Parts
Manual
l(
I HTTP:/IWWW.CHINAJACK.COM I
s
!l~l~J!!!tl~fl
目录
CONTENTS
页码
一、机壳部分 Machine Bed Frame 1
二、机壳机罩部件(1) Cover(1) 3
三、机壳机罩部件(2) Cover(2) 5
四、主轴部件 Crankshaft Drive Mechanism 7
五、夹线部件 Thread Tension Mechanism 9
六、过线机构(1) Thread Guide and Thread Takeup(1) 11
七、过线机构(2) Thread Guide and Thread Takeup(2) 13
八、过线机构(3) Thread Guide and Thread Takeup(3) 15
九、针杆部件(1) Needle Drive Mechanism(1) 17
十一、针杆部件(3) Needle Drive Mechanism(3) 19
十二、针杆部件(4) Needle Drive Mechanism(4) 21
十三、上弯针部件 Upper Looper Drive Mechanism 23
十五、下弯针部件 Lower Looper Drive Mechanism 25
十六、二重环弯针机构(1) Chainstitch Looper Drive Mechanism(1) 27
十七、二重环弯针机构(2) Chainstitch Looper Drive Mechanism(2) 29
十八、差动调节机构 Feed Mechanism 31
十九、送布机构 Feed Mechanism 33
二十、剪布机构 Knife Drive Mechanism 35
二十一、抬压脚机构 Presser Foot Mechanism 37
二十二、供油机构(1) Lubrication Mechanism(1) 39
二十三、供油机构(2) Lubrication Mechanism(2) 41
二十四、HR装置机构部件 H.R.Device 43
二十五、上送机构(1) Top Feed Mechanism(1) 45
二十六、上送机构(2) Top Feed Mechanism(2) 47
二十七、上送机构(3) Top Feed Mechanism(3) 49
二十八、线架部件 Thread Stand 51
二十九、托盘部件 Part For Semi-Submerged Installation 53
三十、专用零件 Specific Parts 55
三十一、专用零件 Specific Parts 57
三十二、专用零件 Specific Parts 59
三十三、专用零件 Specific Parts 61
三十四、专用零件 Specific Parts 63
三十五、专用零件 Specific Parts 65
三十六、798TDⅠ直驱部件/798TDⅠDirect Drive Assemblies 67
三十七、随机附件部分 Accessories Assemblies 69
标准度量零件表Standard measurement part list 71
1
15
@
一、机壳部分/Machine Bed Frame
序号
NO.
10 P03019 240342 销5×14 Pin 1 1 1
11 20126001 ---- 工艺孔销 Pin 1 1 1
12 20726009 ---- 厚料摇杆定位销 Pin 0 0 1(厚料)
13 20701001 270001-9S 机壳 Machine Bed Complete 1 1 1
14 20703001 ---- 上轴右套 Sleeve 1 1 1
15 20703002 ---- 上轴左套 Sleeve 1 1 1
16 20703003 ---- 送布右轴套 Sleeve 1 1 1
17 20703004 ---- 上刀轴左套 Sleeve 1 1 1
18 20703009 ---- 上刀轴右套 Sleeve 1 1 1
19 20703006 ---- 上弯针后轴套 Sleeve 1 1 1
20 20703007 ---- 主轴轴套 Sleeve 1 1 1
21 20703008 ---- 差动轴套 Sleeve 1 1 1
22 20703009 ---- 上刀轴右套 Sleeve 4 4 6
公司件号
Part NO.
1 P03010 240333 销5×16 Pin 1 1 1
2 P03017 201002 销5×10 Pin 1 1 1
3 20711001 210194 导向套 Indicator guide 2 2 2
4 20713027 240325 过线管 Pipe 2 2 2
5 P03018 240299 销4×40 Pin 1 1 1
6 20628023 208173 送布轴油封 Plug 1 1 0
7 20701002 270008-91 下刀座 Bracket Assembly 1 1 1
8 207S13003 4511 螺钉M6×25 Screw 2 2 2
9 206S30001 270047 支柱 Bed pin 4 4 4
参考件号
Ref.Part No.
名称 Description
three-thread four-thread five-thread
数量(Number)
三线 四线 五线
注:798TDⅠ机型将代号为13的机壳换成798TDⅠ直驱部件,其他零件同本页。
Note: Part for 798TDⅠ with No.13 machine case is on page of 798TDⅠ special parts, others are the same on this page.
JK798T-4-514
Series
@
二、机壳机罩部件(1)/Cover(1)
序号
NO.
10 2070201100 274011-91 压脚杆组件 Presser Bar 1 1 1
11 20712043 270013 左前盖 Front Cover(left) 0 0 1
12 207S17001 7044 螺钉M4×10 Screw 4 4 4
13 20711003 270024-9U 皮带罩 Belt Cover Assembly 1 1 1
14 20622003 2403050 防震垫 Rubber Cute 1 1 1
15 S01013 7176 螺钉M6×14 Screw 3 3 3
16 20712001 270025 风扇罩 Fan Cover 1 1 1
17 207S11007 7019 螺钉M4×7.5 Screw 1 1 1
18 300166 270011-UD 右前盖 Front Cover(right) 1 1 1
19 20701006 270014 铰链 Hinge 1 1 1
20 207S11008 7021 螺钉M4×12 Screw 3 3 3
21 20626001 240043 铰链销 Pin 1 1 1
22 207S14001 4543 螺钉M4×4 Screw 2 2 2
23 20627001 240301 铰链销弹簧 Spring 1 1 1
24 20712002 270018 锁紧板 Latch 1 1 1
25 207S11009 7009 螺钉M3×2.5 Screw 1 1 1
26 207S14002 4574 螺钉M3×12 Screw 1 1 1
27 207S14003 4535 螺钉M3×4 Screw 1 1 1
28 20712003 270017 锁紧板 Latch 1 1 1
29 S01031 7017 螺钉M4×4.7 Screw 1 1 1
30 20612004 210044 前罩板卡簧1 Flat Spring 1 1 1
31 S01031 7017 螺钉M4×4.7 Screw 1 1 1
32 20712004 270012 左前盖 Front Cover(left) 1 1 0
33 207S11011 7018 螺钉M4×5 Screw 2 2 2
34 20712005 270028 前盖板 Side Cover 1 1 1
35 xxxxxxxx ---- 穿线图 Threading diagram 1 1 1
36 xxxxxxxx ---- 穿线图 Threading diagram 0 0 1
37 20822006 270079 外罩 Cover 1 1 1
38 207S20002 7066 螺钉 Screw 1 1 1
39 20812013 270081 送料压板 Cover 1 1 1
40 207S11011 7018 螺钉M4×5 Screw 1 1 1
公司件号
Part NO.
1 300164 270020-SD 上罩 Top Cover 1 1 1
2 207S11012 7020 螺钉M4×10 Screw 4 4 4
3 20722001 270021 密封垫 Gasket 1 1 1
4 20622003 240305 减震垫 Cushion Rubber 3 3 3
5 30111022 179107-05 油标盖 Oil sight window 1 1 1
6 20722002 240110 油塞 Plug 1 1 1
7 300165 270010-UD 侧盖 Side Cover 1 1 1
8 207S11012 7020 螺钉M4×10 Screw 2 2 2
9 207S11008 7021 螺钉M4×12 Screw 2 2 2
参考件号
Ref.Part No.
名称 Description
three-thread four-thread five-thread
数量(Number)
三线 四线 五线
Jll1981-HUHZ
JK1981-5--6J&-
-·
llt}l
4Z
.=.,
fll~fll~$#-
!¥~
NO. Part N
~~14:~
1
20712044
2
0712006
2
206030
3
207S14
4
IV02004
5
30228008
6
7 207S
2062
8
20711018
9
16
007
11011
200
3
O.
00 2700
00
10 20711004
11
2
07S
110
13
\V0200
12
13 S01
14
15
16
17 207S1
18 2
19
20 2062700
2 201252
002
20
528
017
2062200
3
20612016
1014 718
071
200
8
207S17003
2
21 206S20006
22 2062
23 2061200
700
3 2
9
24 20812012 270019
207S1
25
1007
26 20711005 270032
27 207110
28
20
7S1
19
1015
29 W01011
20
30
31
712011
207S2000
2
32 20128015
2
0701084
33
34 207S12001 70
20722003 2
35
36
20712012
00
37 S01005 7020
207S11016
38
39 N0100l
40 101
41
42
43
44
2202
0
207S13003
301265
20
812010
201Sll0
05
(2) / Cover (2)
~~14:~
Ref
. Part N
o.
35
270037
270042
45
43
---
204115
7018
240305
2
700
30-UB
270031-U
70
B
25
7018
24034
3
24
0305
2
700
49
0
270015
717
0
270043
717
2
700
44
270045
7019
2
700
33
706
2
---
2
700
34
7066
21030
7
2
700
22
84
700
23
270026
702
3
482
1
--
270068
2
700
67
7154
JJ(:fi
~
'*
fi
i:t
m
1tt
c
:t
)
~i:till14
~~
~~f.f
.11:$
M 4X4
1 m
111
(~)
6
mWB
~~TM4X5
ili£~11J:
f
U~ill14
19!
~.1& (
cijlf.f
Cj1)
~)
M4 X 17. 5
tfJ:IIil4
~f.I"M4X5
:re:J;f
~~m
rJJ~mr:re::JPt&
~~UM3.
5X
4.
5
fflti
~~4iJM4X
~,ff
cij!U
m~
rt~
;{fj
~
~f.fM4X
~
JH?4l
~1?~
~UM3X6
:re:~Jil3
rt~
~f.fM4
7.
5
M4 Screw 1 1 1
J!
t4
ffl
t&
7. 5
mWB
J:~
5\.~UM4X8
it't-tm
Foi~HR
~UM4X
5\.~f.f
t~-!fF
~mfd:m
~UM6X25
ji:~
;.~$
t~U
10
M
4X
16 S
M4
Description
Cl
oth P
late
Clot h P
Bu
late
shing 1 I 1
Screw
Washer
Wash
er
Screw
Cushion Rubber
Side
Cove
r (Wid
e)
Side
Cover(Narrow)
Screw 1 1 1
Spring Wash
S
crew
Wash
er
er
Cushion Rubber
L
atc
h l I
Screw
P
late
Screw
Lever
Spring
Bracket l l l
F
abric
Gui
de 1 1 1
Screw
Eye
Gui
de
Eye
Gui
de
Screw
Washer
B
racket
Screw
Wash
er
B
ed
Cover Pl
ate
Assy
Screw
Gask
et
Cover
Plate
Screw 4 4 4
crew
Nut 1 1 1
Oi l Reservoir
Cus
hion I 1 1
Screw
Brack
et
Cover
Screw
=-~
t
hree-thr
ead
0 0
1 1 0
1 1 1
1 1 1
1 I 1
1 1 1
l
0 0 1
1 1 0
1 1 1
2 2 2
2 2 2
1 1 1
1 1 1
1 1 1
2 2 2
1 1 1
1 1
2 2 2
1 1 0
0 0
2 2 2
2 2 2
1 1 1
1 1 1
2 2 2
.
1 1 1
5 5 5
l
1 1 1
1
3 3 3
1 1 l
1 1 1
3 3 3
(Number)
119~
f
our-thread
I 1
L
L
.li~
fi
ve-
thread
1
L
1
1
L
1
四、主轴部件/Crankshaft Drive Mechanism
序号
NO.
10 O01024 240340 O型圈40×1.8 O Ring 1 1 1
11 B04004 270507-91 轴承6202LB Ball Bearing 1 1 1
12 207S11018 4572 螺钉M5×10 Screw 1 1 1
13 207S14012 4514 螺钉M5×5 Screw 1 1 1
14 20729001 240335 卡簧 Ring 1 1 1
15 B04005 211526 轴承6203LLU Ball Bearing 1 1 1
16 B04005 211526 轴承6203LLU Ball Bearing 1 1 1
17 W03003 240306 垫圈32 Washer 4 4 4
18 20103002 ---- 主轴中轴套 Oil Seal 1 1 1
19 O01025 210057 O型圈17×1.8 O Ring 1 1 1
20 O01028 240307 O型圈41×1.8 O Ring 1 1 1
21 20708015 211528 后轴承盖 Right Cover 1 1 1
22 207S11012 7020 螺钉M4×10 Screw 3 3 3
23 2071100600 270505 风扇组合件 Fan Assy. 1 1 1
24 300167 270504-UD 皮带轮(刻好字) Machine Pulley 1 1 1
25 S10009 4541 螺钉M6×8 Screw 2 2 2
26 207S13004 4523 螺钉M6×35 Screw 1 1 1
27 W02004 204293 垫圈6 Spring Washer 1 1 1
28 20602002 270510 主轴接轴 Pin 0 0 0
29 20712046 270509 前轴承盖 Cover 0 0 0
30 207S17001 7044 螺钉M4×10 Screw 0 0 0
31 207S11012 7020 螺钉M4×10 Screw 0 0 0
32 20708003 272523A0 轴套 Spacer 1 1 1
33 20701009 270526 皮带轮罩 Cover 1 1 1
34 O01037 ---- O型圈30×1.2 O Ring 2 2 2
35 20725001 ---- 棘轮 Ratchet 1 1 1
公司件号
Part NO.
1 400046 270500A 主轴 Crankshaft 1 1 0
2 400045 270500C 主轴(厚) Crankshaft 0 0 1
3 20712066 ---- 连杆垫片 Washer 2 2 2
4 20701008 270502 平衡块 Blance Weight 2 2 2
5 207S11017 7011 螺钉M3×8 Screw 4 4 4
6 20726002 270503 销 Pin 1 1 1
7 S10009 4541 螺钉M6×8 Screw 1 1 1
8 20712013 270508 前轴承盖 Cover 1 1 1
9 207S11007 7019 螺钉M4×7.5 Screw 3 3 3
参考件号
Ref.Part No.
名称 Description
three-thread four-thread five-thread
数量(Number)
三线 四线 五线
注:798TDⅠ机型将代号为23、24、25、26、27、33的零件换成798TDⅠ直驱部件,其他零件同本页。
Note: Part for 798TDⅠ with No.23,24,25,26,27,33 is on page of 798TDⅠ special parts, others are the same on this page.
• 1
• 2
tt
(1-needle)
tf-(2-needle)
五、夹线部件/Thread Tension Mechanism
序号
NO.
公司件号
Part NO.
参考件号
Ref.Part No.
名称
1 400662 210529-9U 夹线器组件(红点)
2 301S16006 208447-UA 调压螺母
3 30111006 208448 调压止动套
4 30111005 208450-UA 调压止动盖
5 400161 210319 夹线片
6 20623008 208449 夹线片垫
7 201S30016 5082A 夹线螺钉
8 20727011 20137 调压簧
9 400663 210531-9U 夹线器组件(蓝点)
10 30127013 201086 调压簧(弱)
11 20713001 27500 过线板
12 207S11007 7019 螺钉M4×7.5
13 20712015 275001 过线板
14 20612052 202849 前过线板
15 206S11005 4009-HC 螺钉SM11/64×40
16 400661 210530-9U 夹线器组件(黄点)
17 400668 210532-9U 夹线器组件(绿点)
Description
Tension Spring Assembly(Red)
Knob
Rachet
Cup
Tension Disc
Felt
Screw Stud
Spring
Tension Spring Assembly(Bule)
Spring
Thread Guide
Screw
Thread Guide
Tension Guide
Screw
Tension Spring Assembly(Yellow)
Tension Spring Assembly(Green)
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
111
111
111
111
222
111
111
111
111
111
111
222
111
344
100
011
111
2#(2-needle)
3#(3-
needle)
JK798T-5-516(H)Series
JK798T-5-516
Series
JK798T-5-516(H)Series
2tf"(2-needle)
tt (3-
needle)
3
六、过线机构(1)/Thread Guide and Thread Takeup(1)
序号
NO.
10 20802014 273004 上刀架轴 Upper Knife Lever 1 1 1
11 207S11015 7062 螺钉M3×6 Screw 0 0 2
12 20713022 275052A 过线 Thread Guide 0 0 1
13 S01031 7017 螺钉M4×4.7 Screw 0 0 1
14 20713023 275028 过线 Thread Guide 0 0 1
15 20713051 275057 过线 Thread Guide 0 0 1
16 S01031 7017 螺钉M4×4.7 Screw 0 0 1
17 20713006 275011 托架 Bracket 0 0 1
18 20713007 275012 压线板 Thread Retainer 0 0 1
19 207S20003 7163 螺钉 Screw 0 0 1
20 20727002 240326 压簧 Spring 0 0 1
21 20813007 275027A 挑线杆 Thread Takeup 0 0 1
22 20813035 275044A 挑线杆 Thread Takeup 0 0 1(六线)
23 S02007 7041 螺钉M3×5 Screw 1 1 1
24 20813037 275050 挑线杆 Thread Takeup 0 0 1(六线)
25 20813033 275048 挑线杆 Thread Takeup 0 1 0
26 20813036
公司件号
Part NO.
1 20701029 275021 托架 Bracket 0 0 1
2 207S11019 7082 螺钉M4×7.5 Screw 0 0 2
3 20713020 275024 过线 Thread Guide 0 0 1
5 207S14001 4543 螺钉M4×4 Screw 0 0 1
6 20701030 275026 托架 Bracket 0 0 1
7 S01031 7017 螺钉M4×4.7 Screw 0 0 1
8 20713021 275022 过线 Thread Guide 0 0 1
9 207S14001 4543 螺钉M4×4 Screw 0 0 1
参考件号
Ref.Part No.
----
名称 Description
three-thread four-thread five-thread
过线 Thread Guide 0 0 1(六线)
数量(Number)
三线 四线 五线
JK798T-4-514(H)Series
l.ft-(1- needle)
2 .ft-(2- needle)
1~(1-needle)
2
~(2-needle)
七、过线机构(2)/Thread Guide and Thread Takeup(2)
序号
NO.
10 20713006 275011 托架 Bracket 1 1 0
11 20713007 275012 压线板 Thread Retainer 1 1 0
12 207S20003 7163 螺钉 Screw 1 1 0
13 20727002 240326 压簧 Spring 1 1 0
14 20813002 275016A 挑线杆 Thread Takeup 1 0 0
15 20813004 275017A 挑线杆 Thread Takeup 0 1 0
16 S02007 7041 螺钉M3×5 Screw 1 1 0
公司件号
Part NO.
1 20713002 275013A 过线 Thread Guide 1 0 0
2 20713003 275013 过线 Thread Guide 0 1 0
3 207S14001 4543 螺钉M4×4 Screw 1 1 0
4 20701010 275015 托架 Bracket 1 1 0
5 207S11019 7082 螺钉M4×4.7 Screw 1 1 0
6 20813001 275051 过线 Thread Guide 1 0 0
7 20813032 275051A 过线 Thread Guide 0 1 0
8 207S11015 7062 螺钉M3×6 Screw 2 2 0
9 207S11019 7082 螺钉M4×4.7 Screw 1 1 0
参考件号
Ref.Part No.
名称 Description
three-thread four-thread five-thread
数量(Number)
三线 四线 五线
14
Extra-high lift
Ultra-high lift
Standard lift • High lift
Standard lift
High lift
JK798T-4-514-M53
Ell:cept
JK798T
-4-514-M53
12
i!Jt~f
Extra-high lift
Ultra-high lift
八、过线机构(3)/Thread Guide and Thread Takeup(3)
序号
NO.
10 20713053 275055 过线 Thread Guide 0 0 1
11 20713054 275056 过线 Thread Guide 0 0 1
12 20713015 275009 挑线架 Thread Takeup 1 1 0
13 20713055 275054 挑线架 Thread Takeup 0 0 1
14 207S11021 7012 螺钉M3.5×6 Screw 1 1 1
15 20713013 275010 过线 Thread Guide 1 1 1
公司件号
Part NO.
1 20712016 275004 托架 Bracket 1 1 1
2 20113015 275047 过线 Thread Guide 2 2 2
3 201S11006 ---- 螺钉 Screw 2 2 2
4 W01011 ---- 垫圈 Washer 2 2 2
5 20713010 275005 挑线架 Thread Takeup 1 1 1
6 207S11007 7019 螺钉M4×7.5 Screw 1 1 1
7 20713011 275006 过线 Thread Guide 1 1 1
8 207S11020 7008 螺钉M3×4 Screw 1 1 1
9 20713012 275007 过线 Thread Guide 1 1 0
参考件号
Ref.Part No.
名称 Description
three-thread four-thread five-thread
数量(Number)
三线 四线 五线
]K798T-5-516(H)
Senes
.
]K798T-4-514
S .
enes
九、针杆部件(1)/Needle Drive Mechanism(1)
序号
NO.
10 20628014 208235 上刀架垫片 Washer 1 1 1
11 H05008 202577 挡圈8 Ring 1 1 1
12 20804008 271015-92 针杆曲柄 Lever 1 1 1
13 207S12002 7150 螺钉 Screw 1 1 1
14 2072600300 271022-91 曲柄销组件 Shaft Assembly 1 1 1
15 20826006 271021 曲柄销 Shaft 1 1 1
16 20523005 ---- JK788油线 Oil wick 1 1 1
17 20804016 271016 曲柄(DLC处理) Crank 1 1 1
18 20802017 271019A 针杆 Needle Bar 1 1 1
19 20803004 271020 针杆套 Bushing 1 1 1
20 207S14008 4546 螺钉M4×5 Screw 1 1 1
21 O01026 201022 O型圈11.5×1.5 O Ring 1 1 1
22 20723003 179009-05 毛毡 Oil Felt 1 1 1
23 20708005 271009-92 挡圈 Ring 1 1 1
24 207S11023 7035 螺钉M3×6 Screw 1 1 1
25 20722004 240310 油塞 Plug 1 1 1
26 207S14010 45 螺钉 Screw 1 1 1
27 208S11002 7185 螺钉M3×4 Screw 2 2 2
28 20803007 577601 轴套 Sleeve 1 1 1
29 2080201800 ---- 针杆组件(DLC处理) Bushing Assy 1 1 1
公司件号
Part NO.
1 400039 271000-92 针杆连杆 Connection 1 1 1
2 207S11016 7023 螺钉M4×16 Screw 2 2 2
3 20626003 271001 曲柄销 Pin 1 1 1
4 207S14007 4538 螺钉M4×6 Screw 1 1 1
5 20704001 271002-92 上轴曲柄 Crank 1 1 1
6 S05018 4533 螺钉M6×0.75×12 Screw 1 1 1
7 20802009 271003 上轴 Shaft 1 1 1
8 20808006 240308 上轴挡圈 Collar 1 1 1
9 207S14001 4543 螺钉M4×4 Screw 2 2 2
参考件号
Ref.Part No.
名称 Description
three-thread four-thread five-thread
数量(Number)
三线 四线 五线
JK798T-5-516(H)Series
• 2
tf
(2-needle)
JK798T-5-516
JK798T-4-514
•
at
(1-needle)
]K798T-3-504.
• 2
ft"
(2-needle)
]K798T-4-514
Series
505
十一、针杆部件(3)/Needle Drive Mechanism(3)
序号
NO.
公司件号
Part NO.
参考件号
Ref.Part No.
名称 Description
1 xxxxxxxx xxxxxxxx 针夹头
2 207S14014 4554 螺钉M3×3
3 20713017 275030 过线
4 207S11024 7120 螺钉M2×3
5 xxxxxxxx xxxxxxxx 机针
6 xxxxxxxx xxxxxxxx 机针
7 xxxxxxxx xxxxxxxx (四线)针夹头
8 207S14014 4554 螺钉M3×3
9 20713018 275019C 过线
10 207S11024 7120 螺钉M2×3
11 xxxxxxxx xxxxxxxx (三线)针夹头
12 207S14014 4554 螺钉M3×3
13 20713038 275019A 过线(一针)
14 207S11024 7120 螺钉M2×3
15 xxxxxxxx xxxxxxxx 机针
Needle Holder Assembly
Screw
Thread Guide
Screw
Needle
Needle
Needle Holder
Screw
Thread Guide
Screw
Needle Holder Assembly
Screw
Thread Guide
Screw
Needle
数量(Number)
三线 四线 五线
three-thread four-thread five-thread
001
002
001
001
002
020
010
020
010
010
100
100
100
100
100
JK798T-5-516(H)S
.
enes
JK798T-4-51
4
S .
enes