IWAKI PUMPS APN-110 Series, APN-P110, APN-S110 Instruction Manual
Iwaki Air Pump
APN-110
Safety instructions
Overview Installation Operation Maintenance Specication
Instruction manual
Thank you for choosing our product.
Please read through this instruction manual before use.
This instruction manual describes important precautions and
instructions for the product. Always keep it on hand for quick
reference.
© 2010 IWAKI CO.,LTD.
Order conrmation
Open the package and check that the product conforms to your order. If
any problem or inconsistency is found, immediately contact your distributor.
a. Check if the delivery is correct.
Check the nameplate to see if the
information such as model codes,
discharge capacity and discharge
pressure are as ordered.
b. Check if the delivery is damaged or deformed.
Check for transit damage and loose bolts.
2
Order conrmation
Contents
Order conrmation ............................................................................................. 2
Safety instructions .......................................................................5
WARNING .......................................................................................................... 6
CAUTION ...........................................................................................................7
Precautions for use ......................................................................................... 9
Overview ......................................................................................12
Introduction .....................................................................................................12
Pump structure & Operating principle .........................................................12
Part names.......................................................................................................13
Identication codes ........................................................................................14
Installation ..................................................................................15
Pump mounting ...............................................................................................15
Pipework ..........................................................................................................16
Tube connection ..........................................................................................16
Wiring ...............................................................................................................17
Power voltage/Earthing ...............................................................................17
Operation .....................................................................................18
Pump operation ..............................................................................................18
Operation .....................................................................................................18
Before a long period of stoppage (1 week or more) ....................................19
Contents
3
Maintenance ................................................................................20
Troubleshooting ............................................................................................. 20
Inspection ....................................................................................................... 22
Daily inspection .......................................................................................... 22
Wear part replacement .................................................................................. 23
Wear part list ............................................................................................... 23
Before service ............................................................................................. 23
Diaphragm replacement ..............................................................................24
Valve replacement ...................................................................................... 25
Specication/Outer dimension .................................................................... 26
Specication ............................................................................................... 26
Pump ..................................................................................................... 26
Motor .....................................................................................................26
Outer dimension ......................................................................................... 27
APN-110 ................................................................................................ 27
APN-P110 .............................................................................................. 28
APN-S110 .............................................................................................. 28
Performance curves ................................................................................... 29
APN-110 ................................................................................................ 29
APN-P110 .............................................................................................. 29
APN-S110 .............................................................................................. 29
Part names & Structure .............................................................................. 30
APN-110 ................................................................................................ 30
APN-P110 ...............................................................................................31
APN-S110 .............................................................................................. 32
4
Contents
Safety instructions
Requirement
Read through this section before use. This section describes
important information for you to prevent personal injury or
property damage.
■ Symbols
In this instruction manual, the degree of risk caused by incorrect use is noted
with the following symbols. Please pay attention to the information associated
with the symbols.
I
WARNING
CAUTION
A symbol accompanies each precaution, suggesting the use of "Caution", "Pro-
hibited actions" or specic "Requirements".
ndicates mishandling could lead to a fatal or
serious accident.
I
ndicates mishandling could lead to personal
injury or property damage.
Technical information contained in this instruction manual might be treated
as controlled technology in your countries, due to agreements in international
regime for export control.
Please be reminded that export license/permission could be required when this
manual is provided, due to export control regulations of your country.
Caution marks Prohibition marks Requirement marks
Caution
Electrical
shock
Prohibited
Do not rework
or alter
Wear
protection
Grounding
Export Restrictions
Safety instructions
5
WARNING
Turn off power before service
Risk of electrical shock. Be sure to turn off power to stop the pump
and related devices before service is performed.
Stop operation
If you notice any abnormal or dangerous conditions, suspend op-
eration immediately and inspect/solve problems.
Do not use the pump in any condition other than its intended
purpose
The use of the pump in any conditions other than those clearly
specied may result in failure or injury. Use this product in a speci-
ed conditions only.
Do not modify the pump
Alterations to the pump carries a high degree of risk. It is not the
manufacturer's responsibility for any failure or injury resulting from
alternations to the pump.
Electrical
shock
Requirement
Prohibited
Do not remodel
Use specied power only
Do not apply power other than that specied on the nameplate.
Otherwise, failure or re may result. Ensure the pump is properly
grounded.
Wear protective clothing
Always wear protective clothing such as an eye protection, chemi-
cal resistant gloves, a mask and a face shield during disassembly,
assembly or maintenance work. The specic solution will dictate the
degree of protection. Refer to MSDS precautions from the solution
supplier.
Do not damage a power cable
Do not pull, knot or crush the power cable. Damage to the power
cable could lead to a re or electrical shock if cut or broken.
6
WARNING
Requirement
Wear
protectors
Prohibited
CAUTION
Qualied personnel only
The pump should be handled or operated by qualied personnel
with a full understanding of the pump. Any person not familiar with
the product should not take part in the operation or maintenance of
the pump.
Keep electric parts and wiring dry
Risk of re or electric shock. Install the pump where it can be kept dry.
Ventilation
Fumes or vapours can be hazardous with certain solutions. Ensure
proper ventilation at the operation site.
Do not install/store the pump:
• In a ammable atmosphere.
• In a dusty/humid environment.
• Where operating (or storage) temperature can fall below 5ºC (or
0ºC) or exceed 40ºC.
Safety instructions
Requirement
Prohibited
Caution
Prohibited
Spill precautions
Ensure protection and containment of solution in the event of
plumbing or pump damage (secondary containment).
Do not use the pump in a wet location
The pump is not waterproof. Use of the pump in wet or extremely
humid locations could lead to electric shock or short circuit.
Grounding
Risk of electrical shock! Always properly ground the pump. Con-
form to local electric codes.
Requirement
Prohibited
Grounding
CAUTION
7
Do no use a damaged power cable
Risk of fire or electric shock. The cable is not replaceable. The
whole pump unit needs to be replaced when the cable is damaged.
Install a GFCI (earth leakage breaker)
An electrical failure of the pump may adversely affect other de-
vices on the same line. Purchase and install a GFCI (earth leakage
breaker) separately.
Preventative maintenance
Follow instructions in this manual for replacement of wear parts. Do
not disassemble the pump beyond the extent of the instructions.
Do not use a damaged pump
Use of a damaged pump could lead to an electric shock or death.
Disposal of a used pump
Dispose of any used or damaged pump in accordance with local
rules and regulations. If necessary, consult a licensed industrial
waste disposal company.
Electrical
shock
Electrical
shock
Requirement
Prohibited
Requirement
8
CAUTION
Precautions for use
• Electrical work should be performed by a qualied
electrician. Otherwise, personal injury or property
damage may result.
• Do not install the pump in a place where the pump
can get wet. Avoid using wet gas, or internal con-
densation will build up and consequently result in
the short lives of the valve and diaphragm.
• Do not use the pump in a dusty place. Be sure
to provide the inlet with a filter to prevent foreign
matters from getting into the pump. Otherwise, the
pump performance may reduce or the lives of the
valve and diaphragm remarkably shorten.
Safety instructions
Caution
• Do not install the pump in a corrosive or flamma-
ble gas atmosphere. Keep good ventilation in a
working area. Ambient temperature should not fall
below 5°C or exceed 40°C. Observe the allowable
gas temperature range of 0 and 40°C.
• If the compressed air (higher pressure than atmos-
pheric pressure) is transferred to the pump, sharp
deterioration to the lives of the valve, diaphragm
and bearing may result. Always keep atmospheric
or lower pressure in the suction line.
Do not increase suc-
tion line pressure
Precautions for use
9
• Do not tube two or more pumps in series. It may
prevent the motor from starting and lead to a burn
out.
• Injection point must be below the pump position.
Or siphon action or back flow may result.
• Use care handling the pump. Do not drop. An
impact may affect pump performance. Do not use
a pump that has been damaged to avoid the risk of
electrical damage or shock.
• Do not apply power other than that specified on
the nameplate. Otherwise, failure or fire may
result.
• The pump can not start with full discharge/suc-
tion pressure. Remove pressure before operation.
After a long period of stoppage, pump performance at the beginning of operation becomes occa-
sionally unstable. In this case, warm the pump up
for 10 minutes with no discharge line pressure.
10
Precautions for use
Caution
• Risk of burning. A pump and a pipe surface tem-
perature rises high along with liquid temperature.
Do not touch the pump or pipe surface directly
during operation or right after operation.
Safety instructions
• Always use a suction valve to adjust an air flow.
• The APN-S110 is designed for vacuum application
only. Do not pressurize the discharge line of the
pump.
• Do not clean the pump or nameplate with a solvent
such as benzine, thinner or kerosene. This may
discolour the pump or erase printing. Use a dry or
damp cloth or a neutral detergent.
Suction valve
Benzine
Thinner
• When an earth leakage breaker is used and it has
blown, always solve the root cause of blowout. Be
sure to unplug the power cable before investiga-
tion.
Caution
Precautions for use
11
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