Jack JK-8990D User Manual

~PORTANTSAFETYINSTRUCTIONS

Putting sewing systems into operation which these sewing machines will be built into, have conformed with Technical service for those sewing systems

!.Observe

machine.

2.Read a In addition, keep this instruction

3.Use the machine after it has been ascertained country.

4.AII safety devices mu without the specified safety devices is

S.This machine sha

6.For your personal protection, We recomme

7

.For

receptacle. 7-1 7-2

7-3 For 7-4 When leaving the working place 7-5 When using clutch motors

8.1f you should allow oil, grease, etc. used with the machine and devices to come in contact with your skin doctor.

9.

Tampering with the live

IO.Repair, remodeling

specially skilled personnel. Only

ll.General l2.Repair

or Whenever you find a failure

l3.Before making

air be expelled. Exceptions to this technicians

14.Periodically clean the machine

the bas

ll

the

the following,

For threading needle(s), looper,

For

folder, cloth guide etc.

repair

or

swallow any

and

under

cylinder,

cut

off. Existing residual

ic

safety measures, including,

instructions, including,

st

be in position when the machine is ready for work

ll

be operated by

turn

off the

rep lacing part(s)

work.

maint

enance

maintenance works

the

audit

and

repair

the

air

or

specially skilled personnel.

of

such liquid by mistake, immediately wash the contacted areas

parts

and

adjustment

and

inspection works have to guidance

and

maintenance works on

compressor bas to be det.ached from

air

needle, presser foot,

and

of

are

is

prohibited until it bas been ascertained

is

also proh.ibited.

but

not limited to this instruction Manual before you use the machine.

Manual

appropriate

power

without

devices, regardless spare of

of

any

pressure

only adjustments

throughout

so

that you may read

that

not

allowed.

ly-trained operators.

nd

that

you

switch

spreader

or

when the working place

app

works must only be done

parts

electrical components

specially skilled personnel.

of

electrical components, immediately stop

after disconnecting

or

etc.

and

lying brake,

designated by

the period

that

the sewing systems

the

safety regulations in your county.

not limited to the following ones, whenever you u

it

at

anytime when necessary.

it conforms with safety rules/standards valid

or

in operation. The operation

wear

safety glasses.

disconnect the power plug

replacing bobbin.

throat

the

and

plate, looper, spreader, feed dog, needle guard,

is

unattended.

it

has to be waited until the

of

whether the machine

by

appropriately trained technicians

JACK Can

be

done by appropriately trained personnel.

sha

ll

be conducted by qualified electric technicians

machine equipped with pneumatic parts such as an

the

machine

the

performance checks

of

use.

be

used for repairs.

and

air

compressor from

of

the

machine from the

motor

stopped totally.

and

consult a medical

is

powered, is prohibited.

the

machine.

the compressed

done

by

air

the

machine bas to be

appropriately trained

supply bas to

se

in

eyes

in

the

your

or

IS.

Grounding

be operated in

l6.An

appropriate

connected to a 2rounded receptacle.

l7.The machine is only allowed to be us ed for l8.Remodel

safety measures. machine.

l9.Warning hints are marked with

the

machine

an

environment

power plug has to

or

modify the machine in accordance with

JACK

is

always necessary for the normal operation

that

is

free from strong noise sources such as high-frequency welder.

be

attached to

the

assumes

Danger

Items requiring special attention

of

no

responsibility for

the

two shown symbols.

injury

to

operator

of

the

machine by electric technicians. Power plug has to be

purpose intended.

the

safety rules/standards while taking all the effective

damage

or

service

Other

used

caused by remodeling

staff

v

machine. The machine has to

are

not

allowed.

or

modification of the

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SAFE OPERATION

ith

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open

the

cover

of

the electrical box nor touch

the

&

l.To avoid personal injury, never

devices removed.

2.To prevent possible personal injuries caused by being caught in head

an

d clothes away from the handwheel while the machine is in ope

place nothing around it.

3.To avoid personal injury, never power switch or operate the machine.

4.To avo

S.The hook rotates

6.To avoid possible persona l injuries, be careful n

7.To

8.The motor does not produce noise while the machine

9.To avoid elec

JO.To

id

personal injury, neve r put

machi

ne

is

in

opera

tion.

at

h high speed while the machi to hands, be s addit

ion

tilting /rai sing the machine head.

avoid possible accidents because of machine when tilting the m the machine, etc.

to

abrupt start

the power supply removed.

prevent possible accidents because

turn

OFF the power switch in

, be

ure

to keep your hands away from

sure

to

turn

OFF the power to

of the machine, be sure to

tri

cal shock h

operate

put

your

abrupt

ac

hine b

ead

azards, never

prior

to the connection/disconnection

the

machine with

hand und er the needle when you

fin

gers

into

ne

is

the

vicinity

the mac

or performing

turn

operate

of

electric shock

hine when replacing

ot

to allow yo

start

of

OFF the power to

the sewing machine with the ground wire for

any

the

in

operation. To prevent possible injury

of

the machine,

rep

laceme

is

at

rest.

or

damaged el

of

the

finger

the

mac hine, keep you

thread

ur

take-up cover while the

the

book

the

fing

ers

turn

OFF

nt

of

To

avo

id possible accidents due

the

machi ne.

ectr

of

the power plu

guard

or

safety

fin

gers,

rat

ion. In addition,

turn

"ON" the

during operation .. In

bobbin.

in the machine when

the

power to the

parts,

adjustment of

ical componeot(s),

g.

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28

viii

CONTENTS

SCHEMATIC

BEFORE OPERATI

1.

SPECIFICATIO

2.

INSTALLATION··················································································································· 4

3.

ADJUSTING

4.

INSTALLING

LUBRICATIO N(8990SS, 8991SS)·····················································································5

5.

6. ADJUSTING

7. ADJ

8.

9. SETTING

10. ADJUSTING 11

. PRESSER

12. THREADING

13 . WINDING THE BOBBIN TRREAD··· ................................................................................. J2

UST (8990SS, 8991SS)··················································································································7 ATTACUING

DIA

GRAM OF

ON·········································································

NS

················································································································ 3

THE

HEIGHT

THE

THREAD STAND··············································································· 5

THE

AMOUNT

ING THE AMOUNT

THE

NEEDLE·································································································8

THE

BOBBIN INTO

TUE

STITCH

FOOT

PRESSURE .............................................................................................. 10

THE

MACHINE HEAD ...............................................................................

THE

LENGTH

MACHINE TABLE······························ ....................

····

··································· 2

OF

THE

OF

OIL

OF

OIL(OIL

THE

KNEE

IN

BOBBIN CASE .............................................

...............................................................................

LIFTE

THE

SPLASHES)IN THE HOOK

R·····················································5

HOOK

(8990SS, 8991SS)··················6

....

....... 9

JO

I

Jl

14. THREAD

15. TOREAD TAKE-tJP SPRING ............................................................................

16.

ADJUSTING

17.

ADJl

18. PEDAL 1

9.

ADJUSTMENT

20. PEDAL

21

. ONE-TOUCH TYPE REVERSE

22. WIPER ··································································································································21

23. NEEDLE-TO-HOOK

24. COUNTER KNIFE ...............................................................................................................

25. HEIGHT AND TILT

26.

ADJl

27. THREAD TENSION RELEASE RELEASING MECHANISM ....................................... 26

MICRO-LIFTING MECHANISM

28.

TENSION ..............................................................................................................

THE

THREAD TAKE-UP

TSTING THE NEEDLE S

PRESSURE

OPERA'

iSTfNG

THE

AND

PEDALSTROKE

OF

THE

PEDAL ........................................................................................ J8

I.l0N···················

RELATIONSHIP

OF

THE

FEED

TIMING

TOP POS

··················································

FEED STIT

FEED DOG ........................................................................

STROK£ mON

............................................................

................................................................. 15

.....................................................................

·······································18

CHING MECRANISM ............................ 19

........................................................................

......................................................................................

OF

THE

PRESSER FOOT ......................................

......

............ 14

..

13

15

17

22 23 24 25

27

PARTS

BOOK

......................................................................................................................... 28

ix

S

CHE

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MATIC DIAGRAI\tl OF THE MACHINE TABLE

Cut the table referring to the diagram.

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• Remove air-vent

• For SS types, be s

• Before you

• Remove all dust gathering

• Confirm

• Never use

• Confirm

•

Oo

• A safety switch is in tilted. When operating the sewing machine,

setting

that that

that

not tilt the sewing machine head toward this side since

the

cap

(red color) attached to

ure

to

pour

in the oil before using.

put

the machine into operation f

during the voltage has been correctly set. the

pow

er

plug bas been properly connected to the pow

the

machine

the direction

head on the table.

in

the state where

of

sta

lled so

transportation

rotation

that

of

the

sewing machine cannot be operated with the head

the

or

the

voltage type is different from tbe designated one.

the

motor pulley is correct.

turn

sewing machine bed.

the

first time aft

and

oil it well.

ON

the power switch

oil

leakage

er

the set-up, clean it thoroughly.

er

suppl

y.

or

parts

breakage occurs.

after

properly

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1. SPECIFICATIONS

8990SS

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JACK

New

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Defrix

8991SS 8990DS

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5000

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DBxl #9-#18

lOmm

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30.7

mm

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300mm

Oil No.1

517mm

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rom

(~::k)

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4000

899LDS

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I

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~i\11jfij:7f

x~~ti~

--

8990SS

Application

spee

Sewing

Stitch l

Need

Presser

foot

Needle bar stroke

Rota

Arm

Arm Lubricating oil

*The

maximum sewing speed is 4000 rpm when the stitch length

d

ength

le

life(

by

knee

litter)

ry hoo

k

pocket size

bed

size 517mm

General fabrics, light-weight

medium-weight materials

Lubricated rotary

JACK

I

Max

.5000

New

Defrix Oil No.I

rpm

8991SS

IOmm

hook

and

*Max.

DBxl #9-#18

(standard)

30.7

is

8990DS

General fabris, light-weight materials

5mm

15

mm

(max.)

mm

Lubrication-feer rotary

300mm

X178mm

not less than 4 mm.

I

Max.4000

--

899I DS

rpm

hook

3

2.

~~9J

tJLI

Y-J~~

(1)

~fll¥1~~

1 >

re~ttt~

2)

ffl~H®:JelitriJ!tl®rfJ

~~~•·

m§!®

3)

re~•CD$¥1J;fn.Eirf.J1L

~B$¥1J

4)

Yiif:f(~

~J:

¥tl

m~•~~~*~•ru®rt-J21-~•~

,

?t.t.Fo:te~tll!

1m

ffi

AK

.

IINSTALLATION

m

~

7t1

rt-J

ll!l

ffl.t .

21-~Hi!.fi~j:§!(D~H,J-11LE1

@$.t~.

J:

.~fiEEi~.ti~~~®.1e

~m~JIQW:®.t.

~::llB;J",

i~1e.fJl.~~tijt.ff@:f(~¥

~fJL

(1) Installing the under cover

I )The under cover should rest on the four comers

machine table groove.

2) Fix two rubber seat.;

using nails ® as illustrated above. Fix two cushion seats ® on side ® (hinged side) using a

rubber-based adhesive . Then place under cover the fixed seats.

3)

Fit hinge

andfit the machjne head to table rubber hinge @ before placing the machine head on cusruons ® on the four comers.

4)

In

support rod @ to the machine table.

CD

into the opening

case the AK-device is not provided,attach head

CD

on side ® (operator's side)

in

the machine bed,

of

@)

the

on

- o

e-

4

A.

_

WARNING: Turn

OFF

s

tart

of

the

the power

sew

in machine.

before s

tarting

the

work

so as to prevent accidents

1)

~

i)I

Jt1HrH~llt4Jfi(JtJf-ftti%13t.fJ

2)~~-~-*~~•~CD~~reffi~~~•*

15mm.

caused

IOmm

by abrupt

.

4.

~~o<Jhttps://manualmachine.com/INSTALLING

THE

(tj:~) .tE1effi

~®~

1 )

The

standard height

knee lifter

2) You can ad knee lifter adj u

(Ca

ution) Do

THREAD

1)

~n

~fjf~JJ

2)

JfJ

1ti1

3)

rm~x

reu

1 )Assemble the thread stand unit,and insert

m the machine table.

2) Tigh

3) For ceiling wiring,pass the power cord through spool

ten locknut

r

es

t rod ®.

lJW®~

ffi~®~~.mt».

is

I Omm.

just

not

s

tate

that

mm

or

contact

in

ft

lOmm

of

the presser foot lifted using the

the presser foot lift

st

screweD.

operate

the

more since

with

the

presser

the

presser

sew

foot ® is lifted by 10

needle

1»-..t

fl<J~

~~~~

up

to 15mm using

ing machine in

bar

foot @.

STAND

I

Stf1e;:l~3C~~~Jf:t.fL.t.

~

t~

·

r.J

CD

l!m

frt.

~ ~ ~

~~He

CD

.

rt!

im!~x»Jx~H

to

ftx the thread stand.

®cr

~.

f!i

~~mm

® comes

~

i1.

it

in the hole

~#

.

the

5.

j]u~

&

~

(8990SS, 8991SS) I LUBRICATION (8990SS, 8991SS)

¥.£~ '~

WA

RNING:

Turn

OFF

of the sewing machine.

~r~~~m

the powe

r before

mfl<1a*&

sta

rtin

g the

~~~-~-~~~-fi~~

work

5

so as to

preve

nt accidents ca u

-

sed

by

abrupt

start

Fill

the oil

tank

with oil for

I ) Tilt the machine head until it

2) Remove oil hole cap the machine.

3)

The amount will leak from the

4) When you operate the sewing machine, refill oil the lower engraved marker line

(Caution)

of

oil should reach up

1.

When you use a new sewing machine

run yo

2. Do not remove

CD

air vent

ur

machine

hook

lubrication before operating the sewing machine.

comes

in contact with the head support rod.

and fill the oil

bole

in the oil

of

at

3000-3500

rubber

plug @.

tank

with JACK

to

the engraved marker line

tank

or

oil amowlt indicating window @

rpm

~••mm~~.

l)

1EfibJJ.t!LfiXfftJ,

2)

lEfJ"""f:br:J~

New

3)

ii:IE1\fJ1Jr:J#UiJ~.m®atJ~

~~

IE

#fJil~~~~.

4)

f~fflU~JJmat.

®atJ"""F~~J~

c

tt~)

D

Deflex No.1

.

m~~M~-~~~~~*·

t.

ifJO

m~t-t

2..6-NifJO.

2.lti~~:IE®£1CJ.~ttt£~.

New

Defrix Oil No.I using the oiler supplied with

of

oil tank ®.If the oil is filled excessively, it

proper

if

lubrication will be

the top end

or

a sewing machine

for the purpose

of

oil amount indicating rod ® comes down to

of

•-~tt••~M~~~

#:J(i

~.t!L

~~f,Uf

iWi

CD,

ft.J=§

llft

1M~

m~.

Ij

~-fl'Lft.

tm*~:l:fli7F;ff®fli¥

I2J.

r,

iRliHr1Jo~.

JT!lmm!~U~¥drt1Blti:ff

,ift]tlltff

after

break-in.

3000-3500 rpm

not

perfonned

an

extended period of disuse,

.t.

1Jil1W

iUUA

ii!ttt~:bll¥!lli1§f;

&~~~~~

. So,be careful.

JACK

1J

rm:!:m7Fw

if.m

e9!lfm

I'J(Jlffil-lg~

6.

lE~rmill¥.JiiAJ.

IN THE HOOK

WARNING:

A

Turn

OFF

of

the sewing machine.

(8990SS,

899ISS)

(8990SS, 8991SS)

the

power before

starting

I ADJUSTING THE AMOUNT OF OIL

the

work so as to prevent accidents caused

··~:!:JOJitE·~·~~~~

(I)

~~

1J ¥t

Decrease

Incr

ease

rr~ <[Q]::b~~)

•

~$

.

rr~<~

(tj:ft)

1. ss

~tutmmu

re

~

:1:\\1

JjJ

2.

i!Jti RP

flt£1CJ?1iJJD(~.

6

JIE~ ( =f~:Jti~)

•

!J,

••

~"~>

RP

•

::f'

by

abrupt

CD

*~~

rm:fl!:

~~~~

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:lti~

c=t=-~Jti~)

11:

m

~

rAt

at,

.

CD

l±i

•

&-

JE~fm1E!11.?1il

~.

••rm

.

Jt-t,

iif-JE

start

Adjusbnent

I)

Adjustment procedure

Tighten

(turn counterclockwise) to decrease

(Ca

ution) 1. When using

7.

:Mf~rffiit

OF

&¥£~

&\

(1)

?lli:fit

<D

Amount

of

the amount

(tum clockwise) oil amount adjusbnent screw

adjustment

2.

Never drain

(

OIL

' checked

(OIL

...

~

WARNING: Be

extre

($UIJH)

of

oil

(oil splashes)

of

oil in the

RP

screw

the

oil in the oil tank

rffi~)

I¥J~f!/JW(8990SS,

SPLASHES) IN

~~~~~~~~.~T~~A~$~.

mely careful by turning

?Of!V..1Jf!l

How

confirmation

hook

it.

hook(hook

up

to

the

about

the hook

to

con firm

at

is performed with oil

CD

for

dry

head)

minimum so

even

as

when

to

8991SS) I ADJUSTING THE AMOUNT

the

a hi gh

paper

THE

operation

the

HOOK (8990SS, 8991SS)

of

spee

d.

amount

®

amount

to

increase the amount

for

the

reduce

RP

hook

the mac

of

oil (oil

Position

adjus

SS

type,

the

oil

(hook

~-~-~.~m~~~~~~

hine

splashes)

to

confirm

bne

be sure

amount

for

dry hea

since

the

nt screw

of

the amount

amount

CD

oil

in

to

loosen

in the hook.

d) is used.

of

oil

.

the hook, or loosen

the

oil

amount

.

of

oil has to be

-

(oil splashes)

E

~

E

n

•

• Use

* iiHJ'F 111 2)

I )

z)m~umm*~B1~~~<~~)•~•m~•A.

3)

4)

[1!-------~

70

mm

ft.;f;

Approx. 70 mm Oil

>Fffi~~~(

tfl

~lt!rJrr.t,

·~nlltfN9'~~~1r!

~lt

rl:

F-JJ1

any

Hil:.

paper available regardl

tr'.lft~B1.

i!litHr 3

Offiil£)

1iffl~ftt

ess

illffEIJrffi

?t~li:;ba<J~~iE~.

J.

i'8J

;9 5 .fy~cp.

of

the

material.

:tJX.

~ftt~JE

Oll~B

splashes

•

?tr£g.:p11J:f'!H

C

~3a<Jf8Jf.i::iE~)

lt~Y!tl

~)

~~

Hook

nn~liffiV-

confirmation

reit!lill

<nn~>li1HV-

Place

the

paper

under

~

T~111u·f;1,t

Hook

-

~m~

paper

amount

the

hoo

t¥1JJiJE~.

driving

~

ffl

fft:tilif'1..16Ett

of

oil

(oil

k.

shaft front bushing

fit the paper

Closely against surface

the

of

the bed.

rffii.

splashes)

confirmation

wall

* When carrying out the procedure described

allow your fingers to come in contact with the

below

in 2, remove the slide plate

hook

.

7

and

take extreme caution not to

I) If the machine has not been sufficie

approximately three minutes.(Moderate intermittent operation)

nt

ly warmed up for operation, make the machine

run

idle for

2) Place the amount of oil (o operation.

3) Conftrm that oil exists

4) Confirmation watch.)

(2)

7111:1!:

(

of

711!~) ~*~1l/

Splashes

in the oil

the amount

lAME~~~

of

/

: 1 v

·

V:

' '

: i

.1.

0.5-1

itb:ID:

~

iate

amou

~ ( tj\ )

nt

of

Appropr

il

splashes) c

tank

of

oil should

Samp

le showing the appropriate

l±l

:liE

B<J

from

mm

oil

$tb

the

(small)

oil

onfmn

be

hook

ation paper under the hook while the sewing machine is

completed

in

ftve seconds.(Check the period

amount

1 )

li:

00

t

'F

jj:);:::tj

(

~~ct

r5~~11i~£.)

2)

~ik

O!b

I )The amount

should processes. Be careful not decrease the amount of

oil is too small, the hook will be seized (the hook

of

oil

#ttH~

!l

~

#Jtl

-fJH/ff

~ ~ 1t~

J

JQ~(f;ty

~~.~-~--

~)

be

.

(~~).~ti1$~.~

JSY1

ifH.A

3 (

J;:

0 5i0

of

oil shown

finely adjusted in accordance with sewing

in

the samples on the left

to

excessivel y increase I

of

oil in the hook.(If the amount

of

if.j

.tW

l1it

• m

:1:$)

5£~-ft.

time wi

t.E

~

.

th

/F

in

a

Jl:

M.~~~~l±l*rfJith

Splashes

__jj.

)tb:!i~ ~ <;~)

Appropriate :amount

s.m#a<J~~:!Jf!

...

&¥±~

~

WARNING:

Turn

OFF the

of

the sewing machine.

of

oil

from

the hook

I -

1.5

mm

of

oil

(large)

I ATTACHING THE NEEDLE

~Tm~•m•~

power

before

starting

will be hot). sewing product may be stained

2)Adjust the amount amount (oil splashes) should not change while checking the oil amount three times (on the three sheets

of

paper)

If

the amount

of

oil is too much, the

with oil.)

oil in the hook so that the oil

•*m~~~•*•~~~•ff•~·

the

work

so as to prevent accidents caused by

abrupt

start

8

~Wftffl

DBxl ~ DPx5

~JlJL#.

i~.ftH~~B'~fliWJ,

1'fi*'HI(J

:t

~

I I

I

~

I

,_,.

c~:i:) 1fffl*

•re-mtt-~~~~••~•.

A needle type

of

I)

TWTI

2)

Loosen

3)

Insert the needle fully into the hole

~.m~

a:t. W~*m*[!!J~.iJinlmrn.

of

DBx I or DPx5 should

material used.

the

hand

wheel until the needle

screw ®,and hold needle

~~~w•*•~~~••

be

used.

Select

bar reaches

CD

with its indented part @ facing exactly to the right

in

the

:fr~:i*

1 )

2)

3 )

4)

5)

~ilt

~

({-]

,fJL

* 0

~Z))JlS~,

rrt~;fJLHm!}:Et~f'i'®,

~

ilj

:Jet

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tr

n=~tJLtt-~~t~~£®.

fiffliA#B<J*1L©1£~fY'iia.J@B<J/Jr~

~:&-~~~:Ef::f'~~~*f~(J<Jl:l•·

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laJ

0

ffi $

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1l

fj{J

~ ~

o

-¥~H1LtHemti"CD[!!Jfl'

0

o

1fffll3:~MJL

f

)®~

~11H,

HiiJ

o

a proper needle size according

the highest

needle

bar

point

of

in the direction

its

stroke

of

to

the count

.

the arrow until the end

of

thread and the

in

direction ®.

of

hole is

reached.

4) Securely tight

5)

Check

(Caution) When filament t

9.

~

~~'

en scr

that long groove ©

the

loop of

occur.

needle with its indented

!i.

~

for

1J

ew

®.

of

hre thread the thread

~

the needle

ad is use

becomes un

that

is

facing

d,

if

the

stab

such phenomenon

part

slightly slanting on the

I SETTING

CASE

exactly to the left

indent

ed

part

of

le. As a result, hangnail

is likely to occur, it is effective to attach the

THE

2)

3)~~©~ili~.

BOBBIN INTO

I )

¥~~~C.·, iH:

re~~rl~:Jift-J~:t

152,

h\?2.Bt0J

in

the needle is tilted toward

rear

side.

5!li

direction @.

operator

of

thread

or

thread breakage may

THE

H!lr:~JtB<J/Jr:;J,

LtJL

~IJ®,

~r

rnHI

0

~ ~

®iA•~~~~m~h~~~

1~E;iD{.A;f3l

m1~~1tt:®hltrJ

I I@

.fil.

's

side,

BOBBIN

:/6.

/11 *.

o

I)

In

stall the bobbin in the bobbin

case

so

that

the

t!hread

9

wound

direction is clockwise.

2) Pass the thread through thread slit

®,

and

pull the thread in direction ®.

By

so

doing, the

thread will pass under the tension spring

3) Check tha

10.

I )

Tum

dot

Th

2) Wh

3)

® in the direct ion

fthe

bobbin rotat

ff:it!

*ll

a<JiAJ

stitch length dial

® on the machine arm.

e dial calibration is in millimeters.

en

you

want to decrease the stitch lenth,

of

es

in the direction

iJ

I ADJUSTING T

CD

in the direction

the arrow.

and

come

out

from notch ®.

of

the arrow when thread © is pulled.

HE

STITCH LENGTH

I )

illWrf

~

:IJ

rtJ

~~i9J~:M

-*"

M

?tUJL

~

(f.J~rL~.

2)

~!Jf.ffiEr-1~-*"~

3)M*tt~~

•H®(f.J~~~i9J~~~~-CD~~-~

of

the arrow, and aligh the desired number to marker

tum

stitch length dial

~~~~J.t~.-rtlft~:IJ~~~~~

CD

while pressing feed lever

iP.li5

®.

mm.

~!JJ.t

fit

CD'

:tHEJi.JT

~

.

Et-J

~

11

.

JliJJ14J

.ffi

jJ

a<J~Ti

£, WARNIN G:

_

Turn OFF of

the sewing machine.

I)

Loosen nut ®.

will

be

increased.

tum

2) As you

the presser spring regulator counter-clockwise (in direction

I PRESSER FOOT PRESSURE

the

power before startin

As

you

turn

g the

work

presser spring regulator

so as to prevent accidents

1 >

n't.HJ-e:®.

ffit.J~

2)

~

le®1J~~.

3)

ir.J~€.

~--~M~.

32-30mm (40-SON {4-5Kg})

CD

clockwise (in direction

reJI!J141•

5!

.

ffijj~~~

:rr~t'-HJ®

ffi

!J141•Ti~*Et-J~m•J.t©~

®),the

caus

ed by

abrupt

Ti~J(CD

.

®),the

pressure will be decreased.

rtJ

:ti

presser foot pressure

sta

®/Jrtl

~,

rt

3)

After adjustment, tighten nut ®

4) For general fabrics, the standard height ©

5K

g}).

of

the presser spring regulator is 32 to 30mm ( 40

10

to

45N { 4

to

12.

_t~~~:JJ~

I THREADING

THE

MACIDNE HEAD

~

¥±~

.'

~

WARNING:

Turn

OFF

the

of

the

sewing machine.

~T·k~-m~a*&~~~-~SZfi~-~-~.

power before

starting

the work so as to prevent accidents caused

0

<

tl:

>

(Note)

by

abrupt

::ftJMelft~!lli

Do

not

pass this

thread

through

section().

O

start

$

11

13.

~~~~

1J¥!

I WINDING

THE

BOB

BIN

THREAD

I)

le~·L.•

2)~~-~-~~~~oom~9Y.~re~•~~~

ff

U~:¥1:~!ffh

<D

tf.J

ibiill.

iiD

.

~~.<m~~~.~~~~~~~Fc.

~i1*1'f.J~xlnl

3)

1E~~1£#®-Mf..flj

1Ji

nJ$

!iliiJ

§

MW

4)~~-~.

s>~•

6)

-

7 )

~~$~hl~.~~~~~~~®.re~~•

@-~~A~~~B~~

A

:1JrQ:J

=

B

:1Jrnl

:

1m*~:;

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illft~~

~-~~~~*h•~~n&-n~~~m&~

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df!~~m~Fn.

A 1iliiJ,

,

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~4JriiWJt11.

.

~tHi!i'~Uci~~H!lJ

ll:.

mm~~M•®

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Ffielf-m-!3l·t·rt-t,i~f-i't~t~-f{t®,tirJJ~~x5K

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C

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.

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i8:tr~

••

<t:EA)

I)

insert the bobbin deep mto the bobbm wmder spindle

2) Pass the bobbin thread pulled out from the spool rested on the right side as times. counterclockwise the thread coming from the bobbin thread tension several times to wind the bobbin thread with ease.)

3) Press the bobbin winder trip latch

in the direction

as

4)

Remove the bobbin and cut the bobbin thread with the thread

5) To adjust the winding amotmt

t.

$~~~1Pt,iiHE;ti45lt'l~*iJfl®Z.raJtt~(J(J~~1f1tii~~.

~

~•ff•~~~~.•~•~~Pt.•re~~Mm~~~-~~~*·M~~•

re~~lll

shown in the figure on the left. Th en, wind clockwise the end

(In case

the winding is fmished

-

F*·

CD

until it wi

of

the aluminum bobbin, after winding clockwise the end

® in the direction

of

C and the bobbin thread

of

the bobbin thread, loosen the setscr

is

wound up. The bobbm winder spindle

of

A and

stan

cut

ll

go no further.

of

the thread stand following the order

of

the bobbin thread on the bobbin several

of

the bobbin thread, wind

the sewing machine. The bobbin roatates

<D

automatically as soon

retainer ®.

ew

® and move the bobbin winder

adjusting plate

@ to the direction

of A orB

Then, tighten the setscr

12

ew

@.

To the direction

of

A. Decrease

the direction

To

6)

In case that the bobbin thread is not wound evenly

to

tension

·

It

· Move the position the winding amount shown excessive. After the

7)To adjust the tension (Ca

14.

adJust the height

is the standard that the

in

the figure

adjustment.

utio

n)

J.

Wh

bobbin

Wh

2. needle hook.

~*.7J

I THREAD TENSION

of

B: increase

of

the thread

center

of

the thread tension

of

the bobbin thread

on

the left when the winding amount

tighten

of

en w

inding the

en

winding th

the

nut @.

the bobbin winder,

and

thread

e bo

thread from the thread path of thread take-up

tension d1s

the

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disk

on

bobbin

thread,

tension disk

bbin

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k 0 .

is as

high

(J)

to

the direction

the lower part

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the

thread tension nut ®.

start

(J)

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the

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as

the

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the

winding in the state that the

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is

excessive

and

performed,

remove the

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remove

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counterclockwise (in direction

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15.

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( 1)

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READ TAKE-

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of

the thread take-up spring will be

increased.

3) As you turn the knob counterclockwise (in direction ®),the stroke will be decreased.

(2)

Changing

the

pressure

of

thread

take-up

spring

CD

.

:k.

@.

.

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.

I) Loosen setscrew

2) Loosen setscrew

(

~,and

@.

remove thread tension (asm.) @.

3) As you tum tension post @ clockwise (in direction @), the pressure will be increased.

4) As you tum the post counterclockwise (in direction ®), the pressure will be decreased.

(ti:Alt)

JK8991-DS ,

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14

(Caution)

For

the Models

JK899lDS

and

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the

fully-dry hook is

adopted

. Comparing with the sewing machine using thread increases. As a result, To

jud works the direction does not stroke general

16.

m

~

ff

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A

--~

WARNING: Turn

of

the

existing hook, the sewing machine tends to be affected by the adjustment

take-up spring .

ge

the

work

of

up to

the

last before needle

of ® after

work

up to

of

the

thread

fabrics, a

1J6

~I

take-up

stro

B<J

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OFF

the

power before

sewing machin e.

If

the

thread

the

ke

breakage,

thread

last,

of

~

tak

e-up

thread

the

pressure

decrea

spring

10 to 13 mm is proper.

is excessively small,

T-i

I ADJUSTING THE THREAD TAKE-UP

starting

take-up

balloon stitching etc. may occur.

spring,

of

se

the

spring

confirm

is pulled

the

thread

pressure

does

not

whether

out

from ® when pulling out needle

take-up

of

the

spring

thread

spring

STROKE

the

work

so

as

to prevent accidents caused

of

work

sufficiently,thread running

or

not the thread take-up spring

thread

ha s been performed. When it take-up does not work properly. For the

spr

ing. In addition, the

by

abrupt

start

the

in

l

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When sewing heavy-weight materials, move thread guide

of

thread pulled

2) When sewing light-weight materials, move thread guide of

thread pulled out by the thread take-up.

3) Norm ally, thread guide

17.

:tfl.#

&it~

--~

out

by the thread take-up.

ID

is positioned in a way that marker line © is aligned with the center

w.tt{f[•B<J~~

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CD

to the left (in direction

CD

to the right (in direction

THE

NEEDLE STOP POSITION

ID~~®~~~

®)to

increase the length

®)to

decrease the length

of

8~.m~

the screw.

WARNING:

A

Turn

OFF

of

the

sewing machine.

the

power before

start

ing

the

work

so as to prevent accidents caused by

15

abrupt

start

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(1) Stop position

1)

The standard needle stop position is obtained by aligning marker dot ® on the pulley cover with white marker dot

(In case

2) Stop the needle

A.

Th B. The needle stop timing is delayed (

Caut

of

e needle stop timing is advanced

ion)

Do

after

thread

®on

the handwheel.

connecting with

in

its highest position, loosen screw

not

operate

the

trimming

EC-1 OA, adjustment is necessary)

if

you move the scr

if

you move the screw in direction ©.

machine with screw ~ loosened, Just loosen the screw, and do n

(2)

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to perform adjustment within the slot

ew

in

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(2)

Lower

I ) The lower needle stop position when the pedal is returned to the neutral position after the front part

pedal

Stop needle Moving the screw

the timing .

(Caution) Do

stop position

is

depressed can be adjusted as follows:

ill

in its lowest position,loosen screw

in

direction ® advances the needle stop timing. Moving the screw

not ope

it.

rate

the

machine with screw ® loosened.

®,

16

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and make adjustment within the slot

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Just

loosen the

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screw,

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in

direction ® delays

and

do not remove

of

the screw.

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of

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the

18.

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WARNING:

A

Turn OFF

lUff~

the power

of the sewing machine.

I PEDAL PRESSURE AND PEDAL STROKE

before starting

the

work

so

as

to

(1)

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start

(1) Adjusting the pressure required to depress the front

I) This pressure can be changed by altering the mounting position

2)

Th

e pressure decreases when you hook the spring on the left side.

3) The pressure increases when you hook the spring on the right side.

(2) Adjusting the pressure

I) This pressure can be adjusted using regulator screw

2) The pressure increases as

3)

The

pressure decreases

(3) Adjusting

The pedal stroke decreases when you insert connecting rod @ into the left hole.

the

pedal stroke

as

requir

you

ed to depress the back

turn

the r

egu

lator screw in.

turn

the screw out

®.

part

of the pedal

of

pedaling pressure adjust spring

part

of

the pedal

CD

.

17

19.

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WAR.'IING:

&.

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rn

of

the sewing machine.

I ADJUSTMENT

OFF

the power before

start

OF

THE PEDAL

ing the wo

rk

(1)

(.oJ

so as to

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OP

ERATION

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(1) Insta lling the connecting rod

Move pedal @ to the right

arrows so that motor control lever

® are straightened .

rod

(2) A

dju

sting tbe pedal angle

I)

The

pedal tilt can

length

of

the connecting r

2) Loosen adjust screw

connecting rod ®

(1)

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I )

rtl

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2)

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be

.

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or

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CD

and connecting

freely adjusted by changing the

od

@),

and adjust the length

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(I)

The pedal

I) The machine runs at low sewing speed when you lightly depress the front part

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is

operated in the following four steps:

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of

the pedal ®.

2)

The machine

automation reverse feed stitching

feed stitching.)

3)

The

machine

4)

The

machine trims threads when

*

If

your machine

thread trimming

if

you further depress the back part, the thread trimmer is actuated.

nms

at

stops

(with its

is

provided with

step. The

high

sewing

needle

presser foot goes up

speed

has

up

you

the

when you further depress

been

preset,

the

or

down)

when

fully

depress

Auto-lifter , an addition

the

when

the

machine runs at high

you

reset

the

pedal

back part

you

of

the

pedal ®.

step

is given between the machine stop and

lightly depress

front part

speed

toit

s original

the

back part

of

the

pedal®.

after it completes reverse

position©

of

the pedal @,

(If

the

.

and

• While machine sewmg.

•

The

machine will perform normal thread trimming even

following high

•

The

machine will completely

immediately after

• When the machine stops with its needle down, and

the

pedal

21. itl

fM!

or

once

.

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in

automatic back sewing,

low speed

the

fflj

it

sewing

perform

machine

started

I ONE-TOUCH TYPE REVERSE FEED STITCHING

if

the

.

thread trimming even

thread

trimming action.

MECHANISM

pedal put

if

(1)

I)

2 )

3)

(1) How to

1 )The moment switch lever

2)The machine performs reverse feed stitching as long as

3 )The machine resumes normal feed stitching the moment

to

the

neutral place, machine will stop after back

if

you depress

if

you reset

you want to bring

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performs reverse

the

switch lever is

the

switch lever

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operate

is

the

back

part

of

the

pedal immediately

the

pedal to its neutral position

the

needle up,depress the back part

til~JJfJU'L

{~1)

feed

sti

held

depressed

released

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tching

.

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CD

is pressed, the machine

.

of

(2)

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t

of

the

switch

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WARNING:

Turn

OFF

of

the sewing machine.

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2

t~ffi:

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the

power

. k~BM*~~~~~-~

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before

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starting

the

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work

so

0

19

~~m

as

to prev ent acc idents caused by

~-~~~

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abrupt

start

3)

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I)

Loosen setscrew ® and move the switch itself up and down to adjust the height.

2)

Switch

3)

In

machine head and lower switch base

•

r&WHf~

The following functions can be performed by one-touch operation using optional switch (23632656)

(I)

Needle up I down compensating stitching ••• Every time the switch is pressed, needle up/down compensating

stitching

(2) Back compensating stitching

speed (This is effective only when the constant-dimension stitching pattern is selected on the

(3) Function to cancel once reverse feed stitching at the end

automatic reverse feed stitching (4) Thread trimming function (5) Presser lifting function (6)

:;X:CD

tr.Jlli:J!

CD

can be used in two positions by turning

addition, when you desire to lower the position

( ~

is

performed.

One stitch compensating stitching • performed.

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••• When the switch is pressed, automatic presser lifting can be executed.

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••• Every time the switch

at

the end

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of

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Every time the switch

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of

switch

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loosen setscrew ® located in the back

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pressed, reverse feed stitching

of

sewing ••• When the switch

is

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WARNfNG:

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OFF

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Connection

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the

power

befor

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e s

optional switch

m~

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tarting the

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work

so

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iw

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CD

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as

to preve

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of

the optional switch into ® and @

coming from the machine head.(There

Af

tu.

nt

accidents cau sed

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WARNING:

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of

the

OFF

sew

ing

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the

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machine.

starting

the

work

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(1) Positioning

A

djus

t the position thickness is as

I )Turn the handwheel in the

2)Adju

Tighten wiper adjust screw

3)When the wiper

of

follows.

to align white marker dot marker d

the w1per and the cent

pressed and fixed by

ot

st

the distance betwee n the flat part

nt

accidents

-

~~. it-

@.

jjE~

:

HHN . ~#

the

wiper

of

the material sewn. The ad

@ on the machine arm.

er

wiper coll

is

unnecessary, tum wiper switch @

OFF.

·

caused by

u~8~rJ.St:

~~~~~~-~®

il

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the wiper accordi

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of

the

®

F ~

justme

al directi0n

on the handwheel with

need

le to I mm.

so

that the wiper

ar @.

abrupt

CD

of

start

.

xtrtf..tJL~

.

Jmm.

@.

ng

to the

nt procedure

of

rotation

is

21

23

.

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tr

!::jmf~

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~~

I NEEDLE-TO-HOOK RELA

TIONSIDP

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A

, m

I

WARNING: Turn OFF

of

the sewi

ng machine.

~Tm~~-m~•*®~~~N-~~S~*ff~*·

the pow

er

before starting the w

ork

so as to preve

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• 8990DS, 899lDS ~

11r%1m

(1) Adju

I)

Tum

(Adjusting the needle bar

2) (For

@. then tighten

(

For

®,

(Adjusting position

3)

(For

ascending needle bar ® with the bottom

(For a DA ascending needle bar

4) After making the adjustments mentioned in the above steps, align hook blade point @ needle ® . Provide a clearance securely tighten setscrews in the hook .

(Caution )

~M~~~. ~-~ME;tl~.~

~ilit

r :

11418001

st the timing between the needle

the hand wheel to bright the needle

a

DB

needle) Align marker line ®

se

tscrew

aDA

needle) Align marker line © on needle bar ® with the bottom end

then tighten setscrew

of the hook

a

DB

needle) Loosen the three hook setscrews,

needle) Loosen the three hook setscrews, tw11 the handwheel and align marker line @ on

heig

ffl

ht)

CD

.

CD.

®)

1».

r~:l

® with the bottom

of0

If the clea

th e blade point

rance

between the

of

hook will be

-M

*~~.~m

tHt,;~q

and the hook as follows:

.04mm

blade point

damaged

m-ftffl

-

Jti

bar

down

to the lowest point

on

needle bar ® with the bottom end

end

of

needle bar lower bushing ®.

end

of

needle bar lower bushing ®.

to

O.lmm (reference value) between the needle and the hook, then

of

hook

.

If

th

e cle

#.

~:bu7ti!

twn

the handwheel and align marker line ®

and

th e needle is smaller than the specified value

aranc

e is

il:»fi!~~®nmmtt-®~t-

o.o4-0.Imm

Jitl

.

of

its stroke , and loosen setscrew

of

needle

of

needle bar lower bushing

larger

, stitch

skipp

.l':t:r,

Ck~),

bar

lower bush

w1th

the center

ing will result.

L_

,,

CD.

ing

1e

~

on

of

22

• The following hooks are used for 8990

corresponding Type as follows:

to

your destination since the usual 11418001

DS

24. mJ;£7] I COUNTER KNIFE

and 8991DS.

hook

cannot be used.

When

replacing the hook, use the hook

of

Part No.

&1£~

A T

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\

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WARNING:

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of

./

urn

OFF

the

sewing machine.

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o

0 MQving

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the power before

_

ftZ;tJJJ

0 mtr

knife

(!) Center

c:p

.t:.,

starting

0

of

needle

the

work

so

as

to prevent accidents caused

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fifUI!!

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re

~

tJJ

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2)

ttii:®:1rrRJ~Mm~~m.

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When counter knife reinstall it.

2)If

the knife sharpness has deteriorated, resharpen

I)

If

the mounting position

in direction

the thread length after thread trimming will

increased accordingly.

the motmting position is moved in direction

thread length will be decreased accordingly.

~~~~OO©M~~~~~nCD.~Fo

o

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CD

® from the standard mounting position,

tt

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as

illustrated in

of

t.iF

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o

the counter knife is moved

by

abrupt

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©,

and properly

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tt

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start

M,

be

the

(Caution) When re-sbarpening special knife.

23

care

must be taken on

the

knife blade, extra

the

handling

of

the

25.

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WARNING:

A Turn

OFF

the power bef

of the sewing

mac

hine.

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ore

starting the work so

HT AND TILT OF THE FEED

as

to preve

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nt

accidents caused by abrupt

G

start

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Height

of

the feed dog is adjusted so that the feed dog protrudes from the throat plate surface by 0. 75 to 0.85 Adjust the height in accordance with the material to be used. ( 1) A

dju

sti ng the height and tilt

I) Loosen setscrew

2)

Height and tilt

3) For the relation between the rotaing direction

left.

4) After the adjustment, securely tighten the setscrews. (Tighten setscrews

and @ are pushed against the handwheel side.)

(Caution)

(1)

If

the tilt

adju

st

it

with both shafts.

(2) Movement position

this time, loosen setscrew ® in feed rocker sha

® in feed bar driving shaft

of

the feed dog will change by turning both shafts

of

the feed dog is

of

the feed dog

adjusted

the feed dog m

CD

and setscrew @

of

each shaft and tilt

with one sh

ay

be shifted dependin g on the a

aft onl

ft arm

y, the height

<7)

and a

in

CD

of

dju

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feed bar rocker shaft

and @ with a screwdriver.

feed bar ®, refer

® and ®

st the movement position.

0.75-0.85mm o

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djusting position

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the

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CD

At

.

24

26.

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A Turn

IP.IW

WARN£NG:

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of the sewing machine.

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the po

wer

before

THE

starting

FEE

D TIMING

the

work so as to prevent accidents caused by

abrupt

start

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The feed timing can

position

How to adjust the feed timing

I ) Tilt the sewing machine head and loosen two setscrews ® in feed eccentric cam

2)

Twn

feed eccentric

Align graduation

Twn

feed eccentric cam

Twn

feed eccentric cam

(Caution)

For

eng

rav

gen

cam

ill

to change the feed timing.

® on

the

feed

bar

ill ill

era

l use, use the machine

ed marker line.

driving arm with engraved marker line @ on the feed driving shaft.

in the direction in the direction

in

of of

( +

)-+

(-

)-+

Decreases the feed timmg.

the

state

of

Increases the feed timing

that

center

8~

ill~~~~~. ~~~~~~~

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feed eccentric cam

of

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be

changed by changing the stop

graduation @ is aligned with the

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27.

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;ft;J

I THREAD TENSION RELEASE RELEASING

MECHANISM

&Y±~

&.

By

means

needle thread tension even when the presser foot is lifted during sewing.

(Even when the presser foot is slightly lifted prevent the thread tension from being changed.

(I)

How to

l ) Remove the cap

2) Fix screw

(C

aution) Do

*

The

'

~

J

WARNlNG: Turn OFF of

th e sewing machine.

of

the

thread tension release re leasing mechanism, sewing can

release

in

wrench.

CD

on even when the presser foot is lifted, and the needle thread tension is rises only when thread trimming is performed.)

not

use screw

release

screw

changeover

has

been factory-set to

~T~~~~m~•*e~~~**~zm~•n~~o

the

power

the machine head and loosen thread tension release changeover screw

the top

before

starti

ng the

at

the thick overlapped section by the knee lifter, this mechanism can

of

thread tension release changeover plate ®. The thread tension disk does not rise

CD

at any position

plate.

the

bottom position

work

so

as

to

prevent

~m~~~

c~

tx51EtJ~~{t)

(

1)

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the

top

or

the

time

accidents caused by

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be

performed without slackening the

not

loosened. (The thread tension disk

bottom position

of

delivery.

o )

"f

l:~:H~h

~

:~

of

abrupt

~ ®

.

tE.!Gf'.t

0

CD

using a hexagon

the

thread

start

.

w

CD.

o

C..R

tension

26

28.

~

:l:lli

MJ~ft/

MICRO-LIFTING MECHANISM OF THE PRESSE FOOT

&¥±~

&.

"'.~

WAIU~ING:

Turn

OFF

of

the

sewing

t'-1

II

mm

Approx.

~llmm

11

mm

~r•~••m~•*&~~~~~~~fi~•ff~~.

the

power

machine

before starting the

.

G

work

so

as

to

preve

nt

accidents

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caused

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11

mm

by abrupt start

ffi

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CD

I¥J.f\ifl.

tllt

H

CD

~

1¥1

~

Fo

~

lli

When sewing velvet screw

CD

for presser foot micro-lifting. Gradually tighten screw fo

ot

to the position

(Ca

ution) When

it in

the

is high

the

state

or

where

presser

er

the like which is fluffy, slippage

CD

for presser foot micro-lifting

1t

is fmely lift

foot micro-lifting

by

approximate

that

the

micro

ed

until it matches the material,

mechani

ly

11

mm

than

-lifting mec

hani

sm is

the

sm

of

material

in

the state

sewing

is

working,

not

or

damage

that

and

used,

machin

sufficient

adjust

of

material is reduced

nut ® is loosened, adjust the presser

fix it with nut ®.

e.

If

the heig

the

feed force

ht

of

screw

sewing machine is

cann

ot

be

by

CD

ope

obtai

using

so

rated

that

ned.

27

~

PARTS BOOK

1tJ:

**

*

28

l,

MACHINE FRAME &

.fJLft:,

~{&;Ji

ft

MISC

ELL

ANEOUS

3

COVER

COMPO

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Machine frame & Miscellaneous cover components

ff~

Ref.No.

I 2 3 4 5 6 7 8 9

10

11

12 13 14

15

16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1!f-~

Part

No.

300249

IOISIIOOI SS-4120915-SP 101 s 11001

300247 236-00208

IOISIIOOI SS-4120915-SP 11412051 11422003 TA-147070410122011 B 1405-012-000 10122005 TA-0850604-RO 10122004 TA-1250705-RO 101 s 11001

300250 236-00604

114S30001 SL-6052592-TN 11437002 CM-3002000-01 11437003 1011500200 229-01250 10115002 229-01201 10127009 229-01300 101Sll019 104S17002 SS-211092010115001 114S11006 SS-711 0540-SP 11412040 229-02605 101Sl5006 SS-8150710-TP 11413001 236-26104 101S11007 SS-611061011237001 11437001 101 s 11001

300248 236-00307

11422001 236-00406 10122003 TA-125040610113005 229-20607 101S11007 SS-6110610101

s 11026 SS-4120915-SP

11412004

~?51!f~

RefPartNo.

236-00505

SS-4120915-SP

135-30001

SS-4120915-SP

SS-606021 0-SP

TP

Bll

09-012-IOB

TP

CM-300200

SS-4120915-SP

236-00703

1-01

TP

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SM3/32"x56

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SM1l/64"x40 L=6 SM15/64"x28 L=9

L=l.9

x40 L=8.5

Description

Thread tade-up lever cover Screw

SM3/16"x40 L=9

Screw

SM3116"x

Side plate

SM3/16" X 28 L=9

Screw Upper shaft front metal oil Rubber plug Rubber plug Rubber plug Rubber plug

Screw

SM3116"x Pulley cover Bolt Attention seal Label(l6)

Slide plate asm. Slide plate Slide plate spring Screw

SM2/32"x56

Screw SM1l/64"x40 L=8.5 Throat plate Screw

Ruler stop seat

Screw

SM5/ Arm thread guide A

Screw

SM1l/64"x40 L=6

Safety Iaber

Plate

Screw SM3/16"x Face plate Face plate packing Rubber plug Arm thread guide B

Screw

SM1l/64" x40 L=6

Screw

SM15/64"x28 L=9

Bed stud A

28

64"X28

28

L=9

L=l.9

L=7

L=9

wi

1'1'!.

~

--

Amt.

I I

7

1 I I 1 I

2

1 1 I

4

1

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1 2 2

1 2

1

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8990DS/8991 DS 8990DS/8991 DS

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Ref. No.

37 101 38

39

40 11422002 41 42 43 11422051 44 44 45 46 47 48

49 50 112Sl6001 51 52 53 54 55 56 57 58 59 60 10112005 229-21506 61 62 63 64 65 66 67 68 69 70 114S2000 1 236-38307 71

72 11430023

73 74 75 76

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%

Part

No.

Sll

001 11412006 B3538-112-000 11422050

101Sll026 11412005 236-00802

10122005 10122004 1121300100 229-45455 11212003 112S30001 11212004 229-45802 11227001 229-45505

10126003 10128001 110-19007 10127003 110-18405 10126002 1121300200 101Sl5005 10403009 229-45307 10127001 101S30002

10112006 10127002 10112007 229-21407 112Sl6002 236-26005 1143002300 11412008 11412007 236-38000 11427002 236-38208 11427001

S01067 SM-4021201-SC

11230008 11436001 11211005 EA-9500 101Sll025

SS-4120915-SP

TA-1270502-RO

SS-4150915-SP

TA-1250705-RO TA-0850604-RO TA-1250705-RO

229-45604 229-45406

229-45703 110-18306

B3118-552-FOO 236-26054 SS-8090670-

229-21605 229-21209

229-21803 229-21704

236-38059 236-38406

236-38109

236-38554 HK-0346100-40

SS-4110715-SP

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Description

Screw Oil return tube holder Rubber plug( small) Rubber plug

Screw Bed

stud B Rubber plug Rubber plug Rubber plug Thread tension asm, Thread tension guide 1 Thread tension post Thread tension disk 2 Thread tension spring 1 Thread tension nut 1 Tension release supporting washer plate Tension release Thread release Thread tension asm. 1

Screw Thread tension post base Takeup spring Thread tension post Thread tension disk Disk stopper Tension spring Tension disc stopper 1 Tension nut 1

Safety swith asm. 1

Safety swith plate 1

Safety swith base

Safety swith spring

Safety swith asm.

Screw

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Housing 1 Cable

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!Ref.

No.

1 1143100100 2 3

4 11404001 5 6 7 11411002 8 9 11431002

10 11 12 13 14 11427005 B3212-761-000 15 16

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Part

No.

114Sll001 11412009 236-36509

114Sll002 H05006 RE-0500000-KO

11411003 236-36707

11412010 11427004 229-12109 001034 1141000100 225-38151

H01008 11427003 Bl529-890-00C-A

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RefPartNo.

236-36061 SS-6090520-SP

236-36202 SS-709141 0-SP

106-18304

225-37658 225-38409

R0-0922

RC-0560711-KP

702-00

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Description

Bobbin winder asm. 1

SM9/64"x40 L=5 Bobbin winnder adjust plate 1 Bobbin lever 1

SM9/64"x40 E-ring 1 Vertical roller washer 2 Bobbin cushion 1 Bobbin fitting basis compl. Adjusting plate

Spring 1

Bobbin cam shaft compl. 1 Latch spring 1

Pressur foot spring 1

L=l3.5

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1

1 1

17

1140200100 236-36053

18

001033

19

1141300200 236-36657 20 11411004 21

11427006 D7133-555-BOO 22 11413003 B3126-012-000 23 1143100300 24 114Sl600 1 25

101Sll026 26 11412011 137-067

101Sll005

27 28 11419001 29

114Sll003

236-36301 0

110-72402

141-13450

NS-6110530-SP

SS-4150915-SP

00 SS-6090620-TP 105-02300 SS-6121030-SN

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Bobbin thread tension asm. 1 Thread tension Connecting Thread tension disk Bobbin thread tension Nut SM11164"x40 1

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1 1143800100 2 3 4 11411005 228-91204 5 6 7 114S11008 8

9 10 11

12 13 14 15

16 17 18 19 20 11409001 21 22 23 24 25 26 11412012 27 11430001 236-04655 28 29 30 S05044 SM-8060812-TP 31 32 33 34 35 36 37 38 39 40 101S15004 SS-8681650-TP 41 42 43 44 45 46 47 48 113S14002 49 50 51 52 53 54 11435007 236-07302 55

1!f:

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No.

Part

11426001 236-22400 IOISI5010 SS-6151920- TP

B08003

11438004

11408002 BOIOI3 B01014 11438003

11402007

1143800200 114S30004 11404005 229-06408

11403006 236-08003 101S11005 SS-6090620-TP 11403007 236-08102

11413004 236-26203

11402005 110-35003

104Sll006

10113002 110-05303 10117001 MDB-1 1143500200

11430002 236-04754 300712

ll4S30003 SL-4040881-SC

11428002 236-05009 114S30003 SL-4040881-SC

11211005 EA-9500BO 1-00 700061 M6001-471-AAO 114S30001 SL-6052592-TN 11433002 M6801-471-0AO SOlOlO SL-4040881-SC

1140400200 236-04168

101Sl5007 SS-866081 0-TP 11404003 236-04119 101S11003 SS-7681650- TP BlOOOl

11403002 236-04200 S05044 SM-8060812-TP 11435008 236-36400

B01003 SB-1200008-00 1143500400 236-07054 S05044 SM-8060812-TP 11403003 236-04309 S05044 SM-8060812-TP

11402004 236-04002

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RefPartNo.

SB-3070002-00

B1414-555-000

SS-708051 0-TP

236-04804

SB-1200009-00

SS

- 7110551-

Main shaft & Needle bar components

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Description

Thread take-up asm. 1 Thread take-up crank shaft I Screw SM15/64"x28 L=I0.5 I Bearing support 2 Bearing 2 Thread take-up lever crand rod I Screw 2 Thrust collar asm. 1 Bearing605 I Bearing608 2

Thread take-up lever 1 Needle bar crand I Needle bar crand rod asm. I

Screw(left twist) Needle rod holder 1 Needle bar metal,upper I

Screw SM9/64"x40 L=6 Needle bar metal,lower 1 Needle bar metal,lower thread guide I

Slide block I Needle bar 1

Screw SM1 /8"x44 L=4.5

Needle bar thread guide Needle DBxl #14 1

Hand wheel asm. 1

Balance plate I

Magnet base compl

Magnet base compl 1

Hand wheel 1

Screw

Hand wheel washer 2

Screw

Cable band 2

Motor

Bolt 4

Sync asm. 1

Screw

Comter weight asm. 1

Screw I

Screw

Comter weight 1

Screw 1

Bearing 1

Bearing support 2

Screw

Bobbin winder driveng wheel I

Screw

Bearing 1

Sprocket, upper 1

Screw

Coupling 2

Screw

Timing belt I

Main shaft 1

M6x8 M4L=8

M4L

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Part

1 10111001

101S11010

2

001004

3

1041000200

4

101S20001

5

1140500300

6

7 H05006 8 11405004

9

S05011 1140500500

10

11

11412014

12

H05006 11412017

13 14 H05006

15

101S20004

16

11405006

17

101S20003

18

11405007 11411007

19 20 W01009 21

101 s 11001

114S12001

22 23 114S16005 24 11412020 25

101Sll025 26 11412019 27 101S20002 28 H05006 29

H05006

11427009

30 31

11413006 32

101 s 11001 33

114S30005 34 114S16002

11405008

35

11427007

36

11404006

37

11412018

38 39 11413005 40 114S11004 41

101

s 11005

42 11403008 43 11402009 44 104S11009

1011600100

45

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Hand lifter & Tension release components

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110-71800 B1521-555-000 R0-0371801-00 229-08552 110-06509 236-09357 RE-0500000-KO 236-09308 SM-6040602-TP 236-09456 236-09605 RE-0500000-KO 229-08008 RE-0500000-KO 110-07101 236-09704 SD-0720331-SP 236-09803 236-09902 WP-0501016-SD SS-4120915-SP 236-10801 NS-6150310-SP 110-45408 SS-411 0715-SP 236-26351 110-18108 RE-0500000-KO RE-0500000-KO 236-26807 236-26906 SS-4120915-SP 236-09209 110-71701 236-10306 B1505-227-000-A 236-10108 236-10405 236-09100 SS-7111810-TP SS-6090620-TP 236-09001 236-10207 SS-709111 0-TP

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Description

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Hand lifter 1 screw 1 Rubber ring 1 Hand lifter cam asm. 1 Link shaft 2 Lifting ever connect rod asm. 1 E-ring Lifing ever connect rod Screw

M4x6 Lifting lind compl 1 Plate 1 E-ring Lifting plate 1 E-ring 2 Hinge screw Lifting lever link 1 Hinge screw 1 Connecting rod 1 Connecting rod guide Washer 1 Screw SM3/16"x28 L=9 Screw 1

Nut SM15/64"x28

Wire holder a 2

SM11/64" x40 L=7

Screw Thread tension release wire 1 Tensiod release shaft 1 E-Ring E-Ring Tension release return spring 1 Wire holder

bracket Screw SM3/16"x28 L=9 Presser spring regulator

Nut 1

Presser guide bar 1 Presser spring 1 Presser bar guide bracket 1 Guide bracket plate 1 Presser bar thread guide 1 Screw SM11/64"x40 L=18 Screw SM9/64" x40 L=9 Bushing 1 Presser bar 1 Screw SM9/64" x40 L=10.5 1 Presser foot asm. 1

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FEED ADJUST MECHANISM COMPONENTS

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No. 1 2 3 4 5 6 7 8

9

1!f-5

Part

No. 11408007 114S15001 11403009 11402

011 101S11005 11402012 114S30007 114Sl6004 11404013 236-13201

CS-111101E-SH SS-8660330-SP 236-13508 236-13300 SS-6090620-TP 236-13409 101-20004

NS-6110310-SP

10 11436002 236-3007 11

11427011

12

11426007 1140401400

13 14

101S11016

15

11427012

16

11403010

17

11402013

18

300251 236-13607

19

S05044 SM-8060812-TP

20 11203001 21

112S11002

22

1140400900

23

101S15007

24

11408005

25

11422005

26

11408004

27

101S15007

28

10126010 101S15010 SS-8151150-TP

29 30 1140400700

101S11005

31 32

11405009

33

H05 006

11426005

34 35

11402010

36

11404012

37

101S11016

38

114S16005 NS-6150310-SP

39

11408006

40 10127010 41

10126015

42

10426006

43 44 45 46

101220 11422007 10111002 101

16

S11022

236-14001 236-13102 236-13953 SS-6121410-SP 236-14308 236-13805 236-13706

111-00500 SS-6121840-SP 236-12450-00 SS-8660810-TP 236-12807 236-12609 236-12708 SS-8660810-TP 110-08802

236-12054-00 SS-6090620-TP 236-12104 RE-0500000-KO 236-12302 236-12500 236-13003 SS-6121410-SP

236-12906 B 1148-555-000 110-527 229-11804 R0-0922702-00 D2468-555110-71909 SS-6121860-SP

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Description

Collar asm. 1 Screw 2 Adjusting base shaft metal 1 Feed adjusting base 1 Screw SM9/64" Feed adjusting

x40 L=6

Screw 1

Nut

Feed adjusting

rod Tube 1 Feed adjusting spring 1 Feed changing shaft arm B pin 1 Feed lever arm asm. 1 Screw 1 Feed lever spring 1 Feed lever shaft metal 1 Feed lever shaft 1 Feed lever 1 ScrewM6

x8 2 Reverse feed lever stopper 1 Screw 1 Feed changing shaft arm asm. 1 Screw 1 Metal. A 1 Feed changing shaft oil seal 1 Thrust collar 1 Screw 2 Adjusting link fulcrum shaft A 1 Screw 2 Adjusting link asm. 1

4"

Screw SM9/6

x40 L=6 2 Adjusting link connecting link 1 E-Ring 2 Adjusting link fulcrum shaft B 1 Feed changing shaft 1 Feed changing shaft arm,B Screw 1

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101S11005 SS-6090620-TP

2 3 11412024

11403012

4

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5

11404018

6 7

11410006

8

11402016 236-18408 101S11025

9

10

101S15010

11

11403013 236-18606

12

101S15007

13

B01010

14

1142201000 236-18705

15

11402017

16

1142500100

17

101S15007 SS-866081 0-TP

18

11410004 101S15010

19 20

B08004 B4123-522-00A

21

11405010 236-16105

22

11412021

23

101S11005 SS-6090620-TP 1142201200 236-18804

24 25

Bl0003

26

11435009 236-07203 S05044 SS-8660810-TP

27 28

11426010 110-09206

29

11412022 236-16303

30

11412023 236-16402

31

101S11005

32

11426009 110-09107

33

11404017 236-16501

34

101S11016

35

101S11005

36

1142200800 228-88002 11402014

37 38

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236-18309 236-18101

236-18200 236-18002

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110

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SS-8151150-TP

SS-866081 0-TP SB-11 70004-00

236-18507 236-20503

236-16006 SS-8151150-TP

236-16204

SB-1200010-00

SS-6090620-TP

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236-16600 RC

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Feed driving cam asm. 1

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04S 11018 SS-4080620-TP

10118003 B9117-552-AOO 11218001 111-41355 1142201400 236-20206 11403014 236-20156 11403016 11424001 113Sl4002 11403015 11403016 236-20354

113S14002 SS-711 0551-SP 1142201600 228-90008 11403018 236-20404 11425002 236-20701 101S15007 SS-866081 0-TP 101S30005 B 1808-552-000 10123003 110-15906 11402019 236-20008 10112016 110-38809 101S11011 SS-6111010-TP 11418001 228-90404

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shaft thrust collar 1 Screw 2 Feed rocker shaft metal I Feed rocker shaft metal(for 8991) I Feed rocker bade arm I Washer I Screw I

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asm. 1 Oil seal 2 Hook

driving shaft metal compl. 1 Bearing support 1 Bearing 1 Screw 1 Hook

driving shaft metal compl. 1 Bearing support 1 Bearing 1 Screw SM11/64"x Oil seal

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No.

I 1141900200

2 11419003 236-23002 3 4 5 11219003 6 7 11219002

8

9 11426014 10 11 12 13 14 15 16 17 11412029 236-23804 18 19

20 11405011 21 22 23 24 25 26 11427019 27 28

29 30 H05013 31 32 11212021 33 11427018 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 11412032 51 52 53 54 55 56 57 58 59

14%

Part

No.

236-23051

11419004 113-13103 112S11005

112S11006

112Sl3001 110-40508

11204001 112S20001 IOIS11011 SS-6111010-TP 11433006 236-24000 114S20002 SD-0600321-SP 1141900500 1141202700

IOIS11025 SS-7110740-TP 112S30003 110-42306

11427020 110-417 1141202500 236-23358

WOI003 WP-0621016-SH

112Sl6004

H05009

1140401900 236-23150 11430005 236-23200 112Sl6004

11426013 110-41407

112S11009 SS-7090610-SP 11412030 IOIS11026 114S20003 SD-0630275-SP 1140100300 236-24158 114010

04 11412031 IOIS11005 114S20004 SD-0641452-TP 11210001 110-42850 112S30002 11208001 112Sl5001 114S30008 D8233-241-EOO 1123000600 236-24356 11430007

11428005

NOIOOI

11222005 110-43304 114Sl6006 114Sl6007 11230005 IOIS11026 SS-4150915-SP 11408009 236-24505 IOIS11025 SS-7110740-TP

SS-2060210-SP D2406-555-DOH SS-4080620-TP

110-40052

110-40409 236-23903 SD-0460703-

236-23168 236-23556

236-23705

NS RE-0600000-KO

110-43700

NS RE-0400000-KO

110-40953

110-41506

110-41308 SS-4150915-SP

236-24109 236-24257 SS-6090620-TP

SS-6660610-TP

110-42959 SS-8110520-TP

236-24307 236-24406 WP-0450000-SD NH-604000-SN

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Comter knife I Screw SMII8"x Moring knife asm. I Moring knife hinge screw Pin Forked base for knife I Hinge screw D=4.6 L=7 Screw 2 Moving knife link I Screw I

Base plate asm. I Driving Screw SM11/64"x40 L=7 2 Screw Picker link I Clutch spring I

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2 3 11212025 4 114Sl7001 5 11512001 6 113Sl7002 7 11319002 8

11307001

9 113Sl6001

10

115S20001

11

11505001

12

11319001

13

113Sl7001

14

11312003

15

fW02004

16

113Sll003

17

11504001

18

113Sll002

19

11511001

20

11303003

21

113Sl4001

22

11503005

23

116Sl4005

24

11310001 11304002

25 26

11503004 27 11322002 28

113270 29

11527001 30

1150400200 31

116Sl4003 32

11324001 33

113Sl6001 34

11302002 35

1Ho3oo6

36

11322003 37 115S20003 38

11512003

115S20002

39

40 114Sl6008

41

11530002 42

1153000200 43

11512002

fW01009

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115Sl6001 46

101Sll026

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shear rock arm 1

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cam Screw Short

bush

~cr

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shear

cam

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shear rock arm shaft

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shear rock arm 1 Spring cover Spring Spring

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shear rock arm shaft 1 Screw 1

!Rool

shaft assy 1

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!Retaining ring !Magnetic plug cushion mat 1 !Hinge screw 1 Iori ving plate !Plunger arm !Nut !Reverse !Magnetic plug !Magnetic plug cushion mat 1 !Wisher !Nut

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rock arm assy 1

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2 11401005

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236-28100 236-28001

4 11411015 236-29108 5 11412034

101S11005

6 7 20523003

236-29207

SS-6090620-

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8 11429002 B 3 5 29-226-000

9 10423002 10 11 12

13

14 15

001038

114S30015 10526003 236-28803 11427021 114S30010

001036

B3528-552-000

236-28902 236-29009

R0-068190 1-00 16 114S30009 236-29801 17 11421002 236-3000 7 18

11421002

19 11436005

236-30007

236-29504 20 11421002 236-30007 21 22 11421002 23 11421002

11436003 236-29306

236-30007

236-30007 24 1141101100 236-28555 25 10128016 26 114S11007

101

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27

001

SS-670071 0-SH

SS-4120915-SP 28 11436004 236-29405 29 11421001

30 11421001 31

32

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33 10122019 R0-1952401-00 34 11411014 236-28704

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Description

Gear Gear Screw SM3/16" x28 L=10

Oil sight window 1 Oil Screw SM9/64" x40 Oil Oil felt presser 1 Oil return felt 1

Rubber ring 1

Oil adjusting screw 1

Plunger 1 Plunger spring 1

Screw

Rubber ring Lubrication connector 2

Tube 1 Tube 1

Distributor 1

Tube 1

Pipe stopper A 4

Tube 1 Tube 1 Oil

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Screw SMS/16" x24 Screw SM3116" x28

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Tube 1 Tube 1 Oil inlet

Floater asm. Rubber ring 1 Floater case 1

box

packing 1

box

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wick

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Electric wire

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switch switch cord

28

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shaft support

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1 1 1

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Automatic wiper components

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1 11211003 2 S04008 3 4 112300 5 11408012 6 11426015 7 11430019 8 9 11430018

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11 12 1141203500 13 14 11408010 15 11427022

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11430020

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110-72709

SL-4030621-SS

111-10301 111-11804 111-12000 HW-2003900-00 HW-5000700-00 HK-0346400-0B HA-0005900-00 111-10509

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Wiper cover 1 Screw Mx6 Wiper solenoid asm. 1 Wiper solenoid Wiper link collar 1 Wiper solenoid pin 1 Electric wire 1 Electric wire 1 Pim contadt 2 Power switch 1 Wiper rubber B Wiper base asm. 1 Screw D=6.5 H=3.2 1 Wiper hinge screw collar 1 Wiper spring 1

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16 114Sl6009 17 11412036

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19 20 21 22 114Sl6010 23 11412036 24 1140402200 25 H05006 26 11413008 27 114080 28 114S11005 29

30

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11230010

11

S04008

114S30011

NS-609031 0-SP 111-10608 236-33209 111-11507 RE-0250000-KO 111-10400 NS-611 031 0-SP 236-33159 236-33357 RE-0500000-KO 111-11606 111-11309

S S-6090540-SP

SL-4030641-SE

S S-4120915-SP

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11, AUTO LIFTER COMPONENTS

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11201003

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8

11204005

9

10

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11

H05011

12

11202003

13

11228003

14

11222016

15

11203002

16

11211006

17

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18

11412002

19

11228001 20 112S11015 21

11212037

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n

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2

56

12, THREAD STAND COMPONENTS

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57

Thrread stand components

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1 1013100700 2 10111014 3 4 5 6 S04013 7

8 10122028 9 10

10 11 12 13 14

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101120

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229-30358 229-31109 229-31000 229-30903 229-30804

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229-30309

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Thread stand asm. 1 Spool retainer 2 Spool

pin Spool rest cushion 2 Spool rest 2 Screw

M6

L=16 2

Thread guide arm Spool rest rod rubber cap 1 Spool rest arm 2 Spool rest rod, upper 1 Spool rest rod joint 1 ScrewM5 NutM5 Spool rest rod ,lower

joint

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1 15 16 101280 17 18 19

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UN

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1 11401008 2 10122022 3 1141204000 4 114S160 5 11404025 6 114S12002 7 11402024 236-39404

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9 11405014 10 114S20009 SD-0720331-SP 11 12 N01007 13 14 114S12002 SM-9061853-SR 15

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Description

Under cover 1 Rubber cushion 4 Knee lifter asm. 1

Nut

SM15/64" x28 2 Connecting rot 1 Screw M6 L=17.5 Knee press rod( short) 1 E-ring Connecting rot 1 Hinge screw D=7.24 H=3.3 Bracket 1

NutM6

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M6

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16 11402023

17 10112028 229-34608

18

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101S12003 24 10122024 229-34509

236-39305

229-34301 229-34202

229-32404 SM-9062053-SR

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Knee press rod( long) 1 Knee

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upright shaft 1 Screw M6 L=12 1 Knee

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plate support 1 Knee

pad

plate 1 Knee

pad

plate rubber 1 Bracket 1 Screw M6 L=20 Knee

pad

plate cover 1

2

60

14, ACCESSORIE PART COMPONENTS

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Accessorie part components

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1 2 11411023 3 4 11431007 229-32800 5 6 10131004 229-33204 7 10131003 8

9 10122026

10 10112031

11

12 101S30010

13

14

1tt-5

Part

No.

1143100600 236-39750

236-39701

11212001

10111011

1011203100 229-58052

10122031 229-58003

10122022 229-26505 10131002

229-58300

229-31604

229-33105

229-26000 229-26356

229-26208

229-33006

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Accessorie bag asm. 1 Knee lifter presser rod 1 Needle thread guide Accessorie bag 1 Frame support bar 1

Screw driver,small 1

Screw driver,middle Tuvver hinge asm. 1 Rubber cushion 2 Hinge compl 2 Rubber cushion Rubber cushion nail 8 Washer 2

Screw driver,large

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1

15

10118003 16 11411026 B9121-012-0AO 17 11411027 18

11217001 19 11411025

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62

15, TABLE & STAND COMPONENTS

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12

13

63

Table & Stand components

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No.

1 11432001

2

3 11431012 111-56007

4 11431015 5 6 7

8 9

10 11432004 111-59365 11 12 11432006 GPK-700010AO 13

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Part

No.

114S30014

11431017 114S30012 11431014 11432003 111-57567 114S30013

11432005

11432007

~~1tt%

RefPartNo.

236-42200

SK-3382001-SC

111-55207 D8204-555-DOO SK-3311600-SE

111-55108

SK-3513200-SC

111-59357

GPK-710010AO

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Description

Table 1 Wood screw D=3.8 L=20 Case 1 Drawer support 2 Drawer stopper 1 Wood screw D=3.1 L=16 Drawer 1 T-leg junction 1 Wood screw D=5.1 L=32 T-stand jrnction 1 T -stand asm. 1 3-Foint pekal,70 1 2-Foint pekal,71

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4

1

64

Jack JK-8990D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual