Jack JK-800 User Manual

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CONTENTS
使用说明/Use Manual 一、机壳部件/Machine Bed Frame 二、罩壳部件(1)/Cover Assemblies (1) 三、罩壳部件(2)/Cover Assemblies (2) 四、主轴部件/Main Shaft Assemblies 五、过线部件(1)/Thread Guide and Thread Takeup (1) 六、过线部件(2)/Thread Guide and Thread Takeup (2) 七、过线部件(3)/Thread Guide and Thread Takeup (3) 八、针杆部件(1)/Needle Drive Mechanism (1) 九、针杆部件(2)/Needle Drive Mechanism (2) 十、针杆部件(3)/Needle Drive Mechanism (3) 十一、上弯针部件/Upper Looper Assemblies 十二、下弯针部件/Lower Looper Assemblies 十三、前弯针部件/Front Looper Assemblies 十四、打线凸轮部件/Cam Assemblies
1
4
6
8
10
12
14
16
18
20
22
24
26
28
30
十五、差动送布部件(1)/Different Feed Assemblies (1) 十六、差动送布部件(2)/Different Feed Assemblies (2) 十七、剪切部件/Knife Drive Mechanism 十八、抬压脚部件/Presser Foot Mechanism 十九、供油部件(1)/Luberication Assemblies(1) 二十、供油部件(2)/Luberication Assemblies(2) 二十一、HR部件/H.R.Assemblies 二十二、直驱部件/Direct Drive Assemblies 二十三、倒回缝部件/Back Latch Components 二十四、800E专用部件/800E Specific Parts
二十五、托盘、排料部件/Plate Row Material Assemblies
二十六、线架部件/Thread Spool Assemblies 二十七、随机附件/Accessories Assemblies 标准度量零件表/Standard measurement part list
32
34
36
38
40
42
44
46
48
50
52
54
56
58
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e tre
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Apply
Apply 2 or 3 drops or oil by hand
when
when the machine is used for the
first
first time or has been left unused
for
for some time.
Lublicati.on
2
or
tre
machire
time or
some
time
3
drops
ills
teen
.
or
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by
is
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left
unused
hand
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prevent
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an:!
fubtic
damage.
recommended
[UNiON
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Dog
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the
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(2)
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movements
the
movementofMain
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in
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b::meen
be
for
fabric
Main
Feed
stretcred
stretching
then
tighten
Feed
Dog
in
the
N
llig
is
fabric
ut
CD.
NOTE:
\.Vhen
the
surface
of
(2)
the
differential
is
1:1, and
the
scale
ac!juSal:le
adjustable up to 1:0.7
its
if
rntio
up
it
be
to
feed
s;Jtover
can
1
:0.7.
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ratio
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.
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set
at
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upper
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o;
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.
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after
s
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the
lower
knife
holder
to
the
left
the lower
the
knife
angles
lower
lower
holder
knife
75"
knife
to
the
to
reshatpen
knife
sliding
left
;~9J~ll~Y-Ji~1=t,
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Mainly
the
the
feed
~~)!Em.;,
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Check
and
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the
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slots
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and
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replacing
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f1'
filter
the
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six
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months
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l.Check
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the
the
scarf
To
replace
~.fl£~~..tJJ~Mm;~
Tum
the
hardwheel
~
~A.
b=tthelowa"kni!e (Sretherightfigure'
il1f~~~~icJ*tJ§1J,
.
JXI.~D0<27
JX\.~DO<s
the
needle
needle
is
turded
carefully
to
the
rear
to
of
the
.....__
1'7Jf\".
see the
lower
knife
~:S
as
I!I~Iiir-fiLfi
thedrawingoo
the
right figure
<
:ti
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ifitt&:'lifiiA!;jl'lJ
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=
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Level
cuttingadion
OK!
~
1'7Jf\"
Lowerkni!e
!lJB~
of[B]
!VI!
ofknifu
NO!
l=
machine.
2.insert
the
needle
to
the
proper
depth,
and
fusten
securely.
Standard 5200H(3200H)series:Otgan
needle:Otgan
DCx27
OCx5
E.*91J~~~1tf:ti~i~~l!]
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Replacing
and
every
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~.1§.
~1-.Fl~~-)~. fjf<)f!li~
the
oil
the
oil
one
month
after
the
fumuse
six
months
there
after.(See
p2.)
E Series Electrical
wiring
diagr
an
4
2
36
2
>?3
...
18
I
l_16
17
............
' 7
1
:li~
~
~
-
~
~~11
14
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W\
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12
13
8
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一、机壳部件 Machine Bed Frame
5
序号
NO.
1 302531 机壳 2 20122005 油封 3 20111010 油标 4 20137001 型号牌 5 R03001 铆钉 6 20103009 上弯针轴后套筒 7 20703001 上弯针轴前套筒 8 20122025 上弯针轴油封
9 20103015 下弯针轴后套筒 10 20103011 下弯针轴前套筒 11 20622019 下弯针轴油封 12 20622019 链线弯针轴油封 13 20122040 链线弯针轴油封 14 20103013 前弯针轴前套筒 15 20103014 前弯针轴后套筒 16 2012603100 滤油销组件 17 201S30006 螺钉SM5/16"×24 18 20129001 卡簧 19 20103003 主轴左套筒 20 20103017 差动轴套筒 21 20122008 油封 22 20103016 横轴左套筒 23 20103015 横轴右套筒 24 20122009 送布轴油封 25 20103019 送布轴左套筒 26 20103020 送布轴右套筒 27 20122008 油封 28 20703002 上轴左套筒 29 20703001 上轴右套筒 30 P03042 弹性圆柱销φ5×22 31 20103023 上刀轴左套筒 32 20103024 上刀轴右套筒 33 20122003 油封 34 20113013 过线管 35 201S11039 螺钉SM15/64"X28 36 20722004 油塞
公司件号 Part NO.
名称
Description
Machine Bed Complete Oil seal Oil sight Machine model plate Rivet Sleeve Sleeve Oil seal Sleeve Sleeve Oil seal Oil seal Oil seal Sleeve Sleeve Oil filter pin component Screw
Ring
Sleeve Sleeve Oil seal Sleeve Sleeve Oil seal Sleeve Sleeve Oil seal Sleeve Sleeve Pin Sleeve Sleeve Oil seal Pipe Pipe Oil seal
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
111 111 111 111 222 111 111 111 111 111 111 001 110 001 001 111 444 111 111 111 110 001 001 111 111 111 111 111 111 111 111 111 111 222 111 111
6
3
g
'
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8
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I
27
I
I I
I /
L----/
17
二、罩壳部件(1)Cover Assemblies 1
7
序号
NO.
1 302036 侧盖
2 207S17005 螺钉M4×10
3 201S11025 螺钉
4 20111005 油标盖
5 20122018 油标盖垫
6 20113030 过线架
7 206S11005 螺钉
8 302529 上盖
8
9 20112103 接油斗 10 S01035 螺钉M4×7.5 11 20122202 上盖密封垫 12 20112020 前罩挡板簧 13 201S11014 螺钉SM11/64"X40 14 20112091 机壳右盖板 15 20111054 皮带轮罩 15 20111060 皮带轮罩(无字) 16 20112012 上弯针密封板 17 201S11016 螺钉SM11/64"X40 18 201S11009 螺钉SM9/64"×40 19 20112017 前罩簧片 20 301642 前罩 21 20112100 前罩挡板 21 20112101 前罩挡板 22 20126003 前罩短销 23 201S15001 螺钉SM9/64"×40 24 20101007 前罩架 25 201S11038 螺钉SM9/64"×40 26 20122017 前罩架垫 27 H05002 卡簧 28 20127005 前罩架弹簧 29 20126004 前罩销 30 201S11018 螺钉SM11/64"X40 31 20122015 上弯针密封板垫 32 S01010 螺钉M4×8
公司件号 Part NO.
302638 上盖
名称
Description
Side Cover Screw Screw Oil sight window Oil level gauge washer Thread guide supporter Screw Upper cover Upper cover Oil guard Screw Upper cover washer Front cover snap guard Screw Right Cover Belt Cover Assembly Belt Cover Assembly Upper looper sealing plate Screw Screw Front spring Front cover Front cover guard Front cover guard Pin Screw Front cover hinge Screw Front cover hinge washer Snap spring Front cover hinge spring Hinge Pin Screw Upper looper sealing plate washer Screw
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
111 444 444 111 111 111 222 111 111 111 333 111 111 111
11 11 11
111 222 444 111 111 110 001 111 333 111 333 111 111 111 111 333 111 222
1 1 1
8
1
3
4
5
11
38
5
31
三、罩壳部件(2Cover Assemblies2
9
序号
NO.
1 201S11016 螺钉
2 20101054 盖板
2 20101004 盖板(无字)
3 20122024 挡板垫
4 20101019 挡板
5 201S12009 螺钉SM9/64"×40
6 206S20004 螺钉M4×3.7
7 20128015 波形垫圈
8 20112098 托架
9 20711005 防护罩
9 20711019 防护罩 10 S01034 螺钉M3×5.7 11 W01011 垫片 12 201S17004 螺钉SM1/8"×44 13 20111003 挡油罩 14 20128030 缝台盖扳手垫圈 15 20127004 扳手弹簧 16 20112011 缝台扳手 17 201S20003 扳手螺钉 18 20122011 胶套 19 201S30011 缝台盖防震螺钉 20 201S16003 螺母 21 20122012 防震垫 22 201S30007 螺钉SM9/64"×40 23 201S16001 螺母 24 201S11006 螺钉 25 20127003 缝台盖开启弹簧 26 20112009 大盖夹簧座 27 20122013 胶套 28 201S11037 螺钉SM9/64"×40 29 20128019 缝台罩壳螺钉垫片 30 20111206 缝台下罩壳 31 20112008 罩壳连接板 32 33 34 201S14002 缝台偏心轴螺钉 35 20103001 缝台偏心套筒 36 37 2011208100 缝台盖板组件 38 20112202 缝料挡板 39 S01002 螺钉M4×6.5 40 20112002 后窗板 41 201S11016 螺钉SM11/64"X40 42 20122007 盖板垫
公司件号 Part NO.
201S20010 螺钉M4×5
W02004
20112006
弹簧垫圈
缝台盖板
名称
Description
Screw Cover Cover Plate washer Plate Screw Screw Washer Bracket Eye guide Eye guide Screw Washer Screw Oil baffle cover Washer Cloth Plate cover spring Cloth Plate slider cover Screw Rubber bushing Screw Nut Rubber bushing Screw Nut Screw Spring Pedestal Rubber bushing Screw Washer Cloth palte lower Plate Casing connection plate Screw Washer Screw Sleeve Bed cover plate Cloth Plate Fabric Guide Screw Cover Plate Screw Cover Washer
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
666 111 111 111 111 222 111 111 111 110 001 222 222 222 111 222 111 111 111 111 111 111 111 111 111 222 111 111 111 333 333 111 333 111 111 111 111 111 111 111 333 111 666 111
10
1
14
2
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/
/
16
/
/
/
/
/
1
20
~~1
21
24
\~~
17
18
'~
'~
19 ''>
/
22
25
四、主轴部分 Main Shaft Assemblies
11
序号
NO.
1 20102205 主轴
1 20102204 主轴(厚料)
2 B03001 轴承
3 20125001 油泵蜗杆
4 20128002 主轴弹簧垫圈
5 20103002 主轴中轴套
6 O01003 O型圈16X1.8
7 20122019 滚针轴承制动垫
8 20101008 滚针轴承制动盖
8 20101074 滚针轴承制动盖(D)
9 20111008 冷却风扇 10 20101012 皮带轮方键 11 300076 皮带轮 12 20128024 垫圈 13 201S11034 螺钉 14 201S15004 螺钉 15 201S11016 螺钉 16 201S14002 螺钉 17 20124003 轴承 18 20122046 轴承盖油封 19 201S11069 螺钉SM7/32"×32 20 20112106 三四线左盖板 21 S01010 螺钉M4×8 22 20126024 凸轮轴 23 20112107 五线左盖板 24 S02004 螺钉M4×8 25 S01010 螺钉M4×8
公司件号 Part NO.
名称
Description
Main shaft Main shaft Bearing Oil Pump worm Main shaft spring washer Main shaft bysgubg asm Seal ring Washer Rear shaft spring cover Rear shaft spring cover Wheel Key Pulley Washer Screw Screw Screw Screw Bearing Washer Screw Cover Screw Bulgy pulley shaft Cover Screw Screw
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
111 001 222 111 111 111 111 111 111 111 111 111 111 111 111 222 333 111 111 111 110 110 330 001 001 002 001
12
27
五、过线部件(1)Thread Guide and Thread Takeup1
13
序号
NO.
1 400662 夹线器组件(红)
2 400661 夹线器组件(黄)
3 400663 夹线器组件(蓝)
4 400668 夹线器组件(绿)
5 20711034 调压螺母
6 30111006 调压止动套
7 20127018 调压簧(强)
8 30111005 调压止动盖
9 20112057 夹线片 10 20623008 夹线片垫 11 201S30016 夹线螺钉 12 20113002 过线板 13 20127020 调压簧(弱) 14 20127019 调压簧(中) 15 20113016 下弯针过线 16 206S11002 螺钉SM9/64"×40 17 20113032 上弯针轴过线板 18 20113033 上弯针三孔过线 19 20113034 两眼过线板 20 21 20113035 上弯针过线 22 20128020 弯针过线垫圈 23 201S11006 螺钉SM1/8"×44 24 20112027 调线刻度板 25 201S11014 螺钉SM11/64"×40 26 20113015 下弯针过线 27 201S11016
公司件号 Part NO.
201S11016
名称
螺钉SM11/64"×40
螺钉SM11/64"×40
Description
Tension Spring Assembly(Yellow)
Tension Spring Assembly(Red)
Tension Spring Assembly(Blue)
Tension Spring Assembly(Green)
Knob Rachet Thread tension spring Cup Tension Disc Felt Screw Stud Thread guide Thread tension spring Thread tension spring Lower looper thread guide Lower looper Thread guide Lower looper3-thread guide Thread guide Screw Upper looper thread guard Thread guide washer Thread guide screw Thread amount regulating plate Screw Lower looper thread guide Screw
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
011 111 111 111 344 344 222 344 688 344 344 344 111 111 111 111 111 111 111 111 111 222 222 111 111 111 111
14
10
Three-thread/Four-thread
7
Series
3
\@---4
Three-thread
Series
Four-thread
Series
六、过线部件(2)Thread Guide and Thread Takeup2
15
序号
NO.
1 20113208 过线
1 20113207 过线
2 207S11019 螺钉M4×7.5
3 20701010 托架
4 207S11019 螺钉M4×7.5
5 S10007 螺钉M4×4
6 20713002 过线
6 20713003 过线
7 207S20003 螺钉
8 20727002 压簧
9 20713007 压线板 10 20713006 托架 11 201S11009 螺钉SM9/64"×40 12 20113204 挑线杆 12 20113203 挑线杆
公司件号 Part NO.
名称
Description
Thread Gu ide Thread Gu ide Screw Bracket Screw Screw Thread Gu ide Thread Gu ide Screw Spring Thread Retainer Bracket Screw Thread Takeup Thread Takeup
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
100 010 110 110 110 110 100 010 110 110 110 110 220 100 010
16
Five-thread
Series
10
7
4
Five-thread
(35/55)
Series
Five-thread
(56)
Series
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