Jackson 10 Series, 10A, 10AB, 10APRB, 10U Installation, Operation And Service Manual

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Page 1

10 SERIES

ELECTRICALLY-HEATED

ROUND DISHMACHINES

INSTALLATION, OPERATION,

AND SERVICE MANUAL

FOR JACKSON MODELS:

10A

10AB

10APRB

10U

HIGH HOOD

OPTION

Model 10 Technical Manual • Revision F • P/N 07610-002-41-09 • Issued: N/A • Revised: 12-14-15

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MANUFACTURER'S WARRANTY

ONE YEAR LIMITED PARTS AND LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN

MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM DATE OF

PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY.

Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained, and operated in accordance with the applicable factory instruction manual and failure is reported to an authorized service agency within the warranty period. This includes the use of factory-speciﬁ ed genuine replacement parts, purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certiﬁ cation.

The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by Jackson WWS.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS.

This warranty is void if failure is a direct result from shipping, handling, ﬁ re, water, accident, misuse, acts of God, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than originally intended.

TRAVEL LIMITATIONS

Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any additonal fees—such as those for air or boat travel—without prior authorization.

WARRANTY REGISTRATION

To register your product, go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.

REPLACEMENT PARTS WARRANTY

Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty days from the date of shipment from the factory, whichever occurs ﬁ rst.

PRODUCT CHANGES AND UPDATES

Jackson WWS reserves the right to make changes in design and speciﬁ cation of any equipment as engineering or necessity requires.

THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED

THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.

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Revision

Letter

Revision

Date

Made by Applicable ECNs Details

D 02-24-04 MAW N/A Added 10 U photo installation guide and all 10U Information.

E 02-11-14 MHH QOF NBD

Updated manufacturer inforamtion and logos. Updated manufacturer warranty. Replaced figure 5 (pg. 7) that incorrectly showed 2 O-rings in use instead of 1. Replaced figure 8 (pg. 9) that showed internal vacuum

breaker being installed backward.

F 12-11-15 JH QOF NDB-301

N/A

Changed P/N 05700-000-05-52 to 05915-300-05-52 on pages 57 and 61. Changed P/N 05330-100-01-10 to 05330-011-61-34 on pages 48, 50, and 61.

REVISION HISTORY

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Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone Number:

NOMENCLATURE

Jackson WWS, Inc. provides

technical support for all of the dishmachines detailed

in this manual. We strongly

recommend that you refer to

this manual before making a call

to our technical support staff.

Please have this manual with

you when you call so that our

staff can refer you, if necessary,

to the proper page. Technical

support is not available on

holidays. Contact technical

support toll free at

1-888-800-5672.

Technical support is available

for service personnel only.

10 SERIES

10A = without a booster tank 10AB = with a booster tank 10APRB = with a booster tank and a power rinse pump 10U = with a booster tank, a 4” shorter hood, and 9” shorter legs High Hood Option = hood that is 5” higher than the standard hood

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iii

TABLE OF CONTENTS

SPECIFICATIONS ................................................................................................1

10A Dimensions .................................................................................................................. 1

10AB/10APRB/10U Dimensions ......................................................................................... 2

Table Dimensions ............................................................................................................... 3

Operating and Electrical Requirements .............................................................................. 4

INSTALLATION/OPERATION INSTRUCTIONS ..................................................6

Visual Inspection/Unpacking the Dishmachine ................................................................... 6

Leveling the Dishmachine/Installing the Vacuum Breaker and Plumbing .......................... 7

Aligning the Machine/Installing the Internal Vacuum Breaker/Hood Assembly .................. 8

Plumbing the Dishmachine/Drain Line Connection/Water Supply/Plumbing Check .......... 9

Electrical Power Connection/ Voltage Check/Final Check ............................................... 10

Operation Instructions ....................................................................................................... 11

Detergent Control .............................................................................................................13

PREVENTATIVE MAINTENANCE .....................................................................15

Preventative Maintenance ................................................................................................ 15

SERVICE PROCEDURES ..................................................................................16

Rinse Head/Wash Head Assemblies ................................................................................ 16

Timer for 10 Series Dishmachines ................................................................................... 19

Function of Switches, Circuit Breaker and Indicating Lights ............................................ 21

Replacement of Switches in Control Panel ...................................................................... 22

Thermostat Adjustment ..................................................................................................... 23

Rinse Tank Heater System ............................................................................................... 24

Wash Tank Heater System ............................................................................................... 26

Water Level Control .......................................................................................................... 28

Water Level Control (APRB) ............................................................................................. 29

Replacing Seal and Ceramic on Wash and Rinse Pumps ............................................... 30

TROUBLESHOOTING ........................................................................................ 32

Common Problems ........................................................................................................... 32

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TABLE OF CONTENTS

PARTS ................................................................................................................36

10A Assembly ................................................................................................................... 36

10AB/APRB/10U Assembly .............................................................................................. 37

Control Box Assembly ...................................................................................................... 39

Ordering Replacement Wire/Conduit Fittings ................................................................... 41

Ordering Replacement Conduit, Fittings, and Hose ......................................................... 43

Tub Assembly ................................................................................................................... 45

Bottom View Assembly ..................................................................................................... 47

Wash Tank Cross View/Tub to Booster Connection ........................................................ 49

10AB/APRB Rinse Booster and Associated Parts ........................................................... 51

Pump and Motor Assembly............................................................................................... 52

Thermostat Housing Assembly ......................................................................................... 53

Incoming Plumbing Assemblies ........................................................................................ 54

Solenoid Valve Repair Kit/Vacuum Breaker Repair Kit .................................................... 55

Hood and Associated Assemblies .................................................................................... 56

Vacuum Breaker/Connector Assemblies 10A Series ....................................................... 59

Vacuum Breaker/Connector Assemblies 10AB/10APRB/10U .......................................... 60

Parts List for 10 Dishmachines ......................................................................................... 61

SCHEMATICS .................................................................................................... 64

10A, 10AB/10U, 10APRB ................................................................................................ 64

10A Wiring Diagram (208-230 VOLT, 60HZ, Single Phase) ............................................ 65

10AB Wiring Diagram (208-230 VOLT, 60HZ, Single Phase) .......................................... 66

10AB Wiring Diagram (208-230 VOLT, 60HZ, Three Phase) .......................................... 67

10APRB Wiring Diagram (208-230 VOLT, 60HZ, Single Phase) ..................................... 68

10APRB Wiring Diagram (208-230 VOLT, 60HZ, Three Phase) ..................................... 69

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07610-002-41-09-F

SPECIFICATIONS

21”

18”

19 1/4”

15 1/4”

10U

24 1/4”

5” HH

2 3/4”

14 1/2” 11”

20 1/4”

4” SH

29 1/4”

5” HH

14” TO

INLET

5” 4” SH

ONLY

13 1/2”

LEFT VIEW

22 1/4”

34”

11 1/2”

4” SH

19”

25”

4” SH

CIRCUIT

BREAKER

27 1/2”

16 1/2

13”5 1/4”

9”

14 7/8”

TO THE

WALL

1 13/16”

FRONT VIEW

16 1/2

4”

28 3/4”

TOP VIEW

LEGEND

A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. B - Drain connection 1 1/2” NPT C - Electrical connection D - Clearance for dishes: 10” (10A 4” shorter hood) 14” (10A standard hood) 19” (10A 5” higher hood) E - Machine height: 45 1/2” (9” shorter leg, 4” shorter hood) 58 1/4” (standard leg and hood) 63 1/4” (standard leg, 5” higher hood)

All dimensions in inches.

All vertical dimensions are +/- 1/2” from the ﬂ oor due to the adjustable bullet feet.

10A MACHINE DIMENSIONS

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07610-002-41-09-F

1 13/16”

5 1/4”

14 7/8” TO THE

WALL

13”

9”

1 13/16”

16 1/2”

27 1/2” (AB ONLY)

TOP VIEW

FRONT VIEW

35 1/2” (APRB ONLY)

16 1/2”

21”

18”

19’’

22 1/4”

20 1/4”

10U

29 1/4”

5” HH

19 1/4”

15 1/4”

10U

24 1/4”

5” HH

2 3/4”

CIRCUIT

BREAKER

4”

20”

14 1/2” 11”

34”

25”

10U ONLY

20 1/2”

25”

10U ONLY

14” TO

INLET

5”

10U ONLY

5 1/2”

LEFT VIEW

LEGEND

A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. B - Drain connection 1 1/2” NPT C - Electrical connection D - Clearance for dishes: 10” (10U/10AB/10APRB 4” shorter hood) 14” (10A/10AB/10APRB standard hood) 19” (10A/10AB/10APRB 5” higher hood) E - Power rinse pump motor (10APRB only) F - Booster tank (10AB/10APRB/10U only) G - Machine height: 45 1/2” (10U/10AB/10APRB, 9” shorter leg, 4” shorter hood) 58 1/4” (10AB/10APRB standard leg and hood) 63 1/4” (10AB/10APRB, standard leg, 5” higher hood)

All dimensions in inches.

All vertical dimensions are +/- 1/2” from the ﬂ oor due to the adjustable bullet feet.

SPECIFICATIONS

10AB/10APRB/10U MACHINE DIMENSIONS

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07610-002-41-09-F

10 1X PACKAGE

10 2X PACKAGE

10 3X PACKAGE

LEGEND

A - 10” High backsplash, 2” turnback at 45B B - 3” High, 1 1/2” diameter rolled edge C - Scrap block D - Scrap basket with slide bars E - 20” x 20” x 5” deep pre-rinse sink F - Heavy duty pre-rinse G - 20” Slanted wall mounted overshelf 42” long H - 3 1/2” hole for sink drain with basket drain I - 1 7/8” hole for hood support piping

SPECIFICATIONS

10 SERIES TABLE DIMENSIONS

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07610-002-41-09-F

SPECIFICATIONS

OPERATING PARAMETERS

Model Designation: Model 10

Operating Capacity:

Racks per Hour 45 Dishes per Hour 950 Glasses per Hour 950

Operating Cycle (Seconds):

Wash Time 60 Rinse Time 10 Total Cycle Time 72

Tank Capacity (Gallons):

Wash Tank 4.5 Booster Tank (10AB/10APRB/10U ONLY) 3.0

Pump Capacity (Gallons):

Wash Pump 70 GPM

Electrical Loads (as applicable):

Wash Motor HP 1/2 Rinse Pump Motor HP (10APRB ONLY) 1/2

NOTE: Always refer to the machine data plate for speciﬁ c electrical and water requirements. The material provided on this page is for reference only and is subject to change without notice.

HOT WATER SANITIZING

Water Temperatures (Fahrenheit):

Minimum Wash Temperature 150 Minimum Rinse Temperature 180

Water Requirements:

Inlet Temperature (10A) 180°F Inlet Temperature (10AB/10ABPRB/10U) 140°F Water Line Size NPT (Minimum) 1/2" Drain Line Size I.D. (Minimum) 1 1/2" Gallons Per Hour 58 Flow Pressure PSI 20 ± 5 Flow Rate GPM 7.8

Racks

Dish (17 1/2" Diameter Round) 1 Glass and Silverware (17 1/2" Diameter Round) 1 Four Compartment Silverware 1

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07610-002-41-09-F

ELECTRICAL REQUIREMENTS

NOTE 1: MCA (Minimum Circuit Ampacity) = 125% x Largest Motor + FLA of all other motors + all other loads.

NOTE 2: MOP (Maximum Overcurrent Protective Device) = 225% x Largest Motor + FLA of all other motors + all other loads.

All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial and national codes. Work should only be performed by qualiﬁ ed electricians and authorized service agents.

Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. Jackson assumes incoming voltages will be either 208 or 230 volts. Some heating elements used in the machines are rated for other voltages, such as 240 volts. Always verify the amperage draw of the machine in operation when sizing circuit protection.

If the dishmachine is equipped with the optional rinse heater, note the rinse heater may have its own electrical connection and therefore require a separate service. Amperage loads for motors and heaters are indicated on the machine data plate.

The electrical conﬁ gurations of the 10 series of machines are as follows:

Available Electrical Characteristics:

• 10A 208 - 220 V, 60 HZ, single phase

• 10AB 208 - 220 V, 60 HZ, single phase

• 10AB/10U 208 - 220 V, 60 HZ, three phase

• 10AB/APRB/10U 208 - 220 V, 60 HZ, single phase

• 10AB/APRB/10U 208 - 220 V, 60 HZ, three phase

MODEL 10

Electrical Characteristics

Model Volts Phase Hertz Amps

10A 208 1 60 8.23

10A 220 1 60 8.23 10AB/10U 208 1 60 38.8 10AB/10U 208 3 60 25.6 10AB/10U 220 1 60 37.2 10AB/10U 220 3 60 24.6

10APRB 208 1 60 43.4 10APRB 208 3 60 30.2 10APRB 220 1 60 41.8 10APRB 220 3 60 29.2

INSTALLATION

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07610-002-41-09-F

SPECIFICATIONS

INSTRUCTIONS

Before installing unit, check container and machine for damage. A damaged container may be an indication of damage to the machine. If there is any type of damage to both container and unit, do not throw away the container. The dishmachine has been inspected at the factory prior to shipping and is expected to arrive in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while it is in transit. If such a situation occurs, do not return the unit to the manufacturer. Instead, contact the carrier and ask them to send a representative to the site to inspect the damage and request that an inspection report be completed.

Contact the carrier within 48 hours of receiving the machine (to report possible freight damage) and the dealer from whom the unit was purchased.

NOTE: Be careful when cutting the hold-down strap (Fig. 1), it is under tension. Remove the hood (Fig. 2) and set to the side. Please note (Fig. 3) for the location of the O-ring. Once the machine has been removed from the container, ensure that there are no parts (Fig. 3 and 4) missing from the machine. This may not be obvious at ﬁ rst. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you.

VISUAL INSPECTION

Do not throw away

container if damage is

evident!

UNPACKING THE

MACHINE

(Fig. 1) (Fig. 2)

(Fig. 3)

(Fig. 4)

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07610-002-41-09-F

INSTALLING THE

VACUUM BREAKER

AND PLUMBING

LEVEL THE

DISHMACHINE

INSTALLING THE

DISHMACHINE

The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet (Fig. 5), which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the top of the tub is level from side-to-side and from front-to-back before making any connections.

With the machine base set in place, lift the table (Fig. 6) (with proper ﬂ ange cutout) over and above machine so that vertical ﬂ ange on table cutout ﬁ ts down inside of machine tub and hori- zontal ﬂ ange on machine tub ﬁ ts up tight against underside of the table.

Ease vacuum breaker piping (Fig. 7) supplied with the dishmachine down through the square cutout in the backsplash of the table (directly behind the machine). Connect vacuum breaker piping to machine. The top union connects to its matching half on the bottom of the rinse booster tank (Fig.8). The bottom union of the piping connects to an adapter pipe which, in turn connects to the solenoid valve (Fig. 9). The arrows on the solenoid valve indicate the direction of water ﬂ ow to the machine. Tighten both of the connections.

(Fig. 5)

(Fig. 6)

(Fig. 7)

(Fig. 8) (Fig. 9)

INSTRUCTIONS

INSTALLATION

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07610-002-41-09-F

INSTRUCTIONS

INSTALLATION

INSTALLING THE

HOOD ASSEMBLY

ALIGNING THE

MACHINE

INSTALLING THE

INTERNAL VACUUM

BREAKER

Adjust the machine base to align hole in table with hole in support block (Fig. 10).

Insert internal vacuum breaker pipe into hood support block pin end down (Fig.11).

WARNING: Internal vacuum breaker pipe must be installed or there will be a hazard to the operator.

Make sure there are two “O-rings” (Fig. 3) on the lower support pipe near the end of the ring. While also holding the internal vacuum breaker, lift the hood and hood support pipe up over table. Set hood support pipe down into the support block hole (Fig. 12) and begin to work the hex nut into the hole. The locating pin in the support block will ensure proper alignment. While holding the support pipe, start tightening nut by hand to prevent cross-threading (it should tighten considerably by hand), then continue tightening with a wrench. It may be necessary to work support pipe back and forth to seat nut properly. When the nut is tight, it should force ﬂ at the stainless steel and rubber washers tight to the table top.

Attach vacuum breaker support pipe clamp (Fig.

13) to the support pipe and external vacuum breaker piping. Slide up about 12” from the table and tighten securely. Position cover plate (supplied with table) over square cutout in backsplash on table so that it ﬁ ts tightly around piping then snap in the four nylon fasteners (supplied) to hold in place.

Rotate the hood to ensure it is free. If not, check level of machine, tightness of table to machine ﬂ ange, centering of machine, level of table, and hood support pipe.

(Fig. 10)

(Fig. 11)

(Fig. 12)

(Fig. 13)

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07610-002-41-09-F

WATER SUPPLY

CONNECTION

PLUMBING THE

DISHMACHINE

CONNECTING THE

DRAIN LINE

All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly ﬂ ushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer.

The drain for the dishmachine is a gravity-discharge drain. Remove the overﬂ ow strainer stopper from the tub and the unit will drain itself. There must also be an air gap between the machine drain line and the ﬂ oor sink or drain. If a grease trap is required by code, it should have a ﬂ ow capacity of 5 gallons per minute (GPM).

Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (3/4” pipe size minimum) to the end of the Y-strainer. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 25 pounds per square inch (PSI) “ﬂ ow” pressure at the recommended temperature indicated on the data plate. In areas where the water pressure ﬂ uctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed. The Model 10 does not come with water a pressure regulator as standard equipment.

Do not confuse static pressure with ﬂ ow pressure. Static pressure is the line pressure in a “no ﬂ ow” condition (all valves and services are closed). Flow pressure is the pressure in the ﬁ ll line when the ﬁ ll valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied with the dishmachine) be installed in the incoming water line. This prevents line hammer (hydraulic shock)— induced by the solenoid valve as it operates—from causing damage to the equipment.

Slowly turn on the water supply to the machine after the incoming ﬁ ll line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

Take care not to confuse

static pressure with

ﬂ ow pressure.

PLUMBING

CHECK

INSTRUCTIONS

INSTALLATION

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07610-002-41-09-F

INSTRUCTIONS

INSTALLATION

VOLTAGE CHECK

ELECTRICAL POWER

CONNECTION

Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.

Refer to the data plate for machine operating requirements, machine voltage, total amperage load, and serial number.

To install the incoming power lines, ﬁ rst remove the lower control box cover (Fig.

14). Next, run the power lines through the hole located in the bottom of the control box to the terminal board inside (Fig. 15). This board is accessible by removing the lower cover plate on the control box. Attach lines (L1 and L2 (L3 for three phase)) on the terminal block at the lower-front-right corner. There is no neutral wire on this machine. There is a grounding lug inside the control box on the bottom-left. Be sure all connections made are tightened properly. It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.

Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualiﬁ ed service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the lower cover and tighten down the screws.

Check all ﬁ ttings and connections before and after ﬁ rst 10 cycles. Contact Jackson for free performance and installation check.

(Fig. 14) (Fig. 15)

FINAL CHECK

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07610-002-41-09-F

PREPARATION

1. Ensure that the pump intake strainer (1) and basket overﬂ ow strainer (2) are inserted and tight.

2. Ensure that the wash and rinse arms are installed and secure.

3. Remove all solid wastes in order to avoid obstructing ﬁ lters, drain, and wash and rinse arms.

4. Ware that is encrusted with soil should be presoaked prior to being placed in the machine.

5. When placing dishes into the racks, do not allow them to lean on each other.

6. Place the glasses upside-down in the open rack. With the model 10 series, a fourcompartment silverware rack is supplied. Place silver in compartment rack loosely not allowing it to mix with other silverware of the same nature. Place the compartment rack in the open rack and wash with the cups and glasses.

Refer to the section entitled “PREPARATION” at the top of this page and follow the instructions there. Afterward, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

At the beginning of each work day, a warm-up cycle will need to be performed. Close the hood (3). Turn on the master switch (4). Raise the ﬁ ll switch (5) until the machine is ﬁ lled to the top of the basket overﬂ ow strainer (2.) Once the proper water level has been reached, turn on the heater switch (6). Observe the temperature gauges; the rinse temperature should rise to a speciﬁ ed level of 180°F within ﬁ ve minutes if the incoming water to the booster tank is 140°F. The wash heater will take longer to reach 150°F as the element is designed for maintaining temperature, not heating. Once the proper temperature has been reached, with the hood closed, turn on the manual wash switch. You should hear the water being pumped as it strikes the top of the hood. Turn off the manual wash switch. The dishmachine is now ready to proceed with washing of the dishes.

DAILY MACHINE

PREPARATION

WARM-UP CYCLE

OPERATING INSTRUCTIONS

INSTALLATION

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07610-002-41-09-F

OPERATING INSTRUCTIONS

INSTALLATION

Proper preparation of ware will help ensure good results and fewer re-washes. If not done properly, ware may not come out clean and the efﬁ ciency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that throwing unscraped dishes into the machine will defeat the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well (to destroy harmful bacteria). In order to do this, ware must be properly prepared prior to being placed in the machine.

To wash a rack, open the hood completely (being careful for hot water that may drip from the top of the hood), manually load detergent into the wash chamber, or if automatic detergent dispenser is used, follow the manufacturer's instructions. Slide the rack of dishes into the dishmachine. Close the hood. Start the automatic wash and rinse cycle of the dishmachine by ﬂ ipping the start switch (7) either up or down. (NOTE: The start switch is a three-position switch. Up = Start, Center = Off, Down = Start). The indicating light (8) will come on at the start of the cycle. When the light goes off, the cycle is complete. Open the hood, remove the rack of clean dishes to airdry. Repeat the cycle by adding another rack of soiled dishes, adding the detergent, closing the hood, and ﬂ ipping the start switch (8) in opposite direction.

At the end of meal time, shut-off the dishmachine by placing the start switch in center position and turn heater switch off. Drain the dishmachine by removing the overﬂ ow strainer. Remove the pump intake strainer after water has drained. Clean both strainers. Clean the inside of the unit. Clean wash head, upper and lower rinse arms, and replace the clean strainers. Replace all removed parts. The machine is now ready for reﬁ lling and operation.

WARE

PREPARATION

WASHING A

RACK OF WARE

SHUT DOWN AND

CLEANING

Page 20

07610-002-41-09-F

Detergent usage and water hardness are two factors that contribute greatly to how efﬁ ciently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualiﬁ ed water treatment special- ist can tell you what is needed for maximum efﬁ ciency from your detergent, but you should still know some basics so you’ll understand what they are talking about.

First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hardness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this problem.

Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter ﬂ avor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualiﬁ ed water treatment specialist.

Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as efﬁ ciently as possible.

Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recommend

DETERGENT

CONTROL

OPERATING INSTRUCTIONS

INSTALLATION

Page 21

07610-002-41-09-F

OPERATING INSTRUCTIONS

INSTALLATION

DETERGENT

CONTROL

(CONTINUED)

or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects.

Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon ﬁ rst contacting them.

As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.

There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efﬁ ciency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem.

Page 22

07610-002-41-09-F

Proper maintenance of your Jackson dishmachine will ensure optimum service with a minimum of down time.

1. To delime the booster tank. a. Remove the support pipe nut and lift the whole hood assembly away from the

unit. b. Loosen the ﬁ tting going into bottom side of booster tank. c. Drain approximately 2 to 3 cups out of the tank. d. Pour 1 to 2 cups of delimer into the hood support block opening, after

tightening the booster tank union. e. Replace the hood assembly. f. Turn on the heater switch for 30 minutes. g. Fill the machine with water. h. Turn on manual wash switch and allow the unit to run for about 20 minutes. i. Empty the machine and reﬁ ll at least twice.

2. To remove all lime and corrosion deposits. a. Fill the machine with wash water as would ordinarily be done for washing.

b. Open the door and place one cup or less of deliming compound into the

water. (Be sure to follow their directions if they vary from these being given) which is available from your detergent supplier.

Read and follow the label instructions. c. Turn on the manual wash switch and allow to wash for ﬁ ve minutes. d. Open the door and examine the interior. All lime should be removed and parts

should be shiny. If not, allow to wash for a longer period. e. After the interior is clean, empty the wash water be removing overﬂ ow

strainer. f. Replace the overﬂ ow strainer. Reﬁ ll machine and allow to run for two minutes,

then again drain the wash reservoir. g. Reﬁ ll as it is ready for regular operation.

3. Clean strainers. a. Clean around overﬂ ow and pump intake strainer holes.

b. Clean around pump intake (a toothbrush makes a good cleaning tool).

4. Clean Y-strainer on the incoming water line. (Water to the machine must be

turned off for this operation.) a. Remove the plug and clean the strainer.

5. Clean rinse tubes. a. Remove the end plugs on the lower and upper rinse arms.

b. Clean all rinse tubes with the special brush provided. c. If spray holes in the rinse tubes are clogged, they may be cleaned with a

pointed tool.

6. Clean the wash head assembly. a. If the spray jets are plugged, use a pointed tool to dislodge and ﬂ ush with

water. b. If lodged items still remain in the wash tubes, remove the wash assembly by

ﬁ rst removing the rinse assembly. c. Clean the assembly at the sink by ﬂ ushing water through the spray jets. d. Reinstall the wash and rinse assemblies.

7. Clean any deposits which may have built up on exterior moving parts.

PREVENTATIVE

MAINTENANCE

PREVENTATIVE MAINTENANCE

MAINTENANCE

Page 23

07610-002-41-09-F

RINSE/WASH HEAD ASSEMBLIES

SERVICE

PROCEDURES

1. Turn master switch to off position.

2. Open hood and drain machine by lifting overﬂ ow strainer.

3. When empty, replace overﬂ ow strainer.

4. Remove the pin holding the rinse feed pipe and remove the feed pipe and rinse

head assembly.

5. Locate the allen head set screw in the wash head cap and loosen screw by

turning counter-clockwise.

6. Turn the wash head cap counter-clockwise until the cap is removed and put the

cap in a secure area.

7. Carefully remove the 1/4” stainless steel ball bearings and place in a container.

Take special care to prevent any from falling through the wash tub base for these will fall into the motor impeller. If any should fall into this area, the motor will have to be removed to retrieve the ball bearings. If any should drop in the machine, you will be able to locate and retrieve these if you left the overﬂ ow strainer in as suggested in step 3.

8. Lift and remove the small manifold with the short tubes and place in a secure

area.

9. Carefully remove the 1/4” stainless steel ball bearings and place in a container.

10. Lift and remove the large manifold with the long tubes and place in a secure

area.

11. The lower ﬁ xed race may be left in place. Replace the rinse feed pipe and

rinse head assembly. Replace the pin through the rinse feed casting and rinse feed pipe.

12. Clean the ball bearings by soaking in a deliming solution.

13. The ball bearing raceways may be cleaned by either brushing with deliming

solution or gently cleaned by rubbing with ﬁ ne sandpaper or emery cloth.

14. Rinse the ball bearings and manifolds thoroughly.

15. To reassemble, ﬁ rst ﬁ ll the lower raceway to capacity with the 1/4” ball bearings,

then remove one. This will allow proper movement needed during rotation of assembly.

RINSE/WASH HEAD

ASSEMBLIES

Page 24

07610-002-41-09-F

16. Replace the lower large manifold and ﬁ ll the raceway fully with the bearings, then remove one.

17. Replace the upper small manifold and ﬁ ll raceway fully with bearings, then remove one.

18. Replace the wash cap by turning clockwise onto the center shaft and ﬁ nger- tighten.

19. Turn the wash cap counter-clockwise by a 1/4” turn and tighten the allen set screw.

20. Rotate the manifolds in opposite directions and see if they rotate freely. (Select the longest tube in the bottom manifold and make sure it moves up and down at least 1/8” and no more than 1/4”.)

21. Close the hood doors and reﬁ ll the dishwasher.

22. Run through several cycles and recheck the wash manifolds for easy

movement. Adjust if necessary.

SERVICE PROCEDURES

RINSE/WASH HEAD ASSEMBLIES

RINSE/WASH

HEAD ASSEMBLIES

(CONTUNIED)

Page 25

07610-002-41-09-F

Rinse Arm Assembly

Rinse Feed Pipe Weldment

Wash Head Cap

Threaded Shaft

Small Manifold Wash Arm

Large Manifold Wash Arm

Casting, Wash Head Bottom

Locknut, 1/4"-20 S/S Hex with Nylon Insert

Wash Head Base

Bolt, 1/4"-20 x 2 3/4" S/S Hex Head

1/4" S/S Ball Bearings Qty. 23

1/4" S/S Ball Bearings Qty. 11

Set Screw, 10-24 x 1/2"

Rinse Feed Casting Gasket

Rinse Feed Casting

RINSE/WASH HEAD ASSEMBLIES

SERVICE

PROCEDURES

Page 26

07610-002-41-09-F

GENERAL

DESCRIPTION

GENERAL DESCRIPTION: The timer is a self-contained (frame mounted) timer of the repeating cycle type. It is mounted on the control panel of the control box to control the automatic functions of the machine. It consists of a clock motor which operates on 60 cycle AC, 220 VAC. In addition to the clock motor, the timer contains a driven cam arrangement which operates three microswitches.

The timer controls various operations of the dishmachine as per the wiring diagrams for each machine. However, the timing cycle and the microswitches are the same for each model. The time for one complete revolution of the cam shaft is approximately 150 seconds, allowing two wash and two rinse operations for each complete revolution of the cam shaft. The microswitch nearest the timer motor is the hold circuit and uses both the NO and NC contacts. The middle microswitch controls the wash and uses the NO contact. The switch farthest away from the timer motor controls the rinse and uses just the NC contact.

Timer operation can be observed after removing the control panel from the control box by loosening the four screws holding it. Hang the control panel using the two right-hand screws with the back side of the panel outward.

If it is determined that the timer is defective, it is recommended that a new timer be installed. However, limited ﬁ eld maintenance can be accomplished as follows: a frozen contact on a microswitch will be indicated by one function being executed all the time or the absence of a click when the switch arm is actuated. To replace microswitch:

1. Remove all wires from the timer and properly tag them to assure proper

replacement.

2. Remove the two screws which hold the timer to the control panel.

3. One screw holds the microswitches, cams, and actuating arms in the frame.

The screw is seen on the side opposite the motor. Remove this screw.

NOTE: Be sure to note which cam goes with which microswitch. The cam nearest timer motor has 1/2 raised, cam center, and largest depressed

areas, and the cam farthest from timer motor has the smallest depressed areas.

4. The unit can now be taken apart and the defective microswitch replaced.

5. Reassemble. NOTE: The ﬂ anges on the cams are such that they only mesh in

one direction. The shorter ﬂ ange on the cams always points toward the drive motor.

The timer’s cam drive system is equipped with a clutch to enable user to view the operations of the cams and microswitches. Remove power to the machine BEFORE touching the timer. Rotate the cams by turning with ﬁ ngers; cam will turn in one di- rection only. Do not force them. As cams actuate switches, listen for the click of the switch or test the switches with an ohm-meter. A defective motor is indicated by the fact that the cams do not rotate or the machine does not perform the automatic...

PRINCIPLE OF

OPERATION

SERVICE

INSTRUCTIONS

CAUTION:

Always remove the power

to the machine before

working on the control

panel or while servicing

the components on the

switch panel. All electrical

checks should be made by

qualiﬁ ed personnel.

TIMER FOR 10 SERIES DISHMACHINES

SERVICE PROCEDURES

Page 27

07610-002-41-09-F

SERVICE

PROCEDURES

TIMER FOR 10 SERIES DISHMACHINES

SERVICE

INSTRUCTIONS

(CONTINUED)

...operations or performs a speciﬁ c part of the cycle continuously, but works well on manual. Remember, the timer motor is controlled by the start switch and the hold microswitch; check this complete circuit before changing the motor. NOTE: It may be necessary to remove complete timer to replace motor; if so, follow steps 1 and 2 for removing the microswitches. To replace the motor:

1. Remove motor leads from connection points.

2. Remove the two screws which hold the motor.

3. Replace with the new motor.

4. Re-connect motor leads to proper points.

A. To upper-right terminal start switch

B. To lower-right terminal start switch

C. To right-central terminal manual wash switch

D. To upper terminal of rinse switch

E. To #5 terminal

F. Shorting bar or jumpers connected to all three timer switches on this terminal

Timer Switch Mfg. No.: 5945-306-02-00

COM

B C

F (on rear)

Timer, 220V

5945-303-19-00

Timer Motor, 220V

5945-306-06-00

Page 28

07610-002-41-09-F

Rated 15 amps, controls power to the control circuit only (i.e. timer, relays, solenoid valve, water level control, and motors). The circuit breaker does not cut off power in the control box at incoming terminal board and rinse heater relay contacts. Power is still applied to them when the circuit breaker is in “off” position.

The switch interrupts all power going to the control circuit; this means that all switches on control panel are inoperable until master switch is turned “on.”

This switch controls the timer motor through two circuits (see electrical diagram). It is a three-position switch (Up = Start, Center = Off, Down = Start). To start, ﬂ ip switch toggle in either up or down position; indicating light in center of panel will light verifying automatic cycle has started. After cycle ends and you are ready to start a new cycle, ﬂ ip toggle to opposite position.

This light comes on only when automatic cycle is in progress and extinguishes when cycle is complete.

This switch is used to bypass the timer and operate the wash pump manually. The wash pump will run as long as this switch is “on.” The prime purpose of this switch is to extend the wash period for extremely-soiled dishes before putting them through the normal automatic cycle. It may also be used as an emergency backup in case of timer failure for rinsing dishes. The required rinse time is indicated on the front control panel.

This switch is spring-loaded and must be held in its "up" position to operate. When the switch is operated, water is allowed to ﬁ ll machine through the rinse heads. It may be used as an emergency backup in case of timer failure for rinsing dishes. The required rinse time is indicated on the front control panel.

This switch applies power to the heat circuits which are composed of automatic control devices that turn heaters on and off to maintain required temperatures.

CIRCUIT BREAKER

FUNCTION OF SWITCHES, CIRCUIT BREAKER, AND INDICATING

LIGHTS/REPLACEMENT OF SWITCHES

MASTER SWITCH

START SWITCH

CYCLE LIGHT

MANUAL WASH

SWITCH

RINSE/FILL

SWITCH

HEATER SWITCH

SERVICE PROCEDURES

SWITCHES AND CIRCUIT BREAKERS

Page 29

07610-002-41-09-F

SERVICE

PROCEDURES

SWITCHES AND CIRCUIT BREAKERS

This indicating light remains lit the entire time the heater switch is on.

There are ﬁ ve switches installed in the control box cover panel. These are the start, master, manual wash, rinse-ﬁ ll, and heater switches.

Before working on the machine, it is important that power be turned off at the customer’s circuit breaker to prevent the possibility of electrical shock; trip breaker to “off” position.

Remove control panel from the control box by removing the four screws holding it in place. Hang the control panel using the two right-hand upper and lower screw receptacles on the control box with backside of panel facing outward. The ﬁ ve switches are mounted in individual round holes with a keyway. By using a pair of pliers, or an open-end wrench, it is possible to loosen the inside nut enough to allow the outside nut holding the switch to be removed by ﬁ ngers. Push switch out of hole.

If a switch is found to be defective, replacement can be achieved by placing the new switch next to the old one. To make sure the new switch is not upside down, align with the keyways. Transfer wires one at a time to the new switch. If this is not practical, pull wires off—one at a time—and tag them for proper replacement.

Put switches back into panel, make sure they protrude through panel properly, tighten both nuts, and replace control panel on control box. Power can now be applied to the dishmachine. Run through cycles to check all operations.

1. Connection terminals

2. Inside nut

3. Panel plate

4. Outside nut

5. Bar or toggle handle

HEAT LIGHT

REPLACEMENT OF SWITCHES IN CONTROL PANEL

Page 30

07610-002-41-09-F

The thermostat can be adjusted by turning screw #1 (see diagram below) on the thermostat housing cover. (Remember the preset setting in case the problems are elsewhere in the control circuit.) A clockwise rotation is used to obtain a lower temperature setting and a counter-clockwise rotation is used to obtain a higher temperature setting. A 1/8” turn of screw #1 changes the temperature approximately 15°F. If screw #1 is turned all the way to its stop in either direction, adjust screw #2 as follows. DO NOT TOUCH THE SCREW SEALED WITH RED PAINT!

When adjusting screw #2, power should be disconnected during adjustment.

Set screw #1 so that it can be turned equal distances in either direction, then:

-if screw #1 stopped while turning in clockwise direction, turn screw #2 3/4” turn in a clockwise direction.

-if screw #1 stopped while turning in counterclockwise direction, turn screw #2 3/4” turn in a counterclockwise direction.

This will bring the thermostat to approximately the same setting obtained where screw #1 stopped. Check the preset temperature setting before attempting any further adjustments. Use screw #1 for any further adjustments.

THERMOSTAT ADJUSTMENT

Thermostats can be ordered by using the following numbers: Rinse Thermostat 05930-510-02-00 Wash Thermostat 05930-510-01-00

Screw #2

Screw #1

SERVICE PROCEDURES

THERMOSTAT ADJUSTMENT

Page 31

07610-002-41-09-F

SERVICE

PROCEDURES

The rinse tank heater system is electrically connected in the circuit and is controlled by a

heater switch (mounted on the front panel) and a thermostat (mounted underneath near the right-front leg) which activates the coil on the heater relay, mounted in the control box. When higher temperature is required, power is applied to the heaters (mounted on the right-end of the built-in boosters) when the contacts of the heater relay are closed. Should the rinse tank thermometer read either too high or too low, follow checkout below.

CHECKOUT OF HEATER SYSTEM FOR RINSE TANK (refer to diagram on pg. 25)

NOTE: THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED

SERVICE PERSON OR ELECTRICIAN.

1. If temperature is too high, adjust thermostat using thermostat instructions on the

previous page.

2. If temperature is too low, adjust thermostat using thermostat instructions on the

previous page, then: a. Turn off power to machine by tripping customer circuit breaker to “off” position. b. Remove lower cover plate on control box (held by a single screw). c. Make sure rinse temperature is below 180°F (preferably about 140°F). d. Re-apply power, turn on master switch, and observe heater relay (2 pole

mounted at the lower-left inside the control box, letter “C” in diagram on pg. 25) as heater switch is turned on and off several times.

NOTE: ELECTRICAL POWER IS STILL APPLIED, SO BE CAREFUL. (Remove the

control panel from the control box by loosening the four screws holding it.

Hang the control panel using the two right-hand screws with the back side of

the panel outward. Refer to page 22 for replacement of switch in control panel.)

1. If heater relay contacts do not close, with the heater switch on: a. Check power supply at Position 1 on terminal board X. Voltage should be

208-230 Volts. If not, check customer’s breaker. If defective, replace. b. Check position 2, voltage should be 0 Volts. If not, check thermostat, adjust per instructions, check master and heater switch. If any items are defective,

replace. c. Check position 3, voltage should be 208-230 Volts. If not, check wiring for

breaks or poor connections. d. If voltage is being applied to Positions 1 and 3 and the relay doesn’t operate, it

should be replaced; coil on relay is probably open.

RINSE TANK

HEATER SYSTEM

RINSE TANK HEATER SYSTEM

CAUTION:

Always remove the power

to the machine before

working on the control

panel or while servicing

the components on the

switch panel. All electrical

checks should be made by

qualiﬁ ed personnel.

Page 32

07610-002-41-09-F

2. To determine if elements are working: a. There is an insulated movable bar on the heater relay across the top of the

two contacts. With an insulated probe, depress the bar and observe the rinse

thermometer; the temperature should rise noticeably in a minute or two. If it

moves VERY slowly, it would indicate that one element is defective. If it moves

consistently higher at a steady rate, the elements are working properly. b. Check voltage at position 4. There should be 208-230 Volts. If not, check wiring.

Clamp probe on single wire between heater relay and heater elements. The elements together on a single phase should draw 30 amps; one element will draw only 10 amps. Replace element if found inoperative.

3. If relay is closed, but elements do not heat, use same general methods used in step

2 above for checkout.

A. Heater Switch B. Thermostat C. Heater Relay D. Rinse Tank Heaters E. Amp Probe Test Position X. Terminal Board (9 terminals)

RINSE TANK

HEATER SYSTEM

(CONTINUED)

NOTE: A check with an

amp probe (position E), if

available, would be helpful

at this point.

DDD

619

SERVICE PROCEDURES

RINSE TANK HEATER SYSTEM

Page 33

07610-002-41-09-F

SERVICE

PROCEDURES

WASH TANK

HEATER SYSTEM

The wash tank heater control system is electrically connected in the circuit to operate on 208-230 Volts. The heat circuit is controlled by a heater switch (mounted right-front panel), water level control (mounted top-inside control box), and thermostat (mounted underneath the right-front leg). When higher temperature is required, power is applied to the heater element through the above controls. Should the wash tank thermometer read too high or too low, follow checkout below.

CHECKOUT OF HEATER SYSTEM FOR WASH TANK (refer to diagram on next page)

NOTE: THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED

SERVICE PERSON OR ELECTRICIAN.

1. Ready the machine for normal dish washing operation with the wash tank water at

proper level.

2. If temperature is too high, adjust thermostat using thermostat instructions on page

23.

3. If temperature is too low, adjust thermostat using thermostat instructions on page

23, then:

NOTE: ELECTRICAL POWER STILL APPLIED, SO BE CAREFUL. (Remove the

control panel from the control box by loosening the four screws holding it. Hang the control panel using the two right-hand screws with the back side of the panel outward. Refer to page 22 for replacement of switch in control panel.)

a. With circuit breaker, master switch, and heater switch on, check power to

machine at position 1; terminal board “X” should read 208-230 Volts. If not, check

customer’s circuit breaker; if defective, replace. b. Wash temperature should be 130°F or less to proceed. c. Observe water level control, letter “D.” Turn heater switch on and off several

timer. Relay and contact points (inside clear case on heat water level control)

should move back and forth.

1. If water level control relay doesn’t close, (contact points don’t move in step c.

above): a. Refer to page 28.

2. If water level control relay does close, proceed with heater switch on and refer to

diagram on next page. a. Check voltage at position 1 on terminal board “X”. Voltage should be 208-230 Volts. b. Check position 2, there should be no voltage. If there is voltage, then adjust thermostat (refer to page 23). c. Check position 3, voltage should be 208-230 Volts. If not, check wiring for

loose connections or a break. d. Temperature should rise slowly; a check with an amp probe would indicate if the element is drawing the correct amperage. Replace element if defective.

WASH TANK HEATER SYSTEM

Page 34

07610-002-41-09-F

Clamp probe on a single wire between the thermostat and wash heater element. The element should draw 3 amps. If it does not and everything above checked out okay, replace the element. This wash element is used to maintain wash water temperature so temperature rise will be extremely slow; do not depend on this indication.

A. Heater switch B. Thermostat C. Heater Relay D. Rinse Tank Heaters E. Amprobe Test Position X. Terminal board (9 terminals)

WASH TANK

HEATER SYSTEM

(CONTINUED)

X 619

SERVICE PROCEDURES

WASH TANK HEATER SYSTEM

NOTE: A check with an

amp probe (position E), if

available, would be helpful

at this point.

Page 35

07610-002-41-09-F

SERVICE

PROCEDURES

The wash heater water level control is used on this machine in conjunction with a sensor, master switch, and thermostat; all of which help control the action of the wash tank heater. The wash heater water level control is energized when the master switch is turned on.

When the water level decreases in the wash tank, the sensor (probe) sends a signal to the control which deactivates the plug-in relay (located on the control circuit board). When the relay deactivates, one set of its contacts returns to a normally open position. The thermostat and wash heater are connected in series with these contacts and at this time de-energize the wash tank heat circuit (thermostat and wash heaters). When the proper water level is restored, the relay reactivates and closes the normally open contacts to energize the wash-heat circuit. NOTE: the master and heater switches must be on and the wash tub full to the probe level for the wash-heat circuit to work.

SYMPTOMS OF LEVEL CONTROL FAILURE:

1. Wash-heat circuit not energized by control. (Wash temperature not maintained by

heater.)

2. Wash heater stays on with machine master and heater switch on, yet there is no

water in the wash tub.

PROCEED WITH CHECKOUT (refer to diagram on next page):

1. Remove power to machine by turning circuit breaker to its “OFF” position.

2. Remove the 4 screws holding the control panel on the control box. Remove panel

and attach to one side of control box with 2 screws.

3. Locate wash-heat water level control board and disconnect wires going to terminals

marked C and H. Mark and insulate wires for replacement.

4. Re-apply power to machine. With an insulated jumper wire, touch jumper between

terminals C and H; relay in clear plastic cube should activate as wire is touched to terminals. Observe relay contacts, they should pull in.

5. If relay operates, the control can be deemed operational and other causes should

be explored (wash element open or shorted or the thermostat is defective/needs adjustment). See page 23 for checkout.

6. If relay does not operate, replace control to see if voltage is being applied to L1 - L2

marked on control.

7. In any case, always locate sensor (probe) inside wash tub and clean off all deposits

(instruct customer that this should be done on a weekly basis).

8. Other checks can be made using the wash tank heater system checkout shown on

page 26.

9. Remove power to machine and replace wires that were removed in the steps

above.

WATER LEVEL

CONTROL

SENSOR, LUNDY PROBE

WATER LEVEL CONTROL

Page 36

07610-002-41-09-F

The water level control is used on this machine in conjunction with a sensing probe to detect the water level in the rinse tank and to control automatic reﬁ lling.

When the water level decreases as the rinse pump starts to push water through the rinse tubes, the probe sends a signal to the control which deactivates the plug-in relay (located on the control circuit board). When the relay deactivates, its contacts return to a normally closed position. The solenoid valve is connected in series with these contacts and at this time energizes to allow water to reﬁ ll the rinse tank to the proper level. Then the relay activates and opens the normally closed contacts to deactivate the solenoid valve.

SYMPTOMS OF LEVEL CONTROL FAILURE:

1. Water level in rinse tank is not maintained; indicated by diminishing rinse spray

halfway through its cycle.

2. Water continues to run at the end of the rinse cycle or water continues to spray out

of the rinse tubes.

PROCEED WITH CHECKOUT (refer to diagram below):

1. Remove power to machine by turning circuit breaker to its “off” position.

2. Remove 4 screws holding control panel on control box. Remove panel and attach

to one side of control box with 2 screws.

3. Locate water level control board and disconnect wires going to terminals marked C

and H. Mark and insulate wires for correct placement.

4. Re-apply power to machine. With an insulated jumper wire, touch jumper between

terminals C and H; relay in clear plastic cube should activate as wire is touched to terminals. Observe relay contacts, they should pull in.

5. If relay operates, the control can be deemed operational and other causes should

be explored (solenoid valve not functioning properly, loose or broken wires in circuit, sensing probe malfunctioning, or green ground wire is loose).

6. If relay does not operate, replace control.

7. Remove sensing probe from rinse tank and clean any deposits that may have built

up causing it to malfunction.

8. If solenoid valve does not open or remains open, see instructions on page 55 to

check, clean, or repair.

9. Remove power to machine and replace wires that were removed in above steps.

Water Level Control Board 06680-200-01-19

WATER LEVEL

CONTROL

(CONTINUED)

SERVICE PROCEDURES

WATER LEVEL CONTROL FOR APRB

Page 37

07610-002-41-09-F

The pump is part of the total motor-pump system and utilizes one seal and ceramic to prevent the pump from leaking around the impeller and shaft. One gasket is used to prevent leakage between the pump and mounting plate and the machine pump plate.

REPLACEMENT OF SEAL AND/OR CERAMIC:

1. Remove power source to machine by turning circuit breaker to its "OFF" position.

2. Drain machine by removing overﬂ ow strainer in wash tank.

3. Support motor and remove the 4 nuts holding the pump/motor to the machine’s

pump plate.

4. Carefully pull motor outward and move from side-to-side as required to remove

from the machine.

5. Set motor and pump on a sturdy stand close to the machine or remove wires and

conduit to allow motor/pump to be moved to a better work position.

6. Remove the dust cap over the end of the motor shaft (opposite impeller end). This

can be done by wedging with a screwdriver.

7. Remove impeller. Hold shaft by inserting screwdriver in slotted end of shaft and

unscrew impeller in counter-clockwise direction.

8. The ceramic is embedded in the impeller and normally does not need replacement,

but it should be checked for cracks or a worn-out surface. If the ceramic does need replacement, proceed as follows.

a. With a pointed, ﬂ at tool, work the ceramic and rubber cap out of groove in

impeller. b. Clean groove of all residue. c. Apply a small amount of adhesive in groove. d. Press new ceramic gently into groove with rubber cap leading the way.

NOTE: The ceramic has one side with a groove in it. This side should be facing

down into the rubber cap. The smooth surface should be facing up.

9. The seal is embedded in the pump mounting plate and usually will need replacement

when water leaks around the motor shaft area. If replacement is required,

proceed as follows: a. Remove the 4 bolts holding the pump mounting plate to the motor; must be

done with an allen wrench. b. Slide mounting plate up off of the shaft and motor. c. Press seal out of housing carefully.

SERVICE

PROCEDURES

REPLACING SEAL

AND CERAMIC

ON WASH AND

RINSE PUMPS

REPLACING SEAL AND CERAMIC

Page 38

07610-002-41-09-F

Gasket

Impeller

Ceramic Seal

Crane Seal

Socket Head Cap Screw

Pump Mounting Plate Motor

d. Clean hole where seal was installed.

e. Apply a small amount of non-hardening sealant to the backside of seal.

Insert new seal with a seal driver to prevent rufﬂ ing the edges of the seal.

CAUTION: never use a screwdriver or similar tool to alternately force edge of seal in place.

10. Reassemble pump and motor by reversing the above procedure.

REPLACING SEAL

AND CERAMIC

ON WASH AND

RINSE PUMPS

(CONTINUED)

REPLACING SEAL AND CERAMIC

SERVICE PROCEDURES

Page 39

07610-002-41-09-F

PROBLEM POSSIBLE CAUSE REMEDY

Nothing on the machine operates.

1. No voltage to the dishmachine. Check to see if the customer’s fuse has blown or the circuit breaker has tripped.

2. Machine circuit breaker tripped or turned off.

3. Voltage to machine low or circuit to machine broken.

1. Replace or reset.

2. Turn on or reset.

3. Contact your electrician and/or power company for repair.

Machine will not ﬁ ll with electrical power applied, even though other components work. (AB Model)

1. Water hand valve off.

2. Master switch not on or faulty.

3. Fill switch faulty or loose wire connection.

4. Solenoid valve does not operate.

5. Y-Strainer is clogged.

1. Turn hand valve on.

2. Turn on or replace.

3. Replace switch, wire, or connection terminal.

4. See page 55.

5. Turn water to machine off, remove plug and strainer screen. Clean and replace.

Machine will not ﬁ ll with electrical power applied even though other components work. (APRB Model)

1. Water hand valve off.

2. Master switch not on or faulty.

3. Fill switch faulty or loose wire connection.

4. Rinse motor not operating.

5. Water level control does not maintain the water level in the rinse tank.

6. Solenoid valve does not operate.

7. Y-Strainer is clogged.

1. Turn hand valve on.

2. Turn on or replace.

3. Replace switch or wire or connection terminal.

4. Check connection and voltage to motor repair or replace as necessary.

5. See page 29.

6. See page 55.

7. Turn water to machine off, remove plug and strainer screen. Clean and replace.

Machine ﬁ lls slowly and/or rinse is weak.

1. Low water pressure.

2. Rinse head assemblies limed up or clogged with other deposits.

1. Check water pressure by ﬁ rst turning the heat and master switch off. Next, empty the wash tub. Then turn the master switch on, and as you push up the ﬁ ll switch, time the seconds it takes to ﬁ ll the machine to the top of the overﬂ ow tube. It should be 35 seconds. Any more than 5 seconds longer indicates the water supply and pressure and insufﬁ cient.

2. Clean rinse head tubes by removing end plugs and push the cleaning brush though to clean.

Rinse water runs continuously with power on.

1. Rinse switch sluggish or faulty.

2. Solenoid valve dirty or faulty.

3. Water level control faulty (APRB Models only).

4. Rinse tank probe coated. (APRB Models only)

5. Breather tube plugged or bent closed. (APRB Model only)

1. Replace.

2. See page 55.

3. See page 29.

4. Remove and clean probe then replace.

5. Clean or replace tube.

COMMON PROBLEMS

TROUBLESHOOTING

Page 40

07610-002-41-09-F

PROBLEM POSSIBLE CAUSE REMEDY

Rinse water temperature too low (less than 180°F).

1. Incoming water temperature under required 140°F.

2. Heater switch, relay thermostat, or elements faulty.

1. Check incoming water temperature by ﬁ rst turning off heater switch and draining the machine wash tub. Next, with the master switch, push the ﬁ ll switch up and hold for 90 seconds. Release the ﬁ ll switch and read the rinse thermometer. The temperature should read 140°F or higher. If not, then the customer’s water heater temperature must be adjusted to provide proper temperature.

2. See page 24.

Rinse water temperature too hot (over 200°F) and water may dribble out of the rinse heads from time to time.

1. Thermostat needs adjustment or is faulty.

2. Heater relay contacts welded or held shut.

1. See page23.

2. Remove power and alter cause, holding contacts closed or replace relay if needed.

Vacuum breaker leaks.

1. Limed up.

2. Faulty.

1. To disassemble: use ﬂ at jaw wrench or channel locks. Remove the poppet. Clean poppet, top, and body. Reassemble parts.

2. Replace needed parts or whole vacuum breaker.

Wash arms spray water but do not rotate.

1. Wash cap adjusted too tight.

2. Race ways where ball bearings rotate rough or full of food particles.

1. See page 16.

2. See page 16. Clean race way with emery cloth or ﬁ ne sandpaper. Soak ball bearings in lime-dissolving solution; rinse and dry with a lint-free towel.

Wash water only sprays up and out of tubes a couple of inches.

1. Overﬂ ow strainer clogged or pump intake strainer clogged.

2. Pump impeller worn or broken (only after many years of use).

3. Obstruction in pump chute or wash manifold.

1. Remove overﬂ ow strainer. When the wash tub is empty, reach in opening (where the overﬂ ow was) and remove the pump intake strainer and clean

thoroughly.

2. See page 30 for removal and inspection of impeller.

3. See page 30 to remove the pump and check chamber and manifold.

Wash motor or rinse motor (APRB Model only) does not operate.

1. Faulty 1. Checkout and remove for motor repair if necessary.

Wash water temperature too low (below 150°F).

1. Rinse water temperature too low.

2. Thermometer faulty.

1. Raise rinse water temperature to a max of 196°F by referring to page 23.

2. See page 24.

COMMON PROBLEMS

TROUBLESHOOTING

Page 41

07610-002-41-09-F

COMMON PROBLEMS

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE REMEDY

Rinse water temperature too hot (over 200°F) and water may dribble out of the rinse heads from time to time.

1. Thermostat needs adjustment or is faulty.

2. Heater relay contacts welded or held shut.

3. Water level control faulty.

4. Wash heater faulty.

5. Thermostat faulty

1. See page 23.

2. Check thermometer and replace if necessary.

3. See page 28.

4. See page 26.

5. See page 23.

Water ﬂ ow near rinse tank indicating leak.

1. Hood support pipe does not have 2 O-rings below the support nut.

2. Hood support block (center back of wash tub) is leaking.

3. Hood support nut not down tight against washer, gasket, and table.

1. The hood must be removed to check and replace the O-rings, but be sure the leak is coming from there before proceeding.

2. Tighten the screws from the inside of the tub. Sometimes you can remove the screws one-at-a-time and ﬁ ll the holes with a non-hardening, food-zone safe sealant and replace screws.

3. Tighten down.

Hood scrapes when opened.

1. Machine not level.

2. Hood not centered.

3. Hood too low.

4. Inside adjustment nut too loose or tight.

1. Make sure rim of dishwasher is tight up against table all around by loosening or tightening bullet feet on machine and table.

2. Remove upper spray head assembly and insert a 1/2” by 9” or more nipple. With pressure on nipple, force hood away from where it rubs.

3. Raise arm by using pressure on hood arm upward.

4. Turn washer lock tab up and rotate spanner nut to tighten or loosen then bend tab to lock spanner in place.

Water sprays from lower rinse arms after end of each cycle.

1. Water pressure too high holding solenoid valve open.

2. Water temperature set too high in rinse tank.

3. Internal vacuum breaker pipe not in hood support arm.

1. Check and install pressure reducer, if necessary.

2. See page 23.

3. See Fig. 11 on page 8.

Indicator lights do not glow at any time.

1. Lights faulty or poor connection.

1. Replace or correct connection.

None of the automatic functions work (wash, rinse).

1. Start switch faulty.

2. Wire connections poor.

3. Timer rinse or wash microswitch faulty.

1. Replace if necessary; see page 22.

2. Correct the connection.

3. See page 19.

Page 42

07610-002-41-09-F

PROBLEM POSSIBLE CAUSE REMEDY

Rinse does not work when manual rinse ﬁ ll switch oper- ated, but does work during automatic cycle.

1. Normally open contact on rinse ﬁ ll switch faulty.

2. Wire connection poor.

1. See page 22.

2. Correct the connection.

Wash does not work on automatic cycle, but does on manual wash.

1. Normally closed contacts on wash switch faulty.

2. Wire connections poor.

3. Timer rinse or wash

microswitch faulty.

1. See page 22.

2. Correct the connection.

3. See page 19.

Wash does not work when manual wash switch operated, but does work during the automatic cycle.

1. Normally open contact on wash switch faulty.

2. Wire connection poor.

1. See page 22.

2. Correct the connection.

When master switch is turned on either it washes continuously or rinses continuously.

1. Timer motor faulty and cams are not turning holding it in the mode it is in.

1. See page 19.

Wash tub water level continuously lowers.

1. Large overﬂ ow strainer not seated properly.

2. O-ring in drain ﬁ tting is missing.

3. Deposit build up on drain ﬁ tting or O-ring.

4. Bottom of overﬂ ow strainer (conical end of tube) bent out of shape.

1. Remove and insert with a slight twisting action.

2. Replace. See illustration on page 49.

3. Clean.

4. Replace strainer.

COMMON PROBLEMS

TROUBLESHOOTING

Page 43

07610-002-41-09-F

Refer to Vacuum

Breaker Assy. Page

Refer to Control Box Assy. Page

Refer to Hood Assembly Page

REAR VIEW ASSEMBLYFRONT VIEW ASSEMBLY

ITEM QTY DESCRIPTION PART NUMBER

1 1 Hood Assembly N/A

2 1 Control Box Support Bracket 05700-000-24-76

3 1 Shroud 05700-000-24-77

4 4 Bullet Feet 05340-108-01-03

5 1 Complete Control Box Assembly N/A

6 1 Vacuum Breaker Assembly N/A

7 1 Motor and Pump Assembly 05700-002-60-91

8 1 Incoming Plumbing Assembly 05700-002-60-98

9 1 Outlet Connector 05700-002-61-19

10 1 Tub Weldment Assembly 10A 05700-002-60-95

10 1 Tub Weldment Assembly 10A (9” Shorter Leg) 05700-002-62-00

11 2 Bracket, Vacuum Breaker Support 05700-000-32-27

PARTS

10A ASSEMBLY

Page 44

07610-002-41-09-F

1110

Refer to Vacuum

Breaker Assy. Page

FRONT VIEW ASSEMBLY

REAR VIEW ASSEMBLY

Refer to Hood

Assembly Page

Refer to Control Box Assy. Page

PARTS

10AB/10APRB/10U ASSEMBLY

Page 45

07610-002-41-09-F

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Hood Assembly N/A

2 1 Motor and Pump Assembly 05700-002-60-91

1 Motor and Pump Assembly (APRB only) 05700-002-60-91

3 1 Shroud (without holes for gauges) 05700-000-24-77

3 1 Shroud (with holes for gauges) 05700-002-60-36

4 1 Control Box Support Bracket 05700-000-24-76

5 4 Bullet Feet 05340-108-01-03

6 1 Outlet Connector 05700-002-60-92

7 1 Complete Control Box Assembly N/A

8 1 Vacuum Breaker Assembly N/A

9 1 Rinse Tank Assembly 05700-000-24-84

9 1 Rinse Tank Assembly (APRB Only) 05700-000-24-80

10 1 Inlet Connector 05700-002-60-93

11 1 Incoming Plumbing Assembly 05700-000-15-25

12 1 Tub Weldment Assembly 10AB 05700-000-57-73

1 Tub Weldment Assembly 10AB (9” shorter leg)/10U 05700-002-60-94

1 Tub Weldment Assembly 10APRB 05700-000-57-74

1 Tub Weldment Assembly 10APRB (9” shorter leg) 05700-002-62-01

10AB/10APRB/10U ASSEMBLY

Page 46

07610-002-41-09-F

2, 3, 4, 51 6

6 14

18, 19, 20, 10

30 31

7, 8, 9, 10, 11

24, 25, 9, 10, 11

26, 27, 28

32, 4

21, 22, 23

APRB only

The complete Control Box

attaches to the Control

Box Support Bracket with

2 of each item:

Locknut, 1/4"-20 S/S Hex

w/ Nylon Insert

5310-374-01-00

Washer, 1/4" I.D., S/S

5311-174-01-00

PARTS

CONTROL BOX ASSEMBLY

Page 47

07610-002-41-09-F

PARTS

CONTROL BOX ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Control Box Panel with Decal 09905-500-07-10

2 1 Timer 05945-303-19-00

3 1 Bracket, Timer Mounting 05700-000-34-28

4 4 Screw, 10-32 x 3/8” Phillips Truss Head 05305-173-12-00

5 4 Locknut, 10-32 S/S Hex with Nylon Insert 05310-273-01-00

6 3 Light, Pilot 05945-504-02-18

7 1 Block, 9 Position Terminal 05940-500-06-19

8 1 Decal, Terminal Block 09905-100-87-62

9 2 Screw, 8-32 x 3/8” Round Head 05305-172-02-00

10 6 Lockwasher, #8 External Tooth 05311-272-01-00

11 2 Nut, Hex 8-32 05310-272-01-00

12 1 Switch, Rinse 05930-301-20-18

13 1 Switch, Wash 05930-301-21-18

14 2 Switch, Master 05930-301-22-18

15 1 Switch, Start 05930-301-23-18

16 1 Decal, Schematic, 10A 09905-002-57-63

16 1 Decal, Schematic, 10AB/10U, 1 Phase 09905-105-33-59

16 1 Decal, Schematic, 10AB/10U, 3 Phase 09905-105-34-47

16 1 Decal, Schematic, 10APRB, 1 Phase 09905-105-33-62

16 1 Decal, Schematic, 10APRB, 3 Phase 09905-105-34-50

17 1 Panel, Control Box Front and Bottom 05700-000-24-30

18 1 Circuit Breaker, 15 Amp 05925-105-10-01

19 1 Plate, Circuit Breaker 05927-113-13-01

20 2 Screw, 8-32 x 1/4” Round Head Slotted 05305-172-01-00

21 1 Control, Water Level (2 for APRB option) 06680-200-01-19

22 4 Screw, 6-32 x 3/4” Phillip Pan Head (8 for APRB option) 05305-011-37-05

23 4 Lockwasher, #6 External Tooth (8 for APRB option) 05311-271-02-00

24 2 Block, Terminal (1 Phase Units) 05940-500-02-19

24 3 Block, Terminal (3 Phase Units) 05940-500-02-19

25 1 Track, Terminal Block, 3 5/16” 05700-000-43-60

26 1 Ground Lug 05940-200-76-00

27 1 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00

28 1 Decal, Ground 09905-011-86-86

29 1 Decal, Copper Conductors 09905-011-47-35

30 1 Control Box Weldment, Right Hand 05700-000-27-99

30 1 Control Box Weldment, Left Hand 05700-002-49-62

31 3 feet Rubber Strip, 1/2” x 1/8” 05330-100-10-00

32 1 Contactor (1 Phase Units) 05945-002-74-20

32 1 Contactor (3 Phase Units) 05945-109-06-69

32 N/A Not used on 10A N/A

Page 48

07610-002-41-09-F

ORDERING REPLACEMENT WIRE

PARTS

Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires. Wire may be ordered from Jackson, but please note that it is only available in feet. Ensure that you order the correct color and gauge.

6 Gauge 06145-002-15-91 8 Gauge 06145-104-43-00 10 Gauge 06145-104-16-00 12 Gauge 06145-112-01-00 14 Gauge 06145-104-09-00 18 Gauge 06145-104-01-97 18 Gauge with Orange Stripes 06145-011-35-66 18 Gauge with White Stripes 06145-011-35-65 18 Gauge with Yellow Stripes 06145-011-35-64

6 Gauge 06145-002-15-93 8 Gauge 06145-104-44-00 10 Gauge 06145-104-42-00 14 Gauge 06145-104-04-00 18 Gauge 06145-104-35-00 18 Gauge with Black Stripes 06145-011-46-35 18 Gauge with Red Stripes 06145-011-46-37 18 Gauge with White Stripes 06145-011-46-36 18 Gauge with Yellow Stripes 06145-011-46-38 20 Gauge 06145-104-06-97 20 Gauge with Black Stripes 06145-104-17-97 20 Gauge with White Stripes 06145-104-13-97

6 Gauge 06145-002-15-94 14 Gauge 06145-104-03-00 18 Gauge 06145-104-32-00 18 Gauge with Yellow Stripes 06145-001-44-96 20 Gauge 06145-104-05-97 20 Gauge with Black Stripes 06145-011-59-57 20 Gauge with Yellow Stripes 06145-104-11-97

18 Gauge 06145-104-36-00 18 Gauge with Black Stripes 06145-011-81-71 18 Gauge with Blue Stripes 06145-011-81-72 18 Gauge with Red Stripes 06145-011-46-41 18 Gauge with White Stripes 06145-011-35-60 18 Gauge with Yellow Stripes 06145-011-46-42 20 Gauge 06145-104-03-97

6 Gauge 06145-002-15-92 8 Gauge 06145-104-45-00 10 Gauge 06145-104-08-00

BLACK WIRE:

BLUE WIRE:

GREY WIRE:

GREEN WIRE:

RED WIRE:

Page 49

07610-002-41-09-F

ORDERING REPLACEMENT WIRE

PARTS

RED WIRE:

(CONTINUED)

14 Gauge 06145-104-05-00 18 Gauge 06145-104-37-00 18 Gauge with Black Stripes 06145-011-59-56 18 Gauge with Blue Stripes 06145-011-81-74 18 Gauge with White Stripes 06145-011-81-73 18 Gauge with Yellow Stripes 06145-011-81-75 20 Gauge 06145-104-02-97

10 Gauge 06145-002-15-91 14 Gauge 06145-104-43-00 18 Gauge 06145-104-16-00 18 Gauge with Black Stripes 06145-011-35-70 18 Gauge with Blue Stripes 06145-011-46-40 18 Gauge with Green Stripes 06145-011-35-69 18 Gauge with Grey Stripes 06145-002-20-18 18 Gauge with Red Stripes 06145-011-35-67 18 Gauge with Yellow Stripes 06145-011-35-68 20 Gauge 06145-104-04-97 20 Gauge with Orange and Yellow Stripes 06145-104-16-97 20 Gauge with Yellow Stripes 06145-104-15-97

18 Gauge 06145-104-33-00 18 Gauge with Black Stripes 06145-011-81-68 18 Gauge with Blue Stripes 06145-011-81-70 18 Gauge with Red Stripes 06145-011-81-69 20 Gauge 06145-104-07-97

Brown (18 Gauge) 06145-104-20-00 Brown (20 Gauge) 06145-104-08-97 Orange (18 Gauge) 06145-104-34-00 Orange with Black Stripes (18 Gauge) 06145-011-35-62 Orange with Blue Stripes (18 Gauge) 06145-011-46-39 Orange with White Stripes (18 Gauge) 06145-011-35-63 Orange with Yellow Stripes (18 Gauge) 06145-011-35-61 Orange (20 Gauge) 06145-104-10-97 Pink (18 Gauge) 06145-011-82-69 Purple (18 Gauge) 06145-104-31-00 Violet (20 Gauge) 06145-104-09-97

Plug, GFI 06145-001-97-90 Cable, 16 Gauge, 3 Wire Romex 06145-011-98-29 Cord, Hubble Plug MC 06145-011-47-23 Cord, S-J 06145-011-49-02 Cord, Power 06145-011-70-28 Cord, 115V Power 06145-309-02-00 Cord, 125V Power, 96” Long 06145-309-04-00

WHITE WIRE:

YELLOW WIRE:

MISCELLANEOUS

WIRE:

Page 50

07610-002-41-09-F

CONDUIT AND FITTINGS/HOSE AND TUBING

PARTS

Jackson dishmachines come with a wide variety of conduit and ﬁ ttings for use in routing the wires of the machine. The list below provides for most of stock of such items. When ordering, remember that Jackson does not offer pre-cut sections of conduit for your machine, instead it is sold by the foot. Please take into account the slack that will be necessary once installing the new conduit to ensure that it ﬁ ts correctly. It is recommended that you order at least 6” more conduit than you require to ensure that you have enough for trimming. Tubing and hose are ordered by the foot. Jackson reserves the right to require minimum ordering quantities for the items below.

Conduit, 1/2”, Liquidtite 05975-101-25-00 Conduit, 1/2”, Non-Metallic 05975-111-46-57 Conduit, 1/2”, PVC 05975-105-04-00 Conduit, 1/2”, Sealtite 05975-105-01-00 Conduit, 1/2”, Xtraﬂ ex 05975-105-06-44 Conduit, 3/8”, Liquidtite 05975-105-02-00 Conduit, 3/4”, Cole-Flex 05975-105-05-00 Conduit, 3/4”, Liquidtite 05975-105-03-00 Conduit, 3/4”, Non-Metallic 05975-011-47-71 Conduit, 3/4” Xtraﬂ ex 05975-105-07-44 Conduit, 1”, Carlon 05975-011-68-42

Elbow, Cole-Flex, 1/2”, 90° 05975-205-40-00 Elbow, Xtraﬂ ex, 1/2”, 90° 05975-205-44-44 Elbow, Xtraﬂ ex, 3/4”, 90° 05975-205-45-44 Fitting, 1/2” Straight 05975-011-45-13 Fitting, 1/2”, Straight, Zinc Plated 05975-111-89-89 Fitting, 1/2”, 45° 05975-011-45-23 Fitting, 1/2”, 45°, Zinc Plated 05975-111-89-86 Fitting, 1/2”, 90° 05975-011-45-14 Fitting, 1/2”, 90°, Zinc Plated 05975-111-89-88 Fitting, 3/4”, Straight 05975-011-47-72 Fitting, 3/4”, 45° 05975-011-47-74 Fitting, 3/4”, 90° 05975-011-47-73 Fitting, 1”, Straight 05975-011-70-75 Fitting, 1”, 90° 05975-011-68-43 Fitting, Cole-Flex, 1/2” Straight 05975-205-03-00 Fitting, Cole-Flex, 3/4” Straight 05975-205-41-00 Fitting, Cole-Flex, 3/4”, 90° 05975-204-42-00 Fitting, Liquidtite, .231 ID/.394 OD 05975-011-49-03 Fitting, Liquidtite, .25 ID/.546 OD 05975-011-65-51 Fitting, Liquidtite, .27 ID/.48 OD 05975-011-59-50 Fitting, Liquidtite, 1/2”, 90° 05975-111-01-00 Fitting, Liquidtite, 3/8”, Straight 05975-205-03-82 Fitting, Liquidtite, 3/8”, 90° 05975-205-02-82 Fitting, Liquidtite, 3/4”, Straight 05975-205-15-02 Fitting, Liquidtite, 3/4”, 45° 05975-205-01-82 Fitting, Liquidtite, 3/4”, 90° 05975-205-07-82 Fitting, Xtraﬂ ex, 1/2”, Straight 05975-205-47-44 Fitting, Xtraﬂ ex, 3/4”, Straight 05975-205-46-44 Nut, 1-1/4” 05975-011-42-54

CONDUIT:

CONDUIT

FITTINGS:

Page 51

07610-002-41-09-F

CONDUIT AND FITTINGS/HOSE AND TUBING

PARTS

HOSE:

Hose, 3/16” ID x 5/16” OD 04720-601-40-00 Hose, 1/4” ID x .062” Wall, Excelon 04720-111-59-46 Hose, 1/4” ID x 1/2” OD, 300-350 PSI 04720-011-95-43 Hose, 3/8” ID x 5/8” OD, 300 PSI 04720-002-31-63 Hose, 3/8” ID x 5/8” OD, PVC 04720-011-35-41 Hose, 3/8” ID x 3/4” OD, PVC 04720-111-35-41 Hose, 1/2” ID x 3/4” OD 04720-011-94-01 Hose, 1/2” ID, Reinforced 04720-011-63-06 Hose, 5/8” ID x 7/8” OD, PVC 04720-601-14-00 Hose, 3/4” ID x 1” OD 04720-011-94-10 Hose, 3/4” ID, Nylon Reinforced 04720-011-63-02 Hose, 1” ID x 1-1/4” OD, EPDM 04720-111-39-73 Hose, 1 1/4” ID x 1 1/2” OD, Reinforced 04720-601-42-00 Hose, 1 1/4” ID, Reinforced 04720-011-44-47 Hose, 1 1/2” ID, Clear Wire Reinforced 04720-111-34-60 Hose, 2” ID, Nylon Reinforced 04720-011-63-25 Hose, 2” ID, Reinforced Flex Drain 04720-011-63-04 Hose 2” ID x 3” OD, EPDM 04720-011-88-02

Tubing, 1/8” OD, Paraﬂ ex 04720-111-58-09 Tubing, 3/16” ID x .54” OD, CPVC 04720-111-35-31 Tubing, 1/4” OD 04720-111-51-65 Tubing, 1/4” OD, Blue 04720-601-11-00 Tubing, 1/4” OD, Red 04720-601-12-00 Tubing, 1/4” OD, White 04720-601-13-00 Tubing, 1/4” OD, Paraﬂ ex 04720-111-51-70 Tubing, 1/4” ID x 3/8” OD, Tygon 04720-001-97-65 Tubing, 1/2” ID x 13/16” OD, Polypropolene 04720-601-24-00 Tubing, 5/16” x 7/16” OD, Clear 04720-111-35-34 Tubing, 5/16” ID x 1/2” OD, Flexible 04720-011-35-21 Tubing, 3/8” ID x 1/16” Wall, Clear 04720-601-22-00 Tubing, 3/8” OD, White Polypropolene 04720-011-50-49 Tubing, 5/8” ID with .125” Wall 04720-002-12-20 Tubing, 3/4” ID x 1/8” Wall, Polypropolene 04720-601-25-00 Tubing, 3/4” ID x 1-1/8” OD, Nylon 04720-001-84-01 Tubing, 1” Polybrade 04720-011-69-16 Tubing, 1” ID x 1-3/8” OD, Polypropolene 04720-601-23-00 Tubing, 1 1/2” Polybrade 04720-011-69-17

TUBING:

Page 52

07610-002-41-09-F

TUB ASSEMBLY

PARTS

17 16 18

22 23

4 5

8 9 10 11

12, 13 14

6 7

Lundy Probe Assembly

Page 53

07610-002-41-09-F

TUB ASSEMBLY

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Wire Spring Ring 05315-700-03-00

2 1 Cable Assembly 03020-201-09-01

3 1 Support, Rack Weldment 05700-000-13-43

4 1 Intake Strainer 05700-000-03-02

5 1 Bulk Head Plug 04730-609-05-00

6 1 Casting, Rinse Feed 05700-000-16-47

7 1 Gasket, Rinse Feed 05330-200-02-06

8 2 Bolt, Flat Head 05305-174-14-00

9 2 Bolt, 5/16"-18 x 1" S/S Hex 05305-275-06-00

10 2 Bolt, 1/4"-20 x 1/2" S/S Hex 05305-274-02-00

11 1 Locknut, 6-32 S/S Hex with Nylon Insert 05310-373-03-00

12 1 Cover, Lundy Probe 05700-000-31-73

13 2 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00

14 1 Gasket, Lundy Probe Cover 05330-200-25-00

1 Rinse Arm Assembly 05700-000-28-68

15 1 Rinse Arm 05700-000-28-68

16 2 Rinse Arm Nylon Washer 05311-369-08-00

17 1 Rinse Arm Hex Bushing 05700-000-28-65

18 1 Rinse Arm Snap Ring 05340-112-02-11

19 1 Rinse Feed Pipe Weldment 05700-002-60-96

20 1 Set Screw, 10-24 x 1/2" 05305-473-02-00

21 1 Wash Head Cap 05700-000-10-12

22 57 Ball Bearing, 1/4" S/S 03110-100-03-24

23 1 Threaded Shaft 05700-000-11-01

24 1 Small Manifold Washarm 05700-000-57-69

25 1 Large Manifold Washarm 05700-000-57-70

26 1 Casting, Wash Head Bottom 05700-000-10-36

27 1 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00

28 1 Bolt, 1/4"-20 x 2 3/4" S/S Hex Head 05305-274-13-00

29 1 Overﬂ ow Strainer 04730-017-15-05

30 1 O-ring 05330-400-05-00

31 1 Stem 05305-171-13-00

32 1 Inside Porcelain 05970-604-02-00

33 1 Rubber Insert 05970-604-03-00

34 1 Outside Porcelain 05970-604-04-00

35 1 Washer, #6 Paper 05970-604-01-00

36 2 Nut, 6-32 S/S Hex 05310-271-01-00

37 1 Lockwasher, #6 External Tooth 05311-271-02-00

Page 54

07610-002-41-09-F

BOTTOM VIEW OF TUB ASSEMBLY

7, 8

Refer to Thermostat Housing

Assembly Page

Refer to Pump & Motor

Assembly Page

14, 8

16, 17

1 2, 3

5, 6

10, 11, 12, 13

Wash tank section

BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE)

PARTS

Page 55

07610-002-41-09-F

BOTTOM VIEW OF TUB ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Shroud, (Without Holes For Gauges) 05700-000-24-77

1 Shroud, (With Holes For Gauges) 05700-002-60-36

2 2 Gauge, Temperature 06685-111-68-48

3 1 Decal, Wash and Rinse Temperature 09905-100-43-21

4 1 Control Box Support Bracket 05700-000-24-76

5 4 Bolt, 5/16"-18 x 1" S/S Hex 05305-275-06-00

6 4 Washer, 5/16" S/S Flat 05311-175-01-00

7 1 Thermostat Box Weldment 05700-000-59-70

8 3 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00

9 1 Bulk Head Plug 04730-609-05-00

10 1 Element, Wash Heater 04540-100-11-10

11 4 Washer, 1/4"-20 S/S 05311-174-01-00

12 4 Lockwasher, 1/4" Spring 05311-274-01-00

13 4 Nut, 1/4"-20 S/S Hex 05310-274-01-00

14 1 Cover, Wash Heater 05700-000-60-57

15 1 Gasket, Wash Heater 05330-011-61-34

16 1 Clamp, 1/8” Nylon 05975-601-10-15

17 1 Locknut, 6-32 S/S Hex with Nylon Insert 05310-373-03-00

BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE)

PARTS

Page 56

07610-002-41-09-F

WASH TANK CONNECTION

PARTS

Thermal Overload

5945-301-49-00

3, 4, 5

Stainless Steel Tye Wrap

5975-602-02-20

Overow Strainer

4730-017-15-05

O-ring

5330-400-05-00

Intake Strainer

5700-000-03-02

6, 7, 8 9 10 10a 12a11 12 13 14 15 16, 17

10 AB/10U REAR VIEW

10 APRB REAR VIEW

WASH TANK CROSS VIEW/TUB TO BOOSTER CONNECTION

Page 57

07610-002-41-09-F

WASH TANK CONNECTION

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Gasket, Wash Heater 05330-011-61-34

2 1 Element, Wash Heater 04540-100-11-10

3 4 Washer, 1/4"-20 S/S 05311-174-01-00

4 4 Lockwasher, 1/4" Spring 05311-274-01-00

5 4 Nut, 1/4"-20 S/S Hex 05310-274-01-00

6 1 Bracket, Hood Support 05700-000-27-55

7 1 Rivet, 3/16" x 5/8" S/S CTR Flat Head 05320-107-07-00

8 1 Gasket, Hood Support Bracket 05330-200-01-06

9 1 Elbow, 3/4" 90B CU to MNPT Brass 04730-406-42-01

10 1 Tube, 3/4" x 7 1/2" Copper 05700-000-54-86

10a 1 Tube, 3/4" x 6 1/4" Copper (APRB Only) 05700-000-54-87

11 1 Elbow, 3/4" 90B CU to FSPS Brass 04730-406-41-01

12 1 Nipple, 3/4" NPT Close Brass 04730-207-34-00

12a 1 Nipple, 3/4" NPT x 2" Long Brass (APRB Only) 04730-207-46-00

13 1 Probe, High Water (APRB Only) 06680-200-02-68

14 11 Fitting, 1/4" Straight Brass (APRB Only) 04730-011-49-65

15 1 Breather Tube, 1/4" O.D. (APRB Only) 05700-000-29-44

16 1 Elbow, 1/2" 90B CU to FSPS Brass (APRB Only) 04730-406-32-01

17 2 Locknut, Brass 1/2" (APRB Only) 04730-208-03-00

Page 58

07610-002-41-09-F

Heater Bus Bar (1 Phase)

5700-000-24-36

Attaches with 2

Screw, 8-18 x 1/2” Tek Hex

5305-272-01-00

Decal, Warning-Disconnect Power

9905-100-75-93

Wrapper, Rinse Heater Cover

5700-000-26-40

Booster Tank End View

3 Phase Hookup

Booster Tank End View

1 Phase Hookup

Clamp, 1/8” Nylon

5975-601-10-15

Locknut, 6-32 S/S Hex with

Nylon Insert

5310-373-03-00

Heater Bus Bar (3 Phase)

5700-000-32-14

10AB/10U

Rinse Tank Weldment

5700-000-24-84

10APRB

Rinse Tank Weldment

5700-000-24-80

Rinse Heater

4540-100-21-10

RINSE BOOSTER AND ASSOCIATED PARTS

PARTS

10AB/10APRB/10U MODELS ONLY

Page 59

07610-002-41-09-F

PUMP AND MOTOR ASSEMBLY

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 Complete Motor and Pump Assembly (2 for APRB units) 05700-002-60-91

1 1 Motor, 115/230 Volt, 1/2 HP, 1 PH, 60 HZ 06105-101-65-00

2 1 Flange, Motor Mounting, Epoxied and Painted 05700-002-60-97

3 1 Seal, Crane 05330-300-09-27

4 1 Seal, Ceramic 05330-300-02-27

5 1 Impeller 05700-000-19-11

6 1 Gasket, Pump 05330-200-34-00

7 4 Screw, 3/8"-16 x 1" Socket Head Cap 05305-356-04-00

8 8 Lockwasher, 3/8" S/S Split 05311-276-01-00

9 4 Nut, 3/8"-16 S/S Hex 05310-276-01-00

Page 60

07610-002-41-09-F

THERMOSTAT HOUSING ASSEMBLY

PARTS

4 5

654

9 6

2 7, 8

ITEM QTY DESCRIPTION PART NUMBER

1 1 Thermostat Box Weldment 05700-000-59-70

2 1 Front and Bottom, Thermostat Box 05700-001-21-23

3 1 Bushing, Snap in 05975-210-09-00

4 1 Thermostat, Rinse (Not used on 10A) 05930-510-02-00

5 1 Thermostat, Wash 05930-510-01-00

6 1 Overload, Thermal 05945-301-49-00

7 6 Screw, 6-32 x 1/4" S/S Round Head (2 Not used on 10A) 05305-151-02-00

8 4 Lockwasher, #6 External Tooth (2 Not used on 10A) 05311-271-02-00

9 2 Nut, 6-32 S/S Hex 05310-271-01-00

10 1 Screw, 6-32 x 3/8" S/S Round Head 05305-171-02-00

11 18" Strip, 1/2" x 1/8" Sponge Rubber 05330-100-10-00

12 1 Decals, Wash and Rinse Temperature (Minus Rinse Decal 10A) 09905-100-43-21

13 2 Locknut, 10-24 S/S Hex w/ Nylon Insert 05310-373-01-00

Page 61

07610-002-41-09-F

INCOMING PLUMBING ASSEMBLIES

PARTS

8 7 6

3 2 1

915

14 11

10 1

2 6

10AB/10APRB/10U Incoming Plumbing Assembly

5700-000-15-25

10A Incoming Plumbing Assembly

5700-002-60-98

ITEM QTY DESCRIPTION PART NUMBER

1 1 Solenoid Valve, 1/2" 208-240 Volt 04810-100-09-18

2 2 Adapter, 1/2" Fitting x Male 04730-011-59-53

3 1 Tee, 1/2" C x 1/2" C x 1/4" Female Brass 04730-411-25-01

4 1 Ball Valve, 1/4" Test Cock 04810-011-72-67

5 1 Gauge, 0-100 Pressure 06685-111-88-34

6 1 Y-Strainer, 1/2" 04730-217-01-10

7 1 Nipple, 1/2" Close Brass 04730-207-15-00

8 1 Coupling, 1/2" x 3/4" Brass 04730-204-07-00

9 1 Adapter, 1/2" Copper x MSPS 04730-401-03-01

10 1 Tube, 1/2" x 1 1/2" Copper 05700-001-04-68

11 1 Tee, 1/2" C x 1/2" C x 1/2" C, Copper 04730-411-01-01

12 1 Reducer, 1/2" to 3/8" Female Bushing 04730-209-14-00

13 1 Adapter, 1/2" C to FSPS 04730-401-07-01

14 1 Tube, 1/2" x 7" Copper 05700-001-04-67

15 1 Union, 1/2" C to C 04730-412-05-01

Page 62

07610-002-41-09-F

SOLENOID AND VACUUM BREAKER KITS

PARTS

1/2” SOLENOID VALVE AND 1/2” NPT VACUUM BREAKER

REPAIR PARTS KITS

Complete Vacuum Breaker Assembly

4820-300-07-00

Componets of

Repair Kit

4820-001-60-56

Cap Screw

Data Plate

Cap

O-Ring

Plunger

Body

Cap Retainer

Screw

Data Plate

Coil & Housing

Valve Bonnet

Spring 4810-200-04-18

Plunger 4810-200-04-18

O-Ring 4810-100-03-18

Diaphragm

Retainer

Diaphragm 4810-100-03-18

Screen

Retainer

Mesh Screen

Valve Body

Diaphragm

Complete 220 Volt Solenoid Valve Assembly

4810-100-09-18

Coil & Housing only

4810-200-02-18

TO TAKE THE SOLENOID VALVE APART

DISASSEMBLE - These valves may be taken apart by unscrewing

the bonnet and the enclosing tube assembly from the valve body assembly. After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger. The o-ring seal and diaphragm cartridge can now be lifted out.

Be careful not to damage the machined faces while the valve is apart.

TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assembly over the plunger. Screw the bonnet assembly snugly down on the body assembly.

Page 63

07610-002-41-09-F

9, 10

HOOD AND ASSOCIATED ASSEMBLIES

PARTS

Page 64

07610-002-41-09-F

HOOD AND ASSOCIATED ASSEMBLIES

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Hood Support, Standard 05700-000-05-57

1 Hood Support, 4SH/10U 05700-002-60-99

1 Hood Support, 5HH 05700-000-62-91

2 1 Plug, 1/4" Plated 05700-002-61-00

3 1 Nut, Coarse 05915-300-05-52

4 2 Washer, S/S Hood 05311-179-01-00

5 2 Washer, Phenolic 05311-369-02-00

6 1 Door, Outer Weldment, Standard 05700-002-61-01

6 1 Door, Outer Weldment, 4SH/10U 05700-002-61-02

6 1 Door, Outer Weldment, 5HH 05700-002-61-03

7 2 Washer, Teﬂ on 05330-200-11-00

8 1 Door, Inner Weldment, Standard 05700-002-61-04

8 1 Door, Inner Weldment, 4SH/10U 05700-002-61-05

8 1 Door, Inner Weldment, 5HH 05700-002-61-06

9 1 Handle 05700-000-28-30

10 2 Screw, 10-24 x 3/8" Flat Head 05305-773-02-00

11 1 Lockwasher, Spinner 05311-279-02-00

12 1 Locknut, Spinner 05310-379-01-00

13 1 Rinse Head Assembly 05700-000-28-68

15 1 Gasket, 2" O.D. x 1 1/2" I.D. x 1/16" 05330-200-23-00

14 1 Washer 05700-000-29-69

16 2 O-ring 05330-400-03-08

1 Internal Vacuum Breaker Assembly, Standard 05700-000-24-95

1 Internal Vacuum Breaker Assembly, 4SH/10U 05700-002-44-78

1 Internal Vacuum Breaker Assembly, 5HH 05700-002-61-07

17 1 Pin, 1/8" 05700-000-28-92

18 1 Tube, 1/2" x 19 1/2" Copper, Standard 05700-000-28-91

1 Tube, 1/2" x 15 1/2" Copper, 4SH/10U 05700-002-61-08

1 Tube, 1/2" x 24 1/2" Copper, 5HH 05700-000-62-92

19 1 Coupling, 1/2" with Groove 05700-011-88-42

20 1 Ring, Retaining 05340-112-01-11

21 1 Decal, Jackson 09905-004-03-02

22 1 Decal, Caution 09905-101-12-28

23 1 Decal, Operating Instructions 09905-101-12-39

24 1 Decal, Clean Strainers and Probe 09905-100-28-42

Page 65

07610-002-41-09-F

HOOD AND ASSOCIATED ASSEMBLIES

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Hood Assembly, Complete Standard 05700-000-25-91

Hood Assembly, Complete 4”SH/10U 05700-002-17-69

Hood Assembly, Complete 5”HH 05700-002-61-09

Page 66

07610-002-41-09-F

VACUUM BREAKER/CONNECTOR ASSEMBLIES

PARTS

Outlet Connector

5700-002-61-19

Complete Vacuum Breaker Assembly, Standard

5700-002-61-18

Complete Vacuum Breaker Assembly, 4SH

5700-002-44-79

Complete Vacuum Breaker Assembly, 5HH

5700-002-61-66

Plated Outlet Assembly, Standard

5700-002-61-21

Plated Outlet Assembly, 4SH

5700-002-61-69

Plated Outlet Assembly, 5HH

5700-002-61-68

Outlet Connector 5700-002-61-19

Plated Inlet Assembly, Standard 5700-002-61-20

Plated Inlet Assembly, 4SH 5700-002-61-70

Plated Inlet Assembly, 5HH 5700-002-61-67

Adapter, 3/4” CU to MSPS 4730-411-11-01

Bushing, 3/4” to 1/2” Reducer 4730-402-11-01

Copper Tube, 1/2” x 8” 5700-001-04-65

Union, Female Half 5700-002-61-85

MODEL 10A ASSEMBLIES

Page 67

07610-002-41-09-F

Plated Outlet Assembly, Standard

5700-002-61-13

Plated Outlet Assembly, 4SH

Before Machine Serial No. 45973

5700-002-61-14

Plated Outlet Assembly, 5HH

5700-002-61-15

Plated Outlet Assembly, 10U

5700-002-78-84

Plated Inlet Assembly, Standard

5700-002-61-10

Plated Inlet Assembly, 4SH

Before Machine Serial No. 45973

5700-002-61-11

Plated Inlet Assembly, 5HH

5700-002-61-12

Plated Inlet Assembly, 10U

5700-002-78-85

Vacuum Breaker

4820-300-07-00

10U Vacuum Breaker, Plated

5700-002-62-61

Inlet Connector Assembly

5700-002-60-93

Outlet Connector Assembly

5700-002-60-92

Union, Female Half

5700-002-61-85

Union, Female Half

5700-002-61-85

Copper Tube, 1/2” x 1”

5700-011-90-82

Copper Tube, 1/2” x 9”

5700-001-04-65

Adapter, 1/2” CU to MSPS 5700-001-04-65

Elbow, 90  1/2” S CU to Ftg.

4730-406-31-01

Elbow, 90  CU to MSPS

4730-406-32-01

Complete Vacuum Breaker Assembly, Standard

5700-000-32-42

Complete Vacuum Breaker Assembly, 4SH

Before Machine Serial No. 45973

5700-002-61-16

Complete Vacuum Breaker Assembly, 5HH

5700-002-61-17

Complete Vacuum Breaker Assembly, 10U

5700-002-78-86

Vacuum Breaker Support Bracket

2 per machine

5700-000-32-27

Secured with:

Bolt, 1/4"-20 x 1/2"

5305-274-02-00

Locknut, 1/4"-20 S/S Hex with Nylon Insert

5310-274-01-00

Outlet Connector

5700-002-60-92

Inlet Connector

5700-002-60-93

VACUUM BREAKER/CONNECTOR ASSEMBLIES

PARTS

10AB/10APRB/10U ALL UNITS ASSEMBLIES

Page 68

07610-002-41-09-F

PARTS LIST FOR MODEL 10 DISHWASHERS

PARTS

PART NO. DESCRIPTION SERIAL NO. QTY.

6401-000-54-00 Booster Tank for machine (stripped) AB AF 28,000 1 6401-000-58-00 Booster Tank for machine (stripped) APRB AF 28,000 1 5925-105-10-01 Circuit Breaker, 15 amp (specify number from part) Specify 1 0016300 Control Box, Complete Wired A AF 28,000 1 5700-000-63-07 Control Box, Complete Wired AB AF 28,000 1 0016900 Control Box, Complete Wired APR AF 28,000 1 6401-001-72-00 Control Box, Complete Wired APRB AF 28,000 1 5700-000-27-99 Control Box, (stripped) only AF 24,451 1 5700-000-57-45 Control Box, Front Panel Wired A AF 28,000 1 5700-000-57-45 Control Box, Front Panel Wired AB AF 28,000 1 0024800 Control Box, Front Panel Wired APR AF28,000 1 6401-002-51-00 Control Box, Front Panel Wired APRB AF 28,800 1 5700-000-24-76 Control Box Bracket (only) All 1 9905-500-07-10 Control Box Front Panel Blank All 1 5700-000-24-30 Control Box Lower Front Cover (only) AF 23,294 1 5330-400-05-00 Drain O-Ring AF 28,000 1 6401-100-11-00 Heater Element, immersion, ﬂ ange type, w/gasket, 220V, 750W AF 28,000 1w 5330-011-61-34 Heater Gasket, immersion element, ﬂ ange type, above All 1 5120-300-01-03 Heater socket only, for heater element removal, screw plug type Tool 1 5700-000-24-36 Heater Bus Bars, 3 hole All 2 4540-100-04-10 Heater Element, 115V, 1500W, Screw in 5700-000-32-14 Heater Bus Bars, 2 hole All 2 5700-000-26-40 Heater Box Front/Bottom Cover AF24,451 1 4540-100-21-10 Heater Element, immersion, screw plug type, 208-230V, 2500W All 3 5700-000-28-34 Hood Assembly, Standard Complete (includes hood support pipe; coarse thread, and upper rinse, internal vacuum pipe AF 21,086 1 6401-006-35-00 Hood Assembly, 5” Taller Complete (includes hood support pipe; coarse thread, and upper rinse, internal vacuum pipe Special 1 6401-006-40-00 Hood Only, Standard AF 17,590 1 6401-006-50-00 Hood Only, 5” Higher Special 1 5311-179-01-00 Hood Washer, S/S 5311-369-02-00 Hood Washer, Fiber All 2 5330-200-11-00 Hood Washer, Teﬂ on All 2 5310-379-01-00 Hood Spanner Locknut All 1 5311-279-02-00 Hood Spanner Lockwasher All 1 5120-100-01-01 Hood Spanner Nut Wrench Tool All 1 6401-005-10-00 zw/gaskets and screws All 1 6401-006-84-00 Hood Support Pipe Assembly, Standard, Coarse Thread AF 21,086 1 6401-006-95-00 Hood Support Pipe Assembly, 5” Higher, (Specify Thread on nut) All 1 5700-000-27-55 Hood Support Block, Brass, Coarse Thread AF 21,086 1 5330-200-01-06 Hood Support Block Gasket, Rectangular All 1 5915-300-05-52 Hood Support Pipe Hex Nut only (coarse thread) AF 21,086 1 5120-800-01-04 Hood Support Nut Wrench All 1 5700-000-29-69 Hood Support Pipe Metal Washer All 1 5330-200-23-00 Hood Support Pipe Rubber Washer All 1 5330-400-03-08 Hood Support Pipe O-ring All 1 6401-007-40-00 Hood, Internal Vacuum Breaker Pipe, Standard AF 24,451 1 6401-007-50-00 Hood, Internal Vacuum Breaker Pipe, 5” Higher Special 1 5945-504-02-18 Light Indicator, Heater Overload AF 23,294 2 6401-008-43-00 Probe, Lundy AF 28,000 1w

Page 69

07610-002-41-09-F

PARTS LIST FOR MODEL 10 DISHWASHERS

PARTS

PART NO. DESCRIPTION SERIAL NO. QTY

6680-200-02-68 Probe, Large Hi-Level (APRB only) All 1r 6680-200-05-68 Rubber Cover (for Hi-level probe) (APRB only) All 1r 6401-008-50-00 Pump Assembly, Complete w/Motor, 1/2 HP, AF 24,451 1x 6105-101-65-00 Pump Motor, 115-230V, 1/2 HP, 3450RPM, jet AF 24,451 1x 5330-300-09-27 Pump Seal (for pump parts 850-863-920-925) All 1x 6401-008-80-00 Pump Mounting Plate (for pump parts 850-863) AF 24,451 1x 5330-300-02-27 Pump Ceramic Face w/Retainer Cup (for pump parts 850-863-920-925) All 1x 5700-000-19-11 Pump Impeller 2 3/4” Dia. 7/16” Tap (for pump parts 850-863) AF 24,451 1w 5330-200-34-00 Pump Gasket (for pump parts 850-863)(mounting) AF 24,451 1r 5305-256-03-00 Pump Bolts (for pump parts 850-863) AF 24,451 5305-256-03-00 Pump Bolts (for pump parts 850-863) BF 24,451 4r 5311-256-01-00 Pump Lockwashers (for pump parts 850-863-920-925) All 4x 5310-256-01-00 Pump Hex Nuts (for pump parts 850-863-920-925) All 4x 5700-000-13-43 Rack Support Rod Assembly All 1 7320-100-13-01 Rack, Open Type, (cup, bowl and glass) moulded Model 10 (JO) 7320-100-09-01 Rack, Peg Type, (plate) moulded Model 10 (JP) 7320-100-17-01 Rack, Compartment Type, (glass), moulded Model 10 (JO-3) 7320-100-08-01 Rack, Four-Compartment Basket (silverware) moulded All Models (J4) 7320-100-14-01 Rack, Eight-Compartment Basket (silverware) moulded All Models (P4C8) 7320-100-05-01 Rack, Twelve-Compartment Basket (silverware) moulded All Models (P4C12) 6400-000-90-24 Rack, Square Moulded w/Stainless “H” bar (for 20” x 20” sinks), dishtables - 4820-100-04-07 Regulator, Pressure, 1/2” Watts All 1 4820-200-01-06 Regulator, Repair Kit, Pressure, 1/2” Watts All 1 5945-109-03-69 Relay, 220V, 2-Pole, HW (used on wash heat circuit) - 5945-109-02-69 Relay, 220V, 2-Pole, HW (used on rinse heat circuit, single-phase) AF 24,451 1 5945-109-06-69 Relay, 220V, 2-Pole, HW (used on rinse heat circuit, three-phase) AF 24,451 1 5700-000-28-68 Rinse Head Assembly, upper and lower interchange, 13 1/2” Long All 1x 5700-000-28-65 Rinse Head Hex Bushing AF 22,734 2 5311-369-08-00 Rinse Head Nylon Washer AF 22,734 4 5340-112-02-11 Rinse Head Snap Ring S/S AF 22,734 2 6400-000-61-52 Rinse Head Laminated Washer BF 22,734 4 6401-013-00-00 Rinse Head Lower Feed Pipe All 1 5330-200-02-06 Rinse Head Oval Gasket (for 1300) All 1 7920-100-02-00 Rinse Head Brush, Tube Cleaning All 1 7320-500-01-04 Scrap Block (for tables) All 1 4810-100-12-18 Solenoid Valve, 1/2”, 110V, JE AF 18,000 1 4810-100-09-18 Solenoid Valve, 1/2”, 220V, JE AF 18,000 1 4810-200-01-18 Solenoid Valve Coil, 1/2”, 110V, JE AF 18,000 1 4810-200-02-18 Solenoid Valve Coil, 1/2”, 220V, JE AF 18,000 1 4810-200-03-18 Solenoid Valve Diaphragm Cartridge and O-ring, 1/2”, JE AF 18,000 1 4810-200-05-18 Solenoid Valve O-ring, 1/2”, JE AF 18,000 1 4810-200-04-18 Solenoid Valve Plunger Assembly, 1/2”, JE AF 18,000 1 4810-200-07-18 Solenoid Valve Strainer Screen, 1/2”, JE AF 18,000 1 4730-017-15-05 Strainer, Large Overﬂ ow All 1 4730-017-15-10 Strainer, Small Pump Intake All 1 4730-217-01-10 Strainer, “Y”, 1/2” All 1 5930-301-20-18 Switch, Rinse/Fill (all) (SPDT) momentary slip disconnect AF 24,451 1 5930-301-21-18 Switch, Manual Wash (DPDT) slip disconnect AF 24,451 1 5930-301-22-18 Switch, Master (DPST) (all) slip disconnect (used on wash heat and conveyor on 39’s) AF 24,451 1

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07610-002-41-09-F

PART NO. DESCRIPTION SERIAL NO. QTY.

5930-301-22-18 Switch, Heat (DPST) (all) slip disconnect AF 24,451 1 5930-301-23-18 Switch, Start (SPDT) (all) slip disconnect AF 24,451 1 6401-016-55-00 Terminal Board, 3-Pole, complete (three-phase) All 1 5940-500-06-19 Terminal Board, 9-Pole, complete slip terminal AF 24,451 1 6685-200-01-10 Thermometer, Wash or Rinse, Standard All 1 5700-000-57-25 Thermostat Box, Complete, Without Wash Heater Overload AF 28,000 1 5930-510-02-00 Thermostat, Rinse All 1 5930-510-01-00 Thermostat, Wash All 1 5945-303-18-00 Timer, 115V with Wires and Mounting Plate All 1 5945-303-19-00 Timer, 220V with Wires and Mounting Plate All 1 5945-306-05-00 Timer Motor, 115V (for Module-type Timer) All 1 5945-306-06-00 Timer Motor, 220V (for Module-type Timer) All 1 5945-306-02-00 Timer Micro Switches, Plastic Module-type (for Eagle Bliss) All 3 4820-300-07-00 Vacuum Breaker, 1/2”, AF 35,373 1 4820-200-22-00 Vacuum Breaker Repair Kit - 4820-200-02-30 Vacuum Breaker Poppet AF 28,000 1 4810-100-03-00 Valve, 1/4” All 1 6401-018-60-00 Wash Head Assembly Complete AF 19,035 1 5700-000-10-12 Wash Head Cap w/Race AF 19,035 1 5305-473-02-00 Wash Head Cap Set Screw AF 19,035 1 5700-000-11-01 Wash Head Center Shaft AF 19,035 1 5305-274-13-00 Wash Head Holding Bolt AF 19,035 1 5310-374-01-00 Wash Head Nut for Holding Bolt AF 19,035 1 5700-000-57-69 Wash Head Small Manifold Assembly AF 10,282 1 5700-000-57-70 Wash Head Large Manifold Assembly AF 10,282 1 5700-000-10-36 Wash Head Fixed Race AF 10,282 1 6401-100-03-24 Wash Head 1/4” S/S Ball Bearings, 25 qty. each package All 57 6680-200-02-19 Water Level Control, 110V AF 23,344 1 6680-200-01-19 Water Level Control, 220V AF 23,344 1 5945-305-01-19 Water Level Control, Relay Only AF 23,344 1 6680-200-01-19 Water Level Control, Printed Board Only AF 23,344 1 5945-301-49-00 Overload, Hi-limit, for Wash Heater - 5975-602-02-20 Tie Strap, Stainless Steel - -

PARTS LIST FOR MODEL 10 DISHWASHERS

PARTS

Page 71

07610-002-41-09-F

10A, 10AB/10U, 10APRB

SCHEMATICS

TERMINAL BOARD #1

CUSTOMER SERVICE

15 AMP RATING

CIRCUIT BREAKER

½ HP

5.3 AMPS

WASH MOTOR

WASH HEATER

09905-002-57-63 A

10A 208/220V 1 PHASE

630 WATTS

TERMINAL BOARD #1

CUSTOMER SERVICE

6900 WATTS 15 AMP RATING

CIRCUIT BREAKER

RINSE HEATERS

½ HP

5.3 AMPS

WASH MOTOR

WASH HEATER

09905-105-33-59 B

10AB/10U 208/220V 1 PHASE

630 WATTS

TERMINAL BOARD #1

CUSTOMER SERVICE

6900 WATTS 15 AMP RATING

CIRCUIT BREAKER

RINSE HEATERS

½ HP

5.3 AMPS

WASH

MOTOR

WASH

HEATER

630 WATTS

10AB/10U 208/220V 3 PHASE

09905-105-34-47 B

RINSE HEATERS

6900 WATTS

15 AMP RATING

CIRCUIT BREAKER

½ HP

5.3 AMPS

WASH

MOTOR

630 WATTS ½ HP

5.3 AMPS

WASH

HEATER

RINSE

HEATER

10APRB 208/220V 1 PHASE

09905-105-33-62 C

TERMINAL BOARD #1

CUSTOMER SERVICE

TERMINAL BOARD #1

CUSTOMER SERVICE

6900 WATTS 15 AMP RATING

CIRCUIT BREAKER

RINSE HEATERS

WASH

MOTOR

½ HP

5.3 AMPS

630 WATTS ½ HP

5.3 AMPS

WASH

HEATER

RINSE

MOTOR

09905-105-34-50 B

10APRB 208/220V 3 PHASE

Page 72

07610-002-41-09-F

10A WIRING DIAGRAM

PARTS

10A WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE)

Page 73

07610-002-41-09-F

10AB WIRING DIAGRAM

SCHEMATICS

10AB WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE)

Page 74

07610-002-41-09-F

10AB WIRING DIAGRAM

PARTS

10AB WIRING DIAGRAM (208-230 VOLT, 60HZ, THREE PHASE)

Page 75

07610-002-41-09-F

10APRB WIRING DIAGRAM

SCHEMATICS

10APRB WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE)

Page 76

07610-002-41-09-F

10APRB WIRING DIAGRAM

PARTS

10APRB WIRING DIAGRAM (208-230 VOLT, 60HZ, THREE PHASE)

Page 77

Page 78

Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA

1.888.800.5672 • www.jacksonwws.com

Model 10 Technical Manual • Revision F • P/N 07610-002-41-09 • Issued: N/A • Revised: 12-14-15

Jackson 10 Series, 10A, 10AB, 10APRB, 10U Installation, Operation And Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual