Jackson 10APRB Operators Manual

TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
FOR JACKSON MODELS:
10A
10AB
10APRB
10U
HIGHER HOOD OPTION
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
1-888-800-5672
www.jacksonwws.com
10 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES
February 11, 2014 P/N 07610-002-41-09 (Revision E)
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of God, attempted repair by authorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than originally intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION
To register your product go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory, whichever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS OR STRA
INERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH AS, BUT NOT LIMITED TO TIMER CAMS, THERMOSTATS OR DOORS, BEYOND 30 DAYS FROM THE DATE OF INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.
i
REVISION
REVISION
DATE
MADEBYAPPLICABLE
ECN
DETAILS
D 02-24-04 MAW N/A
ADDED 10U PHOTO INSTALLATION GUIDE AND ALL 10U INFORMATION
E 02-11-14 MHH QOF NDB
Updated manufacturer information and logos. Updated manufacturer warranty. Replaced figure 5 (pg. 7) that incorrectly showed 2 O-rings
in use instead of 1.
Replaced figure 8 (pg. 9) that showed internal vacuum breaker
being installed backward.
ii
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL:
10 SERIES
10A = 10 without a booster tank 10AB = 10 with a booster tank 10APRB = 10 with a booster tank and a power rinse pump 10U = 10 with a booster tank, a 4” shorter hood, and 9” shorter legs Higher Hood Option = A hood that is 5” higher than the standard hood
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the prop­er page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is available for service personnel only.
iii
SECTION DESCRIPTION PAGE
I. SPECIFICATION INFORMATION
Operating & Electrical Requirements 2 10A Dimensions 3 10AB/10APRB/10U Dimensions 4 Table Dimensions 5
II. INSTALLATION/OPERATION INSTRUCTIONS
Visual Inspection/Unpacking the Dishmachine 7 Leveling the Dishmachine/Installing the Vacuum Breaker & Plumbing 8 Installing the Internal Vacuum Breaker/Hood Assembly 9 Plumbing the Dishmachine/Drain Line Connection/Electrical Connection 10 Final Check 11 Operation Instructions 12 Detergent Control 13
III. PREVENTATIVE MAINTENANCE
Preventative Maintenance 15
IV. SERVICE PROCEDURES
Rinse Head/Wash Head Assemblies 17 Timer for 10 Dishmachines 18 Function of Switches, Circuit Breaker & Indicating Lights 19 Replacement of Switches in Control Panel 19 Thermostat Adjustment 20 Rinse Tank Heater System 21 Wash Tank Heater System 22 Water Level Control 23 Water Level Control (APRB) 24 Replacing Seal & Ceramic on Wash and Rinse Pumps 25
V. TROUBLESHOOTING 26
VI. PARTS
10A Assembly 31 10AB/APRB Assembly 32 Control Box Assembly 33 Ordering Replacement Wire/Conduit Fittings 35 Ordering Replacement Conduit, Fittings & Hose 36 Tub Assembly 37 Bottom View Assembly 39 Wash Tank Cross View/Tub to Booster Connection 41 10AB/APRB Rinse Booster & Associated Parts 42 Pump & Motor Assembly 43 Thermostat Housing Assembly 44 Incoming Plumbing Assemblies 45 Solenoid Valve Repair Kit/Vacuum Breaker Repair Kit 46 Hood & Associated Assemblies 47 Vacuum Breaker/Connector Assemblies 10A Series 49 Vacuum Breaker/Connector Assemblies 10AB/10APRB/10U 50 Parts List for 10 Dishmachines 51
TABLE OF CONTENTS
iv
TABLE OF CONTENTS
VII. ELECTRICAL SCHEMATICS
10A 208 - 220 V, 60 HZ, single phase 17 10AB 208 - 220 V, 60 HZ, single phase 17 10AB/10U 208 - 220 V, 60 HZ, three phase 17 10AB/APRB/10U 208 - 220 V, 60 HZ, single phase 17 10AB/APRB/10U 208 - 220 V, 60 HZ, three phase 17
WIRING DIAGRAMS
10A/10U 208 - 220 V, 60 HZ, single phase 18 10AB/10U 208 - 220 V, 60 HZ, single phase 19 10AB/10U 208 - 220 V, 60 HZ, three phase 20 10AB/APRB/10U 208 - 220 V, 60 HZ, single phase 21 10AB/APRB/10U 208 - 220 V, 60 HZ, three phase 22
VIII. JACKSON MAINTENANCE & REPAIR CENTERS 24
1
SECTION 1:
SPECIFICATION INFORMATION
2
SECTION 1: SPECIFICATION INFORMATION
10 SERIES SPECIFICATIONS
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 45
DISHES PER HOUR 950
GLASSES PER HOUR 950
OPERATING CYCLE (SECONDS)
WASH TIME 60
RINSE TIME 10
TOTAL CYCLE TIME 72
TANK CAPACITY (GALLONS)
WASH TANK 4.5
BOOSTER TANK (10AB/10APRB/10U ONLY) 3.0
PUMP CAPACITY (GALLONS)
WASH PUMP 70 GPM
TEMPERATURES
WASH---°F (MINIMUM) 150
RINSE---°F (MINIMUM) 180
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HP 1/2
RINSE PUMP MOTOR HP (10APRB ONLY) 1/2
MODEL VOLTS HERTZ PHASE AMPS
10A 208 60 1 8.23
10A 220 60 1 8.23
10AB/10U 208 60 1 38.8
10AB/10U 208 60 3 25.6
10AB/10U 220 60 1 37.2
10AB/10U 220 60 3 24.6
10APRB 208 60 1 43.4
10APRB 208 60 3 30.2
10APRB 220 60 1 41.8
10APRB 220 60 3 29.2
WATER REQUIREMENTS
INLET TEMPERATURE (10A) 180°F
INLET TEMPERATURE (10AB/10ABPRB/10U) 140°F
WATER LINE SIZE NPT (MINIMUM) 1/2”
DRAIN LINE SIZE I.D (MINIMUM) 1 1/2”
GALLONS PER HOUR 58
FLOW PRESSURE P.S.I. (OPTIMUM) 20±5
FLOW RATE GPM 7.8
RACKS
DISH (17 1/2” DIAMETER ROUND) 1
GLASS AND SILVERWARE
(17 1/2” DIAMETER ROUND) 1
FOUR COMPARTMENT SILVERWARE 1
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SECTION 1: SPECIFICATION INFORMATION
10A DIMENSIONS
NOTES:
A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. B - Drain connection 1 1/2” NPT C - Electrical connection D - Clearance for dishes:
10” (10A 4” shorter hood) 14” (10A standard hood) 19” (10A 5” higher hood)
E - Machine height:
45 1/2” (9” shorter leg, 4” shorter hood) 58 1/4” (standard leg & hood) 63 1/4” (standard leg, 5” higher hood)
All dimensions in inches.
All vertical dimensions are +/- 1/2” from the floor due to the adjustable bullet feet.
C
E
B
A
B
B
C
9”
13”
5 1/4”
1 13/16”
16 1/2”
27 1/2”
16 1/2”
14 7/8”
TO THE
WALL
21”
11”
14 1/2”
18”
19 1/4”
15 1/4”
4” SH
24 1/4”
5” HH
2 3/4”
CIRCUIT BREAKER
4”
14” TO
INLET
5” 4” SH
ONLY
34”
22 1/4”
20 1/4”
4” SH
25”
4” SH
11 1/2”
4” SH
29 1/4”
5” HH
13 1/2”
28 3/4”
TOP VIEW
LEFT VIEW
FRONT VIEW
VACUUM BREAKER
D
19”
4
SECTION 1: SPECIFICATION INFORMATION
10AB/10APRB/10U DIMENSIONS
NOTES:
A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. B - Drain connection 1 1/2” NPT C - Electrical connection D - Clearance for dishes:
10” (10U/10AB/10APRB 4” shorter hood) 14” (10A/10AB/10APRB standard hood)
19” (10A/10AB/10APRB 5” higher hood) E - Power rinse pump motor (10APRB only) F - Booster tank (10AB/10APRB/10U only) G - Machine height:
45 1/2” (10U/10AB/10APRB, 9” shorter leg, 4” shorter hood)
58 1/4” (10AB/10APRB standard leg & hood)
63 1/4” (10AB/10APRB, standard leg, 5” higher hood)
All dimensions in inches.
All vertical dimensions are +/- 1/2” from the floor due to the adjustable bullet feet.
A
B
E
F
A
B
B
C
A
E
F
D
G
9”
13”
5 1/4”
1 13/16”
16 1/2”
27 1/2” (AB ONLY)
16 1/2”
14 7/8”
TO THE
WALL
21”
19”
35 1/2” (APRB ONLY)
11”
14 1/2”
18”
2 3/4”
4”
20 1/2”
34”
25”
10U ONLY
11 1/2”
10U ONLY
15 1/4”
10U
24 1/4”
5” HH
19 1/4”
5”
10U ONLY
14” TO
INLET
22 1/4”
20 1/4”
10U
29 1/4”
5” HH
5 1/2”
20”
TOP VIEW
LEFT VIEW
FRONT VIEW
CIRCUIT
BREAKER
5
SECTION 1: SPECIFICATION INFORMATION
10 SERIES TABLE DIMENSIONS
10 1X PACKAGE
10 2X PACKAGE
10 3X PACKAGE
Legend
A - 10” High backsplash, 2” turnback at 45° B - 3” High, 1 1/2” diameter rolled edge C - Scrap block D - Scrap basket with slide bars E - 20” x 20” x 5” deep pre-rinse sink F - Heavy duty pre-rinse G - 20” Slanted wall mounted overshelf 42” long H - 3 1/2” hole for sink drain with basket drain I - 1 7/8” hole for hood support piping
6
SECTION 2:
INSTALLATION/OPERATION
INSTRUCTIONS
7
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Jackson WWS Inc. provides technical support for all of the dishmachines detailed in this manual and recommends that service personnel have this manual on hand when calling technical support staff. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672. Please remember that technical support is available for service personnel only.
VISUAL INSPECTION: Before installing unit check container and machine for damage. A damaged container may be an indi­cation of damage to the machine. If there is any type of damage to both container and unit, do not throw away the container. The dishmachine has been inspected at the factory prior to shipping and is expected to arrive in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while it is in transit. If such a situation occurs, do not return the unit to the manufacturer. Instead, contact the carrier and ask them to send a representative to the site to inspect the damage, and request that an inspection report be completed.
Contact the carrier within 48 hours of receiving the machine (to report possible freight damage) and the dealer from whom the unit was purchased.
UNPACKING THE DISHMACHINE: Note: Be careful when cutting the hold down strap (Fig. 3), it is under tension. Remove the hood (Fig. 4) and set to the side. Please note (Fig. 5) for the location of the O-ring. Once the machine has been removed from the container, ensure that there are no missing parts (Fig. 5 & 6) from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you.
(Fig. 3) (Fig. 4)
(Fig. 5)
(Fig.
6)
LEVEL THE DISH­MACHINE:
The dish­machine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with
adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that
8
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
the top of the tub is level from side to side and from front to back before making any con­nections.
INSTALLING THE DISHMACHINE: With the machine base set in place, lift the table (Fig. 7) (with proper flange cutout) over and above machine so that vertical flange on table cutout fits down inside of machine tub and horizontal flange on machine tub fits up tight against underside of the table.
(Fig. 7)
INSTALLING THE VACUUM BREAKER & PLUMBING: Ease vacuum breaker piping (Fig. 8) supplied with the dishmachine down through the square cutout in the backsplash of the table (directly behind the machine). Connect vacuum breaker piping to machine. The top union connects to its matching half on the bottom of the rinse booster tank (Fig.9). The bottom union of the piping connects to an adapter pipe which, in turn connects to the solenoid valve (Fig. 10). The arrows on the solenoid valve indicate the direction of water flow to the machine. Tighten both of the connections.
(Fig. 8)
(Fig. 9) (Fig. 10)
9
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
ALIGNING THE MACHINE: Adjust the machine base to line up hole in table with hole in sup-
port block (Fig. 11).
(Fig. 11)
INSTALLING THE INTERNAL VACUUM BREAKER: Insert internal vacu­um breaker pipe into hood support block pin end down (Fig.12).
WARNING: Internal vacuum breaker pipe must be installed or there will be a hazard to the operator.
(Fig. 12)
INSTALLING THE HOOD ASSEMBLY: Make sure there are two “O­rings” (Fig. 5) on the lower support pipe near the end of the ring. While also holding the internal vacuum breaker, lift the hood and hood sup­port pipe up over table. Set hood support pipe down into the support block hole (Fig. 13) and begin to work the hex nut into the hole. The locating pin in the support block will insure proper line up. While hold­ing the support pipe, start tightening nut by hand to prevent cross threading. It should tighten considerable by hand. Then continue tight­ening with a wrench. It may be necessary to work support pipe back and forth to seat nut properly. When the nut is tight, it should force flat the stainless steel and rubber washers tight to the table top.
(Fig. 13)
Attach vacuum breaker support pipe clamp (Fig. 14) to the support pipe and external vacuum breaker piping. Slide up about 12” from the table and tighten securely. Position cover plate (supplied with table) over square cutout in backsplash on table so that it fits tightly around piping then snap in the four nylon fasteners (supplied) to hold in place.
Rotate the hood to insure it is free, if not, check level of machine, tight­ness of table to machine flange, centering of machine, level of table and hood support pipe.
(Fig. 14)
10
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumb-
ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.
CONNECTING THE DRAIN LINE: The drain for the dishmachine is a gravity discharge drain. Remove the overflow strainer stopper from the tub and the unit will drain itself. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons per minute.
WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (3/4” pipe size minimum) to the end of the Y-strainer. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 25 PSI “flow” pressure at the recommended temperature indicated on the data plate. In areas where the water pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed. The Model 10 does not come with water a pressure regulator as standard equipment.
Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.
It is also recommended that a shock absorber (not supplied with the dishmachine) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.
PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.
ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.
Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.
To install the incoming power lines, first remove the lower control box cover (Fig. 15). Next, run the power lines through the hole located in the bottom of the control box to the terminal board inside (Fig. 16). This board is accessible by removing the lower cover plate on the control box. Attach lines (L1 and L2 (L3 for three phase)) on the terminal block at the lower front right corner. There is no neutral wire on this machine. There is a grounding lug inside the control box on the bottom left. Be sure all connections made are tightened properly. It is recom­mended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.
VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the lower cover and tighten down the screws.
11
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
(Fig. 15) (Fig. 16)
FINAL CHECK: Check all fittings and connections before and after first 10 cycles. Deliver Installation/Operation Manual to site manager. Contact Jackson for free performance and installation check.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
OPERATION INSTRUCTIONS
PREPARATION:
1. Ensure that the pump intake strainer (1) and basket overflow strainer (2) are inserted and tight.
2. Ensure that the wash and rinse arms are installed and secure.
3. Remove all solid wastes in order to avoid obstructing filters, drain and wash and rinse arms.
4. Ware that is encrusted with soil should be presoaked prior to being placed in the machine.
5. When placing dishes into the racks, do not allow them to lean on each other.
6. Place the glasses upside down in the open rack. With the model 10 series, a four compartment silverware rack is supplied. Place silver in compartment rack loosely not allowing it to mix with other silverware of the same nature. Place the compart­ment rack in the open rack and wash with the cups and glasses.
DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc­tions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.
WARM-UP CYCLE: At the beginning of each work day, a warm up cycle will need to be performed. Close the hood (3). Turn on the master switch (4). Raise the fill switch (5) until the machine is filled to the top of the basket overflow strainer (2.) Once the proper water level has been reached, turn on the heater switch (6). Observe the temperature gauges, the rinse tempera­ture should rise to a specified level of 180°F within five minutes if the incoming water to the booster tank is 140°F. The wash heater will take longer to reach 150°F as the element is designed for maintaining temperature, not heating. Once the proper temperature has been reached, with the hood closed, turn on the manual wash switch. You should hear the water being pumped as it strikes the top of the hood. Turn off the manual wash switch. The dishmachine is now ready to proceed with wash­ing of the dishes.
WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that throwing unscraped dishes into the machine will defeat the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.
WASHING A RACK OF WARE: To wash a rack, open the hood completely (being careful for hot water that may drip from the top of the hood), manually load detergent into the wash chamber, or if automatic detergent dispenser is used, follow the man­ufacturers instructions. Slide the rack of dishes into the dishmachine. Close the hood. Start the automatic wash and rinse cycle of the dishmachine by flipping the start switch (7) either up or down (NOTE: The start switch, is a three position switch. Up = Start, Center = Off, Down = Start) the indicating light (8) will come on at the start of the cycle. When the light goes off, the cycle is complete. Open the hood, remove the rack of clean dishes to air dry. Repeat the cycle by adding another rack of soiled dish­es, adding the detergent, close hood and flip start switch (8) in opposite direction.
SHUT DOWN AND CLEANING: At the end of meal time, shut off the dishmachine by placing the start switch in center posi­tion and turn heat switch off. Drain the dishmachine by removing the overflow strainer. Remove the pump intake strainer after water has drained. Clean both strainers. Clean the inside of the unit. Clean wash head, upper and lower rinse arms and replace the clean strainers. Replace all removed parts. The machine is now ready for refilling and operation.
12
13
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
DETERGENT CONTROL
Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe­cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.
First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hard­ness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.
Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this prob­lem.
Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist.
Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as effi­ciently as possible.
Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recom­mend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects.
Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them.
As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.
There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem.
14
SECTION 3:
PREVENTATIVE MAINTENANCE
15
SECTION 3: PREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCE
Proper maintenance of your Jackson dishmachine will insure optimum service with a minimum of down time.
1. To delime the booster tank. a. Remove the support pipe nut and lift the whole hood assembly away from the unit. b. Loosen the fitting going into bottom side of booster tank. c. Drain approximately 2 to 3 cups out of the tank. d. Pour 1 to 2 cups of delimer into the hood support block opening, after tightening the booster tank union. e. Replace the hood assembly. f. Turn on the heat switch for 30 minutes. g. Fill the machine with water. h. Turn on manual wash switch and allow the unit to run for about 20 minutes. i. Empty the machine and refill at least twice.
2. To remove all lime and corrosion deposits. a. Fill the machine with wash water as would ordinarily be done for washing. b. Open the door and place one cup or less of deliming compound into the water. (Be sure to follow their directions if they
vary from these being given) which is available from your detergent supplier. Read and follow the label instructions. c. Turn on the manual wash switch and allow to wash for five minutes. d. Open the door and examine the interior. All lime should be removed and parts should be shiny. If not, allow to wash for
a longer period. e. After the interior is clean, empty the wash water be removing overflow strainer. f. Replace the overflow strainer. Refill machine and allow to run for two minutes, then again drain the wash reservoir. g. Refill as it is ready for regular operation.
3. Clean strainers. a. Clean around overflow and pump intake strainer holes. b. Clean around pump intake (a toothbrush makes a good cleaning tool).
4. Clean Y-strainer on the incoming water line. (Water to the machine must be turned off for this operation.) a. Remove the plug and clean the strainer.
5. Clean rinse tubes. a. Remove the end plugs on the lower and upper rinse arms. b. Clean all rinse tubes with the special brush provided. c. If spray holes in the rinse tubes are clogged, they may be cleaned with a pointed tool.
6. Clean the wash head assembly. a. If the spray jets are plugged, use a pointed tool to dislodge and flush with water. b. If lodged items still remain in the wash tubes, remove the wash assembly by first removing the rinse assembly. c. Clean the assembly at the sink by flushing water through the spray jets. d. Reinstall the wash and rinse assemblies.
7. Clean any deposits which may have built up on exterior moving parts.
16
SECTION 4:
SERVICE PROCEDURES
17
SECTION 4: SERVICE PROCEDURES
RINSE HEAD/ WASH HEAD ASSEMBLIES
1. Turn master switch to off position.
2. Open hood and drain machine by lifting overflow strainer.
3. When empty, replace overflow strainer.
4. Remove the pin holding the rinse feed pipe and remove the feed
pipe and rinse head assembly.
5. Locate the allen head set screw in the wash head cap and
loosen screw by turning counter-clockwise.
6. Turn the wash head cap counter-clockwise until the cap is
removed and put the cap in a secure area.
7. Carefully remove the 1/4” stainless steel ball bearings and place
in a container. Take special care to prevent any from falling through the wash tub base for these will fall into the motor impeller. If any should fall into this area, the motor will have to be removed to retrieve the ball bearings. If any should drop in the machine, you will be able to locate and retrieve these if you left the overflow strainer in as suggested in step 3.
8. Lift and remove the small manifold with the short tubes and place
in a secure area.
9. Carefully remove the 1/4” stainless steel ball bearings and place
in a container.
10. Lift and remove the large manifold with the long tubes and place
in a secure area.
11. The lower fixed race may be left in place. 21. Replace the rinse
feed pipe and rinse head assembly. Replace the pin through the rinse feed casting and rinse feed pipe.
12. Clean the ball bearings by soaking in a deliming solution.
13. The ball bearing raceways may be cleaned by either brushing with deliming solution or gently cleaned by rubbing with fine sandpa­per or emery cloth.
14. Rinse the ball bearings and manifolds thoroughly.
15. To reassemble, first fill the lower raceway to capacity with the 1/4” ball bearings, then remove one. This will allow proper move­ment needed during rotation of assembly.
16. Replace the lower large manifold and fill the raceway fully with the bearings, then remove one.
17. Replace the upper small manifold and fill raceway fully with bearings, then remove one.
18. Replace the wash cap by turning clockwise onto the center shaft and finger-tighten.
19. Turn the wash cap counter-clockwise by a 1/4” turn and tighten the allen set screw.
20. Rotate the manifolds in opposite directions and see if they rotate freely. (Select the longest tube in the bottom manifold and make sure it moves up and down at least 1/8” and no more than 1/4”.)
22. Close the hood doors and refill the dishwasher.
23. Run through several cycles and recheck the wash manifolds for easy movement. Adjust if necessary.
Timer Switch Mfg. No.: 5945-306-02-00
COM
NC
NO
A
B C
F (on rear)
E
Timer, 220V
5945-303-19-00
D
Timer Motor, 220V
5945-306-06-00
18
SECTION 4: SERVICE PROCEDURES
TIMER FOR 10 DISHMACHINES
GENERAL DESCRIPTION: The timer is a self-contained (frame mounted) timer of the repeating cycle type. It is mounted
on the control panel of the control box to control the automatic functions of the machine. It consists of a clock motor which operates on 60 cycle AC, 220 VAC. In addition to the clock motor, the timer contains a driven cam arrangement which operates three microswitches.
PRINCIPLE OF OPERATION: The timer controls various operations of the dishmachine as per the wiring diagrams for each machine, however, the timing cycle and the microswitches are the same for each model. The time for one complete revolu­tion of the cam shaft is approximately 150 seconds, allowing two wash and two rinse operations for each complete revolution of the cam shaft. The microswitch nearest the timer motor is the hold circuit and uses both the NO and NC contacts. The middle microswitch controls the wash and uses the NO contact. The switch farthest away from the timer motor controls the rinse and uses just the NC contact.
SERVICE INSTRUCTIONS: CAUTION: ALWAYS REMOVE THE POWER TO THE MACHINE BEFORE WORKING ON THE CONTROL PANEL OR WHILE SERVICING THE COMPONENTS ON THE SWITCH PANEL. ALL ELECTRICAL CHECKS SHOULD BE MADE BY QUALIFIED PERSONNEL.
Timer operation can be observed after removing the control panel from the control box by loosening the four screws holding it. Hang the control panel using the two right-hand screws with the back side of the panel outward.
If it is determined that the timer is defective, it is recommended that a new timer be installed. However, limited field mainte­nance can be accomplished as follows: A frozen contact on a microswitch will be indicated by one function being executed all the time or the absence of a click when the switch arm is actuated. To replace microswitch:
1. Remove all wires from the timer, properly tag them to assure proper replacement.
2. Remove the two screws which hold the timer to the control panel.
3. One screw holds the microswitches, cams and actuating arms in the frame. This screw is seen on the side opposite the motor. Remove this screw. NOTE: Be sure to note which cam goes with which microswitch. Cam nearest timer motor has 1/2 raised, cam center, larger depressed areas, cam farthest from timer motor, smallest depressed areas.
4. The unit can now be taken apart and the defective microswitch replaced.
5. Reassemble. NOTE: The flanges on the cams are such that they only mesh in one direction. The shorter flange on the cams always points toward the drive motor.
The timer’s cam drive system is equipped with a clutch to enable user to view the operations of the cams and microswitches. Remove power to the machine BEFORE touching the timer. Rotate the cams by turning with fingers; cam will turn in one direc­tion only. Do not force them. As cams actuate switches, listen for the click of the switch or test the switches with an ohm-meter.
A defective motor is indicated by the fact that the cams do not rotate or the machine does not perform the automatic opera­tions or performs a specific part of the cycle continuously, but works okay on manual. Remember, the timer motor is controlled by the start switch and the hold microswitch, check this complete circuit before changing the motor. NOTE: It may be neces­sary to remove complete timer to replace motor; if so, follow steps 1 and 2 for removing the microswitches. To replace the motor:
1. Remove motor leads from connection points.
2. Remove the two screws which hold the motor.
3. Replace with the new motor.
4. Re-connect motor leads to proper points.
A. To upper right terminal start switch B. To lower right terminal start switch C. To right-central terminal manual wash switch D. To upper terminal of rinse switch E. To #5 terminal F. Shorting bar or jumpers connected to all three timer switches, this terminal
19
SECTION 4: SERVICE PROCEDURES
FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS/REPLACEMENT OF SWITCHES
FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS
CIRCUIT BREAKER: Rated 15 amps, controls power to the control circuit only, i.e. timer, relays, solenoid valve, water level
control and motors. The circuit breaker does not cut off power in the control box at incoming terminal board and rinse heater relay contacts. Power is still applied to them when the circuit breaker is in “off” position.
MASTER SWITCH: The switch interrupts all power going to the control circuit, this means that all switches on control panel are inoperable until master switch is turned “on.”
START SWITCH: This switch controls the timer motor through two circuits (see electrical diagram) it is a three-position switch, up position = start, middle position = off, down position = start. To start, flip switch toggle in either up or down position; indicating light in center of panel will light verifying automatic cycle has started. After cycle ends and you are ready to start a new cycle, flip toggle to opposite position.
CYCLE LIGHT: This light comes on only when automatic cycle is in progress and extinguishes when cycle is complete.
MANUAL WASH SWITCH: This switch is used to bypass the timer and operate the wash pump manually. The wash pump
will run as long as this switch is “on.” The prime purpose of this switch is to extend the wash period for extremely soiled dished before putting them through the normal automatic cycle. It may also be used as an emergency backup in case of timer failure for rinsing dishes. The required rinse time is indicated on the front control panel.
RINSE/FILL SWITCH: This switch is spring-loaded and must be held in its up position to operate. When the switch is operated, water is allowed to fill machine through the rinse heads. It may be used as an emergency backup in case of timer failure for rinsing dishes. The required rinse time is indicated on the front control panel.
HEAT SWITCH: This switch applies power to the heat circuits which are composed of automatic control devices that turn heaters on and off to maintain required temperatures.
REPLACEMENT OF SWITCHES IN CONTROL PANEL
HEAT LIGHT: This indicating light remains lit all the time the heat switch is on.
There are five switches installed in the control box cover panel. These are the start, master, manual wash, rinse-fill and heater switches.
Before working on the machine, it is important that power be turned off at the customer’s circuit breaker to prevent the possibility of electrical shock, trip breaker to “off” position.
Remove control panel from the control box by removing the four screws holding it in place. Hang the control panel using the two right-hand upper and lower screw receptacles on the control box with backside of panel facing outward. The five switches are mounted in individual round holes with a keyway. By using a pair of pliers, or open-end wrench, it is possible to loosen the inside nut enough to allow the outside nut holding the switch to be removed by fingers. Push switch out of hole.
If a switch is found to be defective, replacement can be achieved by placing the new switch next to the old one. To make the new switch is not upside down, line up with the keyways. Transfer wires one at a time to the new switch. If this is not practical, pull wires off, one at a time and tag them for proper replacement.
Put switches back into panel, make sure switch protrudes through panel properly, tighten both nuts, and replace control panel on control box. Power can now be applied to the dishmachine and run through cycles checking all operations.
1. Connection terminals
2. Inside nut
3. Panel plate
4. Outside nut
5. Bar or toggle handle
2
1
3
4
5
20
SECTION 4: SERVICE PROCEDURES
THERMOSTAT ADJUSTMENT
THERMOSTAT ADJUSTMENT: The thermostat can be adjusted by turning screw #1 (see diagram below) on the thermostat
housing cover. (Remember the preset setting in case the problems are elsewhere in the control circuit.) A clockwise rotation is used to obtain a lower temperature setting and a counter-clockwise rotation is used to obtain a higher temperature setting. A 1/8” turn of screw #1 changes the temperature approximately 15°F. If screw #1 is turned all the way to its stop in either direction; adjust screw #2 as follows. DO NOT TOUCH THE SCREW SEALED WITH RED PAINT! When adjusting screw #2, power should be disconnected during adjustment.
Set screw #1 so that it can be turned equal distances in either direction, then:
-if screw #1 stopped while turning in clockwise direction, turn screw #2 3/4” turn in a clockwise direction.
-if screw #1 stopped while turning in counterclockwise direction, turn screw #2 3/4” turn in a counterclockwise direction.
This will bring the thermostat to approximately the same setting obtained where screw #1 stopped. Check the preset temper­ature setting before attempting any further adjustments. Use screw #1 for any further adjustments.
Thermostats can be ordered by using the following numbers: Rinse Thermostat 05930-510-02-00 Wash Thermostat 05930-510-01-00
Screw #2
Screw #1
21
SECTION 4: SERVICE PROCEDURES
RINSE TANK HEATER SYSTEM
The rinse tank heater system is electrically connected in the circuit and is controlled by a heat switch (mounted on the front panel) and a thermostat (mounted near the right front leg underneath) which activates the coil on the heat relay, mounted in the control box. When higher temperature is required, power is applied to the heaters (mounted on the right end of built-in boosters) when the contacts of the heat relay are closed. Should the rinse tank thermometer read either too high or too low, follow checkout below.
CHECKOUT OF HEATER SYSTEM FOR RINSE TANK (refer to diagram below)
NOTE: THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED SERVICE PERSON OR ELECTRICIAN.
1. If temperature is too high, adjust thermostat using thermostat instructions in this manual.
2. If temperature is too low, adjust thermostat using thermostat instructions in this manual then: a. Turn off power to machine by tripping customer circuit breaker to “off” position. b. Remove lower cover plate on control box (held by a single screw). c. Make sure rinse temperature is below 180°F (preferably about 140°F). d. Re-apply power, turn on master switch and observe heat relay (2 pole mounted at the lower left inside control box) letter “C” figure 1 as heat switch is turned on and off several times.
NOTE: ELECTRICAL POWER STILL APPLIED, SO BE CAREFUL. (See instructions in manual for removing control panel front.Refer to replacement of switch in control panel.)
1. If heat relay contacts do not close: With heat switch on: a. Check power supply at Position 1 on terminal board X. Voltage should be 208-230 VAC. If not, check customer’s breaker, if defective, replace. b. Check position 2, voltage should be 0 volts. If not, check thermostat, adjust per instructions, check master and heat switch, if any items are defective, replace. c. Check position 3, there should be 208-230 Volts there. If not, check wiring for breaks or poor connections. d. If voltage is being applied to Positions 1 and 3 and the relay doesn’t operate, it should be replaced, coil on relay is probably open.
2. To determine if elements are working, if heat relay does not close: a. There is an insulated movable bar on the heat relay across the top of the two contacts. With an insulated probe, depress the bar and observe the rinse thermometer, the temperature should rise noticeably in a minute or two. If it move VERY slowly, it would indicate that one element is defective. If it moves consistently higher at a steady rate, elements are okay. b. Check voltage at position 4. There should be 208-230 Volts. If not, check wiring.
NOTE: A CHECK WITH AN AMP PROBE (POSITION E), IF AVAILABLE, WOULD BE HELPFUL AT THIS POINT.
Clamp probe on single wire between heat relay and heater elements. The elements together on a single phase should draw 30 amps, one element will draw only 10 amps. Replace element if found inoperative.
3. If relay is closed, but elements do not
heat, use same general methods used in step 2 above for checkout.
A. Heater switch B. Thermostat C. Heater Relay D. Rinse Tank Heaters E. Amprobe Test Position X. Terminal board (9 terminals)
1
2
3
B
L1
L2
619
X
C
A
DDD
E
22
SECTION 4: SERVICE PROCEDURES
WASH TANK HEATER SYSTEM
The wash tank heater control system is electrically connected in the circuit to operate on 208-230 Volts. The heat circuit is controlled by a heat switch (mounted right front panel), water level control (mounted top inside control box), and thermostat (mounted right front leg underneath). When higher temperature is required, power is applied to the heater element through above controls. Should the wash tank thermometer read too high or too low, follow checkout below.
CHECKOUT OF HEATER SYSTEM FOR WASH TANK (refer to diagram below)
NOTE: THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED SERVICE PERSON OR ELECTRICIAN.
1. Ready the machine for normal dishwashing operation with the wash tank water at proper level.
2. If temperature is too high, adjust thermostat using thermostat instructions in this manual.
3. If temperature is too low, adjust thermostat using thermostat instructions in this manual then:
NOTE: ELECTRICAL POWER STILL APPLIED, SO BE CAREFUL. (See instructions in manual for removing control panel front. Refer to replacement of switch in control panel.)
A. With circuit breaker, master switch and heat switch on, check power to machine at position 1, terminal board “X” should read 208-230 Volts, if not, check customer’s circuit breaker, if defective, replace. B. Wash temperature should be 130°F or less to proceed. C. Observe water level control, letter “D”. Turn hat switch on and off several timers. Relay and contact points (inside clear case on heat water level control) should move back and forth.
1. If water level control relay doesn’t close, (contact points don’t move in “C” above.
a. Refer to page on Water Level Control’s function and checkout.
2. If water level control relay does close, proceed with heat switch on:
a. Check voltage at position 1 on terminal board “X”. Voltage is 208-230 Volts. b. Check position 2, there should be no voltage. If there is voltage, then adjust thermostat (refer to page on ThermostatAdjusting). c. Check position 3, voltage should be 208-230 Volts. If not, check wiring for loose connections or a break. d. Temperature should rise slowly, a check with an amprobe would indicate if the element is drawing the correct amperage. Replace element if defective.
NOTE: A CHECK WITH AN AMP PROBE (POSITION E), IF AVAILABLE, WOULD BE HELPFUL AT THIS POINT.
Clamp probe on a single wire between the thermostat and wash heater element. The element should draw 3 amps. If it does not and everything above checked out okay, replace the element. This wash element is used to maintain wash water temperature so temperature rise will be extremely slow - do not depend on this indication.
A. Heater switch B. Thermostat C. Heater Relay D. Rinse Tank Heaters E. Amprobe Test Position X. Terminal board (9 terminals)
D
X 619
2
1
A
B
F
E
C
3
E
23
SECTION 4: SERVICE PROCEDURES
WATER LEVEL CONTROL
WATER LEVEL CONTROL: This water level control is used on this machine in conjunction with a sensor, master switch,
thermostat all of which help control the action of the wash tank heater. The wash heater water level control is energized when the master switch is turned on.
When the water level decreases in the wash tank, the sensor (probe) sends a signal to the control which deactivates the plug-in relay (located on the control circuit board). When the relay deactivates, one set of its contacts return to a normally open position. The thermostat and wash heater are connected in series with these contacts and at this time de-energizes the wash tank heat circuit (thermostat & wash heaters). When the proper water level is restored the relay reactivates and closes the normally open contacts to energize the wash-heat circuit. Note: The master & heat switch must be on and the wash tub full to the probe level for the wash-heat circuit to work.
SYMPTOMS OF LEVEL CONTROL FAILURE:
1. Wash-heat circuit not energized by control. (Wash temperature not maintained by heater.)
2. Wash heater stays on with machine master and heat switch on yet no water in wash tub.
PROCEED WITH CHECKOUT:
1. Remove power to machine by turning circuit breaker to its “OFF” position.
2. Remove the 4 screws holding the control panel on the control box. Remove panel and attach to one side of
control box with 2 screws.
3. Locate wash-heat water level control board and disconnect wires going to terminals maked C & H. Mark and
insulate wires for replacement.
4. Re-apply power to machine. With an insulated jumper wire, touch jumper between terminals C & H, relay in clear
plastic cube should activate as wire touched to terminals, observe relay contacts, they should pull in.
5. If relay operates, the control can be deemed operational and other causes should be explored. EXAMPLE: Wash
element (open ore shorted) thermostat is defective or needs adjustment. See thermostat page for checkout.
6. If relay does not operate, replace control to see voltage is being applied to L1 - L2 marked on control.
7. In any case, always locate sensor (probe) inside wash tub and clean off all deposits (instruct customer, this
should be done on a weekly basis).
8. Other checks can be made using the wash tank heater system checkout shown on another page.
9. Remove power to machine and replace wires that were removed in the steps above.
SENSOR, LUNDY PROBE
24
SECTION 4: SERVICE PROCEDURES
WATER LEVEL CONTROL (AS USED ON AN APRB)
WATER LEVEL CONTROL: The water control is used on this machine in conjunction with a sensing probe, to detect the
water level in the rinse tank, and to control the automatic refilling of it.
When the water level decreases as the rinse pump starts to push water through the rinse tubes, the probe then sends a signal to the control which deactivates the plug-in relay (located on the control circuit board). When the relay deactivates, its contacts return to a normally closed position. The solenoid valve is connected in series with these contacts and at this time energizes to allow water to refill the rinse tank to the proper level. Then the relay activates and opens the normally closed contacts to deactivate the solenoid valve.
SYMPTOMS OF LEVEL CONTROL FAILURE:
1. Water level in rinse tank is not maintained, indicated by diminishing rinse spray halfway through its cycle.
2. Water continues to run at the end of the rinse cycle or water continues to spray out of the rinse tubes.
PROCEED WITH CHECKOUT:
1. Remove power to machine by turning circuit breaker to its “off” position.
2. Remove 4 screws holding control panel on control box. Remove panel and attach to one side of control box
with 2 screws.
3. Locate water level control board and disconnect wires going to terminals marked C & H. Mark and insulated wires
for correct placement.
4. Re-apply power to machine. With an insulated jumper wire, touch jumper between terminals C & H, relay in clear
plastic cube should activate as wire touched to terminals, observe relay contacts, they should pull in.
5. If relay operates, the control can be deemed operational and other causes should be explored. EXAMPLE:
Solenoid valve not functioning properly, loose or broken wires in circuit, sensing probe malfunctioning, or loose green ground wire.
6. If relay does not operate, replace control.
7. Remove sensing probe from rinse tank and clean any deposits that may have built up causing it to malfunction.
8. If solenoid valve does not open or remains open, see instructions on separate page to check, clean or repair.
9. Remove power to machine and replace wires that were removed in above steps.
Water Level Control Board
06680-200-01-19
25
SECTION 4: SERVICE PROCEDURES
REPLACING SEAL & CERAMIC ON WASH & RINSE PUMPS
REPLACING SEAL AND CERAMIC ON WASH AND RINSE PUMPS
The pump is part of the total motor-pump system and utilizes one seal and ceramic to prevent the pump from leaking around the impeller and shaft. One gasket is used to prevent leakage in between the pump and mounting plate and the machine pump plate.
REPLACEMENT of SEAL and/or CERAMIC:
1. Remove power source to machine by turning circuit breaker to its off position on side of control box.
2. Drain machine by removing overflow strainer in wash tank.
3. Support motor, and remove the four nuts holding the pump/motor to the machine’s pump plate.
4. Carefully pull motor outward, move from side to side as required to remove from the machine.
5. Set motor and pump on a sturdy stand close to machine or remove wires and conduit to allow motor/pump to be
moved to a better work position.
6. Remove dust cap over end of motor shaft (opposite impeller end). This can be done by wedging with a screwdriver.
7. Remove impeller. Hold shaft by inserting screw driver in slotted end of shaft and unscrew impeller in counter
clockwise direction.
8. The ceramic is embedded in the impeller and normally does not need replacement, but it should be checked for
cracks or a worn out surface. If the ceramic does need replacement, proceed as follows.
a. With a pointed, flat tool, work the ceramic and rubber cap out of groove in impeller. b. Clean groove of all residue. c. Apply a small amount of adhesive in groove. d. Press new ceramic gently into groove with rubber cap leading the way. (NOTE: THE CERAMIC HAS ONE SIDE THAT IS HAS A GROOVE IN IT. THIS SIDE SHOULD BE FACING DOWN INTO THE RUBBER CAP. THE SMOOTH SURFACE SHOULD BE FACING UP).
9. The seal is embedded in the pump mounting plate and usually will need replacement when water leaks around
the motor shaft area. If replacement is required proceed as follows.
a. Remove the four bolts holding the pump mounting plate to the motor, must done with an allen wrench. b. Slide mounting plate up off of shaft and motor. c. Press seal out of housing carefully. d. Clean hole where seal was installed. e. Apply a small amount of non-hardening sealant to the backside of seal. Insert new seal with a seal driver to prevent ruffling the edges of the seal. Never use a screwdriver or similar tool to alternately force edge of seal in place.
10. Reassemble pump and motor by reversing the above procedure.
Gasket
Impeller
Ceramic Seal
Crane Seal
Socket Head Cap Screw
Pump Mounting Plate Motor
26
SECTION 5:
TROUBLESHOOTING SECTION
27
SECTION 5: TROUBLESHOOTING
COMMON PROBLEMS
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service
technician. Many of the tests require that the unit have power to it and live electrical components be exposed.
USE EXTREME CAUTION WHEN TESTING THE MACHINE.
Problem: Nothing on the machine operates.
1. No voltage to the dishmachine. Check to see if the customer’s fuse has blown or the circuit breaker has tripped.
Replace or reset.
2. Machine circuit breaker tripped or turned off. Turn on or reset.
3. Voltage to machine low or circuit to machine broken. Contact your electrician and/or power company for repair.
Problem: Machine will not fill with electrical power applied, even though other components work. (AB Model)
1. Water hand valve off. Turn hand valve on.
2. Master switch not on or faulty. Turn on or replace.
3. Fill switch faulty or loose wire connection. Replace switch or wire or connection terminal.
4. Solenoid valve does not operate. See instructions page concerning the solenoid valve.
5. Y-Strainer is clogged. Turn water to machine off, remove plug and strainer screen, clean and replace.
Problem: Machine will not fill with electrical power applied even though other components work. (APRB Model)
1. Water hand valve off. Turn hand valve on.
2. Master switch not on or faulty. Turn on or replace.
3. Fill switch faulty or loose wire connection. Replace switch or wire or connection terminal.
4. Rinse motor not operating. Check connection and voltage to motor repair or replace as necessary.
5. Water level control does not maintain the water level in the rinse tank. See instruction page concerning the water
level control for APRB Models.
6. Solenoid valve does not operate. See instructions page concerning the solenoid valve.
7. Y-Strainer is clogged. Turn water to machine off, remove plug and strainer screen, clean and replace.
Problem: Machine fills slowly and/or rinse is weak.
1. Low water pressure. Check water pressure by first, turning the heat and master switch off. Next, empty the wash
tub. Then turn the master switch on, and as you push up the fill switch, time the seconds it takes to fill the machine to the top of the overflow tube. It should be 35 seconds. Any more than 5 seconds longer indicates the water supply and pressure and insufficient.
2. Rinse head assemblies limed up or clogged with other deposits. Clean rinse head tubes by removing end plugs
and push the cleaning brush though to clean.
Problem: Rinse water runs continuously with power on.
1. Rinse switch sluggish or faulty. Replace.
2. Solenoid valve dirty or faulty. See special instructions page concerning the solenoid valve.
3. Water level control faulty. (APRB Models only) See special instructions page concerning the water level control
for APRB Models.
4. Rinse tank probe coated. (APRB Models only) Remove and clean probe then replace.
5. Breather tube plugged or bent closed. (APRB Model only) Clean or replace tube.
Problem: Rinse water runs with no electrical power applied to the solenoid (master switch is off).
1. Water pressure excessive. Check the pressure gauge during flow period, it should read 20 A 5 PSI. If it is
excessive, a pressure reducer can reduce the pressure.
2. Solenoid valve diaphragm breather hole clogged. See instructions page concerning the solenoid valve.
Problem: Rinse water temperature too low (less than 180°F).
1. Incoming water temperature under required 140°F. Check incoming water temperature by first turning off heat
switch, then drain the machine wash tub. Next, with the master switch, push the fill switch up and hold 1 and a half minutes (90 seconds). Release the fill switch and read the rinse thermometer. The temperature should read 140°F or higher. If it is not this temperature, then the customer’s supply water heater temperature must be adjusted to provide proper temperature.
2. Heat switch, relay thermostat or elements faulty. See instructions page concerning Rinse Tank heater system.
28
SECTION 5: TROUBLESHOOTING
COMMON PROBLEMS
Problem: Rinse water temperature too hot (over 200°F) and water may dribble out of the rinse heads from time to time.
1. Thermostat needs adjustment or is faulty. See instructions page concerning thermostat adjustment.
2. Heat relay contacts welded or held shut. Remove power and alter cause, holding contacts closed or replace
relay if needed.
Problem: Vacuum breaker leaks.
1. Limed up. To disassemble: Use flat jaw wrench or channel locks. Remove the poppet. Clean poppet, top, and
body. Reassemble parts removed.
2. Faulty. Replace needed parts or whole vacuum breaker.
Problem: Wash arms spray water but do not rotate.
1. Wash cap adjusted too tight. See instructions page concerning removal of rinse and wash head assemblies.
2. Race ways where ball bearings rotate rough or full of food particles. See instructions page concerning removal of
rinse and wash head assemblies while apart. Clean race way with emery cloth or fine sandpaper. Soak ball bearings in lime dissolving solution, rinse and dry with a lint free towel.
Problem: Wash water only spray up and out of tubes a couple of inches.
1. Overflow strainer clogged or pump intake strainer clogged. Remove overflow strainer. When the wash tub is
empty, reach in opening (where the overflow was) and remove the pump intake strainer and clean thoroughly.
2. Pump impeller worn or broken (only after many years of use). See instructions page concerning seal and ceramic
on wash and rinse pump for removal and inspection of impeller.
3. Obstruction in pump chute or wash manifold. Follow #2 above to remove pump then check chamber and
manifold.
Problem: Wash motor or rinse motor (APRB Model only) does not operate.
1. Faulty. Checkout and remove for motor repair if necessary.
Problem: Wash water temperature too low (below 150°F).
1. Rinse water temperature too low. Raise rinse water temperature to a max of 196°F using instruction page
concerning thermostat adjustment.
2. Thermometer faulty. Check thermometer and replace if necessary.
3. Water level control faulty. See instruction page concerning water level control (wash heat circuit).
4. Wash heater faulty. See instruction page concerning wash tank heater system.
5. Thermostat faulty. See instruction page concerning wash tank heater system.
Problem: Water flow near rinse tank indicating leak.
1. Hood support pipe does not have two (2) O-rings below the support nut. The hood must be removed to check
and replace the o-rings, but be sure the leak is coming from there before proceeding.
2. Hood support block (center back of wash tub) is leaking. Tighten the screws from the inside of the tub.
Sometimes you can remove the screws one at a time and fill the holes with a non-hardening, food zone safe sealant and replace screws.
3. Hood support nut not down tight against washer, gasket, and table. Tighten down.
Problem: Hood scrapes when opened.
1. Machine not level. Make sure rim of dishwasher tight up against table all around by loosening or tightening bullet
feet on machine and table.
2. Hood not centered. Remove upper spray head assembly and insert a 1/2” by 9” or more nipple. With pressure on
nipple, force hood away from where it rubs.
3. Hood too low. Raise arm by using pressure on hood arm upward.
4. Inside adjustment nut too loose or tight. Turn washer lock tab up and rotate spanner nut to tighten or loosen then
bend tab to lock spanner in place.
29
SECTION 5: TROUBLESHOOTING
COMMON PROBLEMS
Problem: Water sprays from lower rinse arms after end of each cycle.
1. Water pressure too high holding solenoid valve open. Check and install pressure reducer if necessary.
2. Water temperature set too high in rinse tank. See instructions page concerning thermostat adjustment.
3. Internal vacuum breaker pipe not in hood support arm. See illustration on page concerning hood support pipe.
Problem: Indicator lights do not glow at any time.
1. Lights faulty or poor connection. Replace or correct connection.
Problem: None of the automatic functions work (wash, rinse).
1. Start switch faulty. Check switch. Replace if necessary, see instructions page concerning replacement of switches
in control panel.
2. Wire connections poor. Correct the connection.
3. Timer rinse or wash microswitch faulty. See instructions page concerning timer and motor.
Problem: Rinse does not work when manual rinse fill switch operated, but does work during automatic cycle.
1. Normally open contact on rinse fill switch faulty. See instruction page concerning replacement of switches in
control panel.
2. Wire connection poor. Correct the connection.
Problem: Wash does not work on automatic cycle, but does on manual wash.
1. Normally closed contacts on wash switch faulty. See instruction page concerning replacement of switches in
control panel.
2. Wire connections poor. Correct the connection.
3. Timer rinse or wash microswitch faulty. See instructions page concerning timer and motor.
Problem: Wash does not work when manual wash switch operated but does work during the automatic cycle.
1. Normally open contact on wash switch faulty. See instruction page concerning replacement of switches in
control panel.
2. Wire connection poor. Correct the connection.
Problem: When master switch is turned on either it washes continuously or rinses continuously.
1. Timer motor faulty and cams are not turning holding it in the mode it is in. See instruction page on the timer &
timer motor.
Problem: Wash tub water level continuously lowers.
1. Large overflow strainer not seated properly. Remove and insert with a slight twisting action.
2. O-ring in drain fitting is missing. Replace. See illustration on page concerning overflow strainer and drain o-ring.
3. Deposit build up on drain fitting or O-ring. Clean.
4. Bottom of overflow strainer (conical end of tube) bent out of shape. Replace strainer.
30
SECTION 6:
ASSEMBLY PARTS
31
SECTION 6: ASSEMBLY PARTS
10A ASSEMBLY
ITEM QTY DESCRIPTION Mfg. No.
1 1 Hood Assembly N/A 2 1 Control Box Support Bracket 05700-000-24-76 3 1 Shroud 05700-000-24-77 4 4 Bullet Feet 05340-108-01-03 5 1 Complete Control Box Assembly N/A 6 1 Vacuum Breaker Assembly N/A 7 1 Motor and Pump Assembly 05700-002-60-91 8 1 Incoming Plumbing Assembly 05700-002-60-98 9 1 Outlet Connector 05700-002-61-19 10 1 Tub Weldment Assembly 10A 05700-002-60-95 10 1 Tub Weldment Assembly 10A (9” Shorter Leg) 05700-002-62-00 11 2 Bracket, Vacuum Breaker Support 05700-000-32-27
Refer to Vacuum
Breaker Assy. Page
Refer to Hood Assembly Page
11 Refer to Control Box Assy. Page
10
2
3
4
9
7
8
REAR VIEW ASSEMBLYFRONT VIEW ASSEMBLY
32
SECTION 6: ASSEMBLY PARTS
10AB/10APRB/10U ASSEMBLY
ITEM QTY DESCRIPTION Mfg. No.
1 1 Hood Assembly N/A 2 1 Motor and Pump Assembly 05700-002-60-91 2a 1 Motor and Pump Assembly (APRB only) 05700-002-60-91 3 1 Shroud (without holes for gauges) 05700-000-24-77 3 1 Shroud (with holes for gauges) 05700-002-60-36 4 1 Control Box Support Bracket 05700-000-24-76 5 4 Bullet Feet 05340-108-01-03 6 1 Outlet Connector 05700-002-60-92 7 1 Complete Control Box Assembly N/A 8 1 Vacuum Breaker Assembly N/A 9 1 Rinse Tank Assembly 05700-000-24-84 9 1 Rinse Tank Assembly (APRB Only) 05700-000-24-80 10 1 Inlet Connector 05700-002-60-93 11 1 Incoming Plumbing Assembly 05700-000-15-25 12 1 Tub Weldment Assembly 10AB 05700-000-57-73 12 1 Tub Weldment Assembly 10AB (9” shorter leg)/10U 05700-002-60-94 12 1 Tub Weldment Assembly 10APRB 05700-000-57-74 12 1 Tub Weldment Assembly 10APRB (9” shorter leg) 05700-002-62-01
2a
12
1110
Refer to Vacuum
Breaker Assy. Page
2
9
FRONT VIEW ASSEMBLY
REAR VIEW ASSEMBLY
6
2a
5
Refer to Hood
Assembly Page
3
4
Refer to Control Box Assy. Page
2, 3, 4, 51 6
6 14
18, 19, 20, 10
30 31
4
7, 8, 9, 10, 11
5
16
17
29
24, 25, 9, 10, 11
26, 27, 28
32, 4
1
12
13
6
15
21, 22, 23
21, 22, 23
14
APRB only
The complete Control Box
attaches to the Control
Box Support Bracket with
2 of each item:
Locknut, 1/4"-20 S/S Hex
w/ Nylon Insert
5310-374-01-00
Washer, 1/4" I.D., S/S
5311-174-01-00
33
SECTION 6: ASSEMBLY PARTS
CONTROL BOX ASSEMBLY
34
SECTION 6: ASSEMBLY PARTS
CONTROL BOX ASSEMBLY (CONTINUED)
ITEM QTY DESCRIPTION Mfg. No.
1 1 Control Box Panel with Decal 09905-500-07-10 2 1 Timer 05945-303-19-00 3 1 Bracket, Timer Mounting 05700-000-34-28 4 4 Screw, 10-32 x 3/8” Phillips Truss Head 05305-173-12-00 5 4 Locknut, 10-32 S/S Hex with Nylon Insert 05310-273-01-00 6 3 Light, Pilot 05945-504-02-18 7 1 Block, 9 Position Terminal 05940-500-06-19 8 1 Decal, Terminal Block 09905-100-87-62 9 2 Screw, 8-32 x 3/8” Round Head 05305-172-02-00 10 6 Lockwasher, #8 External Tooth 05311-272-01-00 11 2 Nut, Hex 8-32 05310-272-01-00 12 1 Switch, Rinse 05930-301-20-18 13 1 Switch, Wash 05930-301-21-18 14 2 Switch, Master 05930-301-22-18 15 1 Switch, Start 05930-301-23-18 16 1 Decal, Schematic, 10A 09905-002-57-63 16 1 Decal, Schematic, 10AB/10U, 1 Phase 09905-105-33-59 16 1 Decal, Schematic, 10AB/10U, 3 Phase 09905-105-34-47 16 1 Decal, Schematic, 10APRB, 1 Phase 09905-105-33-62 16 1 Decal, Schematic, 10APRB, 3 Phase 09905-105-34-50 17 1 Panel, Control Box Front & Bottom 05700-000-24-30 18 1 Circuit Breaker, 15 Amp 05925-105-10-01 19 1 Plate, Circuit Breaker 05927-113-13-01 20 2 Screw, 8-32 x 1/4” Round Head Slotted 05305-172-01-00 21 1 Control, Water Level (2 for APRB option) 06680-200-01-19 22 4 Screw, 6-32 x 3/4” Phillip Pan Head (8 for APRB option) 05305-011-37-05 23 4 Lockwasher, #6 External Tooth (8 for APRB option) 05311-271-02-00 24 2 Block, Terminal (1 Phase Units) 05940-500-02-19 24 3 Block, Terminal (3 Phase Units) 05940-500-02-19 25 1 Track, Terminal Block, 3 5/16” 05700-000-43-60 26 1 Ground Lug 05940-200-76-00 27 1 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 28 1 Decal, Ground 09905-011-86-86 29 1 Decal, Copper Conductors 09905-011-47-35 30 1 Control Box Weldment, Right Hand 05700-000-27-99 30 1 Control Box Weldment, Left Hand 05700-002-49-62 31 3 feet Rubber Strip, 1/2” x 1/8” 05330-100-10-00 32 1 Contactor (1 Phase Units) 05945-002-74-20 32 1 Contactor (3 Phase Units) 05945-109-06-69 32 N/A Not used on 10A N/A
35
SECTION 6: ASSEMBLY PARTS
ORDERING REPLACEMENT WIRE
BLACK WIRE:
6 Gauge 06145-002-15-91 8 Gauge 06145-104-43-00 10 Gauge 06145-104-16-00 12 Gauge 06145-112-01-00 14 Gauge 06145-104-09-00 18 Gauge 06145-104-01-97 18 Gauge with Orange Stripes 06145-011-35-66 18 Gauge with White Stripes 06145-011-35-65 18 Gauge with Yellow Stripes 06145-011-35-64
BLUE
WIRE:
6 Gauge 06145-002-15-93 8 Gauge 06145-104-44-00 10 Gauge 06145-104-42-00 14 Gauge 06145-104-04-00 18 Gauge 06145-104-35-00 18 Gauge with Black Stripes 06145-011-46-35 18 Gauge with Red Stripes 06145-011-46-37 18 Gauge with White Stripes 06145-011-46-36 18 Gauge with Yellow Stripes 06145-011-46-38 20 Gauge 06145-104-06-97 20 Gauge with Black Stripes 06145-104-17-97 20 Gauge with White Stripes 06145-104-13-97
GREEN
WIRE:
6 Gauge 06145-002-15-94 14 Gauge 06145-104-03-00 18 Gauge 06145-104-32-00 18 Gauge with Yellow Stripes 06145-001-44-96 20 Gauge 06145-104-05-97 20 Gauge with Black Stripes 06145-011-59-57 20 Gauge with Yellow Stripes 06145-104-11-97
GREY
WIRE:
18 Gauge 06145-104-36-00 18 Gauge with Black Stripes 06145-011-81-71 18 Gauge with Blue Stripes 06145-011-81-72 18 Gauge with Red Stripes 06145-011-46-41 18 Gauge with White Stripes 06145-011-35-60 18 Gauge with Yellow Stripes 06145-011-46-42 20 Gauge 06145-104-03-97
RED
WIRE:
6 Gauge 06145-002-15-92 8 Gauge 06145-104-45-00 10 Gauge 06145-104-08-00 14 Gauge 06145-104-05-00 18 Gauge 06145-104-37-00 18 Gauge with Black Stripes 06145-011-59-56 18 Gauge with Blue Stripes 06145-011-81-74 18 Gauge with White Stripes 06145-011-81-73 18 Gauge with Yellow Stripes 06145-011-81-75 20 Gauge 06145-104-02-97
Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires. Wire may be ordered from Jackson, but please note that it is only available in feet. Ensure that you order the correct color and gauge.
WHITE WIRE: 10 Gauge 06145-002-15-91 14 Gauge 06145-104-43-00 18 Gauge 06145-104-16-00 18 Gauge with Black Stripes 06145-011-35-70 18 Gauge with Blue Stripes 06145-011-46-40 18 Gauge with Green Stripes 06145-011-35-69 18 Gauge with Grey Stripes 06145-002-20-18 18 Gauge with Red Stripes 06145-011-35-67 18 Gauge with Yellow Stripes 06145-011-35-68 20 Gauge 06145-104-04-97 20 Gauge with Orange & Yellow Stripes 06145-104-16-97 20 Gauge with Yellow Stripes 06145-104-15-97
YELLOW
WIRE:
18 Gauge 06145-104-33-00 18 Gauge with Black Stripes 06145-011-81-68 18 Gauge with Blue Stripes 06145-011-81-70 18 Gauge with Red Stripes 06145-011-81-69 20 Gauge 06145-104-07-97
MISCELLANEOUS
WIRE:
Brown (18 Gauge) 06145-104-20-00 Brown (20 Gauge) 06145-104-08-97 Orange (18 Gauge) 06145-104-34-00 Orange with Black Stripes (18 Gauge) 06145-011-35-62 Orange with Blue Stripes (18 Gauge) 06145-011-46-39 Orange with White Stripes (18 Gauge) 06145-011-35-63 Orange with Yellow Stripes (18 Gauge) 06145-011-35-61 Orange (20 Gauge) 06145-104-10-97 Pink (18 Gauge) 06145-011-82-69 Purple (18 Gauge) 06145-104-31-00 Violet (20 Gauge) 06145-104-09-97
Plug, GFI 06145-001-97-90 Cable, 16 Gauge, 3 Wire Romex 06145-011-98-29 Cord, Hubble Plug MC 06145-011-47-23 Cord, S-J 06145-011-49-02 Cord, Power 06145-011-70-28 Cord, 115V Power 06145-309-02-00 Cord, 125V Power, 96” Long 06145-309-04-00
36
SECTION 6: ASSEMBLY PARTS
ORDERING REPLACEMENT CONDUIT & FITTINGS/HOSE & TUBING
Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine. The list below provides for most of stock of such items. When ordering, remember that Jackson does not offer pre-cut sections of conduit for your machine, instead it is sold by the foot. Please take into account the slack that will be necessary once installing the new conduit to ensure that it fits correctly. It is recommended that you order at least 6” more conduit than you require to ensure that you have enough for trimming. Tubing and hose are ordered by the foot. Jackson reserves the right to require minimum ordering quantities for the items below.
CONDUIT
:
Conduit, 1/2”, Liquidtite 05975-101-25-00 Conduit, 1/2”, Non-Metallic 05975-111-46-57 Conduit, 1/2”, PVC 05975-105-04-00 Conduit, 1/2”, Sealtite 05975-105-01-00 Conduit, 1/2”, Xtraflex 05975-105-06-44 Conduit, 3/8”, Liquidtite 05975-105-02-00 Conduit, 3/4”, Cole-Flex 05975-105-05-00 Conduit, 3/4”, Liquidtite 05975-105-03-00 Conduit, 3/4”, Non-Metallic 05975-011-47-71 Conduit, 3/4” Xtraflex 05975-105-07-44 Conduit, 1”, Carlon 05975-011-68-42
CONDUIT FITTINGS:
Elbow, Cole-Flex, 1/2”, 90° 05975-205-40-00 Elbow, Xtraflex, 1/2”, 90° 05975-205-44-44 Elbow, Xtraflex, 3/4”, 90° 05975-205-45-44 Fitting, 1/2” Straight 05975-011-45-13 Fitting, 1/2”, Straight, Zinc Plated 05975-111-89-89 Fitting, 1/2”, 45° 05975-011-45-23 Fitting, 1/2”, 45°, Zinc Plated 05975-111-89-86 Fitting, 1/2”, 90° 05975-011-45-14 Fitting, 1/2”, 90°, Zinc Plated 05975-111-89-88 Fitting, 3/4”, Straight 05975-011-47-72 Fitting, 3/4”, 45° 05975-011-47-74 Fitting, 3/4”, 90° 05975-011-47-73 Fitting, 1”, Straight 05975-011-70-75 Fitting, 1”, 90° 05975-011-68-43 Fitting, Cole-Flex, 1/2” Straight 05975-205-03-00 Fitting, Cole-Flex, 3/4” Straight 05975-205-41-00 Fitting, Cole-Flex, 3/4”, 90° 05975-204-42-00 Fitting, Liquidtite, .231 ID/.394 OD 05975-011-49-03 Fitting, Liquidtite, .25 ID/.546 OD 05975-011-65-51 Fitting, Liquidtite, .27 ID/.48 OD 05975-011-59-50 Fitting, Liquidtite, 1/2”, 90° 05975-111-01-00 Fitting, Liquidtite, 3/8”, Straight 05975-205-03-82 Fitting, Liquidtite, 3/8”, 90° 05975-205-02-82 Fitting, Liquidtite, 3/4”, Straight 05975-205-15-02 Fitting, Liquidtite, 3/4”, 45° 05975-205-01-82 Fitting, Liquidtite, 3/4”, 90° 05975-205-07-82 Fitting, Xtraflex, 1/2”, Straight 05975-205-47-44 Fitting, Xtraflex, 3/4”, Straight 05975-205-46-44 Nut, 1-1/4” 05975-011-42-54
HOSE:
Hose, 3/16” ID x 5/16” OD 04720-601-40-00 Hose, 1/4” ID x .062” Wall, Excelon 04720-111-59-46 Hose, 1/4” ID x 1/2” OD, 300-350 PSI 04720-011-95-43 Hose, 3/8” ID x 5/8” OD, 300 PSI 04720-002-31-63 Hose, 3/8” ID x 5/8” OD, PVC 04720-011-35-41 Hose, 3/8” ID x 3/4” OD, PVC 04720-111-35-41 Hose, 1/2” ID x 3/4” OD 04720-011-94-01 Hose, 1/2” ID, Reinforced 04720-011-63-06 Hose, 5/8” ID x 7/8” OD, PVC 04720-601-14-00 Hose, 3/4” ID x 1” OD 04720-011-94-10 Hose, 3/4” ID, Nylon Reinforced 04720-011-63-02 Hose, 1” ID x 1-1/4” OD, EPDM 04720-111-39-73 Hose, 1 1/4” ID x 1 1/2” OD, Reinforced 04720-601-42-00 Hose, 1 1/4” ID, Reinforced 04720-011-44-47 Hose, 1 1/2” ID, Clear Wire Reinforced 04720-111-34-60 Hose, 2” ID, Nylon Reinforced 04720-011-63-25 Hose, 2” ID, Reinforced Flex Drain 04720-011-63-04 Hose 2” ID x 3” OD, EPDM 04720-011-88-02
TUBING:
Tubing, 1/8” OD, Paraflex 04720-111-58-09 Tubing, 3/16” ID x .54” OD, CPVC 04720-111-35-31 Tubing, 1/4” OD 04720-111-51-65 Tubing, 1/4” OD, Blue 04720-601-11-00 Tubing, 1/4” OD, Red 04720-601-12-00 Tubing, 1/4” OD, White 04720-601-13-00 Tubing, 1/4” OD, Paraflex 04720-111-51-70 Tubing, 1/4” ID x 3/8” OD, Tygon 04720-001-97-65 Tubing, 1/2” ID x 13/16” OD, Polypropolene 04720-601-24-00 Tubing, 5/16” x 7/16” OD, Clear 04720-111-35-34 Tubing, 5/16” ID x 1/2” OD, Flexible 04720-011-35-21 Tubing, 3/8” ID x 1/16” Wall, Clear 04720-601-22-00 Tubing, 3/8” OD, White Polypropolene 04720-011-50-49 Tubing, 5/8” ID with .125” Wall 04720-002-12-20 Tubing, 3/4” ID x 1/8” Wall, Polypropolene 04720-601-25-00 Tubing, 3/4” ID x 1-1/8” OD, Nylon 04720-001-84-01 Tubing, 1” Polybrade 04720-011-69-16 Tubing, 1” ID x 1-3/8” OD, Polypropolene 04720-601-23-00 Tubing, 1 1/2” Polybrade 04720-011-69-17
37
SECTION 6: ASSEMBLY PARTS
TUB ASSEMBLY
1
30
15
16
17 16
18
21
22 23
24
22
25
22
26
27
28
20
19
29
4 5
8 9 10 11
3
2
12, 13 14
6 7
Lundy Probe Assembly
38
SECTION 6: ASSEMBLY PARTS
TUB ASSEMBLY (CONTINUED)
ITEM QTY DESCRIPTION Mfg. No.
1 1 Wire Spring Ring 05315-700-03-00 2 1 Cable Assembly 03020-201-09-01 3 1 Support, Rack Weldment 05700-000-13-43 4 1 Intake Strainer 05700-000-03-02 5 1 Bulk Head Plug 04730-609-05-00 6 1 Casting, Rinse Feed 05700-000-16-47 7 1 Gasket, Rinse Feed 05330-200-02-06 8 2 Bolt, Flat Head 05305-174-14-00 9 2 Bolt, 5/16"-18 x 1" S/S Hex 05305-275-06-00 10 2 Bolt, 1/4"-20 x 1/2" S/S Hex 05305-274-02-00 11 1 Locknut, 6-32 S/S Hex with Nylon Insert 05310-373-03-00 12 1 Cover, Lundy Probe 05700-000-31-73 13 2 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 14 1 Gasket, Lundy Probe Cover 05330-200-25-00
1 Rinse Arm Assembly 05700-000-28-68 15 1 Rinse Arm 05700-000-28-68 16 2 Rinse Arm Nylon Washer 05311-369-08-00 17 1 Rinse Arm Hex Bushing 05700-000-28-65 18 1 Rinse Arm Snap Ring 05340-112-02-11 19 1 Rinse Feed Pipe Weldment 05700-002-60-96 20 1 Set Screw, 10-24 x 1/2" 05305-473-02-00 21 1 Wash Head Cap 05700-000-10-12 22 57 Ball Bearing, 1/4" S/S 03110-100-03-24 23 1 Threaded Shaft 05700-000-11-01 24 1 Small Manifold Washarm 05700-000-57-69 25 1 Large Manifold Washarm 05700-000-57-70 26 1 Casting, Wash Head Bottom 05700-000-10-36 27 1 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00 28 1 Bolt, 1/4"-20 x 2 3/4" S/S Hex Head 05305-274-13-00 29 1 Overflow Strainer 04730-017-15-05 30 1 O-ring 05330-400-05-00 31 1 Stem 05305-171-13-00 32 1 Inside Porcelain 05970-604-02-00 33 1 Rubber Insert 05970-604-03-00 34 1 Outside Porcelain 05970-604-04-00 35 1 Washer, #6 Paper 05970-604-01-00 36 2 Nut, 6-32 S/S Hex 05310-271-01-00 37 1 Lockwasher, #6 External Tooth 05311-271-02-00
Lundy Probe Assembly
31 37363532 3433 36
39
SECTION 6: ASSEMBLY PARTS
BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE
9
7, 8
Refer to Thermostat Housing
Assembly Page
Refer to Pump & Motor
Assembly Page
14, 8
15
16, 17
1 2, 3
4
5, 6
10, 11, 12, 13
Wash tank section
40
SECTION 6: ASSEMBLY PARTS
BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE) (CONTINUED)
ITEM QTY DESCRIPTION Mfg. No.
1 1 Shroud, (Without Holes For Gauges) 05700-000-24-77 1 1 Shroud, (With Holes For Gauges) 05700-002-60-36 2 2 Gauge, Temperature 06685-111-68-48 3 1 Decal, Wash and Rinse Temperature 09905-100-43-21 4 1 Control Box Support Bracket 05700-000-24-76 5 4 Bolt, 5/16"-18 x 1" S/S Hex 05305-275-06-00 6 4 Washer, 5/16" S/S Flat 05311-175-01-00 7 1 Thermostat Box Weldment 05700-000-59-70 8 3 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00 9 1 Bulk Head Plug 04730-609-05-00 10 1 Element, Wash Heater 04540-100-11-10 11 4 Washer, 1/4"-20 S/S 05311-174-01-00 12 4 Lockwasher, 1/4" Spring 05311-274-01-00 13 4 Nut, 1/4"-20 S/S Hex 05310-274-01-00 14 1 Cover, Wash Heater 05700-000-60-57 15 1 Gasket, Wash Heater 05330-100-01-10 16 1 Clamp, 1/8” Nylon 05975-601-10-15 17 1 Locknut, 6-32 S/S Hex with Nylon Insert 05310-373-03-00
41
SECTION 6: ASSEMBLY PARTS
WASH TANK CROSS VIEW/TUB TO BOOSTER CONNECTION
ITEM QTY DESCRIPTION Mfg. No.
1 1 Gasket, Wash Heater 05330-100-01-10 2 1 Element, Wash Heater 04540-100-11-10 3 4 Washer, 1/4"-20 S/S 05311-174-01-00 4 4 Lockwasher, 1/4" Spring 05311-274-01-00 5 4 Nut, 1/4"-20 S/S Hex 05310-274-01-00 6 1 Bracket, Hood Support 05700-000-27-55 7 1 Rivet, 3/16" x 5/8" S/S CTR Flat Head 05320-107-07-00 8 1 Gasket, Hood Support Bracket 05330-200-01-06 9 1 Elbow, 3/4" 90B CU to MNPT Brass 04730-406-42-01 10 1 Tube, 3/4" x 7 1/2" Copper 05700-000-54-86 10a 1 Tube, 3/4" x 6 1/4" Copper (APRB Only) 05700-000-54-87 11 1 Elbow, 3/4" 90B CU to FSPS Brass 04730-406-41-01 12 1 Nipple, 3/4" NPT Close Brass 04730-207-34-00 12a 1 Nipple, 3/4" NPT x 2" Long Brass (APRB Only) 04730-207-46-00 13 1 Probe, High Water (APRB Only) 06680-200-02-68 14 11 Fitting, 1/4" Straight Brass (APRB Only) 04730-011-49-65 15 1 Breather Tube, 1/4" O.D. (APRB Only) 05700-000-29-44 16 1 Elbow, 1/2" 90B CU to FSPS Brass (APRB Only) 04730-406-32-01 17 2 Locknut, Brass 1/2" (APRB Only) 04730-208-03-00
Thermal Overload
5945-301-49-00
3, 4, 5
2
1
Stainless Steel Tye Wrap
5975-602-02-20
Overow Strainer
4730-017-15-05
O-ring
5330-400-05-00
Intake Strainer
5700-000-03-02
6, 7, 8 9 10 10a 12a11 12 13 14 15 16, 17
10 AB/10U REAR VIEW
10 APRB REAR VIEW
42
SECTION 6: ASSEMBLY PARTS
10AB/10APRB/10U RINSE BOOSTER & ASSOCIATED PARTS
Heater Bus Bar (1 Phase)
5700-000-24-36
Attaches with 2
Screw, 8-18 x 1/2” Tek Hex
5305-272-01-00
Decal, Warning-Disconnect Power
9905-100-75-93
Wrapper, Rinse Heater Cover
5700-000-26-40
Booster Tank End View
3 Phase Hookup
Booster Tank End View
1 Phase Hookup
Clamp, 1/8” Nylon
5975-601-10-15
Locknut, 6-32 S/S Hex with
Nylon Insert
5310-373-03-00
Heater Bus Bar (3 Phase)
5700-000-32-14
10AB/10U
Rinse Tank Weldment
5700-000-24-84
10APRB
Rinse Tank Weldment
5700-000-24-80
Rinse Heater
4540-100-21-10
43
SECTION 6: ASSEMBLY PARTS
PUMP & MOTOR ASSEMBLY
ITEM QTY DESCRIPTION Mfg. No.
1 Complete Motor and Pump Assembly (2 for APRB units) 05700-002-60-91 1 1 Motor, 115/230 Volt, 1/2 HP, 1 PH, 60 HZ 06105-101-65-00 2 1 Flange, Motor Mounting, Epoxied and Painted 05700-002-60-97 3 1 Seal, Crane 05330-300-09-27 4 1 Seal, Ceramic 05330-300-02-27 5 1 Impeller 05700-000-19-11 6 1 Gasket, Pump 05330-200-34-00 7 4 Screw, 3/8"-16 x 1" Socket Head Cap 05305-356-04-00 8 8 Lockwasher, 3/8" S/S Split 05311-276-01-00 9 4 Nut, 3/8"-16 S/S Hex 05310-276-01-00
7
8
8
9
6
5
4
3
8
9
7
8
9
2
1
44
SECTION 6: ASSEMBLY PARTS
THERMOSTAT HOUSING ASSEMBLY
ITEM QTY DESCRIPTION Mfg. No.
1 1 Thermostat Box Weldment 05700-000-59-70 2 1 Front and Bottom, Thermostat Box 05700-001-21-23 3 1 Bushing, Snap in 05975-210-09-00 4 1 Thermostat, Rinse (Not used on 10A) 05930-510-02-00 5 1 Thermostat, Wash 05930-510-01-00 6 1 Overload, Thermal 05945-301-49-00 7 6 Screw, 6-32 x 1/4" S/S Round Head (2 Not used on 10A) 05305-151-02-00 8 4 Lockwasher, #6 External Tooth (2 Not used on 10A) 05311-271-02-00 9 2 Nut, 6-32 S/S Hex 05310-271-01-00 10 1 Screw, 6-32 x 3/8" S/S Round Head 05305-171-02-00 11 18" Strip, 1/2" x 1/8" Sponge Rubber 05330-100-10-00 12 1 Decals, Wash and Rinse Temperature (Minus Rinse Decal 10A) 09905-100-43-21 13 2 Locknut, 10-24 S/S Hex w/ Nylon Insert 05310-373-01-00
11
33
2
4 5
654
9 6
10
2 7, 8
1
13
12
45
SECTION 6: ASSEMBLY PARTS
INCOMING PLUMBING ASSEMBLIES
ITEM QTY DESCRIPTION Mfg. No.
1 1 Solenoid Valve, 1/2" 208-240 Volt 04810-100-09-18 2 2 Adapter, 1/2" Fitting x Male 04730-011-59-53 3 1 Tee, 1/2" C x 1/2" C x 1/4" Female Brass 04730-411-25-01 4 1 Ball Valve, 1/4" Test Cock 04810-011-72-67 5 1 Gauge, 0-100 Pressure 06685-111-88-34 6 1 Y-Strainer, 1/2" 04730-217-01-10 7 1 Nipple, 1/2" Close Brass 04730-207-15-00 8 1 Coupling, 1/2" x 3/4" Brass 04730-204-07-00 9 1 Adapter, 1/2" Copper x MSPS 04730-401-03-01 10 1 Tube, 1/2" x 1 1/2" Copper 05700-001-04-68 11 1 Tee, 1/2" C x 1/2" C x 1/2" C, Copper 04730-411-01-01 12 1 Reducer, 1/2" to 3/8" Female Bushing 04730-209-14-00 13 1 Adapter, 1/2" C to FSPS 04730-401-07-01 14 1 Tube, 1/2" x 7" Copper 05700-001-04-67 15 1 Union, 1/2" C to C 04730-412-05-01
10AB/10APRB/10U Incoming Plumbing Assembly
5700-000-15-25
8 7 6
5
4
2
10A Incoming Plumbing Assembly
5700-002-60-98
12
13
14 11
10 1
3 2 1
2
915
3
5
4
2 6
7
8
46
SECTION 6: ASSEMBLY PARTS
1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITS
TO TAKE THE SOLENOID VALVE APART
DISASSEMBLE - These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly. After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger. The o-ring seal and diaphragm cartridge can now be lifted out.
Be careful not to damage the machined faces while the valve is apart.
TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assembly over the plunger. Screw the bonnet assembly snugly down on the body assembly.
Complete Vacuum Breaker Assembly
4820-300-07-00
Componets of
Repair Kit
4820-001-60-56
Cap Screw
Data Plate
Cap
O-Ring
Plunger
Body
Cap Retainer
Screw
Data Plate
Coil & Housing
Valve Bonnet
Spring 4810-200-04-18
Plunger 4810-200-04-18
O-Ring
4810-100-03-18
Diaphragm
Retainer
Diaphragm
4810-100-03-18
Screen
Retainer
Mesh Screen
Valve Body
1
Diaphragm
2
Complete 220 Volt Solenoid Valve Assembly
4810-100-09-18
Coil & Housing only
4810-200-02-18
Possible Problems:
1. Pilot port extension #1 clogged. Clean hole.
2. Hole #2 clogged. Pass heated straight pin through hole.
47
SECTION 6: ASSEMBLY PARTS
HOOD & ASSOCIATED ASSEMBLIES
1
3
14
15
16
17
18
19
5
4
11
12
13
9, 10
20
7
8
6
5
4
48
SECTION 6: ASSEMBLY PARTS
HOOD & ASSOCIATED ASSEMBLIES (CONTINUED)
ITEM QTY DESCRIPTION Mfg. No.
1 1 Hood Support, Standard 05700-000-05-57 1 1 Hood Support, 4SH/10U 05700-002-60-99 1 1 Hood Support, 5HH 05700-000-62-91 2 1 Plug, 1/4" Plated 05700-002-61-00 3 1 Nut, Plated 05700-000-05-52 4 2 Washer, S/S Hood 05311-179-01-00 5 2 Washer, Phenolic 05311-369-02-00 6 1 Door, Outer Weldment, Standard 05700-002-61-01 6 1 Door, Outer Weldment, 4SH/10U 05700-002-61-02 6 1 Door, Outer Weldment, 5HH 05700-002-61-03 7 2 Washer, Teflon 05330-200-11-00 8 1 Door, Inner Weldment, Standard 05700-002-61-04 8 1 Door, Inner Weldment, 4SH/10U 05700-002-61-05 8 1 Door, Inner Weldment, 5HH 05700-002-61-06 9 1 Handle 05700-000-28-30 10 2 Screw, 10-24 x 3/8" Flat Head 05305-773-02-00 11 1 Lockwasher, Spinner 05311-279-02-00 12 1 Locknut, Spinner 05310-379-01-00 13 1 Rinse Head Assembly 05700-000-28-68 15 1 Gasket, 2" O.D. x 1 1/2" I.D. x 1/16" 05330-200-23-00 14 1 Washer 05700-000-29-69 16 2 O-ring 05330-400-03-08
1 Internal Vacuum Breaker Assembly, Standard 05700-000-24-95
1 Internal Vacuum Breaker Assembly, 4SH/10U 05700-002-44-78
1 Internal Vacuum Breaker Assembly, 5HH 05700-002-61-07 17 1 Pin, 1/8" 05700-000-28-92 18 1 Tube, 1/2" x 19 1/2" Copper, Standard 05700-000-28-91
1 Tube, 1/2" x 15 1/2" Copper, 4SH/10U 05700-002-61-08
1 Tube, 1/2" x 24 1/2" Copper, 5HH 05700-000-62-92 19 1 Coupling, 1/2" with Groove 05700-011-88-42 20 1 Ring, Retaining 05340-112-01-11 21 1 Decal, Jackson 09905-004-03-02 22 1 Decal, Caution 09905-101-12-28 23 1 Decal, Operating Instructions 09905-101-12-39 24 1 Decal, Clean Strainers & Probe 09905-100-28-42
Hood Assembly, Complete Standard 05700-000-25-91 Hood Assembly, Complete 4”SH/10U 05700-002-17-69 Hood Assembly, Complete 5”HH 05700-002-61-09
49
SECTION 6: ASSEMBLY PARTS
VACUUM BREAKER/CONNECTOR ASSEMBLIES 10A
Complete Vacuum Breaker Assembly, Standard
5700-002-61-18
Complete Vacuum Breaker Assembly, 4SH
5700-002-44-79
Complete Vacuum Breaker Assembly, 5HH
5700-002-61-66
Plated Outlet Assembly, Standard
5700-002-61-21
Plated Outlet Assembly, 4SH
5700-002-61-69
Plated Outlet Assembly, 5HH
5700-002-61-68
Outlet Connector
5700-002-61-19
Adapter, 3/4” CU to MSPS 4730-411-11-01
Bushing, 3/4” to 1/2” Reducer 4730-402-11-01
Copper Tube, 1/2” x 8” 5700-001-04-65
Plated Inlet Assembly, Standard 5700-002-61-20
Plated Inlet Assembly, 4SH 5700-002-61-70
Plated Inlet Assembly, 5HH 5700-002-61-67
Outlet Connector 5700-002-61-19
Union, Female Half 5700-002-61-85
50
SECTION 6: ASSEMBLY PARTS
VACUUM BREAKER/CONNECTOR ASSEMBLIES 10AB/10APRB/10U ALL UNITS
Union, Female Half
5700-002-61-85
Copper Tube, 1/2” x 1”
5700-011-90-82
Adapter, 1/2” CU to MSPS 5700-001-04-65
Copper Tube, 1/2” x 9”
5700-001-04-65
Outlet Connector Assembly
Elbow, 90 1/2” S CU to Ftg.
4730-406-31-01
Inlet Connector Assembly
5700-002-60-93
5700-002-60-92
Elbow, 90 CU to MSPS
4730-406-32-01
Union, Female Half
5700-002-61-85
Vacuum Breaker
4820-300-07-00
10U Vacuum Breaker, Plated
5700-002-62-61
Plated Inlet Assembly, Standard
5700-002-61-10
Plated Inlet Assembly, 4SH
Before Machine Serial No. 45973
5700-002-61-11
Plated Inlet Assembly, 5HH
5700-002-61-12
Plated Inlet Assembly, 10U
5700-002-78-85
Plated Outlet Assembly, Standard
5700-002-61-13
Plated Outlet Assembly, 4SH
Before Machine Serial No. 45973
5700-002-61-14
Plated Outlet Assembly, 5HH
5700-002-61-15
Vacuum Breaker Support Bracket
2 per machine
5700-000-32-27
Secured with:
Bolt, 1/4"-20 x 1/2"
5305-274-02-00
Locknut, 1/4"-20 S/S Hex with Nylon Insert
5310-274-01-00
Plated Outlet Assembly, 10U
5700-002-78-84
Outlet Connector
5700-002-60-92
Inlet Connector
5700-002-60-93
Complete Vacuum Breaker Assembly, Standard
5700-000-32-42
Complete Vacuum Breaker Assembly, 4SH
Before Machine Serial No. 45973
5700-002-61-16
Complete Vacuum Breaker Assembly, 5HH
5700-002-61-17
Complete Vacuum Breaker Assembly, 10U
5700-002-78-86
51
SECTION 6: ASSEMBLY PARTS
PARTS LIST FOR MODEL 10 DISHWASHERS
PART No. DESCRIPTION SERIAL No. QTY.
6401-000-54-00 Booster Tank for machine (stripped) AB AF 28,000 1 6401-000-58-00 Booster Tank for machine (stripped) APRB AF 28,000 1 5925-105-10-01 Circuit Breaker, 15 amp (specify number from part) Specify 1
0016300 Control Box, Complete Wired A AF 28,000 1
5700-000-63-07 Control Box, Complete Wired AB AF 28,000 1
0016900 Control Box, Complete Wired APR AF 28,000 1 6401-001-72-00 Control Box, Complete Wired APRB AF 28,000 1 5700-000-27-99 Control Box, (stripped) only AF 24,451 1 5700-000-57-45 Control Box, Front Panel Wired A AF 28,000 1 5700-000-57-45 Control Box, Front Panel Wired AB AF 28,000 1 0024800 Control Box, Front Panel Wired APR AF 28,000 1 6401-002-51-00 Control Box, Front Panel Wired APRB AF 28,800 1
5700-000-24-76 Control Box Bracket (only) All 1 9905-500-07-10 Control Box Front Panel Blank All 1
5700-000-24-30 Control Box Lower Front Cover (only) AF 23,294 1
5330-400-05-00 Drain O-Ring AF 28,000 1
6401-100-11-00 Heater Element, immersion, flange type, w/gasket, 220V, 750W AF 28,000 1w
5330-100-01-10 Heater Gasket, immersion element, flange type, above All 1 5120-300-01-03 Heater socket only, for heater element removal, screw plug type Tool 1 5700-000-24-36 Heater Bus Bars, 3 hole All 2 4540-100-04-10 Heater Element, 115V, 1500W, Screw in 1 5700-000-32-14 Heater Bus Bars, 2 hole All 2 5700-000-26-40 Heater Box Front/Bottom Cover AF 24,451 1 4540-100-21-10 Heater Element, immersion, screw plug type, 208-230V, 2500W All 3 5700-000-28-34 Hood Assembly, Standard Complete (includes hood support pipe;
coarse thread, and upper rinse, internal vacuum pipe AF 21,086 1
6401-006-35-00 Hood Assembly, 5” Taller Complete (includes hood support pipe;
coarse thread, and upper rinse, internal vacuum pipe Special 1
6401-006-40-00 Hood Only, Standard AF 17,590 1 6401-006-50-00 Hood Only, 5” Higher Special 1 5311-179-01-00 Hood Washer, S/S All 2 5311-369-02-00 Hood Washer, Fiber All 2 5330-200-11-00 Hood Washer, Teflon All 2 5310-379-01-00 Hood Spanner Locknut All 1 5311-279-02-00 Hood Spanner Lockwasher All 1
5120-100-01-01 Hood Spanner Nut Wrench Tool All 1
6401-005-10-00 Hood Handle w/gaskets and screws All 1 6401-006-84-00 Hood Support Pipe Assembly, Standard, Coarse Thread AF 21,086 1
6401-006-95-00 Hood Support Pipe Assembly, 5” Higher, (Specify Thread on nut) All 1
5700-000-27-55 Hood Support Block, Brass, Coarse Thread AF 21,086 1 5330-200-01-06 Hood Support Block Gasket, Rectangular All 1 5700-000-05-52 Hood Support Pipe Hex Nut only (coarse thread) AF 21,086 1
5120-800-01-04 Hood Support Nut Wrench All 1
5700-000-29-69 Hood Support Pipe Metal Washer All 1 5330-200-23-00 Hood Support Pipe Rubber Washer All 1 5330-400-03-08 Hood Support Pipe O-ring All 2 6401-007-40-00 Hood, Internal Vacuum Breaker Pipe, Standard AF 24,451 1
6401-007-50-00 Hood, Internal Vacuum Breaker Pipe, 5” Higher Special 1
5945-504-02-18 Light Indicator, Heater Overload AF 23,294 2 6401-008-43-00 Probe, Lundy AF 28,000 1w 6680-200-02-68 Probe, Large Hi-Level (APRB only) All 1r 6680-200-05-68 Rubber Cover (for Hi-level probe) (APRB only) All 1r 6401-008-50-00 Pump Assembly, Complete w/Motor, 1/2 HP, AF 24,451 1x 6105-101-65-00 Pump Motor, 115-230V, 1/2 HP, 3450RPM, jet AF 24,451 1x 5330-300-09-27 Pump Seal (for pump parts 850-863-920-925) All 1x
52
SECTION 6: ASSEMBLY PARTS
PARTS LIST FOR MODEL 10 DISHWASHERS (CONTINUED)
PART No. DESCRIPTION SERIAL No. QTY.
6401-008-80-00 Pump Mounting Plate (for pump parts 850-863) AF 24,451 1x 5330-300-02-27 Pump Ceramic Face w/Retainer Cup (for pump parts 850-863-920-925) All 1x 5700-000-19-11 Pump Impeller 2 3/4” Dia. 7/16” Tap (for pump parts 850-863) AF 24,451 1w 5330-200-34-00 Pump Gasket (for pump parts 850-863)(mounting) AF 24,451 1r
5305-256-03-00 Pump Bolts (for pump parts 850-863) AF 24,451 4w 5305-256-03-00 Pump Bolts (for pump parts 850-863) BF 24,451 4r 5311-256-01-00 Pump Lockwashers (for pump parts 850-863-920-925) All 4x
5310-256-01-00 Pump Hex Nuts (for pump parts 850-863-920-925) All 4x 5700-000-13-43 Rack Support Rod Assembly All 1 7320-100-13-01 Rack, Open Type, (cup, bowl & glass) moulded Model 10 (JO) 7320-100-09-01 Rack, Peg Type, (plate) moulded Model 10 (JP) 7320-100-17-01 Rack, Compartment Type, (glass), moulded Model 10 (JO-3) 7320-100-08-01 Rack, Four-Compartment Basket (silverware) moulded All Models (J4)
7320-100-14-01 Rack, Eight-Compartment Basket (silverware) moulded All Models (P4C8) 7320-100-05-01 Rack, Twelve-Compartment Basket (silverware) moulded All Models (P4C12) 6400-000-90-24 Rack, Square Moulded w/Stainless “H” bar (for 20” x 20” sinks), dishtables - -
4820-100-04-07 Regulator, Pressure, 1/2” Watts All 1 4820-200-01-06 Regulator, Repair Kit, Pressure, 1/2” Watts All 1
5945-109-03-69 Relay, 220V, 2-Pole, HW (used on wash heat circuit) - ­5945-109-02-69 Relay, 220V, 2-Pole, HW (used on rinse heat circuit, single-phase) AF 24,451 1
5945-109-06-69 Relay, 220V, 2-Pole, HW (used on rinse heat circuit, three-phase) AF 24,451 1 5700-000-28-68 Rinse Head Assembly, upper and lower interchange, 13 1/2” Long All 1x 5700-000-28-65 Rinse Head Hex Bushing AF 22,734 2 5311-369-08-00 Rinse Head Nylon Washer AF 22,734 4 5340-112-02-11 Rinse Head Snap Ring S/S AF 22,734 2
6400-000-61-52 Rinse Head Laminated Washer BF 22,734 4
6401-013-00-00 Rinse Head Lower Feed Pipe All 1 5330-200-02-06 Rinse Head Oval Gasket (for 1300) All 1 7920-100-02-00 Rinse Head Brush, Tube Cleaning All 1 7320-500-01-04 Scrap Block (for tables) All 1 4810-100-12-18 Solenoid Valve, 1/2”, 110V, JE AF 18,000 1 4810-100-09-18 Solenoid Valve, 1/2”, 220V, JE AF 18,000 1 4810-200-01-18 Solenoid Valve Coil, 1/2”, 110V, JE AF 18,000 1 4810-200-02-18 Solenoid Valve Coil, 1/2”, 220V, JE AF 18,000 1 4810-200-03-18 Solenoid Valve Diaphragm Cartridge & O-ring, 1/2”, JE AF 18,000 1
4810-200-05-18 Solenoid Valve O-ring, 1/2”, JE AF 18,000 1 4810-200-04-18 Solenoid Valve Plunger Assembly, 1/2”, JE AF 18,000 1 4810-200-07-18 Solenoid Valve Strainer Screen, 1/2”, JE AF 18,000 1
4730-017-15-05 Strainer, Large Overflow All 1 4730-017-15-10 Strainer, Small Pump Intake All 1 4730-217-01-10 Strainer, “Y”, 1/2” All 1 5930-301-20-18 Switch, Rinse/Fill (all) (SPDT) momentary slip disconnect AF 24,451 1 5930-301-21-18 Switch, Manual Wash (DPDT) slip disconnect AF 24,451 1 5930-301-22-18 Switch, Master (DPST) (all) slip disconnect (used on wash heat
and conveyor on 39’s) AF 24,451 1
5930-301-22-18 Switch, Heat (DPST) (all) slip disconnect AF 24,451 1 5930-301-23-18 Switch, Start (SPDT) (all) slip disconnect AF 24,451 1 6401-016-55-00 Terminal Board, 3-Pole, complete (three-phase) All 1 5940-500-06-19 Terminal Board, 9-Pole, complete slip terminal AF 24,451 1
6685-200-01-10 Thermometer, Wash or Rinse, Standard All 1 5700-000-57-25 Thermostat Box, Complete, Without Wash Heater Overload AF 28,000 1
5930-510-02-00 Thermostat, Rinse All 1 5930-510-01-00 Thermostat, Wash All 1 5945-303-18-00 Timer, 115V with Wires and Mounting Plate All 1 5945-303-19-00 Timer, 220V with Wires and Mounting Plate All 1
5945-306-05-00 Timer Motor, 115V (for Module-type Timer) All 1
53
SECTION 6: ASSEMBLY PARTS
PARTS LIST FOR MODEL 10 DISHWASHERS (CONTINUED)
PART No. DESCRIPTION SERIAL No. QTY.
5945-306-06-00 Timer Motor, 220V (for Module-type Timer) All 1 5945-306-02-00 Timer Micro Switches, Plastic Module-type (for Eagle Bliss) All 3 4820-300-07-00 Vacuum Breaker, 1/2”, AF 35,373 1 4820-200-22-00 Vacuum Breaker Repair Kit - - 4820-200-02-30 Vacuum Breaker Poppet AF 28,000 1 4810-100-03-00 Valve, 1/4” All 1 6401-018-60-00 Wash Head Assembly Complete AF 19,035 1 5700-000-10-12 Wash Head Cap w/Race AF 19,035 1 5305-473-02-00 Wash Head Cap Set Screw AF 19,035 1 5700-000-11-01 Wash Head Center Shaft AF 19,035 1 5305-274-13-00 Wash Head Holding Bolt AF 19,035 1 5310-374-01-00 Wash Head Nut for Holding Bolt AF 19,035 1 5700-000-57-69 Wash Head Small Manifold Assembly AF 10,282 1 5700-000-57-70 Wash Head Large Manifold Assembly AF 10,282 1 5700-000-10-36 Wash Head Fixed Race AF 10,282 1 6401-100-03-24 Wash Head 1/4” S/S Ball Bearings, 25 qty. each package All 57 6680-200-02-19 Water Level Control, 110V AF 23,344 1 6680-200-01-19 Water Level Control, 220V AF 23,344 1 5945-305-01-19 Water Level Control, Relay Only AF 23,344 1 6680-200-01-19 Water Level Control, Printed Board Only AF 23,344 1 5945-301-49-00 Overload, Hi-limit, for Wash Heater - - 5975-602-02-20 Tie Strap, Stainless Steel - -
54
SECTION 7:
ELECTRICAL SCHEMATICS
55
SECTION 7: ELECTRICAL SCHEMATICS
10A, 10AB/10U, 10APRB
L1
L2
TERMINAL BOARD #1
CUSTOMER SERVICE
15 AMP RATING
CIRCUIT BREAKER
½ HP
5.3 AMPS
WASH MOTOR
WASH HEATER
09905-002-57-63 A
10A 208/220V 1 PHASE
630 WATTS
L1
RINSE HEATERS
6900 WATTS
L2
15 AMP RATING
CIRCUIT BREAKER
½ HP
5.3 AMPS
WASH
MOTOR
630 WATTS ½ HP
5.3 AMPS
WASH
HEATER
RINSE
HEATER
10APRB 208/220V 1 PHASE
09905-105-33-62 C
TERMINAL BOARD #1
CUSTOMER SERVICE
L1
L3
L2
TERMINAL BOARD #1
CUSTOMER SERVICE
6900 WATTS 15 AMP RATING
CIRCUIT BREAKER
RINSE HEATERS
WASH
MOTOR
½ HP
5.3 AMPS
630 WATTS ½ HP
5.3 AMPS
WASH
HEATER
RINSE
MOTOR
09905-105-34-50 B
10APRB 208/220V 3 PHASE
L1
L3
L2
TERMINAL BOARD #1
CUSTOMER SERVICE
6900 WATTS 15 AMP RATING
CIRCUIT BREAKER
RINSE HEATERS
½ HP
5.3 AMPS
WASH
MOTOR
WASH
HEATER
630 WATTS
10AB/10U 208/220V 3 PHASE
09905-105-34-47 B
L1
L2
TERMINAL BOARD #1
CUSTOMER SERVICE
6900 WATTS 15 AMP RATING
CIRCUIT BREAKER
RINSE HEATERS
½ HP
5.3 AMPS
WASH MOTOR
WASH HEATER
09905-105-33-59 B
10AB/10U 208/220V 1 PHASE
630 WATTS
Rinse Motor
56
SECTION 7: ELECTRICAL SCHEMATICS
10A WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE)
57
SECTION 7: ELECTRICAL SCHEMATICS
10AB WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE)
9905-000-54-97
58
SECTION 7: ELECTRICAL SCHEMATICS
10AB WIRING DIAGRAM (208-230 VOLT, 60HZ, THREE PHASE)
9905-002-55-90a
59
SECTION 7: ELECTRICAL SCHEMATICS
10APRB WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE)
9905-002-55-91a
60
SECTION 7: ELECTRICAL SCHEMATICS
10APRB WIRING DIAGRAM (208-230 VOLT, 60HZ, THREE PHASE)
9905-002-55-92a
61
SECTION 8:
JACKSON MAINTENANCE &
REPAIR CENTERS
62
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
ALABAMA TO HAWAII
ALABAMA:
JONES-McLEOD APPLIANCE SVC
1616 7TH AVE. NORTH BIRMINGHAM, AL 35203 (205) 251-0159 800-821-1150 FAX: (205) 322-1440 service@jones-mcleod.com
JONES-McLEOD APPLIANCE SVC
854 LAKESIDE DRIVE MOBILE, AL 36693 (334) 666-7278 800-237-9859 FAX: (334) 661-0223
ALASKA:
RESTAURANT APPLIANCE SVC
7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
ARIZONA:
AUTHORIZED COMMERCIAL FOOD EQMT. SVC
4832 SOUTH 35TH STREET PHOENIX, AZ 85040 (602) 234-2443 800-824-8875 FAX: (602) 232-5862 acsboss@aol.com
GCS SERVICE INC.
PHOENIX, AZ 800-822-2303
ARKANSAS:
BROMLEY PARTS & SVC
10TH AND RINGO P.O. BOX 1688 LITTLE ROCK, AR 72202 (501) 374-0281 800-482-9269 FAX: (501) 374-8352 service@bromleyparts.com parts@bromleyparts.com
COMMERCIAL PARTS & SVC.
3717 CHERRY ROAD MEMPHIS, TN 38118 (901) 366-4587 800-262-9155 FAX: (901) 366-4588
CALIFORNIA:
BARKERS FOOD MACHINERY SERVICES
5367 SECOND STREET IRWINDALE, CA 91706 (626) 960-9390 800-258-6999 FAX: (626) 337-4541 service@barkers.com
GCS SERVICE INC.
LOS ANGELES, CA 800-822-2303
P & D APPLIANCE
4220-C ROSEVILLE ROAD NORTH HIGHLANDS, CA 95660 (916) 974-2772 800-824-7219 FAX:(916) 974-2774
INDUSTRIAL ELECTRIC SVC
5662 ENGINEER DRIVE HUNTINGON BEACH, CA 92649 (714) 379-7100 800-4573783 FAX: (714) 379-7109
GCS SERVICE INC.
360 LITTLEFIELD AVE S. SAN FRANCISCO, CA 94080 (650) 635-0720 800-969-4427 FAX: (650) 871-4019
BARKERS FOOD MACHINERY SERVICES
9373 ACTIVITY ROAD #G SAN DIEGO, CA 92126 (858) 695-1091 800-995-7955 FAX: (858) 995-7955
GCS SERVICE INC.
9030 KENMAR DR. SUITE 313 SAN DIEGO, CA 92121 (858) 549-8411 800-422-7278 FAX: (858) 549-2323
P & D APPLIANCE SVC
100 SOUTH LINDEN AVE. S. SAN FRANCISCO, CA 94080 (650) 635-1900 800-424-1414 FAX: (650) 635-1919 pndappl@aol.com
COLORADO:
HAWKINS COMMERCIAL APPLIANCE SERVICE
3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-8861
COLORADO (cont.):
METRO APPLIANCE SERVICE
1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.com
CONNECTICUT
:
GCS SERVICE INC.
302 MURPHY ROAD HARTFORD, CT 06114 (860) 549-5575 800-423-1562 FAX: (860) 527-6355
DELAWARE:
AMERICAN KITCHEN MACHIN­ERY & REPAIR
204 QUARRY STREET PHILADELPHIA, PA 19106 (215) 627-7760 800-848-7760 FAX: (215) 627-1604
GCS SERVICE INC.
817 N. THIRD STREET PHILADELPHIA, PA (215)925-6217 800-441-9115 FAX: (215) 925-6208
ELMER SCHULTZ SERVICE
36 BELMONT AVE. WILLMINGTON, DE 19804 (302) 655-8900 800-225-0599 FAX: (302) 656-3673 elmer2@erols.com
EMR SERVICE DIVISION
106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 FAX: (410) 548-4038
FLORIDA:
COMMERCIAL APPLIANCE SVC
8416 LAUREL FAIR CIRCLE BLDG 6, SUITE 114 TAMPA, FL 33610 (813) 663-0313 800-282-4718 FAX: (813) 663-0212 commercialappliance@worldnet.at t.net
FLORIDA (cont.):
GCS SERVICE INC
3373 N. W. 168TH STREET MIAMI, FL 33056 (305) 621-6666 800-766-8966 FAX: (305) 621-6656
GCS SERVICE INC
3902 CORPORES PARK DR. SUITE 350 TAMPA, FL 33619 (813) 626-6044 800-282-3008 FAX: (813) 621-1174
JONES-McLEOD APPLIANCE SVC
854 LAKESIDE DRIVE MOBILE, AL 36693 (334) 666-7278 800-237-9859 FAX: (334) 661-0223 service@jones-mcleod.com
GEORGIA:
GCS SERVICE INC
3127 PRESIDENTIAL DRIVE ATLANTA, GA 30340 (770) 452-7322 800-334-3599 FAX: (770) 452-7473
SOUTHEASTERN RESTAURANT SVC.
2200 NORCROSS PKWY. SUITE 210 NORCROSS, GA 30071 (770) 446-6177 800-235-6516 FAX: (770) 446-3157 info@srs-atl.com
WHALEY FOODSERVICE REPAIRS
109-A OWENS INDUSTRIAL DRIVE SAVANNAH, GA 31405 (912) 447-0827 888-765-0036 FAX: (912) 447-0826
HAWAII:
FOOD EQMT. PARTS & SER­VICE CO.
300 PUUHALE RD. HONOLULU, HI 96819 (808) 847-4871 FAX: (808) 842-1560 fepsco@hula.net
63
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
IDAHO TO MISSISSIPPI
IDAHO:
RON'S SERVICE
703 E 44TH STREET STE 10 GARDEN CITY, ID 83714 (208) 375-4073 FAX: (208) 375-4402
RESTAURANT APPLIANCE SVC.
7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
ILLINOIS:
CONES REPAIR SVC.
2408 40TH AVE. MOLINE, IL 61265 (309) 797-5323 800-716-7070 FAX: (309)797-3631 jackb@cones.com
EICHENAUER SERVICES INC.
130 S OAKLAND ST. DECATUR, IL 62522 (217) 429-4229 800-252-5892 FAX: (217) 429-0226 esi@esiquality.com
GCS SERVICE INC.
696 LARCH AVENUE ELMHURST, IL 60126 (630) 941-7800 800-942-9689 FAX: (630) 941-6048
GCS SERVICE INC.
9722 REAVIS PARK DRIVE ST. LOUIS, MO 63123 (314) 683-7444 800-284-4427 FAX: (314) 638-0135
INDIANA:
GCS SERVICE INC.
5310 E. 25TH STREET INDIANAPOLIS, IN 46218 (317) 545-9655 800-727-8710 FAX: (317) 549-6286
IOW
A:
GOODWIN-TUCKER GROUP
3509 DELAWARE AVENUE DES MOINES, IA 50313 (515) 262-9308 800-372-6066 FAX: (515) 262-2936 goodwintuc@aol.com
IOWA (cont.):
CONES REPAIR SVC.
1056 27TH AVENUE SW CEDAR RAPIDS, IA 52404 (319) 365-3325 800-747-3326 FAX: (319) 365-0885
KANSAS:
GCS SERVICE INC.
6107 CONNECTICUT KANSAS CITY, MO 64210 (816) 920-5999 800-229-6477 FAX: (816) 920-7387
KENTUCKY:
CERTIFIED SERVICE CENTER
127 DISHMAN LANE BOWLING GREEN, KY 42101 (270) 783-0012 (877) 907-0012 FAX: (270) 783-0058
CERTIFIED SERVICE CENTER
1051 GOODWIN DRIVE LEXINGTON, KY 40505 (606) 254-8854 800-432-9269 FAX: (606) 231-7781 jatkins@certifiedsc.com
GCS SERVICE INC.
1002 NANDINO BLVD. LEXINGTON, KY 40511 (606) 255-0746 800-432-9260 FAX: (606) 255-0748
CERTIFIED SERVICE CENTER
RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE, KY 40218 (502) 964-7007 800-637-6350 FAX: (502) 964-7202 cwalker@certifiedsc.com droenigk@certifiedsc.com
GCS SERVICE INC.
4204 SOUTH BROOK STREET LOUISVILLE, KY 40214 (502) 367-1788 800-752-6160 FAX: (502) 367-0400
LOUISIANA:
BANA PARTS INC.
1501 KUEBLE STREET HARAHAN, LA 70123 (504) 734-0076 800-325-7543 FAX: (504) 734-8456
LOUISIANA (cont.):
BANA PARTS INC.
4028 GREENWOOD ROAD SHREVEPORT, LA 71109 (318) 631-6550 800-832-6550 FAX: (318) 636-5675
MAINE:
MRE, INC.
170 JOHN ROBERTS RD UNIT #3
PROTLAND, ME 04106 (207) 772-1152 800-823-9700 FAX: (207) 772-1445
NORTHERN CROWN SERVICES, INC.
225 INDUSTRIAL WAY PORTLAND, ME 04103 (207) 797-7333 (800) 696-7560 FAX: (207) 696-1128
steve@northerncrownservices.com richard@northerncrownservices.com
MARYLAND:
EMR SERVICE DIVISION
700 EAST 25TH STREET BALTIMORE, MD 21218 (410) 467-8080 800-879-4994 FAX: (410) 467-4191 baltparts@emrco.com
EMR SERVICE DIVISION
106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 888-687-8080 FAX: (410) 548-4038 baltparts@emrco.com
EMR SERVICE DIVISION
2626 PITTMAN DRIVE SILVER SPRING, MD 20910 (301) 588-8080 800-348-2365 FAX: (301) 588-6985 baltparts@emrco.com
GCS SERVICE INC.
2660 PITTMAN DRIVE SILVER SPRING, MD 20910 (301) 585-7550 (DC) (410) 792-0338 (BALT) (800) 638-7278 FAX: (301) 495-4410
MASSACHUSETTS:
ACE SERVICE CO.
95 HAMPTON AVE. NEEDHAM, MA 02494 (781) 449-4220 800-225-4510 MA & NH FAX: (781) 444-4789 taceservice@aol.com
MASSACHUSETTS RESTAURANT SUPPLY
34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331
GCS SERVICE INC.
180 SECOND STREET CHELSEA, MA 02150 (617) 889-9393 800-225-1155 FAX: (617) 889-1222
GCS SERVICE INC.
302 MURPHY ROAD HARTFORD, CT 06114 (860) 549-5575 800-723-1562 FAX: (860) 527-6355
MICHIGAN:
GCS SERVICE INC.
31829 WEST EIGHT MILE ROAD LIVONIA, MI 48152 (248) 426-9500 800-772-2936 FAX: (248) 426-7555
JACKSON SERVICE COMPANY
3980 BENSTEIN RD. COMMERCE TOWNSHIP, MI 48382 (248) 363-4159 800-332-4053 FAX: (248) 363-5448
MINNESOTA:
GCS SERVICE INC.
2857 LOUISIANA AVENUE N. MINNEAPOLIS, MN 55427 (612) 546-4221 800-345-4221 FAX: (612) 546-4286
MISSISSIPPI:
GCS SERVICE INC.
2815 19TH ANENUE, UNIT A GULFPORT, MS 39501 (228) 864-2722 877-964-2722 FAX: (228) 822-9412
64
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
MISSISSIPPI TO NORTH CAROLINA
MISSISSIPPI (cont.):
GCS SERVICE INC.
5755 GALLANT DRIVE. JACKSON, MS 39206 (601) 956-7800 800-274-5954 FAX: (601) 956-1200
GCS SERVICE INC.
3717 CHERRY ROAD MEMPHIS, TN 38118 (901) 366-4587 800-262-9155 FAX: (901) 366-4588
MISSOURI:
GCS SERVICE INC.
6107 CONNECTICUT KANSAS CITY, MO 64120 (816) 920-5999 800-229-6477 FAX: (816) 920-7387
GCS SERVICE INC.
9722 REAVIS PARK DRIVE ST. LOUIS, MO 63123 (314) 638-7444 800-284-4427 FAX: (314) 638-0135
KAMMERLIN PARTS & SVC.
1359 SOUTH KINGSHIGHWAY ST. LOUIS, MO 63110 (314) 535-2222 FAX: (314) 535-6205 petek@kps.stl.com
MONTANA:
RESTAURANT APPLIANCE SVC.
7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
NEBRASKA:
GOODWIN - TUCKER GROUP
7535 D STREET OMAHA, NE 68124 (402) 397-2880 800-228-0372 FAX: (402) 397-2881 goodwintuc@aol.com
NEVADA:
HI TECH COMMERCIAL SVC
400 E. MEAD BLVD. LAS VEGAS, NV 89030 (702) 649-4616 (877) 924-4832 FAX: (702) 649-4607
GCS SERVICE INC.
LAS VEGAS, NV 800-822-2303
NEW HAMPSHIRE:
GCS SERVICE INC.
180 SECOND STREET CHELSEA, MA 02150 (617)889-9393 800-225-1155 FAX: (617) 889-1222
ACE SERVICE CO.
500 HARVEY RD. MANCHESTER, NH 03103 (603) 668-5070 800-225-4510 FAX: (603) 626-6067 taceservice@aol.com
MASSACHUSETTS RESTAURANT SUPPLY
34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331
NEW JERSEY:
JACKSON FASPRAY SVC.
155 SARGEANT AVE. CLIFTON, NJ 07013 (973) 471-8000 800-356-6740 FAX: (973) 471-1289 jfs155@aol.com
AMERICAN KITCHEN MACHINERY & REPAIR
204 QUARRY STREET PHILADELPHIA, PA 19106 (215) 627-7760 800-848-7760 FAX: (215) 627-1604
GCS SERVICE INC.
817 N. THIRD STREET PHILADELPHIA, PA 19123 (215) 925-6217 800-441-9115 FAX: (215) 925-6208
NEW JERSEY (cont.):
ELMER SCHULTZ SERVICES
201 WASHINGTON AVE. PLEASANTVILLE, NJ 08232 (609) 641-0317 800-378-1641 FAX:(609) 641-8703 elmer2@erols.com
NEW MEXICO:
STOVE PARTS SUPPLY CO.
2120 SOLANA STREET FORT WORTH, TX 76117 (817) 831-0381 800-433-1804 FAX: (817) 834-7754 bud@stoveparts.com
HAWKINS COMMERCIAL APPLI­ANCE SERVICE
300 S. WYANDOT STREET ENGLEWOOD, CA 80110 (303) 781-5548 800-624-2117 FAX: (303) 761-8861
NEW
YORK:
GCS SERVICE INC.
BROOKLYN, NY 11211 800-822-2303
APPLIANCE INSTALLATION AND SERVICE CORP.
1336 MAIN STREET BUFFALO, NY 14209 (716) 884-7425 800-722-1252 FAX: (716) 884-0410 ais@worldnet.att.net
B.E.S.T. INC.
3003 GENESEE STREET BUFFALO, NY 14225 (716) 893-6464 800-338-5011 FAX: (716) 893-6466 bestserv@aol.com
DUFFY'S EQUIPMENT SVC.
3138 ONEIDA STREET SAUQUOIT, NY 13456 (315) 737-9401 800-443-8339 FAX: (315) 737-7132 duffyequip@aol.com
NORTHERN PARTS & SVC.
21 NORTHERN AVENUE PLATTSBURGH, NY 12903 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com
NEW YORK (cont.):
JACKSON FASPRAY SVC.
155 SARGEANT AVE. CLIFTON, NJ 07013 (973) 471-8000 800-356-6740 FAX: (973) 471-1289 jfs155@aol.com
ALL ISLAND REPAIR
40-9 BURT DRIVE DEER PARK, NY 11729 (631) 242-5588 800-323-9411 FAX: (631) 242-6102
A. I. S. COMMERCIAL PARTS & SVC
1900 COLLEGE AVENUE ELMIRA HEIGHTS, NY 14901 (607) 734-6072 888-724-7377 FAX: (607) 734-9294
A. I. S. COMMERCIAL PARTS & SVC
13 WESTR MAIN STREET FALCONER, NY 14733 (716) 665-6556 800-552-6556 FAX: (716) 665-4227
A. I. S. COMMERCIAL PARTS & SVC
200 SALINA ST. SUITE 114 LIVERPOOL, NY 13088 (315) 435-0709 800-371-5921 FAX: (315) 453-1412
A. I. S. COMMERCIAL PARTS & SVC
7387 PITTSFORD VICTOR RD. ROCHESTER, NY 14610 (716) 461-2370 800-458-4198 FAX: (716) 461-5545
NORTH CAROLINA:
AUTHORIZED APPLIANCE SERVICE CENTER
1020 TUCKASEEGEE RD. CHARLOTTE, NC 28208 (704) 377-4501 (800) 532-6127 FAX: (704) 377-4504
WHALEY FOODSERVICE
203-D CREEK RIDGE RD. GREENSBORO, NC 27604 (336) 333-2333 FAX: (336) 333-2533
65
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
NORTH CAROLINA TO TEXAS
NORTH CAROLINA (cont.):
AUTHORIZED APPLIANCE SERVICE CENTER
109 HINTON AVE. WILMINGTON, NC 28403 (910) 313-1250 FAX: (910) 313-6130
WHALEY FOODSERVICE
8334-K ARROWRIDGE BLVD CHARLOTTE, NC 28273 (704) 529-6242 FAX: (704) 529-1558 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
335-105 SHERWEE DRIVE RALEIGH, NC 27603 (919) 779-2266 FAX: (919) 779-2224 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
6418-101 AMSTERDAM WAY WILMINGTON, NC 28405 (910) 791-0000 FAX: (910) 791-6662 info@whaleyfoodservice.com
NORTH DAKOTA:
GCS SERVICE INC.
2857 LOUISIANA AVENUE N. MINNEAPOLIS, MN 55427 (612) 546-4221 800-345-4221 FAX: (612) 546-4286
OHIO:
CERTIFIED SERVICE CENTER
890 REDNA TERRACE CINCINNATI, OH 45215 (513) 772-6600 800-543-2060 FAX: (513) 612-6600 sbarasch@certifiedsc.com
CERTIFIED SERVICE CENTER
6025 N. DIXIE DRIVE DAYTON, OH 45414 (937) 898-4040 (800) 257-2611 FAX: (937) 898-4177 dharvey@certifiedsc.com
COMMERCIAL PARTS & SVC. OF COLUMBUS
1150 WEST MOUND STREET COLUMBUS, OH 43223 (614) 221-0057 800-837-8327 FAX: (614) 221-3622
OHIO (cont.):
GCS SERVICE INC.
2830 JOHNSTON RD. COLUMBUS, OH 43219 (614) 476-3225 800-282-5406 FAX: (614) 476-1196
ELECTRICAL APPLIANCE REPAIR SVC.
5805 VALLEY BELT ROAD CLEVELAND, OH 44131 (216) 459-8700 800-621-8259 FAX: (216) 459-8707 tomr@electapplrep.com
OKLAHOMA:
HAGAR RESTAURANT EQMT.
1229 W MAIN STREET OKLAHOMA CITY, OK 73106 (405) 235-2184 800-445-1791 FAX: (405) 236-5592
OREGON:
RON'S SERVICE
16364 SW 72ND AVE PORTLAND, OR 97224 (503) 624-0890 800-851-4118 FAX: (503) 684-6107 lrobinson@ronsservice.com
PENNSYLVANIA:
A.I.S. COMMERCIAL PARTS & SERVICE
1816 WEST 26TH STREET ERIE, PA 16508 (814) 456-3732 800-332-3732 FAX: (814) 452-4843 aiserie@aol.com
ELMER SCHULTZ SVC.
540 NORTH 3RD STREET PHILADELPHIA, PA 19123 (215) 627-5400 FAX: (215) 627-5408 elmer2@erols.com
K & D PARTS & SERVICE
1833-41 N. CAMERON STREET HARRISBURG, PA 17103 (717) 236-9039 800-932-0503 FAX: (717) 238-4367
PENNSYLVANIA (cont.):
AMERICAN KITCHEN MACHIN­ERY & REPAIR
204 QUARRY STREET PHILADELPHIA, PA 19106 (215) 627-7760 800-848-7760 FAX: (215) 627-1604
GCS SERVICE INC.
817 N. THIRD STREET P.O. BOX 3564 PHILADELPHIA, PA 19123 (215) 925-6217 800-441-9115 FAX: (215) 925-6208
GCS SERVICE INC.
210 VISTA PARK DRIVE PITTSBURGH, PA 15205 (412) 787-1970 800-738-1221 FAX: (412) 787-5005
RHODE ISLAND:
GCS SERVICE INC.
180 SECOND STREET CHELSEA, MA 02150 (617)889-9393 800-225-1155 FAX: (617) 889-1222
SOUTH CAROLINA:
AUTHORIZED APPLIANCE SERVICECENTER
1811 TAYLOR ST. COLUMBIA, SC 29202 (803) 254-8414 FAX: (803) 254-5146
AUTHORIZED APPLIANCE SERVICECENTER
2249 AUGUSTA RD. GREENVILLE, SC 29605 (864) 235-9616 FAX: (864) 235-9623
WHALEY FOODSERVICE REPAIRS
I 26 & US1 P.O. BOX 4023 WEST COLUMBIA, SC 29170 (803) 791-4420 800-877-2662 FAX: (803) 794-4630 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
748 CONGAREE ROAD GREENVILLE, SC 29607 (864) 234-7011 800-494-2539 FAX: (864) 234-6662 info@whaleyfoodservice.com
SOUTH CAROLINA (cont.):
WHALEY FOODSERVICE REPAIRS
1406-C COMMERCE PL. MYRTLE BEACH, SC 29577 (843) 626-1866 FAX: (843) 626-2632 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
4740-A FRANCHISE STREET N. CHARLESTON, SC 29418 (843) 760-2110 FAX: (843) 760-2255 info@whaleyfoodservice.com
SOUTH DAKOTA:
GCS SERVICE INC.
2857 LOUISIANA AVENUE N. MINNEAPOLIS, MN 55247 (612) 546-4221 800-345-4221 FAX: (612) 546-4286
TENNESSEE:
GCS SERVICE INC.
3717 CHERRY ROAD MEMPHIS, TN 38118 (901) 366-4587 800-262-9155 FAX: (901) 366-4588
GCS SERVICE INC.
748 FESSLERS LANE NASHVILLE, TN 37210 (615) 244-8050 800-831-7174 FAX: (615) 244-8885
TEXAS:
GCS SERVICE INC.
AUSTIN, TX 800-822-2303
ARMSTRONG REPAIR CENTER
1700 S LAMAR BLVD #327 AUSTIN, TX 78704 (512) 416-1101 800-392-5322 FAX: (512) 416-6912
ARMSTRONG REPAIR CENTER
5110 GLENMONT DRIVE HOUSTON, TX 77081 (713) 666-7100 800-392-5325 FAX: (713) 661-0520 gm@armstrongrepair.com
66
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
TEXAS TO WYOMING/CANADA
TEXAS (cont.):
COMMERCIAL KITCHEN REPAIR CO.
1377 N BRASOS P.O BOX 831128 SAN ANTONIO, TX 78207 (210) 735-2811 800-292-2120 FAX: (210) 735-7421 brock@commercialkitchen.com
GCS SERVICE INC.
440 WRANGLER DRIVE #100 COPPELL, TX 75019 (972) 906-0307 800-442-5026 FAX: (972) 906-9886
GCS SERVICE INC.
HOUSTON, TX 800-822-2303
GCS/STOVE PARTS
2120 SOLANA STREET FORT WORTH, TX 76117 (817) 831-0381 800-433-1804 FAX: (817) 834-7754 bud@stoveparts.com
UTAH:
LA MONICA'S RESTAURANT EQMT. SVC.
6182 SOUTH STRATLER AVENUE MURRAY, UT 84107 (801) 263-3221 800-527-2561 FAX: (801) 263-3229 lamonica81@aol.com
GCS SERVICE INC.
1366 S. 400 WEST SALT LAKE CITY, UT 84115 (801) 487-3653 800-955-9201 FAX: (801) 487-2253
VERMONT:
NORTHERN PARTS & SVC.
4874 S. CATHERINE STREET PLATTSBURGH, NY 12901 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com
GCS SERVICE INC.
180 SECOND STREET CHELSEA, MA 02150 (617)889-9393 800-225-1155 FAX: (617) 889-1222
VIRGINIA:
DAUBERS, INC.
7645 DYNATECH COURT SPINGFIELD, VA 22153 (703) 866-3600 800-554-7788 FAX: (703) 866-4071 daubers@aol.com
GCS SERVICE INC.
2660 PITTMAN DRIVE SILVER SPRING, MD 20910 (301) 585-7550(DC) (410) 792-0388(BALT) 800-638-7278 FAX: (301)495-4410
GCS SERVICE INC.
RICHMOND, VA 800-822-2303
WASHINGTON:
RESTAURANT APPLIANCE SVC
7219 ROOSEVELT WAY, NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
WEST VIRGINIA:
STATEWIDE SERVICE, INC.
603 MAIN AVE. NITRO, WV 25143 (304) 755-1811 (800) 441-9739 FAX: (304) 755-4001 sws3182@aol.com
WISCONSIN:
APPLIANCE SERVICE CENTER, INC.
2439 ATWOOD AVE MADISON, WI 53704 (608) 246-3160 800-236-7440 FAX: (608) 246-2721 ascmad@execpc.com
APPLIANCE SERVICE CENTER, INC.
6843 W. BELLOIT RD. WEST ALLIS, WI 53219 (414) 543-6460 800-236-6460 FAX: (414) 543-6480 ascmil@execpc.com
WISCONSIN (cont.):
APPLIANCE SERVICE CENTER
786 MORRIS AVE GREEN BAY, WI 54304 (920) 496-9993 800-236-0871 FAX: (920) 496-9927 ascfox@execpc.com
METROPOLITAN SERVICE
3210 LONDON RD. EAU CLAIRE, WI 54701 (715) 832-0555 800-848-3945 FAX: (715) 832-7813
WYOMING:
HAWKINS COMMERCIAL APPLIANCE SERVICE
300 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com
METRO APPLIANCE SERVICE
1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.com
CANADA
Garland Commercial Ranges, Ltd.
1177 KAMATO ROAD MISSISSAUGA, ONTARIO L4W 1X4 (905) 624-0260 800-427-6668 FAX: (905) 624-0623
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