ITW Dynatec DY 2008 Operating Manual

CONTROLLER

Manual #50-14

Rev.11/15

ITW Dynatec Industriestraße 28 40822 Mettmann, Germany Tel.: +49 (0)2104 915-0 FAX: +49 (0)2104 / 915 111 info@itwdynatec.de

Operating Manual

DY 2008

Pattern Controller

2008 D.BOO 11/02

For an online copy of this manual, go to www.itwdynatec.com/manuals.htm

ITW Dynatec An Illinois Tool Works Company 31 Volunteer Drive Hendersonville, TN 37075 USA Telephone +1 615 824 3634 FAX +1 615 264 5222 dynatec@itwdynatec.com www.itwdynatec.com

ITW Dynatec K.K. Daiwashinagawa Bldg., 7-15 Konan, 3-Chome Minata-Ku, Tokyo 108 Japan Telephone 81 3 3450 5901 FAX 81 3 3450 8405 info@itwdynatec.co.jp

C. 2002

Manual #50-14 Revised 3/05

1: Safety Instructions 1 - 1...........................................

About this Manual 1 - 1...........................................................

Proper Use of System 1 - 1........................................................

Manual Symbols 1 - 1............................................................

Authorized Use of System 1 - 1....................................................

Installation, Maintenance, Repair or Disposal of the System 1 - 1.......................

Modification to the System 1 - 2....................................................

Working with Cover Open 1 - 2....................................................

2: Product Description 2 - 1..........................................

General 2-1....................................................................

Technical Data 2-2..............................................................

Dimensions (Basic version) 2 - 4...................................................

Operating and Connecting Elements (Basic version) 2 - 4.............................

3: Installation 3 - 1..................................................

Connectors and Pin Definitions 3 - 1................................................

Connecting the System 3 - 2......................................................

Locating an Optical Trigger (Sensor) 3 - 2...........................................

Connecting Optional Accessories 3 - 3..............................................

4: Operating 4 - 1...................................................

Operator’s Panel 4 - 1............................................................

Remote Purge Control 4 - 2.......................................................

Service Settings Menus 4 - 3......................................................

Production Setup Menu 4 - 4......................................................

Power On and Software Version 4 - 5...............................................

Service Settings 4-6.............................................................

Service Settings Menu 1 of 3 Overview 4 - 6..............................................

Service Settings Menu 2 of 3 Overview 4 - 8..............................................

Service Settings Menu 3 of 3 Overview 4 - 9..............................................

Factory Defaults 4-9..................................................................

Service Setting Programming Conventions 4 - 11.....................................

Display Contrast Adjustments 4 - 11.................................................

Service Settings Menu 1 4 - 12.....................................................

Select Language 4-12..................................................................

Load Program 4-13....................................................................

Trigger Assignment 4-14................................................................

Trigger Lock 4-15......................................................................

Encoder--Channel Assignment 4 - 15......................................................

Encoder Scaling (Encoder Type and Unit) 4 - 17............................................

Min/Max Speed Configuration 4 - 18.......................................................

Channel Mode Adjustment 4 - 19.........................................................

Change Security Lock 4 - 22.............................................................

Change Access Code 4 - 22.............................................................

Service Settings Menu 2 4 - 23.....................................................

Trigger Setup 4-23.....................................................................

Pressure Signaling 4-24................................................................

Pressure Assignment 4-25..............................................................

Pressure Curve Configuration 4 - 25.......................................................

Manual #50-14 Revised 1/09

Spike Voltage Adjustment 4 - 27..........................................................

Spike Duration Adjustment 4 - 28.........................................................

Shutter Assignment 4-29...............................................................

Shutter Dwell Timing Adjustment 4 - 30....................................................

Change Security Lock 4 - 31.............................................................

Change Access Code 4 - 31.............................................................

Service Settings Menu 3 4 - 32.....................................................

STOP Configuration 4-32...............................................................

PC--Communication (Option) 4 - 33.......................................................

Change Profibus Address (Option) 4 - 33..................................................

Shutter Trigger Setup 4-34..............................................................

Digital Configuration 4-35...............................................................

Load Factory Defaults 4 - 37.............................................................

Change Security Lock 4 - 39.............................................................

Change Access Code 4 - 39.............................................................

Production Setup 4 - 40............................................................

Stop Function 4-41....................................................................

Glue Pattern Setup 4-42................................................................

Copy/ Paste Function 4-44..............................................................

Pressure Adjustment 4 - 45.........................................................

Adjust Minimum Pressure (2--Point Curve) 4 - 45............................................

Adjust Maximum Pressure (2--Point Curve) 4 - 45...........................................

Adjust Purge Pressure (2--Point Curve) 4 - 46..............................................

Assigning the Pressure Points to the Machine Speed (12--Point Curve) 4 - 46...................

Adjust Purge Pressure (12--Point Curve) 4 - 47.............................................

System Menus: Dot Function, Stitching and Head Position 4 - 48........................

Dot Configuration 4-48.................................................................

Stitching Configuration 4 - 50.............................................................

Offset (Head Position) 4 - 52.............................................................

Speed Compensation Adjustment 4 - 54.............................................

Manual Gluing (Purge) 4 - 55......................................................

C. 2002

5: Troubleshooting 5 - 1.............................................

Error Messages of the DY 2008 5 - 1...............................................

Communication Error 5-1..............................................................

Over Current Failure 5-1...............................................................

Compensation Error 5-1...............................................................

Appendix A

Common Accessories App. A 1........................................................

Appendix B

Printed Circuit Boards and Wiring Information App. B 1...................................

Appendix C

Programming Log App. C 1...........................................................

C. 1998

Manual #50-14 Revised 1/03

1-1

Safety Instructions

Authorized Use of System

Only authorized persons who have read and understood the instruction manual or who have been trained by ITW Dynatec may install, operate or dispose off this system. Appropriate electrical safety procedures must be observed.

A copy of this manual should be kept with the installed system as reference material.

Proper Use of the System

This controller is designed for use only with ITW Dynatec hot melt or cold glue systems. Other applications should be attempted only after consulting with ITW Dynatec.

Manual Symbols

Caution

This symbol means that failure to observe the specific instructions could cause damage to the equipment.

Danger! High Voltage!

This symbol means there is a danger of electrical hazard.

Note! Provides useful information regarding the use of the system.

1-2

C. 1998

Safety Instructions

Manual #50-14 Revised 1/03

Modifications to the System

No modification can be made to the system without consulting ITW Dynatec. Use only factory--recommended parts and fittings. ITW Dynatec does not assume any resonsibility for damage which occurs as a result of using parts that are not factory recommended.

Working with the Cover Open

Never operate this controller with open cover. There are no servicable components inside. All settings are done via Software.

Inside the controller are electric current--carrying components. To avoid personal injury, do not touch them while input power is ON. Disconnect and lockout main power before opening the cover. Then wait a few seconds until all electrical components have discharged.

C. 2002

Manual #50-14 Revised 1/03

2-1

Product Description

General

The DY 2008 Pattern Controller is one component of an adhesive application system consisting of a hot-melt unit, cold glue pressure vessel or cold glue pump, adhesive hoses and applicator heads. The controller can be used for hot--melt or cold glue application. The pattern controller activates solenoids for four (Basic Version) up to 128 (Option) applicator heads in order to create individual adhesive patterns. It is possible to program up to 16 independent glue events (16 glue + 16 delay) per channel. Each channel can operate in one of the possible modes: glue beads, dots, continuous gluing, random product length and stitching. Gluing can be triggered with a photo eye, proximity switch or by exceeding a certain machine speed. Every channel may be assigned to its own trigger input, if desired, to increase the accuracy of multiple parallel running products. In order to accelerate the timing of solenoids it is possible to apply initially a higher voltage (Over--excitation). The voltage level and the duration time of this over--excitation is programmable via software on a channel-by-channel basis. This enables applications for hot--melt and cold glue.

The speed of the production machine will be registered with up to four encoders and indicated on the display. It can be used to control the speed of one or more gear pumps of adhesive supply units or to control the glue pressure on a cold glue system via I/P or U/P transducers. Every time the machine speed varies the glue pressure will follow. Working with four encoders enables application on machines with different speeds e.g. Right--Angle machine. The pressure vs. speed ramp can be linear or for better adaptation to production conditions a 12--point curve is programmable. A machine contact is available to enable or disable the controller. With this contact it is possible to start and stop the gluing together with the parent machine. The user can select whether the gluing stops immediately or continues.

The controller can provide an output signal to close a shutter devise (automatic tip sealer) in order to prevent clogging of cold glue applicators from drying during production breaks. If necessary this shutter output can be activated with a dedicated trigger input.

Alternatively the programming of the glue pattern can be done on a computer and corresponding software. An optional RS232/485 or Profibus interface can be used to communicate with the pattern controller from an external device.

Critical conditions can be signalled by means of two alarm outputs.

2-2

C. 2002

Product Description

Manual 50-14 Revised 11/15

Technical Data

General

Operating Temperature

Storage Temperature

Power Supply 1/N/PE 230 V 50--60 Hz

Power Consumption 180w (8 channel version)

Operating Languages German, English, Finnish, French, Italian

Number of Programs 60 stored in permanent memory

Protection Class IP 40

CE Approval Granted yes

Trigger

Input connectors 24 V DC, max. 100 mA, NPN, PNP, Push--Pull

Max. Number 4 Master Triggers (Triggers #1 thru 4)

Assignment (every channel can be assigned to a Master Trigger or its Channel Trigger and any trigger may be “Anded” to a Master Trigger)

Trigger Lock 0--8000 mm (0.01 to 80.00 in)

0 °Cto+50°C(32°F to122 °F)

-- 1 0 °Cto50°C(32°F to122 °F)

1/N/PE 115 V 50--60 Hz 1/N/PE 200 V 50--60 Hz

(Option IP 54)

1 additional per channel (Channel #5 and above)

Every Trigger can be assigned to each of the channel Via AND--Function multiple Triggers can be combined.

Encoder

Max. Number 4

Input connectors X17 and X18 24 V DC, max. 100 mA, NPN (scalable)

Assignment Any encoder can be assigned to any channel.

Configuration Metric or inch

Scaling

Indication of Production Machine Speed max. 1200 m/min (2000 pulses/m)

Speed Configuration

Start Gluing above (Vmin START) 0--999 m/min

Stop Gluing below (V min STOP) 0--999 m/min

Maximum Machine Speed (V max) 0--1200 m/min

Output (Valve Output)

Channel X1 to X4 (Basic Version) for Controlling of Solenoids Valves (Short circuit proof)

Max. Number 4 (Option max. 128)

Output Voltage Nominal: 24 V DC

Overexcitation Timing 0.5--2.5 ms adjustable per software in steps of 0.5 ms

Wattage Capacity per Channel max. 20 W

Total Wattage Capacity for Channels 1--8 max. 160 W

Speed Compensation 0--999 mm

1--4000 pulse/m

0.01--99.99 pulse/inch

4000 ft/min (50 pulses/inch)

0--999 ft/min

0--4000 ft/min

Overexcitation: 55 V (Factory Default) or 170 V all Channels are individually adjustable

9.99 inch

C. 2002

2-3

Manual #50-14 Revised 11/14

Valve M od e

Standard Mode Glue pattern, with or without stitching, is initiated by a trigger

signal. Gluing at speeds between Vmin and Vmax

Standard with Dot-Mode Glue pattern, with or without stitching, is initiated by a trigger

signal. Gluing at speeds between V-min START and V-min STOP is Dot Mode. Gluing at speeds above V-min STOP is Standard Mode.

Dot Mode Dot- Mode between Vmin and Vmax

Random Product Length Automatic adjustment of the pattern length to different product

length. Start and Stop of the pattern is controlled with a trigger signal. Pattern can be stitched or continuous.

Continuous Gluing with Trigger Continuous gluing controlled with a trigger signal (i.e. glue active

when trigger active). Gluing starts above 1 m/min or 1 ft/min

Continuous with Trigger and Low Speed Cut Off Continuous gluing controlled with a trigger signal (i.e. glue active

when trigger active).Gluing starts when machine speed between Vmin and Vmax

Continuous Gluing with Low Speed Continuous gluing starts at machine speed between Vmin and

Vmax, no trigger input is required

Glue Pattern

Maximum selectable Pattern and Delay Length 0- 8000 mm in steps of 1 mm

0- 80.00 inch in steps of 0.01 inch

Stitching: Glue Bead and Break Length 1- 200 mm in steps of 1 mm

0.01- 2.00 inch in steps of 0.01 inch

Dot Mode Breaks:

1- 8000 mm in steps of 1 mm

0.01- 9.99 inch in steps of 0.01 inch Dot Length:

0.10- 9.90 ms

Product Description

Pressure Control Output

Max. Number 4

Connectors X24 to X27 4- 20 mA or 0- 20 mA and 0- 10 V scalable

Assignment Each Pressure Control Output can be assigned to any Encoder

Pressure Range min/max-Limits 0 to 100 %

Pressure Control Mode 2- or 12- Point Curve

Shutter Control

Output Connector X23 24V DC, max. 2 A

Trigger Input X20 Controlled by dedicated input or one of the Master Triggers

Machine contact, Alarm outputs and Interfaces

Machine contact X19 NPN, normally open contact required

Ready- /Alarm output connector X21 Normally open / normally closed, potential- free 24V DC, max. 500

RS232/485 Interface Connector X30 Option

Profibus Connector X28, X29 Option

mA or 230V AC, max. 500 mA,

2-4

C. 2002

Product Description

Dimensions (Basic Version, 4 or 8 Channels)

0 m/min

Kanal 1: Kanal 2: Kanal 3: Kanal 4: Kanal 5: Kanal 6: Kanal 7: Kanal 8:

Druck1: 0%

Druck3: 0%

Druck2: 0%

MUSTER DRUCK SYSTEM KOMPENSAT.

F1 F2 F3 F4

Programm.: 1

Druck4: 0%

DY 2008

241.3mm (9.5”)

279.4mm (11”)

326mm (13”) 345 mm (14”)

Operating and Connecting Elements (Basic Version)

Manual 50-14 Revised 7/03

150mm (6”)

Operating Panel

Connectors

Main Switch

Power Inlet

C. 1998

Manual #50-14 Revised 1/03

Installation

Caution!

Only authorized person should execute the following procedures. Observe all applicable safety rules.

Danger!

Place this controller in a dry and dust-free environment and not in the danger zone of other machines. The operating elements must be accesable without hazards.

Connectors and Contact Definitions

3--1

REMOTE

X31

Connector Function

X1--X8 Output for Solenoids 1 to 8 + -- Shield

X9--X16 Trigger 1 to 8 GND +24 V

X17 Encoder 1 and 3 GND +24 V Encoder 1 Encoder 3 X18 Encoder 2 and 4 GND +24 V Encoder 2 Encoder 4

X19 Machine contact GND

X20 Trigger for Shutter Control GND +24 V

X21 Alarm/ Zero Speed N.O. Common N.C. X21 Stop/ System Ready N.O. Common N.C. X22 Not Used X23 Shutter Output + -- Shield

X24--X27 Pressure Control Output GND 0(4)-20mA 0-10 V +24 V

X28 Profi--Bus Connector Male Bus A Bus B Shield

X29

X30

X31 Remote Control RS 485 only for ITW Dynatec Remote Control

Profi--Bus Connector Female

PC--Interface RS 232 or RS 485

5VDC Bus A GND Bus B Shield

2 3 4 5 6 7

Signal

NPN

TXD (232)

B (485)

Contact Definition

Signal

NPN/PNP

Signal

NPN/PNP

RXD

(232)

GND

A (485)

3--2

C. 2002

Installation

Manual #50-14 Revised 8/2008

Connecting the System

Caution!

The over-excitation (spike) voltage for the outputs is shut off as a factory default. Make sure this voltage is set appropriately for the applicator heads being used. If necessary change the over-excitation as per instructions provided in Chapter 4 of this manual.

Note! ITW Dynatec DynaCold and DynaCold Mini applicators always require an

over-excitation voltage of 170V.

(1)

1. Plug all connectors in the corresponding receptacles.

2. Engage the locking ring (1) of the connector plugs to the receptacles.

3. Connect the controller to the power supply.

Locating an Optical Trigger (Sensor)

Use the information below to assist in the proper location of an optical triggering device.

TRIGGER LOCATION GUIDELINES (All Conditions Must Be Met)

All Intermittent Modes Except RANDOM

D + L > On Compensation

D < Repeat Length

RANDOM Mode

D + L > On Compensation

D > T + Off Compensation

D < Repeat Length

D = Distance from Optical Sensor to Glue Applicator (i.e. OFFSET) L = Leading gap on product prior to first glue bead application. T = Trailing gap on product after last glue bead application. See the following diagram for additional clarification on this subject.

C. 1998

3--3

2008 D 12/98

Manual #50-14 Revised 3/2005

Connecting Optional Accessories

Installation

The DY2008 may be supplied with optional accessories as follows:

1. Remote Front Panel (28.11101.601): this allows the DY2008 operator interface to be installed up to 10 meters (33 feet) away from the main control box. This is provided as an option for the four and eight channel units and is standard for 12 or more channel units.

2. Remote Purge Control (28.11101.602): this allows one-person operation of the manual gluing (purge) function at distances up to 10 meters (33 feet) from the Main Control Unit or Remote Front Panel (if installed).

3. Data Interface Option (28.00005.107): this provides the ability to control the programming of the DY2008 from another CPU via a RS232 or RS485 data interface.

Use the diagrams that follow as a guide in connecting the above accessories to the DY2008 Control Unit.

3--4

C. 2002

Installation

Manual #50-14 Revised 8/2008

Purge Control

Magnet mount

DY 2008

ConnectingOptions Directlyto Control Unit

C. 1998

3--5

2008 D 12/98

Turn mounting clip clockwise in slot.

Ground Wire

Manual #50-14 Revised 3/2005

Installation

Purge Control

Magnet mount

Mounting Clip (used

for panel mounting)

Remote Panel

Remove screw

to attach Mounting

Bracket.

Remote Panel

Mounting Bracket.

Data Cable

DY 2008

Attach terminal to ground wire

Connecting Options Through Remote Front Panel

3--6

C. 2002

Installation

Manual #50-14 Revised 8/2008

ITW Dynatec An Illinois Tool Works Company

Operation

Operator’s Panel

Machine Speed

Encoder 2 Encoder 1

C. 1998

Manual #50-14 Revised 8/08

COM-STOP

COM 2-STOP

BUS-STOP

STOP

EXTER.STOP

All Channels stopped via serial interface All Channels stopped via Purge Control All Channels stopped via Profi--Bus All Channels manually stopped Stop cause by external contact

Page 4-- 1

Manual Gluing (Purge)

Service Menu

Manual Stop

LEDs Signal Activation of the Valve Outputs

Pressure Indication

1: 0 m/min 2: 0 m/min

C1:S C2:S C3:D C4:S C5:S

C7:C C8:R

PRESS1: 0% PRESS2: 0%

PATTERN SYSTEM COMP.

PRESS3: 0% PRESS4: 0%

PRESSURE

Function Keys

Glue Pattern:

Channel 1: 3 Glue Events Channel 2: 1 Glue Event Channel 3: Dot Mode, 1 Event Channel 4: 4 Glue Events Channel 5: 5 Glue Events Channel 6: Turned Off Channel 7: Continuous Gluing Channel 8: Random Length Gluing

S: Trigger Indication for Standard Mode Gluing C: Trigger Indication for Continuous Mode Gluing D: Trigger Indicator for Dot Mode Gluing R: Trigger Indication for Random Mode Gluing

Function Keys F1, F2, F3, F4

STOP

EXTER.STOP

Encoder 3

3: 0 m/min

4: 0 m/min

Encoder 4

PROGRAM:

DY2008

Clear Button

Program Number

Numeric Keys

Enter Button

These keys can have changing functions. The lower line of the display above the keys will indicate the current function.

Manual Gluing (Purge) Button

This button is used to activate the valve outputs manually. It is possible to select individual channels. The button operates only when manual stop (see below) mode is activated.

Service Button

Use this button to open the configurationmenu. The button operates only when manual stop (see below) mode is activated.

Stop Button

Pressing this button will stop gluing. “STOP” will flash at the top, center of the display when this mode is active.

Numeric Keys

Use these keys to enter parameter values.

Clear Button

Pressing this button will reset a parameter to the previously programmed value or to “0” (zero), depending upon the specific parameter.

Enter Button

This button is used to confirm a new entry.

Page 4-- 2

Remote Purge Control

Manual #50-14 Revised 8/08

Channel Indicator

C. 1998

Stop Button

Manual Gluing

Button

Channel Indicator

Channel Select Buttons

Use the “increment” or “decrement” button to change the current channel displayed in the Channel Indicator.

Channel Select

}

Purge Control

Displays the current channel selected from the Remote Purge Control Unit.

Stop Button

Used to place the control into a STOP condition for manual gluing activation. Also causes the pressure output circuitry (X24 through X27) to output programmed PURGE PRESSURE when STOP is activated. STOP activation is indicated by an amber LED that is continuously illuminated. See the section of this chapter on Stop Conditions for more detail. Deactivating STOP will also automatically cease manual gluing operations on any channels that are still active.

Manual Gluing (Purge) Button

Used to activate (amber LED on continuously) or deactivate (amber LED is either OFF or flashing) the current channel displayed in the Channel Indicator LED’s.

Mounting Note

A magnet is attached to the back side of the Remote Purge Control unit for convenient mounting to any ferrous

metal object.

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 3

Service Setting Menus

Changing these settings may be neccesary during initial installation or after modification to the system. After pressing the Stop button, these menus are selectable with the Service button. The following settings are some of the available selections:

Turn power on to the control unit.

Adhesive Applic ation S ystems

Version: V2.xx

INITIALIZING CHANNEL

F1 F2 F3 F4

0 m/min

The Main Menu will come up after a few seconds

K 1:C K2: K3: c4: K5: KC6: K7: K8:

PRESS1: 20%

PRESS2: 10%

Pattern

PRESS3: 10% PRESS4: 10%

Pressure

Programm: 1

System

F1 F2 F3 F4

Compensat.

Press the Stop button,

and then the Service Settings Button.

Service Settings Menu 1 appears. Select the desired parameter menu with the numeric keys and procede with programming.

Press the Service Settings key again

Service Settings Menu 2 appears. Select the desired parameter menu with the numeric keys and procede with programming.

Press the Service Settings button again

Service Settings Menu 3 appears. Select the desired parameter menu with the numeric keys and procede with programming.

STOP

0 m/min

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 1 OF 3

CONTRAST-

F1 F2 F3 F4

0 m/min

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST +

CONTRAST-

STOP

F1 F2 F3 F4

0 m/min

STOP-CONFIGURATION PC-COMMUNICATION PROFIBUS ADDRESS RESERVE RESERVE RESERVE RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 3 OF 3

CONTRAST-

F1 F2 F3 F4

RETURN

123

Use button F4 to return to the Main menu at any time.

Page 4-- 4

Production Setup Menu

Switch Power on

Manual #50-14 Revised 8/08

C. 1998

Main Menu appears after a few seconds

Glue Pattern Set --up

100%

ZURUECK

SYSTEM

F3 F4

Pressure Configuration (Linear)

Pressure Configuration(12--Point Curve)

Display shows machine speed and glue pattern Pressure and program number

System Configuration

Valve--Compensation

Dot Configuration

Menu Structure of the Production Settings

Stitching Configuration

0 m/min

LADE

Head Position

ZURUECK

SYSTEM

C. 1998

Manual #50-14 Revised 8/08

Power (Switch) On and Software--Version Indication

Page 4-- 5

The main power switch is located at the back side of the controller.

After the controller is switched on the display shortly indicates the ITW Dynatec logo and the Software revision.

Main Switch

Back Side

Adhesive Application Systems

After a few seconds the screen will display the Main Menu.

Vers io n 2 .X X

INITIALIZING CHANNEL

PATTERN

1: 0 m/min

Channel 1: Channel 2: Channel 3: Channel 4: Channel 5: Channel 6: Channel 7: Channel 8:

PRESS1: 0% PRESS2: 0%

PATTERN PRESSURE SYSTEM

PRESS3: 0% PRESS4: 0% PROGRAM: 1

COMP.

Page 4-- 6

Manual #50-14 Revised 8/08

Service Settings

Modification of these settings will be necessary at initial installation or after modifications to the system. After pressing the Stop button the menus can be selected with the Service button.

C. 1998

Service Settings Menu 1 (of 3) Overview

1 Language: Use this menu to select the

language. All display texts will appear in the selected language.

2 Load Program: Use this menu to store all

settings within one of 60 available programs or recall a previously saved program.

3 Channel: Trigger: Use this m enu to determine

which trigger should be assigned for the selected channel or to deactivate this channel. It is also possible to combine with an additional trigger via AND--function. In this case that channel will be triggered only when both trigger inputs are active.

4 Trigger Lock: This function determines for what

length of distance after a trigger signal additional trigger signals will be ignored . This function can be necessary gluing products with cut-outs (e.g. envelopes with window).This will prevent the detection of the window from triggering a new glue cycle. It is possible to select values between 1 and 9999 mm (0.01 and 99.99 inch).

1: 0 m/min

CONTRAST +

STOP

SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST-

Window

Envelope

Code

123

RETURN

Trigger Lock

5 Channel: Encoder: Use this menu to assign one of the encoder inputs to each

channel.

6 Encoder Scaling: Use this menu to configure the installed encoder. Program the

number of pulse per meter (inch). If metric unit is selected, all distances will be shown in mm and all speed indications will be shown in m/min. If inch is selected, all distances are shown in inch and all speed indications are shown in ft/min.

7 Min/Max Speed Set: This menu determines the speed conditions for start and stop

of gluing.The start is valid for increasing speed and stop for decreasing speed. Additionally the maximum machine speed can be selected. This value is used to determine the pressure output curve and valve compensation.

8 Channel Mode: Use this m enu to select the valve mode. The following modes are

available: Standard, Standard with Dot, Dot, Random Product Length, Continuous with

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 7

Trigger, Continuous with Trigger and Speed, Continuous with Speed (Vmin).

9 Change Security Lock: This menu is used to lock individual functions to prevent

unauthorized modification. Additionally it is possible to change the access code. You can lock/unlock every above mentioned function. After locking, these functions are only available via access code. Locking/Unlocking is only possible if you know the access code.

Page 4-- 8

Manual #50-14 Revised 8/08

C. 1998

Service Settings Menu 2 (of 3) Overview

1 Trigger Setup: Use this menu to select the

properties of the trigger devices used.That means the NPN--PNP selection.

1: 0 m/min 2: 0 m/min

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

STOP

SERVICE SETTINGS 2 OF 3

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

2 Pressure Signaling: Use this menu to configure

the pressure control outputs. You can select from

CONTRAST+

CONTRAST-

RETURN

0--10VDC/ 0--20 mA or 4--20 mA.

3 Pressure Assignment: Use this menu to assign each of the pressure control

outputs to one of the encoders.

4 Pressure Curve: Use this menu to select between 2 or 12 point pressure curve.

5 Spike Voltage: You can select the overexcitation voltage 55V or 170V for each

channel, or you can deactivate the overexcitation for this channel.

6 Spike Duration: The duration time of the overexcitation is programmable between

0.5ms and 2.5ms.

7 Shutter Assignment: Use this menu to assign the shutter output (X23) to one of

the triggers.

123

8 Shutter Dwell Time: Use this menu to adjust the duration of time the shutter circuit

remains active after the last trigger input. Values range from 1 to 99 seconds.

9 Change Security Lock: This menu is used to lock individual functions to prevent

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 9

Service Settings Menu 3 (of 3) Overview

1 STOP--Configuration: Use this menu to select

the Stop Mode for each channel: Complete or do not complete an interrupted gluing pattern upon machine restart.

2 PC--Communication: Use this menu to select

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER RESERVE DIGITAL RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

STOP

SERVICE SETTINGS 3 OF 3

CONTRAST-

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

RETURN

RS232 or RS485 data protocol and to adjust the baud rate.

3 Reserve: This menu is not used.

4 Shutter Trigger Setup: Use this menu to select a NPN or PNP shutter trigger

device.

5 Reserve: This menu is not used.

6 Digital Configuration: Use this menu to configure the Machine Contact (X19) and

Alarm Output (X21).

7 Reserve: This menu is not used.

8 Load Factory Setup: In this menu you can reload the factory default for the active

program. After entering the access code the active program will be reset to the values listed below.

9 Change Security Lock: This menu is used to lock individual functions to prevent

Factory Default Values

Service Settings Menu 1 of 3

Function Setting

1 Language English

2 Program As per operator selection

3 Trigger Assignment All Channels are assigned to Trigger 1.

The ’AND’--function is deactivated

4 Trigger Lock All Channels set to 1 mm (0.01 in)

5 Encoder Assignment All Channels are assigned to Encoder 1.

6 Encoder Scaling All Encoders are scaled to 1000 pulses/meter (10.00 ppi)

7 Speed Configuration All Encoders:

Gluing starts above 20 m/min (20 ft.min) Gluing stops below 30 m/min (30 ft/min) Maximum Machine Speed: 600 m/min (600 ft/min)

8 Channel--Mode All Channels are set to “Standard”

9 Security Lock Acc e s s co d e 1111, this function l o c ked

All previous functions are unlocked

Page 4-- 10

Manual #50-14 Revised 8/08

Service Settings Menu 2 of 3

Function Setting

1 Trigger Setup All Triggers set to NPN

2 Pressure Signaling All Pressure outputs set to 4--20 mA

3 Pressure Assignment All Pressure outputs assigned to Encoder 1

4 Pressure Curve All Outputs set to 2--Point curve

5 Spike Voltage All Channels set to 55 V

6 Spike Duration All Channels set to 1.6 ms

7 Shutter Assignment The Shutter output (X23) is assigned to the shutter trigger

(X20)

8 Shutter Dwell Time 2sec.

9 Security Lock Acc e s scode 1111, th i s fu n c t i o n lo c k ed

All previous functions are unlocked

Service Settings Menu 3 of 3

Function Setting

1 STOP--Configuration All Channels: “NOT FINISH GLUING UPON RESTART”

2 PC--Communication As previously programmed

3 Reserve not used, Function locked

4 Shutter Trigger Setting NPN

5 Reserve not used, Function locked

6 Digital Configuration Machine Contact: Normally Open

Relay 1: Stop Relay 2: Alarm

7 Reserve not used, Function locked

8 Load Factory Default Function Locked

9 Security Lock Acc e s s co d e 1111, this function l o c k ed

All previous functions are unlocked

Production Menus

Function Setting

Pattern All Channels: Del.1 = 10mm (0.10 in), Glue 1 = 20 mm (0.20 in)

Pressure All Outputs: Min: 0%, Max: 100%, Purge: 70%

Stitch All Channels: Glue 4mm (0.04 in), Gap 4 mm (0.04 in), no stitch

functions are active

Offset All Channels: 20mm (0.20 in)

Compensation All Channels: ON: 0, OFF: 0

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 11

Service Setting Programming Conventions

The following programming conventions are employed in the Service Settings Menus:

123

RETURN

The “numeral” icon is displayed in the lower right corner of the screen to indicate that the numeric keypad should be used to enter the desired value.

The “enter” icon is displayed in the lower right corner of the screen to indicate that the ENTER button (see page 4-1) should be pressed in order to accept the selected value.

Press the CLEAR Button on the numeric keypad to revert a modified parameter to its original value provided the ENTER button has not already been pressed.

Press the RETURN (F4) button to go to the next higher level of programming menus or to undo a programming change as long as the ENTER button has not been pressed.

1: 0 m/min 2: 0 m/min

ENCODER 1:

ENCODER 2:

ENCODER 3:

ENCODER 4:

STOP

ENCODER SCALING MENU

500

1000

inch

3: 0 m/min 4: 0 m/min

PULSES / Meter

RETURN

123

Display Contrast Adjustments

The display brightness (contrast) is adjusted from any of the three Service Settings Menus via the following procedure. Take care not to adjust the display too bright as this will tend to reduce the life of the display.

1 2 3 4 5 6 7 8 9

3: 0 m/min 4: 0 m/min

Code

RETURN

123

CONTRAST +

CONTRAST-

This button is used to make the display background darker.

This button is used to make the display background lighter. NOTE: do not set the display too bright as this will tend to reduce the life of the display.

1: 0 m/min 2: 0 m/min

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 1 OF 3

CONTRAST-

Page 4-- 12

Manual #50-14 Revised 8/08

Service Settings Menu 1 (of 3) Programming

Note! The Service Settings Menu is only

accessible after activating the STOP Button.

C. 1998

After the controller is switched on the display shortly indicates the ITW Dynatec logo and the Software revision. After a few seconds the display changes to the Main Menu. That means glue pattern, pressure and program number will be shown.

1: 0 m/min

C1: C2: C3: C4: C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN PRESSURE SYSTEM COMP.

PRESS3: 0% PRESS4: 0%

PROGRAM:

Press the STOP Button.

Press the Service Button.

Select one of the listed functions by pressing the corresponding numeric key.

Note! Functions labeled with a are

protected against modifying by an access

1: 0 m/min

CONTRAST +

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

STOP

SERVICE SETTINGS 1 OF 3

1 2 3 4 5 6 7 8 9

CONTRAST-

Code

RETURN

123

code.

Select Language

Use this menu to select the operating language. All display texts will appear in the selected language. Following languages are available: German, English, Finnish, French, Italian, Swedish, Dutch, Spanish and Czech.

Press Button 1.

Enter Access Code if this function is protected.

Press Enter Button.

Press a numeric key to select a language.

1: 0 m/min

1: 0m/min

0 m/min

STOP

ACCESS CODE: ----

STOP

LANGUAGE MENU

DEUTSCH

ENGLISH 2

ENGLISH Suomi Francais Italiano

123

RETURN

1 2 3 4 5

123

RETURN

Manual #50-14 Revised 8/08

RETURN

C. 1998

Press Button F4 to return to previous menu.

Load Program

Use this menu to load a new program or reload a previously stored program.

1: 0 m/min

CONTRAST +

STOP

SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST-

Page 4-- 13

Code

RETURN

123

Press Button 2.

Enter Access Code if this function is protected.

Press Enter button.

Select one of the 60 possible programs using the numeric keys.

Note! Loading a program the first time causes all

parameters from the previously loaded program to be copied into the newly loaded program with the exception of Pattern, Mode, Stitch and Dot values.

Reloading a previously loaded program will load all parameters as saved the last time the program was loaded.

1: 0 m/min

ACCESS CODE: ----

1: 0 m/min

PLEASE SELECT A PROGRAM :

LOAD

STOP

PROGRAM MENU

RETURN

123

LOAD

RETURN

Press Button F1 if you want to load a previously saved program or if you want to load a new program.

Press Button F4 to return to previous menu.

1: 0 m/min

CONTRAST +

STOP

SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST-

Code

123

RETURN

Page 4-- 14

Manual #50-14 Revised 8/08

Select Channel/Trigger Assignment

Use this menu to determine which trigger should be assigned for the selected channel or to deactivate this channel. It is also possible to combine with an additional trigger via AND--function. In this case that channel will be triggered only when both trigger inputs are active.

NOTE! Master triggers 1 thru 4 (X9 thru X12) may be assigned to any channel. Dedicated channel triggers are also available for each channel, #5 and greater.

C. 1998

TIME

Press Button 3.

Enter Access Code if this function is protected.

Press Enter Button.

Select a channel with buttons F1 and F2.

With Button F3 you can select a trigger (Master Triggers 1 to 4 or Channel Trigger for channels 5 and greater) for the selected channel or you can deactivate this channel.

Press F1 if you want to combine this trigger with another trigger using the ’AND’--function. NOTE! Select “AND”

trigger value prior to “TRIGGER” value for programming ease.

Use buttons F2 and F3 to select a trigger for the ’AND’--function or to switch Off the ’AND’--function. NOTE! Only Master

Triggers 1 thru 4 are available as “AND” triggers.

1: 0 m/min

ACCESS CODE: ----

1: 0 m/min

CHANNEL : TRIGGER ASSIGNMENT MENU

Channel

TRIGGER

In1

CHAN.OFF

In1

AND

STOP

AND-TRIGGER

AND-OFF

RETURN

ZURUECK

RETURN

123

RETURN

Press Enter button to accept the “AND” trigger assignment. Press the Enter button again to accept the basic trigger assignment.

Repeat the procedure for the next channel.

Press button F4 to return t o previous menu.

1: 0 m/min

CONTRAST +

STOP

SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST-

Code

123

RETURN

C. 1998

Trigger Lock Adjustment

Manual #50-14 Revised 8/08

Page 4-- 15

This function determines for what distance after a trigger signal additional trigger signals will be ignored. This function can be necessary gluing products with cut--outs (e.g. envelopes with window). T his will prevent the detection of the window from triggering a new glue cycle.

Press button 4.

Select a channel using buttons F1 or F2.

Press button F3 to highlight the Trigger Lock value for the selected channel.

Use the numeric keys to enter the distance you want to ignore trigger signals after a valid trigger has been registered.

1: 0 m/min

CHAN.

1: 0 m/min

CHAN.

WINDOW

ENVELOPE

STOP

TRIGGER LOCK MENU

LOCK

1mm

STOP

TRIGGER LOCK MENU

LOCK

30 mm

1mm

TRIGGER LOCK

ZURUECK

RETURN

123

ZURUECK

RETURN

Press Enter button.

Use F 1 or F2 to select another channel. Repeat previous steps for this channel.

RETURN

Press F4 to return to previous menu.

Channel / Encoder Assignment

Use this menu to assign one of the encoders to each channel.

Press button 5.

Use F1 or F2 to select a channel.

1: 0 m/min

SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST +

1: 0 m/min

CHAN.

CONTRAST-

CHANNEL : ENCODER ASSIGNMENT MENU

ENCODER

EN.1

STOP

Code

123

RETURN

ZURUECK

RETURN

Page 4-- 16

Manual #50-14 Revised 8/08

C. 1998

Press button F3.

Use F2 or F3 to select the encoder that you want to assign to this channel (Encoder 1 to

4).

Press Enter button.

Note! For each of the selected encoders the

corresponding machine speed will appear in the upper status lines of the display.

Use F 1 or F2 to select another channel. Repeat previous steps for this channel.

1: 0 m/min

CHAN.

1: 0 m/min

CHAN.

1: 0 m/min 2: 0 m/min

CHAN.

STOP

ENCODER

EN.1

EN.1.1

EN.1

STOP

ENCODER

EN.1

EN.2

EN.1

STOP

CHANNEL : ENCODER ASSIGNMENT MENU

ENCODER

EN.1

EN.2

EN.3

EN.4

ZURUECK

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 1 OF 3

1 2 3 4 5 6 7 8 9

CONTRAST-

3: 0 m/min 4: 0 m/min

Code

RETURN

123

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 17

Encoder Scaling

Use this menu to configure the encoder that is installed by programming the number of pulse per meter (inch). If the metric unit is selected all distances will be shown in “mm” and all speed indications will be shown in “m/min”. If inch is selected all distances are shown in “inch” and all s peed indications are shown in “ft/min”.

Press button 6.

Select an encoder using buttons F1 or F2

inch

Press button F3 if you want to change the encoder type (i.e. metric or inch).

Note! F3 illustrates the units that would be

changed to if the button is pressed.

Use the numeric keys to enter the desired pulses per inch (pulses per meter)

Note! Check the encoder specification to obtain

the proper setting.

1: 0 m/min 2: 0 m/min

ENCODER 1:

ENCODER 2:

ENCODER 3:

ENCODER 4:

1: 0 m/min 2: 0 m/min

ENCODER 1:

ENCODER 2:

ENCODER 3:

ENCODER 4:

1: 0 m/min 2: 0 m/min

ENCODER 1:

ENCODER 2:

ENCODER 3:

ENCODER 4:

STOP

ENCODER SCALING MENU

1000

inch

STOP

ENCODER SCALING MENU

10.00

Meter

STOP

ENCODER SCALING MENU

500

1000

inch

3: 0 m/min 4: 0 m/min

PULSES / METER

RETURN

3: 0 m/min 4: 0 m/min

PULSES / inch

RETURN

3: 0 m/min 4: 0 m/min

PULSES / Meter

RETURN

123

RETURN

Press Enter button.

Select another encoder using F1 or F2 and repeat adjustment for all encoders in the same way.

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 1 OF 3

1 2 3 4 5 6 7 8 9

CONTRAST-

3: 0 m/min 4: 0 m/min

Code

RETURN

123

Page 4-- 18

Manual #50-14 Revised 8/08

C. 1998

Min/Max Speed Configuration

This menu determines the speed conditions for start and stop of gluing. The start is valid for increasing speed and stop for decreasing speed. Additionally the maximum machine speed can be selected. This value is used to determine the pressure output curve and valve compensation.

Press button 7.

Enter Access Code if this function is protected.

Press Enter Button.

ENCODER

Select an encoder using the button F3.

1: 0 m/min 2: 0 m/min

SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST+

1: 0 m/min 2: 0 m/min

GLUING STARTS ABOVE

GLUING STOPS BELOW

MAXIMUN MACHINE SPEED

CONTRAST-

ACCESS CODE: ----

MIN/MAX SPEED SETTING MENU

STOP

ENCODER 1

1 2 3 4 5 6 7 8 9

3: 0 m/min 4: 0 m/min

Code

3: 0 m/min 4: 0 m/min

600

RETURN

123

m/min

Enter the speed at which the gluing should start while the machine speed is ramping up using the numeric keys.

Press Enter Button.

Press F1 or F2 to select next line.

Enter the speed at which the gluing should stop while the machine speed is ramping down using the numeric keys.

Press Enter Button.

1: 0 m/min 2: 0 m/min

MIN/MAX SPEED SETTING MENU

GLUING STARTED ABOVE

GLUING STOPS BELOW

MAXIMUM MACHINE SPEED

1: 0 m/min 2: 0 m/min

MIN/MAX SPEED SETTING MENU

GLUING STARTS ABOVE

GLUING STOPS BELOW

MAXIMUM MACHINE SPEED

STOP

ENCODER 1

STOP

ENCODER 1

ENCODER

RETURN

3: 0 m/min 4: 0 m/min

m/min

600

123

RETURN

3: 0 m/min 4: 0 m/min

m/min

600

123

RETURN

123

C. 1998

Manual #50-14 Revised 8/08

Press F1 to select the next line.

Use the numeric keys to enter the maximum machine speed e.g. 300 m/min.

Press Enter Button.

2: 0 m/min

Page 4-- 19

STOP1: 0 m/min

MIN/MAX SPEED SETTING MENU

GLUING STARTS ABOVE 10 m/min

GLUING STOPS BELOW 35 m/min

MAXIMUM MACHINE SPEED 300 m/min

ENCODER

3: 0 m/min 4: 0 m/min

RETURN

123

ENCODER

RETURN

Select another encoder with button F3 and repeat previous steps for this encoder.

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST+

STOP

SERVICE SETTINGS 1 OF 3

1 2 3 4 5 6 7 8 9

CONTRAST-

3: 0 m/min 4: 0 m/min

Code

RETURN

Channel Mode Adjustment

Use this menu to select the channel mode. Following modes are available:

Channel--Mode Description

Standard Up to 16 patterns per trigger input

Pattern can be stitched Pattern is started with trigger signal and minimum machine speed

Standard with Dot Up to 16 patterns per trigger input

Pattern can be stitched above “GLUE STOPS BELOW” speed Pattern is started with trigger signal Dot mode is active between “GLUE STARTS ABOVE” and “GLUE STOPS BELOW” speeds

Dot Up to 16 patterns per trigger input

All patterns are user programmable “dots” Pattern is started with trigger signal and minimum machine speed

Random Length Glue length depends on length of product Start

and stop delay is programmable Pattern length is automatically adjusted. Uses trigger signal. Pattern canalsobestitched

Continuous On Trigger Continuous gluing activated by trigger signal and is

active as long as trigger signal is present. Machine speed has to be above 1m/min or 1ft/min. Stitching is possible

Continuous On Trigger and Speed Continuous gluing activated by trigger signal and is

active as long as trigger signal is present. Machine speed has to exceed programmed minimum speed.

Continuous Above Low Speed Continuous Gluing activated by minimum machine

speed. No trigger signal is used.

123

Page 4-- 20

Manual #50-14 Revised 8/08

C. 1998

Press button 8.

Enter Access Code if this function is protected.

Press Enter Button.

Use button F1 or F2 to select a channel.

Press button F3 to change a selected channel’s mode.

1: 0 m/min 2: 0 m/min

CHAN.

STOP

ACCESS CODE: ----

STOP

CHANNEL MODE MENU

MODE

STANDARD

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Press F2 or F3 to select the mode for this channel.

Press Enter Button.

Repeat the procedure for additional channels.

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CHAN.

STANDARD WITH DOT

STANDARD

1: 0 m/min 2: 0 m/min

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST+

STOP

CHANNEL MODE MENU

MODE

STOP

SERVICE SETTINGS 1 OF 3

1 2 3 4 5 6 7 8 9

CONTRAST-

3: 0 m/min 4: 0 m/min

Code

RETURN

123

C. 1998

Manual #50-14 Revised 8/08

Note! Random Length Mode incorporates a “time out” function to prevent excessive, undesired glue flow in the event of a product jam under the triggering device. Set this value to be slightly greater than the longest anticipated time by taking into account the longest product and slowest production speeds.

TIME

Press F1 to enter the Time Out Menu.

Use the F3 button to select the existing time value.

1: 0 m/min 2: 0 m/min

CHAN.

TIME

CHANNEL MODEE MENU

STANDARD

STANDARD with dot

DOT

RANDOM LENGTH

STANDARD

MODE

STOP

Page 4-- 21

3: 0 m/min 4: 0 m/min

RETURN

Enter the desired time out value via the numeric keypad.

Press the Enter Button.

Press F4 to return to the previous menu.

1: 0 m/min 2: 0 m/min

CHAN.

STOP

TIME OUT MENU

TIME

2 sec.4

3: 0 m/min 4: 0 m/min

RETURN

Page 4-- 22

Manual #50-14 Revised 8/08

Change Security Lock

In this menu it is possible to lock individual functions to prevent unauthorized modification. Additionally it is possible to change the access code. You can lock/unlock every above mentioned function. After locking, these functions are only available via an access code. Locking/Unlocking is possible only if you know the access code.

C. 1998

Press button 9.

Enter Access Code.

Press Enter Button.

Use the numeric keys to select the function that you want to lock or unlock.

Note! Functions labeled with a are

protected against modifying by an access code.

Change Access Code

Press button 9.

Enter the new access code using the numeric keys.

1: 0m/min

1: 0 m/min

CONTRAST+

1: 0 m/min

STOP

ACCESS CODE: ----

STOP

LOCK SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE ACCESS CODE

CONTRAST--

ENTER NEW ACCESS CODE: ----

STOP

1 2 3 4 5 6 7 8 9

Code

RETURN

Press Enter Button.

Note! Write down the access code and store in a

safe place.

RETURN

Press F4 to return to previous menu.

1: 0 m/min

CONTRAST +

STOP

SERVICE SETTINGS 1 OF 3

LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET. CHANNEL MODE CHANGE SECURITY LOCK

CONTRAST-

123

RETURN

Code

123

RETURN

C. 1998

Manual #50-14 Revised 8/08

Service Settings Menu 2 (of 3) Programming

Assure STOP is active.

Press Service Button until you see the menu at right.

Use the buttons 1 to 9 to select one of the listed functions.

Trigger Setup

Use this menu to select the properties of the trigger devices used (NPN or PNP).

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

Page 4-- 23

3: 0 m/min 4: 0 m/min

Code

8 9

RETURN

123

Press button 1.

Enter Access Code if this function is protected.

Press Enter Button.

Use button F1 or F2 to select a trigger input.

Press button F3 to change the trigger type from NPN to PNP and vice versa.

Press Enter button and repeat previous steps for additional trigger inputs.

1: 0 m/min 2: 0 m/min

2: 0 m/min

TRIGGER

2: 0 m/min

TRIGGER

STOP

ACCESS CODE: ----

STOP1: 0 m/min

TRIGGER SETUP MENU

NPN / PNP

NPN

STOP1: 0 m/min

TRIGGER SETUP MENU

NPN / PNP

NPN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Page 4-- 24

Manual #50-14 Revised 8/08

C. 1998

RETURN

Press F4 to return to previous menu.

Pressure Signaling

Use this menu to configure the pressure control outputs.

Press button 2.

Enter Access Code if this function is protected.

1: 0 m/min 2: 0 m/min

CONTRAST+

1: 0 m/min

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

STOP

ACCESS CODE: ----

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

123

RETURN

123

RETURN

Press Enter Button.

Note! Refer to the data sheet of the I/P-- or

U/P--transducer for proper setting.

Press F1 or F2 to select the pressure output (#1 = X24, #2 = X25, #3 = X26, #4 = X27 on back of control).

Press button F3 to toggle between 0 to 10V/0--20mA or 4 to 20mA.

Confirm the selection with the Enter button and repeat the procedure for the next pressure output.

RETURN

Press F4 to return to previous menu.

2: 0 m/min

OUTPUT

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP1: 0 m/min

PRESSURE SIGNALING MENU

0-10V or 0-20mA 4-20mA

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

3: 0 m/min 4: 0 m/min

4-20mA

Code

RETURN

123

C. 1998

Manual #50-14 Revised 8/08

Pressure Assignment

Use this menu to assign each of the pressure control outputs to one of the encoders or to shut the output off.

Page 4-- 25

Press button 3.

Enter Access Code if this function is protected.

Press Enter Button.

Use buttons F1 or F2 to select the pressure output.

Press button F3 to select the encoder you want to assign the pressure output to or to shut the output off.

Confirm the selection with the Enter button and repeat the procedure for the next pressure output.

1: 0 m/min

ACCESS CODE: ----

2: 0 m/min

PRESSURE : ENCODER ASSIGNMENT MENU

OUTPUT

EN.1

2: 0 m/min

PRESSURE : ENCODER ASSIGNMENT MENU

OUTPUT

EN.2

EN.1

ENCODER

EN.2

STOP

STOP1: 0 m/min

123

RETURN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

123

RETURN

Page 4-- 26

Manual #50-14 Revised 8/08

Pressure Curve Configuration

Use this m enu to select either 2 or 12-point pressure curves.

Press button 4.

1: 0 m/min

C. 1998

STOP

ACCESS CODE: ----

Enter Access Code if this function is protected.

Press Enter Button.

Press F1 or F2 to select a pressure output.

Use button F3 to toggle between 2-- point and 12point pressure curve

Confirm the selection with the Enter button and repeat the procedure for the next pressure output.

2: 0 m/min

OUTPUT

2: 0 m/min

System

STOP1: 0 m/min

PRESSURE CURVE MENU

2 POINT / 12 POINT

2 POINT

STOP1: 0 m/min

PRESSURE CURVE MENU

2 POINT / 12 POINT

2 POINT

12-POINT

RETURN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

123

RETURN

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

RETURN

123

RETURN

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 27

Spike Voltage Adjustment

Caution!

The factory default overexcitation voltage for applicator heads is “off”. Make sure this setting is appropriate for the equipment used in your system. If necessary change this value.

Note! ITW Dynatec DynaCold Series applicators must always be operated with

170V spike voltage.

Press button 5.

Enter Access Code if this function is protected.

Press Enter Button.

Use button F1 or F2 to select a channel.

Press button F3 to choose the spike voltage of “55V”, “170V” or “OFF”.

Press Enter button and repeat the procedure for additional channels.

1: 0 m/min 2: 0 m/min

2: 0 m/min

SPIKE VOLTAGE

CHAN.

2: 0 m/min

CHAN.

1 1

STOP

ACCESS CODE: ----

STOP1: 0 m/min

SPIKE VOLTAGE MENU

55V

STOP1: 0 m/min

SPIKE VOLTAGE MENU

SPIKE VOLTAGE

170V

55V

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

RETURN

123

RETURN

Page 4-- 28

Manual #50-14 Revised 8/08

Spike Duration Adjustment

This menu allows selection of the duration for the “SPIKE VOLTAGE” programmed in the previous section.

Press button 6.

1: 0 m/min 2: 0 m/min

STOP

ACCESS CODE: ----

C. 1998

3: 0 m/min 4: 0 m/min

Enter Access Code if this function is protected.

Press Enter Button.

Note! Time values range from 0.50 to 2.50ms;

1.60ms (default) is recommented for most applications.

Use button F1 or F2 to select a channel.

PressbuttonF3toswitchtothespiketime field.

+0.05 ms

Press button F1 to increase the spike duration time by a step of 0.05 ms.

-0.05 ms

Press button F2 to decrease the spike duration time by a step of 0.05 ms.

2: 0 m/min

CHAN.

2: 0 m/min

CHAN.

+0.05 ms

STOP1: 0 m/min

SPIKE DURATION MENU

TIME

1.60 ms

STOP1: 0 m/min

SPIKE DURATION TIME

TIME

.90 ms

1.60 ms

-0.05 ms

RETURN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

123

RETURN

or Use the numeric buttons to enter the desired value.

Press the Enter button and repeat the procedure for addtional channels.

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

123

RETURN

C. 1998

Manual #50-14 Revised 8/08

Shutter Assignment

Use this menu to assign the shutter output (X23) to one of the triggers.

Page 4-- 29

Press button 7.

Enter Access Code if this function is protected.

Press Enter Button.

Press button F3 to assign the shutter t o one of the “Master” triggers, IN1 to IN4 (X9 thru X12) or to a dedicated input, INS (X20).

1: 0 m/min 2: 0 m/min

2: 0 m/min

SHUTTER

2: 0 m/min

SHUTTER

STOP

ACCESS CODE: ----

STOP1: 0 m/min

SHUTTER TRIGGER ASSIGNMENT MENU

TRIGGER

IN1

STOP1: 0 m/min

SHUTTER TRIGGER ASSIGNMENT MENU

TRIGGER

IN2

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Press Enter Button.

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

RETURN

123

RETURN

Page 4-- 30

Manual #50-14 Revised 8/08

Shutter Dwell Time Adjustment

This menu adjusts the duration of time the shutter circuit remains active after the last trigger input.

C. 1998

Press button 8.

Enter Access Code if this function is protected.

Press Enter Button.

Press button F3 to switch to the dwell time field.

Use the numeric keys to enter the dwell time. The valid range is 1 to 99 seconds.

1: 0 m/min

2: 0 m/min

SHUTTER

2: 0 m/min

SHUTTER

STOP

ACCESS CODE: ----

STOP1: 0 m/min

SHUTTER DWELL TIME MENU

DWELL TIME

2 sec

STOP1: 0 m/min

SHUTTER DWELL TIME MENU

DWELL TIME

10 sec

123

RETURN

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Press Enter Button.

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

123

RETURN

123

RETURN

C. 1998

Manual #50-14 Revised 8/08

Change Security Lock

Page 4-- 31

Press button 9.

Enter Access Code.

Press Enter Button.

Use the numeric keys to select the function that you want to lock or unlock.

Note! Functions labeled with a are

protected against modifying by an access code.

Change Access Code

Press button 9.

Enter the new access code using the numeric keys.

1: 0m/min

1: 0 m/min 2: 0 m/min

CONTRAST+

1: 0 m/min

STOP

ACCESS CODE: ----

STOP

LOCK SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

ENTER NEW ACCESS CODE: ----

STOP

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

RETURN

123

Press Enter Button.

Note! Write down the access code and store in a

safe place.

RETURN

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 2 OF 3

TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT SHUTTER DWELL TIME CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

Code 1 2 3 4 5 6 7 8 9

RETURN

123

RETURN

Page 4-- 32

Manual #50-14 Revised 8/08

C. 1998

Service Settings Menu 3 (of 3) Programming

Assure STOP is active.

Press the Service button until you see the menu at right.

Use the buttons 1 to 9 to select one of the listed

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

STOP

SERVICE SETTINGS 3 OF 3

CONTRAST-

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

RETURN

functions.

STOP--Configuration

This function determines the behavior of the controller in case of a restart after a stop of the production machine. In most cases a restart will start gluing with the next trigger. Some special applications require the current glue pattern to be completed before starting with the next product.

Press button 1.

1: 0 m/min 2: 0 m/min

ACCESS CODE: ----

STOP

3: 0 m/min 4: 0 m/min

Enter Access Code if this function is protected.

RETURN

Press Enter Button.

Use button F1 or F2 to select a channel.

Use the F2 or F3 button to change the Stop--function

Press Enter Button.

Press F4 to return to previous menu.

2: 0 m/min

CHAN.

2: 0 m/min

Channel

1: 0 m/min

2: 0 m/min

CONTRAST+

STOP1: 0 m/min

STOP CONFIGURATION MENU

STOP CONFIGURATION

NOT FINISH GLUING UPON RESTART

STOP1: 0 m/min

STOP CONFIGURATION MENU

STOP CONFIGURATION

FINISH GLUING UPON RESTART

NOT FINISH GLUING UPON RESTART

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

3: 0 m/min 4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 33

PC-Communication Setup (Option)

Use this menu to select RS232 or RS485 data protocol and adjust the baud rate.

Note! This menu is functional only when the

Data Option (X30) has been installed.

Press button 2.

Enter Access Code if this function is protected.

Press Enter Button.

Use buttons F1 or F2 to select the item to be changed.

Press buttons F2 or F3 to change the selected item.

Press Enter Button.

1: 0 m/min

2: 0 m/min

Baudrate :

ACCESS CODE: ----

PC COMMUNICATION MENU

Port :

STOP

STOP1: 0 m/min

1,2 k

RS 232

123

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Repeat this procedure for each parameter to be changed.

Note! If the RS485 Interface is activated,

the Slave Address is adjustable.

RETURN

Press F4 to return to previous menu.

Change Profibus Address (Option)

Use this menu to change the Profibus address.

Note! This menu is functional only when the

Profibus Option (X28 & X29) has been installed.

1: 0 m/min 2: 0 m/min

CONTRAST+

1: 0 m/min

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

STOP

ACCESS CODE: ----

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

RETURN

123

RETURN

Press button 3.

Page 4-- 34

Manual #50-14 Revised 8/08

Enter Access Code if this function is protected.

C. 1998

Press Enter Button.

Enter the desired Profibus Address via the numeric keypad.

Press Enter Button.

RETURN

Press F4 to return to previous menu.

Shutter Trigger Setup

Use this menu to select the properties of the dedicated shutter trigger device (X20) as being either NPN (sink ing) or PNP (sourcing).

Press button 4.

1: 0 m/min 2: 0 m/min

CONTRAST+

1: 0 m/min

2: 0 m/min

CONTRAST+

1: 0 m/min

STOP

PROFIBUS ADDRESS

PROFIBUS ADDRESS :

PROFIBUS

CONTRAST-

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

STOP

ACCESS CODE: ----

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

STOP

Code

RETURN

Enter Access Code if this function is protected.

Press the Enter Button after entering the Access Code.

Press the F3 button to select NPN or PNP.

Press the Enter Button to save the setting to memory.

SHUTTER

STOP1: 0 m/min

SHUTTER DWELL TIME MENU

SHUTTER TRIGGER SETUP MENU

NPN/PNP

NPN

123

RETURN

Manual #50-14 Revised 8/08

RETURN

C. 1998

Press F4 to return to the previous menu.

Digital Configuration

This menu allows configuration of the Machine Contact (X19) and the two Alarm Output (X21) relays.

1: 0 m/min

2: 0 m/min

CONTRAST+

1: 0 m/min

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

STOP

Page 4-- 35

3: 0 m/min 4: 0 m/min

Code

7 8 9

RETURN

Press button 6.

Enter Access Code if this function is protected.

Press the Enter Button after entering the Access Code.

Use the F1 or F2 Button to select the item to be changed.

Use the F3 button to highlight the current value.

Use the F1 or F2 Button to change the parameter to the desired value. Value descriptions are as follows:

Machine Contact (X19)

ACCESS CODE: ----

SHUTTER DWELL TIME MENU

DIGITAL INPUT/OUTPUT MENU

MACHINE CONTACT:

FUNCTION RELAY 1:

FUNCTION REPLAY 2

NPN

123

RETURN

STOP1: 0 m/min

N.O.

STOP

ALARM

The machine contact provides a means of disabling the pattern control drive outputs via a customer-supplied external relay. EXTER.STOP is displayed at the top, center of the controlunit display when the drive outputs have been disabled due to this function. Possible settings for this menu item are described below:

N.O. (Normally Open): Drive outputs are en-

abled when the X19 contacts are open and disabled when they are closed.

N.C. (Normally Closed): Drive outputs are dis-

abled when the X19 contacts are open and enabled when they are closed.

RETURN

Page 4-- 36

Manual #50-14 Revised 8/08

Alarm Outputs (X21)

Two alarm output relays are accessible via the X21 connector. One of these relays can be configured for STOP or SYSTEM READY; the other for ALARM or ZERO SPEED. Either of the relays can be wired as “normally open” or “normally closed”. See page 3-1 (Connectors and Contact Definitions) of this manual for wiring specifications. Possible settings are described below:

FUNCTION RELAY 1:

STOP: The relay is triggered each time a

“stop condition” (i.e. STOP, BUS-STOP, COM-STOP, COM2-STOP or EXTER. STOP) occurs.

C. 1998

RETURN

SYSTEM READY: The relay is triggered each

time a “stop condition” (i.e. STOP, BUS-STOP, COM-STOP, COM2-STOP or EXTER. STOP) or zero speed condition occurs.

FUNCTION RELAY 2:

ALARM: The relay is triggered at the occur-

ance of an internal fault condition, such as OVER CURRENT or COM-ERROR.

ZERO SPEED: The relay is triggered each

time a zero speed condition occurs.

Press the Enter Button to save the setting to memory. Repeat this procedure for each parameter to be changed.

Press F4 to return to the previous menu.

1: 0 m/min

2: 0 m/min

CONTRAST+

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

RETURN

C. 1998

Manual #50-14 Revised 8/08

Load Factory Defau lt

Factory defaults will be set for parameters in the active program. This function will not affect the other 59 programs loaded in memory.

Page 4-- 37

Press button 8.

Note! Always enter Access Code:

This function is protected.

RETURN

Press the F4 button to exit this menu without resetting program values to factory defaults.

Press Enter Button after entering Access Code.

Note! You cannot recover programmed informa-

tion once the Enter button is pressed.

The following factory defaults will be loaded:

1: 0 m/min 2: 0 m/min

CONTRAST+

STOP

ACCESS CODE: ----

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

3: 0 m/min 4: 0 m/min

Code

RETURN

Factory Default Values

Service Settings Menu 1 of 3

Function Setting

1 Language English

2 Program As per operator selection

3 Trigger Assignment All Channels are assigned to Trigger 1.

The ’AND’--function is deactivated

4 Trigger Lock All Channels set to 1 mm (0.01 in)

5 Encoder Assignment All Channels are assigned to Encoder 1.

6 Encoder Scaling All Encoders are scaled to 1000 pulses/meter (10.00 ppi)

7 Speed Configuration All Encoders:

Gluing starts above 20 m/min (20 ft.min) Gluing stops below 30 m/min (30 ft/min) Maximum Machine Speed: 600 m/min (600 ft/min)

8 Channel--Mode All Channels are set to “Standard”

9 Security Lock Acce s s co d e 1111, this f u nction l o c k e d

All previous functions are unlocked

Page 4-- 38

Manual #50-14 Revised 8/08

Service Settings Menu 2 of 3

Function Setting

1 Trigger Setup All Triggers set to NPN

2 Pressure Signaling All Pressure outputs set to 4--20 mA

3 Pressure Assignment All Pressure outputs assigned to Encoder 1

4 Pressure Curve All Outputs set to 2--Point curve

5 Spike Voltage All Channels set to 55 V

6 Spike Duration All Channels set to 1.6 ms

7 Shutter Assignment The Shutter output (X23) is assigned to the shutter trigger

(X20)

8 Shutter Dwell Time 2sec.

9 Security Lock Acce s s code 1111, th i s func t i o n lo c k e d

All previous functions are unlocked

Service Settings Menu 3 of 3

Function Setting

1 STOP--Configuration All Channels: “NOT FINISH GLUING UPON RESTART”

2 PC--Communication As previously programmed

3 Profibus Address (if installed) As previously programmed

4 Shutter Trigger Setup NPN

5 Reserve not used, Function locked

6 Digital Input/Output Contact: N.O, Relay 1: STOP, Relay 2: ALARM

7 Reserve not used, Function locked

8 Load Factory Default Function Locked

9 Security Lock Acce s s co d e 1111, this f u nction l o c k e d

All previous functions are unlocked

Production Menus

Function Setting

Pattern All Channels: Del.1 = 10mm (0.10 in), Glue 1 = 20 mm (0.20 in)

Pressure All Putputs: Min: 0%, Max: 100%, Purge: 70%

Stitch All Channels: Glue 4mm (0.04 in), Gap 4mm (0.04 in), no stitch

functions are active

Offset All Channels: 20mm (0.20 in)

Compensation All Channels: ON: 0, OFF: 0

C. 1998

Manual #50-14 Revised 8/08

Change Security Lock

In this menu it is possible to lock individual functions to prevent unauthorized modification. Additionally it is possible to change the access code. You can lock/unlock every above mentioned function. After locking these functions are only available via access code. Locking/Unlocking is only possible if you know the access code.

1: 0 m/min 2: 0 m/min

STOP

Page 4-- 39

3: 0 m/min 4: 0 m/min

Press button 9.

Enter the Access Code.

Press Enter Button.

Use the numeric keys to select the function that you want to lock or unlock.

Note! Functions labeled with a are

protected against modifying by an access code.

Change Access Code

Press button 9.

1: 0 m/min 2: 0 m/min

CONTRAST+

1: 0 m/min

ACCESS CODE: ----

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

STOP

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

RETURN

Enter the new access code using the numeric keys.

Press Enter Button.

Note! Write down the access code and store in a

safe place.

RETURN

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

CONTRAST+

ENTER NEW ACCESS CODE: ----

STOP

SERVICE SETTINGS 3 OF 3

STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP CHANGE SECURITY LOCK

CONTRAST-

3: 0 m/min 4: 0 m/min

1 2 3 4 5 6 7 8 9

Code

RETURN

Page 4-- 40

Production Setup

Switch Power on

Manual #50-14 Revised 8/08

C. 1998

Main Menu appears after a few seconds

Glue Pattern Set --up

100%

ZURUECK

SYSTEM

F3 F4

Pressure Configuration (Linear)

Pressure Configuration(12--Point Curve)

Display shows machine speed and glue pattern Pressure and program number

System Configuration

Valve--Compensation

Dot Configuration

Menu Structure of the Production Settings

Stitching Configuration

0 m/min

LADE

Head Position

ZURUECK

SYSTEM

C. 1998

Manual #50-14 Revised 8/08

Stop Function

Activating the Stop function on the DY2008 disables all drive outputs. Stop may be activated through any of five means:

1. Pressing the STOP button in the top, right corner of the front panel, in which case the word STOP is flashing in the top, center of the display screen.

1: 0m/min

V-MIN V-MIN

PRESS1: 0% PRESS2: 0%

PATTERN

Page 4-- 41

STOP

_ _ _ _

PRESS3: 0% PRESS4: 0%

PRESSURE

PROGRAM.:

SYSTEM COMP.

2. Pressing the STOP button on the optional Remote Purge Control device (28.11101.602), in which case the words COM2- STOP are flashing in the top, center of the display screen.

3. Via the Machine Stop (X19) pins #1 and #2, in which case the words EXTER STOP are flashing in the top, center of the display screen.

4. Activating the STOP function from a remotely connected computer via the Data Interface Option (28.11101.601), in which case the words COM- STOP are flashing in the top, center of the display screen.

1: 0m/min

V-MIN V-MIN

PRESS1: 0% PRESS2: 0%

PATTERN

1: 0m/min

V-MIN V-MIN

PRESS1: 0% PRESS2: 0%

PATTERN

1: 0m/min

V-MIN V-MIN

COM2STOP

_ _ _ _

PRESS3: 0% PRESS4: 0%

PRESSURE

_ _ _ _

EXTER.STOP

PRESS3: 0% PRESS4: 0%

PRESSURE

COM-STOP

PROGRAM.:

SYSTEM COMP.

PROGRAM.:

SYSTEM COMP.

PRESS1: 0% PRESS2: 0%

PATTERN

PRESS3: 0% PRESS4: 0%

PRESSURE

PROGRAM.:

SYSTEM COMP.

Page 4-- 42

Manual #50-14 Revised 8/08

C. 1998

5. Activating the STOP function from a remotely connected computer via the Profibus Option, in which case the words

1: 0m/min

V-MIN V-MIN

_ _ _ _

BUS-STOP

BUS-STOP are flashing in the top, center of the display screen.

PRESS1: 0% PRESS2: 0%

PATTERN

PRESS3: 0% PRESS4: 0%

PRESSURE

PROGRAM.:

SYSTEM COMP.

The Stop Function may be activated by more than one of the above sources simultaneously. Any sources that have activated the Stop Function must also be used to deactivate the Stop Function. Deactivation is accomplished by reversing the process used to activate.

NOTE: STOP may be activated via the DY2008 front panel from any of the Production Menus, however it may only be deactivated by pressing the STOP button when the MAIN MENU is displayed.

Glue Pattern Setup

The shown display appears a few seconds after switching on the pattern controller. If you are in a different menu, press F4 RETURN as many times as necessary to return to the Main Menu, as shown at right.

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

3: 0 m/min 4: 0 m/min

SYSTEM COMP.

Press button F1.

Use button F1 or F2 to select a channel.

Press button F3 to s elect the delay of the first glue pattern.

Use the numeric keys to enter the distance between product start and start of the glue bead, e.g. 20mm

1: 0 m/min 2: 0 m/min

P:1

DEL.1 GLUE

Cl:

C2:

C3:

C4:

C5:

C6:

C7:

C8:

1: 0 m/min 2: 0 m/min

P:1

DEL. 1 GLUE

Cl:

C2:

C3:

C4:

C5:

C6:

C7:

C8:

COPY

3: 0 m/min 4: 0 m/min

DEL.2 GLUE

DEL. 2 GLUE

DEL.3 GLUE

RETURN

3: 0 m/min 4: 0 m/min

DEL. 3 GLUE

RETURN

123

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 43

Press button F3 to select the glue length of the first pattern.

Use the numeric keys to enter the glue length, e.g. 50mm.

Press button F3 to s elect the delay of the

1: 0 m/min 2: 0 m/min

P:1

DEL. 1 GLUE

Cl:

C2: C3: C4: C5: C6: C7: C8:

COPY

3: 0 m/min 4: 0 m/min

20 10 10 10 10 10 10 10

DEL. 2 GLUE

DEL. 3 GLUE

RETURN

second glue pattern.

Note! Delay values are measured from the start of the product to the start of the

next glue pattern. For example, minimum value for Delay 2 = Delay 1 + Glue 1 + 1mm (0.01 in).

If neccesary procede in the same way for additional glue patterns.

Note! If a channel is set for Random Length Mode it is only possible to adjust the

start delay (unglued margin) and end delay (distance between end of glue bead and end of product).

Note! If a channel is set for continuous mode no pattern settings are adjustable.

Note! If you want to switch off a channel, you have to set the first glue length to 0 or

turn it off via the Channel: Trigger parameter in Service Setting Menu 1 of 3.

Note! Setting any “GLUE” value to zero will cause that and all subsequent gluing

events programmed for that channel to be set to zero.

Page 4-- 44

Manual #50-14 Revised 8/08

Copy/Paste Function

Programming several channels with similar patterns is made easier through use of the Copy and Paste functions. The Copy function allows the selection of a channel’s delay and glue values to be “copied”. These values can then be easily “pasted” to other channels.

C. 1998

Completely program a channel that is to be copied as per the instructions provided in the previous section.

COPY

Once the channel has been programmed, press the F1 button to copy the delay and glue values programmed in that channel.

RETURN

Press the F4 button once.

Use the F1 or F2 buttons to select another channel. Press the F3 button to highlight the delay value for the first pattern.

PASTE

Press the button F1 to paste the values copied in the previous steps. Modifications to these values can then be made, as per instruction supplied in the previous section.

Continue the above procedure to paste these values into as many channels as desired.

Note! It is possible to copy only one channel at a

time. Exiting the Pattern Menu and then re-entering it is the only way to reset the copy function.

1: 0 m/min

P: 2

DEL.1 GLUE DEL.2 GLUE DEL.3 GLUE

C3 C4 C5

1: 0 m/min

P: 2

C3 C4 C5

1: 0 m/min

P: 2

C3 C4 C5

10 20

10 20 10 355 10 RAND.

- CONT.

- CONT. 10 20

PASTE

DEL.1 GLUE DEL.2 GLUE DEL.3 GLUE

10 20

10 20 10 355 10 RAND.

- CONT.

- CONT. 10 20

PASTE

DEL.1 GLUE DEL.2 GLUE DEL.3 GLUE

10 20

10 20 10 355 10 RAND.

- CONT.

- CONT. 10 20

PASTE

STOP

60 30

-20 -

STOP

60 30

-20 -

STOP

60 30 60 30

-20 -

123

RETURN

123

RETURN

123

RETURN

Press the F4 button to exit the Pattern Menu.

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 45

Pressure Adjustment

PRESSUREPRESSURE

OUTPUT

Note! Depending on whether a 2--Point or

Press button F2.

Use button F3 to select a Pressure Output.

12--Point Pressure Curve is selected for the particular pressure output (X24 thru

27) (Service Setting Menu 2 of 3, Function

4) different settings are necessary.

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

3: 0 m/min 4: 0 m/min

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

SYSTEM COMP.

Minimum Pressure Adjustment (2-Point Cu rve)

Use the numeric keys to enter the minimum pressure at zero machine speed, e.g. 10%.

Maximum Pressure Adjustment (2-Point Curve)

Press button F1 or F2 to select the pressure at maximum machine speed.

Use the numeric keys to enter the pressure for maximum machine speed e.g. 90%.

1: 0 m/min 2: 0 m/min

MIN. PRESSURE

MAX. PRESSURE

PURGE PRESSURE

1: 0 m/min 2: 0 m/min

MIN PRESSURE

MAX PRESSURE

PURGE PRESSURE

PRESSURE SETTINGS OUTPUT 1

10%

100%

70%

OUTPUT

PRESSURE SETTINGS OUTPUT 1

10%

90%

70%

OUTPUT

3: 0 m/min

4: 0 m/min

RETURN

3: 0 m/min 4: 0 m/min

RETURN

Page 4-- 46

Purge Pressure Adjustment (2-Point Curve)

Manual #50-14 Revised 8/08

C. 1998

OUTPUT

Press button F1 or F2 until the Purge Pressure value is highlighted.

Use the numeric keys to enter the pressure for manual gluing, e.g. 80%.

Select the next pressure output using t he F3

1: 0 m/min 2: 0 m/min

MIN. PRESSURE

MAX. PRESSURE

PURGE PRESSURE

PRESSURE SETTINGS OUTPUT 1

OUTPUT

10%

90%

80%

3: 0 m/min 4: 0 m/min

RETURN

button.

Procede with addtional adjustment in the same way.

Assigning the Pressure Points to the Machine Speed (12-Point Curve)

Assumption for this menu: the selected output has been set to 12-Point Curve in the Service Setting Menu 2 of 3, Function 4.

The upper lines in this table show the machine speed. The lower lines show the corresponding output pressure in percent. It is possible to randomly adjust

1: 0 m/min 2: 0 m/min

SPEED

PRESS

PRESSURE SETTINGS OUTPUT 2

110 18%

150 27%

10%

200 36%

3: 0 m/min 4: 0 m/min

250 45%

300 54%

the values for machine speed and the associated

SPEED

350

400

450

500

550

pressure in order to create a non-linear pressure vs. speed curve. Minimum speed is always set to zero, maximum speed is set to the “MAX SPEED” value

PRESS

63%

72%

81%

PURGE PRESSURE 70%

OUTPUT

90%

99%

RETURN

600

100%

123

programmed in Service Settings Menu 1 of 3, Function

Use buttons F1 and F2 to select the position in the table you want to change.

Use the numeric keys to enter a new value.

Repeat the procedure for additional points in the pressure curve.

C. 1998

Manual #50-14 Revised 8/08

Purge Pressure Adjustment (12-Point Curve)

Page 4-- 47

OUTPUT

RETURN

Press button F1 or F2 until the Purge Pressure value is highlighted.

Use the numeric keys to enter the pressure for manual gluing, e.g. 80%.

Select the next pressure output using t he F3 button.

Procede with addtional adjustment in the same way.

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

SPEED

PRESS

SPEED PRESS

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

PRESSURE SETTINGS OUTPUT 2

110

150

18%

350

400

63%

72%

PURGE PRESSURE 70%

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

200

27%

36%

450 81%

OUTPUT

SYSTEM COMP.

500 90%

80%

3: 0 m/min 4: 0 m/min

250 45%

550 99%

RETURN

3: 0 m/min 4: 0 m/min

300 54%

600

100%

123

Page 4-- 48

Manual #50-14 Revised 8/08

System Menus: Dot Configuration, Stitching and Head Position

C. 1998

SYSTEM

Press button F3.

Use this menu to adjust the Dot-Configuration, Stitching and Head Position (Offset) parameters.

Dot Configuration

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

1: 0 m/min 2: 0 m/min

C1:

C2:

C3: C4: C5: C6:

C7:

C8:

DOTS

3: 0 m/min 4: 0 m/min

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

SYSTEM MENU

STITCH OFFSET

SYSTEM COMP.

3: 0 m/min 4: 0 m/min

RETURN

The ability to enter the Dot Configuration Menu is offered when one of the “dot modes” (i.e. STANDARD WITH DOT or DOT) have been selected in the Service Settings Menu 1 of 3, Function 8.

DOTS

Press button F1 from the SYSTEM MENU. Only those channels with modes programmed for dots (see above) will be displayed.

Use the F 1 or F2 buttons to select a channel.

Press the F3 button to highlight the REPEAT value. The REPEAT is the distance in millimeters (inches) that the product must travel before the next dot will be applied.

1: 0 m/min

DOT CONFIGURATION REPEAT (mm) GLUE (ms)

CHAN. 2

CHAN. 3

1: 0 m/min

DOT CONFIGURATION REPEAT (mm) GLUE (ms)

CHAN. 2 CHAN. 3

+1mm -1mm

STOP

1.00

4.50

RETURN

ZURUECK

1.00

4.50

RETURN

ZURUECK

123

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 49

+1mm

Use the numeric keypad or the F1/F2 buttons to enter the desired value for REPEAT. The F1/F2 buttons will increment/decrement the REPEAT value in 1mm (0.01”) steps as a fine-tuning adjustment capability.

Press the F3 button to highlight the GLUE value. THe GLUE value is the time in milliseconds that the glue applicator will be turned on to produced the dot.

Use the numeric keypad or the F1/F2 buttons to enter the desired value for GLUE. The F1/F2 buttons will increment/decrement the GLUE value in

0.10 millisecond steps as a fine-tuning adjustment capability.

1: 0 m/min

DOT CONFIGURATION REPEAT (mm) GLUE (ms)

CHAN. 2 CHAN. 3

+ 0.10 ms - 0.10 ms

STOP

4.00

1.00

4.50

RETURN

ZURUECK

123

+0.10ms

RETURN

Press the F4 button, then select the next channel. Repeat the above procedures for each channel.

Press the F4 button to return to the System Menu.

Press the F4 button to return to the Main Menu.

Page 4-- 50

Manual #50-14 Revised 8/08

C. 1998

Stitching Configuration

Press button F2.

Use buttons F1 or F2 to select a channel.

Select a glue event (pattern) using the button F3.

Note! Selected glue event is indicated at the

bottom of the display: “CURRENT GLUE EVENT: X”.

C1:

C2:

C3: C4: C5:

C6:

C7:

C8:

C1:

C2:

C3: C4: C5:

C6:

C7:

C8:

0 m/min 0 m/min

STITCH MENU (mm) GLUE GAP

0 m/min 0 m/min

STITCH MENU (mm) GLUE GAP

CURRENT GLUE EVENT: 1

44 44 44 44 44 44 44 44

RETURN

44 44 44 44 44 44 44 44

RETURN

Press button F1 to activate or deactivate stitching for the selected event. A dashed line will indicate that stitching is activated.

Select another glue event with button F3 and repeat the procedure for all desired glue events.

Use button F2 or F3 to select the value for the stitch glue length.

C1:

C2:

C3: C4: C5:

C6:

C7:

C8:

C1:

C2:

C3: C4: C5:

C6:

C7:

C8:

0 m/min 0 m/min

STITCH MENU (mm) GLUE GAP

44 44 44 44 44 44 44

CURRENT GLUE EVENT: 1

STITCH MENU (mm) GLUE GAP

RETURN

0 m/min 0 m/min

4 4

44 44 44 44 44 44 44

RETURN

123

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 51

Use the numeric keys to enter the glue length for the stitching mode (e.g. 2mm)

Note! The smallest unit is one encoder pulse

(e.g. Encoder scaling 1000pulses/m = 1mm). The stitching glue length should not exceed the length of the glue pattern.

Press button F3.

Use the numeric keys to enter the stitching gap. (e.g. 2mm).

RETURN

Press button F4.

Select additional channels using the buttons F1 and F2. Repeat procedure in the same way for all channels.

RETURN

Press F4 to return to previous menu.

0 m/min 0 m/min

C1:

C2:

C3: C4: C5:

C6:

C7:

C8:

0 m/min 0 m/min

C1:

C2:

C3: C4: C5:

C6: C7:

C8:

1: 0 m/min 2: 0 m/min

C1:

C2:

C3: C4: C5: C6:

C7:

C8:

DOTS

0 m/min 0 m/min

STITCH MENU (mm)( GLUE GAP

2 4

44 44 44 44 44 44 44

RETURN

0 m/min 0 m/min

STITCH MENU (mm) GLUE GAP

2 2 44 44 44 44 44 44 44

RETURN

3: 0 m/min 4: 0 m/min

SYSTEM MENU

STITCH OFFSET

RETURN

Page 4-- 52

Manual #50-14 Revised 8/08

C. 1998

Offset (Head Position)

In order to apply the glue pattern at the proper location it is required to enter the distance between applicator head and trigger device for every channel.

The shown display appear a few seconds after switching on the pattern controller. If you are in a different menu press F4 RETURN as many times as necessary to return to the Main Menu, as shown at right.

SYSTEM

Press button F3.

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

1: 0 m/min 2: 0 m/min

C1:

C2:

C3: C4: C5: C6:

C7:

C8:

DOTS

Offset

(Head Position)

Trigger

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

SYSTEM MENU

STITCH OFFSET

Applicator

SYSTEM COMP.

3: 0 m/min 4: 0 m/min

RETURN

OFFSET

Press button F3.

Use buttons F1 and F2 to select a channel.

Press button F3.

Use the numeric keys to enter the distance between applicator head and trigger device for the selected channel. e.g. 30mm.

1: 0 m/min 2: 0 m/min

CHAN.

1: 0 m/min 2: 0 m/min

CHAN.

DISTANCE

20 mm

DISTANCE

30 mm

20 mm

OFFSET MENU

3: 0 m/min 4: 0 m/min

RETURN

ZURUECK

3: 0 m/min 4: 0 m/min

ZURUECK

RETURN

123

C. 1998

Manual #50-14 Revised 8/08

Page 4-- 53

RETURN

Press button F4.

Select another channel using buttons F1 and F2 and repeat procedure for these channels in the same way.

Press F4 to return to System Menu.

Press F4 to return to Main Menu.

1: 0 m/min 2: 0 m/min

C1:

C2:

C3: C4: C5: C6:

C7:

C8:

DOTS

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

3: 0 m/min 4: 0 m/min

SYSTEM MENU

STITCH OFFSET

3: 0 m/min 4: 0 m/min

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

SYSTEM COMP.

RETURN

Page 4-- 54

Speed Compensation Adjustment

Manual #50-14 Revised 8/08

C. 1998

COMP.

Press button F4.

Use buttons F1 and F2 to select a channel.

Press button F3.

Measure the start delay (the distance between where the glue bead should start and where it actually starts) of the glue pattern at maximum machine speed as programmed at Service Settings Menu 1 of 3, Function 7. Enter this value using the numeric keys (e.g. 1mm).

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

1: 0 m/min

0 m/min

2: 0 m/min

SPEED COMPENSATION:

0 m/min

SPEED COMPENSATION:

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

CHAN. 1:

CHAN. 1

CHAN. 2: CHAN. 3: CHAN. 4: CHAN. 5: CHAN. 6: CHAN. 7: CHAN. 8:

Channel 1: Channel 2: Channel 3: Channel 4: Channel 5: Channel 6: Channel 7: Channel 8:

3: 0 m/min 4: 0 m/min

SYSTEM COMP.

3: 0 m/min 4: 0 m/min

ON ( mm ) OFF

0 0 0 0 0 0 0 0

ON ( mm ) OFF

0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

0 m/min 0 m/min

0 0 0 0 0 0 0 0

RETURN

123

Note! Buttons F1 and F2 can be used to

increment/ decrement the value by 1 mm (0.01 in) at a time.

Measure the the distance between the point where the glue bead is supposed to end and where the glue bead actually ends at maximum machine speed as programmed at Service Settings Menu 1 of 3, Function 7. Enter this value using the numeric keys. (e.g. 2 mm).

Note! Buttons F1 and F2 can be used to

increment/ decrement the value by 1 mm (0.01 in) at a time.

0 m/min

SPEED COMPENSATION:

Channel 1: Channel 2: Channel 3: Channel 4: Channel 5: Channel 6: Channel 7: Channel 8:

ON ( mm ) OFF

1 0 0 0 0 0 0 0

0 m/min 0 m/min

0 0 0 0 0 0 0

RETURN

C. 1998

Manual #50-14 Revised 8/08

Select another channel using the button F1 and F2 and repeat the procedure for all channels in the same way.

Page 4-- 55

RETURN

Press F4 to return to previous menu.

1: 0 m/min 2: 0 m/min

C1:

C2:

C3:

C4:

C5: C6: C7: C8:

PRESS1: 0% PRESS2: 0%

PATTERN

PRESS3: 0% PRESS4: 0% PROGRAM.:

PRESSURE

3: 0 m/min 4: 0 m/min

SYSTEM COMP.

Manual Gluing (Purge)

Manual Gluing provides a means to activate any or all glue applicators for maintenance functions. It can only be performed when the DY2008 is in a “stop” condition, as indicated by STOP or COM2-STOP flashing at the top, center portion of the display panel (see “Stop Function” in this chapter).

The DY2008 automatically adjusts its pressure outputs (X24 through X27) to the programmed PURGE PRESSURE (see “Pressure Adjustment” in this chapter) upon entering the Manual Gluing menu. The PURGE PRESSURE outputs will remain active until the MANUAL GLUING menu is exited, at which time the output pressures revert back to levels as programmed in the 2-Point or 12-Point pressure menus.

Manual Gluing may be accomplished from either the front panel of the DY2008 or via the optional Remote Purge C ontrol (28.11101.602), if installed.

MANUAL GLUING VIA THE DY2008 FRONT PANEL

Press the STOP button at the top, right

1: 0 m/min

STOP

MANUAL GLUING

CHAN. 1:

CHAN. 1

CHAN. 2: CHAN. 3: CHAN. 4:

OFF OFF OFF OFF

corner of the DY2008 front panel keypad until STOP is flashing on the front panel display

RETURN

Press the MANUAL GLUING button at the top, left corner of the DY2008 front panel keypad to display the MANUAL GLUING menu.

Use the F1 or F2 buttons to select the channel to be activated for manual gluing.

Press and hold theF3buttontoactivatethe selected channel.

Page 4-- 56

Manual #50-14 Revised 8/08

C. 1998

RETURN

The drive output will be active only while the F3 button is depressed unless the F1 (LOCK) button is pressed simultaneously with the F3 ( ON) button.

The F3 button will now indicate OFF when any channels with the manual glue “locked” on are highlighted.

The F1 or F2 buttons may now be used to repeat the above process in order to simultaneously activate manual gluing for other channels. Note that the green drive output LED for any active channel will be illuminated.

Press F 3 (OFF) to deactivate any channels that were locked “ON” or press F4 (RETURN) to deactivate manual gluing for all channels simultaneously.

1: 0 m/min

LOCK

DEPRESS F1 & F3 SIMULTANEOUSLY TO “LOCK” MANUAL GLUING ON

1: 0 m/min

STOP

MANUAL GLUING

CHAN. 1:

CHAN. 2

CHAN. 2: CHAN. 3: CHAN. 4:

STOP

MANUAL GLUING

CHAN. 1:

CHAN. 2

CHAN. 2: CHAN. 3: CHAN. 4:

OFF

OFF OFF

OFF

OFF OFF

RETURN

Press F4 to exit the Manual Gluing menu.

OFF

RETURN

Keep in mind the following:

1. Manual Gluing will be active only as long as the F3 (ON) button is depressed unless it is “locked” on by simultaneously depressing the F3 (ON) and F1 (LOCK) buttons. It is possible to simultaneously activate any number of channels in this manner.

2. Any active channels will automatically be deactivated upon pressing the RETURN (F4) button to exit the Manual Gluing menu.

3. Manual Gluing will not “time out” once it has been “locked” on. The only way to stop a channel that has been activated in this manner is to turn the Manual Gluing for that channel OFF or exit the menu by pressing the RETURN button.

MANUAL GLUING VIA THE REMOTE PURGE CONTROL

The Remote Purge Control (28.11101.602) is an option to allow one-person operation of the manual gluing function at distances up to 10 meters (33 feet) from the DY2008 Pattern Control Unit. The DY2008 does not have to be placed in a STOP condition from the front panel of the control unit in order for the Remote Purge Control to function.

REMOTE

C. 1998

Assure the Remote Purge Control is

Manual #50-14 Revised 8/08

properly connected to the X31 port on the back of the DY2008 Control Unit. The Channel LED indicator at the top of the Remote Purge Control should be illuminated if it is properly connected.

Press the STOP button until the amber LED in the top, right corner is continuously illuminated. (Note: a flashing LED indicates a STOP condition has been activated from another source, such as the front panel of the DY2008 Control Unit.

Page 4-- 57

Purge Control

This will not affect the function of the Remote Purge Control.) COM2-STOP will be displayed at the top, center of the DY2008 display (i.e. main control unit) when the Remote Purge Control activates STOP, as long as STOP has not also been activated from any other source (see STOP FUNCTION in this chapter).

Press the Increment or Decrement button to select the desired channel for manual gluing, as indicated in the LED display at the top of the Purge Control box.

Press the MANUAL GLUING button until the amber LED at the top, right corner of the button is illuminated to initiate the manual gluing function.

1: 0 m/min

V-MIN

V-MIN V-MIN

PRESS1: 0% PRESS2: 0%

PATTERN

COM2-STOP

_ _ _ _

PRESS3: 0% PRESS4: 0%

PRESSURE

PROGRAM.:

SYSTEM COMP.

NOTE: Manual gluing will be active only while the button is depressed. It is not possible to simultaneously activate manual gluing for multiple channels when using the remote purge control.

Press the STOP button until the amber LED in the top, right corner of the button is OFF or flashing to exit Manual Gluing.

Page 4-- 58

Manual #50-14 Revised 8/08

Keep in mind that the DY2008 pressure control circuitry (X24 through X27) automatically outputs the programmed PURGE PRESSURE when STOP is activated via the Remote Purge Control. The purge pressure output remains active until the Remote Purge Control stop condition is deactivated.

C. 1998

Manual #50-14 Revised 1/03

5-1

Troubleshooting

This chapter lists possible problems of the DY2008 and how to solve them. If malfunctions occur on the glue system and no obvious error indications are shown on the controller, then you should also check that:

- The glue system is switched On

- The system has the proper AC input voltage

- The system has pressurized air

- All pneumatic and electric connections are correct

- There is enough adhesive in the tank

- All components are at operating temperature (hot melt only)

Error Messages of the DY2008 Controller

Communication Error

This is an internel error that can only be repaired by ITW Dynatec personnel. In this case consult with the Technical Service Department.

Over Current Failure

An output channel of the controller has registered excessive overload. The display will show the corresponding channel number.

Troubleshoot according to the table on the following page.

Compensation Error

COM-ERROR: SLAVE 1

OVER CURRENT: VALVE 1

RETURN

This message will be displayed when an attempt to program an OFFSET or PATTERN value conflicts with a previously programmed COMPENSATION value for that channel. The 2008 controller will revert the OFFSET or PATTERN value to the maximum acceptable value. Further changes to these parameters can only be accomplished by first adjusting the corresponding COMPENSATION values.

COMPENSATION ERROR

RETURN

5-2

C. 1998

Troubleshooting

Manual #50-14 Revised 1/03

Error Message Source of Problem Solution

Com--Error: Slave x Internal Communication Error Switch Off controller and call

Technical service department

Over Current Failure Chan. x Short Circuit in cable or

connection between controller and solenoid

Short Circuit in solenoid Switch Off controller and

Internal Short Circuit Switch Off controller and call

Switch Off controller and check cables and connections. Replace if damaged

check solenoid. Replace if necessary

Technical Service Department

ITW Dynatec c. 2003 Appendix A pg. 1 DY2008 Controller Manual #50-14 Revised 2/05

APPENDIX A Common Accessories

Item Part Number Description

Control Upgrades

1 28.00005.107 RS232/RS485 Data Interface (must be factory installed) 2 28.11101.602 Remote Purge Control (includes 10M cable) 3 28.11101.601 Remote Front Panel Option for 4 & 8 Channel versions (must

be factory installed)

4 28.11101.612 Bracket, Remote Panel

AC Power Cords

4 28.20000.001 Power Cord, 115VAC 5 28.20000.002 Power Cord, 200VAC 6 28.20000.003 Power Cord, 230VAC

Drive Output Cables

7 05.01004.605 Drive Cable Assembly, Unterminated, 5M 8 05.01004.610 Drive Cable Assembly, Unterminated, 10M

9 05.02104.616 Drive Cable Assembly, 9.4mm DIN, 2pole, 5M 10 05.02104.622 Drive Cable Assembly for Macon Head, 5M 11 05.02104.624 Drive Cable Assembly for Macon Head, 10M 12 05.03104.000 “Y” cable for connecting two solenoids (not for DynaCold or

Macon applicators) 11 05.02104.100 Drive Cable Extension, 10M 12 108540 ILD-2 Drive Connection Cable

Sensors and Cables

13 05.65400.501 Photo Eye, Round, 5ms Response 14 05.65300.105 Photo Eye, Flat, 1ms Response 15 108239 Fiber Optic Sensor, Teach Mode, 0.2ms Response, includes

2M Cable 16 105178 Proximity Sensor, 1ms Response, includes 5M Cable 17 05.65401.201 Proximity Sensor, 2m Cable

Appendix A pg. 2 ITW Dynatec c. 2003 Revised 6/11 DY2008 Controller Manual #50-14

18 110018 Sensor Bracket (fits 108239 & 105178) 19 05.02105.603 Sensor Extension Cable, 5M 20 05.02105.612 Sensor Extension Cable, 10M 21 05.02105.604 Sensor Extension Cable, 25M 22 05.02105.615 “Y” Cable to Connect one sensor to two inputs

Encoders and Cables

23 05.66501.004 Encoder, 1000 PPR (encoder only) 24 70.90000.703 Encoder/Wheel/Bracket Assembly, 1000PPM 25 111420 Encoder/Wheel/Bracket Assembly, 50PPI, includes 5M Cable 26 05.02104.612 Encoder Extension Cable, 5M, 90 degree connector 27 05.02104.601 Encoder Extension Cable, 10M 28 28.20000.004 “Y” Cable to Connect Encoders #3 or #4 29 05.02104.610 “Y” Cable to Connect one encoder to two inputs

Pressure Control Accessories

30 05.67000.705 I/P Transducer Kit, includes one 05.67000.102 (see below) 31 05.67000.706 I/P Transducer Kit, includes two 05.67000.102 (see below) 32 05.67000.102 I/P Transducer EIT201-002B with 5M cable 33 05.67000.706 I/P Transducer EIT601-000 with 5M cable 34 05.02103.603 Transducer Extension Cable, 5M 35 109996 I/P Transducer, includes 3m Cable

Connectors

36 05.03002.001 or

Machine Contact Plug, 2-pin

105079

37 05.03003.003 or

Pressure Control Plug, 3-pin

105077 38 05.03005.002 Pressure Control Plug, 5-pin 39 105076 Encoder Connector Plug, 4-Pin 40 05.03003.005 or

Trigger Connector Plug, 5-Pin

105078 41 05.03003.006 or

Alarm Output Plug, 6-Pin

109011

ITW Dynatec c. 2003 Appendix A pg. 3 DY2008 Controller Manual #50-14 Revised 2/05

42 109225 M12 Male 43 109223 M12 Female

Fuses 44 111305 Fuse, 4.0A, 20mm 45 111306 Fuse, 3.15A, 20mm

Appendix A pg. 4 ITW Dynatec c. 2003 Revised 2/05 DY2008 Controller Manual #50-14

ITW Dynatec c. 2005

ITW Dynatec c. 2003 Appendix B pg. 1 DY2008 Controller Manual #50-14 Revised 1/09

APPENDIX B

PC BOARD LAYOUTS AND WIRING INFORMATION

f CAUTION Only authorized persons should execute the following procedures. Observe all

applicable safety rules.

Place this control Unit in a dry and dust-fee environment and not in the danger zone

of other machines. The Operator Panel must be accessible without hazards.

f DANGER!

Note: The illustrations in this chapter are for reference only. They do not depict the printed circuit boards of the DY2008 in full detail.

Removing PC Boards from Card Cage

Power Supply Board (28.00001.100)

The Power Supply Board regulates the DC voltage withing the Pattern Control. There is one of these boards for each eight-drive output channels (i.e. each two Driver Cards) in the DY2008.

See illustration of board on the following page.

Appendix B pg. 2 ITW Dynatec c. 2003 Revised 2/05 DY2008 Controller Manual #50-14

Electrical Connector

LED Indicators

There are five green light-emitting diodes (LEDs) on the exposed edge of the Power Supply Board. All five of these LEDs should be brightly illuminated when the card is properly assembled into the DY2008 Card Cage and the unit is powered ON. Dimly lit or darkened LEDs indicate a fault somewhere in the control system. Immediately contact ITW Dynatec Technical Support for assistance in diagnosing the specific problem.

LED Function Information

Designation Voltage Function

LED 1 24VDC Drive Output Voltage LED 2 55VDC Drive Output Voltage LED 3 170VDC Drive Output Voltage LED 4 24VDC Encoder, Triggers, Pressure Control Voltage LED 5 5VDC Microprocesssor Control Voltage

Fuses

The only fuses in the DY2008 Control Unit are located on the Power Supply Board. There are a total of six fuses on this board, each covered by a plastic shield protector. The shield may be removed by using a small screwdriver to gently loosen the spring clips at the ends of each fuse holder. Continuity for these fuses can be tested from the back side of the Power Supply Board without the need for removing the plastic shields. There are four (4) 3.15 amp (PN 111306) and two (2) 4.0 amp (PN 111305) fuses located on the board.

ITW Dynatec c. 2003 Appendix B pg. 3 DY2008 Controller Manual #50-14 Revised 2/05

Fuse Function Information

Designation Amperage Function

S11 4.0A 24VDC and 55VDC for Drive Output S12 4.0A 24VDC and 55VDC for Drive Output S13 3.15A 170VDC for Drive Output S14 3.15A 170VDC for Drive Output S15 3.15A 24 VDC for Encoders, Triggers and Pressure Control S16 3.15A 5VDC for Microprocessor Control

Driver Card (28.00002.100)

The Driver Card supplies output, 24VDC, 55VDC or 170VDC, for up to four channels within the Control Unit. There is one of these boards for each four output channels of the unit.

It is important when installing these cards, to assure the DIP Switch (A1), positions one through four, are all turned ON for the Driver Card used for channel outputs 1 through 4 (Driver Card #1). All other Driver Cards should have all DIP switches set to the OFF position. Failure to properly set the DIP switches could result in a malfunction of the unit due to improper trigger input signaling.

ON position

OFF position

Example: all sliding switches are ON Example: all sliding switches are OFF

Appendix B pg. 4 ITW Dynatec c. 2003 Revised 2/05 DY2008 Controller Manual #50-14

Dip Switch (S1)

Electrical Connector

Heat Sink

Communication Board (28.00003.100)

The Communication Board links the main processor on the front panel to all other processors throughout the Control Unit. One Communication Board is designed to handle up to sixteen drive output channels (i.e. four Driver Cards). The first Communication Board, for channels 1 through 16, is always connected to the front panel (STRS458INT) via a ribbon cable. Additional Communication Boards are “daisy-chained” to the first board via a ribbon cable.

There is a DIP Switch on the Communication Board that must be properly set for the unit to function. Below is a table to indicate the proper DIP Switch settings for different channel capacity units.

S1 DIP Switch Setting Chart

Below is a chart to guide the setting of the S1 DIP Switches based on the number of channels in the Control Unit. Note that the number of Communication Boards is cumulative. Each preceding board must also be set properly within the unit.

EXAMPLE: A 44-Channel Control Unit will have a total of three Communication Boards. S1 on the board for channels 1 through 16 will be set as per line #1 of the table below. S1 on the board for channels 17 through 32 will be set as per line #2 of the table following. S1 on the board for channels 33 through 44 will be set as per line #3 of the table following.

ITW Dynatec c. 2003 Appendix B pg. 5 DY2008 Controller Manual #50-14 Revised 2/05

Channel

Capacity

1 2 3 4 5 6 7 8

1 thru 16 1 off off off off off off off off 17 thru 32 2 on off off off off off off off 33 thru 48 3 off on off off off off off off 49 thru 64 4 on on off off off off off off 65 thru 80 5 off off on off off off off off 81 thru 96 6 on off on off off off off off

97 thru 112 7 off on on off off off off off

113 thru 128 8 on on on off off off off off

Board

Number

DIP Switch (S1) Position Settings

Dip Switch (S1)

Electrical Connector

Communication Board

Appendix B pg. 6 ITW Dynatec c. 2003

Revised 11/07 DY2008 Controller Manual #50-14

Front Panel (28.11101.007)

The Front Panel contains the LED Display and entry keypad. The back side of this panel contains several ribbon cable connectors, a four-position DIP Switch (S1), a jumper (JP1) and a grounding stud which are described on the following illustration.

Dip Switch (S1) Jumper (JP1) Output LED Connecto

STRSPC

STRS 458RMC

STRS 458INT

Grounding Stud

Keypad Ribbon Cable

Data Card

Remote Purge

Communication Board

The Grounding Stud is located at the lower, left corner of the Front Panel. Assure that a ground wire is securely connected to this stud at all times for proper unit operation.

Keypad Ribbon Cable

Assure the Keypad Ribbon Cable is securely attached to both connectors as indicated in the above drawing. Improper connection could result in defective keypad operation.

DIP Switch (S1)

All four positions of this switch should be OFF when no Profibus Option is installed. Position #1 is turned ON with the others OFF when the Profibus is installed.

Jumper (JP1)

The jumper should be on the two right-most posts of JP1 during normal operation. The third post (DNL) should be left exposed.

Communication Board Connector (STRS458INT)

The ribbon cable from the unit’s first Communication Board (channels 1 through 16) is attached to the STRS458INT connector. See the section discussing the Communication Board (28.00003.100) earlier in this chapter for more details concerning this board.

Remote Purge Connector (STRS458RMC)

The Remote Purge Control option (28.11101.602) provides control of the DY2008 purge function from a distance up to 10M (33 ft.) from the Operator Interface Unit when used with any version of the DY2008 Pattern Control. The ribbon cable from the Purge Control Board is attached to the STRS458RMC connector on the DY2008 front panel.

ITW Dynatec c. 2003 Appendix B pg. 7 DY2008 Controller Manual #50-14 Revised 2/05

Computer Data Interface Connector (STRSPC)

The Computer Data Interface option (28.00005.107) offers control of the DY2008 Control Unit by an external computer via an RS232 or RS485 communication protocol. The ribbon cable from the Computer Data Interface Card Option is attached to the STRSPC connector on the back of the DY2008 front panel.

Output LED Connector

A ribbon cable will be connected from the drive outputs on the back side of the Control Unit to this connector to power these LEDs. These LEDs are only used in four or eightchannel versions that do not have a Remote Front Panel Option (28.11101.601). The drive output LEDs are installed on the main unit front panel blank for all units equipped with the Remote Front Panel.

Remote Purge Control Board Option (28.11101.602)

The Remote Purge Control (28.11101.602) provides control of the purge function from a distance up to 10M (33 ft.) from the Operator Interface Unit when used with any version of the DY2008 Pattern Control. This is normally a factory-installed option consisting of a PC Board with ribbon cable that is installed inside the DY2008, a hand-held purge control box and a ten meter (33 ft.) cable to connect the purge control box to the DY2008. See the chapter on Installation for more details on purge control box connection.

RS485 Connector and Jumpers

The Remote Purge Option board has two 9-pin “D” connectors mounted on it; one marked “485” and one marked “232”. The connector marked “485” is the one to be used with this option. Likewise, there are two jumpers immediately behind the “485” connector. These should both be jumpered for the indicated “485” setting.

Ribbon Cable Connection

The ribbon cable supplied with the Remote Purge Option is connected to the board on one end and the STRS458RMC connection on the back of the Control Unit front panel on the other end. See the previous section about the front panel for details on the location of this connection point.

Appendix B pg. 8 ITW Dynatec c. 2003 Revised 2/05 DY2008 Controller Manual #50-14

Solder Bridge

The Remote Purge Board is very similar to the Computer Data Interface Option (28.00005.107) described below. The main difference is the presence of a solder bridge at the edge of the 485 side of the board. This bridge allows the supply of 14VDC to power the handheld Remote Purge Control device. This bridge is not present and should not be present when using the Computer Data Interface Option.

Computer Data Interface Option (28.00005.107) The Computer Data Interface option (28.00005.107) offers control of the DY2008 by an external computer via an RS232 or RS485 communication protocol. This is normally a factory-installed option consisting of a PC board with ribbon cable that is installed inside the DY2008. See the chapter on Installation for more details on computer data interface connections.

RS232/485 Connectors and Jumpers

The Computer Data Interface Option board has two 9-pin “D” connectors mounted on it; one marked “485” and one marked “232”. Determine which communication protocol is to be used and mount the card into the DY2008 accordingly. Likewise, there are two jumpers immediately behind the “485” connector. These should both be jumpered for the indicated “485” or “232” setting, whichever is appropriate. The above illustration shows the jumper position for a RS232 data connection.

Ribbon Cable Connection

The ribbon cable supplied with the Computer Data Interface Option is connected to the board on one end and the STRSPC connection on the back of the Control Unit front panel at the other end. See the previous section about the front panel for details on the location of this connection point.

ITW Dynatec c. 2003 Appendix B pg. 9 DY2008 Controller Manual #50-14 Revised 1/09

Appendix B pg. 10 ITW Dynatec c. 2003 Revised 1/09 DY2008 Controller Manual #50-14

c. 2003 ITW Dynatec

ITW Dynatec c. 2003 Appendix C pg. 1 DY2008 Controller Manual #50-14 Revised 8/08

APPENDIX C

PROGRAMMING LOG

(Make Photo Copies of this Log and Use as Necessary)

Program #: Production Set-Up Menus

Pattern

DEL 1 GLUE

DEL 2 GLUE

DEL 3 GLUE

DEL 4 GLUE

DEL 5 GLUE

DEL 6 GLUE

DEL 7 GLUE

Pressure

OUTPUT #1: MIN: MAX: PURGE:

DEL 8 GLUE

SPEED

PRESSURE

OUTPUT #2: MIN: MAX: PURGE:

SPEED

PRESSURE

Appendix C pg. 2 ITW Dynatec c. 2003 Revised 8/08 DY2008 Controller Manual #50-14

Dots

CHANNEL REPEAT GLUE CHANNEL REPEAT GLUE

Stitch

CHANNEL GLUE GAP EVENT(S) CHANNEL GLUE GAP EVENT(S)

Offset

CHANNEL OFFSET CHANNEL OFFSET CHANNEL OFFSET CHANNEL OFFSET

Compensation

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

CHANNE

COMP

OFF

COMP

ITW Dynatec c. 2003 Appendix C pg. 3 DY2008 Controller Manual #50-14 Revised 8/08

Service Settings Menus

Channel : Trigger

CHANNEL TRIGGER AND-

TRIG

CHANNEL TRIGGER AND-

TRIG

CHANNEL TRIGGER AND-

TRIG

CHANNEL TRIGGER AND-

TRIG

CHANNEL TRIGGER AND-

TRIG

CHANNEL TRIGGER AND-

TRIG

Trigger Lock

CHANNEL LOCK CHANNEL LOCK CHANNEL LOCK CHANNEL LOCK

Channel : Encoder

CHANNEL ENCODER CHANNEL ENCODER CHANNEL ENCODER CHANNEL ENCODE

Encoder Scaling

ENCODER PPI/PPM ENCODER PPI/PPM ENCODER PPI/PPM ENCODER PPI/PPM

Min/Max Speed

GLUE STARTS ABOVE

GLUE STOPS BELOW

MAX MACHINE SPEED

EN1 EN2 EN3 EN4

Appendix C pg. 4 ITW Dynatec c. 2003 Revised 8/08 DY2008 Controller Manual #50-14

Channel Mode

CHANNEL MODE CHANNE

MODE CHANNE

MODE

Trigger Setup

TRIGGER NPN/PNP TRIGGER NPN/PNP TRIGGER NPN/PNP TRIGGER NPN/PNP

Pressure Signaling

OUTPUT 0-10V/4-

20mA

OUTPUT 0-10V/4-

20mA

OUTPUT 0-10V/4-

20mA

OUTPUT 0-10V/4-

20mA

1 2 3 4

Pressure Assignment

OUTPUT ENCODER OUTPUT ENCODER OUTPUT ENCODER OUTPUT ENCODER

1 2 3 4

Pressure Curve

OUTPUT 2PT/12PT OUTPUT 2PT/12PT OUTPUT 2PT/12PT OUTPUT 2PT/12PT

1 2 3 4

Spike Voltage

CHANNEL VOLTAGE CHANNEL VOLTAGE CHANNEL VOLTAGE CHANNEL VOLTAG

ITW Dynatec c. 2003 Appendix C pg. 5 DY2008 Controller Manual #50-14 Revised 8/08

Spike Duration

CHANNEL TIME CHANNEL TIME CHANNEL TIME CHANNEL TIME

Shutter Assignment

TRIGGER: __________

Shutter Dwell Time

_________ SECONDS

Stop Configuration

CHANNE

NOT FINSH/

FINISH

CHANNE

NOT FINSH/

FINISH

CHANNE

NOT FINSH/

FINISH

PC Communication

BAUD RATE PORT ADDRESS

Profibus Address

PROFIBUS ADDRESS: _______

Shutter Trigger Setup

NPN / PNP

Digital Configuration

MACHINE CONTACT: N.O. / N.C.

FUNCTION RELAY 1: STOP / SYSTEM READY

FUNCTION RELAY 2: ALARM / ZERO SPEED

Appendix C pg. 6 ITW Dynatec c. 2003 Revised 8/08 DY2008 Controller Manual #50-14

c. 2003 ITW Dynatec

ITW Dynatec DY 2008 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Instructions

Installation

Operation

Troubleshooting