Ives 711, 611 User Manual
Installation Instructions
829172-00
611 and 711 Series Swing Clear Continuous Hinges
!
CAUTION
Please follow the installation instructions carefully. Not doing so may
result in improper installation and void the manufacturers guarantee.
INSTALLATION NOTES
Reinforcing and Rivet Nuts:
Pairs of Doors with Mullions:
No reinforcing is necessary except on heavy doors. Reinforcement and
rivet nuts are required in the frame and door when door weight exceeds
300 pounds. Maximum door weight is 600 pounds.
If the mullion is between the doors, treat as a single door installation. If
the mullion is behind the doors, treat as a double door installation.
Note: Before proceeding, check to be sure that hinge is proper size. Height of hinge should be 7/8
LESS than opening height. See other side of page for cutting instructions.
1
Mark frame hole locations.
Determine TOP of hinge using
A.
door and frame as guide.
B.
Open hinge and place frame leaf
flat against surface of frame leaving
1/8 gap between top of hinge and
bottom of frame header, and edge
of hinge frame leaf flush with inside
edge of frame.
C.
Mark hole locations on frame using
center punch. A center punch mark is
required to start self drilling screws accurately.
DO NOT install hinge to frame at this time.
2
Mount hinge to door.
To bottom of frame
1/8
Flush
3
Mount door to frame
A.
Move door into opening and align
mounting holes in frame leaf of hinge
with marks on frame made in step 1
above. Note: An angle block, jack or
shims will be helpful in positioning
the door properly.
With hinge and door held firmly and
B.
accurately in place, use #10 x 1/2
self drilling screws to fasten
frame leaf of hinge to frame
in marked locations.
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO
FRAME FOR PROPER OPERATION. FAILURE TO INSTALL ALL
FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS.
Door
Frame
Place door leaf of hinge against hinge
A.
edge of door so that top of hinge is
flush with top of door and edge guard
is flush with inside face of door.
With hinge held firmly in place, use
B.
#10 x 1/2 self drilling screws to fasten
leaf to metal door, or #10 x 1 wood
screws to fasten leaf to wood door.
Note: Fasten top screw first, and
bottom most screw second, making
sure hinge is aligned correctly.
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO
DOOR FOR PROPER OPERATION. FAILURE TO INSTALL ALL
FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS.
Flush
D
oor
Flush with
top of door
4
Check for proper operation.
A.
Close door and check for
proper operation and
clearances. There should be
1/8 clearance between the
top of the door and the bottom
of the frame header, and 5/32
clearance between the frame
and edge of the door when the
door is closed. Adjustments
can be made by shimming
frame or door leaf of hinge.
829172-00(0) © 2006 Ingersoll-Rand Company Limited
1/8
5/32
Instructions for Cutting Hinge
1
Determine hinge height.
A.
Measure height of opening
from finished floor to
underside of door frame
header.
Hinge height is height of
B.
opening MINUS 7/8.
Height of
opening
MINUS 7/8
2
Mark hinge for cutting.
4
Shorten hinge pin 3/4.
Using center punch or heavy nail, tap on cut surface of
A.
hinge pin to remove top hinge tip (save tip for step 5).
Expose 1 of hinge pin. Measure and mark 3/4 from end
B.
of pin.
DOUBLE CHECK MEASUREMENT BEFORE CUTTING.
Cut pin at mark.
C.
Save tip
A.
Determine which end of
hinge will be the TOP
using door and frame as
a guide.
B.
Open hinge to expose
back of hinge (holes
are NOT countersunk).
C.
Measure hinge height
calculated in step 1
from top of hinge.
D.
Using square, mark a line
on back of both hinge
leaves and the barrel.
DOUBLE CHECK MEASUREMENT BEFORE CUTTING!
NOTE:
Cut end of hinge must be used as BOTTOM OF HINGE ONLY!
3
Cut hinge.
Fold hinge so that cut line is visible.
A.
Starting on barrel, cut through
B.
entire hinge along line.
Debur all cut edges with file.
C.
Opening
height
minus
7/8
Cutting line
Top
Bottom
/4
3
5
Insert top and bottom tip.
Tap hinge pin back into barrel.
A.
Tap hinge pin tips (retained from step 3 and 4) firmly
B.
into top and bottom of barrel until shoulder sets
squarely on barrel.
NOTE: Both tips MUST BE INSTALLED to hold hinge
pin in position.
Use center punch or heavy gauge
D.
nail on pin in short cut off portion of
hinge to remove hinge tip. SAVE
HINGE TIP for use in step 5.
Save tip
6
Important Note:
If more than 6 is cut from bottom of hinge, additional
mounting holes will be required on bottom of hinge. Use cut
off piece of hinge to mark and prepare hole locations on
bottom of hinge.
Page 2 of 2 829172-00(0)
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