ITW Dynatec DY 2008 Operating Manual

CONTROLLER

Manual #50-14

Rev.11/15

ITW Dynatec
Industriestraße 28
40822 Mettmann, Germany
Tel.: [phone]
FAX: [phone] / 915 111
[e-mail]

Operating Manual

DY 2008

Pattern Controller

2008 D.BOO 11/02

For an online copy of this manual, go to www.itwdynatec.com/manuals.htm

ITW Dynatec
An Illinois Tool Works Company
31 Volunteer Drive
Hendersonville, TN 37075 USA
Telephone [phone]
FAX [phone]
[e-mail]
www.itwdynatec.com

ITW Dynatec K.K.
Daiwashinagawa Bldg., 7-15 Konan, 3-Chome
Minata-Ku, Tokyo 108 Japan
Telephone [phone]
FAX [phone]
[e-mail]

C. 2002

Manual #50-14 Revised 3/05

1: Safety Instructions 1 - 1...........................................

About this Manual 1 - 1...........................................................

Proper Use of System 1 - 1........................................................

Manual Symbols 1 - 1............................................................

Authorized Use of System 1 - 1....................................................

Installation, Maintenance, Repair or Disposal of the System 1 - 1.......................

Modification to the System 1 - 2....................................................

Working with Cover Open 1 - 2....................................................

2: Product Description 2 - 1..........................................

General 2-1....................................................................

Technical Data 2-2..............................................................

Dimensions (Basic version) 2 - 4...................................................

Operating and Connecting Elements (Basic version) 2 - 4.............................

3: Installation 3 - 1..................................................

Connectors and Pin Definitions 3 - 1................................................

Connecting the System 3 - 2......................................................

Locating an Optical Trigger (Sensor) 3 - 2...........................................

Connecting Optional Accessories 3 - 3..............................................

I

4: Operating 4 - 1...................................................

Operator’s Panel 4 - 1............................................................

Remote Purge Control 4 - 2.......................................................

Service Settings Menus 4 - 3......................................................

Production Setup Menu 4 - 4......................................................

Power On and Software Version 4 - 5...............................................

Service Settings 4-6.............................................................

Service Settings Menu 1 of 3 Overview 4 - 6..............................................

Service Settings Menu 2 of 3 Overview 4 - 8..............................................

Service Settings Menu 3 of 3 Overview 4 - 9..............................................

Factory Defaults 4-9..................................................................

Service Setting Programming Conventions 4 - 11.....................................

Display Contrast Adjustments 4 - 11.................................................

Service Settings Menu 1 4 - 12.....................................................

Select Language 4-12..................................................................

Load Program 4-13....................................................................

Trigger Assignment 4-14................................................................

Trigger Lock 4-15......................................................................

Encoder--Channel Assignment 4 - 15......................................................

Encoder Scaling (Encoder Type and Unit) 4 - 17............................................

Min/Max Speed Configuration 4 - 18.......................................................

Channel Mode Adjustment 4 - 19.........................................................

Change Security Lock 4 - 22.............................................................

Change Access Code 4 - 22.............................................................

Service Settings Menu 2 4 - 23.....................................................

Trigger Setup 4-23.....................................................................

Pressure Signaling 4-24................................................................

Pressure Assignment 4-25..............................................................

Pressure Curve Configuration 4 - 25.......................................................

II

Manual #50-14 Revised 1/09

Spike Voltage Adjustment 4 - 27..........................................................

Spike Duration Adjustment 4 - 28.........................................................

Shutter Assignment 4-29...............................................................

Shutter Dwell Timing Adjustment 4 - 30....................................................

Change Security Lock 4 - 31.............................................................

Change Access Code 4 - 31.............................................................

Service Settings Menu 3 4 - 32.....................................................

STOP Configuration 4-32...............................................................

PC--Communication (Option) 4 - 33.......................................................

Change Profibus Address (Option) 4 - 33..................................................

Shutter Trigger Setup 4-34..............................................................

Digital Configuration 4-35...............................................................

Load Factory Defaults 4 - 37.............................................................

Change Security Lock 4 - 39.............................................................

Change Access Code 4 - 39.............................................................

Production Setup 4 - 40............................................................

Stop Function 4-41....................................................................

Glue Pattern Setup 4-42................................................................

Copy/ Paste Function 4-44..............................................................

Pressure Adjustment 4 - 45.........................................................

Adjust Minimum Pressure (2--Point Curve) 4 - 45............................................

Adjust Maximum Pressure (2--Point Curve) 4 - 45...........................................

Adjust Purge Pressure (2--Point Curve) 4 - 46..............................................

Assigning the Pressure Points to the Machine Speed (12--Point Curve) 4 - 46...................

Adjust Purge Pressure (12--Point Curve) 4 - 47.............................................

System Menus: Dot Function, Stitching and Head Position 4 - 48........................

Dot Configuration 4-48.................................................................

Stitching Configuration 4 - 50.............................................................

Offset (Head Position) 4 - 52.............................................................

Speed Compensation Adjustment 4 - 54.............................................

Manual Gluing (Purge) 4 - 55......................................................

C. 2002

5: Troubleshooting 5 - 1.............................................

Error Messages of the DY 2008 5 - 1...............................................

Communication Error 5-1..............................................................

Over Current Failure 5-1...............................................................

Compensation Error 5-1...............................................................

Appendix A

Common Accessories App. A 1........................................................

Appendix B

Printed Circuit Boards and Wiring Information App. B 1...................................

Appendix C

Programming Log App. C 1...........................................................

C. 1998

Manual #50-14 Revised 1/03

1-1

Safety Instructions

Authorized Use of System

Only authorized persons who have read and understood the instruction manual or who
have been trained by ITW Dynatec may install, operate or dispose off this system.
Appropriate electrical safety procedures must be observed.

A copy of this manual should be kept with the installed system as reference material.

Proper Use of the System

This controller is designed for use only with ITW Dynatec hot melt or cold glue systems.
Other applications should be attempted only after consulting with ITW Dynatec.

Manual Symbols

Caution

This symbol means that failure to observe the specific instructions could
cause damage to the equipment.

Danger! High Voltage!

This symbol means there is a danger of electrical hazard.

Note! Provides useful information regarding the use of the system.

1-2

C. 1998

Safety Instructions

Manual #50-14 Revised 1/03

Modifications to the System

No modification can be made to the system without consulting ITW Dynatec. Use only
factory--recommended parts and fittings. ITW Dynatec does not assume any resonsibility
for damage which occurs as a result of using parts that are not factory recommended.

Working with the Cover Open

Never operate this controller with open cover. There are no servicable components inside.
All settings are done via Software.

Inside the controller are electric current--carrying components. To avoid personal injury, do
not touch them while input power is ON. Disconnect and lockout main power before opening
the cover. Then wait a few seconds until all electrical components have discharged.

C. 2002

Manual #50-14 Revised 1/03

2-1

Product Description

General

The DY 2008 Pattern Controller is one component of an adhesive application system
consisting of a hot-melt unit, cold glue pressure vessel or cold glue pump, adhesive hoses
and applicator heads. The controller can be used for hot--melt or cold glue application.
The pattern controller activates solenoids for four (Basic Version) up to 128 (Option)
applicator heads in order to create individual adhesive patterns. It is possible to program
up to 16 independent glue events (16 glue + 16 delay) per channel.
Each channel can operate in one of the possible modes: glue beads, dots, continuous
gluing, random product length and stitching.
Gluing can be triggered with a photo eye, proximity switch or by exceeding a certain
machine speed.
Every channel may be assigned to its own trigger input, if desired, to increase the accuracy
of multiple parallel running products.
In order to accelerate the timing of solenoids it is possible to apply initially a higher voltage
(Over--excitation). The voltage level and the duration time of this over--excitation is
programmable via software on a channel-by-channel basis. This enables applications for
hot--melt and cold glue.

The speed of the production machine will be registered with up to four encoders and
indicated on the display. It can be used to control the speed of one or more gear pumps of
adhesive supply units or to control the glue pressure on a cold glue system via I/P or U/P
transducers. Every time the machine speed varies the glue pressure will follow.
Working with four encoders enables application on machines with different speeds e.g.
Right--Angle machine.
The pressure vs. speed ramp can be linear or for better adaptation to production conditions
a 12--point curve is programmable.
A machine contact is available to enable or disable the controller. With this contact it is
possible to start and stop the gluing together with the parent machine.
The user can select whether the gluing stops immediately or continues.

The controller can provide an output signal to close a shutter devise (automatic tip sealer)
in order to prevent clogging of cold glue applicators from drying during production breaks.
If necessary this shutter output can be activated with a dedicated trigger input.

Alternatively the programming of the glue pattern can be done on a computer and
corresponding software. An optional RS232/485 or Profibus interface can be used to
communicate with the pattern controller from an external device.

Critical conditions can be signalled by means of two alarm outputs.

2-2

C. 2002

Product Description

Manual 50-14 Revised 11/15

Technical Data

General

Operating Temperature

Storage Temperature

Power Supply 1/N/PE 230 V 50--60 Hz

Power Consumption 180w (8 channel version)

Operating Languages German, English, Finnish, French, Italian

Number of Programs 60 stored in permanent memory

Protection Class IP 40

CE Approval Granted yes

Trigger

Input connectors 24 V DC, max. 100 mA, NPN, PNP, Push--Pull

Max. Number 4 Master Triggers (Triggers #1 thru 4)

Assignment (every channel can be assigned to a Master
Trigger or its Channel Trigger and any trigger may be “Anded”
to a Master Trigger)

Trigger Lock 0--8000 mm (0.01 to 80.00 in)

0 °Cto+50°C(32°F to122 °F)

-- 1 0 °Cto50°C(32°F to122 °F)

1/N/PE 115 V 50--60 Hz
1/N/PE 200 V 50--60 Hz

(Option IP 54)

1 additional per channel (Channel #5 and above)

Every Trigger can be assigned to each of the channel
Via AND--Function multiple Triggers can be combined.

Encoder

Max. Number 4

Input connectors X17 and X18 24 V DC, max. 100 mA, NPN (scalable)

Assignment Any encoder can be assigned to any channel.

Configuration Metric or inch

Scaling

Indication of Production Machine Speed max. 1200 m/min (2000 pulses/m)

Speed Configuration

Start Gluing above (Vmin START) 0--999 m/min

Stop Gluing below (V min STOP) 0--999 m/min

Maximum Machine Speed (V max) 0--1200 m/min

Output (Valve Output)

Channel X1 to X4 (Basic Version) for Controlling of Solenoids Valves (Short circuit proof)

Max. Number 4 (Option max. 128)

Output Voltage Nominal: 24 V DC

Overexcitation Timing 0.5--2.5 ms adjustable per software in steps of 0.5 ms

Wattage Capacity per Channel max. 20 W

Total Wattage Capacity for Channels 1--8 max. 160 W

Speed Compensation 0--999 mm

1--4000 pulse/m

0.01--99.99 pulse/inch

4000 ft/min (50 pulses/inch)

0--999 ft/min

0--999 ft/min

0--4000 ft/min

Overexcitation:
55 V (Factory Default) or 170 V
all Channels are individually adjustable

9.99 inch

C. 2002

2-3

Manual #50-14 Revised 11/14

Valve M od e

Standard Mode Glue pattern, with or without stitching, is initiated by a trigger

signal. Gluing at speeds between Vmin and Vmax

Standard with Dot-Mode Glue pattern, with or without stitching, is initiated by a trigger

signal. Gluing at speeds between V-min START and V-min STOP
is Dot Mode. Gluing at speeds above V-min STOP is Standard
Mode.

Dot Mode Dot- Mode between Vmin and Vmax

Random Product Length Automatic adjustment of the pattern length to different product

length. Start and Stop of the pattern is controlled with a trigger
signal. Pattern can be stitched or continuous.

Continuous Gluing with Trigger Continuous gluing controlled with a trigger signal (i.e. glue active

when trigger active). Gluing starts above 1 m/min or 1 ft/min

Continuous with Trigger and Low Speed Cut Off Continuous gluing controlled with a trigger signal (i.e. glue active

when trigger active).Gluing starts when machine speed between
Vmin and Vmax

Continuous Gluing with Low Speed Continuous gluing starts at machine speed between Vmin and

Vmax, no trigger input is required

Glue Pattern

Maximum selectable Pattern and Delay Length 0- 8000 mm in steps of 1 mm

0- 80.00 inch in steps of 0.01 inch

Stitching: Glue Bead and Break Length 1- 200 mm in steps of 1 mm

0.01- 2.00 inch in steps of 0.01 inch

Dot Mode Breaks:

1- 8000 mm in steps of 1 mm

0.01- 9.99 inch in steps of 0.01 inch
Dot Length:

0.10- 9.90 ms

Product Description

Pressure Control Output

Max. Number 4

Connectors X24 to X27 4- 20 mA or 0- 20 mA and 0- 10 V scalable

Assignment Each Pressure Control Output can be assigned to any Encoder

Pressure Range min/max-Limits 0 to 100 %

Pressure Control Mode 2- or 12- Point Curve

Shutter Control

Output Connector X23 24V DC, max. 2 A

Trigger Input X20 Controlled by dedicated input or one of the Master Triggers

Machine contact, Alarm outputs and Interfaces

Machine contact X19 NPN, normally open contact required

Ready- /Alarm output connector X21 Normally open / normally closed, potential- free 24V DC, max. 500

RS232/485 Interface Connector X30 Option

Profibus Connector X28, X29 Option

mA or 230V AC, max. 500 mA,

2-4

C. 2002

Product Description

Dimensions (Basic Version, 4 or 8 Channels)

0 m/min

Kanal 1:
Kanal 2:
Kanal 3:
Kanal 4:
Kanal 5:
Kanal 6:
Kanal 7:
Kanal 8:

Druck1: 0%

Druck3: 0%

Druck2: 0%

MUSTER DRUCK SYSTEM KOMPENSAT.

F1 F2 F3 F4

Programm.: 1

Druck4: 0%

DY 2008

241.3mm (9.5”)

279.4mm (11”)

326mm (13”) 345 mm (14”)

Operating and Connecting Elements (Basic Version)

Manual 50-14 Revised 7/03

150mm (6”)

Operating Panel

Connectors

Main Switch

Power Inlet

C. 1998

Manual #50-14 Revised 1/03

Installation

Caution!

Only authorized person should execute the following procedures. Observe
all applicable safety rules.

Danger!

Place this controller in a dry and dust-free environment and not in the
danger zone of other machines. The operating elements must be accesable
without hazards.

Connectors and Contact Definitions

6

3--1

REMOTE

X31

Connector Function

X1--X8 Output for Solenoids 1 to 8 + -- Shield

X9--X16 Trigger 1 to 8 GND +24 V

X17 Encoder 1 and 3 GND +24 V Encoder 1 Encoder 3
X18 Encoder 2 and 4 GND +24 V Encoder 2 Encoder 4

X19 Machine contact GND

X20 Trigger for Shutter Control GND +24 V

X21 Alarm/ Zero Speed N.O. Common N.C.
X21 Stop/ System Ready N.O. Common N.C.
X22 Not Used
X23 Shutter Output + -- Shield

X24--X27 Pressure Control Output GND 0(4)-20mA 0-10 V +24 V

X28 Profi--Bus Connector Male Bus A Bus B Shield

X29

X30

X31 Remote Control RS 485 only for ITW Dynatec Remote Control

Profi--Bus Connector
Female

PC--Interface RS 232
or RS 485

1

5VDC Bus A GND Bus B Shield

2 3 4 5 6 7

Signal

NPN

TXD (232)

B (485)

Contact Definition

Signal

NPN/PNP

Signal

NPN/PNP

RXD

(232)

GND

A (485)

3--2

C. 2002

Installation

Manual #50-14 Revised 8/2008

Connecting the System

Caution!

The over-excitation (spike) voltage for the outputs is shut off as a factory
default. Make sure this voltage is set appropriately for the applicator heads
being used. If necessary change the over-excitation as per instructions
provided in Chapter 4 of this manual.

Note! ITW Dynatec DynaCold and DynaCold Mini applicators always require an

over-excitation voltage of 170V.

(1)

1. Plug all connectors in the corresponding
receptacles.

2. Engage the locking ring (1) of the connector plugs
to the receptacles.

3. Connect the controller to the power supply.

Locating an Optical Trigger (Sensor)

Use the information below to assist in the proper location of an optical triggering device.

TRIGGER LOCATION GUIDELINES (All Conditions Must Be Met)

All Intermittent Modes Except RANDOM

D + L > On Compensation

D < Repeat Length

RANDOM Mode

D + L > On Compensation

D > T + Off Compensation

D < Repeat Length

D = Distance from Optical Sensor to Glue Applicator (i.e. OFFSET)
L = Leading gap on product prior to first glue bead application.
T = Trailing gap on product after last glue bead application.
See the following diagram for additional clarification on this subject.

C. 1998

3--3

2008 D 12/98

Manual #50-14 Revised 3/2005

Connecting Optional Accessories

Installation

The DY2008 may be supplied with optional accessories as follows:

1. Remote Front Panel (28.11101.601): this allows the DY2008 operator interface to be
installed up to 10 meters (33 feet) away from the main control box. This is provided as an
option for the four and eight channel units and is standard for 12 or more channel units.

2. Remote Purge Control (28.11101.602): this allows one-person operation of the manual
gluing (purge) function at distances up to 10 meters (33 feet) from the Main Control Unit or
Remote Front Panel (if installed).

3. Data Interface Option (28.00005.107): this provides the ability to control the
programming of the DY2008 from another CPU via a RS232 or RS485 data interface.

Use the diagrams that follow as a guide in connecting the above accessories to the DY2008
Control Unit.

3--4

C. 2002

Installation

Manual #50-14 Revised 8/2008

Purge Control

Magnet mount

PC

DY 2008

ConnectingOptions Directlyto Control Unit

C. 1998

3--5

2008 D 12/98

Turn mounting
clip clockwise in
slot.

Ground Wire

Manual #50-14 Revised 3/2005

Installation

Purge Control

Magnet mount

Mounting Clip (used

for panel mounting)

Remote Panel

Remove screw

to attach Mounting

Bracket.

Remote Panel

Mounting Bracket.

Data Cable

DY 2008

PC

Attach terminal
to ground wire

Connecting Options Through Remote Front Panel

3--6

C. 2002

Installation

Manual #50-14 Revised 8/2008

ITW Dynatec
An Illinois Tool Works Company

Operation

Operator’s Panel

Machine Speed

Encoder 2 Encoder 1

C. 1998

Manual #50-14 Revised 8/08

COM-STOP

COM 2-STOP

BUS-STOP

STOP

EXTER.STOP

All Channels stopped via serial interface
All Channels stopped via Purge Control
All Channels stopped via Profi--Bus
All Channels manually stopped
Stop cause by external contact

Page 4-- 1

Manual Gluing (Purge)

Service Menu

Manual Stop

LEDs Signal
Activation of the
Valve Outputs

Pressure Indication

1: 0 m/min
2: 0 m/min

C1:S
C2:S
C3:D
C4:S
C5:S

C7:C
C8:R

PRESS1: 0%
PRESS2: 0%

PATTERN SYSTEM COMP.

PRESS3: 0%
PRESS4: 0%

PRESSURE

Function Keys

Glue Pattern:

Channel 1: 3 Glue Events
Channel 2: 1 Glue Event
Channel 3: Dot Mode, 1 Event
Channel 4: 4 Glue Events
Channel 5: 5 Glue Events
Channel 6: Turned Off
Channel 7: Continuous Gluing
Channel 8: Random Length Gluing

S: Trigger Indication for Standard Mode Gluing
C: Trigger Indication for Continuous Mode Gluing
D: Trigger Indicator for Dot Mode Gluing
R: Trigger Indication for Random Mode Gluing

Function Keys F1, F2, F3, F4

STOP

EXTER.STOP

Encoder 3

3: 0 m/min

4: 0 m/min

Encoder 4

PROGRAM:

DY2008

1

Clear Button

Program Number

Numeric Keys

Enter Button

These keys can have changing functions. The lower line of the display above
the keys will indicate the current function.

Manual Gluing (Purge) Button

This button is used to activate the valve outputs manually. It is possible to select individual
channels. The button operates only when manual stop (see below) mode is activated.

Service Button

Use this button to open the configurationmenu. The button operates only when manual stop (see
below) mode is activated.

Stop Button

Pressing this button will stop gluing. “STOP” will flash at the top, center of the display when this
mode is active.

Numeric Keys

Use these keys to enter parameter values.

Clear Button

Pressing this button will reset a parameter to the previously programmed value or to “0” (zero),
depending upon the specific parameter.

Enter Button

This button is used to confirm a new entry.

Page 4-- 2

Remote Purge Control

Manual #50-14 Revised 8/08

Channel
Indicator

C. 1998

Stop Button

Manual Gluing

Button

Channel Indicator

Channel Select Buttons

Use the “increment” or “decrement” button to change the current channel displayed in the
Channel Indicator.

Channel
Select

}

Purge Control

Displays the current channel selected from the Remote Purge Control Unit.

Stop Button

Used to place the control into a STOP condition for manual gluing activation. Also causes the
pressure output circuitry (X24 through X27) to output programmed PURGE PRESSURE when
STOP is activated. STOP activation is indicated by an amber LED that is continuously
illuminated. See the section of this chapter on Stop Conditions for more detail. Deactivating
STOP will also automatically cease manual gluing operations on any channels that are still
active.

Manual Gluing (Purge) Button

Used to activate (amber LED on continuously) or deactivate (amber LED is either OFF or
flashing) the current channel displayed in the Channel Indicator LED’s.

Mounting Note

A magnet is attached to the back side of the Remote Purge Control unit for convenient mounting to any ferrous

metal object.

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 3

Service Setting Menus

Changing these settings may be neccesary during initial installation or after modification
to the system. After pressing the Stop button, these menus are selectable with the Service
button. The following settings are some of the available selections:

Turn power on to the control unit.

Adhesive Applic ation S ystems

Version: V2.xx

INITIALIZING CHANNEL

F1 F2 F3 F4

0 m/min

The Main Menu will come up after a few seconds

K 1:C
K2:
K3:
c4:
K5:
KC6:
K7:
K8:

PRESS1: 20%

PRESS2: 10%

Pattern

PRESS3: 10%
PRESS4: 10%

Pressure

Programm: 1

System

F1 F2 F3 F4

Compensat.

Press the Stop button,

and then the Service Settings Button.

Service Settings Menu 1 appears.
Select the desired parameter menu with the numeric
keys and procede with programming.

Press the Service Settings key again

Service Settings Menu 2 appears.
Select the desired parameter menu with the numeric
keys and procede with programming.

Press the Service Settings button again

Service Settings Menu 3 appears.
Select the desired parameter menu with the numeric
keys and procede with programming.

STOP

0 m/min

LANGUAGE
LOAD PROGRAM
CHANNEL : TRIGGER
TRIGGER LOCK
CHANNEL : ENCODER
ENCODER SCALING
MIN/MAX SPEED SET.
CHANNEL MODE
CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 1 OF 3

CONTRAST-

--

1

--

2

--

3

--

4

--

5

--

6

--

7

--

8

--

9

F1 F2 F3 F4

0 m/min

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP
PRESSURE SIGNALING
PRESSURE ASSIGNMENT
PRESSURE CURVE
SPIKE VOLTAGE
SPIKE DURATION
SHUTTER ASSIGNMENT
SHUTTER DWELL TIME
CHANGE SECURITY LOCK

CONTRAST +

CONTRAST-

STOP

--

1

--

2

--

3

--

4

--

5

--

6

--

7

--

8

--

9

F1 F2 F3 F4

0 m/min

STOP-CONFIGURATION
PC-COMMUNICATION
PROFIBUS ADDRESS
RESERVE
RESERVE
RESERVE
RESERVE
LOAD FACTORY SETUP
CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 3 OF 3

CONTRAST-

--

1

--

2

--

3

--

4

--

5

--

6

--

7

--

8

--

9

F1 F2 F3 F4

RETURN

RETURN

RETURN

123

123

123

Use button F4 to return to the Main menu at any time.

Page 4-- 4

Production Setup Menu

Switch Power on

Manual #50-14 Revised 8/08

C. 1998

Main Menu appears after a few seconds

Glue Pattern Set --up

or

0%

100%

0%

ZURUECK

SYSTEM

F3 F4

Pressure Configuration (Linear)

Pressure Configuration(12--Point Curve)

Display shows machine speed and glue pattern
Pressure and program number

System Configuration

Valve--Compensation

Dot Configuration

Menu Structure of the Production Settings

Stitching Configuration

0 m/min

LADE

Head Position

ZURUECK

SYSTEM

C. 1998

Manual #50-14 Revised 8/08

Power (Switch) On and Software--Version Indication

Page 4-- 5

The main power switch is located at the back side of the
controller.

After the controller is switched on the display shortly
indicates the ITW Dynatec logo and the Software
revision.

Main Switch

Back Side

Adhesive Application Systems

After a few seconds the screen will display the Main
Menu.

Vers io n 2 .X X

INITIALIZING CHANNEL

PATTERN

1: 0 m/min

Channel 1:
Channel 2:
Channel 3:
Channel 4:
Channel 5:
Channel 6:
Channel 7:
Channel 8:

PRESS1: 0%
PRESS2: 0%

PATTERN PRESSURE SYSTEM

PRESS3: 0%
PRESS4: 0% PROGRAM: 1

COMP.

Page 4-- 6

Manual #50-14 Revised 8/08

Service Settings

Modification of these settings will be necessary at initial
installation or after modifications to the system. After
pressing the Stop button the menus can be selected
with the Service button.

C. 1998

Service Settings Menu 1 (of 3) Overview

1 Language: Use this menu to select the

language. All display texts will appear in the
selected language.

2 Load Program: Use this menu to store all

settings within one of 60 available programs or
recall a previously saved program.

3 Channel: Trigger: Use this m enu to determine

which trigger should be assigned for the selected
channel or to deactivate this channel. It is also
possible to combine with an additional trigger via
AND--function. In this case that channel will be
triggered only when both trigger inputs are active.

4 Trigger Lock: This function determines for what

length of distance after a trigger signal additional
trigger signals will be ignored . This function can
be necessary gluing products with cut-outs (e.g.
envelopes with window).This will prevent the
detection of the window from triggering a new
glue cycle. It is possible to select values between
1 and 9999 mm (0.01 and 99.99 inch).

1: 0 m/min

CONTRAST +

STOP

SERVICE SETTINGS 1 OF 3

LANGUAGE
LOAD PROGRAM
CHANNEL : TRIGGER
TRIGGER LOCK
CHANNEL : ENCODER
ENCODER SCALING
MIN/MAX SPEED SET.
CHANNEL MODE
CHANGE SECURITY LOCK

CONTRAST-

Window

Envelope

Code

1

--

2

--

3

--

4

--

5

--

6

--

7

--

8

--

9

123

RETURN

Trigger Lock

5 Channel: Encoder: Use this menu to assign one of the encoder inputs to each

channel.

6 Encoder Scaling: Use this menu to configure the installed encoder. Program the

number of pulse per meter (inch). If metric unit is selected, all distances will be
shown in mm and all speed indications will be shown in m/min. If inch is selected, all
distances are shown in inch and all speed indications are shown in ft/min.

7 Min/Max Speed Set: This menu determines the speed conditions for start and stop

of gluing.The start is valid for increasing speed and stop for decreasing speed.
Additionally the maximum machine speed can be selected. This value is used to
determine the pressure output curve and valve compensation.

8 Channel Mode: Use this m enu to select the valve mode. The following modes are

available:
Standard, Standard with Dot, Dot, Random Product Length, Continuous with

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 7

Trigger, Continuous with Trigger and Speed, Continuous with Speed (Vmin).

9 Change Security Lock: This menu is used to lock individual functions to prevent

unauthorized modification. Additionally it is possible to change the access code. You
can lock/unlock every above mentioned function. After locking, these functions are
only available via access code. Locking/Unlocking is only possible if you know the
access code.

Page 4-- 8

Manual #50-14 Revised 8/08

C. 1998

Service Settings Menu 2 (of 3) Overview

1 Trigger Setup: Use this menu to select the

properties of the trigger devices used.That
means the NPN--PNP selection.

1: 0 m/min
2: 0 m/min

TRIGGER SETUP
PRESSURE SIGNALING
PRESSURE ASSIGNMENT
PRESSURE CURVE
SPIKE VOLTAGE
SPIKE DURATION
SHUTTER ASSIGNMENT
SHUTTER DWELL TIME
CHANGE SECURITY LOCK

STOP

SERVICE SETTINGS 2 OF 3

3: 0 m/min
4: 0 m/min

1
2
3
4
5
6
7
8
9

Code

--

--

--

--

--

--

--

--

2 Pressure Signaling: Use this menu to configure

the pressure control outputs. You can select from

CONTRAST+

CONTRAST-

RETURN

0--10VDC/ 0--20 mA or 4--20 mA.

3 Pressure Assignment: Use this menu to assign each of the pressure control

outputs to one of the encoders.

4 Pressure Curve: Use this menu to select between 2 or 12 point pressure curve.

5 Spike Voltage: You can select the overexcitation voltage 55V or 170V for each

channel, or you can deactivate the overexcitation for this channel.

6 Spike Duration: The duration time of the overexcitation is programmable between

0.5ms and 2.5ms.

7 Shutter Assignment: Use this menu to assign the shutter output (X23) to one of

the triggers.

123

8 Shutter Dwell Time: Use this menu to adjust the duration of time the shutter circuit

remains active after the last trigger input. Values range from 1 to 99 seconds.

9 Change Security Lock: This menu is used to lock individual functions to prevent

unauthorized modification. Additionally it is possible to change the access code. You
can lock/unlock every above mentioned function. After locking, these functions are
only available via access code. Locking/Unlocking is only possible if you know the
access code.

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 9

Service Settings Menu 3 (of 3) Overview

1 STOP--Configuration: Use this menu to select

the Stop Mode for each channel: Complete or do
not complete an interrupted gluing pattern upon
machine restart.

2 PC--Communication: Use this menu to select

1: 0 m/min
2: 0 m/min

CONTRAST+

STOP-CONFIGURATION
PC-COMMUNICATION
RESERVE
SHUTTER
RESERVE
DIGITAL
RESERVE
LOAD FACTORY SETUP
CHANGE SECURITY LOCK

STOP

SERVICE SETTINGS 3 OF 3

CONTRAST-

3: 0 m/min
4: 0 m/min

1
2
3
4
5
6
7
8
9

Code

--

--

--

--

--

--

--

RETURN

RS232 or RS485 data protocol and to adjust the
baud rate.

3 Reserve: This menu is not used.

4 Shutter Trigger Setup: Use this menu to select a NPN or PNP shutter trigger

device.

5 Reserve: This menu is not used.

6 Digital Configuration: Use this menu to configure the Machine Contact (X19) and

Alarm Output (X21).

7 Reserve: This menu is not used.

8 Load Factory Setup: In this menu you can reload the factory default for the active

program. After entering the access code the active program will be reset to the
values listed below.

9 Change Security Lock: This menu is used to lock individual functions to prevent

unauthorized modification. Additionally it is possible to change the access code. You
can lock/unlock every above mentioned function. After locking, these functions are
only available via access code. Locking/Unlocking is only possible if you know the
access code.

Factory Default Values

Service Settings Menu 1 of 3

No

Function Setting

.

1 Language English

2 Program As per operator selection

3 Trigger Assignment All Channels are assigned to Trigger 1.

The ’AND’--function is deactivated

4 Trigger Lock All Channels set to 1 mm (0.01 in)

5 Encoder Assignment All Channels are assigned to Encoder 1.

6 Encoder Scaling All Encoders are scaled to 1000 pulses/meter (10.00 ppi)

7 Speed Configuration All Encoders:

Gluing starts above 20 m/min (20 ft.min)
Gluing stops below 30 m/min (30 ft/min)
Maximum Machine Speed: 600 m/min (600 ft/min)

8 Channel--Mode All Channels are set to “Standard”

9 Security Lock Acc e s s co d e 1111, this function l o c ked

All previous functions are unlocked

Page 4-- 10

Manual #50-14 Revised 8/08

Service Settings Menu 2 of 3

No

Function Setting

.

1 Trigger Setup All Triggers set to NPN

2 Pressure Signaling All Pressure outputs set to 4--20 mA

3 Pressure Assignment All Pressure outputs assigned to Encoder 1

4 Pressure Curve All Outputs set to 2--Point curve

5 Spike Voltage All Channels set to 55 V

6 Spike Duration All Channels set to 1.6 ms

7 Shutter Assignment The Shutter output (X23) is assigned to the shutter trigger

(X20)

8 Shutter Dwell Time 2sec.

9 Security Lock Acc e s scode 1111, th i s fu n c t i o n lo c k ed

All previous functions are unlocked

Service Settings Menu 3 of 3

No

Function Setting

.

1 STOP--Configuration All Channels: “NOT FINISH GLUING UPON RESTART”

2 PC--Communication As previously programmed

3 Reserve not used, Function locked

4 Shutter Trigger Setting NPN

5 Reserve not used, Function locked

6 Digital Configuration Machine Contact: Normally Open

Relay 1: Stop Relay 2: Alarm

7 Reserve not used, Function locked

8 Load Factory Default Function Locked

9 Security Lock Acc e s s co d e 1111, this function l o c k ed

All previous functions are unlocked

Production Menus

Function Setting

Pattern All Channels: Del.1 = 10mm (0.10 in), Glue 1 = 20 mm (0.20 in)

Pressure All Outputs: Min: 0%, Max: 100%, Purge: 70%

Stitch All Channels: Glue 4mm (0.04 in), Gap 4 mm (0.04 in), no stitch

functions are active

Offset All Channels: 20mm (0.20 in)

Compensation All Channels: ON: 0, OFF: 0

C. 1998

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 11

Service Setting Programming Conventions

The following programming conventions are employed in the Service Settings Menus:

123

RETURN

The “numeral” icon is displayed in the lower
right corner of the screen to indicate that the
numeric keypad should be used to enter the
desired value.

The “enter” icon is displayed in the lower
right corner of the screen to indicate that the
ENTER button (see page 4-1) should be
pressed in order to accept the selected
value.

Press the CLEAR Button on the numeric
keypad to revert a modified parameter to its
original value provided the ENTER button
has not already been pressed.

Press the RETURN (F4) button to go to the
next higher level of programming menus or
to undo a programming change as long as
the ENTER button has not been pressed.

1: 0 m/min
2: 0 m/min

ENCODER 1:

ENCODER 2:

ENCODER 3:

ENCODER 4:

STOP

ENCODER SCALING MENU

500

1000

1000

1000

inch

3: 0 m/min
4: 0 m/min

PULSES / Meter

PULSES / Meter

PULSES / Meter

PULSES / Meter

RETURN

123

Display Contrast Adjustments

The display brightness (contrast) is adjusted from any of the three Service Settings Menus
via the following procedure. Take care not to adjust the display too bright as this will tend
to reduce the life of the display.

1
2
3
4
5
6
7
8
9

3: 0 m/min
4: 0 m/min

Code

--

--

--

--

--

--

--

--

RETURN

123

CONTRAST +

CONTRAST-

This button is used to make the display
background darker.

This button is used to make the display
background lighter. NOTE: do not set the
display too bright as this will tend to reduce
the life of the display.

1: 0 m/min
2: 0 m/min

LANGUAGE
LOAD PROGRAM
CHANNEL : TRIGGER
TRIGGER LOCK
CHANNEL : ENCODER
ENCODER SCALING
MIN/MAX SPEED SET.
CHANNEL MODE
CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 1 OF 3

CONTRAST-

Page 4-- 12

Manual #50-14 Revised 8/08

Service Settings Menu 1 (of 3) Programming

Note! The Service Settings Menu is only

accessible after activating the STOP
Button.

C. 1998

After the controller is switched on the
display shortly indicates the ITW Dynatec
logo and the Software revision.
After a few seconds the display changes
to the Main Menu. That means glue
pattern, pressure and program number will
be shown.

1: 0 m/min

C1:
C2:
C3:
C4:
C5:
C6:
C7:
C8:

PRESS1: 0%
PRESS2: 0%

PATTERN PRESSURE SYSTEM COMP.

PRESS3: 0%
PRESS4: 0%

PROGRAM:

1

Press the STOP Button.

Press the Service Button.

Select one of the listed functions by pressing the
corresponding numeric key.

Note! Functions labeled with a are

protected against modifying by an access

1: 0 m/min

CONTRAST +

LANGUAGE
LOAD PROGRAM
CHANNEL : TRIGGER
TRIGGER LOCK
CHANNEL : ENCODER
ENCODER SCALING
MIN/MAX SPEED SET.
CHANNEL MODE
CHANGE SECURITY LOCK

STOP

SERVICE SETTINGS 1 OF 3

1
2
3
4
5
6
7
8
9

CONTRAST-

Code

--

--

--

--

--

--

--

--

RETURN

123

code.

Select Language

Use this menu to select the operating language. All display texts will appear in the selected
language. Following languages are available: German, English, Finnish, French, Italian,
Swedish, Dutch, Spanish and Czech.

1

Press Button 1.

Enter Access Code if this function is
protected.

Press Enter Button.

Press a numeric key to select a language.

1: 0 m/min

1: 0m/min

0 m/min

STOP

ACCESS CODE: ----

STOP

LANGUAGE MENU

DEUTSCH

ENGLISH 2

ENGLISH
Suomi
Francais
Italiano

123

RETURN

1
2
3
4
5

123

RETURN