ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main
tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the
authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void
warranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit
switches, pressure regulators, pre rinse unit s, etc. that are shipped with the unit and installed at the site are included. Labor to repair or
replace these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, mi suse, acts of god, attempted repair by unau
thonzed persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally
intended.
TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON'S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUD ING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover adjustments to timer cams or thermostats, cleaning wash arms or strainers, or replacement of wear items such
as curtains, squeeze tubes, drain balls, door guides, or gaskets beyond 30 days from installation of unit. Also not covered are conditions
caused by the use of incorrect (non commercial) grade detergents, excessive supply water temperature or pressure, or hard water
conditions.
Page 3
INDEX
TROUBLE SHOOTING GUIDE
22
FRONT VIEW
25
SPECIFICATIONS2
ELECTRICAL RATING 2
GENERAL INSTRUCTIONS (Installation)3
GENERAL INSTRUCTIONS (Operation)6
GENERAL INSTRUCTIONS Preventive Maintenance)7
REMOVAL of RINSE and/or WASH HEAD ASSEMBLIES (General Instructions)8
DEFECTIVE TIMER MOTOR11
FUNCTION OF SWITCHES, CIRCUIT BREAKER and INDICATING LIGHTS12
REPLACEMENT OF SWITCHES la FRONT DOOR INTERLOCK SYSTEM13
CHECKOUT14
THERMOSTAT ADJUSTMENT15
RINSE TANK HEATER SYSTEM16
WASH TANK HEATER SYSTEM18
WATER LEVEL CONTROL19
SERVICE INSTRUCTIONS20
REPLACING SEAL AND CERAMIC for PUMP SYSTEM21
PICTORIALS
BACK VIEW26
LEFT SIDE VIEW27
RIGHT SIDE VIEW28
PAN STRAINER, VACUUM BREAKER, OVERFLOW and INCOMING PLUMBING 29
RINSE TANK, WA SH ASSEMBLY. WASH OR RINSE THERMOSTAT. WASH or RINSE
THERMOMETER
PUMP and MOTOR ASSEMBLY 31
SWITCHES. DOOR SAFETY SWITCH and SAFETY SWITCH32
DRAIN VALVE CUTAWAY VIEW and PANEL33
WIRING DIAGRAMS34
PARTS LIST36
PARTS DISTRIBUTORS38
30
Page 4
SPECIFICATIONS
JACKSON DISHWASHER MODEL 24 B - BP
OPERATING CAPACITY 100%248
Racks per hour 21
Dishes per hour525
Glasses per hour525
OPERATING CYCLE
Wash Time — seconds120
Rinse Time — seconds15
Total Cycle — seconds150
WASH TANK CAPACITY (Gallons)5.65
RINSE TANK CAPACITY (Gallons)3
WASH PUMP CAPACITY (GPM)60
WATER REQUIREMENTS 100%
Inlet Temperature F 140 deg.
Gallons per hour52.3
Row Pressure, PSI20
Row, gallons per minute7.1
Inlet size — IPS1/2"
RINSE HEATER (kw) 5.0
ELECTRICAL REQUIREMENTS (See below for details, under Electrical Rating)
DIMENSIONS
Height with Top 36"
Height with no Top34 1/2 "
Width24"
Clearance, Wall to Machine2 1/4"
Depth24"
Maximum Height for Dishes14"
Rack Size19 3/4"
NOTE VENTED BACK
•ALL "F" MODELS ARE FREE STANDING (Top and Side Panels)
ELECTRICAL RATING
MODELVOLTS CYCLE PHASEAPPROX.TOTAL LOAD AMPS
24B22060135Refer to
24820860135Machine Data
248208/22050128Plate
Specifications subject to change without notice.
Page 5
GENERAL INSTRUCTIONS
(INSTALLATION)
Note: Read the following instruction carefully. Proper Installation of your Jackson
Dishwasher will assure proper machine operation.
Uncrating 24:
1. Remove straps around carton.
2. Open top flaps of dishwasher carton.
3. Remove any packing from top and sides of machine that can be done with ease from top.
4. Slide carton sleeve upward over top of dishwasher, set to one side.
5. Lift dishwasher and wooden base from carton base.
6. Move dishwasher to general installation area.
7. Remove bolts holding wooden base to machine and screw In adjustable feet supplied.
8. Reassemble wash and rinse assemblies In machine using sketch and Instructions In this
manual.
9. Set dishwasher In place, ready for Installation.
Note: NSF base cradle Installation must be add Installed on all AF and BF models. Cradle goes
around bottom; secure la place using liquid adhesive.
Installation Instructions:
1. The dishwasher can be leveled to the proper height by adjusting the adjustable feet on the four
comers. The front of the unit should be 1/4" to 1/2" higher than the back.
2. Refer to the dimensional data sketch for connections.
3. The drain from the machine is a GRAVITY DRAIN SYSTEM and should, therefore, have the proper
drop from the machine to the kitchen's drain system. The drain connection is located to the left
rear of the machine when facing the machine's door. The drain fitting Is 1 1/2" 00 tube size, 7"
from floor.
4. IMPORTANT-PLEASE READ-Located on the back upper left comer of this unit Is a steam
equalizing vent. This vent in no way should be blocked off or prevented from allowing steam to
be vented to the outside of the unit or from under the cabinet In which the unit Is Installed.
Never pipe the steam downward toward the floor. (SEE PAGE 4 IF BEING INSTALLED UNDER A
COUNTER.)
5. The electrical connections should be made to the terminal board located at the left center front.
The terminals are marked LI. and NeutraL Install proper circuit breaker. wire and conduit size to
conform with local and/or national codes (standards).
Page 6
Installation of Model 24 Top and Table gasket
These Instructions are to be used for applying the adhesive backed sponge rubber strip to the top of
the machine prior to setting the table in place.
Included with the Model 24 table is a 6 foot length of 1/4 " thick x 1" wide sponge rubber
adhesive backed stripping.
Instructions for applying gasket:
1. Place one end of the tripping along the complete
side of the tog support flange and cut It off.
2. Repeat the same procedure along the other side.
3. Place the remaining piece along the front edge, fit
It In between the aide pieces and cut It to length.
4. Remove the backing and set the strips in place.
Instructions for Installation under a porous counter
top:
1. If possible, a hole should be cut through the
counter top directly above the equalizing vent. A
piece of 1 1/4" OD pipe Is then Inserted through
the hole into the vent opening and piped to the
outside.
2. If cutting a hole In the counter Is not possible,
then a piece of stainless steel 36" wide by 36"
long bend In the middle at 90 deg. should be
centered directly over the vent to allow the steam
to condensate on It when It comes out of the
vent.
3. It Is very Important that this vent be kept open and
cool air allowed to circulate around the unit.
Installation of Model 24 Dishwasher Under Dishtable:
1. On the end of the table, locate bracket #4 opposite the sink end.
2. A square rubber gasket #3 Is supplied and should be secured to top frame of dishwasher
with caulk or suitable adhesive.
3. Place dishtable #2 where It Is to be Installed and support the machine's end.
4. Slide dishwasher #1 underneath dishtable #2 so that the outside of machine Is
positioned against the guide bracket #4. Make sure dishtable and dishwasher are In desired
permanent location.
Page 7
5. Using the two holes In bracket #4 as a guide, drill two holes 9/64" diameter In the side panel
of machine. Note: Drill through first thickness of metal only.
6. Using the self-tapping screws supplied, screw them through bracket #4 and Into the side
pane l of machine until screws are tight
Removal of Pan Strainer for Cleaning: (Wash and rinse head assemblies must be removed prior to
removing strainer.)
1. Turn heat switch 'off' and drain machine by depressing drain switch for approximately 50
seconds.
2. Remove wing nut from rinse feed pipe, remove rinse head assembly by pulling forward.
3. Remove wing nut from upper pump housing, wash head may now be lifted out.
4. Pan strainer now accessible, lift out and dean thoroughly.
5. Clean around pump Intake with bristle brush.
6. Replace stainer pan.
7. Re -Install wash and rinse head assemblies.
8. Clean strainer pan daily or as needed to insure proper machine operation.
Installation of Wash Head and Rinse Ann Assemblies: (Items disassembled for shipment)
1. Line holes up on wash head assembly to match slots In pump housing.
2. Insert wash head assembly down Into upper pump housing as far as
possible
3. Insert retaining pin to secure wash head to pump housing.
RINSE ARM ASSEMBLE
1. Line up stud to match with slot In nipple.
2. Insert rinse arm assembly into female
recepticle protruding through back of
machine.
3. Insert lanyard pin to secure rinse arm
assembly properly.
4. Make certain end plugs are secured property
In rinse tubes.
Page 8
GENERAL INSTRUCTIONS
(OPERATION)
Note: Read the following instructions carefully. Proper operation of your Jackson
Dishwasher will assure clean and sanitized glasses and dishes, at optimum efficiency.
Dish Preparation:
1. Scrape dishes thoroughly.
2. Pre -wash dishes by soaking or with hose.
3. Place dishes and cups In dish rack, cups upside down.
4. Place glasses and silverware la combination glass-silverware rack. glasses upside down.
Scatter silverware loosely on bottom.
Note: Silverware In the upright position washes and rinses better than lying flat. These
silverware compartment racks an available through your dealer or Service Agency.
Operators Instructions:
1. Make sure dean pan strainer Is In place and slide empty rack In machine.
2. Place st art rocker switch In center position.
3. Close door and lock latch.
4. Push top of fill switch and hold approximately 45 seconds.
5. Turn heater switch on.
6. Open door and slide rack of dishes Into dishwasher.
7. Dispense proper amount of detergent In machine.
8. Start automatic wash and rinse cycle of dishwasher by pushing on top or bottom of start
switch (with indicating light): light will come on.
9. When light goes out, cycle has ended, Open door, slide out rack of clean dishes to air dry,
slide In rack of dirty dishes, add detergent, close door and push start switch.
10. At end of mealtime, shut off by placing start rocker switch In center position and heater
switch off, Drain machine by pressing top of drain switch approximately 50 seconds,
Remove pan strainer after removing lower rinse arm and wash head assembly. clean inside
of machine and replace clean strainer, wash head and lower rinse arm assembly. (See page
on Installation of Wash Head and Rinse Arm Assemblies — Removal of Pan Strainer for
Cleaning.)
Detergent Recommendations and Rinse Additives:
We suggest that you contact your local Detergent Specialist for the correct detergent and rinse
additives tor your area. To help you until one can be reached, we suggest that you use a nonfoaming dishwasher detergent, approximately three tablespoons in wash tank when machine Is
filled and one teaspoon each cycle or load thereafter. This may have to be increased or
decreased to obtain satisfactory results.
Page 9
GENERAL INSTRUCTIONS
(PREVENTIVE MAINTENANCE) (THE FOLLOWING IS TO BE
PERFORMED AS NEEDED.)
Note: Read the following Instructions carefully. Proper maintenance of your Jackcon
Dishwasher will ensure optimum service with a minimum of down time.
1. Remove all lime and corrosion deposits.
a. Fill the machine with wash water as would ordinarily be done for washing.
b. Open door and place one cup or less of de -liming compound Into the water. The
compound is available from your detergent supplier.
c. Turn on the manual wash switch and allow to wash for five minutes.
d. Open door and examine the interior. All lime should be removed and parts should
be shiny. If not, allow to wash for longer period.
e. After the Interior Is dean, with door closed, empty the wash water by depressing
drain switch for approximately 50 seconds. Refill machine and allow to run for two
minutes, then again drain the wash reservoir.
2. Clean around overflow strainers and drain hole.
a. Clean around overflow and strainer pan.
b. Clean around pump Intake (toothbrush makes excellent tool for cleaning).
3. Clean Y-strainer on Incoming water line. (Water to machine must be turned off for this
operation)
a. Remove plug and clean strainer.
4. Clean rinse tubes.
a. Remove rinse assembly by disconnecting rinse feed pipe and removing end plugs
on lower rinse.
b. Clean all rinse tubes and feed pipes with special brush supplied.
c. If spray holes in the rinse tubes are clogged, they may be cleaned with a pointed
object
5. Clean wash head assembly.
a. Loosen two wing nuts holding wash head assembly to pump.
b. Clean assembly at sink by flushing water through spray jets.
c. If spray jets are still plugged, use sharp object to dislodge and flush again.
d. Reinstall wash and rinse assemblies. (See page with Instructions.)
6. Clean any deposits which may have built up on exterior moving parts.
a. Clean around door gaske t.
b. Using a soft bristle brush, clean around switches on exterior of control panel. (Use
no water.)
c. Use soft bristle brush, dip in wash tank water and scrub inside door around gasket
and hinges. Use clean cloth or paper towel to wipe off loose residue.
Page 10
REMOVAL of RINSE and/or
WASH HEAD ASSEMBLIES
(GENERAL INSTRUCTIONS)
1. Before opening the door, hold the drain switch in and drain all of the water out of the
unit
2. Open the door and allow the unit a few minutes to cool off.
3. With your fingers, loosen the wing nut holding the rinse feed pipe. When it is loose, pull the
feed pipe out of the nipple and lay It to one side.
4. Locate Allen head set screw in the wash head cap, Insert Allen wrench and loosen screw by
turning counterclockwise.
5. Turn wash head cap counterclockwise until cap Is removed and put cap In safe place.
6. Remove 1/4" stainless ball bearings carefully and put it in a receptacle In a safe place.
7. Life and remove small manifold with short tubes. Put It In a safe place.
8. Remove 1/4" ball bearing In similar method to step 16.
9. Lift and remove large manifold with large length tubes similar to step #7.
10. The lower fixed race may be left in place.
11. Clean ball bearings by soaking in de -liming solution.
12. Ball bearing race ways may be cleaned by either brushing with de -liming solution
(toothbrush makes excellent tool) or gently clean by rubbing with fine sandpaper or emery
cloth.
13. Rinse ball bearings and manifolds thoroughly.
14. To reassemble, first fill lower race to capacity with 1/4" ball bearings, then remove one. This
will give proper movement needed during rotation of assembly.
15. Replace lower manifold and fill race fully with 1/4" ball bearings. Repeat, removing one only.
16. Replace upper manifolds and repeat necessary parts of step #14.
17. Replace wash cap by screwing on center shaft clockwise, finger tight.
18. Back off wash cap about 1/4 turn and tighten Allen set screw.
19. Rotate manifolds in opposite directions: see If they rotate freely. A rule of thumb Is to select
the longest tube in the bottom manifold and make sure It moves up and down at least V
and no more than 1/4".
20. Replace the rinse assembly and pipe by aligning the stud on the feed pipe with the slot in
the nipple. Push the feed pipe in gently as far as It will go and then secure It with the wing
nut.
21. Close the front door and refill dishwasher.
22. Run through several cycles and recheck wash arms for easy movement. Adjust if
necessary.
Page 11
3. 0194004
WASH HEAD BEARING 1/4" S/S
7. 0193600
WASH HEAD FIXED RACE
9. 0109501
UPPER PUMP HOUSING
2. 0126800
RINSE HEAD END PLUGS
6. 0137301
RINSE FEED PIPE LANYARD PIN
ITEM P/N DESCRIPTION
1. 0186500 WASH HEAD CAP WITH RACE
2. 0187000 WASH HEAD CAP SET SCREW
4. 0189000
5. 0189500
WASH HEAD SMALL MANIFOLD
w/TUBES
WASH HEAD LARGE MANIFOLD
w/TUBES
ITEM P/N DESCRIPTION
6. 0187500 WASH HEAD CENTER SHAFT
8. 0188600 WASH HEAD SHAFT HOLDING PIN
10. 0189805
WASH HEAD ASSEMBLY RETAINING
PIN w/RING
ITEM P/N DESCRIPTION
1. 0125200 RINSE HEAD ARM
3. 0126000 RINSE HEAD NYLATRON WASHER
4. 0125500 RINSE HEAD HEX BRUSHING S/S
ITEM P/N DESCRIPTION
5. 0126500 RINSE HEAD SNAP RINGS S/S
7.
8. 0137202 RINSE FEED PIPE NIPPLE
6137200 RINSE FEED PIPE (LOWER)
Page 12
TIMER for MODEL 24
DISHWASHERS
General Description
The timer is a self-contained (frame mounted) timer of the repeating cycle type. It is mounted on
the control panel of Jackson Automatic Dishwashing Machines, to control the automatic
functions of these-machines. It consists of a dock motor which operates on 60 cycle, AC,
110VAC or 50 cycle, AC, 220VAC. In addition to the dock motor, the timer also contains a driven
cam arrangement which operates three micro switches.
Principle of Operation:
The timer controls various operations of the automatic washers as per wiring diagram for each
machine; however, the timing cycle and the micro switches are the same for each model. The
time for One Complete Revolution of the cam shaft Is approximately 300 seconds, allowing two
wash and two rinse operations for each complete revolution of the cam shaft. The micro switch
nearest the timer motor is the hold circuit and uses both the NO and NC contacts. The middle
micro switch controls the wash and uses the NO contact. The micro switch farthest away from
the timer motor controls the rinse and uses just the NC contact
Service Instructions:
Caution: Always remove the power to the machine before working on the control panel or while
servicing the components on the switch panel. All electrical checks should be made by
qualified personnel.
Timer operation can be observed after removing the machine's kickplate by loosening the two
screws holding it.
If It is determined that the timer Is defective. It is recommended that a new timer be installed. If a
new timer is not available, limited field maintenance can be accomplished by changing the micro
switch.
A frozen contact on a micro switch will be indicated If one function of the timer Is being executed
all the time or If there Is an absence of a click when the switch arm is actuated.
To Replace Micro Switch:
1. Remove all wires from the timer, properly tag them to assure proper replacement.
2. Remove the two screws which hold the timer to the control panel.
3. One screw holds the micro switches, cams and actuating arms In the frame. This screw
is seen on the side opposite the motor. Remove this screw.
Note: Be sure to note which cam goes with which micro switch. Cam nearest timer motor has
½ of Its edge raised; center cam has 2 large depressed areas; cam furthest from timer
motor has two smaller depressed areas.
4. The unit can now be taken apart and the defective micro switch replaced.
5. Reassemble.
Note: The flanges on the cams are such that they only mesh in one direction.
The timer's cam drive system is equipped with a clutch to enable one to view the operations of
the cams and micro switches. Remove power to machine before touching timer. Rotate cams by
turning with fingers; cams will turn in one direction only. Do not force them. As cams actuate
switches, listen for the "click"" of the switch or test the switches with an ohmmeter.
Page 13
DEFECTIVE TIMER MOTOR
TIMER
A defective motor is indicated by the fact that the cams do not rotate or the machine does not
perform the automatic operations, or performs a specific part of the cycle conti nuously, but
works okay on manual. Remember, the timer motor is controlled by the start switch and the hold
micro switch; check this complete circuit before changing motor.
To Replace Motor:
1. Remove motor loads from shorting bar and neutral.
2. Remove the two screws which hold the motor.
3. Replace with a new motor.
Note: It may be necessary to remove complete timer to replace motor; If so, foilow steps 1 and
2, previous page.
TYPICAL TIMER SWITCH P/N 1775
A . TO UPPER RIGHT TERMINAL START SWITCH
B . TO LOWER RIGHT TERMINAL START SWITCH
C . TO BOTTOM TERMINAL MANUAL WASH SWITCH
D . TO UPPER TERMINAL OF RINSE SWITCH
E. TO NEUTRAL TERMINAL
F. SHORTING BAR CONNECTED TO ALL THREE TIMER SWITCHES, THIS
position to operate. The switch when activated causes the drain valve to open and
BREAKER and INDICATING LIGHTS
Start switch:
P/N 0158800
This switch controls the timer motor through two circuits. (See electrical
diagram.) It is a three-position switch, up position = start: middle position = off;
down position = start. To start, flip switch toggle in either up or down position;
Indicating light in center of panel will light verifying automatic cycle has started.
After cycle ends and you are ready to start a new cycle, flip toggle to opposite
position.
Cycle light
Manual wash
switch:
P/N 0155700
Rinse/fill switch-
P/N 0154300
Heat switch:
P/N 0157800
Heat light:
Drain switch:
P/N 0160900
This light comes on only when automatic cycle is in progress and extinguishes
when cycle is complete. It is located In the start switch.
This switch is used to by-pass the timer and operate the wash pump manually.
The wash pump will run as long as this switch is "on". The prime purpose of this
switch is to extend the wash period for extremely soiled dishes before putting
them through the normal automatic cycle. It may also be used as an emergency
back-up should the timer ever fall to operate. The required wash time is Indicated
on the control panel (front).
This switch is spring-loaded and must be held in its up position to operate. When
switch is operated, water Is allowed to fill mach
be used as an emergency back-up in case of timer failure for rinsing dishes. The
required rinse time is Indicated on the front control panel.
This switch applies power to the heat circuits which are composed of automatic
control devices that turn heaters on and off to maintain required temperatures.
This indicating light remains lit all the time the heat switch is on. It is located in
the heat switch.
This switch controls the manual draining of the unit at the end of a meal period or
at the end of the day. It is a spring-loaded switch and must be held in its up
the motor to go Into reverse, pumping the water out of the sump into the drain
line. This switch should be held for approximately 50 seconds.
Page 15
REPLACEMENT of SWITCHES
in FRONT DOOR
There are fly switches installed in the front door. These are the start, drain, manual wash, rinse fill
and heater switches.
Before working on the machine. It is important that the power be turned off at the customer's
circuit breaker to prevent the possibility of electrical shock; trip the breaker to the "Off" position.
The five rocker switches are mounted in a rectangular hole held in position by a bracket. These
switches, are designed to be released from the inside and pushed outward. The spring sides must
be depressed to release the switch and bracket from the hole. To remove the bracket from the
switch, wedge a screwdriver In between them then lift up and move off.
If the switch to found to be defective, mount a ne w one into the bracket and Insert It Into the hole In
the control box. Make sure that the tab on the switch is in the proper notch on the bracket for easy
operation of the switch. Replace the wires from the used switch terminal by terminal on to the new
switch.
Power can now be applied to the dishwasher and run through cycles checking all
operations.
1. CONNECTION TERMINALS
2. BRACKET SPRING SIDES
3. PANEL PLATE
4. BRACKET FRONT
5. ROCKER BUTTON
INTERLOCK SYSTEM
The Interlock System is designed to preve nt the machine from operating when the front door Is
opened or not latched property.
The Interlock System consists of two safety switches, one mounted so that the door latch has to be
closed to complete the circuit. The other switch is located so that a pin on the machine depresses a
safety switch mounted on the door, to complete the circuit. Either of these switches, if not
depressed, will prevent the machine from operating. Basically, the door must be closed and the door
latch locked in order for the machine to function.
Page 16
CHECKOUT
(INTERLOCK SYSTEM)
Note: All eletrical checks should be made by qualified service personnel.
If it's determined that the proper power is being applied to the machine's incoming terminal
blocks, then further check of the safety switch should be made.
Note: This checkout would only be performed if none of the systems of the machine
operate. This would mean that none of the switches, when depressed, will perform
the function noted for that switch.
Example: Drain, fill, start or manual wash switches.
Proceed with checkout
1. Remove power to the machine by turning circuit breaker that protects the machine to "off"
position.
2. Open the front door and remove screws holding inside panel of door.
3. Disconnect one wire from the switch closest to the door latch and using an ohmmeter,
depress the lever of the switch and check that there is continuity across that switch. If
there is no continuity, replace switch.
4. Check second safety switch located in top lefthand comer of door. Remove wire from one
side of the switch and check for continuity with ohmmeter when switch is depressed. If
there is no continuity, replace switch.
5. Replace Inside door panel.
6. Re -apply power & re-check operation.
Page 17
THERMOSTAT ADJUSTMENT
THERMOSTAT
The thermostat can be adjusted by turning screw #1 (see picture) on the thermostat control box
cover. (Remember the present setting, in case the problems are elsewhere in the control circuit.) A
CW rotation is used to obtain a lower temperature setting and a CCW rotation is used to obtain a
higher temperature setting. A 1/4 turn of screw #1 changes the temperature approximately 15 °F. If
screw #1 is turned all the way to its top in either direction, adjust screw #2 as follows.
Note: Do not touch the screw sealed with re d paint. When adjusting screw #2, power should be
disconnected during adjustment.
Set screw #1 so that it can be turned equal distances in either direction, then:
— If screw #1 stopped while turning in CW direction, turn screw #2 in CW direction, slowly and
only 1/4 of a turn or less per complete cycle of the unit.
— If screw #1 stopped while turning in CCW direction, turn screw #2 In CCW direction, slowly
and only 1/4 of a turn or less per complete cycle of the unit.
Three-fourths of a turn will bring the thermostat to approximately the same setting obtained when
screw #1 stopped. Check the present temperature setting before attempting any further
adjustments. Use screw #1 for any further adjustments.
Making large moves In adjusting may cause misalignment, thus increasing chances that further
adjustment cannot be made and thermostat will have to be replaced.
PAST: P/N 1700
PRESENT:
P/N 0170018 - Rinse (Shown)
and 0170023 - Wash
Page 18
RINSE TANK HEATER SYSTEM
Function:
The Rinse Tank Heater System is electrically connected in the circuit with the control system
functioning on 110/130V for 60 cycle and 220/240V (or 50 cycle system and the power system
functioning on 208/230V for both systems. The heat circuit is controlled by a heat switch
(mounted on coat door) and a thermostat (mounted near thermometer) which activates the coil
on the heat relay. When higher temperature is required, power is applied to the heaters when
the contacts of the heat relay are closed. Should the rinse tank thermometer read either too
high or too low, follow checkout below.
Checkout of Heater System for Rinse Tank: (Refer to drawing, Figure #2)
Note: The following checkout should be done by a qualified service person or electrician.
1. Turn off power to machine by tripping circuit breaker to "off" position.
2. Remove front kick plate below door.
3. Make sure rinse temperature is below 180°.
4. Reapply power and observe heat relay (2pole) letter E, figure 2, (next to timer) as heat
switch Is turned on and off several times.
1. If heat relay contacts do not close, with heat switch on:
a. Check power supply at Position 1 on terminal board X. Voltage should be 110VAC
on 60 cycle machine or 220VAC on 50 cycle machine (L1-L2).
b. Check Position 2; voltage should be 110V on 60 cycle machine or 220V on 50 cycle
machine. If not, check switch as necessary.
c. Check Position 3; there should be "zero" volts there. If not. read just thermostat per
thermostat Instructions.
d. If voltage is being applied to Positions 1 and 2, then the relay should be replaced;
coil on relay probably defective.
2. To determine If elements are working:
a. There's an Insulated movable bar on the heat relay across the top of the two
contacts. With an insulated probe, depress the bar and observe rinse thermometer:
the temperature should rise noticeably in a minute or two. If It moves very slowly. It
would indicate that one element Is defective. If It moves consistently higher at a
good rate, the elements are okay.
Note: A check with an amp probe. If available, can be made.
The elements together should draw 20 amps: one element will draw only 10 amps.
Replace element If found defective.
3. If the heat relay closes:
a. Check power supply at Position 4 on terminal board X, right hand view. It should be
220V approx. It not, check circuit breaker at customers panel: replace if defective.
b. Check power at Position 5; voltage should be 220V. If not, check connections and
wires for breaks: replace as necessary.
c. With heat switch on and relay closed, check power at Position 6: voltage should be
220V. If not, replace heat relay.
d. If No. 3 above checks out okay, check at Position 7: voltage should be 220V. If not,
check wiring from heat relay to elements for loose connections or-broken wires:
repair as necessary.
Page 19
E. RELAY
A . HEAT SWITCH
B . WATER LEVEL CONTROL
C . THERMOSTAT
D . (WASH) RING HEATER
F. RINSE HEATERS
G. BUS BARS
X . TERMINAL BOARD
Page 20
WASH TANK HEATER SYSTEM
Function:
The Wash Tank Heater Control system is electrically connected in the circuit to operate on
220V regardless whether system is 60 or 50 cycle. The heat circuit Is controlled by a heat
switch (mounted on front door), water level control (mounted middle of control panel), and
thermostat (mounted near thermometers). When higher temperature is required, power is
applied to the heater element through above controls. Should the wash tank thermometer read
either too high or too low, follow checkout below.
Checkout of Heater System for Wash Tank: (Refer to drawing. Figure 1.)
Note: The following checkout should be done by qualified service personnel or electrician.
1. Ready machine for normal dishwashing operation with wash tank water at proper level
2. Remove front kickplate below door.
Note: Power's still applied to circuit, so be careful.
3. Check power to machine at Position 1; terminal board X should read 110V on 60 cycle, or
220V. 50 cycle machine (L1-L2). If not, check customer's circuit breaker. If defective,
replace.
4. Wash temperature should be 130° or less to proceed.
5. Observe water level control, letter "B" (with front door closed and latched). Turn heat
switch on and off several times. Relay and contact points (Inside clear plastic case on
water level control) should move back and forth.
AA If water level control relay doesn't close, refer to page on Water Level Control's
function and checkout.
BB If water level control relay does close, proceed with heat switch on.
1. Check voltage at Position 1 on terminal board X. Voltage is 110 on 60 cycle machine or
220V on a 50 cycle machine (L1-L2).
2. Check Position 3, Figure 1: there should be no voltage. If there is voltage, then adjust
thermostat (refer to page on Thermostat Adjusting).
3. Check Position 2 at heat switch A. There should be 110V on 60 cycle. There should be
220V on 50 cycle.
4. Check Position 5. Figure 1, voltage should be 220. If not, check Position 8, there should
be 220V.
5. Temperature should rise slowly, a check with an amp probe would indicate If the
element Is drawing the correct amperage. Replace element if defective.
Page 21
WATER LEVEL CONTROL
AS USED ON 24
P/N 0204500 (110V, 60 cycle)
P/N 0205000 (220V, 50 cycle)
Function:
The water level control device to utilized on this machine to automatically control the cutoff of
the wash tank heater when water drains from the wash tank.
Note: All electrical checks should be made by qualified service personnel.
The control is designed to sense when the proper water level is maintained. At this time, the
relay in the clear plastic case will activate, closing the circuit to the thermostat which
completes the wash tank heat circuit as it closes. If one of the following problems exist, this
unit should be checked out as shown below.
Symptoms of Leve l Control Failure:
1. Wash heater circuit Is not activated with water at proper level (up to overflow level on
overflow pipe) In wash tank.
2. Wash heaters remain on when water drained from wash tank. (Sometimes caused by
deposits on probe)
Proceed with Checkouts:
1. Remove power source to machine by moving circuit breaker to "off" position.
2. Remove screws holding lower kick plate on front of machine and locate water level control
(sketch below).
3. Remove, mark and Insulate, for easy replacement, wires going to letters C & H.
4. Re -apply power, turn on heat switch. With an insulated wire. connect Jumper wire between
terminals C & H (24 volt system).
5. If relay operates, (he water level control action can be deemed operational; then other
causes sh ould be explored.
6. If relay doesn't operate, replace control.
7. Remove power source once again and replace wires that were removed in step three to
original terminals (see trouble shooting section for other possible causes).
Page 22
SERVICE INSTRUCTIONS
P/N
0143500 (60
cycle)
(INCOMING WATER SOLENOID VALVE)
SOLENOID VALVE
P/N 0142000 (110V, used on 60 cycle machine)
P/N 0142500 (220V, used on 50 cycle machine)
To take the valve apart
Disassembly — These valves may be taken apart by
unscrewing the bonnet and the enclosing tube
assembly from the valve body assembly. See Fig. 3.
After unscrewing, carefully lift off the bonnet and
enclosing tube assembly. Don't drop the plunger. The
"O" ring seal and diaphragm cartridge can now be
lifted out.
Be careful not to damage the machined faces while
the valve is apart
To Reassemble — Place the diaphragm cartridge in
the body with the pilot port detention UP. Hold the
plunger with the synthetic seat against the pilot port.
Make sure the "O" ring is in place, then lower the
bonnet and enclosing tube assembly over the
plunger. Screw bonnet assembly snugly down on the
body assembly.
P/N 0144000 (50 cycle)
DIAPHRAGM CARTRIDGE
Possible Problems
Pilot Port extension #1 clogged
Hole #2 clogged
Remedy
Pass heated straight pin through hole #2
or clean hole #1
Page 23
SEAL and CERAMIC for
1.
MOTOR
PUMP SYSTEM
(GENERAL INFORMATION)
The wash and drain pump are part of the total motor pump system. One seal and ceramic are
utilized to prevent the pump from leaking.
Replacement of Seal and/or Ceramic:
1. Drain machine either by depressing drain switch or by balling out
2. Turn Incoming power to machine off.
3. Open door — remove dolly, racks, rinse head assembly and wash head assembly.
4. Remove kickplate (located under front door).
5. Unplug motor at connector
6. Loosen eight screws holding pump in sump tank.
7. Disconnect drain hose from motor (must be done from underneath machine).
8. Pull motor and pump gently upward and move from side to side as required to remove unit.
(Old machine motor removed downward.)
16. Remove mounting plate from motor (loosen 4 phillips head screws on bottom of plate).
17. Knock out old seal carefully and clean hole, re -insert new seal.
Note: Be sure not to ruffle edges of seal when inserting. Seal should contact all
resting surfaces at one time.
18. Ceramic is imbedded In propeller and normally does not wear or need replacement but
check for cracks.
19. Re -install motor and pump by reversing above process.
2. MOUNTING PLATE
3. STATIONARY SEAL
4. SHIM WASHERS
ON MOTOR SHAFT
5. CERAMIC
6. DRAIN PROPELLER
Page 24
TROUBLE SHOOTING GUIDE
PROBLEM
Water overflow out bottom of front door
when wash pump Is operating.
CAUSE
Machine not level
Overflow drain clogged.
SOLUTION
Level machine.
Slight tilt to rear
Remove obstruction, checking
Inside of machine fIrst
Wash motor doesn't operate on manual
wash.
Note: The motor starting relay Is utilized to insert a starting fiel d In the wash pump motor, once the motor has gained
speed, the running winding will then take over and the starting winding will be removed when the relay ki cks out.
This relay Is the amperage sensing type.
Motor runs on manual wash but doesn't
operate on automatic (rinse operates
okay on both manual and automatic
cycles.)
Water level in machine's wash reservoir
too high.
Detergent foaming.
Equalizing vent blocked.
Wires broken or loose.
Defective manual wash switch.Replace.
Bad bearing, noticeable by noisy bearings
or locked drive shaft.
Defective motor starting relay. (Typical •
motor hums.)
Defective center micro switch of
timer.
Defective circuit in manual wash
switch.
Solenoid valve not closing at end of
fill or rinse cycle causing excessive
water problem.
Reduce quantity of detergent
Allow free steam flow.
Check all wires In the motor a
reconnect as necessary.
Replace.
Replace.
Replace switch.
Replace switch.
No water comes through the rinse arms
when the rinse fill switch is depressed.
Little or no water coming through rinse
assemblies.
Hand water valve to machine not turned
on.
Defective coil on solenoid valve. Replace coil.
Broken or loose wires. Repair or reconnect.
Defective manual rinse (ill switch.Replace.
Limed up rinse heads or piping.
Water pressure low. Increase pipe size to machine
Turn on water valve.
Begin-by cleaning rinse head using
instructions (or de-lime If this isn't
satisfactory, there clean the rinse
feed pipes.
Page 25
TROUBLE SHOOTING GUIDE
PROBLEMCAUSE SOLUTION
Rinse doesn't operate on automatic
during timed cycle (but does operate
on manual rinse/fill operation).
Rinse water runs continuously with
circuit breaker controlling machine
turned off.
Micro switch defective (this is the micro
switch furthest from the timer motor on the
timer assembly).
Rinse fill switch defective on N.C. contacts,
Defective plunger in solenoid valve. Replace plunger.
Defective diaphragm in solenoid valve.
Note: In disassembling solenoid valve, use instructions shown on separate page.
Rinse water runs continuously with
power applied to machine, but when
circuit breaker to machine is turned off,
water stops.
Defective rinse/fill switch.
Defective timer that has
stopped in a position
keeping the rinse on.
Replace.
Replace.
Check both holes in diaphragm cartridge
to Insure that they are open, The one on
the outside perimeter should be the size
of an ordinary straight pin. If it's not,
heat a straight pin and put It through this
hole to enlarge. If this falls to correct
situation, replace diaphragm.
Replace.
Replace timer motor or
timer as necessary
Note: Excessive water line pressure can cause water to continually run even though the power to the machine is turned off.
Check specifications for required pressure.
Wash temperature not at required
reading on thermometer.
Note: Any switches, water level controls, heater elements, relays or contactor that have to be checked out, can be
done using the heater checkout system page.
Defective micro switch on timer assembly.
Defective thermometer.
Rinse temperature not at required
temperature, causing wash
temperature to be lowered during
rinse cycle.
Replace.
Using a thermometer (fast reading type
that's known to be correct). Insert in
wash rerservoir and check reading
against wash thermometer on machine.
If machine thermometer isn't correct
within three or four degrees, replace.
Check out rinse heat using heater
checkout system page in manual.
Page 26
TROUBLE SHOOTING GUIDE
PROBLEMCAUSE SOLUTION
Heater switch defective. Replace.
Rinse water not at required
temperature range.
After filling machine with water,
leakage began at lower front panel
without machine operating or at end of
rinse cycle.
Water level protection control defective. Replace.
Heater element defective. Replace.
Wires loose or burned off.Retighten or Replace.
Thermometer's defective. Replace.
Heater switch defective.
Thermostat defective.
Defective heater relay on contactor.
Overflow drain clogged.Clean away obstruction.
See page on heater system
checkout
Adjust using instructions on
thermostat page and heater
system's checkout page. Replace if
necessary.
If defective, replace. See note on
heater system above.
Machine doesn't drain when drain
switch is depressed.
Note: The drain pump of this machine is part of wash motor, so if wash motor operates property drain system should
work.
Drain solenoid dogged.
Defective switch.
Defective motor or motor start relay.Replace.
Defective drain solenoid.Replace.
Remove obstruction.
Replace.
Page 27
FRONT VIEW
2.
SWITCHES
4. 0125100
RINSE ASSEMBLY, UPPER
6. 0005700
BOOSTER TANK
7.
0060200
HEATER ELEME
NTS 8. 0142500
SOLENOID (220V, used on
50
cycle machines)
9. 0185000
VALVE FOR HEALTH INSPECTOR GAUGE
13. 01700
18 RINSE THERMOSTAT
ITEM P/N DESCRIPTION
1. 0051200 DOOR HANDLE ASSEMBLY
3. 486 FRONT DOOR (NLA)
4A. 0125200 RINSE ASSEMBLY, LOWER
5. 0188900 WASH ASSEMBLY
8. 0142000 SOLENOID (110V, used on 60 cycle machines)
10. 0153600 "Y" STRAINER
11. 0030500 ELECTRIC PANEL
12. INCOMING WATER CONNECTION
0170023 WASH THERMOSTAT
14. 0169100 THERMOMETERS
Page 28
2. 0108200
PUMP
&
MOTOR ASSEMBLY (220V,
50
cycle)
5. 0185900
EQUALIZING VENT
ITEM P/N DESCRIPTION
1. 0184101 VACUUM BREAKER ASSEMBLY
2. 0108100 PUMP & MOTOR ASSEMBLY (110V, 60 cycle)
3. DRAIN—GRAVITY FEED
4. 0005700 BOOSTER TANK
6.
BACK VIEW
INCOMING WATER CONNECTION
Page 29
2. 0051200
DOOR HANDLE ASSEMBLY
3.
0048700
FRONT DOOR, OUTER
6. 0083400
ADJUSTING FEET
9. 0142400
DRAIN SOLENOID VALVE (110V, used on
60
cycle machine)
9. 0142200
DRAIN SOLENOID VALVE (220V, used on
50
cycle machine)
ITEM P/N DESCRIPTION
1. 0184101 VACUUM BREAKER ASSEMBLY
4. 0054900 KICK PANEL
5. INCOMING WATER CONNECTION
7. 0108100 PUMP & MOTOR ASSEMBLY (110V, 60 cycle)
7. 0108200 PUMP & MOTOR ASSEMBLY (220V, 50 cycle)
8. DRAIN—GRAVITY FEED
10.
LEFT SIDE VIEW
SIDE FRAME & BRACE
Page 30
RIGHT SIDE VIEW
2. 0125100
RINSE ASSEMBLY, UPPER
2A. 0125200
RINSE ASSEMBLY, LOWER
4. 0188900
WASH ASSEMBLY
6. 0083400
ADJUSTING FEET
8. 0048700
FRONT DOOR OUTER ONLY
9.
0051200
DOOR HANDLE ASSEMBLY
ITEM P/N DESCRIPTION
1. 0184101 VACUUM BREAKER ASSEMBLY
3. SIDE FRAME & BRACE
5. 0005700 BOOSTER TANK
7. 0054900 KICK PANEL
10. 0054700 OPTIONAL TOP
Page 31
ITEM P/N DESCRIPTION
3. 0185000
VALVE FOR HEALTH INSPECTOR
1. 0153600 "Y" STRAINER
2. REMOVABLE FILTER
4. 0142000
4.
5.
0142500 SOLENOID VALVE 1/2" (220V, used on 50
SOLENOID VALVE 1/2" (110V, used on 60
cycle machine)