JABSCO Amazon User guide

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1
Amazon
Manual Bilge Pumps & Accessories
Thrudeck
Bulkhead
In-Line Non-Return Valves
Warrior
Universal
(Through Deck or on
Deck mounting)
Applications
The Amazon range of pumps is primarily designed to evacuate standing bilge water.
CAUTION: Amazon pumps are not designed to keep pace with water flowing in through a hole in the vessel's structure.
Actual performance varies according to the individual installation and the pumping rate of the user.
The Amazon Universal and Warrior models are also suitable for discharging toilet waste from holding tanks.
CAUTION: Amazon pumps are designed specifically for use as bilge pumps and toilet waste disposal pumps. Consult ITT Industries-Jabsco for advice about all other possible applications. Do not use Amazon pumps to transfer petrol, petroleum products, acids, chemicals or caustic liquids.
Models
PUMPS
29240-0000 25mm (1") Bulkhead pump, c/w detachable handle29250-0000 25mm (1") Thrudeck pump, c/w detachable handle
and through deck kit
29250-0010 38mm (1
1
/2") Thrudeck pump, c/w detachable handle
and through deck kit
29270-0000 38mm (1
1
/2") Universal pump, c/w detachable handle
and one push-fit elbow
29280-0000 38mm (1
1
/2") Warrior pump, c/w detachable handle
OPTIONS
29279-0000 Through deck kit (for Universal and Warrior only)29289-0000 Under deck bracket (required for Warrior when used
with through deck kit)
29266-1000 Additional push-fit elbow (for Universal only)
ACCESSORIES
29290-1020 Bilge strainer for 19mm (
3
/4") id hose
29290-1000 Bilge strainer for 25mm (1") id hose29290-1010 Bilge strainer for 38mm (1
1
/2") id hose
29295-1011 In-line non-return valve for 19mm (
3
/4") id hose
29295-1000 In-line non-return valve for 25mm (1") id hose29295-1010 In-line non-return valve for 38mm (1
1
/2") id hose
Discover Jabsco at www.jabsco.com
USA
Jabsco, Bingley Road, Hoddesdon, Hertfordshire EN11 0BU
Tel: +44 (0) 1992 450 145 Fax: +44 (0) 1992 467 132
UK
NHK Jabsco Co Ltd, 3-21-10, Shin-Yokohama, Kohoku-ku, Yokohama 222
Tel: +81 (0) 45 475 8906 Fax: +81 (0) 45 475 8908
JAPAN
Jabsco GmbH, Oststraße 28, 22844 Norderstedt
Tel: +49 (0) 40 53 53 73 0 Fax: +49 (0) 40 53 53 73 11
GERMANY
Jabsco Marine Italia S.r.l., Via Tommaseo, 6, 20059 Vimercate, Milano
Tel: +39 039 6852323 Fax: +39 039 666307
ITALY
Amazon Bulkhead
For surface mounting on bulkhead or deck
Repositionable ports and body
offer an amazing 96 assembly variations
Complete with stainless steel
handle, mounting clips and provision for safety lanyard
Sustainable outputs
up to 45 lpm (10 gpm)
Connections for 25mm (1") id hose
29240-000 Bulkhead pump c/w detachable handle
Amazon Universal
For mounting on bulkhead, through bulkhead, on deck, or through deck (with optional through deck kit).
Flow direction can be changed 180º by interchanging inlet and
outlet ports
Optional push-fit inlet and outlet elbows swivel through 360º to
increase flexibility of installation still further
Unique safety feature allows operation from both inside and
outside the cabin (with optional through deck kit)
Quick release clamp ring gives fast access for blockage clearanceComplete with stainless steel handle, mounting clips and
provision for safety lanyard
Impressive features are matched by impressive flow rate of up to
100 lpm (22 gpm)
Excellent solids handling ability for use with holding tanks
Connections for 38mm (1
1
/2") id hose
29270-0000 Universal pump, c/w detachable handle
and one push-fit elbow 29279-0000 Optional through deck kit 29266-1000 Additional push-fit elbow
Amazon Thrudeck
For mounting through deck or through bulkhead
The ultimate compact through deck pump
with no less than 16 port variations relative to the body
Loosening just one screw lets you clear
blockages or re-position the body anywhere through 360º relative to the handle position
Complete with stainless steel handle, mounting
clips and provision for safety lanyard
Sleekly styled through deck kit and cover, with 4
mounting positions relative to the pump
Readily achievable 50 lpm (11 gpm) output
Connections for 25mm (1") or 38mm (11/2") id hose
29250-0000 / 0010 Thrudeck pump, c/w detachable handle and
through deck kit
Amazon Warrior
For mounting on deck or through deck (with optional through deck kit and bracket)
Robust, alloy body particularly suited to
workboat and safety applications
Double diaphragm design gives maximum
efficiency and added safety, because each side of the pump operates independently
Solid 18" handle assists sustained high outputs of
up to 135 lpm (30 gpm)
Connections for 38mm (1
1
/2") id hose
29280-0000 Warrior pump, c/w detachable handle 29279-0000 Optional throughdeck kit 29289-0000 Under deck bracket (required for
use with through deck kit)
Amazon Accessories
29290-1020 Bilge strainer for 19mm (3/4") id hose 29290-1000 Bilge strainer for 25mm (1") id hose 29290-1010 Bilge strainer for 38mm (1
1
/2") id hose
29295-1011 In-line non-return valve for 19mm (
3
/4") id hose 29295-1000 In-line non-return valve for 25mm (1") id hose 29295-1010 In-line non-return valve for 38mm (1
1
/2") id hose
Amazon Manual Bilge Pumps
On bulkhead
Through
deck
On
deck
On
bulkhead
Thru deck
360
0
rotation
Through
deck
On
deck
In-line Non-Return Valve
Bilge
Strainer
Jabsco, 100 Cummings Center, Ste 535-N, Beverly, MA 01915
Tel: +1 978 281 0440 Fax: +1 978 283 2619
Warranty: All products of the company are sold and all services of the company are offered subject to the company’s warranty and terms and conditions of sale, copies of which will be furnished upon request
© 2012 Xylem Inc 43000-0819 Rev B 12/2012
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Installation Instructions
An Amazon pump will become an integral part of your bilge pumping system. Correct installation of the whole system is essential if you want the pump to perform properly, operate reliably and safely, and to give satisfactory length of life.
1. Location
Your pump is delivered ready for installation, but all Amazon pumps can be adapted by the installer to suit different types of location.
Select a location that allows you to pump comfortably for long
periods of time, preferably with the handle rocking vertically towards and away from you at waist height.
Ensure that there is sufficient clearance for you to use the full
stroke of the handle without injury to your hands and arms.
You must be able to get easy access to the pump chamber and
both inlet and outlet valves in the event of a blockage occurring.
For safety, locate the pump - whether above or below decks -
where you can operate it with all hatches and lockers fully closed.
2. Mounting
For all models, except the Thrudeck, you will need the appropriate number, type, diameter and length of bolts, complete with nuts and washers, to mount the unit on the deck. All should be in marine grade stainless steel or bronze, and a small tube of silicone sealant will be required to seal the bolts where they pass through the deck.
The mounting surface must be flat and sufficiently strong so
that it does not flex when you are pumping hard.
3. Through Hull Fittings
If you are installing the pump as a bilge pump you will need either a 25mm (1") id or 38mm (1
1
/2") id through hull fitting,
according to the particular model of pump.
Follow the through hull fitting manufacturer's own instructions
concerning materials and methods of installation.
Ensure that the through hull fitting will be above the waterline
at all times, whether the craft is at rest or underway, or heeling, rolling or pitching.
4. Suction Inlet
The suction inlet must be located in the deepest part of the bilges.
To minimise the risk of a blockage you should fit an Amazon
Strainer.
You must be able to get easy access to the suction inlet point in
the event of a blockage occurring.
To maximise the efficiency of the pump you should have a non-
return valve close to the suction inlet. This prevents the water that you have just lifted up the hose from falling back into the bilge. (Amazon Bilge Strainers incorporate a non-return valve). If, for any reason, you do not want to fit a strainer you should fit an Amazon in-line, non-return valve as close to the suction inlet as possible.
5. Pipework
You will need spiral reinforced smooth bore flexible hose for both the inlet and outlet pipework, and a stainless steel wormdrive hose clip for every hosetail connection (4 or more).
To maximise the efficiency of the pump ensure that the outlet
hose rises at least 30cm (12") after it leaves the pump. This prevents the pump from sucking in air through the outlet hose.
Avoid sharp bends in the pipework that may cause the hose to
become kinked.
Keep all pipework lengths as short as possible. Unnecessary inlet
or outlet hose length makes the pump harder to operate.
Secure the pipework so that the hoses cannot move and chafe,
and so that they do not exert any leverage on the hose tail fittings to which they are connected.
If it is difficult to fit the hose onto any hosetails, soften the hose
by dipping the end of it in hot water.
CAUTION: Do NOT apply flame to the hoses. Do NOT apply flame or heat to any plastic hosetails. Do NOT apply sealing compounds to any hose connections.
Secure the ends of all hoses to the hosetails with stainless steel
wormdrive hoseclips, ensuring that all inlet connections are airtight and that all outlet connections are watertight.
6. Handle
Store the handle close to the pump in spring clips.
Using the hole provided in the stainless steel handle, secure it
with a lanyard to the mounting surface of the pump.
Operating instructions
Amazon pumps are simple to operate.
If your pump is installed through the deck, first swing the white
lid of the deck cover through 180° and snap it into its open position.
Then just insert the end of the pump handle into the socket on
the rocker arm, and move the handle backwards and forwards.
For maximum efficiency, use even strokes through the full arc of
travel of the handle.
Expect the pump to prime and begin to discharge after a few
strokes.
After use, remove the handle and return it to its storage
position.
Close the white lid of the deck cover.
2 7
Spare Parts List - 29280-000 Warrior
Dimensions
4 - CLEARANCE HOLES FOR M6 (5/16") BOLTS
N PORTS
F - SWING
Through Deck Mounting On Deck Mounting
ABCD EFGHJ KLMNO P
UNITS WEIGHT
14.5 Ø86 5-22 120 94 12.8 94 129 115 121 218 147 310 252 129 mm 1.2 kg (0.6) (3.4)
(0.2-0.9)
(4.7) (3.7) (0.5) (3.7) (5.1) (4.5) (4.8)
(8.58)
(5.8) (12.2) (9.9)
(5.1)
(ins) (2.5) (lbs)
FKLMNO PUNITS WEIGHT
310 680 130 200 38.1 150 355 mm 4.40 kg
(12.2) (27) (5.1) (8) (1.5) (6) (14) (ins) (9.7) (lbs)
F - SWING
G - OPEN POSITION
4 - CLEARANCE HOLES FOR M6 (1/4") BOLTS
4 - CLEARANCE HOLES FOR M6 (5/18") BOLTS
N PORTS
14.5mm CLOSED
(9/16")
?88mm
DECK THICKNESS
5mm - 22mm
(3/16 - 7/8
Ø
)
(3 3/8)
19 SCREW 6 20 NUT 6 21 NUT 4 29289-0000 22 BOLT 4 23 UNDERDECK BRACKET 1 24 THROUGH DECK KIT 1 29279-0000
Repair Kits Available
Kit Part No Description
A29286-1000 MAJOR SERVICE KIT
B29283-1000 BODY KIT
C29284-1000 ROCKER KIT
Optional Extras Available
Key Description Qty Per Pump Part no
Key Description Qty Part Qty per
PerNoRepair Kit
Pump
ABC
1
LEFT HAND COVER PLATE
129281-1000
2
BOLT (DIAPHRAGM PLATE)
22 3WASHER 2 1 2 4 DIAPHRAGM PLATE 4 4 5 ROCKER ARM 1 1 6 BUSH 2 7 PIVOT PIN 1 1 8BODY 1 1 9
BOLT (ROCKER ASSEMBLY)
11
10 CONROD 1 1 11 DIAPHRAGM 2 2 12
RIGHT HAND COVER PLATE
129282-1000
13 KNOB & WASHER ASSY 4 29288-1000 14 WASHER (STUD) 4 2 15 LONG STUD 2 2 16 ROLL PIN 2 2 17 HANDLE 1 29287-1000 18
NUT (ROCKER ASSEMBLY)
11
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Spare Parts List - 29270-0000 Universal
Dimensions
ABCD EFGHJ KLMNO
UNITS
115 129 12.8 94 120 180 121 73 66 129 277 29 380 212 mm
(4.5) (5.1) (0.5) (3.7) (4.8) (7) (4.8) (2.9) (2.6) (5.1) (11) (1.1) (15) (8.4) (ins)
PQRS TVWX YZAA BB UNITS WEIGHT
390 242 41 156 33 405 238 26 149 498 244 192 mm 1.2 kg
(15.4) (9.5) (1.6) (6.1) (1.3) (16) (9.4) (0.5) (6) (19.6) (9.6) (7.5) (ins) (2.9) (lbs)
Through Deck Mounting On Deck Mounting
Repair Kits Available
Kit Part No Description
A 29276-1000 MAJOR SERVICE KIT B 29275-1000 PORTS KIT C 29272-1000 CLAMP RING & ROCKER KIT
Optional Extras Available
KeyPart No Description
19 29279-0000 THROUGH DECK KIT
Key Description Qty Part Qty per
PerNo Repair Kit
Pump
ABC
1BODY 1 29271-1000 2 INLET VALVE 1 1 1 3 PORT 2 2 4 SCREW 8 3 2 5 PUSH FIT ELBOW 1 29266-1000 6
DIAPHRAGM PLATE
(INNER)
11 7 DIAPHRAGM 1 1 8
DIAPHRAGM PLATE
(OUTER)
11 9 CLAMP RING 1 1
10 SCREW 8 3 3 11 PIVOT PIN 2 1 12 WASHER 4 1 2 13 RING CLIP 4 1 2 14 ROCKER 1 1 15 BOLT 1 1 16 HANDLE 1 29267-1000 17 NYLOC NUT 1 1 1 18 OUTLET VALVE 1 1 1
1.
Always install pumps in a position that allows for sustained
periods of pumping, where there is full access to the pump for service.
Die Pumpe stets an einer Stelle einbauen, wo man sie bequem auch
für längere Zeit betätigen kann und wo sie zur wartung leicht zugänglich ist.
Installare sempre le pompe in una posizione che consenta di usarle
per lunghi periodi e di sottoporle facilmente a manutenzione.
Siempre instalar las bombas en una posición que permita
prolongados períodos de bombeo y donde exista acceso total para el servicio de las mismas.
Les pompes doivent toujours être installées dans un emplacement
permattant leur utilisation pendant des périodes prolongées, et permettant un ácces integral pour effectuer leur entretien.
Installera alltid pumparna så att de är lätta
pumpa och är helt åtkomliga för service.
Plaats de pompen altijd zodanig dat u
langdurig kunt pompen en er makkelijjk bij kan voor onderhoud.
2.
Fix pumps to a flat surface.Die Pumpe auf einer ebenen Unterlage befestigen.Fissare le pompe su una superficie piatta.Montar las bombas en una surface plane.Fäst pumparna pä ett plant underlag.Bevestig de pompen open vlak oppervlak.
3.
Secure detachable handles to the vessel by use of a lanyard.Den abnehmbaren Handgriff mit einem Taudende am Boot sichern.Attaccare I manici staccabili all’imbarcazione usando uno spezzone
di cima.
Afianzar las manijas desmontables a la nave utilizando un
destornillador.
Fixer les poignées amovibles au bateau au moyen d’un bout.Sätt fast det löstagbara handtaget I en klämma I närheten av
pumpen.
Borg de uitneembare hendel aan het vaatuig met gebruik van een
koord.
4.
Always use marine grade spiral reinforced hose (with smooth
internal bore) of the correct size for the pump.
Einen spiral-verstärkten Schmutzwasserschlauch (mit glatter
Innenwandung) mit dem zur Pumpe passenden Innendurchmesser verwenden.
Usare sempre un tubo flessibile di tipo marino, rinforzato e a spirale
(con un’anima interna liscia), di dimensioni adatte alla pompa.
Siempre usar mangueras reforzadas con espiral para uso marino
(con diámetro interior liso) del tamaño correcto.
Toujours utiliser des flexibles renforcés à spirale (à pario intérieure
lisse) de diameter approprié.
Använd alltid spiralarmerad marinslang
(med slat insida) I rätt storlek.
Gebruik altijd ‘marine grade’ spiral
versterkte slang (met gladde binnenzijde) in de juiste maat voor de pomp.
5.
Pipework runs should be kept as short and straight as possible,
avoiding rising and dipping over obstructions.
Die verlegte Schlauchleitung sollte so kurz und so gerade wie
möglich sein. Auf- und absteigende Verlegung über Hindernisse ist zu vermeiden.
I tratti di tubatura dovrebbero essere corti e diritti al Massimo,
evitando che salgano e scendano a causa di ostruzioni.
Los tramos de tuberia deben tan cortos y
rectos como sea posible, evitando subidas o bajadas para sortear obstrucciones.
Les canalisations doivent suivre un trajet
aussi droit et court que possible, et éviter de passer au-dessus ou au-dessous des obstacles éventuels.
Slangarna skall hållas så raka och korta som möjligt.Leidingwerk moet zo kort en recht mogelijk gehouden worden.
Voorkom stijgen en dalen van pijp over obstakels.
6.
All bilge pumps discharged overboard must be installed with the
overboard discharge well above both static and heeled waterlines. (Sailboats normally discharge through the transom).
Bei allen nach aussenbords entleerenden Bilgepumpen muß
der Borddurchlass auch bei Krängung oberhalb der Wasserlinie liegen. (Bei Segelbooten normalerweise im Spiegal).
Tutte le pompe di sentina che si scaricano fuori devono essere
installate con lo carico in acqua ben al di sopra della linea di galleggiamento sia statica che inclinata. (Nelle barche a vela lo scarico avviene normalmente attraverso l’arcaccia).
Todas las bombas de carena con descarga al agua deben instalarse
con la descarga al amr bien por encima de la línea de flotación estática e inclinada. (Las embarcaciones a vela generalmente descargan a través de yugo).
L’évacuation de toutes les pompes de cale à
rejet en mer doit être située bien audessus de la ligne de flottaison maximale (sur les voiliers, l’évacuation se fait habituellement à travers le tableau arrière).
Alla länspumpar med utlopp överboord pompen moeten hun huid
doorlaat voldoende boven de waterlijn plaatsen. Houd rekening met de maximum overhelling. (Zeilboten pompen normal gesproken over het gangboord het lens water overboord).
7.
For maximum efficiency raise discharge hose at least 30cm
(12”) after it leaves the pump.
Die beste Förderleistung wird erzielt, wenn der Druckschlauch nicht
höher als 30 cm über der Pumpe nach aussen führt.
Per la massima efficienza alzare il tubo di scario almeno di 30 cm
dopo aver lasciato la pompa.
Para maxima eficacia elevar la descarge de manguera un mínimo de
30cm después de su salida de la bomba.
Pour maximiser le rendement, le tuyua
d’évacuation ne droit commencer à s’élever que 30cm au moins après la sortie de la pompe.
För bästa effektivitet bör slangen höjas
minst 30cm after utloppet från pumpen.
Voor maximum doelmatigheid dient u de uitlaat slang na de pomp
minstens 30cm omhoog to leiden.
8.
To minimise risk of blockage fit a strainer on the bilge end of the
pipework.
Um das Risiko enien Verstopfung gering
zu halten, wird der Einbau eines Saugkorbes in der Bilge empfohlen.
Per minimizzare il rischio di blocco,
installare un filtro sull’estremità di sentina della tubatura.
Para reducer a un mínimo el riesgo de
obstucciones, colocar un filtro en el extreme de carena de la tubería.
Pour minimiser les risques d’obturation, monet une crépine sur
le côté find de cale de la tuyauterie.
För blockeringsrisk bör en sil med backventil monteras på
slangens sugsida.
Bevestig een zuigkorf aan het begin van de zuigslang, dit helpt
verstopping te voorkomen.
3
Safety Instructions
MANUAL PUMPS SAFETY INSTRUCTIONS
HANDPUMPEN EINBAU – UND SICHERHEITSHINWEISE
POMPE MANUALI INFORMAZIONI D’INSTALLAZIONE E
SICUREZZA BOMBAS MANUALES INSTRUCCIONES DE INSTALACION Y
MEDIDAS DE SEGURIDAD
POMPES MANUELLES INSTALLATION ET SECURITE
MANUELLA PUMPAR INSTALLATIONS-OCH
SÄKERHETSANVISNINGAR HANDPOMPEN INSTALLATIE EN VEILIGHEIDSADVIES
Page 4
4
Spare Parts List - 29240-000 Bulkhead
ABCD EFGHJ KLMN
UNITS WEIGHT
362 192 82 357 216 19 120 28.5 119 176 46 119 155 mm 0.6 kg
(14.3) (7.6) (3.3) (14) (8.5) (0.8) (4.8) (1.1) (4.7) (7) (1.8) (4.7) (6.1) (ins) (1.4) (lbs)
Dimensions
Repair Kits Available
Kit Part No Description
A29246-1000 MAJOR SERVICE KIT
B29241-1000 PORTS KIT
C29243-1000 CLAMP RING & ROCKER KIT
Key Description Qty Part Qty per
PerNoRepair Kit
Pump
ABC
1 OUTLET PORT 1 1 2 OUTLET VALVE 1 1 1 3BODY 1 29242-1000 4 DIAPHRAGM PLATE 2 2 5 DIAPHRAGM 1 1 6 CLAMP RING 1 1 7 SCREW 14 2 2 3 8 CON ROD 1 1
9 CLEVIS PIN (LONG) 1 1 10 ROCKER 1 1 11 CLEVIS PIN (SHORT) 1 1 13 WASHER 1 1 14 HANDLE 1 29267-1000 15 INLET VALVE 1 1 1 16 INLET PORT 1 1 17 WASHER 1 1 1 18 BOLT 1 1
ABCD EFGHJ KLMNO PQ
UNITS WEIGHT
14.5 Ø86 5-22 120 94 12.8 94 129 115 121 218 147 310 252 129 277 mm 1.2 kg (0.6) (3.4)
(0.2-0.9)
(4.7 (3.7) (0.5) (3.7) (5.1) (4.5) (4.8)
(8.58)
(5.8) (12.2) (9.9)
(5.1)
(10.9)
(ins) (2.5) (lbs)
5
Spare Parts List - 29250 Series Thrudeck
Dimensions
Repair Kits Available
Kit Part No Description
A 29256-1000 MAJOR SERVICE KIT B 29241-1000 PORTS KIT 1"
29241-1010 PORTS KIT 11/2" C 29252-1000 CLAMP RING ASSEMBLY D 29254-1000 ROCKER ASSEMBLY
Key Description Qty Part Qty per
PerNoRepair Kit
Pump
ABCD
1 THROUGH DECK KIT 1 29279-0000 2 SCREW 4 3 ROCKER 1 1 4 RING CLIP 6 2 4 5WASHER 4 4 6 CLEVIS PIN (LONG) 2 2 7 HANDLE 1 29267-1000 8 SCREW 8 2 2 9 OUTLET PORT 1 1
10 FLAP VALVE 2 2 2 11 LOWER BODY 1 29258-1000 12 INLET PORT 1 1 13 NYLOC NUT 1 1 1 14
DIAPHRAGM PLATE (LOWER)
11 15 DIAPHRAGM 1 1 16
DIAPHRAGM PLATE (UPPER)
11 17 BOLT 1 1 18 SCREW 1 1 1 19
DIAPHRAGM CLAMP RING
22 20 CLEVIS PIN (SHORT) 1 1 21 WASHER 2 2 22 NUT 1 1 23 UPPER BODY 1 29251-1000 24 O-RING 1 1 1
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