Jackson 24A Service Manual

SERIES 24
MODELS 24A-AF, 24B-BF-BP
HOT WATER SANITIZING UNDERCOUNTER
DISHMACHINE
FROM SERIAL NO. 23000
INSTRUCTION MANUAL
INCLUDES:
-Warranty Policy -Specifications
-Operating Instructions -Troubleshooting
-Illustrated Parts -Optional Drain Pump
-Service Agencies -Wiring Diagram
Highway 25E
P.O. Box 1060
Barbourville, KY 40906
1-888-800-JSMC(5762)
FAX (606) 523-9196
September 21, 1998 P/N 7610-100-35-00 Rev A
INDEX
WARRANTY Inside Front Cover SPECIFICATIONS 2 CONCEALED DAMAGE 4 GENERAL INSTRUCTIONS (Installation) 5 INSTALLATION CHECKLIST 9 GENERAL INSTRUCTIONS(Operation) 10 GENERAL INSTRUCTIONS (Preventive Maintenance) 11 REMOVAL of RINSE and/or WASH HEAD ASSEMBLIES (General Instructions) 12 TIMER for SERIES 24 DISHWASHERS 14 FUNCTION of SWITCHES, CIRCUIT BREAKER and INDICATING LIGHTS 15 THERMOSTAT ADJUSTMENT 16 RINSE TANK HEATER SYSTEM 17 WASH TANK HEATERSYSTEM 19 WATER LEVEL CONTROL 20 SERVICE NSTRUCTIONS(lncomingWaterSolenoidValve) 21 BEWARE of COUNTERFEIT PARTS 22 TROUBLESHOOTING GUIDE 23 PICTORIALS: FRONT VIEW 26 BACK VIEW 27 LEFT SIDE VIEW 28 RIGHT SIDE VIEW 29 PAN STRAINER, VACUUM BREAKER, DOOR SWITCH and LATCH ASSEMBLY, INCOMING PLUMBING 30 RINSE TANK, WASH ASSEMBLY, WASH or RINSE THERMOSTAT, WASH or RINSE THERMOMETER 31 BOOSTER TANK HEATER ELEMENT, ELEMENT GASKET, THERMOSTATIC OVERLOAD 32 PUMP and MOTOR ASSEMBLY 33 DRAIN VALVE, CUTAWAY VIEW, PANEL 34 WIRING DIAGRAMS 35 PUMP DRAIN OPTION 40 FUNCTIONAL BREAKDOWN of the FOUR MAIN PARTS of the 24BP and 24AP PUMP DRAIN SYSTEM 46 GENERAL INSTALLATION INSTRUCTIONS of MACHINE DRAIN LINE 48 PARTS LIST for the PUMP DRAIN SYSTEM 53 COMPLETE PARTS LIST for SERIES 24 54,55 PARTS DISTRIBUTORS Inside Back Cover
Overall Product, in P
lace
RINSE TANK CAPACITY
MODEL
24
(No Booster)
•Total automatic cycle is 2 minutes 25 seconds
• Up to 50% more wash time than other undercounter dishwashers
• Door activated cycle start switch
• Electric wash tank heater with low water protection maintains proper wash temperature
•Simplified controls for ease of operation
•Automatic fill
• Automatic drain
• Manual wash switch for deliming
• 100% fresh water rinse eliminates problems of rinse water contamination associated with re-circulating rinse machines
• (18-8) 304 series stainless steel con­struction. 18 gauge material is used for extra durability and years of reliable service
• No switches or wiring in door
• One dish rack and one combination cup, bowl and silver rack included
• 115 v/60 Hz/1 phase only
• Optional pumped drain
MODEL 24B
• Same Standard Features as above except the Model 24B includes a 6.2 KW built-in booster heater
• Built-in booster is sized to raise incoming water 40°-50°F
• 208-230 v/60 Hz/1 phase only
• Optional pumped drain
MODEL 24F and MODEL 24BF
•Same Standard Features as above except "F" models include (18-8) 304 series 18 gauge stainless steel top and side
panels for free standing installations
•Optional pumped drain
Dimensions
Height w/Top 36 1/4" ± 1/2" Height w/o Top 341/2 a V1/2" Width 24" Depth 24" Minimum Distance from
Wall to Machine 2 1/2" Standard Table Height 34 1/2" Maximum Clearance tor Dishes 14"
Legend
A. Electrical Connection. B. Water Inlet - 1/2" Female Pipe
Thread. 2 1/2" High. C. Drain Connection - 1 1/2" O.D. D. Vented on Back. Cover underside of
countertop or table that will be affected
by moisture with suitable protective
material.
E. Rinse agent feeder connection. F. Detergent feeder connection. G. Maximum wall drain height with pumped
drain option.
NOTE: All dimensions from floor can be increased 1" with adjustable feet supplied.
Power/Connections
Model Model 24(F) 24B(F) WASH PUMP MOTOR Horsepower ELECTRIC HEAT WASH 1/2 1/2 OPERATING CAPACITY 24(F) 24B(F) KW 1.0 1.0 Racks per Hour 21 21 ELECTRIC HEAT RINSE KW N/A 6.2 Glasses per Hour 525 525 STANDARD RACK SIZE Electrical Ratings 19 3/4 x 19 3/4 1 1
Model Volts Cycle* Phase Amps
15.5
1 (2 24,24F 115 60 24B,24BF 115/208-230 60 *50 cycle available
Water Requirements Inlet Temperature— "F 180 140 WASH PUMP CAPACITY
Gal. per Hour 52.3 52.3 GalIons per Minute 60 60 Plow Pressure PSI 20 20 THERMOMETERS Flow GPM 7.1 7.1 Wash-°F 140-160 140-160 Inlet—IPS 1/2" V2” Rinse- °F 180-195 180-195 Drain—O.D. 1/2" ½” SHIPPING WEIGHT - Pounds (Gravity Feed Drain)
All specifications subject to change without notice.
wire)
1 (3
wire)
34.9 @ 208v
37.8 @ 230v
Performance/Capacities
Model Model
Dishes per Hour 525 525
OPERATING CYCLE Wash Time-Seconds
Rinse Time-Seconds Total Cycle-Seconds
WASH TANK CAPACITY
Gallons
Gallons
BASIC MODELS (Approx.) 200 200
CARTON SIZE (W x D x H) 30"x30"x38"
121
15 145
5.65
N/A
121
15
145
5.65
3
MODEL 24 TABLE PACKAGE OPTIONS
GENERAL INFORMATION 24.1 PACKAGE
• The system combines the 24 or 24B dishwasher with a standard Dishtable.
• 42" wall mounted overshelf in 1-X package.
• The Dishtable and overshelf are constructed of 18-8 304 series 16 gauge stainless steel.
• Heavy duty pre-rinse spray.
• 20"x20"x6" deep pre-rinse sink with molded scrap basket and rack slide.
• C33/16" high backsplash.
• Left and right side panels for machine.
NOTES: A. 633/16" High Backsplash, 33/4" " Turnback
at 45°.
B. 3" High, 1 1/2" Dia. Rolled Edge. C. Scrap Basket & "H" Bars. D. 20 " x 20 " x 6" Deep Pre-Rinse Sink. Drain Connection 25 1/2 ± 1/2" from Floor. E. Heavy Duty Pre-Rinse 13/16" Hole Size. F. Slanted Wall Mounted Overshelf. 20" x 42" Long. G. 3 1/2" Hole for Drain, Basket Assembly.
16 GA. s/s N.S.F. CONSTRUCTION 24-1X PACKAGE
ELECTRICAL CONNECTION DETAILS MODEL 24B ONLY
CONCEALED DAMAGE
IMPORTANT: FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING:
This merchandise has been thoroughly inspected and carefully packed before leaving our warehouse. If it is found that the shipment has concealed damage, PLEASE DO NOT RETURN IT TO US, but notify and file a
claim with the carrier at once, as follows:
CONCEALED LOSS OR DAMAGE: Concealed loss or damage means loss or damage which does not become apparent until the merchandise has
been unpacked. The contents may be damaged in transit due to rough handling even though the carton may not show external damage. When the damage is discovered upon unpacking, notify the carrier within forty-eight (48) hours by phone and in writing, asking them to send their agent to fill out an inspection report. Save the cartons so he may see them and be sure to note in the report any black marks, creases, tears, crushed corners or any other marks indicating rough handling.
DO NOT RETURN DAMAGED MERCHANDISE TO US. FILE YOUR CLAIM AS ABOVE.
GENERAL INSTRUCTIONS
(INSTALLATION)
REFER TO SPECIFICATION SECTION FOR FURTHER DETAILS. Note: Read the following instructions carefully. Proper installation of your Jackson
Dishwasher will assure proper machine operation.
Uncrating 24:
1. Remove wooden blocks from carton.
2. Slide carton sleeve upward over top of dishwasher, set to one side.
3. Remove bolts holding wooden base to machine and screw in adjustable feet supplied. (Feet are inside of dishwasher.)
4. Set dishwasher in place, ready for installation
Note: NSF base cradle must be field installed on all 'F' and 'P' models. Cradle goes under
machine and must be sealed in place using silicone sealant.
Installation Instructions:
1. The dishwasher can be leveled to the proper height by adjusting the feet on the four corners. The front of the unit must be 1/4" to 1/2" higher than the back.
2. Refer to the dimensional data sketch for connections.
3. The drain from the machine is a GRAVITY DRAIN SYSTEM and should have the proper drop from the machine to an open floor drain, vented to atmosphere. The drain connection is located to the left rear of the machine when facing the machine's door. The drain fitting is I 1/2" OD tube size, 7" from floor.
4. IMPORTANT — PLEASE READ — Located on the back upper left corner of the unit is a steam equalizing vent. This vent in no way should be blocked or prevented from allowing steam to be vented to the outside of the unit or from under the cabinet in which the unit is installed. Never pipe the steam downward toward the floor. (SEE PAGE 5 IF IT IS BEING INSTALLED UNDER A COUNTER.)
5. The electrical connections should be made to the terminal board located at the center front. The terminals are marked L1, L2, and Neutral. Install proper circuit breaker and conduit size to conform with local and/or national codes (standards). USE COPPER WIRE ONLY (#8 AWG).
Installation of Top and Sides on 'F' and 'P' Models:
1. Insert rear barrier with angle facing out. Install prior to placing top on uit.
2. Place top on unit, making sure front lip is under flange, but does not interfere with latch or switch mechanism. Place studs in holes on back of unit. Use 1/4-20 nuts.
NOTE: For 'P' models, omit steps 1 and 2.
3. Remove kickplate. Open door and place side panel lip at door opening. Work panel under top by pushing with palm of hand. Put self-tapping screws in four places. Both side panels are installed in the same way. Note: If unit being installed is an 'F' model, do not put the bottom rear self-tapping screw in each panel until step 4.
4. 'F' models require a back panel. For installation, slide back panel behind lip of side panels and secure with the two remaining self-tapping screws.
Installation of Model 24 Top and Table gasket:
These instructions are to be used for applying the adhesive backed sponge rubber strip to the top of the machine prior to setting the table in place.
Included with the Model 24 table is a 6 foot length of 1/4" thick x 1" wide sponge rubber adhesive backed stripping.
Instructions for applying gasket:
1. Place one end of the stripping along the complete side of the leg support flange and cut it off.
2. Repeat the same procedure along the other side.
3. Place the remaining piece along the front edge, fit it in between the side pieces and cut it to length.
4. Remove the backing and set the strips in place.
Instructions for installation under a porous counter top:
1. If possible, a hole should be cut through the counter top directly above the equalizing vent. A piece of 1 1/4" OD pipe is then inserted through the hole into the vent opening and piped to the outside.
2. If cutting a hole in the counter is not possible, then a piece of stainless steel 36" wide by 36" long bend in the middle at 90 should be centered directly over the vent to allow the steam to condense on it when it comes out of the vent.
3. It is very important that this vent be kept open and cool air allowed to circulate around the unit.
Installation of Model 24 Dishwasher Under Dishtable:
1. On the end of the table, locate bracket #4 opposite the sink end.
2. A square rubber gasket #3 is supplied and should be secured to top frame of dishwasher with caulk or suitable adhesive.
3. Place dishtable #2 where it is to be installed and support the machine's end.
4. Slide dishwasher #1 underneath dishtable #2 so that the outside of machine is positioned against the guide bracket #4. Make sure dishtable and dishwasher are in desired permanent location.
5. Using the two holes in bracket #4 as a guide, drill two holes 9/64" diameter in the side panel of machine. Note: Drill through first thickness of metal only.
6. Using the self-tapping screws supplied, screw them through bracket #4 and into the side panel of machine until screws are tight.
Removal of Pan Strainer for Cleaning: (Wash and rinse head assemblies must be removed prior to removing strainer.)
1. Turn machine off and drain by depressing drain switch and releasing.
2. Remove holding pin from rinse feed pipe, remove rinse head assembly by pulling forward.
3. Remove holding pin from upper pump housing, wash head may now be lifted out.
4. Pan strainer now accessible, lift out and clean thoroughly.
5. Clean around pump intake with bristle brush.
6. Replace stainer pan.
7. Re-install wash and rinse head assemblies.
8. Clean strainer pan daily or as needed to insure proper machine operation.
Installation of Wash Head and Rinse Arm Assemblies: (Items disassembled for shipment)
1. Line holes up on wash head assembly to match slots in pump housing.
2. Insert wash head assembly down into upper pump housing as far as possible.
3. Insert retaining pin to secure wash head to pump housing.
1. Line up stud to match with slot in nipple.
2. Insert rinse arm assembly into female receptical protruding through back of machine.
3. Insert lanyard pin to secure rinse arm assembly properly.
4. Make certain end plugs are secured properly in rinse tubes.
INSTALLATION CHECKLIST
Please check off the following items as they are completed. All items must be completed and checked off before proceeding to machine operation.
In the event that installation information is needed, please call one of Jackson Products authorized service agencies, dealership where purchased or Jackson Products Company Technical Assistance (813) 985-8144.
1. Is machine pitched up 11/4-11/2 inch in front than rear?
2. For gravity drain systems — is machine's gravity drain connected to a open floor drain "vented to atmosphere"?
3. Is machine service voltage at L1 and L2 208-230 volts?
4. Is machine service voltage at L1 and neutral 104-120V?
5. Is machine properly grounded?
6. Is machine service breaker properly sized to total amp load as specified on data plate?
7. Is machine supplied with 140°F hot water at 20 PSI flow pressure with capacity of 52.3 gallons per hour?
8. Is water supply line to machine a minimum of 1/2 inch?
9. Is a pressure reducing valve installed on inlet water line for pressures greater than 20 PSI flow?
10. Is equalizing vent vented to atomopshere?
11. Is pump intake strainer installed?
12. Is lower rinse spray arm installed?
13. Is wash spray head installed?
GENERAL INSTRUCTIONS
(OPERATION)
Note: Read the following instructions carefully. Proper operation of your Jackson
Dishwasher will assure clean and sanitized glasses and dishes, at optimum efficiency. Dish
Preparation:
1. Scrape dishes thoroughly.
2. Pre-wash dishes by soaking or with hose.
3. Place dishes and cups in dish rack, cups upside down.
4. Place glasses and silverware in combination glass-silverware rack, glasses upside down. Scatter silverware loosely on bottom.
Note: Silverware in the upright position washes and rinses better than lying flat. These silverware
compartment racks are available through your dealer or Service Agency.
24B/BF Operating Instructions:
1. Install pan strainer and the wash and rinse arms. Close the door and push until the handle latches.
2. Push the On/Fill-Off/Drain switch to the up 'ON/FILL' position. The machine power light will come on and so will the rinse heaters. The machine will begin to fill automatically and stop by itself.
3. After the machine has completed filling, open the door and put in a rack of soiled dishes. Close the door.
4. After the door has been closed, the cycle light will come on. There will be a 2-second delay before the wash cycle begins.
5. The machine will wash for 130 seconds and rinse for 15 seconds. After the cycle has finished, the cycle light will go out.
6. Open the door and remove the sanitized dishes. The machine is ready for another cycle.
7. To manually wash, push the manual wash switch to the up 'Manual' position. The machine will wash indefinitely. This function can also be used to delime. To resume normal operation, push the manual wash switch to the down 'Auto' position.
8. To drain the machine, close the door and latch. Push the On/Fill-Off/Drain switch to the 'OFF' position. All machine functions will be off. Push On/Fill-Off/Drain switch down to the momentary drain position. This will begin the drain cycle. After the machine is drained, it will turn itself off.
9. Open the door. Remove and clean the pan strainer and the wash arms.
10. Wash heater protection is provided by two means. Primary protection is given by the water level control which
senses the water level with a probe. If this should fail due to excessive build up on the probe, the secondary thermal protection will cut out the wash heater before damage occurs.
11. When the secondary heater protection has been used, it will be indicated by the illuminated red reset light. The following steps are necessary in this situation: A. Turn off power supply. B. Open the door and remove the wash and rinse arms and the pan strainer. C. Locate the probe. It is in the wash sump on the left hand side. D. Using a deliming compound and a brush, clean the probe. E. Reinstall the wash and rinse arms and the pan strainer. F. Push the reset button, located above the reset light.
G. Push On/Fill-Off/Drain switch to the 'ON/FILL' position. The machine should begin
to fill. If it does not and the reset light comes on again, call an authorized service agency.
Detergent Recommendations and Rinse Additives: We suggest that you contact your local Detergent Specialist for the correct detergent and rinse additives for your area. Dump the detergent on the pan strainer. This may have to be increased or decreased to obtain satisfactory results.
VERY IMPORTANT: Do not use a domestic type detergent in this machine at any time. This type of detergent may damage and/or obstruct pump operation and may cause corrosion to tank.
10
GENERAL INSTRUCTIONS
(PREVENTIVE MAINTENANCE)
USER SERVICEABLE AREAS
(THE FOLLOWING IS TO BE PERFORMED DAILY OR AS NEEDED.)
Note: Read the following instructions carefully. Proper maintenance of your Jackson Dishwasher
must be conducted for warranty consideration.
1. Remove all lime and corrosion deposits.
a. Fill the machine with wash water as would ordinarily be done for washing. b. Open door and place one cup or less of de-liming compound into the water. The
compound is available from your detergent supplier. c. Turn on the manual wash switch and allow to wash for five minutes. d. Open door and examine the interior. All lime should be removed and parts should be
shiny. If not, allow to wash for longer period.
e. After the interior is clean, with door closed, empty the wash water by turning switch to
the "off/drain" position. Refill machine and allow to run for two minutes, then again
drain the wash reservoir.
2. Clean around overflow strainers and drain hole. a. Clean around overflow and strainer pan. b. Clean around pump intake (toothbrush makes excellent tool for cleaning).
3. Clean Y-strainer on incoming water line. (Water to machine must be turned off for this operation)
a. Remove plug and clean strainer.
4. Clean rinse tubes.
a. Remove rinse assembly by disconnecting rinse feed pipe and removing end plugs on
lower rinse. b. Clean all rinse tubes and feed pipes with special brush supplied. c. If spray holes in the rinse tubes are clogged, they may be cleaned with a pointed
object.
5. Clean water level probe in sump with brush to remove any scale or build-up.
6. Clean wash head assembly.
a. Remove pin holding wash head assembly to pump. b. Clean assembly at sink by flushing water through spray jets. c. If spray jets are still plugged, use sharp object to dislodge and flush again.
d. Reinstall wash and rinse assemblies. (See page with instructions.)
7. Clean any deposits which may have built up on exterior moving parts.
a. Clean around door gasket. b. Using a soft bristle brush, clean around switches on exterior of control panel. (Use no
water.)
c. Use soft bristle brush, dip in wash tank water and scrub inside door around gasket
and hinges. Use clean cloth or paper towel to wipe off loose residue.
HARD WATER AREAS
Very Important: Areas known to have hard water (7-10.5 grains per gallon) or very hard water (10.5 + grains
per gallon) must consider installing a water softner system to prevent scaling of heater elements and water probes which could cause damage not covered under normal warranty conditions.
REMOVAL of RINSE and/or WASH
HEAD ASSEMBLIES
(GENERAL INSTRUCTIONS)
USER SERVICEABLE PARTS
(THE FOLLOWING IS TO BE PERFORMED DAILY OR AS NEEDED.)
1. Drain unit by placing switch in the off/drain position.
2. Open the door and allow the unit a few minutes to cool off.
3. Remove the pin holding the rinse feed pipe. Pull the feed pipe out of the nipple and lay it to one side.
4. Remove wash head assembly by pulling out the holding pin and lifting assembly. Place the wash head on a table for disassembly.
5. Locate Allen head set screw in the wash head cap, insert Allen wrench and loosen screw by turning counterclockwise.
6. Turn wash head cap counterclockwise until cap is removed and put cap in safe place.
7. Remove 1/4" stainless ball bearings carefully and put it in a receptacle in a safe place.
8. Lift and remove small manifold with short tubes. Put it in a safe place.
9. Remove 1/4" ball bearing in similar method to step #7.
10. Lift and remove large manifold with large length tubes similar to step #8.
11. Clean ball bearings by soaking in de-liming solution.
12. Ball bearing race ways may be cleaned by either brushing with de-liming solution (toothbrush makes excellent tool) or gently clean by rubbing with fine sandpaper or emery cloth.
13. Rinse ball bearings and manifolds thoroughly.
14. To reassemble, first fill lower race to capacity with 1/4" ball bearings, then remove one. This will
give proper movement needed during rotation of assembly.
15. Replace lower manifold and fill race fully with 1/4" ball bearings. Repeat, removing one only.
16. Replace upper manifolds and repeat necessary parts of step #14.
17. Replace wash cap by screwing on center shaft clockwise, finger tight.
18. Back off wash cap about 1/4 turn and tighten Allen set screw.
19. Rotate manifolds in opposite directions; see if they rotate freely. A rule of thumb is to select the
longest tube in the bottom manifold and make sure it moves up and down at least 1/8" and no more than 1/4".
20. Replace wash head assembly and rinse arm.
21. Close the front door and refill dishwasher.
22. Run through several cycles and recheck wash arms for easy movement. Adjust if necessary.
Note: It Is Important that the wash head and rinse arm be kept clean and free from
obstruction. Improper maintenance to these assemblies may create problems not covered under normal warranty conditions.
ITEM
w/TUBES
w/TUBES
1. 0186500 WASH HEAD CAP WITH RACE 6. 0187500 WASH HEAD CENTER SHAFT
2. 0187000 WASH HEAD CAP SET SCREW 7. 0193601 WASH HEAD FIXED RACE
3. 0194000 WASH HEAD BEARING 1/4" SIS
4. 0189000 WASH HEAD SMALL MANIFOLD 9. 0188601
5. 0189500 WASH HEAD LARGE MANIFOLD
P/N DESCRIPTION ITEM P/N DESCRIPTION
8. 0109600 UPPER PUMP HOUSING WASH HEAD ASSEMBLY
RETAINING PIN w/RING
ITEM
1. 0125200 RINSE HEAD ARM 5. 0126500 RINSE HEAD SNAP RINGS S/S
2. 0126800 RINSE HEAD END PLUGS 6. 0137301 RINSE FEED PIPE LANYARD PIN
3. 0126000 RINSE HEAD NYLATRON WASHER 7. 0137200 RINSE FEED PIPE (LOWER)
4. 0125500 RINSE HEAD HEX BRUSHING S/S 8. 0137202 RINSE FEED PIPE NIPPLE
P/N DESCRIPTION ITEM
P/N DESCRIPTION
TIMER for MODEL 24
DISHWASHERS
General Description:
The timer is a solid state, 4 channel CMOS device with a 120V, 50 or 60 cycle, 1 amp rating. All components are environmentally encapsulated and quick connect terminals are marked for corresponding wires.
Principle of Operation: Wash cycle function: (Machine must fill before cycle will start.) Upon closure of door switch,
cycle light will come on and remain on for the 150-second cycle. At the same time, a 2-second rinse preheat interval will begin. After the preheat, the wash cycle will start and last 130 seconds. Between wash and rinse, there is a 4-second dwell followed by a 15-second rinse. Cycle by opening and closing door switch at the end of cycle or at any point in the cycle.
Drain cycle function: (Power switch must be in off position and door switch closed.) When power switch is pushed to the drain position and released, a holding circuit is established between R4 drain relay and the timer. The machine will drain for 60 seconds and then break the holding circuit. Cycle is reset by opening and closing door switch and pushing power switch to drain and releasing.
Very Important: At no time are there to be any aftermarket equipment electric
connections made to any Input or load circuits of this timer. Consult factory for further information.
FUNCTION of SWITCHES, CIRCUIT BREAKER and INDICATING LIGHTS
On/Fill Off/Drain Switch: P/N
0155600
Power Light:
P/N 0083518
Door Switch:
P/N 0164000
Cycle Light: P/N
0083507
Manual Wash Switch:
P/N 0159700
Heater Reset Button:
P/N 0169601
This switch serves as the main control for the unit. When pressed into the 'on' position, it activates the heater controls, the automatic fill and readies the unit for the wash cycle. When turned off, all power is off. When pushed to drain position and released, the unit
will drain and turn itself off. This light comes on when the unit is turned on and goes off when the unit is turned off.
Located on top of the unit, behind the latch bracket, this switch serves three functions. When the door is opened, it will reset the timer to the cycle starting position. When door is closed, it will start the automatic cycle. If door should be opened during a cycle, it
would act as a safety switch by turning the unit off.
This green light comes on only when the automatic cycle is in progress and goes off
when the cycle is complete.
This switch is used to bypass the timer and operate the wash pump manually. The wash pump will run as long as this switch is 'on'. Its prime purpose is to extend the wash
period for heavily soiled dishes, but it may be used for deliming.
This is the reset button on a thermostatic overload. Its purpose is to provide a secondary protection for the wash tank heater element. If the heater element should come on while the wash tank is empty, this button would pop out, turning off the element and signaling
a problem with the automatic fill.
Reset Light:
P/N 0083518
This light comes on only when the heater reset trips off. Its purpose is to signal that
there is a problem.
THERMOSTAT ADJUSTMENT
The thermostat can be adjusted by turning screw #1 (see picture) on the thermostat control box cover. (Remember the present setting, in case the problems are elsewhere in the control circuit.) A CW rotation is used to obtain a lower temperature setting and a CCW rotation is used to obtain a higher temperature setting. A 1/8 turn of screw #1 changes the temperature approximately 15 °F. If screw #1 is turned all the way to its stop in either direction, adjust screw #2 as follows.
Note: Do not touch the screw sealed with red paint. When adjusting screw #2, power should be disconnected during adjustment.
Set screw #1 so that it can be turned equal distances in either direction, then:
— if screw #1 stopped while turning in CW direction, turn screw #2 in CW direction, slowly and only 1/8 of a
turn or less per complete cycle of the unit.
— if screw #1 stopped while turning in CCW direction, turn screw #2 in CCW direction, slowly and
only 1/8 of a turn or less per complete cycle of the unit.
Three-fourths of a turn will bring the thermostat to approximately the same setting obtained where screw #1 stopped. Check the present temperature setting before attempting any further adjustments. Use screw #1 for any further adjustments.
Making large moves in adjusting may cause misalignment, thus increasing chances that further adjustment cannot be made and thermostat will have to be replaced.
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