IVT 09LR-N, 12LR-N Service Manual

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12LRN
SERVICE MANUAL
SPLIT TYPE
AIR TO AIR HEAT PUMP
MODEL
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
[1] SPECIFICATION ...........................................1-1
[2] EXTERNAL DIMENSION ..............................1-3
[3] WIRING DIAGRAM .......................................1-4
[4] ELECTRICAL PARTS....................................1-4
CHAPTER 2. EXPLAMATION OF CIRCUIT AND OP-
ERATION
[1] BLOCK DIAGRAMS ...................................... 2-1
[2] MICROCOMPUTER CONTROL SYSTEM........2-3
[3] FUNCTION ....................................................2-7
[4] OPERATION MANUAL................................2-16
12LR-N
09LR-N
[5] GENERAL TROUBLESHOOTING CHART........ 3-6
[6] MALFUNCTION (PARTS) CHECK METH-
OD.................................................................. 3-8
[7] OUTDOOR UNIT CHECK METHOD ............3-11
[8] TROUBLESHOOTING GUIDE .................... 3-14
CHAPTER 4. REFRIGERATION CYCLE
[1] FLOW FOW REFRIGERANT ........................ 4-1
[2] STANDARD CONDITION .............................. 4-1
[3] TEMPERATURE AT EACH PART AND
PRESSURE IN 3-WAY VALVE....................... 4-1
[4] PERFORMANCE CURVES ........................... 4-2
CHAPTER 3. FUNCTION AND OPERATION OF PRO-
TECTIVE PROCEDURES
[1] PROTECTION DEVICE FUNCTIONS AND
OPERATIONS ...............................................3-1
[2] AIR TO AIR HEAT PUMP OPERATION IN
THERMISTOR ERROR.................................3-3
[3] THERMISTOR TEMPERATURE CHAR-
ACTERISTICS............................................... 3-5
[4] HOW TO OPERATE THE OUTDOOR
UNIT INDEPENDENTLY ...............................3-6
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
CHAPTER 5. DISASSEMBLY PROCEDURE
[1] INDOOR UNIT ............................................... 5-1
[2] THE WIRE GUARD AND THE PLASM-
CLUSTER UNIT............................................. 5-4
[3] OUTDOOR UNIT ........................................... 5-6
Parts Guide
This document has been published to be used for after sales service only. The contents are subject to change without notice.
12LRN
12LRN
CHAPTER 1. SPECIFICATION
Service Manual
[1] SPECIFICATION
1. 12LR-N
MODEL INDOOR UNIT OUTDOOR UNIT
ITEMS 12LR-N
Rated cooling capacity (Min– Max.) kW 3.50 (1.40 - 4.00) Rated heating capacity (Min–Max.) kW 4.20 (1.40 - 6.00) Moisture removal (at cooling) Liters/h 1.2 Electrical data Phase 1 Rated frequency Hz 50 Rated voltage V 220-240
Rated current (Min - Max.)
Rated input (Min - Max.)
Power factor
Maximum operating current A 9.1 Compressor Type Hermetically sealed rotary type
Refrigerant system Evaporator Louver Fin and Grooved tube type
Noise level (at cooling)
Fan system Drive Direct drive Air flow quantity
(at cooling)
Fan Cross flow fan Propeller fan Connections Refrigerant coupling Flare type Refrigerant tube size Gas, Liquid 3/8", 1/4" Drain piping mm O.D 16 Others Safety device Compressor: Thermistor
Air filters Polypropylene net (Washable) Net dimensions Width mm 770 780
Net weight kg 9 34
NOTE: The conditions of star”” marked item are based on ‘EN14511’.
Cool A 4.7 (2.0 - 6.3 ) Heat A 4.6( 1.7 - 8.2 ) Cool W 980 (350- 1300) Heat W 970 (290 - 1700) Cool % 91 Heat % 92
Model 5RS102XBE01 Oil charge RB68A 320cc
Condenser Corrugate Fin and Grooved tube type Control Expansion valve Refrigerant (R410A) 1140g De-lce system Micro computer controled reversed systems High dB(A) 43 48 Low dB(A) – Soft dB(A) 27
High m3/min. 9.8 32.5 Low m3/min. 7.5 – Soft m3/min. 5.2
Fan motors: Inherent thermistor Fuse, Micro computer control
Height mm 260 540 Depth mm 248 265
1 – 1
2. 09LR-N
MODEL INDOOR UNIT OUTDOOR UNIT
ITEMS 09LR-N
Rated cooling capacity (Min– Max.) kW 2.50(1.40 - 3.00) Rated heating capacity (Min–Max.) kW 3.20 (1.40 - 5.00) Moisture removal (at cooling) Liters/h 0.8 Electrical data Phase 1 Rated frequency Hz 50 Rated voltage V 220-240
Rated current (Min - Max.)
Rated input (Min - Max.)
Power factor
Maximum operating current A 8.1 Compressor Type Hermetically sealed rotary type
Refrigerant system Evaporator Louver Fin and Grooved tube type
Noise level (at cooling)
Fan system Drive Direct drive Air flow quantity
(at cooling)
Fan Cross flow fan Propeller fan Connections Refrigerant coupling Flare type Refrigerant tube size Gas, Liquid 3/8", 1/4" Drain piping mm O.D 16 Others Safety device Compressor: Thermistor
Air filters Polypropylene net (Washable) Net dimensions Width mm 770 780
Net weight kg 9 34
Cool A 2.9 (2.0 - 3.9 ) Heat A 3.4( 1.7 - 6.3 ) Cool W 570 (350- 800) Heat W 700 (290 - 1300) Cool % 85 Heat % 90
Model 5RS102XBE01 Oil charge RB68A 320cc
Condenser Corrugate Fin and Grooved tube type Control Expansion valve Refrigerant (R410A) 1140g De-lce system Micro computer controled reversed systems High dB(A) 42 45 Low dB(A) – Soft dB(A) 26
High m3/min. 9.4 28.3 Low m3/min. 7.0 – Soft m3/min. 4.7
Fan motors: Inherent thermistor Fuse, Micro computer control
Height mm 260 540 Depth mm 248 265
12LRN
NOTE: The conditions of star”” marked item are based on ‘EN14511’.
1 – 2
12LRN
Unit㧦㨙㨙㧕
22.0
58
18.5
175
INVERTERAIRCONDITIONER
770
248
260
760
265
780
540
14
167.5
165
540
299
72
58
37.5
12
4.5
324
135
81
136
[2] EXTERNAL DIMENSION
1. Indoor unit
2. Outdoor unit
1 – 3
[3] WIRING DIAGRAM
l
1. Indoor unit
2. Outdoor unit
12LRN
[4] ELECTRICAL PARTS
1. Indoor unit
DESCRIPTION MODEL REMARKS
Indoor fan motor MLB469 DC motor Transformer RTRNWA054JBZZ FUSE1 QFS-GA078JBZZ (250V, 3.15A)
2. Outdoor Unit
DESCRIPTION MODEL REMARKS
Compressor 5RS102XBE01 DC motor Outdoor fan motor MLB427 DC motor Fu3 QFS-GA077JBZZ(250V, 2A) Fu2 QFS-GA078JBZZ(250V, 3.15A) Fu1 QFS-CA001JBZZ(250V, 20A) Fu5 QFS-CA002JBZZ(250V, 15A)
1 – 4
12LRN
AC power
Rectification circuit
CPU
3.15A Fuse
DC power supply circuit
Fan motor PWM control circuit
Rotation pulse input circuit
AC clock circuit
Remote controller signal reception circuit
Buzzer drive circuit
CPU reset circuit
CPU oscillator circuit
Room temp. detect circuit
Heat exchanger pipe thermo circuit
Select circuit
Serial I/O circuit
Auto restart circuit
Test run circuit
Auxiliary mode
Power on circuit
Cluster generator drive circuit
Indoor fan motor
Fan motor pulse detect
Wireless remote control operation
Audible operation confirmation
Room temp. thermistor
Heat exchanger pipe thermistor
Indoor/outdoor control signal I/O
Test run (forced operation)
Auxiliary mode button ON/OFF
Self diagnostics, fault diagnosis
Cluster generator
Unit-unit wiring (AC power and serial signals)
LED Drive circuit
LED display
Louver motor drive circuit (Horizontal)
How direction control (Horizontal louver motor)
Heat only
12LRN
CHAPTER 2. EXPLAMATION OF CIRCUIT AND OPERATION
Service Manual
[1] BLOCK DIAGRAMS
1. Indoor unit
2 – 1
2. Outdoor unit
CPU
20A
protection
15A
protection
Expansion valve drive circuit Expansion valve
Suction temp. thermo. circuit Suction pipe thermistor
2-way valve temp. thermo. circuit 2-way valve thermistor
3.15A
protection
15A
protection
Power supply circuit
CPU oscillator circuit
DC overvoltage detection circuit
Outdoor fan drive circuit
4-way valve relay drive circuit
Power transistor module drive circuit
Serial I/O circuit
CPU reset circuit
Position detection circuit
AC overcurrent detection circuit
Compressor thermo circuit
Heat exchanger pipe thermo circuit
Outdoor temp. thermo. circuit
LED drive circuit
Test mode circuit
Power factor converter circuit
Filter
circuit
Smoothing circuit
Pulse amplitube modulation circuit
AC clock circuit
DC overcurrent detection circuit
IGBT
Unit-unit wiring (AC power and serial signals)
Outdoor fan
4-way valve
Power transistor module
Compressor
Current transformer
Compressor thermistor
Heat exchanger pipe thermistor
Outdoor temperature thermistor
LED
Terminal board, Terminal fuse, circuit
Terminal board, Terminal fuse
12LRN
2 – 2
12LRN
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ࠝ࡯࠻࡝ࠬ࠲࡯࠻
㧭㨁㨀㧻ޓ㧾㧱㧿㨀㧭㧾㨀
㧱㧰㨆㧡㧚㧝㧮
㨆㧰㧟
㧾㧝㧜㧡ޓ㧝㧛㧠㨃ޓ㧝㧚㧤㧷
㧾㧝㧜㧢ޓ㧝㧛㧠㨃ޓ㧝㧚㧤㧷
㧾㧝㧜㧠ޓ㧝㧛㧠㨃ޓ㧝㧚㧤㧷
㧾㧝㧜㧣ޓ㧝㧛㧠㨃ޓ㧝㧚㧤㧷
㧽㧝㧜㧟
㧽㧝㧜㧞
㧽㧝㧜㧝
㧾㧣㧢
㧝㧛㧠㨃
㧝㧚㧤㧷
㧮㨆㧝
㧽㧢
㧢㧤㧜
㧾㧟㧤
㧶㧼㧝
㧝㧜㧜Ǵ
㧯㧠㧟
㧟㧡㨂
㧾㧟㧥
㧝㧜㧜㧷
㧝㧜㨂
㧯㧟㧝
㧝㧜㧜Ǵ
㧡㨂
㧯㧣
㧜㧚㧜㧝Ǵ
㧡㧜㨂
㧡㨂
㧯㧝㧤
㧯㧝㧥
㧞㧡㨂
㧝㧜㧜Ǵ
㧟㧡㨂
㧯㧞㧜
㧡㧜㨂
㧜㧚㧝Ǵ
㧜㧚㧝Ǵ
㧯㧝㧡
㧞㧡㨂
㧜㧚㧝Ǵ
㧼㧯㧟
㧼㧯㧤㧝㧣㧝㧢㧺㧵㧼
㧝㧡㨂
㧜㧚㧜㧠㧣Ǵ
㧯㧥
㧝㧜㧜Ǵ
㧟㧡㨂
㧯㧤
㨆㧰㧝
㧴㨆㧞㧠㧙㧞
㧾㧟㧣
㧟㧚㧟㧷
㧲㨁㧝
㧟㧚㧝㧡㧭㧙㧞㧡㧜㨂
㧼㧯㧝
㧼㧯㧞
㧼㧯㧤㧝㧣㨄㧼㧟
㧞㧟
㧺㧯
㧼㧝㧠㧜
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯 㧺㧯 㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧺㧯
㧼㧜㧜
㧼㧝㧠㧝
㧭㧺㧝㧣 㧭㧺㧝㧢 㧭㧺㧝㧡 㧭㧺㧝㧠 㧭㧺㧝㧟 㧭㧺㧝㧞
㧼㧝㧟㧜
㧼㧜㧝
㧼㧜㧞
㧼㧜㧟
㧼㧜㧠
㧼㧞㧜
㧼㧞㧝
㨀㨄㧰㧜
㧾㨄㧰㧜
㧼㧝㧜
㧼㧝㧟
㧼㧝㧠
㧼㧝㧡
㧼㧝㧢
㧼㧝㧣
㧼㧡㧡
㧼㧡㧠
㧼㧡㧟
㧼㧡㧝
㧼㧡㧜
㧵㧺㨀㧼㧟 㧼㧜㧡 㧼㧜㧢
㧼㧣㧟 㧼㧣㧠
㧼㧟㧝
㧼㧝㧞㧟
㧼㧝㧞㧠
㧼㧝㧞㧜
㧼㧢㧟 㧼㧢㧞 㧿㧰㧭㧜 㧿㧯㧸㧜
㧱㨂㧰㧰㧜
㧱㨂㧿㧿㧜
㨂㧿㧿
㧾㧱㧳㧯㨄㧝㨄㧞
㧲㧸㧹㧰㧜
㧾㧱㧿㧱㨀
㨀㧻㧻㧸㧜
㨀㧻㧻㧸㧝
㧼㧠㧞
㧼㧠㧟
㧢㧠
㧢㧟
㧢㧞
㧢㧝
㧢㧜
㧡㧥
㧡㧤
㧡㧣
㧡㧢
㧡㧡
㧡㧠
㧡㧟
㧡㧞
㧡㧝
㧡㧜
㧠㧥
㧠㧤㧠㧣㧠㧢㧠㧡㧠㧠㧠㧟㧠㧞㧠㧝㧠㧜㧟㧥㧟㧤㧟㧣㧟㧢㧟㧡㧟㧠
㧟㧟
㧟㧞 㧟㧝 㧟㧜 㧞㧥 㧞㧤 㧞㧣 㧞㧢 㧞㧡 㧞㧠 㧞㧟 㧞㧞 㧞㧝 㧞㧜 㧝㧥 㧝㧤 㧝㧣
㧼㧡㧞
㧭㨂㧾㧱㧲
㧭㨂㧿㧿
㧝㧢㧝㧡㧝㧠
㨂㧰㧰
㧼㧣㧣
㧼㧣㧢
㧼㧣㧡
㧼㧣㧞
㧼㧣㧝
㧼㧣㧜
㧝㧞㧟
㧝㧟㧝㧞㧝㧝
㧝㧜
㧰㧝
㧰㧝㧺㧢㧜
㧝㧛㧞㨃
㧝㧛㧞㨃
㧾㧣
㧾㧢
㧞㧜㧜㧷
㧞㧜㧜㧷
㧾㧤
㧟㧥㧷
㧼㨛㨣㨑㨞㧕
㧔㧲㨡㨘㨘
㧵㧯㧝㧜㧝
㧠㧣
㧾㧝㧜㧝
㧝㧢㨂
㧠㧣Ǵ
㧯㧝㧜㧝
㧯㧝㧜㧞
㧜㧚㧝Ǵ
㧡㧜㨂
㧰㧵㧿㧼㧸㧭㨅ޓ㧒ޓ㧾㧱㧯㧱㧵㨂㧱㧾ޓ㧼㨃㧮
⴫␜㧒ฃశၮ᧼
ᔕᕆㆇォ㧿㨃
㧿㨃㧝ޓ㧦ޓ㧭㨁㨄㧚㧔㨀㧱㧿㨀ޓ㧾㨁㧺㧕
㧔㧼㧯㧵㧕
㧸㧱㧰㧝㧜㧠
㧔㨀㨕㨙㨑㨞㧕
㧔㧼㨛㨣㨑㨞㧕
㧟㧝㧞
㧝㧞㧟㧠㧡㧢㧣
㧸㧱㧰㧝㧜㧝
㧸㧱㧰㧝㧜㧞
㧸㧱㧰㧝㧜㧟
㧮㧯㧺㧝㧜㧝
㧿㨃㧝
[2] MICROCOMPUTER CONTROL SYSTEM
1. Indoor unit
1.1. Electronic control circuit diagram
2 – 3
1.2. Printed wiring board
For 9LRN/2LRN model main PWB
From louver motor
From display PWB
From thermistor
(PDAI-A248JBWZ)
From Plasma Cluster generator
To Terminal board [2]
From Fan motor
To Terminal board [1]
To Terminal board [N]
To Eauth Terminal
For 9LRN/LRN model display PWB
To Main PWB CN5
12LRN
2 – 4
12LRN
㧲㧯㧟
㧲㧯㧝㧲㧯㧞
㧻㧾㧭㧺㧳㧱
㨃㧴㧵㨀㧱
㧾㧱㧰
㨀㧥
㨀㧤
㨀㧣
㧯㧵㧺
㧼 㧞㧠
㧝㧡
㧞㧜
㧞㧝
㧞㧞
㧞㧟
㧜㧚㧟㧟㨡
㧠㧜㧜㨂
㧡㧡㧜㨡㧲
㧼㧿㧞㧝㧥㧭㧠
㧵㧼㧹
㧲㨁㧡
㧞㧡㧜㨂˴㧝㧡㧭
㧞㧣㧜㧷㧲
㧞㧣㧜㧷㧲
㧯㧥
㧡㧡㧜㨡㧲
㧠㧜㧜㨂
㧯㧝㧜
㧔㧰㨑㨎㨡㨓˴㧻㨡㨠㨜㨡㨠㧕
㧔㧰㨑㨎㨡㨓˴㧻㨡㨠㨜㨡㨠㧕
㧡㧜㧡㧜㧡㧜㧡㧜
㧡㧝㧡㧞㧡㧟㧡㧠㧡㧡㧡㧢㧡㧣㧡㧤㧡㧥㧢㧜㧢㧝㧢㧞㧢㧟㧢㧠㧢㧡㧢㧢㧢㧣㧢㧤㧢㧥㧣㧜㧣㧝㧣㧞㧣㧟
㧣㧠
㧣㧡
㧡㧝㧡㧞㧡㧟㧡㧠㧡㧡㧡㧢㧡㧣㧡㧤㧡㧥㧢㧜㧢㧝㧢㧞㧢㧟㧢㧠㧢㧡㧢㧢㧢㧣㧢㧤㧢㧥㧣㧜㧣㧝㧣㧞㧣㧟
㧣㧠
㧣㧡
㧡㧝㧡㧞㧡㧟㧡㧠㧡㧡㧡㧢㧡㧣㧡㧤㧡㧥㧢㧜㧢㧝㧢㧞㧢㧟㧢㧠㧢㧡㧢㧢㧢㧣㧢㧤㧢㧥㧣㧜㧣㧝㧣㧞㧣㧟
㧣㧠
㧣㧡
㧡㧝㧡㧞㧡㧟㧡㧠㧡㧡㧡㧢㧡㧣
㧡㧤
㧢㧜㧢㧝㧢㧞㧢㧟㧢㧠㧢㧡㧢㧢㧢㧣㧢㧤㧢㧥㧣㧜㧣㧝㧣㧞㧣㧟㧣㧠
㧣㧡
㧣㧢㧣㧢㧣㧢㧣㧢
㧥㧤㧥㧣 㧥㧤㧥㧣㧥㧤㧥㧣 㧥㧤㧥㧣
㧥㧝㧥㧜㧤㧥㧤㧤㧤㧣㧤㧢㧤㧡㧤㧠㧤㧟㧤㧞㧤㧝㧤㧜㧣㧥㧣㧤㧣㧣
㧥㧢㧥㧡㧥㧠㧥㧟㧥㧞
㧥㧝㧥㧜㧤㧥㧤㧤㧤㧣㧤㧢㧤㧡㧤㧠㧤㧟㧤㧞㧤㧝㧤㧜㧣㧥㧣㧤㧣㧣
㧥㧢㧥㧡㧥㧠㧥㧟㧥㧞
㧥㧝㧥㧜㧤㧥㧤㧤㧤㧣㧤㧢㧤㧡㧤㧠㧤㧟㧤㧞㧤㧝㧤㧜㧣㧥㧣㧤㧣㧣
㧥㧢㧥㧡㧥㧠
㧥㧟㧥㧞
㧥㧝㧥㧜㧤㧥㧤㧤㧤㧣㧤㧢㧤㧡㧤㧠㧤㧟㧤㧞㧤㧝㧤㧜㧣㧥㧣㧤㧣㧣
㧥㧢㧥㧡㧥㧠㧥㧟㧥㧞
㧞㧥㧞㧤㧞㧥㧞㧤㧞㧥㧞㧤㧞㧥㧞㧤㧟㧠 㧟㧟㧟㧞 㧟㧝㧟㧜
㧠㧥 㧠㧤㧠㧣 㧠㧢㧠㧡 㧠㧠 㧠㧟㧠㧞 㧠㧝㧠㧜 㧟㧥 㧟㧤㧟㧣 㧟㧢 㧟㧡
㧟㧠 㧟㧟㧟㧞 㧟㧝㧟㧜
㧠㧥 㧠㧤㧠㧣 㧠㧢㧠㧡 㧠㧠 㧠㧟㧠㧞 㧠㧝㧠㧜 㧟㧥 㧟㧤㧟㧣 㧟㧢 㧟㧡
㧟㧠 㧟㧟㧟㧞 㧟㧝㧟㧜
㧠㧥 㧠㧤㧠㧣 㧠㧢㧠㧡 㧠㧠 㧠㧟㧠㧞 㧠㧝㧠㧜 㧟㧥 㧟㧤㧟㧣 㧟㧢 㧟㧡
㧟㧠 㧟㧟㧟㧞 㧟㧝㧟㧜
㧠㧥 㧠㧤㧠㧣 㧠㧢㧠㧡 㧠㧠 㧠㧟㧠㧞 㧠㧝㧠㧜 㧟㧥 㧟㧤㧟㧣 㧟㧢 㧟㧡
㧞㧢㧞㧣 㧞㧢㧞㧣㧞㧢㧞㧣 㧞㧢㧞㧣
㧝㧜㧜㧝㧜㧜㧝㧜㧜㧝㧜㧜
㧥㧥㧥㧥㧥㧥㧥㧥
㧝㧜㧝㧝㧝㧞㧝㧟㧝㧠㧝㧡㧝㧢㧝㧣㧝㧤㧝㧥㧞㧜㧞㧝㧞㧞㧞㧟㧞㧠
㧞㧟㧠
㧝㧜㧝㧝㧝㧞㧝㧟㧝㧠㧝㧡㧝㧢㧝㧣㧝㧤㧝㧥㧞㧜㧞㧝㧞㧞㧞㧟㧞㧠
㧞㧟㧠
㧝㧜㧝㧝㧝㧞㧝㧟㧝㧠㧝㧡㧝㧢㧝㧣㧝㧤㧝㧥㧞㧜㧞㧝㧞㧞㧞㧟㧞㧠
㧞㧟㧠
㧝㧜㧝㧝㧝㧞㧝㧟㧝㧠㧝㧡㧝㧢㧝㧣㧝㧤㧝㧥㧞㧜㧞㧝㧞㧞㧞㧟㧞㧠
㧞㧟㧠
㧞㧡㧞㧡㧞㧡㧞㧡
㧢㧚㧤㧷
㧯㧝㧞㧣
㧡㨂
㧞㧡㨂
㧾㧔㨂㧕
㧯㧔㨃㧕
㧿㧔㨁㧕
㧝㧜㧜㧜㧼
㧯㧝㧞㧞
㧡㧜㨂
㨆㧰㧟
㧝㧚㧤㧷㧲
㧾㧡㧜
㧜㧚㧜㧞㧠
㧡㨃
㧾㧠㧥
㧡㧜㨂
㧡㧜㨂
㧜㨂
㧜㨂
㧡㧜㨂
㧞㧞㧜㨡
㧯㧣㧥
㧝㧜㨂
㧜㧚㧜㧝㨡
㧡㧜㨂
㧯㧥㧣
㧝㧛㧞㨃
㧝㧜㧜㧷
㧾㧝㧜㧞
㧾㧝㧜㧟
㧝㧛㧞㨃
㧝㧜㧜㧷
㧰㧝㧟
㧾㧝㧡㧢
㨀㧴㧝
㨀㧴㧞
㨀㧴㧟
㨀㧴㧠
㨀㧴㧡
㧔㧞㧙㨣㨍㨥˴㨢㨍㨘㨢㨑㧕
㧔㧿㨡㨏㨠㨕㨛㨚㧕
㧔㧻㨡㨠˴㨐㨛㨛㨞㧕
㧔㧴㨑㨍㨠
㨑㨤㨏㨔㨍㨚㨓㨑㧕
㧔㧯㨛㨙㨜㨞㨑㨟㨟㨛㨞㧕
㧯㧺㧤
㧝㧜
㧾㧣㧞 㧾㧣㧝 㧾㧣㧜 㧾㧢㧥 㧾㧢㧤
㧢㧚㧤㧷㧲㧡
㧡㧜㨂
㧜㧚㧜㧝㨡㧡
㧯㧢㧡
㧯㧢㧢
㧯㧢㧣
㧯㧢㧤
㧯㧢㧥
㧝㧜㧷
㧾㧢㧣
㧾㧢㧠˴㧝㧜㧷
㧾㧢㧡˴㧝㧜㧷
㧾㧢㧢˴㧝㧜㧷
㧾㧢㧟˴㧝㧜㧷
㧡㨂
㧔㨀㨔㨑㨞㨙㨕㨟㨠㨛㨞㧕
㧝㧜㧹㧴㨦
㧜㧚㧝㨡
㧯㧟㧝
㧞㧡㨂
㧡㨂
㧾㧤㧜
㧝㧜㧜㧷
㧠㧚㧣㨡
㧯㧟㧟
㧜㧘㧝㨡
㧞㧡㨂
㧯㧟㧞
㧾㧣㧥
㧝㧜㧜
㧞㧣㧜
㧾㧣㧤
㧾㧣㧣
㧜㨂
㧿㧙㧤㧜㧤㧠㧞㧯㧺
㧵㧯㧡
㧔㧾㨑㨟㨑㨠㧕
㧵㧼㧹
㨂㨁㧲㧮
㨂㨁㧲㧿
㧔㧵㧼㧹˴㧰㨞㨕㨢㨑㧕
㧝㧡㨂
㧰㧝㧝
㨆㧰㧠
㧝㧜㨡
㧡㧜㨂
㧯㧡㧜
㧞㧡㨂
㧯㧠㧥
㧜㧚㧝㨡
㧞㧟
㧞㧡㨂
㧯㧟㧤
㧜㧚㧝㨡
㧞㧡㨂
㧝㧜㧜㨡
㧯㧟㧣
㧡㨂
㧞㧚㧣㧷
㧾㧣㧟
㧜㨂
㧾㧥㧞
㧝㧷
㧶㧼㧥㧞
㧜㨂
㧞㧣㧜
㨀㨑㨟㨠˴㧝
㧡㨂
㧜㨂
㧯㧥㧤
㧞㧡㨂
㧠㧚㧣㨡㧲
㧡㨂
㧸㧱㧰㧝
㧜㨂
㧜㨂
㧞㧟㧠㧡㧢㧣㧤
㧶㧼㧡
㧶㧼㧢
㧞㧜㧷㧲
㧜㨂
㧜㨂
㧔㧵㨚㨢㨑㨞㨠㨑㨞˴㨏㨡㨞㨞㨑㨚㨠˴㧰㨑㨠㨑㨏㨠㧕
㧡㧜㨂
㧞㧜㧜㧷㧲
㧜㨂
㧾㧝㧡㧜
㧞㧜㧜㧷㧲
㧾㧝㧡㧝
㧡㨂
㧾㧝㧠㧟
㧾㧝㧞㧟
㧝㧜㧜㧷㧲
㧝㧡㨂
㧾㧝㧞㧠
㧜㧚㧝㨡
㧯㧤㧥
㧵㧯㧥
㧡㨂
㧰㧝㧤
㧯㧥㧜
㧝㧜㧜㧜㧼
㧻㧿㧯㧝
㧜㨂
㧝㧷
㧞㧜㧷㧲
㧾㧝㧞㧜
㧡㨂
㧜㨂
㧜㨂
㧝㧜㧜㨡
㧝㧜㨂
㧯㧝㧞㧤
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㧹㧰㧞
㧼㧾㧡
㧼㧾㧠
㨂㧯㧯
㧼㧿㧡
㧼㧿㧠
㨄㧜
㨄㧝
㨂㧿㧿
㧼㧭㧞
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㨂㧯㧯
㨂㧿㧿
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㧾㧝㧡
㧾㧝㧢
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㧟㧚㧜
㧯㧝㧣
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2. Outdoor unit
2.1. Electronic control circuit diagram
2 – 5
2.2. Printed wiring board
From 4Way Valve
From Expansion Valve
To Control Box
(Green/Yellow)
To Terminal Board(2)
(Red)
To Terminal Board(N)
(Blue)
12LRN
To Terminal Board(1)
(Brown)
From Thermistor
From Fan Motor
(R)(V)(White)
From Compressor (C)(W)(Orange)
To Reactor(Gray)
From Compressor
From Compressor (S)(U) (Red)
2 – 6
12LRN
Compressor operation
ON operation on remote control
OFF operation on remote control
Compressor ON
Compressor ON Compressor can
turn ON
Compressor remains OFF for 180 seconds
[3] FUNCTION
1. Function
1.1. Restart control
Once the compressor stops operating, it will not restart for 180 sec­onds to protect the compressor.
Therefore, if the operating compressor is shut down from the remote control and then turned back on immediately after, the compressor will restart after a preset delay time.
(The indoor unit will restart operation immediately after the ON switch is operated on the remote control.)
1.2. Cold air prevention control
When the air to air heat pump starts up in heating mode, the indoor unit fan will not operate until the temperature of the indoor unit heat exchanger reaches about 23C in order to prevent cold air from blow- ing into the room.
Also, the indoor unit fan operates at low speed until the temperature of the indoor unit heat exchanger reaches about 38C so that people in the room will not feel chilly air flow.
Indoor unit heat exchanger temperature
38
23
Set fan speed
Indoor unit fan at low speed
Indoor unit fan in non-operation
1.3. Indoor unit heat exchanger freeze prevention control
If the temperature of the indoor unit heat exchanger remains below 0C for 4 consecutive minutes during cooling or dehumidifying opera­tion, the compressor operation stops temporarily in order to prevent freezing.
When the temperature of the indoor unit heat exchanger rises to 2C or higher after about 180 seconds, the compressor restarts and resumes normal operation.
1.4. Outdoor unit 2-wa y valve freeze prevention control
If the temperature of the outdoor unit 2-way valve remains below 0C for 10 consecutive minutes during cooling or dehumidifying operation, the compressor operation stops temporarily in order to prevent freez­ing.
When the temperature of the 2-way valve rises to 10C or higher after about 180 seconds, the compressor restarts and resumes normal operation.
35
21
1.5. Indoor unit overheat prevention control
During heating operation, if the temperature of the indoor unit heat exchanger exceeds the indoor unit heat exchanger overheat preven­tion temperature (about 45 to 54C) which is determined by the operat­ing frequency and operating status, the operating frequency is decreased by about 4 to 15 Hz. Then, this operation is repeated every 60 seconds until the temperature of the indoor unit heat exchanger drops below the overheat protection temperature.
Once the temperature of the indoor unit heat exchanger drops below the overheat protection temperature, the operating frequency is increased by about 4 to 10 Hz every 60 seconds until the normal oper­ation condition resumes.
If the temperature of the indoor unit heat exchanger exceeds the over­heat protection temperature for 60 seconds at minimum operating fre­quency, the compressor stops operating and then restarts after about 180 seconds, and the abovementioned control is repeated.
1.6. Outdoor unit overheat prevention control
During cooling operation, if the temperature of the outdoor unit heat exchanger exceeds the outdoor unit heat exchanger overheat preven­tion temperature (about 55C), the operating frequency is decreased by about 4 to 15 Hz. Then, this operation is repeated every 60 sec­onds until the temperature of the outdoor unit heat exchanger drops to about 54C or lower.
Once the temperature of the outdoor unit heat exchanger drops to about 54C or lower, the operating frequency is increased by about 4 to 10 Hz every 60 seconds until the normal operation condition resumes.
If the temperature of the outdoor unit heat exchanger exceeds the out­door unit heat exchanger overheat protection temperature for (120 sec : outdoor temperature 40C  60 sec : outdoor temperature < 40C) at minimum operating frequency, the compressor stops operating and then restarts after about 180 seconds, and the abovementioned con­trol is repeated.
1.7. Compressor overheat prevention contro l
If the temperature of the compressor exceeds the compressor over­heat prevention temperature (110C), the operation frequency is decreased by about 4 to 10 Hz. Then, this operation is repeated every 60 seconds until the temperature of the compressor drops below the overheat protection temperature (100C).
Once the temperature of the compressor drops below the overheat protection temperature, the operating frequency is increased by about 4 to 10 Hz every 60 seconds until the normal operation condition resumes.
If the temperature of the compressor exceeds the overheat protection temperature (for 120 seconds in cooling operation or 60 seconds in heating operation) at minimum operating frequency, the compressor stops operating and then restarts after about 180 seconds, and the abovementioned control is repeated.
1.8. Startup control
When the air to air heat pump starts in the cooling or heating mode, if the room temperature is 2C higher than the set temperature (in cool­ing operation) or 3.5C lower (in heating operation), the air to air heat pump operates with the operating frequency at maximum. Then, when the set temperature is reached, the air to air heat pump operates at the operating frequency determined by fuzzy logic calculation, then enters the normal control mode after a while.
2 – 7
1.9. Peak control
20 min or more 6 min or more 6 min or more
Defrosting Max. 10 min
Defrosting Max. 10 min
Start of heating operation
Heating operation
Set temperature
Activation of OFF timer
1 hour later
Max.
1.5 hours later
Max. 2 hours later
Timer setting reached
1 hour later
Max.
1.5 hours later
Max. 2 hours later
Timer setting reached
Activation of OFF timer
Set temperature
-1
O
C
-1
O
C
-1
O
C
0.3
O
C
0.3
O
C
0.3
O
C
Cooling/dehumidifying operation
1 sec 1 sec 0.6 sec
ON
OFF
(Example) Compressor high temperature abnormality
Modes and Temperature Settings
the figures in ( ) are temperature settings
If the current flowing in the air to air heat pump exceeds the peak con­trol current the operation frequency is decreased until the current value drops below the peak control current regardless of the frequency control demand issued from the indoor unit based on the room temper­ature.
1.10. Outdoor unit fan delay control
The compressor stops immediately after cooling, dehumidifying or heating operation is shut down, but the outdoor unit fan continues operation for 50 seconds before it stops.
1.11. Defrosting
1.11.1 Reverse defrosting
The defrost operation starts when the compressor operating time exceeds 20 minutes during heating operation, as shown below, and the outside air temperature and the outdoor unit heat exchanger tem­perature meet certain conditions. When the defrost operation starts, the indoor unit fan stops. The defrost operation stops by the state of cyde temperature or the defrosting time exceeds 6 minutes.
1.12. ON timer
The ON timer can be activated by pressing the ON timer button. When the ON timer is activated, the operation start time is adjusted based on fuzzy logic calculations 1 hour before the set time so that the room temperature reaches the set temperature at the set time.
12LRN
1.14. Power ON start
If a jumper cable is inserted in the location marked with HAJP on the indoor unit control printed circuit board (control PCB), connecting the power cord to an AC outlet starts the air to air heat pump in either cool­ing or heating mode, which is determined automatically by the room temperature sensor.
When a circuit breaker is used to control the ON/OFF operation, please insert a jumper as described above.
1.15. Self-diagnostic malfunction code display
1.15.1 Indoor unit
1) When a malfunction is confirmed, a flashing malfunction code num­ber is displayed to indicate the type of malfunction.
When the air to air heat pump is in non-operating condition, holding down AUX button for more than 5 seconds activates the malfunc­tion code display function.
The operation continues only in the case of a serial open-circuit, and the main relay turns off after 30 seconds if the open-circuit con­dition remains.
In the case of a serial short-circuit, the air to air heat pump contin­ues operating without a malfunction code display.
The malfunction information is stored in memory, and can be recalled later and shown on display.
2) The self-diagnostic memory can be recalled and shown on the dis­play by stopping the operation and holding down AUX button for more than 5 seconds.
3) The content of self-diagnosis (malfunction mode) is indicated by a flashing number.
(For details, refer to the troubleshooting section.)
1.15.2 Outdoor unit
If a malfunction occurs, LED1 on the outdoor unit flashes in 0.2-sec­ond intervals as shown below.
1.13. OFF timer
The OFF timer can be activated by pressing the OFF timer button. When the OFF timer is set, the operation stops after the set time.
When this timer is set, the compressor operating frequency lowers for quieter operation, and the room temperature is gradually varied after one hour (reduced 1C three times (max. 3C) in heating, or increased
0.3C three times (max. 1C) in cooling or dehumidifying operation) so that the room temperature remains suitable for comfortable sleeping.
1.16. Information about auto mode
In the AUTO mode, the temperature setting and mode are automati­cally selected according to the room temperature and outdoor temper­ature when the unit is turned on.
During operation, if the outdoor temperature changes, the temperature settings will automatically slide as shown in the chart.
2 – 8
12LRN
Heating operation Fan operation
24OC
Outside air temperature
0.6OC
Set temperature
Hot keep zone ٕ
Whenheat only mode, cut the JP2 jumper
coolheat mode䊶䊶䊶䊶䊶䊶JP2 connected heat only mode 䊶䊶䊶䊶䊶䊶䊶JP2 cut
㪤㪘㪠㪥㩷㪧㪅㪮㪅㪙㪅
1.17. Difference of operation in Auto and Manual modes
In the Auto mode, the temperature setting is automatically determined based on the outside air temperature. In addition, the air to air heat pump oper­ation differs from the operation in the Manual mode as explained below.
1.17.1 Difference relating to set temperature
Auto mode Manual mode
Cooling Heating Dehumidifyin g Cooling Heating Dehumidifying
Temperature setting method
Automatic temperature setting based on outside air tem­perature. Can be changed within 2C using remote con­trol.
Can be changed between 18 and 32C using remote control.
Can be changed between 18 and 32C using remote control.
Automatic setting. Can be changed within 2C.
1.18. Dehumidifying operatio n co ntr ol
If the room temperature is 26C or higher when dehumidifying opera­tion starts, the dehumidifying operation provides a low cooling effect in accordance with the room temperature setting automatically deter­mined based on the outside air operation. (The setting value is the same as the set temperature for cooling operation in the auto mode.)
If the room temperature is lower than 26C when dehumidifying opera­tion starts, the dehumidifying operation minimizes the lowering of the room temperature.
1.19. Self Clean operation
Heating or Fan operation and Cluster operation are performed simulta­neously.
The judgment of whether Heating or Fan operation is used is based on the outside air temperature at 3 minutes after the start of internal cleaning.
The operation stops after 40 minutes.
1.20. Plasmacluster Ion function
Plasmacluster lon generator inside the air conditioner will release pos­itive and negative plasmacluster ions into the room. Plasmacluster ions released into the air will reduce some airborne mold.
1.21. Hot keep
If the room temperature is in the Hot keep zone during heating, the compressor is turned off to prevent overheating.
ZONE COM-
Hot keep (When room temperature reaches setting tem­perature)
PRESSOR
AUTO
OFF
SOFT LOW HIGH
FAN
Ultra soft
(Lower than Fan
speed “soft”)
Keep the setting
1.22. Winter cool
Cooling operation is available during the winter season by the built in winter cool function.
Lower limit of outdoor temperature range is -10C DB.
When the outside air temperature is low, the outdoor unit fan operates at slower speed.
NOTE: Built-in protect device may work when outdoor temperature
falls below 21C DB., depending on conditions.
1.23. Auto restart
When power failure occures, after power is recovered, the unit will automatically restart in the same setting which were active before the power failure.
1.23.1 Operating mode (Cool, Heat, Dry)
• Temperature adjustment (within 2C range) automatic operation
• Temperature setting
• Fan setting
• Air flow direction
• Power ON/OFF
• Automatic operation mode setting
• Swing louvre
• Plasmacluster mode
1.23.2 Setting not memorized
• Timer setting
• Full power setting
• Self clean setting
1.23.3 Disabling auto restart function
By removing (cutting) jumper 8 (JP8) on the printed circuit board (PCB), the auto restart function can be disabled.
1.24. Heat only mode.
2 – 9
12LRN
PAM drive circuit block diagram
Reactor L5
[PAM drive circuit]
+
Microcomputer (IC1)
AC
230V
Compressor
Noise
filter
AC clock detection
circuit
DB1
IPM
DB2
Compressor
position
detector
IGBT
drive
circuit
IGBT
Overvoltage
detection
circuit
Stored energy
Reactor
L5
DB1
DB2
IGBT
IGBT ON
IGBT OFF
AC voltage waveform
AC voltage and current waveform when PAM is ON
AC current waveform
IGBT ON period
Zero-cross detection
AC voltage waveform
AC current waveform
AC voltage and current waveforms when PAM is OFF
2. Outline of PA M circuit
2.1. PAM (Pulse Amplitude Modulation)
The PAM circuit varies the compressor drive voltage and controls the rotation speed of the compressor.
The IGBT shown in the block diagram charges the energy (electromotive force) generated by the reactor to the electrolytic capacitor for the inverter by turning ON and OFF.
When the IGBT is ON, an electric current flows to the IGBT via the reactor (L5) and diode bridge (DB2).
When the IGBT turns OFF, the energy stored while the IGBT was ON is charged to the capacitor via the diode bridge (DB1).
As such, by varying the ON/OFF duty of the IGBT, the output voltage is varied.
2.2. High power factor control circ uit
This circuit brings the operating current waveform closer to the waveform of commercial power supply voltage to maintain a high power factor.
Because of the capacitor input, when the PAM circuit is OFF, the phase of the current waveform deviates from the voltage waveform as shown below.
To prevent this deviation, a current is supplied during the periods indicated by "O" in the diagram.
To determine the length of period to supply a current, the zero-cross timing of the AC input voltage is input to the microcomputer via the clock circuit.
The power source frequency is also determined at the same time.
The IGBT turns ON after the time length determined by the zero-cross point to supply a current to the IGBT via the reactor.
This brings the current waveform closer to the voltage waveform in phase.
As described above, the ON/OFF operation of the IGBT controls the increase/decrease of the compressor power supply voltage (DC voltage) to improve the compressor efficiency and maintain a high power factor by keeping the current phase closer to that of the supply voltage.
2 – 10
12LRN
AC voltage waveform
Clock
IGBT ON
A
BC
A
B
C
50Hz
1.2mS
2.6mS
0.25 2.3mS
R125 270K
1/2W F
C10
C9 550uF 400V
0V
D19
(Overvoltage detection)
IC1
69
5V
550uF 400V
R126 270K
1/2W F
R127 13K
R128 13K
50
0.01uF
C87
DC Voltage
Ω
Ω
Ω
Ω
2.2.1 Detailed explanation of PAM drive circuit sequence
2.2.2 AC clock (zero-cross) judgment
• The clock circuit determines the time from one rising point of the clock waveform to the next rising point.
The detected clock waveform is used to judge the power source frequency (50 Hz).
• The zero-cross of the AC voltage is judged as the rising of the clock waveform, as shown in the diagram above.
2.2.3 IGBT ON start time (delay time B)
• Based on the zero-cross of the AC voltage, the IGBT turns ON after a delay time set according to the power source frequency.
2.2.4 IGBT ON time (C)
• After the above delay time, the IGBT turns ON to supply a current to the reactor.
• The ON time of the IGBT determines the amount of energy (level of DC voltage rise) supplied to the reactor.
DC voltage level in each operation mode (varies depending on external load conditions)
– Cooling operation --- 260 to 280 V
– Heating operation --- 260 to 290 V
2.3. PAM protection circuit
To prevent excessive voltage of PAM output from damaging the IPM and electrolytic capacitor as well as the control printed circuit board (PCB), this circuit monitors the PAM output voltage and turns off the PAM control signal and PAM drive immediately when an abnormal voltage output is gener­ated. At the same time, it shuts off the compressor operation.
The protection voltage level is as follows.
2.3.1 Details of troubleshooting procedure for PAM
1) PAM shutdown due to error
1) When the DC voltage detection circuit sends a signal exceeding the specified voltage to the microcomputer
DC voltage of 400 V or higher (detection circuit input voltage of about 8.4 V or higher) [IC8 pin (4)]
– When an error is detected
• PAM IGBT turns OFF.
• Compressor turns OFF.
• All units shut down completely when the error occurs four times.
2) When the outdoor unit clock waveform differs from the specified value immediately before the PAM IGBT turns ON
When there is no clock waveform input
When a clock signal of other specified power source frequency (50 Hz) is input
– When an error is detected
• PAM IGBT does not turn ON.
• Compressor operates normally.
• Complete shutdown does not occur.
2 – 11
12LRN
2) PAM error indication
In case of error “1)”
– An error signal is sent to the indoor unit as soon as an error is generated.
• Malfunction No. 14-0 is indicated when the error code is called out by the indoor unit's self-diagnosis function.
– The LED on the outdoor unit flashes 14 times when an error is generated.
• The LED continues flashing in the 14-time cycle even after the compressor stops operating.
• The LED turns off (data is deleted from the memory) when the outdoor unit power is turned off.
In case of error “2)”
– An error signal is sent to the indoor unit as soon as an error is judged.
• Malfunction No. 14-1 is indicated when the error code is called out by the indoor unit's self-diagnosis function.
– The LED on the outdoor unit flashes 14 times when an error is judged.
• The LED on the outdoor unit flashes in normal pattern when the compressor stops operating.
(Compressor OFF from remote control)
* When a user complains that the air to air heat pump does not provide sufficient cool air or warm air
In addition to conventional error-generating reasons, there is a possibility that the PAM IGBT does not turn ON even if the compressor is operating.
In that case, the DC voltage does not rise even though the compressor is operating.
– Check items
• Clock circuit check
• PAM IGBT check
• Fuse (Fu6) open-circuit check
2 – 12
12LRN
P(Vcc)
U,V,W,
V
D
V
DB
V
CIN(n
)
N-side IGBT
N(GND)
Bootstrap capacitor
High-voltage-withstanding, high-speed recovery diode
LVIC
(LU,LV,LW)
HVIC
(HU,HV,HW)
Bootstrap circuit
Initial charge period
Charging current group
3. Explanation of IPM drive circuit
The IPM for compressor drive is made by Mitsubishi Electric.
The power supply for the IPM drive and the shunt resistance for overcurrent detection, are provided outside the IPM.
3.1. IPM drive power supply circuit
The power supply for the upper-phase IGBT (HU, HV, HW) drive employs a bootstrap system, and provides power to the upper-phase IC.
The 15-V power supply for the lower-phase IC is provided by the control printed circuit board (PCB).
3.1.1 Brief explanation of bootstrap system (single power drive system)
To supply power to the upper-phase IC, the microcomputer (IC1) turns ON the lower-phase IGBT (LU, LV, LW).
This results in a charging current that flows to the electrolytic capacitor of each upper-phase IC input and charges the bootstrap capacitor with a 15-V current.
The power supply for the subsequent stages is charged while the lower-phase IGBT is ON in ordinary compressor drive control.
2 – 13
12LRN
SET
RESET
(About 20 A)
SC
SC reference voltage
Delay by CR time constant circuit
More than 20Ǵs
a1
Protection circuit status
Output current Ic (A)
Sense voltage relative to shunt resistance
Error output Fo
(Lower phase) Internal IGBT gate
IPM overcurren t detectio n circuit
5V
0V
IC1
R49
Overcurrent
Shunt resistance
P
N
CiN
FO
14
15
20 ~ 25
IPM
24
20
17
3.1.2 DC overcurrent detection circuit
When a current of about 20 A or higher flows through the shunt resistance (R49) on the control printed circuit board (PCB), the voltage at this resis­tance is input to IPM CIN pin (15). Then, the gate voltage of the lower-phase IGBT (LU, LV, LW) inside the IPM turns OFF to cut off the overcurrent. At the same time, an L output of more then 20s. is generated from IPM Fo pin (14), and this results in an L input to overcurrent detection input pin (17) of the microcomputer (IC1) and turns OFF the PWM signal output (IC1 pins (20) through (25)) to the IGBT gate.
2 – 14
12LRN
Comparator output waveform (Position signal waveform)
Terminal voltage waveform
Reference voltage (1/2 of DC voltage)
Spike voltage
(cancelled)
Ჷ(
ᲢᲣ
Motor voltage
Voltage /Current phase difference
Motor current
Concept chart of the current phase difference control
Best timing
Difference of current and voltage peak
Efficiency
4. 120 energizing control (digital position detection control)
This control system detects the digital position detection signal and adjusts the rate of acceleration/deceleration accordingly.
The motor's induced voltage waveform is input to the comparator in the form of PWM-switched pulse waveform, and a position detection signal is generated as a reference voltage equaling 1/2 of 280 VDC. However, since there is no induced voltage waveform when the PWM waveform is OFF, the microcomputer performs internal processing so that detection is enabled only when it is ON. Based on the detected position signal, actual PWM waveform output timing is determined. Since it does not use a filter circuit, the detection accuracy is high.
The microcomputer performs internal processing to cancel spike voltage during the regenerative process.
Furthermore, even if the induced voltage is low, position detection is still possible, thus allowing sensor-less operation at low rotation speed in the ini­tial stage of operation. This reduces the starting current and improves the IPM reliability.
5. 180 Energizing Control
This is the control system to moderate the speed by the current phase difference for higher efficiency and lower noise of the compressor. The current phase difference control is the control system paid attention to the interrelation between efficiency and phase gap generated by the applied voltage of motor and current in the coil of motor as shown in the figure below.
This control is the V/F drive system independent of the location of rotor, detecting the phase difference between driving voltage phase and line current phase flowing in motor coil, and controls the modulation rate data to get the phase difference at the best efficiency.
2 – 15
[4] OPERATION MANUAL
VERTICAL AIR FLOW DIRECTION
1
Press the SWING button.
The vertical louvre will swing.
2
Press the SWING button again to stop the desired position.
In cool or dry mode, vertical louvre is set obliquely upward to deliver cool air to the ceiling in order to avoid direct air-
In heat mode, vertical louvre is set downward to deliver the warm air down to the
1
During operation, press the COAN­DA AIRFLOW button.
The remote control will display “ ”.
TO CANCEL
Press the COANDA AIRFLOW button again.
NOTE:
If you want COANDA AIRFLOW operation in
FULL POWER mode, press COANDA AIR­FLOW button during FULL POWER operation.
HORIZONTAL AIR FLOW DIRECTION
CAUTION:
Never attempt to adjust the vertical lou­vre manually.
Manual adjustment of the vertical lou-
vre can cause the unit to malfunction.
When the vertical adjustment louvre is posi-
tioned at the lowest position in the COOL or DRY mode for an extended period of time, condensation may result.
1
Press the MODE button to select the operation mode.
2
Press the ON/OFF button to start operation.
The red OPERATION lamp ( ) will light up.
TO TURN OFF
Press the ON/OFF button again.
The red OPERATION lamp ( ) will turn off.
3
Press the THERMOSTAT button to set the desired temperature.
(AUTO/DRY mode) The temperature can be changed up to ±2 °C the automatically set of tem­perature.
(COOL/HEAT mode) The temperature setting range:18-32 °C.
4
Press the FAN button to set the desired fan speed.
2
3
1
4
BASIC OPERATION
ADJUSTING THE AIR FLOW DIRECTION
1 2
AUTO HEAT COOL DRY
NOTE:
AUTO MODE
In the AUTO mode, the temperature setting and mode are automatically selected according to the room temperature and outdoor temperature when the unit is turned on. During operation, if the outdoor temperature changes, the temperature settings will automatically change.
DRY MODE
The fan speed is preset to AUTO and cannot be changed.
1
COANDA AIRFLOW
Louvre lever
Adjustment range
COOL and DRY modes HEAT mode
AUTO SOFT LOW HIGH
Plasmacluster ions released into the room will reduce some airborne mold.
1
During operation, press the PLAS­MACLUSTER button.
The remote control will display “ ”.
The blue PLASMACLUSTER lamp will
light up.
TO CANCEL
Press the PLASMACLUSTER button again.
The blue PLASMACLUSTER lamp will
turn off.
NOTE:
Use of the PLASMACLUSTER operation will
be memorized, and it will be activated the next time you turn on the unit.
To perform Plasmacluster operation in FAN
only mode, press the PLASMACLUSTER but­ton when the unit is not operating. The mode symbol of the remote control will go off and the fan speed cannot be set to AUTO.
Heating operation with 10°C set temperature will be performed to protect your home and furniture from frost damage, even when you are out.
1
Press the MODE button and select HEAT mode.
2
Press the ON/OFF button to start HEAT operation.
3
Press the 10°C button.
The remote control will display “ 10°C ”.
TO CANCEL
Press the 10°C button again.
NOTE:
operation will not be available with heat­ing operation automatically selected by AUTO mode.
The air conditioner works at the maximum power to makes the room cool or warm rapidly.
1
During operation, press the FULL POWER button.
The remote control will display “ ”.The temperature display will go off.The green FULL POWER lamp (
) will
light up.
TO CANCEL
Press the FULL POWER button again.
The green FULL POWER lamp ( ) will
turn off.
NOTE:
The air conditioner will operate at “Extra
HIGH” fan speed for 5 minutes, and then shift to “HIGH” fan speed.
You can not set the temperature or fan speed
during the FULL POWER operation.
The FULL POWER operation will be automati
­cally cancelled in one hour, and the unit will return to the original settings. The green FULL POWER lamp (
) on the unit will turn off.
1
FULL POWER OPERATION
SWING
CLEAN
FAN
MODE
SET/C
1h
DISPLAY
AM
PLASMACLUSTER OPERATION
10°C
OPERATION
SELF CLEAN operation will reduce the growth mold fungus with Plasmacluster ions and dry inside of the unit. Utilize the operation at seasonal change over terms
.
1
Press the SELF CLEAN button when the unit is not operating.
The remote control will display “ ”.
The blue PLASMACLUSTER lamp will
light up.
The unit will stop operation after 40 minutes.
TO CANCEL
Press the SELF CLEAN button.
The blue PLASMACLUSTER lamp will
turn off.
NOTE:
You cannot set the temperature, fan speed, air
direction or timer setting during the SELF
CLEAN operation.
Mold fungus already grown can not be
eliminated by this operation.
SELF CLEAN OPERATION
1
1
1
3
2
10
flow
airflow
airflow
Adjust the horizontal air flow direction with the louver.
airflow
airflow
flow
airflow
floor.
12LRN
1h
MODE
CLEAN
FAN
SWING
SET/C
AM
DISPLAY
1h
MODE
CLEAN
FAN
SWING
SET/C
AM
DISPLAY
1h
MODE
CLEAN
FAN
SWING
SET/C
2 – 16
DISPLAY
1h
MODE
CLEAN
FAN
SWING
SET/C
DISPLAY
1h
MODE
CLEAN
FAN
SWING
SET/C
12LRN
TO CANCEL
Press the SET/C button.
The orange TIMER lamp ( ) will turn off.
The current time will be displayed on the re-
mote control.
When the 1-HOUR OFF TIMER is set, the unit will automatically turn off after 1 hour.
1
Press the
1-HOUR OFF TIMER
but-
ton.
The remote control will displays “ ”.
The orange TIMER lamp (
) will light up.
TO CANCEL
Press the SET/C button.
The orange TIMER lamp ( ) will turn off.
NOTE:
The 1-HOUR OFF TIMER has priority over
TIMER ON and TIMER OFF.
If the 1-HOUR OFF TIMER is set while the
unit is not operating, the unit will operate at the formerly set condition.
The 1-HOUR OFF TIMER can be extended
for an additional hour from the point when 1-HOUR OFF TIMER button is pressed.
If TIMER ON and/or TIMER OFF are set,
TIMER CANCEL button cancels every setting.
TIMER ON
1
Press the TIMER ON button.
The TIMER ON indicator will blink.
2
Press the TIME ADVANCE or RE-
VERSE button to set the desired time.
The time can be set in 10-minute incre-
ments.
3
Press the SET/C button.
The orange TIMER lamp ( ) will light
up.
TIMER OFF
1
Press the TIMER OFF button.
The TIMER OFF indicator will blink.
2
Press the TIME ADVANCE or RE­VERSE button to set the desired time.
The time can be set in 10-minute incre-
ments.
3
Press the SET/C button.
The orange TIMER lamp ( ) will light
up.
1 2
3
NOTE:
When the TIMER OFF is set, the temperature
setting is automatically adjusted to prevent the room from becoming excessively cold or warm, for example while you sleep. (Auto Sleep function) COOL mode: One hour after the timer is set, the temperature setting rises by 1 °C. HEAT mode: One hour after the timer is set, the temperature setting drops by 3 °C.
CANCEL
1
1-HOUR OFF TIMER
TIMER OPERATION
TO CHANGE TIME SETTING
Cancel the TIMER setting, then set it again
TO COMBINE TIMER ON AND TIMER OFF
Set the TIMER OFF and TIMER ON.
Example (
Current time: 9:00 p.m.) OFF TIMER at 11:00 p.m. ON TIMER at 7:00 a.m.
The arrow ( or ) between the TIMER ON
indicator and the TIMER OFF indicator shows which timer will activate
NOTE:
You cannot program the ON-TIMER and OFF-
TIMER to operate the unit at different tem­peratures or other settings.
Either timer can be programmed to activate
prior the other.
NOTE:
The unit will turn on prior to the set time to
allow the room to reach the desired tempera­ture. (Awaking function)
1
2 3
Press the DISPLAY button when the lamps on the unit are too bright. (The red OPERATION lamp and the orange TIMER lamp cannot be turned off.)
1
During operation, press the DIS­PLAY button.
The blue PLASMACLUSTER lamp and/or
the green FULL POWER lamp (
) will
turn off.
TO LIGHT UP
Press the DISPLAY button again.
DISPLAY BUTTON
1
Use this mode when the remote control is not available.
TO TURN ON
Press the AUX button.
The red OPERATION lamp ( ) will light and
the unit will start operating in the AUTO mode.
The fan speed and temperature setting are
set to AUTO.
TO TURN OFF
Press the AUX button again.
The red OPERATION lamp ( ) will turn off.
AUX
AUXILIARY MODE
first.
DISPLAY
1h
MODE
CLEAN
FAN
SWING
SET/C
DISPLAY
1h
MODE
CLEAN
FAN
SWING
SET/C
DISPLAY
1h
MODE
CLEAN
FAN
SWING
SET/C
MODE
FAN
SWING
1h
CLEAN
SET/C
DISPLAY
2 – 17
12LRN
12LRN
CHAPTER 3. FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES
Service Manual
[1] PROTECTION DEVICE FUNCTIONS AND OPERATIONS
Function Operation Self-diagnosis result
display
Description Detection period Reset condition Indoor
1 Indoor unit fan lock Operation stops if there is no input
of rotation pulse signal from indoor unit fan motor for 1 minute.
Indoor unit fan rota­tion speed error
2 Indoor unit freeze
prevention
3 2-way valve freeze
prevention
4 Indoor unit heat
exchanger overheat shutdown
5 Outdoor unit heat
exchanger overheat shutdown
6 Compressor dis-
charge overheat shut­down
7 Dehumidifying opera-
tion temporary stop
8 DC overcurrent error Compressor stops if DC current of
9 AC overcurrent error Operating frequency lowers if out-
Operation stops if rotation pulse signal from indoor unit fan indicates abnormally low speed (about 300 rpm or slower).
Compressor stops if temperature remains below 0C for 4 minutes.
Compressor stops if temperature of outdoor unit 2-way valve remains below 0C for 10 continuous min­utes during cooling or dehumidify­ing operation. Operating frequency lowers if indoor unit heat exchanger temper­ature exceeds overheat tempera­ture during heating operation. Compressor stops if indoor unit heat exchanger temperature exceeds overheat temperature for 60 seconds at minimum frequency. Overheat temperature setting value indoor unit heat exchanger ther­mistor temperature: about 45 to 54C
Operation frequency lowers if out­door unit heat exchanger tempera­ture exceeds about 55C during cooling operation. Compressor stops if outdoor unit heat exchanger temperature exceeds about 55C for 120 sec­onds at minimum frequency.
Operating frequency lowers if tem­perature of compressor chamber thermistor (TH1) falls below about 110 C. Compressor stops if temperature of compressor chamber thermistor (TH1) remains at about 110C (for 120 seconds in cooling operation, or 60 seconds in heating operation) at minimum frequency.
Compressor stops if outside air temperature thermistor is lower than about 16C during dehumidify­ing operation.
about 25 A or higher flows in IPM.
door AC current exceeds peak con­trol current value. outdoor stops if compressor AC current exceeds peak control current value at mini­mum frequency.
When indoor unit fan is in operation
When indoor unit fan is in operation
When in cooling or dehumidifying opera­tion
When in cooling or dehumidifying opera­tion
When in heating opera­tion
When in cooling or dehumidifying opera­tion
When compressor is in operation
When in dehumidifying operation
When compressor is in operation When compressor is in operation
Indoor
unit error
display
Operation OFF or ON ✩2 Yes None
Operation OFF or ON ✩2 Yes None
Automatic reset when heat exchanger tem­perature rises above freeze prevention tem­perature (2C or higher) Automatic reset when temperature of 2-way valve rises above 10C.
Automatic reset after safety period (180 sec).
Automatic reset after safety period (180 sec).
Automatic reset after safety period (180 sec).
Automatic reset when outside air tempera­ture rises above 16C.
Operation OFF or ON Yes ✩1Yes Yes
Operation OFF or ON Yes ✩1Yes Yes
None None
None Yes Yes
None Yes Yes
None Yes Yes
None Yes Yes
None Yes Yes
unit
Outdoor
unit
3 – 1
12LRN
Function Operation Self-diagnosis result
Description Detection period Reset condition Indoor
10 AC overcurrent error
in compressor OFF status
11 AC maximum current
error
12 AC current defi-
ciency error
13 Thermistor installa-
tion error or 4-way valve error
14 Compressor high
temperature error
15 Outdoor unit heat
exchanger thermistor short-circuit error
16 Outdoor unit outside
air temperature ther­mistor short-circuit error
17 Outdoor unit suction
thermistor short-cir­cuit error
18 Outdoor unit 2-way
valve thermistor short-circuit error
19 Outdoor unit heat
exchanger thermistor open-circuit error
20 Outdoor unit outside
air temperature ther­mistor open-circuit error
21 Outdoor unit suction
thermistor open-cir­cuit error
22 Outdoor unit 2-way
valve thermistor open-circuit error
23 Outdoor unit dis-
charge thermistor open-circuit error
24 Serial signal error Compressor stops if outdoor unit
25 Compressor startup
error
26 Compressor rotation
error (at 120 ener­gizing)
27 Outdoor unit DC fan
error
28 PAM overvoltage
error
Indoor and outdoor units stop if out­door AC current exceeds about 3 A while compressor is in non-opera­tion status. Compressor stops if coutdoor AC current exceeds 17 A. Compressor stops if operating fre­quency is 50 Hz or higher and out­door AC current is about 2.0 A or lower. Compressor stops if high and low values of temperatures detected by outdoor unit heat exchanger ther­mistor (TH2) and 2-way valve ther­mistor (TH5) do not match operating cycle.
Compressor stops if compressor chamber thermistor (TH1) exceeds about 114C, or if there is short-cir­cuit in TH1.
Compressor stops if there is short­circuit in outdoor unit heat exchanger thermistor (TH2).
Compressor stops if there is short­circuit in outdoor unit outside air temperature thermistor (TH3).
Compressor stops if there is short­circuit in outdoor unit suction ther­mistor (TH4).
Compressor stops if there is short­circuit in outdoor unit 2-way valve thermistor (TH5).
Compressor stops if there is open­circuit in outdoor unit heat exchanger thermistor (TH2). Compressor stops if there is open­circuit in outdoor unit outside air temperature thermistor (TH3).
Compressor stops if there is open­circuit in outdoor unit suction ther­mistor (TH4). Compressor stops if there is open­circuit in outdoor unit 2-way valve thermistor (TH5).
Compressor stops if there is open­circuit in outdoor unit discharge thermistor (TH1).
cannot receive serial signal from indoor unit for 30 seconds. Compressor stops if compressor fails to start up. Compressor stops if there is no input of position detection signal from compressor or input is abnor­mal. Operation stops if there is no input of rotation pulse signal from out­door unit fan motor for 30 seconds. Compressor stops if DC voltage is 400 V or higher.
display
Indoor
unit error
display
When compressor is in non-operation
When compressor is in operation When compressor is in operation
3 minutes after com­pressor startup
When in operation Operation OFF or ON Yes ✩1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
At compressor startup Operation OFF or ON Yes 1Yes Yes
When in operation Reset after reception of
At compressor startup Operation OFF or ON Yes 3Yes Yes
Compressor operating at 120 energizing
When outdoor unit fan is in operation
When in operation Operation OFF or ON Yes ✩1Yes Yes
Replacement of defec­tive parts such as IPM
Operation OFF or ON Yes ✩1Yes Yes
Operation OFF or ON Yes ✩1Yes Yes
Operation OFF or ON Yes ✩1Yes Yes
serial signal
Operation OFF or ON Yes ✩3Yes Yes
Operation OFF or ON Yes ✩1Yes Yes
Yes 2Yes Yes
None None None
unit
Outdoor
unit
3 – 2
Function Operation Self-diagnosis result
Description Detection period Reset condition Indoor
29 PAM clock error When power source frequency can-
not be determined (at startup), or when power source clock cannot be detected for 1 continuous sec­ond (at startup).
1—The outdoor unit restarts four times before the indoor unit error is displayed (complete shutdown).
2—A single error judgment results in the display of the indoor unit error (complete shutdown).
3—The outdoor unit restarts eight times before the indoor unit error is displayed (complete shutdown).
At compressor startup, when in operation
Compressor continues operation without stop­ping.
[2] AIR TO AIR HEAT PUMP OPERATION IN THERMISTOR ERROR
1. Indoor unit
display
Indoor
unit error
display
None Yes Yes
unit
Outdoor
12LRN
unit
Item Mode Control operation When resistance
is low (tempera-
ture judged higher
Room temperature thermistor (TH1)
Heat exchanger thermistor (TH2)
Auto Operation mode
Cooling Frequency control Room becomes too
Dehumidifying Room temperature
Heating Frequency control Room does not
Cooling Dehumidifying Heating Cold air prevention Cold air prevention
judgment
memory Frequency control
Freeze prevention Indoor unit evapo-
Cooling mode is activated even if room temperature is low.
cold.
Normal operation. Room temperature
become warm.
rator may freeze.
deactivates too soon and cold air discharges.
than actual)
Short-circuit When resistance
is high (tempera-
ture judged lower
than actual)
Cooling mode is activated in most cases.
Air conditioner operates in full power even when set temperature is reached.
is stored in memory as 31.0C, and compressor does not stop.
Hot keep status results immedi­ately after opera­tion starts. Frequency does not increase above 30 Hz (40 Hz). Indoor unit evapo­rator may freeze. Compressor oper­ates at low speed or stops, and fre­quency does not increase.
Heating mode is activated even if room temperature is high.
Room does not become cool.
Normal operation. Room temperature
Room becomes too warm.
Compressor stops occasionally. Cold air prevention deactivates too slow.
Open-circuit
Heating mode is always activated.
Compressor does not operate.
is stored in memory as 18.5C, and compressor does not operate.
Air conditioner operates in full power even when set temperature is reached.
Compressor does not operate. Cold air prevention does not deacti­vate, and indoor unit fan does not rotate.
3 – 3
12LRN
2. Outdoor unit
Item Mode Control operation When resistance
Compressor cham­ber thermistor (TH1)
Heat exchanger thermistor (TH2)
Outside air temper­ature thermistor (TH3)
Suction pipe ther­mistor (TH4)
2-way valve ther­mistor (TH5)
Cooling Dehumidifying Heating
Cooling Dehumidifying
Heating Expansion valve
Auto Operation mode
Cooling Dehumidifying
Heating Rating control
Cooling Dehumidifying
Heating Expansion valve
Cooling Dehumidifying
Heating Operation not
Expansion valve control and com­pressor protection
Outdoor unit heat exchanger over­heat prevention
control Defrosting
judgment
Operation not affected
Defrosting
Expansion valve control
control
Expansion valve control
affected
is low (tempera-
ture judged higher
Compressor oper­ates, but room does not become cool or warm (expansion valve is open). Compressor oper­ates at low speed or stops.
Defrosting opera­tion is not activated as needed, and frost accumulates on outdoor unit (expansion valve is closed).
Cooling mode is activated even if room temperature is low. Normal operation. Outdoor unit ther-
Defrosting opera­tion is activated unnecessarily.
Compressor oper­ates, but room does not become cool (expansion valve is open).
Compressor oper­ates, but room does not become warm (expansion valve is open).
Frost accumulates on indoor unit evap­orator and room does not become cool (expansion valve is closed). Normal operation. Outdoor unit ther-
than actual)
Short-circuit When resistance
Compressor high temperature error indication.
Outdoor unit ther­mistor short-circuit error indication.
Outdoor unit ther­mistor short-circuit error indication.
Outdoor unit ther­mistor short-circuit error indication.
mistor short-circuit error indication. Outdoor unit ther­mistor short-circuit error indication.
Outdoor unit ther­mistor short-circuit error indication.
Outdoor unit ther­mistor short-circuit error indication.
Outdoor unit ther­mistor short-circuit error indication.
mistor short-circuit error indication.
is high (tempera-
ture judged lower
than actual)
Layer short-circuit or open-circuit may result in compres­sor in normal oper­ation. Normal operation. Outdoor unit ther-
Defrosting opera­tion is activated unnecessarily, and room does not become warm (expansion valve is open).
Heating mode is activated even if room temperature is high. Normal operation. Outdoor unit ther-
Defrosting opera­tion is not activated, and frost accumu­lates on outdoor unit. Frost accumulates on evaporator inlet section, and room does not become cool (expansion valve is closed).
Frost accumulates on expansion valve outlet section, and room does not become warm (expansion valve is closed).
Compressor oper­ates, but room does not become cool (expansion valve is open).
Normal operation. Outdoor unit ther-
Open-circuit
Outdoor unit ther­mistor open-circuit error indication.
mistor open-circuit error indication.
Outdoor unit ther­mistor open-circuit error indication.
Outdoor unit ther­mistor open-circuit error indication.
mistor open-circuit error indication. Outdoor unit ther­mistor open-circuit error indication.
Outdoor unit ther­mistor open-circuit error indication.
Outdoor unit ther­mistor open-circuit error indication.
Outdoor unit ther­mistor open-circuit error indication.
mistor open-circuit error indication.
3 – 4
[3] THERMISTOR TEMPERATURE CHARACTERISTICS
100
80
60
40
20
0
-10 0 10 20 30 40
Resistance
Thermistor Room temperature
Heat exchange
Color
Yellow
Orange
Room temperature thermistor TH1 (CN8 3 - 4 ) Heat exchange thermistor
TH2 (CN8 1 - 2 )
Tester
Signal TH1
TH2
Figure 1 Temperature properties of indoor thermistors
k
To measure the resistance, first remove the soldering as shown at right.
Room temperature thermistor TH1 (Yellow) 25ºC resistance 10 k
Heat exchange thermistor TH2 (Orange), 25ºC resistance 4.431 k
TH1
TH2
1
2
Tester
3
4
+
-
TH2 TH5
500K
400K
300K
200K
100K
0
-20 0 20 60 80 100 120
Tester
110
Connector CN8
Resistance at 25
52.76 k
5.8K
40K
30K
20K
0
10K
-20 0 20 6040
3.06K
4.17K
1.72K
2.28K
+
-
Tester
(In case of TH2 heat exchanger thermistor)
110
Connector CN8
Thermistor
Compressor thermistor
Heat exchanger thermistor
Outdoor air temperature thermistor
Suction thermistor
2-way valve thermistor
No.
TH1
TH2
TH3
TH4
TH5
Connector
No. (1) - No. (2)
No. (3) - No. (4)
No. (5) - No. (6)
No. (7) - No. (8)
No. (9) - No. (10)
Color
Red
Orange
Green
Black
Yellow
TH1 Compressor thermistor
TH2 Heat exchanger thermistor TH3 Outdoor air temperature thermistor TH4 Suction thermistor TH5 2-way valve thermistor
Resistance
(K )
Resistance
(K )
Temperature( )
Temperature( )
Resistance at 0
14.57 k
Resistance at 25
4.431 k
Before measuring resistance,
disconnect connectors from PWB.
1. Indoor unit thermistor temperature characteristics
12LRN
2. Outdoor unit thermistor temperature characteristics
3 – 5
12LRN
Short both pads and energize.
PWB pattern side.
[4] HOW TO OPERATE THE OUTDOOR UNIT INDEPENDENTLY
1. Cooling in 40 Hz fixed mode
To operate the outdoor unit independently, short-circuit the sections indicated by arrows in the diagram below with an adapter, and apply 220-240 VAC between (1) and (N) on the terminal board of the outdoor unit. This allows the outdoor unit to be operated in cooling mode independently.
(Do not operate the outdoor unit in this condition for an extended period of time.)
[5] GENERAL TROUBLESHOOTING CHART
1. Indoor unit does not turn on
Main cause Inspection method Normal value/condition Remedy
Cracked PWB. (Cracked pattern) Open-circuit in FU1 (250 V, 3.15 A)
Check visually. There should be no cracking in
PWB or pattern.
Check melting of FU1. There should be no open-circuit. Replace PWB.
2. Indoor unit fan does not operate
Main cause Inspection method Normal value/condition Remedy
Open-circuit in heat exchanger thermistor (TH2) (in heating opera­tion)
Disconnected heat exchanger ther­mistor (TH2) (in heating operation)
Measure thermistor resistance (dis­mount for check).
Inspect connector on PWB. Check thermistor installation condi­tion.
CN8(1)-(2) There should be no open-circuit or faulty contact. Thermistor should not be discon­nected.
3. Indoor unit fan speed does not change
Main cause Inspection method Normal value/condition Remedy
Remote control is not designed to allow fan speed change in several operation mode.
Check operation mode. Fan speed should change except
during dehumidifying operation, ventilation, light dehumidifying operation, internally normal opera­tion
4. Remote control signal is not received
Main cause Inspection method Normal value/condition Remedy
Batteries at end of service life. Measure battery voltage. 2.5 V or higher (two batteries in
series connection)
Batteries installed incorrectly. Check battery direction. As indicated on battery compart-
ment. Lighting fixture is too close, or Fluo­rescent lamp is flickering in the room. Sevick light (Hitachi) is used in the room. Operating position/angle are inap­propriate.
Turn off light and check. Signal should be received when
light is turned off.
Check room lights. Signal may not be received some-
times due to effect of Sevick light.
Operate within range specified in manual.
Signal should be received within
range specified in manual.
Replace PWB.
Replace thermistor.
Replace thermistor.
Install correctly.
Explain to user.
Install new batteries.
Install batteries in indicated direc­tion. Change light position or install new fluorescent lamp.
Replace light or change position.
Explain appropriate handling to user.
3 – 6
Main cause Inspection method Normal value/condition Remedy
Open-circuit or short-circuit in wir­ing of light receiving section.
Light receiving unit is defective Check signal receiving circuit (mea-
Dew condensation on light receiv­ing unit.
Check if wires of light receiving section are caught.
sure voltage between terminals 8 and 10, 9 and 10 of connector CN17).
Check for water and rust. Signal should be received within
5. Louvers do not move
Main cause Inspection method Normal value/condition Remedy
Caught in sliding section. Operate to see if louvers are
caught in place. Disconnected connector (CN7) on PWB, Contact of solder on PWB (connector section on PWB)
Inspect connectors. Connectors or pins should not be
Check visually. There should not be solder contact. Correct contacting section.
6. There is noise in TV/radio
Main cause Inspection method Normal value/condition Remedy
Grounding wires not connected properly. TV/radio is placed too close to out­door unit. Other than above. Check for radio wave interference.
Check grounding wire connections. Grounding wires should be con-
Check distance between TV/radio
and outdoor unit.
12LRN
Wires of light receiving section should not have any damage caused by pinching.
Tester indicator should move when signal is received.
range specified in manual.
Louvers should operate smoothly. Remove or correct catching sec-
disconnected.
nected properly. If TV/radio is placed too close, it may become affected by noise.
Replace wires of light receiving section.
Replace PWB.
Take moisture-proof measure for lead wire outlet of light receiving section.
tion. Install correctly.
Connect grounding wires properly.
Move TV/radio away from outdoor unit.
7. Malfunction occurs
Main cause Inspection method Normal value/condition Remedy
Malfunction caused by noise. Check for radio wave interference.
8. Compressor does not start
Main cause Inspection method Normal value/condition Remedy
Erroneous inter-unit connection. Check wiring between indoor and
Damaged IPM. Check IPM continuity. See [IPM check method] on page
Dried-up electrolytic capacitor. Check electrolytic capacitor. See [Inverter electrolytic capacitor
Blown outdoor unit fuse. Check 20A fuse.
Power supply voltage is too low. Measure power supply voltage dur-
Compressor lock. Supply current and touch compres-
Temp. fuse of terminal is errorEEEPROM error AC Over current error
outdoor units.
Check 15A fuse.
ing startup.
sor cover (sound absorbing mate-
rial) to check if operation starts.
See (Diagnosis Function and dis-
play mode) on page 3-13
Terminal board 1-N: 220-240 VAC, 50 Hz Terminal board 2: serial signal
3-10
(C9,C10) check method] on page 3-9 Fuse should not be blown. Replace fuse/diode bridge.
23010 VAC, 50 Hz Make sure that power supply volt-
Compressor should start normally. Apply external impact to compres-
Malfunction display section (0-0) Compressor should start normally.
Correct wiring.
Replace IPM.
Replace electrolytic capacitor.
Replace fuse. Replace outdoor unit PWB assem­bly.
age is 200 V or higher.
sor. Replace compressor.
Replace terminalReplace outdoor unit PWBReplace outdoor unit PWB
3 – 7
12LRN
YES
Immediately after startup
YES
YES
NO
NO
NO
YES
NO
Connect power cord
to AC outlet.
Normal
Using remote control, operate air conditioner so that compressor starts.
Check 220-240 VAC between (1) and (N) on outdoor unit PWB.
Is LED1 on outdoor
unit flashing?
Compressor starts up.
Does LED1 indicate DC overcurrent error?
Does LED1 indicate rotation error?
Replace compressor.
Does LED1 remain lit?
Serial signal error. Check inter-unit wiring. Check indoor and outdoor unit PWBs.
Replace outdoor unit PWB. Check compressor. 2/3-way valve closed. Refrigerant shortage.
Replace outdoor unit PWB.
Check 320 VDC between pins IPM (20) and (24)?
LED1 is flashing.
Replace outdoor unit PWB.
Replace expansion valve.
Disconnect (CN3) lead wires of FAN motor.
Disconnect (CN12) expansion valve.
Replace outdoor unit PWB.
YES
NO
YES
NO
NO
YES
YES
No
(unlit)
FUSE and+12 V, +15 V,
+18V on PWB
(LED1 is still off)
Replace outdoor unit PWB.
Replace FAN motor.
LED1 is flashing.
YES
NO
9. Operation stops after a few minutes and restarts, and this process repeats
Main cause Inspection method Normal value/condition Remedy
Dried-up electrolytic capacitor. Measure 320VDC line voltage. 300 V or higher. Replace electrolytic capacitor. Layer short-circuit in expansion valve coil.
CAUTION: If fuse FU1/FU4/FU5 (outdoor unit control circuit board) is blown, be careful of charging voltage in inverter electrolytic capacitor C9, C10.
To discharge stored electricity, unplug the power cord and connect the plug of a soldering iron (230VAC, 50W) between the positive and negative terminals of inverter electrolytic capacitor C9, C10.
Measure resistance. 463 in each phase (at 20C) Replace coil.
[6] MALFUNCTION (PARTS) CHECK METHOD
1. Procedure for determining defective outdoor unit IPM/compressor
The following flow chart shows a procedure for locating the cause of a malfunction when the compressor does not start up and a DC overcurrent indi­cation error occurs.
CAUTION: Please take care for electrical shock when you work to change defective parts or disconnect wires of defective application.
The outdoor unit has energy changed for a while even after unplugging the power supply cord.
After changing the part or unit, please retry check procedure from the beginning.
3 – 8
2. Procedure for determining defective expansion valve
Measure resistance in expansion valve coil.
Insert checker shown at left into connector (CN12) on control PWB, and operate air conditioner.
If frost accumulates on 2-way valve after 10 to 20
minutes of cooling operation, then thermistors with
yellow and black lead wires may be defective. Check
these thermistors.
Replace thermistor assembly.
Replace control PWB.
Replace expansion
valve assembly.
NO
NO
YES
YES
Defective thermistor
Thermistors in
normal condition
Checker
LED (red)
Connector J.S.T. XNIRP-06V-A-S Terminal SXNI-001T-P0.6
4
32
1
5
6
5.6K
5.6K
5.6K
5.6K
Do LEDs on checker light in orderly sequence (lighting of 1 LED => lighting of 2 LEDs)
Normal resistance between red
terminal of expansion valve
lead wire and white or orange
terminal,gray terminal of
expansion valve lead wire and
yellow or blue terminal :
about 46 (at 20 )
45 B
Needle-type tester
Normal resistance value
(several M )
Value in ( ) is for digital tester.
12LRN
3. Diode bridge check method
Turn off the power and let the inverter electrolytic capacitor (C9, C10) discharge completely. Then use a tester and check continuity.
When using a digital tester, the (+) and (-) tester lead wires in the table must be reversed.
4. Inverter electrolytic capacitor (C9, C10) check method
Turn off the power, let the inverter electrolytic capacitor (C9, C10) discharge completely, and remove the capacitor from the control printed circuit board (PWB). First, check the case for cracks, deformation and other damages. Then, using a needle-type tester, check continuity.
The tester needle should move on the scale and slowly returns to the original position. The tester needle should move in the same way when polarities are reversed. (When measurement is taken with the polarities reversed, the tester needle exceeds the scale range. Therefore, let the capacitor discharge before measurement.)
Determination of normal condition
3 – 9
12LRN
* 1
Check the connection of compressor lead wire on PWB.
TU : RED TV : WHITE TW : ORANGE
* 2
Refer to "IPM CHECK METHOD".
* 3
Check the connection of compressor terminal marking.
Refer to " DISASSEMBLING PROCEDURE OUTDOOR UNIT".
* 4
Check to make sure thermistors are installed in correct portions.
Refer to "THERMISTOR TEMPERATURE CHARACTERISTICS".
Yes
No
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䌎䌯
Yes
* 1
No
abnormal
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* 2
abnormal
normal
normal
* 3
Yes
abnormal
No
normal edomgnilooCedomgnitaeH
4*4*
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START
Replace PWB.
Modify compressor terminal
marking.
Clean indoor heat exchanger.
Fix IPM PWB with screws securely.
Modify or replace termistor.
Are valves(2-way and 3-way) close?
Does compresso
r
rotate?
Check IPM
lead wire.䋨䌕䌖䌗䋩
Check 䌉䌐䌍
short circuit.
Check compresso
r
terminal.
Does compresso
r
rotate?
Does compressor rotate
more than 30 seconds?
Is IPM PWB floating
from the heat sink?
Check the AC power supply voltage when
compressor rotate.
(rated voltage±10%)
Cooling mode?
Check indoor
exchanger termistor and
discharge thermistor.
Check outdoor
exchanger termistor and
discharge thermistor.
Check indoor
heat exchanger.
Check outdoor
heat exchanger.
6-0 error memory is
recorded.
Check the refrigerant amount.
Check the discharge pressure.
Check the installation condition.
ReplacePWB
ReplaceCompressor
Fullyopenstop valves
Modify the connection of
compressor lead wire on PWB.
Connect stable power supply.
Clean indoor heat exchanger.
Modify or replace termistor.
5. IPM check method
Turn off the power, let the large capacity electrolytic capacitor (C10) discharge completely, and dismount the IPM. Then, using a tester, check leak current between C and E.
When using a digital tester, the (+) and (-) tester lead wires in the table must be reversed.
Needle-type tester Normal resistance value
(-) (+)
PN
U
(several M)
V W
6. DC Over Current Error ( 6-0 error)
Needle-type tester Normal resistance value
(-) (+)
UN V
(several M)
W
Values in ( ) are for digital tester.
3 – 10
12LRN
[7] OUTDOOR UNIT CHECK METHOD
After repairing the outdoor unit, conduct the following inspection procedures to make sure that it has been repaired completely. Then, operate the compressor for a final operation check.
1. Checking procedures
No. Item Check method Normal value/condition Remedy
1 Preparation Disconnect compressor cords (white,
2 Inverter DC power supply
voltage check
3 IPM circuit check Check that 3 lamps (load) light.
4 Compressor check Measure compressor coil resistance
5 Expansion valve check Measure expansion valve coil resis-
6 Final check Turn off power, and connect compres-
orange, red: 3 wires) from compressor terminals, and connect simulated load (lamp used as load). Operate air conditioner in cooling or heating test operation mode. Measure DC voltage between IPM pins (20) and (24).
Check position detection voltage (+15 V, 5 V) on control PWB.
(for each phase of U, V and W). Use multi-meter or digital tester capa­ble of displaying two digits right of the decimal point (0.01).
tance.
sor cords to compressor. Operate air conditioner. Measure DC voltage between IPM pins (20) and (24).
320 VDC Replace control PWB.
Replace diode bridge. Correct soldered section of Fasten tabs (BT1,2,5,6,10,11, JPL1,2,5,6) on control PWB. (Repair solder
cracks.) Each voltage should be normal. All 3 lamps (load) should light with
same intensity. Resistance value at 20C --- 0.65Correct connections at compressor
Each phase 463 (at 20C) Replace expansion valve.
Compressor should operate nor­mally. 320 VDC or higher.
Replace control PWB.
terminals.
Replace compressor.
Replace control PWB.
Replace outdoor unit thermistor.
Replace compressor (in case of
compressor lock).
3 – 11
12LRN
Does LED light?
NO
YES
NO
Does LED flash?
Normal
NO
YES
YES
NO
YES
NO
YES
Check 320VDC between IPM pins (20) and (24) ?
Short-circuit in DC fan motor Short-circuit in IPM Short-circuit in diode bridge Blown fuse Defective electrolytic capacitor Wire disconnection, PWB pattern damage Short-circuit in PAM IGBT (Q5)
Defective switching power supply circuit Malfunction of 3-terminal regulator IC4, IC1 Short-circuit in expansion valve coil Malfunction of transistor array IC7 Solder contact or other problems
Malfunction of 3-terminal regulator IC4, IC1
Microcomputer oscillator error Malfunction of microcomputer reset IC Malfunction of microcomputer
Malfunction of serial signal circuit Check wiring between indoor and outdoor units.
Check switching power supply output of 12 VDC, 15 VDC ?
Check 5 VDC output ?
Check 220-240VAC input voltage.
2. Troubleshooting of outdoor unit electric components
3 – 12
12LRN
Terminal board
Ground
0-V line
Point (F)
Point (E)
Reactor
IPM
+
-
Compressor motor
2
AC230V
1
N
Outdoor unit circuits
M
Reason
The oscilloscope (chassis ground) has the same electric potential as the 0-V probe. The entire electronic control section of the outdoor unit has a voltage potential difference from the ground as shown in the above diagram. When the oscilloscope is set up, the 0-V line and the ground voltage (ground) will be short-circuited, resulting in an excessive current flow to cause damage to the oscilloscope or indoor electric circuits.
Do not touch the cabinet or bring metal parts into contact with the cabinet.
Danger!! Do not connect the grounding wire.
3. Caution in checking printed circuit boards (PWB)
3.1. Non-insulated control circuit
The GND terminals of the low-voltage circuits (control circuits for microcomputer and thermistors and drive circuits for expansion valve and relays) on the control printed circuit board (PWB) are connected to the compressor drive power supply (320-VDC negative terminal). Therefore, exercise utmost caution to prevent electric shock.
If a measuring instrument used for the test is grounded, its chassis (ground) has the same electric potential as the 0-V probe. Since non-insulated cir­cuits have the following voltage potential difference from the ground, connection of the grounding wire results in a short-circuit between the 0-V line and the ground, thus allowing an excessive current to flow to the tester to cause damage.
If the sheaths of the thermistor lead wires or expansion valve lead wires inside the outdoor unit become damaged due to pinching by the front panel or other metal parts or contacting a pipe, a high voltage can flow and destroy the circuits. To prevent these problems, carefully conduct assembly work.
3 – 13
12LRN
ON
OFF
5-second OFF
1-second
OFF
1-second
OFF
1-second
OFF
1-second
OFF
1-second
ON
1-second
ON
1-second
ON
1-second
ON
1-second
ON
1st 2nd 3rd 4th 5th
LED1
2-time
ON
OFF
1-second
OFF
1-second
OFF
1-second
OFF
1-second
ON
1-second
ON
1-secondON1-second
ON
3-time
Normal
ON
OFF
1-second
OFF
1-second
OFF
1-second
OFF
0.5-second ON
1-second
ON
0.5-secondON1-second ON
2-time
ON
OFF
1-second
OFF
1-second
OFF
1-second
OFF
0.5-second ON
1-second
ON
0.5-secondON0.5-secondON1-second ON
3-time
[8] TROUBLESHOOTING GUIDE
1. Self-Diagnosis Function
1. Indoor unit
• To display the self-diagnosis,hold down the AUX button for over 5 seconds on the indoor unit when the indoor unit is not operating.
• The operation lamp(red),timer lamp(orange)and Plasmcluster lamp(blue)flash to indicate the information of malfuntion.
• If the power cord is unplugged or the circuit breaker is turned off,the self-diagnosis memory is lost.
AUX
Plsmaclucter lamp(blue)
Operation lamp(red)
Timer lamp(orange)
(Display of self-diagnosis result)
The operation lamp(red) and the Plasmacluster lamp(blue) flash in synchronization with the timer lamp(orange).
2. Outdoor unit
• The self-diagnosis is indicated the error information by flashing LED1 on the outdoor unit.
• The self-diagnosis of outdoor unit is displayed for about 3-10 minutes. Then, the LED1 returns to normal display.
3 – 14
<INDOOR UNIT> :1-second ON / 1-second OFF
12LRN
Problem
symptom
Normal con­dition
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Indoor unit operates. Outdoor unit does not operate tem­porarily.
Indoor and outdoor units do not oper­ate.
Outdoor
unit indi-
cation
(LED1)
Normal
blinking
1-time Timer (Orange) 1 0 Outdoor unit
2-time Timer (Orange) 2 0 Cycle tem-
Timer (Orange) 0 0 Normal
Timer (Orange) 1 Outdoor temper-
Timer (Orange) 2 Suction ther-
Timer (Orange) 3 2-way valve
Timer (Orange) 1 Compressor dis-
Timer (Orange) 2 Outdoor unit heat
Timer (Orange) 3 Indoor unit heat
Timer (Orange) 4 IPM high temper-
Timer (Orange) 5 IPM high temper-
Indoor unit Malfunc-
Lamp Main Sub Main Sub
Operation (Red) Plasmacluster
(Blue)
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
tion No.
Content of diagnosis Check point Action
thermistor short-circuit
perature
Heat exchanger thermistor short circuit error
ature thermistor short circuit error
mistor short cir­cuit error
thermistor short circuit error
Compressor high temperature error
charge overheat.
exchanger over­heat.
exchanger over­heat.
ature error
ature error
(1) Measure the resis-
tance of the outdoor unit thermistors.
(2) Check the lead wire
of the outdoor unit thermistor for torn sheath and shortcir­cuit.
(3) (1) (2):Normal (3) Replace the out-
(1) Check the outdoor
unit air outlet for blockage.
(2) Check if the power
supply voltage is AC 230V at full power.
(3) Check the pipe con-
nections for refriger­ant leaks.
(4) Measure resistance
of the outdoor unit compressor ther­mistor.
(5) Check the expansion
valve for proper operation.
(Temporary stop for cycle protection)
(Temporary stop for cycle protection)
(Temporary stop for cycle protection)
(Temporary stop for cycle protection)
(1) Measure resistance
of the heat-sink ther­mistor.
(1) Replace the out-
door unit ther­mistor assembly.
(2) Replace the out-
door unit ther­mistor assembly.
door unit control PCB assembly.
(1) Ensure unob-
structed air flow from the outdoor unit air outlet.
(2) Connect power
supply of proper voltage.
(3) Charge the speci-
fied amount of refrigerant.
(4) Replace the out-
door unit compres­sor thermistor assembly.
(5) Replace the
expansion valve coil, expansion valve or outdoor unit control PCB assembly.
-
-
-
-
(1) Replace the out-
door unit PFCM PWB or control PCB assembly or change the heat­sink thermistor.
3 – 15
12LRN
Problem
symptom
Indoor unit operates. Outdoor unit does not operate tem­porarily.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Outdoor
unit indi-
cation
(LED1)
3-time Timer (Orange) 3 0 Dry opera-
5-time Timer (Orange) 5 0 Outdoor unit
Timer (Orange) 1 Outdoor temper-
Timer (Orange) 2 Suction ther-
Timer (Orange) 3 2-way valve ther-
Timer (Orange) 4 Discharge ther-
Timer (Orange) 5 Heat sink ther-
6-time Timer (Orange) 6 0 Outdoor unit
Timer (Orange) 1 IPM pin level
7-time Timer (Orange) 7 0 Outdoor unit
Timer (Orange) 1 AC current error
Timer (Orange) 2 AC maximum
Timer (Orange) 3 AC current defi-
Indoor unit Malfunc-
Lamp Main Sub Main Sub
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
 Operation (Red)
Plasmacluster (Blue)
 Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
tion No.
Content of diagnosis Check point Action
tion
thermistor open-circuit
DC Current
AC Current
Temporary stop due to dehumidi­fying operation
Heat exchanger thermistor open circuit error
ature thermistor open circuit error
mistor open cir­cuit error
mistor open cir­cuit error.
mistor open cir­cuit error
mistor open cir­cuit error
DC over current error
error
AC over current error
when OFF
current error
ciency error
(Temporary stop for cycle protection)
(1) Check connector of
the outdoor unit ther­mistor for secure installation.
(2) Measure resistance
of outdoor ther­mistors.
(3) Check the lead wires
of thermistors on the outdoor unit control PCB for open-circuit.
(4) (1) (2) (3):Normal (4) Replace the out-
Go to “DC Over Current Error (6-0 error)”.
(1) Check the IPM is
attached correctly to the outdoor unit IPM PWB.
(1) Ensure unob-
structed air flow from the outdoor unit air outlet.
(2) Check the outdoor
unit fan motor.
(1) IPM continuity check (1) Replace the out-
(1) Ensure unob-
structed air flow from the outdoor unit air outlet.
(2) Check the outdoor
unit fan motor.
(1) Replace the outdoor
unit control PCB assembly.
(2) Charge the speci-
fied amount of refrig­erant.
(3) Correct refrigerant
clogs. (Stop valve, pipe, expansion valve)
(1) Correct the instal-
(2) Replace the out-
(3) Replace the out-
(1) Replace the out-
(1) Ensure unob-
(2) Check the outdoor
(1) Ensure unob-
(2) Check the outdoor
(1) Replace the out-
(2) Charge the speci-
(3) Correct refrigerant
-
lation.
door unit ther­mistor assembly.
door unit ther­mistor assembly.
door unit control PCB assembly.
door unit IPM PWB assembly.
structed air flow from the outdoor unit air outlet.
unit fan motor.
door IPM PWB
structed air flow from the outdoor unit air outlet.
unit fan motor.
door unit control PCB assembly.
fied amount of refrigerant.
clogs. (Stop valve, pipe, expansion valve)
3 – 16
12LRN
Problem
symptom
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Outdoor
unit indi-
cation
(LED1)
8-time Timer (Orange) 8 0 Abnormal
9-time Timer (Orange) 9 0 Cycle tem-
Timer (Orange) 4 4 way valve error
10-time Timer (Orange) 10 0 EEPROM
Timer (Orange) 1 EEPROM (out-
Timer (Orange) 2 CPU (outdoor)
Indoor unit Malfunc-
Lamp Main Sub Main Sub
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster
(Blue)
tion No.
Content of diagnosis Check point Action
wire check
perature
error
Abnormal wire check error
Thermisttor installtion error or 4-way valve error.
or Gas leak error
EEPROM (out­door) data error
door) data error
RAM data error
(1) Check the expansion
valve. (unit A - C)
(2) Are four expansion
valves connected by mistake
(3) Check the wiring
between units.
(1) Check the ther-
mistor (heat exchanger) and (2­way valve) are installed in correct positions.
(2) Check if the refriger-
ant volume is abnor­mally low.
(3) Check the 4-way
valve for proper operation.
(4) No abnormalyty
found in above inspections (1) thro­hgh (3).
(1) Check the ther-
mistor indoor/out­door exchange are installed in correct portions.
(2) Check if the refriger-
ant volume is abnor­mally low.
(3) Check the 4-way
valve for proper operation.
- (1) Replace the out-
(1) Replace the out-
door control board assembly.
(2) Reattach
(3) Check the wiring
between units.
(1) Correct the instal-
lation.
(2) Change the speci-
fied amount of refrigerant.
(3) Replace the 4-way
valve.
(4) Replace the out-
door unit control PCB assembly.
(1) Correct the instal-
lation.
(2) Change the speci-
fied amount of refrigerant.
(3) Replace the 4-way
valve.
door unit control PCB assembly.
3 – 17
12LRN
Problem
symptom
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Outdoor
unit indi-
cation
(LED1)
11- time Timer (Orange) 11 0 Outdoor unit
Timer (Orange) 1 Outdoor unit DC
Timer (Orange) 2 Outdoor unit DC
Timer (Orange) 3 Detection error of
Timer (Orange) 4 Detection error of
Timer (Orange) 5 Outdoor unit DC
12-time Timer (Orange) 12 0 Thermal
Indoor unit Malfunc-
Lamp Main Sub Main Sub
Operation (Red)
Plasmacluster (Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
Operation (Red)
Plasmacluster
(Blue)
Operation (Red)
Plasmacluster

(Blue)
 Operation (Red)
Plasmacluster (Blue)
tion No.
Content of diagnosis Check point Action
DC fan
fuse in ter­minal board
Outdoor unit DC fan rotation error
fan drive IC error
fan lock error
DC fan negative rotation before compressor is driven
inverter current for DC fan
fan open con­nector error
Thermal fuse error in terminal board (for power supply)
(1) Check connector
CN3 of the outdoor unit DC fan motor for secure installation.
(2) Check the outdoor
unit fan motor for proper rotation.
(3) Check fuse FUSE5. (3) Replace the out-
(4) Outdoor unit control
PCB
(1) Check if the fan IPM
terminal resistance values are uniform.
(2) Outdoor unit fan
motor continuity check.
(1) Check the outdoor
unit fan motor for proper rotation.
(2) (1):Normal (2) Replace the out-
(1) (Temporary stop for
DC fan circuit protec­tion)
- (1) Replace the out-
(1) Check connector
CN3 of the outdoor unit DC fan motor for secure installation.
(2) (1):Normal (2) Replace the out-
(1) Check the thermal
fuse in terminal board (for Power supply)
(2) Check connector
CN5 of the outdoor unit.
(3) (1) (2):Normal (3) Replace the out-
(1) Correct the instal-
lation.
(2) Replace the out-
door unit fan motor.
door unit control PCB assembly.
(4) Replace the out-
door unit control PCB assembly.
(1) Replace the out-
door unit control PCB assembly.
(2) Replace the out-
door unit fan.
(1) Replace the out-
door unit control PCB assembly.
door unit fan.
-
door unit control PCB assembly.
(1) Correct the instal-
lation.
door unit control PCB assembly.
(1) Replace terminal
board for Power supply
(2) Correct the instal-
lation.
door unit control PCB assembly.
3 – 18
12LRN
Problem
symptom
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units operate.
Indoor and outdoor units do not oper­ate.
Indoor unit operates. Outdoor unit does not operate.
Outdoor
unit indi-
cation
(LED1)
13-time Timer (Orange) 13 0 DC com-
Timer (Orange) 1 Compressor
Timer (Orange) 2 Compressor
Timer (Orange) 3 Detection error of
14-time Timer (Orange) 14 0 Outdoor unit
Timer (Orange) 1 PAM clock error (1) Check the PAM
Timer (Orange) 2 PAM under volt-
Lighting
or OFF
Timer (Orange) 17 0 Wiring
Operation (Red)
Indoor unit Malfunc-
Lamp Main Sub Main Sub
 Operation (Red)
Plasmacluster (Blue)
 Operation (Red)
Plasmacluster
(Blue)
 Operation (Red)
Plasmacluster
(Blue)
 Operation (Red)
Plasmacluster

(Blue)
 Operation (Red)
Plasmacluster (Blue)
 Operation (Red)
Plasmacluster
(Blue)
 Operation (Red)
Plasmacluster
(Blue)
Plasmacluster (Blue)
tion No.
Content of diagnosis Check point Action
pressor
PAM
between units
Compressor startup error
rotation error. (at 120o energiz­ing)
rotation error (at 180o energiz­ing)
inverter current.
PAM ov er volt­age error
age error
Serial open-cir-
cuit
(1) Check the colors
(red, white, orange) of the compressor cords for proper con­nection. (PWB side, compressor side)
(2) Check if the IPM ter-
minal resistance val­ues are uniform.
(3) Check if outdoor
main relay (MRY1) turns on and voltage of both end of the condenser (C10) has become DC290­330V.
(4) (1) (2) (3) :Normal (4) Replace the com-
(1) Check the circuit of
detection of inverter current.
(1) Check the AC power
supply voltage for fluctuation.
(2) No abnormalyity
found in above inspection.
clock for proper input.
(1) Check the AC power
supply voltage for fluctuation.
(2) No abnormalyity
found in above inspection.
(1) Check the wires
between units.
(2) Check voltage
between N and 1 the indoor/outdoor unit terminal boards.
(3) Check the outdoor
unit fuse.
(4) Check 15-V,13-V
and 5-V voltages on the PCB. Check resistance between IPM termi­nals.
(5) Check pins No.5 and
8 of connector CN3 of the outdoor unit fan motor for short­circuit.
(6) Outdoor unit control
PCB.
(1) Correct the instal-
lation. (U: Red, V: White, W: Orange)
(2) Replace the out-
door unit control PWB assembly.
(3) Replace the out-
door unit control PWB assembly.
pressor.
(1) Replace the out-
door unit control PCB assembly.
(1) Correct the instal-
lation.
(2) Replace the PCB
assembly.
(1) Replace the out-
door unit control PCB assembly.
(1) Correct the instal-
lation.
(2) Replace the PCB
assembly.
(1) Connect stable
power supply. Correct the wiring.
(2) Replace the out-
door unit control PCB assembly.
(3) Replace the fuse/
outdoor unit con­trol PCB assembly.
(4) Replace the out-
door unit control PCB assembly.
(5) Replace the out-
door unit fan motor.
(6) Replace the out-
door unit control PCB board.
3 – 19
12LRN
Problem
symptom
Indoor unit operates. Outdoor unit does not operate.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Indoor and outdoor units do not oper­ate.
Outdoor
unit indi-
cation
(LED1)
Lighting
or OFF
Lighting
or OFF
Normal
blinking
or OFF
Normal
blinking
or OFF
Indoor unit Malfunc-
tion No.
Lamp Main Sub Main Sub
Timer (Orange) 18 0 Wiring Operation (Red)
Plasmacluster (Blue)
Timer (Orange) 1 Serial erroneous Operation (Red)
Plasmacluster
(Blue)
Timer (Orange) 19 0 Indoor unit Operation (Red)
Plasmacluster (Blue)
Timer (Orange) 20 0 Indoor unit  Operation (Red)
Plasmacluster (Blue)
Content of diagnosis Check point Action
Serial short-cir-
between
units
fan
control PCB
cuit
wiring
Indoor unit fan error
EEPROM data error
(1) Check the wiring
between units.
(1) Check the wiring
between units.
(1) Check the indoor fan
motor for proper rotating operation. (Check fan lock.)
(2) Check the lead wire
of the indoor fan motor for open-cir­cuit.
(3) Check connector of
the indoor unit fan motor for secure installation.
(4) (1) (2) (3):Normal (4) Replace the indoor
(1) (EEPROM read data
error)
(1) Correct the wiring.
(1) Correct the wiring.
(1) Replace the indoor
fan motor.
(2) Replace the indoor
fan motor.
(3) Correct the instal-
lation of the indoor fan motor connec­tor.
unit control PCB.
(1) Replace the indoor
unit control PCB.
3 – 20
Malfunction indications due to erroneous wiring during air conditioner installation
Indoor
unit
Outdoor
unit
1
N
2
1
N
2
Indoor
unit
Outdoor
unit
1
N
2
1
N
2
Indoor
unit
Outdoor
unit
1
N
2
1
N
2
Indoor
unit
Outdoor
unit
1
N
2
1
N
2
Indoor
unit
Outdoor
unit
1
N
2
1
N
2
Inter-unit wiring error mode Symptom
1 Malfunction diagnosis display “18-1”
2 Malfunction diagnosis display None
(Displays “18-0” when malfunction code is called out.)
3 Malfunction diagnosis display None
(Displays “18-0” when malfunction code is called out.)
4 Malfunction diagnosis display “18-1”
12LRN
5 Malfunction diagnosis display “18-1”
3 – 21
12LRN
s
1
4
C
2
Accumulator
3
Strainer
Expansion valve
Heating Cooling
Outdoor unit
Condenser
Evaporator
Indoor unit
Reverse valve
Comp-
ressor
Flare coupling Flare coupling
3-way
valve
2-way
valve
Silencer
Coil
Antifreeze pipe
Silencer
12LRN
CHAPTER 4. REFRIGERATION CYCLE
[1] FLOW FOW REFRIGERANT
Service Manual
[2] STANDARD CONDITION
* REFRIGERANT PIPE LENGTH 5m
[3] TEMPERATURE AT EACH PART AND PRESSURE IN 3-WAY VALVE
* On test run mode
Indoor side Outdoor side
Dry-bulb Temp. (C) Relative Humidity (% ) Dry-bulb Temp. (C) Relative Humidity (%)
Cooling 27 47 35 40 Heating20– 787
Model 12LR-N 9LR-N
NO. Condition Cooling Heating Cooling Heating
Temp. on (C)
Temp. on (C)
Temp. on (C)
Temp. on (C)
3-way valve pressure (MPaG) 1.05 2.14 1.04 2.23
66 63 66 65
40 2 40 2
14 22 14 23
17 6 16 6
4 – 1
[4] PERFORMANCE CURVES
700
800
900
1000
1100
20 25 30 35 40 45
Outside air temp.( C)
Input (W)
Outside air temp.䋨㷄䋩
Cooling capacity (kW)
3.2
3.4
3.6
3.8
4.0
20 25 30 35 40 45
Outside air temp. (㷄)
Input (䌗)
800
900
1000
1100
1200
-10 -5 0 5 10 15
Outside air temp.䋨㷄䋩
Heating capacity (kW)
3.0
3.5
4.0
4.5
5.0
-10 -5 0 5 10 15
400
500
600
700
800
20 25 30 35 40 45
Outside air temp.( C)
Input (W)
Outside air temp.䋨㷄䋩
Cooling capacity (kW)
2.2
2.4
2.6
2.8
3.0
20 25 30 35 40 45
Outside air temp. ()
Input (䌗)
500
600
700
800
900
-10 -5 0 5 10 15
Outside air temp.䋨㷄䋩
Heating capacity (kW)
2.0
2.5
3.0
3.5
4.0
-10 -5 0 5 10 15
NOTE
1) Indoor fan speed: Hi
2) Vertical adjustment louver “45”, Horizontal adjustment louver “front”
3) Indoor air temp.: Cooling 27C, Heating 20C
4) Power source: 230V, 50Hz
5) Performance corresponding to change in outside temperature when compressor is fixed to rated operation.
1. 12LR-N
1.1. At Cooling 1.2. At Heating
12LRN
2. 9LR-N
2.1. At Cooling 2.2. At Heating
4 – 2
12LRN
12LRN
CHAPTER 5. DISASSEMBLY PROCEDURE
Be sure to disconnect the power cord from the AC power outlet before starting the disassembly procedure.
Be sure to install screws to their original positions after repairing
After the air conditioner is repaired or parts are replaced, measure insulation resistance of the equipment using an insulation resistance meter. If the measured resistance is lower than 1 MΩ,inspect parts and repair or replace defective parts.
Service Manual
[1] INDOOR UNIT
1) Open the open panel.
2) Remove a screw fixing the cord holder.
3) Remove the cord holder.
5) Slide out the 2 air filter.
6) Pull out two hooks and remove the panel.
4) Loosen the screws on the terminal board remove the Unit-to Unit wiring connected with board.
5 – 1
7) Remove the grill (Unhook the 3 hooks shown in the picture.)
fixin
g
band
12LRN
11)Cut the fixing band and remove the thermistor and earth wire.
12)Remove the screw fixing the control box cover.
8) Remove the 2 screws fixing the front panel R and front panel L.
9) Remove the front panel R.
Push the upper hook and pull the front panel R out.
10)Remove the front panel L.
Push the upper hook and pull the front panel L out.
13)Remove the 3 connectors.(FAN MOTOR, LOUVER MOTOR and PLASMCLUSTER)
14)Unscrew the screw and remove the control box.
5 – 2
12LRN
filterguide C
(left side)
(right side)
Support the motor with your hand when unhooking the motor cover.
Insert the (-) screwdriver in the 2 holes to unhook the pipe holde
r
.
a) Remove the 2 screws fixing the cover L and drain cover.
cover L
drain cover
b) Lift the left side of the evaporator and pull out the pipe from the cabinet.
15)Unhook the 2 hooks and remove the filter guide C.
17)Unhook of the motor cover.
18)Slide the Cross-flow fan motor to the right and remove it.
19)Remove the pipe holder.
16)Unscrew the 2 screws and remove the drain pan assembly.
20)Remove the cycle assembly
5 – 3
[2] THE WIRE GUARD AND THE PLASM-
(left side)
(right side)
CLUSTER UNIT
1) Remove the 2 screws fixing the guard holder L and guard holder R.
12LRN
3) Rotate the guard holder L in clockwise and remove.
2) Pull the left side of wire guard forward, and the hook of the guard holder L will be unhooked.
4) Slide the wire guard L to the left and remove.
5 – 4
12LRN
5) Pull the right side of the wire guard R, and unhook the guard holder R.
6) Rotate the guard holder R in anticlockwise and remove.
8) Remove the 2 screw covers.
Insert the (-) screwdriver in the 2 holes.
9) Unscrew the 2 screws.
7) Slide the wire guard R to the right and remove.
10)Disconnect the connector, and remove the plasmacluster unit.
5 – 5
[3] OUTDOOR UNIT
1) Unscrew the screw and remove the control box cover.
2) Unscrew the 2 screws on the right side of the top plate.
12LRN
4) Unscrew the screw on the right side of the front panel.
5) Unscrew the screw on the left side of the front panel.
3) Unscrew the 2 screws on the left side of the top plate, and remove the top plate.
6) Unscrew the 4 screws on the front panel, and remove front panel.
7) Unscrew the 5 screws on the side cover R.
5 – 6
12LRN
8) Unscrew the 3 screws on the back side of the side cover R, and remove the side cover R.
9) Unscrew the 3 screws on the side cover L, and remove the side cover L.
12) Remove the 2 screws fixed the bulkhead plate.
13)Remove the compressor covers 1, 2, 3 and 4.
10)Remove the connectors and reactor in the control box.
11)Remove the 2 screws fixed the control box.
14)Remove the nut, and remove the terminal cover.
5 – 7
15) Remove the lead wire, the thermistor, and the cover gasket.
Red
Black
Yellow
Orange
Green
16)Remove the compressor cover.
12LRN
19)Unscrew the 2 screws and remove the motor angle.
20) *Thermistor position.
17)Remove the 5 thermistors. *
18)Remove the outdoor fan.
5 – 8
12LRN
5 – 9
PartsGuide
12LRN
PARTS GUIDE
SPLIT TYPE
AIR TO AIR HEAT PUMP
[1] INDOOR UNIT PARTS
[2] ACCESSORY PARTS
MODEL
12LR-N
09LR-N
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
[5] OUTDOOR UNIT PARTS
[6] OTHER PARTS
[3] OTHER PARTS
[4] INDOOR PACKING PARTS
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
[7] OUTDOOR PACKING PARTS
INDEX
This document has been published to be used for after sales service only. The contents are subject to change without notice.
12LRN
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
RANK
DESCRIPTION
1-47
1-46
1-45
1-44
1-43
1-42
1-41
1-40
1-34
1-33
1-32
1-31
1-30
1-37
1-29
1-28
1-27
1-26
1-55
1-24
1-23
1-22
1-21
1-20
1-19
1-18
1-17
1-16
1-15
1-14
1-13
1-12
1-11
1-10
1-9
1-8
1-7
1-6
1-5
1-4
1-2
1-1
5-15
5-14
5-10
5-11
5-7
5-4
5-2
6-3
1-3
6-2
6-1
1-13-1
1-25
9-11
1-39
1-38
1-48
1-50
1-49
1-51
5-9
5-12
1-56
5-12
1-54
1-35
[1] INDOOR UNIT PARTS
[1] INDOOR UNIT PARTS
1-1 DCOV-A354JBKZ AH N DRAIN COVER K 1-2 DCOV-A334JBKZ AF N COVER-L ASS'Y 1-3 PFPFPE188JBEZ AB N INSULATOR 1-4 PGID-A180JBFA AE N GUIDE 1-5 CHLD-A139JBKZ AG N BEARING ASS'Y 1-6 DBOX-A084JBKZ AN N CONTROL BOX ASS'Y 1-7 PBOX-A551JBFA AL N CONTROL BOX 1-8 PCOV-B695JBWZ AG N CONT.BOX COVER
1-9 GBTN-A012JBFA AC N BUTTON 1-10 LHLD-A990JBFZ AD N THERMISTOR HOLDER 1-11 PCOV-B792JBFA AC N LED GUIDE 1-12 PDAI-A248JBWZ AH N TERMINAL BOARD 1-13 CHOS-A050JBKZ AH N DRAIN HOSE ASS'Y
1-13-1 PHOS-A062JBEZ AK N DRAIN HOSE
1-14 LPLT-A058JBPZ AC N HOSE HOLDER 1-15 DCOV-A345JBKZ AH N DRAIN COVER K 1-16 DPFT-A022JBKZ AF N DRAIN JOINT ASS'Y 1-17 DSRA-A346JBKZ BB N DRAIN PAN SUB ASS'Y 1-18 LHLD-B083JBFA AE N HOLDER 1-19 LHLD-B084JBFA AE N COVER 1-20 MARMPA070JBFA AD N ARM 1-21 MJNTPA166JBFA AD N LOUVER LINK 1-22 MLOV-A553JBFA AL N LOUVER 1-23 MLOV-A554JBFA AD N VERTICAL LOUVER 1-24 NBRG-A028JBFL AB N BEARING 1-25 NBRG-A038JBFP AB N BEARING C 1-26 PCOV-B727JBFA AC N SCREW COVER 1-27 PDAI-A249JBFA AD N LOUVER BASE 1-28 PGUMMA381JBEZ AF N DRAIN PLUG 1-29 PPACGA037JBEZ AC N O RING
2
12LRN
9-2
9-1
9-4
9-6
9-5
9-3
9-8
NO. PARTS CODE P R I C E
RANK
NEW MARK
PART RANK
DESCRIPTION
[1] INDOOR UNIT PARTS
1-30 GWAK-A374JBFA AN N FRONT PANEL R 1-31 HDECQA345JBEA AH N DISPLAY PANEL 1-32 PCOV-B738JBEZ AF N COVER 1-33 DCHS-A724JBKZ AY N CABINET ASS'Y 1-34 PCOV-B700JBFZ AC N COVER 1-35 PSEL-E209JBEZ AB N LED SEAL 1-37 PPLTNA128JBZZ AN N MOUNTING ANGLE 1-38 DPNL-A065JBKZ AT N PANEL ASS'Y 1-39 HBDG-A169JBEA AG N PANLEL BADGE 1-40 GWAK-A368JBFA AK N FRONT PANEL L 1-41 LHLD-A394JBFA AD N PIPE HOLDER 1-42 NFANCA132JBKZ AX N CROSS FLOW FAN 1-43 PCOV-B693JBFZ AD N PIPE HOLDER 1-44 PCOV-B697JBWZ AG N BOX COVER 1-45 PCOV-B699JBFA AH N GRILL 1-46 PFILMA260JBEA AK N AIR FILTER 1-47 PGID-A181JBFA AE N FILTER GUIDE C 1-48 GGAD-A073JBTA AP N WIRE GUARD L 1-49 GGAD-A074JBTA AP N WIRE GUARD R 1-50 LHLD-B105JBFA AC N GUARD HOLDER L 1-51 LHLD-B106JBFA AC N GUARD HOLDER R 1-54 PSHE-A321JBEZ AD N JYUKOU COVER 1-55 NBRG-A052JBFA AC BEARING 1-56 LX-BZA449JBEZ SPECIAL SCREW
5-2 DSGY-E345JBKZ BF N SERVICE PWB-K-2LRN 5-2 DSGY-E346JBKZ BF N SERVICE PWB-K-9LRN 5-4 FSGY-A893JBKZ AS DISPLAY BOARD UNIT 5-7 QTANZA054JBZZ AT N TERMINAL BOARD 3P
5-9 RH-HXA136JBZZ AM N THERMISTOR 5-10 CKITTA133AKKZ BM PLASMACLUSTER UNIT 5-11 QW-VZG333JBZZ AE N LEAD WIRE 5-12 RCORFA007JBZZ AG N FERRITE CORE 5-14 RMOT-A201JBZZ AM N LOUVER MOTOR 5-15 CMOT-A532JBKZ BK N
6-1 CCYC-C673JBKZ BU N CYCLE ASS'Y
6-2 CPIPCB494JBKZ AX N TUBE ASS'Y
6-3 PFPFPE268JBEZ AG N PIPE DAN-S 9-11 TLAB-E916JBRZ AB N ERROR CODE LABEL
FAN MOTOR SUB ASS'Y
[2] ACCESSORY PARTS
3
12LRN
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
RANK
DESCRIPTION
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
RANK
DESCRIPTION
8-1
8-2
8-3
8-4
[2] ACCESSORY PARTS
9-1 TINS-B280JBRZ AC N INSTALLATION MANUAL 9-2 TINSEA659JBRZ AD N OPERATION MANUAL 9-3 DHLD-A051JBKZ AF N CORD HOLDER A'SSY 9-4 CRMC-A673JBEZ BA REMOTE CONTROL 9-5 UBATUA027JBE0 AE BATTERY PACK 9-6 FFZK-A265JBKZ AK SCREWS KIT 9-8 PGUMSA420JBEZ AC N CABLE SHEET
[3] OTHER PARTS
5-8 QW-VZG335JBZZ AE N LEAD WIRE 6-2-1 PSEN-A071JBKZ AH FLARE NUT ASS'Y (3/8) 6-2-2 PSEN-A070JBKZ AL FLARE NUT ASS'Y(1/4) 6-2-3 QFS-GA078JBZZ AD FUSE(FU1) (ON PWB) 6-2-4 VHVTNR9V511-A+ AD VARISTOR(NR1) (ON PWB) 6-2-5 QW-VZG320JBZZ AH LEAD WIRE (ON DISPLAY BOARD UNIT)
9-7 TLABCC768JBRZ AC N WIRING DIAGRAM
9-13 TLAB-E917JBEZ AC N EU-ENERGY LABEL (12LR-N) 9-13 TLAB-E922JBEZ AC N EU-ENERGY LABEL (09LR-N) 9-14 TSPC-G869JBRA AD N NAME LABEL (12LR-N) 9-14 TSPC-G881JBRA AD N NAME LABEL (09LR-N)
[4] INDOOR PACKING PARTS
[4] INDOOR PACKING PARTS
8-1 SPADBA515JBEZ AG PAD L
8-2 CPADBA163JBKZ AG PAD R-K
8-3 SPAKCC901JBEZ AP N PACKING CASE (12LR-N)
8-3 SPAKCC913JBEZ AP N PACKING CASE (09LR-N)
8-4 SSAKAA168JBEZ AE BAG
4
[5] OUTDOOR UNIT PARTS
2-17
2-34
2-18
1-11
2-19
2-31
2-26
3-12
1-10
2-27
3-10
2-28
2-20
2-7-1
2-7-2
2-13
2-14
2-1
1-4
2-32
3-20
2-15
2-16
2-4
2-4
1-1
2-2
2-7
2-56
2-5
2-9
2-10
2-11
1-2-7
1-2-6
2-8
1-2
2-37
2-38
1-6
2-12
1-7
3-15
3-14
3-13
2-42
2-40
3-18
2-3
1-12
2-39-2
2-39-6
2-39-7
2-48-2
2-48-1
2-39-3
2-46-2
2-46-3
2-46-1
2-7-3
2-7-4
2-7-5
2-7-6
2-59
2-57
2-58
3-21
3-7
2-60
3-26
3-5
3-2
2-35
3-11
3-23
3-22
3-7-2
3-7-1
2-60-1
1-9
1-2-8
2-14-1
2-27-1
3-6
3-8
3-9
2-21
2-23
2-24
3-24
3-6-1
3-6-2
3-6-4
3-6-3
2-21
3-19
2-25
2-33
3-33
3-32
3-6-5
3-1
3-3
3-4
3-25
3-0
3-3-1
2-41
2-59-1
12LRN
5
12LRN
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
RANK
DESCRIPTION
[5] OUTDOOR UNIT PARTS
1-1 CMOTLB427JBEZ BP FAN MOTER
1-2 DSGY-E347JBKZ BY N SERVICE PWB-K-AEX2LRN
1-2 DSGY-E348JBKZ BY N SERVICE PWB-K-AEX9LRN 1-2-6 RH-IXB019JBZZ BC N IPM 1-2-7 VHDD25XB60+-F AH DIODE BRIDGE 1-2-8 VHDD15XB60H-F AG DIODE BRIDGE
1-4 RCILZA031JBZZ BF REACTOR
1-6 QTANZA074JBZZ AS N TERMINAL BOARD
1-7 FW-VZA056JBKZ AR LEAD WIRE
1-9 RFIL-A132JBZZ AF FERRITE CORE
1-10 RNF--A001VBE0 AF FERRITE CORE 1-11 RH-HXA154JBZZ AA THERMISTOR 1-12 LX-BZA075JBE0 AA SPECIAL SCREW
2-1 LANGKA263JBPZ AQ MOTOR ANGLE
2-2 CCAB-A542JBKZ AV N TOP PLATE ASS'Y
2-3 TLABCC769JBRZ AC N WIRING DIAGRAM
2-4 LX-BZA355JBEZ AE SPECIAL SCREW
2-5 LX-NZA312JBEZ AD SPECIAL NUT
2-7 CFTA-A268JBKZ AN COVER 2-7-1 PCOV-A594JBPZ AE TERMINAL COVER 2-7-2 PFTA-A090JBFA AL COVER 2-7-3 PSEL-C025JBEZ AE SEALNET SEAL 2-7-4 PSEL-C225JBEZ AB SEAL 2-7-5 PSEL-C116JBEZ AC CONDENSER SEAL 2-7-6 PSEL-C157JBEZ AF SEAL
2-8 PRDAFA219JBEZ AS HEAT SINK
2-9 LHLD-A684JBFA AN HOLDER
2-10 LHLD-A685JBFA AF HOLDER 2-11 DBOX-A077JBWZ AT CONTROL BOX ASS'Y 2-12 PDAI-A239JBWZ AF TERMINAL HOLDER 2-13 PCOV-A595JBFZ AE COVER 2-14 PSKR-A284JBPZ AT BULKHEAD
2-14-1 PSEL-E215JBEZ AC N SEAL C
2-15 GCAB-A376JBTA BB 2-16 GGADPA014JBFA AT FAN GAURD 2-17 JHNDPA015JBFA AD HANDLE 2-18 LHLD-A874JBFZ AD THERMISTOR HOLDER 2-19 LHLD-0079SRFZ AC CORD CLAMP 2-20 LHLD-A699JBFA AF HOLDER BASE 2-21 MSPR-A195JBEZ AF THERMISTOR SPRING 2-23 MSPR-A036JBE0 AB THERMISTOR SPRING 2-24 MSPR-A026JBE0 AB SPRING 2-25 NFANPA145JBEZ AR PROPELLER FAN 2-26 PPLT-A663JBTA AL SIDE COVER R 2-27 PSPF-B004JBEZ AH COMP COVER TOP 2-27 PSPF-B204JBEZ AC N COMP COVER TOP A
2-27-1 PSPF-B205JBEZ AE N COMP COVER TOP B
2-28 PSPF-B005JBEZ AX COMPRESSOR COVER 2-28 PSPF-B203JBEZ AR N COMPRESSOR COVER 2-31 TLAB-D433JBRZ SUB LABEL 2-32 TLABBA286JBRA AK IVT LABEL 2-33 TSPC-G882JBRZ AC N NAME LABEL[09LR-N] 2-33 TSPC-G870JBRZ AC N NAME LABEL[12LR-N] 2-34 PPLT-A606JBTA AR SIDE COVER L 2-35 PSEL-E206JBEZ AF SEAL 2-37 PCOV-A997JBWZ AM COVER
2-38 PSEL-C685JBEZ AC SEAL 2-39-2 PSEL-C769JBEZ AB SEAL 2-39-3 PSEL-C684JBEZ AB SEAL 2-39-6 PSEL-C345JBEZ AL SEAL 2-39-7 PSEL-C767JBEZ AB SEAL
2-40 PSEL-C029JBEZ AC SEAL A
2-41 PSEL-C222JBEZ AB SEAL B
2-42 PSEL-C270JBEZ AC SEAL 2-46-1 PSEL-C341JBEZ AB SEAL SIDE-R 2-46-2 PSEL-C340JBEZ AN SEAL SIDE-R 2-46-2 PSEL-E213JBEZ AB N SEAL SIDE-R 2-46-3 2-48-1 PSEL-C338JBEZ AC SEAL TOP 2-48-2 PSEL-C337JBEZ AB SEAL TOP
2-59-1 PSEL-E214JBEZ AB N SEAL D
2-60-1 PSEL-E212JBEZ AB N SEAL SIDE-L B
PSEL-C339JBEZ AB SEAL SIDE-R
2-56 PSEL-E103JBEZ AE CONDENSER SEAL
2-57 PSEL-D063JBEZ AC INSULATOR
2-58 PSEL-0194SRE0 AA SEAL
2-59 PSEL-C491JBEZ AB F-PANELSEAL
2-60 PSEL-E211JBEZ AB N SEAL SIDE-L A
3-0 CCHS-B127JBKZ BD BASE PAN ASS'Y 3-1 CCHS-A931JBTA BB BASE PAN ASS'Y 3-2 DVLV-A857JBKZ AZ 3WAY VALVE UNIT 3-3 PFPFPE118JBEZ AB BASE PAN INSU. A
3-3-1 PFPFPE273JBEZ AB HEAT TUBE INSULATOR
3-4 PFPFPE119JBEZ AE BASE PAN INSU. B 3-5 DVLV-A757JBKZ AR 2WAY VALVE UNIT 3-6 CVLV-B110JBKZ BR N REVERSE VALVE ASS'Y
FRONT PANEL
6
12LRN
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
RANK
DESCRIPTION
90-3
90-2
Front si
de
90-1
NO. PARTS CODE P R I C E
RANK
NEW MARK
PART RANK
DESCRIPTION
[5] OUTDOOR UNIT PARTS
3-6-1 DVLV-B135JBKZ BH N REVERSE VALVE ASS'Y 3-6-2 PSRN-A091JBEZ AG STRAINER 3-6-3 PFPFPE271JBEZ AT N INSULATOR 3-6-4 LBND-A014JBE0 AA WIRE FIXING BAND 3-6-5 PFPFPE275JBEA INSULATOR
3-7 DVLV-B136JBKZ BC N CONTROL VALVE ASS'Y 3-7-1 RMOTSA039JBZZ AX COIL 3-7-2 PVLVRA042JBEZ BD CONTROL VALVE
3-8 CCIL-A142JBKZ AT COIL ASS'Y
3-9 PVLVXA085JBEZ BB REVERSE VALVE
3-10 PDAI-A123JBTA AL FLARE COUPLING BASE 3-11 PGUM-A203JBEZ AD TUBE HOLDER RUBBER 3-12 DCON-A608JBKZ BX N CONDENSER ASS'Y 3-13 FCMPRA314JBKZ N COMPRESSOR ASS'Y 3-14 GLEG-A149JBEZ AD COMPRESSOR CUSHION 3-15 LX-NZA313JBEZ AE SPECIAL NUT 3-18 PCOV-A010JBE0 AF TERMINAL COVER 3-19 PSEL-A403JBE0 AB COVER GASKET 3-20 PSPF-B206JBEZ AN N COMP COVER FRONT 3-21 PSPF-B212JBEZ AM N COMP COVER REAR 3-22 CPIPCB497JBKZ AS N HEAT TUBE ASS'Y 3-23 PGUMSA415JBEZ AB DAMPER RUBBER 3-24 PGUMS0170JBE0 AE DAMPER RUBBER 3-25 PFPFPE148JBEZ AC BASE PAN INSU. C 3-26 PGUMSA386JBEZ AE DAMPER RUBBER 3-32 PFPFPE276JBEZ AD INSULA 3-33 PFPFPE277JBEZ AE INSULATOR
[6] OTHER PARTS
1-2-1 QFS-CA001JBZZ AK FUSE 20A 250V 1-2-2 QFS-GA077JBZZ AD FUSE 2A 250V 1-2-3 QFS-GA078JBZZ AD FUSE 3.15A 250V 1-2-4 QFS-CA002JBZZ AH FUSE 15A 250V
[7] OUTDOOR PACKING PARTS
[7] OUTDOOR PACKING PARTS
90-1 CPADBA048JBKZ AF TOP PAD ASS'Y 90-2 CPADBA049JBKZ AM BOTTOM PAD ASS'Y 90-3 SPAKCC914JBEZ AS N PACKING CASE [09LR-N] 90-3 SPAKCC902JBEZ AS N PACKING CASE [12LR-N]
7
12LRN
INDEX
PARTS CODE No.
[ C ] CCAB-A542JBKZ 5-2-2 AV N CCHS-A931JBTA 5-3-1 BB CCHS-B127JBKZ 5-3-0 BD CCIL-A142JBKZ 5-3-8 AT CCYC-C673JBKZ 1-6-1 BU N CFTA-A268JBKZ 5-2-7 AN CHLD-A139JBKZ 1-1-5 AG N CHOS-A050JBKZ 1-1-13 AH N CKITTA133AKKZ 1-5-10 BM CMOT-A532JBKZ 1-5-15 BK N CMOTLB427JBEZ 5-1-1 BP CPADBA048JBKZ 7-90-1 AF CPADBA049JBKZ 7-90-2 AM CPADBA163JBKZ 4-8-2 AG CPIPCB494JBKZ 1-6-2 AX N CPIPCB497JBKZ 5-3-22 AS N CRMC-A673JBEZ 2-9-4 BA CVLV-B110JBKZ 5-3-6 BR N
[ D ] DBOX-A077JBWZ 5-2-11 AT DBOX-A084JBKZ 1-1-6 AN N DCHS-A724JBKZ 1-1-33 AY N DCON-A608JBKZ 5-3-12 BX N DCOV-A334JBKZ 1-1-2 AF N DCOV-A345JBKZ 1-1-15 AH N DCOV-A354JBKZ 1-1-1 AH N DHLD-A051JBKZ 2-9-3 AF N DPFT-A022JBKZ 1-1-16 AF N DPNL-A065JBKZ 1-1-38 AT N DSGY-E345JBKZ 1-5-2 BF N DSGY-E346JBKZ 1-5-2 BF N DSGY-E347JBKZ 5-1-2 BY N DSGY-E348JBKZ 5-1-2 BY N DSRA-A346JBKZ 1-1-17 BB N DVLV-A757JBKZ 5-3-5 AR DVLV-A857JBKZ 5-3-2 AZ DVLV-B135JBKZ 5-3-6-1 BH N DVLV-B136JBKZ 5-3-7 BC N
[ F ] FCMPRA314JBKZ 5-3-13 N FFZK-A265JBKZ 2-9-6 AK FSGY-A893JBKZ 1-5-4 AS FW-VZA056JBKZ 5-1-7 AR
[ G ] GBTN-A012JBFA 1-1-9 AC N GCAB-A376JBTA 5-2-15 BB GGAD-A073JBTA 1-1-48 AP N GGAD-A074JBTA 1-1-49 AP N GGADPA014JBFA 5-2-16 AT GLEG-A149JBEZ 5-3-14 AD GWAK-A368JBFA 1-1-40 AK N GWAK-A374JBFA 1-1-30 AN N
[ H ] HBDG-A169JBEA 1-1-39 AG N HDECQA345JBEA 1-1-31 AH N
[ J ] JHNDPA015JBFA 5-2-17 AD
[ L ] LANGKA263JBPZ 5-2-1 AQ LBND-A014JBE0 5-3-6-4 AA LHLD-0079SRFZ 5-2-19 AC LHLD-A394JBFA 1-1-41 AD N LHLD-A684JBFA 5-2-9 AN LHLD-A685JBFA 5-2-10 AF LHLD-A699JBFA 5-2-20 AF LHLD-A874JBFZ 5-2-18 AD LHLD-A990JBFZ 1-1-10 AD N LHLD-B083JBFA 1-1-18 AE N LHLD-B084JBFA 1-1-19 AE N LHLD-B105JBFA 1-1-50 AC N LHLD-B106JBFA 1-1-51 AC N LPLT-A058JBPZ 1-1-14 AC N LX-BZA075JBE0 5-1-12 AA LX-BZA355JBEZ 5-2-4 AE LX-BZA449JBEZ 1-1-56 LX-NZA312JBEZ 5-2-5 AD LX-NZA313JBEZ 5-3-15 AE
[ M ]
PRICE
RANK
MARK
NEW
PAR T
RANK
PRICE
PARTS CODE No.
MARMPA070JBFA 1-1-20 AD N MJNTPA166JBFA 1-1-21 AD N MLOV-A553JBFA 1-1-22 AL N MLOV-A554JBFA 1-1-23 AD N MSPR-A026JBE0 5-2-24 AB MSPR-A036JBE0 5-2-23 AB MSPR-A195JBEZ 5-2-21 AF
[ N ] NBRG-A028JBFL 1-1-24 AB N NBRG-A038JBFP 1-1-25 AB N NBRG-A052JBFA 1-1-55 AC NFANCA132JBKZ 1-1-42 AX N NFANPA145JBEZ 5-2-25 AR
[ P ] PBOX-A551JBFA 1-1-7 AL N PCOV-A010JBE0 5-3-18 AF PCOV-A594JBPZ 5-2-7-1 AE PCOV-A595JBFZ 5-2-13 AE PCOV-A997JBWZ 5-2-37 AM PCOV-B693JBFZ 1-1-43 AD N PCOV-B695JBWZ 1-1-8 AG N PCOV-B697JBWZ 1-1-44 AG N PCOV-B699JBFA 1-1-45 AH N PCOV-B700JBFZ 1-1-34 AC N PCOV-B727JBFA 1-1-26 AC N PCOV-B738JBEZ 1-1-32 AF N PCOV-B792JBFA 1-1-11 AC N PDAI-A123JBTA 5-3-10 AL PDAI-A239JBWZ 5-2-12 AF PDAI-A248JBWZ 1-1-12 AH N PDAI-A249JBFA 1-1-27 AD N PFILMA260JBEA 1-1-46 AK N PFPFPE118JBEZ 5-3-3 AB PFPFPE119JBEZ 5-3-4 AE PFPFPE148JBEZ 5-3-25 AC PFPFPE188JBEZ 1-1-3 AB N PFPFPE268JBEZ 1-6-3 AG N PFPFPE271JBEZ 5-3-6-3 AT N PFPFPE273JBEZ 5-3-3-1 AB PFPFPE275JBEA 5-3-6-5 PFPFPE276JBEZ 5-3-32 AD PFPFPE277JBEZ 5-3-33 AE PFTA-A090JBFA 5-2-7-2 AL PGID-A180JBFA 1-1-4 AE N PGID-A181JBFA 1-1-47 AE N PGUM-A203JBEZ 5-3-11 AD PGUMMA381JBEZ 1-1-28 AF N PGUMS0170JBE0 5-3-24 AE PGUMSA386JBEZ 5-3-26 AE PGUMSA415JBEZ 5-3-23 AB PGUMSA420JBEZ 2-9-8 AC N PHOS-A062JBEZ 1-1-13-1 AK N PPACGA037JBEZ 1-1-29 AC N PPLT-A606JBTA 5-2-34 AR PPLT-A663JBTA 5-2-26 AL PPLTNA128JBZZ 1-1-37 AN N PRDAFA219JBEZ 5-2-8 AS PSEL-0194SRE0 5-2-58 AA PSEL-A403JBE0 5-3-19 AB PSEL-C025JBEZ 5-2-7-3 AE PSEL-C029JBEZ 5-2-40 AC PSEL-C116JBEZ 5-2-7-5 AC PSEL-C157JBEZ 5-2-7-6 AF PSEL-C222JBEZ 5-2-41 AB PSEL-C225JBEZ 5-2-7-4 AB PSEL-C270JBEZ 5-2-42 AC PSEL-C337JBEZ 5-2-48-2 AB PSEL-C338JBEZ 5-2-48-1 AC PSEL-C339JBEZ 5-2-46-3 AB PSEL-C340JBEZ 5-2-46-2 AN PSEL-C341JBEZ 5-2-46-1 AB PSEL-C345JBEZ 5-2-39-6 AL PSEL-C491JBEZ 5-2-59 AB PSEL-C684JBEZ 5-2-39-3 AB PSEL-C685JBEZ 5-2-38 AC PSEL-C767JBEZ 5-2-39-7 AB PSEL-C769JBEZ 5-2-39-2 AB PSEL-D063JBEZ 5-2-57 AC PSEL-E103JBEZ 5-2-56 AE PSEL-E206JBEZ 5-2-35 AF
RANK
NEW
MARK
PART
RANK
8
PRICE
PARTS CODE No.
PSEL-E209JBEZ 1-1-35 AB N PSEL-E211JBEZ 5-2-60 AB N PSEL-E212JBEZ 5-2-60-1 AB N PSEL-E213JBEZ 5-2-46-2 AB N PSEL-E214JBEZ 5-2-59-1 AB N PSEL-E215JBEZ 5-2-14-1 AC N PSEN-A070JBKZ 3-6-2-2 AL PSEN-A071JBKZ 3-6-2-1 AH PSHE-A321JBEZ 1-1-54 AD N PSKR-A284JBPZ 5-2-14 AT PSPF-B004JBEZ 5-2-27 AH PSPF-B005JBEZ 5-2-28 AX PSPF-B203JBEZ 5-2-28 AR N PSPF-B204JBEZ 5-2-27 AC N PSPF-B205JBEZ 5-2-27-1 AE N PSPF-B206JBEZ 5-3-20 AN N PSPF-B212JBEZ 5-3-21 AM N PSRN-A091JBEZ 5-3-6-2 AG PVLVRA042JBEZ 5-3-7-2 BD PVLVXA085JBEZ 5-3-9 BB
[ Q ] QFS-CA001JBZZ 6-1-2-1 AK QFS-CA002JBZZ 6-1-2-4 AH QFS-GA077JBZZ 6-1-2-2 AD QFS-GA078JBZZ 3-6-2-3 AD
" 6-1-2-3 AD QTANZA054JBZZ 1-5-7 AT N QTANZA074JBZZ 5-1-6 AS N QW-VZG320JBZZ 3-6-2-5 AH QW-VZG333JBZZ 1-5-11 AE N QW-VZG335JBZZ 3-5-8 AE N
[ R ] RCILZA031JBZZ 5-1-4 BF RCORFA007JBZZ 1-5-12 AG N RFIL-A132JBZZ 5-1-9 AF RH-HXA136JBZZ 1-5-9 AM N RH-HXA154JBZZ 5-1-11 AA RH-IXB019JBZZ 5-1-2-6 BC N RMOT-A201JBZZ 1-5-14 AM N RMOTSA039JBZZ 5-3-7-1 AX RNF--A001VBE0 5-1-10 AF
[ S ] SPADBA515JBEZ 4-8-1 AG SPAKCC901JBEZ 4-8-3 AP N SPAKCC902JBEZ 7-90-3 AS N SPAKCC913JBEZ 4-8-3 AP N SPAKCC914JBEZ 7-90-3 AS N SSAKAA168JBEZ 4-8-4 AE
[ T ] TINS-B280JBRZ 2-9-1 AC N TINSEA659JBRZ 2-9-2 AD N TLABBA286JBRA 5-2-32 AK TLABCC768JBRZ 3-9-7 AC N TLABCC769JBRZ 5-2-3 AC N TLAB-D433JBRZ 5-2-31 TLAB-E916JBRZ 1-9-11 AB N TLAB-E917JBEZ 3-9-13 AC N TLAB-E922JBEZ 3-9-13 AC N TSPC-G869JBRA 3-9-14 AD N TSPC-G870JBRZ 5-2-33 AC N TSPC-G881JBRA 3-9-14 AD N TSPC-G882JBRZ 5-2-33 AC N
[ U ] UBATUA027JBE0 2-9-5 AE
[ V ] VHDD15XB60H-F 5-1-2-8 AG VHDD25XB60+-F 5-1-2-7 AH VHVTNR9V511-A+ 3-6-2-4 AD
RANK
NEW
MARK
PART
RANK
12LRN
9
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