Jackson 10U Installation Manual

Company
10 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES

INSTALLATION & OPERATION MANUAL

FOR JACKSON MODELS:
10A
10AB
10APRB
10U
HIGHER HOOD OPTION
An
February 24, 2004 P/N 7610-100-01-00 (Revision E)
Jackson MSC, INC.
P.O. BOX 1060
BARBOURVILLE, KY. 40906
FAX (606) 523-9196
PHONE (606) 523-9795
www.jacksonmsc.com
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
Jackson MSC agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty
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tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
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The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
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es, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
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thorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was origi
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Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
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ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of
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ing the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
OF SHIPMENT FROM THE FACTORY.
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void war ranty certification.
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switch
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unau
nally intended.
TRAVEL LIMITATIONS
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain
installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets dur
incorrect water temperature or pressure, or hard water conditions.
REVISION
D 02-24-04 MAW N/A
REVISION
DATE
MADEBYAPPLICABLE
ECN
DETAILS
ADDED 10U PHOTO INSTALLATION GUIDE AND ALL 10U INFORMATION
i
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL:
10 SERIES
10A = 10 without a booster tank 10AB = 10 with a booster tank 10APRB = 10 with a booster tank and a power rinse pump 10U = 10 with a booster tank, a 4” shorter hood, and 9” shorter legs Higher Hood Option = A hood that is 5” higher than the standard hood
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the prop­er page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is available for service personnel only.
ii

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE
I. SPECIFICATION INFORMATION
Operating & Electrical Requirements 2 10A Dimensions 3 10AB/10APRB/10U Dimensions 4 Table Dimensions 5
II. INSTALLATION/OPERATION INSTRUCTIONS
Visual Inspection/Unpacking the Dishmachine 7 Leveling the Dishmachine/Installing the Vacuum Breaker & Plumbing 8 Installing the Internal Vacuum Breaker/Hood Assembly 9 Plumbing the Dishmachine/Drain Line Connection/Electrical Connection 10 Final Check 11 Operation Instructions 12 Detergent Control 13
III. PREVENTATIVE MAINTENANCE
Preventative Maintenance 15
IV. ELECTRICAL SCHEMATICS
10A 208 - 220 V, 60 HZ, single phase 17 10AB 208 - 220 V, 60 HZ, single phase 17 10AB/10U 208 - 220 V, 60 HZ, three phase 17 10AB/APRB/10U 208 - 220 V, 60 HZ, single phase 17 10AB/APRB/10U 208 - 220 V, 60 HZ, three phase 17
WIRING DIAGRAMS
10A/10U 208 - 220 V, 60 HZ, single phase 18 10AB/10U 208 - 220 V, 60 HZ, single phase 19 10AB/10U 208 - 220 V, 60 HZ, three phase 20 10AB/APRB/10U 208 - 220 V, 60 HZ, single phase 21 10AB/APRB/10U 208 - 220 V, 60 HZ, three phase 22
V. JACKSON MAINTENANCE & REPAIR CENTERS 24
iii
SECTION 1:
SPECIFICATION INFORMATION
1

10 SERIES SPECIFICATIONS

SECTION 1: SPECIFICATION INFORMATION
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 45
DISHES PER HOUR 950
GLASSES PER HOUR 950
OPERATING CYCLE (SECONDS)
WASH TIME 60
RINSE TIME 10
TOTAL CYCLE TIME 72
TANK CAPACITY (GALLONS)
WASH TANK 4.5
BOOSTER TANK (10AB/10APRB/10U ONLY) 3.0
PUMP CAPACITY (GALLONS)
WASH PUMP 70 GPM
TEMPERATURES
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HP 1/2
RINSE PUMP MOTOR HP (10APRB ONLY) 1/2
MODEL VOLTS HERTZ PHASE AMPS
10A 208 60 1 8.23
10A 220 60 1 8.23
10AB/10U 208 60 1 38.8
10AB/10U 208 60 3 25.6
10AB/10U 220 60 1 37.2
10AB/10U 220 60 3 24.6
10APRB 208 60 1 43.4
10APRB 208 60 3 30.2
10APRB 220 60 1 41.8
10APRB 220 60 3 29.2
WATER REQUIREMENTS
INLET TEMPERATURE (10A) 180°F
INLET TEMPERATURE (10AB/10ABPRB/10U) 140°F
WASH---°F (MINIMUM) 150
RINSE---°F (MINIMUM) 180
WATER LINE SIZE NPT (MINIMUM) 1/2”
DRAIN LINE SIZE I.D (MINIMUM) 1 1/2”
GALLONS PER HOUR 58
FLOW PRESSURE P.S.I. (OPTIMUM) 20A5
FLOW RATE GPM 7.8
RACKS
DISH (17 1/2” DIAMETER ROUND) 1
GLASS AND SILVERWARE
(17 1/2” DIAMETER ROUND) 1
FOUR COMPARTMENT SILVERWARE 1
2
SECTION 1: SPECIFICATION INFORMATION
NOTES:

10A DIMENSIONS

A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. B - Drain connection 1 1/2” NPT C - Electrical connection D - Clearance for dishes:
10” (10A 4” shorter hood) 14” (10A standard hood) 19” (10A 5” higher hood)
E - Machine height:
45 1/2” (9” shorter leg, 4” shorter hood) 58 1/4” (standard leg & hood) 63 1/4” (standard leg, 5” higher hood)
All dimensions in inches.
All vertical dimensions are +/- 1/2” from the floor due to the adjustable bullet feet.
LEFT VIEW FRONT VIEW
VACUUM BREAKER
14 1/2”
11”
22 1/4”
20 1/4”
4” SH
29 1/4”
5” HH
B
1 13/16”
21”
18”
5 1/4”
16 1/2”
27 1/2”
TOP VIEW
19 1/4”
15 1/4”
4” SH
13”
16 1/2”
14 7/8”
TO THE
WALL
9”
C
14” TO
INLET
5” 4” SH
ONLY
A
13 1/2”
B
19”
11 1/2”
4” SH
D
34”
25”
4” SH
E
B
24 1/4”
5” HH
2 3/4”
4”
CIRCUIT BREAKER
C
28 3/4”
3

10AB/10APRB/10U DIMENSIONS

SECTION 1: SPECIFICATION INFORMATION
NOTES:
A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. B - Drain connection 1 1/2” NPT C - Electrical connection D - Clearance for dishes:
10” (10U/10AB/10APRB 4” shorter hood) 14” (10A/10AB/10APRB standard hood)
19” (10A/10AB/10APRB 5” higher hood) E - Power rinse pump motor (10APRB only) F - Booster tank (10AB/10APRB/10U only) G - Machine height:
45 1/2” (10U/10AB/10APRB, 9” shorter leg, 4” shorter hood)
58 1/4” (10AB/10APRB standard leg & hood)
63 1/4” (10AB/10APRB, standard leg, 5” higher hood)
All dimensions in inches.
All vertical dimensions are +/- 1/2” from the floor due to the adjustable bullet feet.
LEFT VIEW
11”14 1/2”
F
14 7/8”
TO THE
WALL
1 13/16”
E
9”
B
5 1/4”
27 1/2” (AB ONLY)
13”
16 1/2”
A
TOP VIEW
FRONT VIEW
35 1/2” (APRB ONLY)
19”
21”
16 1/2”
18”
F
14” TO
INLET
5”
10U ONLY
A
B
D
10U ONLY
20 1/2”
11 1/2”
10U ONLY
34”
25”
G
22 1/4”
20 1/4”
29 1/4”
5” HH
E
10U
19 1/4”
15 1/4”
10U
24 1/4”
5” HH
2 3/4”
4”
CIRCUIT
BREAKER
C
B
A
5 1/2”
20”
4
SECTION 1: SPECIFICATION INFORMATION
Legend
A - 10” High backsplash, 2” turnback at 45B B - 3” High, 1 1/2” diameter rolled edge C - Scrap block D - Scrap basket with slide bars E - 20” x 20” x 5” deep pre-rinse sink F - Heavy duty pre-rinse G - 20” Slanted wall mounted overshelf 42” long H - 3 1/2” hole for sink drain with basket drain I - 1 7/8” hole for hood support piping

10 SERIES TABLE DIMENSIONS

10 1X PACKAGE
10 2X PACKAGE
10 3X PACKAGE
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