440 3 50 06105-121-81-34 06401-003-09-96
208 - 230 1 60 06105-021-70-57 06401-003-09-97
200 - 230 3 60 06105-121-70-58 06401-003-09-98
380 3 60 06105-121-81-34 06401-003-09-96
460 3 60 06105-121-70-58 06401-003-09-98
600 3 60 06105-002-48-31 06401-003-09-99

PREW

ASH MOTOR CHART

Model(s) Volts Phase Hz Part Number Kit Part Number
AJ-66’s 208 3 50 06105-121-70-56 06401-003-10-38

220 3 50 06105-121-70-56 06401-003-10-38
230 3 50 06105-121-70-56 06401-003-10-38
380 3 50 06105-121-81-34 06401-003-10-39
415 3 50 06105-121-81-34 06401-003-10-39
440 3 50 06105-121-70-56 06401-003-10-38
208 1 60 06105-121-70-55 06401-003-10-40
230 1 60 06105-121-70-55 06401-003-10-40
200 3 60 06105-121-70-56 06401-003-10-38
220 3 60 06105-121-70-56 06401-003-10-38
230 3 60 06105-121-70-56 06401-003-10-38
380 3 60 06105-121-70-56 06401-003-10-38
460 3 60 06105-121-70-56 06401-003-10-38
600 3 60 06105-002-48-31 06401-003-10-41

AJ-80’s 208 3 50 06105-121-81-34 06401-003-10-39

220 3 50 06105-121-81-34 06401-003-10-39
230 3 50 06105-121-81-34 06401-003-10-39
380 3 50 06105-121-81-34 06401-003-10-39
415 3 50 06105-121-81-34 06401-003-10-39
440 3 50 06105-121-81-34 06401-003-10-39
208 1 60 06105-121-70-57 06401-003-10-42
230 1 60 06105-121-70-57 06401-003-10-42
200 3 60 06105-121-70-58 06401-003-10-43
220 3 60 06105-121-70-58 06401-003-10-43
230 3 60 06105-121-70-58 06401-003-10-43
380 3 60 06105-121-81-34 06401-003-10-39
460 3 60 06105-121-70-58 06401-003-10-43
600 3 60 06105-002-48-31 06401-003-10-41

See Motor

Chart Below

Key, 3/16” x 1” Long

Pump Plate

05700-021-71-83

Cap Screw, 3/8”-16 x 2”

05305-011-74-98

Wash Impeller Replacement Kit
06401-003-10-51

Prewash Impeller Replacment Kit
06401-003-10-55

Pump Seal

06401-003-06-73

Impellar Washer Bolt, 1/4”-20 x 3/4”

Motor Mounting Gasket

06401-003-06-75

Replacment Kit Notes:

The impeller replacement
kits come with the
impeller, washer, key and
bolt. The motor kits come
with everything detailed
above as well as two new
mounting gaskets.

Kit, Motor Brkt Replace

06401-021-73-42

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

PREWASH & WASH PUMP WELDMENTS

92

Intake Suction Scoop Weldment

05700-021-87-60

Prewash Intake

Strainer Weldment

05700-021-74-96

Prewash Strainer

Bracket

05700-021-74-94

Prewash Pump Weldment

AJ-66/AJ-80 Right to Left models:

05700-002-11-96

Wash Pump

Weldment

05700-041-68-88

Prewash Pump Weldment

AJ-66/AJ-80 Left to Right models:

05700-002-10-62

Prewash Pump Weldment

AJ-66CGP Left to Right model

05700-002-43-56

Scoop, Intake Suction Wash

Weldment

05700-002-51-20

Pump Discharge

Weldment

05700-002-50-90

Gasket

05330-002-54-55

Wash Pump Weldment

05700-002-50-92

Prewash Pump Weldment

AJ-66CGP Right to Left model

05700-002-42-69

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

LOWER WASH ARM ASSEMBLY

93

End Cap Replacement Kit

06401-003-10-19

Lanyard

05340-011-72-46

Lower Wash Arm Manifold Weldment (50 Hz Models) 05700-002-24-87
Lower Wash Arm Manifold Weldment (60 Hz Models) 05700-031-67-29

Manifold Quick-Release Key

05700-011-94-45

Service Note:

When replacing the 10-32 screws in the End Caps, it is recom­mended that a thread locking fluid be used to ensure that the
screws do not back out during normal operation.

Lower Wash Arm Support Bracket

05700-011-71-20

Secured with Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Replacement Kit Note:

The replacement kit for the end
cap includes the endcap, lan­yard, mounting screw and the
locknut.

Complete Lower Wash Arm Assembly (50 Hz)

05700-002-24-86

Complete Lower Wash Arm Assembly (60 Hz)

05700-031-74-66

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

PREWASH ARM/UPPER WASH ARM ASSEMBLY

94

Lanyard
05340-011-72-46

End Cap Replacement Kit

06401-003-10-19

Upper Wash Arm Manifold Weldment

05700-031-67-34

Cap, Wash Tube

05700-021-69-68

Service Note:

When replacing the 10-32 screws in the End Caps, it
is recommended that a thread locking fluid be used to
ensure that the screws do not back out during normal
operation.

Replacement Kit Note:

The replacement kit for the end cap
includes the endcap, lanyard, mounting
screw and the locknut.

Upper Wash Manifold Support Bracket

05700-021-73-97

End Cap

Replacement Kit

06401-003-10-19

Replacement Kit Note:

The replacement kit for the end cap
includes the endcap, lanyard, mounting
screw and the locknut.

Prewash Tube

Weldment

05700-001-16-89

Complete Prewash Arm Assembly

05700-021-74-65

Complete Upper Arm Assembly

05700-031-74-99

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

CURTAINS/TUB MAGNETS

95

Curtain, 21” Long x 20-1/2” Wide

08415-131-73-45

Curtain, 12” Long x 20-1/2” Wide

08415-131-73-44

Curtain Rod

05700-021-73-43

Long Curtain Decal

09905-011-73-84

Short Curtain Decal

09905-011-73-82

Curtain, 24 1/2” Long x 20-1/2” Wide

CGP MODELS ONLY

08415-002-47-37

Extra Long Curtain Decal

CGP MODELS ONLY

09905-002-52-69

Middle Curtain Hook

05700-011-72-65

Curtain Hook

05700-011-83-54

Limit Switch Bracket

05700-021-71-18

Conveyor Switch Replacement Kit

06401-003-11-79

Replacement Kit Note:

The conveyor switch replacement kit
comes with the switch, a terminal and
a wire nut.

Service Note:

The cord for the conveyor switch needs to be cut to length in the field
and have the pink terminal applied there.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

FINAL RINSE ASSEMBLY

96

Final Rinse Manifold Weldment
05700-021-74-88

Upper Rinse Arm Replacement Kit
06401-003-10-08

Lower Rinse Arm Replacement Kit
06401-003-10-09

Rinse Pan Strainer Weldment
05700-041-85-09

Rinse Drain Control Plate
05700-011-68-70

Rinse Drain Control Plate
05700-011-68-70

Rinse Drain Overflow Plate
05700-002-53-62

Left Rinse Pan Locator Bracket

05700-021-92-38

Right Rinse Pan Locator Bracket

05700-021-92-37

Rinse Tray Weldment

(All models except CGP)

05700-031-66-75

Rinse Tray Weldment

(CGP models only)

05700-031-66-75

Optional Parts for CGP

Models

Locknut, 1/4”-20 with Nylon Insert
05310-374-01-00

End plugs can be ordered using
part number 04730-209-07-37.

O-Ring

05330-011-74-55

Retaining Ring (Not Shown)

05340-112-01-11

Gasket
05330-111-42-81

Rinse Arm

Support Bracket

05700-011-71-19

Replacement Kit Note:

The replacement kits for the rinse
arms have the rinse arms, end caps, o­rings and the retaining rings.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY

97

10

2

3

4

11

12

13

18

17

14

15

16

5

6

7

8

9

1

See Detail A

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY (CONTINUED)

Replacement Kit with Expansion Legs/Adjuster Crank 06401-011-94-54

17 1 Drive Motor Replacement Kits

1 Drive Motor (208-230 Volt, 60 Hz, Single Phase Models) 06401-003-08-42

Drive Motor (208-230 Volt, 60 Hz, Three Phase Models) 06401-003-08-40
Drive Motor (600 Volt, 60 Hz, Three Phase Models) 06401-003-08-43

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08-68-120-10460sgeL noisnapxE htiw tiK tnemecalpeR

59-96-120-00750ylbmessA knarC retsujdA12
84-80-300-10460tiK tnemecalpeR tnemdleW ekoY hctokS13

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37-78-120-51590gnitsaC egakniL evirD raB lwaP15
85-76-110-00750etalP recapS16
05-80-300-10460tiK tnemcalpeR kcolB wolliP27
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24-76-120-00750etalP evirD101

78-17-120-02130kcolB wolliP211
15-38-110-51350gnirpS evirD121
81-98-110-00750ralloC tfahS231

65-37-130-00750tekcarB gnitnuoM rotoM evirD141
09-17-110-51350gnirpS retsujdA151
82-27-120-00750tnemdleW eldnaH gnitsujdA161

14-80-300-10460)sledoM zH 05( rotoM evirD

88-17-110-50160evirD raeG181
18-17-110-02130gniraeB relloR191
79-76-110-00750buH evirD102

19

20

Detail A

Front Drive Motor Cover

Replacement Kit

06401-003-11-64

Replacement Kits Notes:

The replacement kits for the drive motor covers come
with the weldments and the mounting hardware.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: 10-09-09

98

Rear Drive Motor Cover

Replacment Kit

06401-003-10-18

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

DOOR ASSEMBLIES

99

ITEM QTY DESCRIPTION Mfg. No.

1 1 Wash Door Assembly 05700-002-43-29
2 1 Prewash Door Weldment (Left to Right Model) 05700-002-52-50
2 1 Prewash Door Weldment (Right to Left Model) 05700-002-49-60

Door Stiffener (Not Shown) 05700-031-83-43

Door Catch Weldment
05700-031-84-80

2

Door Stop
05700-002-05-46

Door Glide
05700-111-70-92

1

Door Switch Magnet

Replacement Kit

06401-003-10-34

Wash Door Handle Weldment

05700-011-82-63

Prewash Door Handle Weldment

05700-011-80-45

Wash Door Hood Support: 05700-031-84-13
Prewash Door Hood Support: 05700-031-84-14

Left Door Guide Weldment

05700-002-32-51

Right Door Guide Weldment

05700-031-76-44

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

PAWL BAR MISCELLANEOUS COMPONENTS

100

Pawl Bar Gutter Weldment Replacement Kit

06401-003-09-95

Bottom Guide Block

Top Guide Block

Pawl Bar Gutter Gasket

05330-011-68-55

Replacement Kits Notes:

The pawl bar gutter weldment
replacement kit contains the weld­ment, a gasket and the mounting
hardware. The guide block kit con­tains both blocks and a gasket.

Service Note: It is highly recommended that when
changing out one guide block, that the other be changed
out as well, along with the gasket.

Guide Block Replacment Kit
06401-003-10-15

Pawl Bar Roller Replacement Kit
06401-003-11-80

Replacement Kit Notes:

The replacement kit for the pawl bar roller comes with the roller, roller
shaft, hardware and locknut as shown.

Pawl Bar Bracket (with studs) Weldment

05700-031-84-68

Pawl Bar Bracket (without tabs) Weldment

05700-031-92-36

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-44 & AJ-66 PAWL BAR ASSEMBLIES

101

Pawl Bar Dog Casting

12 per

05700-021-69-00

AJ-44 Complete Assembly with Hardware
06401-131-81-00

AJ-44 Prison Assembly with Hardware
06401-231-81-00

Pawl Bar Spacer

24 per

05700-011-71-45

Pawl Bar Weldment
05700-031-72-77

AJ-66 Complete Assembly with Hardware
06401-141-74-64

AJ-66 Prison Assembly with Hardware
06401-241-74-64

Pawl Bar Spacer

36 per

05700-011-71-45

Pawl bar Weldment

05700-031-72-78

Pawl Bar Dog Casting

18 per

05700-021-69-00

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-80 PAWL BAR ASSEMBLIES

102

Bolt, 3/8”-16 x 1-3/4” Long

05306-011-36-94

Pawl Bar Spacer
05700-011-71-45

Pawl Bar Dog Casting

05700-021-69-00

Pawl Bar Weldment
05700-031-74-19

All associated hardware, spacers and castings may be
ordered using the part numbers indicated in the above
assembly.

Pawl Bar Weldment

05700-041-82-01

Both assemblies contain 40 pawl bar dog castings. Please
note the direction of installation as indicated on the above
drawings. When replacing pawl bar dog castings, ensure to
re-install in the appropriate direction. If you do not, then the
rack will not be pulled through the machine during operation.

AJ-80 Complete L-R Assembly
06401-141-81-06

AJ-80 Complete R-L Assembly
06401-241-81-06

AJ-80 Prison Assembly
06401-341-81-06

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-44 RACK RAIL ASSEMBLY

103

Spacer

6 per

05700-011-71-44

Actuator Switch Replacement Kit

06401-003-10-14

Rack Rail Weldment
05700-031-67-59

Opposite Rack Rail
05700-031-69-48

Replacement Kit Note:

The replacement kit for the actuator
switch comes with the switch, two spac­ers and the mounting hardware.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-66 RACK RAIL ASSEMBLIES

104

Rack Rail Weldment

05700-031-76-27

Opposite Rack Rail

05700-041-71-37

Actuator Switch Replacement

Kit

06401-003-10-99

Rack Guide Spacer

8 per

05700-011-71-44

Actuator Switch Replacement Kit

06401-003-10-14

Left to Right Assembly

Right to Left Assembly

Rack Rail Weldment

05700-031-76-28

Actuator Switch Replacement

Kit

06401-003-10-86

Opposite Rack Rail

05700-041-69-54

Rack Guide Spacer

8 per

05700-011-71-44

Actuator Switch Replacement Kit

06401-003-10-14

Replacement Kit Notes:

The replacement kits for the actuator
switches come with the switch, two spacers
and the mounting hardware.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-80 RACK RAIL ASSEMBLIES

105

Rack Guide Weldment (Left to Right)

05700-031-81-53

Opposite Rail

05700-041-74-13

Actuator Switch Replacement Kit

06401-003-10-14

Left to Right Assembly

Actuator Switch Replacment Kit

06401-003-10-83

Rack Guide Spacer

05700-011-71-44

Right to Left Assembly

Actuator Switch Replacement Kit

06401-003-10-85

Actuator Switch Replacment Kit

06401-003-10-14

Rack Guide Weldment (Right to Left)

05700-031-81-54

Opposite Rail

05700-041-74-14

Replacement Kit Notes:

The replacement kits for the actu­ator switches come with the
switch, two spacers and the
mounting hardware.

Rack Guide Spacer

05700-011-71-44

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

MISCELLANEOUS PARTS AND WELDMENTS

106

Run Off Sheet Weldment

05700-021-71-39

Plate, Right Water

Directional

05700-021-79-23

Plate, Left Water

Directional

05700-021-79-27

Splash Shield Weldment

05700-031-85-16

Hole Direction Plate Replacment Kit

06401-003-10-00

Replacment Kit Note:

The kit for the hole direction plate comes
with the plate, a new gasket and the
mounting hardware.

Pipe Clamp

05700-000-35-05

Rinse Drain Plate Replacment

Kit

(CGP Models Only)

06401-003-10-07

Rinse Drain Plug Replacement Kit

06401-003-10-06

Rinse Drain Weldment Replacement Kit

06401-003-10-05

Rinse Drain Plate Gasket

05330-011-72-27

Replacement Kits Notes:

The kits for the drain weldments and
drain plugs come with the
weldments/parts, a new gasket and the
mounting hardware.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

MANIFOLDS/STRAINER SUPPORT WELDMENTS

107

Prewash Manifold Weldment
AJ-66 Models Only
05700-031-69-70

Prewash Manifold Weldment
AJ-80 Models Only
05700-002-24-94

Prewash Manifold Weldment
(CGP Models Only)
05700-002-59-51

Wash Manifold Weldment

05700-031-71-13

Wash Manifold Weldment

(CGP Models Only)

05700-002-51-14

Shoulder Bolt Wingnut Weldment

05700-002-46-02

Wash Fill Tube Weldment

05700-021-71-21

Prewash Fill Tube Weldment

(AJ-66 & AJ-80 Models Only)

05700-021-74-76

Vellumoid Gasket

05330-111-42-81

Wash Strainer Separator Weldment

05700-031-84-38

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

STRAINERS

108

Back Strainer Weldment

05700-021-85-11

Drain Guard

Strainer Weldment

05700-002-09-15

Front Strainer Weldment

05700-021-85-10

Screen Strainer

with Handle Weldment

05700-002-09-04

Overflow Strainer Support

05700-001-96-48

Tub Strainer Weldment (CGP Models)

05700-002-03-21

Wash Intake Strainer Weldment (CGP Models)

05700-002-51-52

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

FLOAT SWITCH COMPONENTS/SCRAP BASKETS

109

Float Switch Support Bracket

Replacement Kit

06401-003-11-77

Float Switch Cover

05700-021-75-71

Scrap Basket Lid
Weldment
05700-002-56-55

Scrap Basket Assembly

06401-011-87-78

Wash Tank Float Switch Replacment Kit
06401-003-11-75

Prewash Tank Float Switch Replacment Kit
06401-003-11-76

Replacment Kit Note:

The float switch replacement kits contain the float switch with
associated terminals, the flat washer and the nut.

Service Agent Note:

Remember than when reinstalling the float switch that the flat
washer goes inside against the tub wall while the nut is on the
outside of the tub.

Replacment Kit Note:

The float switch support bracket replace­ment kit contains the bracket and asso­ciated hardware for mounting.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

VENT COWL ASSEMBLY/VENT SCOOP OPTION

110

Vent Cowl Cover Replacement Kit

06401-003-10-16

Gasket, Top Vent Cowl
05330-031-83-47

Vent Cowl Replacement Kit

06401-003-11-62

Gasket, Side Vent Cowl
2 per assembly
05330-031-83-48

VENT SCOOP OPTION

Replacement Kit Note:

The kit for the vent cowl comes with the vent
cowl weldment, new gaskets and the lock­nuts needed to mount it.

Vent Scoop Assembly
05700-002-04-08

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: 09-29-2007

SECTION 5: PARTS SECTION

EXHAUST FAN CONTROL/TABLE LIMIT SWITCH

111

Delay Timer

05945-011-65-44

2” Din Rail

05700-002-36-09

Decal, Fan Load

09905-003-32-20

Kit, Exhaust Fan - Electric & Steam Models

05700-031-90-53

Kit, Exhaust Fan - Gas Models

05700-003-14-59

Terminal Board

05940-011-84-41

Limit Switch
05930-002-62-81

Striker Plate Limit Switch Assembly

05700-002-62-94

FAN LOAD ON TIMER OUTPUT

5A, 1/4HP, 240 V AC MAX

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER

112

ITEM QTY DESCRIPTION Mfg. No.

1 1 Track Weldment (Left to Right) 24” 05700-031-78-98

1 Track Weldment (Right to Left) 24” 05700-031-95-20
1 Track Weldment (Left to Right) 30” 05700-003-04-57

1 Track Weldment (Right to Left) 30” 05700-003-04-58
2 1 Actuator Switch Replacement Kit 06401-003-10-64
3 2 Spacer 05700-011-71-44
4 1 Leg Socket Replacement Kit 06401-003-09-79
5 1 Leg Support Replacement Kit 06401-003-09-80
6 1 Bullet Foot 05340-108-01-03

1

2

3

Side loader track assembly
(left to right model shown).

Replacement Kits Notes:

The actuator switch replacement kit comes with the
actuator weldment, mounting hardware and (2)
spacers.

The leg socket replacement kit has the leg socket,
mounting hardware and set screw.

The leg support replacement kit has the leg and the
bullet foot included.

4

5

6

Front Strainer Weldment

05700-021-85-10

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET

113

Pawl Dog Wing Weldment

05700-021-86-79

Pawl Bar Spacer

05700-011-71-45

Drive Linkage Replacment Kit (L-R)

06401-003-11-59

Drive Linkage Replacement (R-L)

06401-003-11-60

Kit, Pawl Bar Replacement: 06401-131-86-90
Kit, 30” Pawl Bar Replacement: 06401-231-86-90

Replacement Kit Note:

The kits for the pawl bars come with the bar
weldment, (3) dogs and the hardware.

Replacement Kit Note:

The replacement kits for the drive linkages come also
with the hardware for mounting them to the pawl bars.

Pawl Bar Roller Bracket

05700-031-77-94

Replacement Kit Note:

The conveyor switch replacement
kit comes with the switch, a termi­nal and a wire nut.

Service Note:

The cord for the conveyor switch needs to
be cut to length in the field and have the
pink terminal applied there.

See page entitled “Pawl Bar
Miscellaneous Components”
for other parts used on the
Side Loader.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

SIDE LOADER VENT COWL OPTION

114

VENT SCOOP OPTION

Vent Scoop Assembly

05700-002-04-08

STANDARD ASSEMBLY

Vent Cowl Cover Replacement Kit

06401-003-10-16

Vent Cowl Replacement Kit (Left to Right)

06401-003-11-81

Vent Cowl Replacement Kit (Right to Left)

06401-003-11-83

Replacement Kit Note:

The replacement kit(s) for the vent cowls come with the
cowls, the gaskets and mounting hardware.

Replacement Kit Note:

The cover kit contains the
cover and the hardware for
mounting it.

Vent Cowl Gasket, Top: 05330-031-83-47
Vent Cowl Gasket, Sides: 05330-031-83-48

Service Note:

One of the side
gaskets that come
in the kit will need
to be cut to length
in order to fit prop­erly on the unit
when replaced.

Vent Cowl Assembly for

Hooded Side Loader Option

05700-003-15-66

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

D226 STEAM BOOSTER CONTROL BOX ASSEMBLY

115

10

Decal, Warning, Disconnect Power
09905-100-75-93

Decal, Schematic, D226 Booster (on the

inside of the control box cover)

09905-002-78-56

Control Box Cover
Replacement Kit
06401-003-11-63

Decal, L1-L2

09905-002-78-67

Ground Lug

05940-200-76-00

Spacer, Terminal Block

Decal, Ground
09905-011-86-86

Thermostat
06680-500-01-77

Conduit Fitting, .231” x.394”

05975-011-49-03

Terminal Block Replacement Kit

06401-003-11-78

Control Box with Decal
06401-002-78-87

Light, Red

05945-111-21-57

Power Switch

05930-011-49-55

Replacement Kit Note:

The kit for the control box cover
comes with the decals and the
screws for securing the cover.

Replacement Kit Note:

The kit for the terminal block
replacement includes the block,
the spacer and the locknut.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

D226 STEAM BOOSTER PLUMBING ASSEMBLY

116

17

2

1

2 3 4

5

6

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

31

31

7

32

3330

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED)

117

ITEM QTY DESCRIPTION Mfg. No.

1 1 Water Pressure Regulator, 3/4” 04820-100-01-06
2 2 Nipple, Brass, 3/4” NPT x 6” Long 05700-001-26-74
3 2 U-Bolt, 6”, 5/8”-11 Thread 05306-458-01-04
4 1 Platform Weldment 05700-002-78-02
5 1 Heat Exchanger 04420-100-01-05
6 1 Steam Trap, 3/4” 06680-500-02-77
7 1 Bushing, 2” NPT x 3/4” NPT, Black Iron 04730-902-06-34
8 2 Elbow, 3/4” NPT, Brass 04730-206-13-00
9 6 Nipple, 1” NPT, Close, Black Iron 04730-907-08-34
10 2 Union, 3/4” NPT, Brass 04730-212-05-00
11 2 Bushing, 2” NPT x 3/4” NPT, Brass 04730-202-18-00
12 4 Nipple, 3/4” NPT x 1-3/8” Long 04730-207-34-00
13 1 Bushing, Hex 3/4” M x 1/2” F, Brass 04730-002-56-27
14 1 Y-Strainer, 1” NPT, Black Iron 04730-217-02-32
15 2 Pressure Gauge 06685-111-88-34
16 1 Steam Relief Valve 04820-100-07-06
17 2 Nipple, 3/4” NPT x 4” Long, Brass 04730-207-05-00
18 2 Tee, 3/4” NPT x 3/4” NPT x 3/4” NPT, Brass 04730-211-01-34
19 1 Bushing, 2” NPT x 1” NPT, Black Iron 04730-002-94-51
20 3 Elbow, 90°, 1” NPT, Black Iron 04730-906-03-34
21 2 Nipple, 1” NPT x 4” Long, Black Iron 04730-907-09-34
22 1 Elbow, 90°, Street, 3/4” NPT, Black Iron 04730-011-87-37
23 1 Nipple, Pigtail, 1/4” NPT 04730-907-14-34
24 1 Coupling, 1/4” NPT x 1/4” NPT 04730-904-01-34
25 1 Steam Solenoid Valve, 240VA 04820-100-29-34
25 1 Steam Solenoid Valve, 200VA 04820-002-93-66
25 1 Steam Solenoid Valve (ASCO) 04820-002-90-26
26 1 Tee, 3/4” NPT x 3/4” NPT x 1/4” NPT, Brass 04730-211-04-00
27 1 Valve, Test Cock, 1/4” NPT 04810-011-72-67
28 1 Tee, 1” NPT x 1” NPT x 1” NPT, Black Iron 04730-911-01-34
29 1 Valve, Safety Relief 1” NPT 04820-100-01-35
30 1 Tee, 1” NPT x 1” NPT x 1/4” NPT, Black Iron 04730-911-01-00
31 2 Union, 3/4” NPT, Black Iron 04730-912-01-00
32 2 Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00
33 2 Nipple, 3/4” NPT, Close, Black Iron 04730-907-01-00

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

GO*BOX COMPONENTS

118

A GO*BOX is a kit of the most needed parts for a particular model or model familly to successfully effect a repair in the first call
90% or more of the time.

The following components may be ordered together using part number 06401-002-14-99.

QTY DESCRIPTION Mfg. No.

1 Drive Motor Contactor 05945-111-68-38
1 Contactor, Wash Heater, 3 ph, 3 pole 05945-002-24-70
1 Contactor, Wash Heater, 1 ph, 4 pole 05945-111-68-37
2 Final Rinse Arm End Cap 05700-011-35-92
1 Float Switch, Dual, Wash & Prewash 06680-121-70-71
1 Gasket, Pawl Bar Gutter 05330-011-68-55
1 Gauge, Pressure 06685-111-88-34
6 Glide, Door Edge 05700-111-70-92
2 Magnet, Door Reed Switch 05930-111-51-68
2 O Ring, Prewash Manifold 05330-400-12-08
2 O Ring, Wash Manifold 05330-011-74-56
1 Overload, Drive Motor 05945-111-68-39
1 Overload, Wash Motor 05945-111-68-40
1 Relay,120v, 3 PDT 05945-111-72-51
1 Relay,120v,50/60Hz 3A Control 05945-111-35-19
1 Repair Kit, 3/4" Vacuum Breaker 04820-001-60-57
4 Roller, Pawl Bar 05700-011-68-16
1 Seal Kit for Wash and Prewash pump 05330-011-71-98
2 Solenoid Valve, Fill & Rinse 04810-100-53-00
2 Switch, Power 05930-011-49-55
2 Switch, Reed, Actuator (NC) 05930-111-68-44
1 Switch, Reed, Door (NO) 05930-111-68-86
1 Thermometer, 48" Capillary 06685-111-68-48
1 Thermometer, 96" Capillary 06685-111-68-49
2 Thermostat, Wash High Limit 05930-121-71-36
2 Thermostat, Wash Regulating 05930-121-67-72
1 Transformer,150VA 05950-011-68-35
1 Valve, Ball 1 1/2" NPT 04820-111-71-46

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 5: PARTS SECTION

BC FERRIES OPTIONS

119

Screw, 10-32 x 3/8” Truss Head

05305-173-12-00

Complete Lower Wash Arm Assembly

05700-003-03-70

End Cap

05700-011-67-11

Lanyard

05340-011-72-46

Locknut, 10-24 with Nylon Insert

05310-373-01-00

Lower Wash Arm Manifold Weldment

05700-031-67-29

SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a
thread locking fluid be used to ensure that the screws do not back out during normal operation.

Wash Arm Lock Down Assembly

05700-003-03-64

Lower Wash Arm Support

Bracket Weldment

05700-003-03-59

Secured with Locknut, 1/4”-20

with Nylon Insert

05310-374-01-00

Key Lock Weldment

05700-003-03-58

Wash Fill Tube Weldment

05700-003-03-69

Gasket

05330-111-42-81

Back Strainer Weldment

05700-003-03-55

Front Strainer Weldment

05700-003-03-56

Rinse Drain Control Plate

05700-011-68-70

Rinse Tray Weldment

05700-003-03-67

120

SECTION 6:

ELECTRICAL SCHEMATICS

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/1 PHASE) PRIMARY SIDE

121

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/1 PHASE) SECONDARY SIDE

122

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/3 PHASE) PRIMARY SIDE

123

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

AJ-44CE/CEL (200-208-220-230 VOLTS/50-60HZ/3 PHASE) SECONDARY SIDE

124

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

AJ-44CE/CEL (380-460-600 VOLTS/60 HZ/3 PHASE) PRIMARY SIDE

125

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

AJ-44CE/CEL (380-460-600 VOLTS/60 HZ/3 PHASE) SECONDARY SIDE

126

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

AJ-44CE/CEL (380-415 VOLTS/50 HZ/3 PHASE) PRIMARY SIDE

127