ITT SSV User Manual

ITT

Goulds Pumps

G&L SERIES MODEL SSV

Installation, Operation and Maintainence Instructions

Commercial Water

Goulds Pumps is a brand of ITT Water Technology, Inc.

- a subsidiary of ITT Industries, Inc.

www.goulds.com

Engineered for life

SUBJECT PAGE

SSV Product Line Numbering System ............................................................................................................................3

Safety Instructions .........................................................................................................................................................5

Overview .......................................................................................................................................................................5

Product Description.......................................................................................................................................................5

Applications ..................................................................................................................................................................5

Pre-Installation Checks ..................................................................................................................................................5

Transportation and Storage ............................................................................................................................................6

Installation ....................................................................................................................................................................7

Start-Up .........................................................................................................................................................................9

Operation ....................................................................................................................................................................10

Maintenance................................................................................................................................................................10

Mechanical Seal Replacement (Sizes 1SV-4SV) ............................................................................................................10

Mechanical Seal Replacement (Sizes 33SV-92SV) ........................................................................................................11

Mechanical Seal Replacement (Sizes 33SV-92SV) Fitted with Cartridge Seals ..............................................................13

Motor Replacement .....................................................................................................................................................13

Troubleshooting ..........................................................................................................................................................13

Engineering Data .........................................................................................................................................................14

Typical Plumbing and Installation ................................................................................................................................14

SSV Major Components ..............................................................................................................................................15

DPS Versions ...............................................................................................................................................................17

Limited Warranty ........................................................................................................................................................18

Declaration of Conformity ..........................................................................................................................................56

Pump Model Number: Pump Serial Number: Control Model Number: Dealer: Dealer Phone No.: Date of Purchase: Installation:

Current Readings at Startup: 1 Ø 3 Ø L1-2 L2-3 L3-1 Amps: Amps: Volts: Volts:

SERIES/SÉRIE/SERIES

1SV 3SV 33SV 66SV

2SV 4SV 46SV 92SV

SSV PRODUCT LINE NUMBERING SYSTEM

The various versions of the SSV line are identiﬁed by a product code number on the pump label. This number is also the catalog number for the pump. The meaning of each digit in the product code number is shown below. Note: Not all combinations are possible. Consult your G&L Pumps distributor.

MODEL NOMENCLATURE (Sizes 1SV - 4SV)

2 SV A 1 D 2 B 0 H EXAMPLE PRODUCT CODE

➤

H = Horizontal Mount VIC = Victaulic Connection (1SVB/D – 4SVB/D only)

Mechanical Seal Options:

Code No. Rotary Stationary Elastomer Reference Application

High 0 Temperature Carbon Silicon Viton

Silicon Carbide

Graphite Filled High Filled

Carbon

Temperature EPR Boiler Feed

Carbide

Graphite

Number of Stages:

B = 2 F = 6 K = 10 P = 14 V = 20 C = 3 G = 7 L = 11 Q = 15 X = 22 D = 4 H = 8 M = 12 R = 16 Z = 24 E = 5 J = 9 N = 13 T = 18

Driver:

(50 Hz, no single phase number 0, 1, 4)

1 = 1PH ODP 5 = 3PH TEFC 9 = 3PH TEFC with premium efﬁciency 2 = 3PH ODP 6 = 575V TEFC 0 = 1PH XP 3 = 575V ODP 7 = 3PH XP 4 = 1PH TEFC 8 = 575V XP

General

Service

Abrasive

HP Rating:

C = ½ F = 1½ J = 5 M = 15 D = ¾ G = 2 K = 7½ N = 20 E = 1 H = 3 L = 10 P = 25

Hertz/RPM:

1 = 60 Hz/3500 RPM 4 = 50 Hz/2900 RPM, 460 V 2 = 50 Hz/2900 RPM,

3 = 60 Hz/3500 RPM, 380 V 6 = 60 Hz/3500 RPM,

190-380 V, (50 Hz motor)

5 = 60 Hz/3500 RPM,

220-380 V, D.O.L. 380 V, Y-DELTA

Material and Suction/Discharge:

A = 304 stainless steel, in-line NPT threaded oval ﬂange connections (1, 2, 3 only)

B = 304 stainless steel, in-line ANSI ﬂange (1, 2, 3, 4SV) C = 304 stainless steel, top/bottom ANSI ﬂange connections D = 316 stainless steel, in-line ANSI ﬂange

Product Line: Stainless Vertical

Nominal Flow:

1 = 15 GPM 3 = 55 GPM 2 = 28 GPM 4 = 86 GPM

Always specify the unit model and catalog number from pump nameplate when service or technical assistance is required.

NOTICE: INSPECT UNIT FOR DAMAGE AND REPORT ALL DAMAGE TO THE CARRIER

OR DISTRIBUTOR/DEALER IMMEDIATELY.

SSV PRODUCT LINE NUMBERING SYSTEM

MODEL NOMENCLATURE (Sizes 33SV - 92SV)

➤

33 SV B G 1 2 R 6 T A H

EXAMPLE PRODUCT CODE

Pump Options (optional): H = Horizontal mounting D = High Pressure Pump (DPS) Q= 1.0 Service Factor Version (AQ) T = Alternative Motor Frame

Seal Options:

Code No. Rotary Stationary Elastomers

Mechanical Seal

C D EPR

Cartridge Seal

P Silicon Carbide Aﬂas – Metal parts on all seals are 316SS.

– Silicon carbide is graphite ﬁlled.

B EPR

Silicon Carbide Silicon Carbide

L Carbon Viton

Viton

Carbon

Viton

Motor Enclosure:

D = ODP T = TEFC X = Explosion Proof P = TEFC Premium Effy

Motor Voltage:

1 = 115/230 3 = 230/460 5 = 575 7 = 200 2 = 230 4 = 460 6 = 208-230/460 8 = 190/380

HP Rating:

G = 2 HP M = 15 HP S = 50 HP H = 3 HP N = 20 HP T = 60 HP J = 5 HP P = 25 HP U = 75 HP K = 7½ HP Q = 30 HP L = 10 HP R = 40 HP

Motor Hertz/Speed/Phase:

1 = 60 Hz/3500/1 4 = 60 Hz/1750/3 7 = 50 Hz/1450/1 2 = 60 Hz/3500/3 5 = 50 Hz/2900/1 8 = 50 Hz/1450/3 3 = 60 Hz/1750/1 6 = 50 Hz/2900/3 9 = 60 Hz/Variable/3

Number of Reduced Impellers (can be 0, 1, 2) *

Total Bowls/Stages:

A = 1 E = 5 J = 9 B = 2 F = 6 K = 10 C = 3 G = 7 D = 4 H = 8

Flange Orientation:

B = Cast Iron/316 stainless steel, in-line ANSI ﬂange D = 316 stainless steel, in-line ANSI ﬂange

Product Line:

Stainless Vertical Vertical Nominal Flow:

33 = 150 GPM 66 = 350 GPM 46 = 225 GPM 92 = 450 GPM

* NOTE: Indicates number of reduced diameter impellers in the total staging. (Two would indicate 2 reduced diameter impellers.)

SAFETY INSTRUCTIONS

DANGER

WARNING

CAUTION

WARNING

Hazardous fluids can cause fire, burns or death.

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL AND ON PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

Warns of hazards that WILL cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause personal injury or property damage.

NOTICE: INDICATES SPECIAL INSTRUCTIONS

WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

in contact with the pumped liquid are made of stainless steel. They are available in different versions according to the position of the suction and delivery ports and the shape of the connection ﬂanges. For the sizes 33SV-92SV, some of the metal parts in contact with the pumped liquid are made of stainless steel, others are made of cast iron. A special version is available, in which all the metal parts in contact with the pumped liquid are made of stainless steel. If you purchase a pump without the electric motor, make sure that the motor you use is suitable for coupling to the pump. The 33SV-92SV pumps are equipped with a special mechanical seal designed for easy replacement without having to disassemble the entire pump.

These pumps are suitable for civil and industrial water distribution systems, pressure booster, irrigation (agriculture, sporting facilities), water treatment, boiler feed, parts washing, cooling - air conditioning - refrigeration and ﬁre ﬁghting applications.

DO NOT OPERATE AT CLOSED DISCHARGE

G&L Pumps

SSV™

CATALOG NUMBER

GPM FEET RPM

Goulds Pumps, ITT Industries, Inc.

UNIT NOT DESIGNED FOR USE WITH HAZARDOUS LIQUIDS OR FLAMMABLE GASES. THESE FLUIDS MAY BE PRESENT IN CONTAINMENT AREAS.

The purpose of this manual is to provide the necessary information for proper installation, operation and maintenance of the SSV pump. The instructions and warnings provided below concern the standard version, as described in the sale documents. Special versions may be supplied with supplementary instructions leaﬂets. Please refer to the sale contract for any modiﬁcations or special version characteristics. Always specify the exact pump type and identiﬁcation code when requesting technical information or spare parts from our Sales and Service department. For instructions, situations or events not considered in this manual or in the sale documents, please contact your distributor.

Read this manual before installing and using the product.

Improper use may cause personal injury and damage to property and lead to the forfeiture of the warranty coverage.

The SSV pump is a vertical multistage, non-self priming pump which can be coupled to standard electric motors. For the pump sizes 1SV-4SV, all the metal parts that are

1 Goulds Pumps Catalog Number 2 Capacity Range 3 TDH Range 4 Rated Speed 5 Rated Horsepower 6 Maximum Operating Pressure 7 Maximum Operating Temperature 8 Pump Serial Number

Conﬁrm that the pump is capable of meeting the desired operating conditions.

1. MINIMUM INLET (SUCTION) PRESSURE

In general, the minimum suction pressure required is that which provides adequate NPSHA necessary to feed the pump. The required NPSHr, expressed in feet, can be found on the performance curve for the pump at the speciﬁc duty point. It is recommended that the NPSHA exceeds the NPSHr by a minimum of (2) two feet as a safety margin and to insure long term reliable performance of your SSV pump.

= NPSHr + 2 ft.

MIN

NOTE: THE NPSHA MUST BE CALCULATED FOR

THE SPECIFIC SYSTEM TO WHICH THE SSV PUMP IS TO BE INSTALLED. PLEASE CONTACT YOUR DEALER/DISTRIBUTOR IF YOU REQUIRE ASSISTANCE.

2. MAXIMUM INLET PRESSURE

WARNING

The following table shows the maximum permissible inlet pressure. However, the actual inlet pressure + pressure against a closed valve must always be lower than the maximum permissible operating pressure.

of Stages Inlet Pressure

Number Maximum

Pump

2-16 Stages 250 psi (17 bar)

1SV

17-22 Stages 250 psi (17 bar)

2-15 Stages 250 psi (17 bar)

2SV

16-22 Stages 250 psi (17 bar)

2-13 Stages 250 psi (17 bar)

3SV

14-16 Stages 250 psi (17 bar)

2-10 Stages 250 psi (17 bar)

4SV

11-12 Stages 250 psi (17 bar) 33SV 1-10 Stages 46SV 1-10 Stages

250 psi (17 bar)

66SV 1-6 Stages 92SV 1-6 Stages

3. MAXIMUM OPERATING PRESSURE

(staging at 3500 RPM)

Series At 250º F PSI / Bar

2-16 Stages 325 / 25

1SV

17-22 Stages 580 / 40

2-15 Stages 325 / 25

2SV

16-22 Stages 580 / 40

2-13 Stages 325 / 25

3SV

14-16 Stages 580 / 40

2-10 Stages 325 / 25

4SV

11-12 Stages 580 / 40

1-6 Stages 362 / 25

33SV

7-10 Stages 580 / 40

1-5 Stages 362 / 25

46SV

6-10 Stages 580 / 40

1-5 Stages 362 / 25

66SV

6 Stages 580 / 40 92SV 1-5 Stages 362 / 25

NOTE: Oval ﬂange (1-3SV) maximum working pressure is 232 psi (16 bar).

4. TEMPERATURE CAPABILITY

The SSV pump is capable of pumping liquids within the below temperature range:

1-4SV -22º F to 250º F (-30º C to 120º C) 33SV-92SV -22º F to 250º F (-30º C to 120º C)

NOTE: In order to provide adequate cooling for the

electric motor, the ambient temperature must be 32º F to 104º F and the relative humidity at 104º F must not exceed 50%.

For temperatures above 104º F and for installations sites located at elevation in excess at 3000 feet above sea level it may be necessary to derate the motor performance. Please contact your distributor/dealer for assistance.

5. MINIMUM NOMINAL FLOW RATE

To prevent overheating of the internal pump components, make sure that a minimum water ﬂow is always guaranteed when the pump is running.

For continuous operation the minimum ﬂow rate recommended is speciﬁed below.

Pump Size 1SV 2SV 3SV 4SV

Min. Flow

(gpm)

3500 RPM 3 6 12 17

2900 RPM 3 6 10 14

Pump Size 33SV 46SV 66SV 92SV

Min. Flow

(gpm)

3500 RPM 35 40 70 100

2900 RPM 8 10 14 20

NOTE: If this cannot be archived, then a bypass/ recirculate line is recommended.

Do not run the pump against a closed discharge for longer than a few seconds.

6. NUMBER OF STARTS PER HOUR

For electric pumps coupled to motors supplied by Goulds Pumps, the maximum number of work cycles (starts and stops) in one hour are as follows:

/4-3 5-10 15-20 25-75

# of Starts 5 5 5 5

For more details, refer to technical manual.

If you use a different motor from

the standard one supplied by Goulds Pumps, please consult with the motor manufacturer to ﬁnd out the maximum number of work cycles allowed.

7. POWER SUPPLY REQUIREMENTS Make sure that the supply voltages

and frequencies are suited to the

characteristics of the electric motor. Check the motor rating plate.

In general, the supply voltage tolerances for motor operation are as follows:

Hz Phase

V ±%

60 1 230 10 60 3 230 / 460 10 60 3 460 10

1. TRANSPORTATION AND HANDLING OF

PACKED PRODUCT

The SSV pump is packed in cartons or wooden crates having different dimensions and shapes.

Some cartons (the supporting base is made of wood) are designed to be

transported and handled in the vertical position. Other cartons, as well as the wooden crates, are designed to be transported and handled in the horizontal position.

Protect the product against humidity, heat sources and mechanical damage (collisions, falls, ...). Do not place heavy weights on the cartons.

Lift and handle the product carefully,

ø A x N

using suitable lifting equipment. Observe all the accident prevention regulations.

When you receive the pump, check the outside of the package for evident signs of damage. If the product bears visible signs of damage, notify our distributor within 8 days from the delivery date.

2. STORING THE PACKED PRODUCT

Ambient temperature 32º F to 104º F. Short Term: (Less than 6 months) Goulds Pumps

normal packaging procedure is designed to protect the pump during shipping. Upon receipt, store in a covered and dry location.

Long Term: (More than 6 months) Rotate shaft several times every 3 months. Refer to driver and coupling manufacturers for their long term storage procedures. Store in a covered dry location.

3. UNPACKING THE PRODUCT Use suitable equipment. Observe all the

accident prevention regulations in force. Lift and handle the product carefully, using suitable lifting equipment.

When you receive the pump, check the outside of the package for evident signs of damage. If the product bears visible signs of damage, notify our distributor within 8 days from the delivery date.

4. HANDLING THE PRODUCT Lift and handle the product carefully, using

suitable lifting equipment. Observe the accident prevention regulations in force.

The product must be securely harnessed

for lifting and handling. Some electric pumps have eyebolts that can be used for this purpose.

2. ANCHORING

The pump must be anchored securely with bolts to a concrete foundation or equivalent metal structure (shelf or platform). If the pump is large-sized and needs to be installed near rooms inhabited by people, suitable vibration-damping supports should be provided to prevent the transmission of the vibrations from the pump to the reinforced concrete structure. The dimensions of the pump base and anchoring holes are shown

1SV 2SV 3SV 4SV 33SV 46SV 66SV 92SV

Inches (mm)

L1 3.94 (100) 5.12 (130) 6.69 (170) 7.48 (190) L2 7.09 (180) 8.46 (215) 9.44 (240) 10.44 (265)

L3 5.91 (150) 7.48 (190) 8.66 (220) 9.44 (240) L4 9.65 (245) 11.42 (290) 12.4 (315) Ø A 0.50 (13) 0.60 (15) N 4

Observe the accident prevention regulations in force

Always refer to the local and/or national regulations, legislation and codes in force relating to the selection of the installation site and the water and power connections

1. SITE SELECTION

Make the normal ﬂow of the cooling air delivered by the motor fan. Make sure there is adequate clearance around the pump for the maintenance operations. Whenever possible, raise the pump slightly from the level of the ﬂoor. See the ﬁgures below and at the top of the next column for possible installation conﬁgurations.

The installation operations must be carried out by qualiﬁed and experienced personnel. Use suitable equipment and protections.

sure that no obstructions or obstacles hinder

3. ANGULAR ALIGNMENT

Angular alignment of the suction and discharge ﬂanges can best be accomplished using calipers at the bolt locations. See ﬁgure below

NOTICE: DO NOT DRAW PIPING INTO PLACE BY

FORCING THE PUMP SUCTION OR DISCHARGE CONNECTIONS.

4. PIPING

Discharge and suction piping should be no smaller than the respective pump opening and should be kept as short as possible, avoiding unnecessary ﬁttings to minimize friction losses.

NOTICE: PIPING MUST BE INDEPENDENTLY SUP-

PORTED AND NOT PLACE ANY PIPING LOADS ON THE PUMP.

If suction piping larger than pump suction is required, an eccentric pipe reducer, WITH THE STRAIGHT SIDE UP, must be installed at the pump suction.

If the pump is installed below the liquid source, install a full ﬂow isolation valve in the suction piping for pump inspection or maintenance.

NOTICE: DO NOT USE THE ISOLATION VALVE

ON THE SUCTION SIDE OF THE PUMP TO THROTTLE PUMP. THIS MAY CAUSE LOSS OF PRIME, EXCESSIVE TEMPERATURES, DAMAGE TO PUMP AND VOID WARRANTY.

If pump is installed above the liquid source, the following MUST be provided:

To avoid air pockets, no part of the suction piping should be above the pump suction.

On any horizontal piping sections, slope piping upward from liquid source.

All suction pipe joints MUST be airtight. Use a foot valve for priming, or for holding

prime during intermittent duty.

The suction strainer or suction bell MUST be at least 3 times the suction pipe diameter.

Insure that the size and minimum liquid submergence, over the suction inlet, is sufﬁcient to prevent air from entering through a suction vortex. See typical suction piping Figures 1 through 4.

Install a discharge check valve, suitable to handle the ﬂow and liquids, to prevent backﬂow.

Install an appropriately sized gate valve, AFTER the discharge valve, to regulate the pump capacity, for pump inspection and for maintenance.

When a pipe increaser is required, install between the check valve and the pump discharge.

5. SHAFT ALIGNMENT – MOTOR TO PUMP

When the pump is purchased less motor, the pump will be supplied with a motor assembly shim positioned between the motor adapter and the coupling.

To assemble the motor to the pump remove the plastic shipping straps, the 2 stainless steel coupling guard halves, and the expanded polyurethane.

Insure that the motor assembly shim is properly positioned between the coupling and the motor adapter. If the motor assembly shim is not available, a 0.203" (5 mm) shim may be used to locate the pump shaft assembly and to set the correct height. See ﬁgures below.

0.203"

(5 mm)

0.203"

(5 mm)

Shim

H min.

For motor frame sizes 213TC and larger, attach the motor adapter ﬂange to the motor using 4 hex cap screws. Torque to values shown in the “ENGINEER-

ING DATA” section of this manual.

Figure 1 Figure 2

min.

H min.

min.

16 15 14 13 12 11 10

9 8 7 6 5 4 3 2 1

H = Min. Submergence in feet

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 V

V = Velocity in feet per second

= GPM x 0.321

Area

GPM x 0.4085

Figure 3 Figure 4

Loosen the 4 coupling socket head screws enough to provide an adequate opening in the coupling to receive the motor shaft.

With an adequately sized crane, carefully lower the motor assembly onto the pump motor adapter and into the coupling. Secure the 4 motor hex cap screws, torquing to the value provided in the “EN- GINEERING DATA” section of this manual.

Torque the 4 coupling socket head screws to the value provided in “ENGINEERING DATA” section of this manual. After assembly, the gap between the coupling halves should be equal.

WARNING

Hazardous voltage can shock, burn or cause death.

For the 33 through 92SV sizes using a cartridge seal,

WARNING

Hazardous voltage

208-230V 3/60 460V 3/60

4 5 6

MOTOR LEADS

POWER CABLE LEADS

THREE PHASE MOTOR WIRING DIAGRAM

after coupling bolts have been properly torqued, there are four set screws on the collar of the cartridge seal that require tightening before removing the shim. The four hex head set screws require a 1/8" allen wrench and are to be tightened hand-tight approximately 5 lbs.-ft. (7 N•m).

Remove the motor assembly shim and retain for future use.

Install the 2 coupling guard halves.

1. WATER CONNECTION

The water connections must be made by qualiﬁed installation technicians in compliance with the regulations in force

In case of connection to the water system, the regulations issued by the competent authorities (municipal, public utility company) must be observed. Authorities often require the installation of a backﬂow prevention device, such as a disconnector, check valve or disconnection tank

2. WIRING AND GROUNDING

Install, ground and wire according to local and National Electrical Code requirements.

Install an all leg disconnect switch near pump.

Single Phase Motors – Connect the BLACK wire to the BLACK motor wire. Connect the WHITE wire to the WHITE motor wire. Connect the GREEN wire to the GREEN motor wire.

Three Phase Motors – See ﬁgure below.

NOTICE: UNIT ROTATION IS DETERMINED WHEN

VIEWED FROM MOTOR END. SEE PAGE 16 FOR MOTOR ROTATION DETAIL. INCORRECT ROTATION MAY CAUSE DAMAGE TO THE PUMP AND VOIDS WARRANTY.

Check pump rotation by observing the motor fan or the coupling THROUGH the coupling guard. DO NOT confuse the ﬂow arrows, stamped on the pump body, with the rotation arrows on the coupling and motor adapter. Three phase motors only – If rotation is incorrect, have a qualiﬁed electrician interchange any two of the three power cable leads.

Electrical supply MUST match pump’s nameplate speciﬁcations. Incorrect voltage can cause ﬁre, damage motor and voids warranty.

Motors equipped with automatic thermal protectors open the motor’s electrical circuit when an overload exists. This can cause the pump to start unexpectedly and without warning.

Use only stranded copper wire to motor and ground. Wire size MUST limit the maximum voltage drop to 10% of the motor nameplate voltage, at the motor terminals. Excessive voltage drop will affect performance and void motor warranty. The ground wire must be at least as large as the wires to the motor. Wires should be color coded for ease of maintenance.

Three phase motors require all leg protection with properly sized magnetic starters and thermal overloads.

Connect the electrical leads to the motor, as follows:

Disconnect and lockout electrical power before installing or servicing pump.

PERMANENTLY GROUND THE PUMP, MOTOR AND CONTROLS PER NEC OR LOCAL CODES BEFORE CONNECTING TO ELECTRICAL POWER. FAILURE TO DO SO CAN CAUSE SHOCK, BURNS OR DEATH.

3. PRIMING/VENTING

For installations with the liquid level above the pump:

Close the discharge valve. Remove the vent plug. For models 1SV and 2SV only, it is necessary to

fully unscrew the pin located in the drain plug. See ﬁgure below.

DRAIN PLUG

WITH PIN CLOSED

DRAIN PLUG

WITH PIN OPEN

For sizes 33SV-92SV the vent plug is supplied with an internal needle valve, so it is not necessary to remove the vent plug. Simply unscrew the needle valve half way to open the valve to allow air to escape. (For sizes 33SV-92SV, if the pump is supplied with a cartridge seal, remove the vent plug located on the gland plate beneath the coupling.)

Open the suction valve until liquid ﬂows out of the vent plug opening.

NOTE: Place a loose rag over the open vent port to pre-

CAUTION

Hazardous machinery can cause personal injury or death.

WARNING

Extreme heat can cause personal injury or property damage.

WARNING

Hazardous machinery

WARNING

Hazardous voltage

vent large amounts of liquid from being sprayed on the pump and adjacent equipment.

Care should be exercised if you are pumping hot water or chemi-

cals to avoid personal injury. Install and torque the vent plug to the values

provided in the “ENGINEERING DATA” sec- tion of this manual. Close the drain plug pin (1SV and 2SV only) and open the discharge valve.

For installations with the liquid level below the pump:

Install foot valve at suction end. For models 1SV and 2SV only, it is necessary to

fully unscrew the pin located in the drain plug. See ﬁgure on previous page.

With the provided plastic funnel, completely ﬁll the casing with liquid.

Install and torque the vent plug, close the drain plug pin (1SV and 2SV only) and open the suction valve.

4. OPERATION

DO NOT OPERATE UNIT WITHOUT SAFETY GUARD IN PLACE. TO DO SO CAN CAUSE SEVERE PERSONAL INJURY.

Make sure that the drained liquid does not cause damage or injuries.

After stabilizing the system at normal operating conditions, check piping for correct alignments. If necessary, adjust pipe supports.

HAZARDOUS MACHINERY. MOTOR THERMAL PROTECTORS CAN RESTART MOTOR UNEXPECTEDLY AND WITHOUT WARNING, CAUSING SEVERE PERSONAL INJURY.

See the “ENGINEERING DATA” section in this manual for the recommended maximum pump starts per hour.

DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE SHOCK, BURNS OR DEATH.

MOTOR LUBRICATION

Recommended Motor Bearing Lubrication Intervals

Interval Service Environment

1 – 2 Years Light Duty in Clean Atmosphere 1 Year 8 – 16 hours/day – Clean, Dry Atmosphere 6 Months 12 – 24 hours/day – Moisture Present

3 Months 12 – 24 hours/day – Dirty, High Moisture

NOTICE: PUMP MUST BE COMPLETELY PRIMED

BEFORE OPERATION.

DO NOT OPERATE PUMP AT OR NEAR ZERO FLOW. TO DO SO CAN CAUSE EXTREME HEAT, DAMAGE TO THE PUMP, INJURY OR PROPERTY DAMAGE.

Start the pump, keeping the on-off valve downstream from the pump closed. Open the on-off valve gradually. The pump must run smoothly and noiselessly. If necessary, reprime the pump. Check the current absorbed by the motor and, if necessary, adjust the setting of the thermal relay. Any air pockets trapped inside the pump may be released by loosening the ﬁll plug, for the 1SV-4SV pumps, or by turning the air screw for the 33SV-92SV pumps

If a pump installed in a location

where freezing may occur remains inactive, you must drain it through the drain plugs. This operation is not necessary if a suitable antifreeze has been added to the water.

When lubricants are operated at elevated temperatures, the lubrication frequency should be increased.

DO NOT intermix grease bases (lithium, sodium, etc.). Completely purge old grease if changing grease base.

Over greasing can cause excessive bearing temperatures, lubricant and bearing failure.

MECHANICAL SEAL OPTIONS

Code Reference No.

High 0 Temperature Carbon

4 Silicon Carbide Carbide Graphite Filled

High 6 Carbon

1. Close all necessary suction and discharge valves.

2. Drain the liquid from the pump by removing the

3. Remove the coupling guards, the 4 coupling hex

4. Remove the 4 motor hex cap screws. On units

Rotary Stationary Elastomers

Silicon

Graphite

Temperature EPR Boiler Feed

Filled

Viton

Application

lower drain plug and the upper vent plug.

cap screws, the coupling and coupling drive pin.

with motor frames 213TC and larger, remove the 4 motor adapter ﬂange hex cap screws. With an

General

Service

Abrasive

adequately sized crane, carefully remove the motor. DO NOT rest the motor on the motor shaft.

5. Remove the 4 tie rod nuts and lock washers.

6. Carefully remove the motor adapter by sliding it

up the pump shaft. Larger units may require an adequately sized crane to lift the motor adapter.

DO NOT damage the shaft.

NOTICE: EDGES OF THE STAINLESS STEEL PARTS

ARE SHARP. WEAR APPROPRIATE PROTECTIVE CLOTHING.

7. To gain access to the mechanical seal, it is neces-

sary to remove the stainless steel upper plate which is held in place by an O-ring located under the plate rim. Place a small block of wood against the underside of the rim and, while moving around the rim, tap with a mallet against the block until the upper plate loosens. Remove the upper plate and O-ring from the pump casing. Discard the O-ring.

8. Remove the stationary element from the upper

plate. With a clean cloth, wipe the upper plate bore clean and inspect for damage. Replace the upper plate, as required.

9. Remove the top (vented) stainless steel inner cas-

ing. Grasp the pump shaft, below the mechanical seal, and move it sharply back and forth to free the ﬁrst stage from the lower pump body. Remove the entire stack assembly from the pump external sleeve.

10. Slide the mechanical seal rotary element, spring

and washer from the pump shaft. Discard the entire mechanical seal assembly.

11. Lubricate the inside of the new mechanical seal as-

sembly with a quality grade of O-ring lubricant.

12. To install a new mechanical seal rotary assembly,

slide the assembly onto the pump shaft, spring end ﬁrst. Be sure the top spring tip is in the hole of the rotary portion of the seal. DO NOT scratch or otherwise damage the seal face. With a clean, lint free cloth, wipe the seal face clean of all lubricant or debris.

13. Lubricate the outside of the new mechanical seal

stationary element with a quality grade of O-ring lubricant.

14. Insert the stationary seat into the seal housing

with the seal face out. DO NOT scratch or otherwise damage the seal face. Insure that the stationary seat is fully seated into the seal housing. With a clean, lint free cloth, wipe the seal face clean of all lubricant or debris.

15. With a new O-ring, install the seal housing onto

the pump shaft, seating the plate fully and squarely onto the pump outer shell.

16. Place the motor adapter over the 4 tie rod bolts,

using an adequately sized crane when required, and install the 4 lock washers and tie rod nuts. Torque the nuts, in sequence, to the value provided in the “ENGINEERING DATA” section of this manual.

17. With an adequately sized crane, carefully lower

the motor onto the motor adapter, lining up the electrical conduit connection and the 4 motor adapter bolt holes, as required.

18. Install the 4 motor hex cap screws, torquing to the value provided in the “ENGINEERING DATA” section of this manual.

19. Place the coupling drive pin into the pump shaft and install the coupling halves onto the motor and pump shafts. Install the 4 coupling socket head screws, lock washers and nuts, DO NOT tighten.

20. Position the motor assembly shim between the coupling and the motor adapter. If the motor assembly shim is not available, a 0.203" (5 mm) shim may be used to locate the pump shaft assembly and to set the correct height.

21. Tighten the 4 coupling socket head screws, torquing screws to values provided in the “ENGI- NEERING DATA” section of this manual. Tighten evenly so that the gap between the halves is equal side to side and top to bottom.

22. Install the 2 coupling guard halves.

MECHANICAL SEAL OPTIONS

Code No.

Mechanical

Metal parts on all seals are 316SS. When reordering units with previous seal options 2, 3 or 5 review application and order new seal option from above chart.

B EPR

Seal

L Carbide Viton

Cartridge

Seal

P Sil/Carbide Aﬂas

Rotary Stationary Elastomers

Viton

Carbon

Silicon

Carbide

Viton

Silicon

Carbide

EPR

1. Close all necessary suction and discharge valves to isolate the pump from the system.

2. Drain the liquid from the pump by removing the drain plug and opening the needle valve on the vent plug.

3. Remove the coupling guards, the 4 coupling hex cap screws, the coupling and coupling drive pin. See steps 1-3.

4. Remove the 4 motor hex cap screws (inner screws) on the seal housing. See step 4.

5. Remove the seal housing plate using the two tapped holes provided. Threading 2 of the hex cap screws into these holes and evenly tightening the screws. Lift and remove the seal housing between the pump and motor shaft. Exercise care when sliding the seal housing between the shaft to prevent damage to the stationary seat. See step 5.

6. Turn the seal housing upside down and remove the stationary seat and o-ring. Remove and discard the large o-ring used to seal the seal housing to the pump head. Inspect the seal seat for any burrs or debris. Make sure that the seat is clean. Lubricate the new o-ring for the seal seat with a

lubricant compatible with the o-ring and install the new seat by pressing it into the seal housing with your thumb. DO NOT USE EXCESSIVE FORCE and, if possible, place a clean soft cloth over the seal face to protect the seal faces during installation.

7. Remove the rotary portion at the mechanical seal

by sliding the rotary unit axially upwards along the pump shaft. Inspect the pump shaft for any burns or debris. Any burrs should be around

smooth with (ﬁne grit) emery paper. See step 7 in Figure 5.

8. Lubricate the o-ring located in the ID of the rotary unit of the mechanical seal with a lubricant compatible with the seal elastomers. Carefully slide the rotary unit of the mechanical seal down the shaft. Rotate the seal to locate the pin on the bottom of the seal with the holes in the shaft sleeve. See step 8 in Figure 5.

Figure 5

WARNING

Hazardous voltage

9. Install a new seal housing o-ring on the seal hous-

ing. A lubricant can be used to hold the o-ring on the diameter of the seal housing.

Carefully reinstall the seal housing between the pump and motor shaft and slide the seal housing down the shaft into position. Use caution when

mounting the sealhousing between the pump/motor shaft so that the seal face on the stationary seat is not damaged.

See step 9 in Figure 5.

10. Reinstall the 4 hex cap screws, tightening

the screws evenly and then torquing them to the values given in the engineering data. See step 10 in Figure 5.

11. Reinstall the coupling pin and locate the

space shim on the shaft on the seal housing. If the shim is not available, a 5 mm spacer can be used. See step 11 in Figure 5.

12. Reinstall the coupling halves and evenly

tighten the coupling bolts and torque them to the values given in the coupling section. Remove the spacer shim and save for future use. See step 12 in Figure 5.

13. Rotate the shaft by hand to insure that

the pump and motor rotate freely. Reinstall the coupling guard.

14. The pump and system should be vented prior to starting the pump. See Section 3, page 8, for venting procedures.

1. Complete steps 1-4 as deﬁned above for conventional seals.

2. Loosen the 4 set screws located around the ID of the pump shaft.

3. Remove the cartridge seal using the two tapped holes provided on the gland of the cartridge seal by threading two of the hex cap screws into these holes and evenly tightening these screws. Lift and remove the cartridge seal between the pump and motor shaft.

4. Inspect the pump shaft for any burrs or debris. Any burrs should be ground smooth with (ﬁne grit) emery paper.

5. Install a new o-ring on the turned ﬁt of the new cartridge seal. Lubricate the o-ring located in the ID of the cartridge seal. Use a lubricant compatible with the seal elastomers to hold the o-ring.

6. Install the new cartridge seal on the pump by carefully sliding it between the pump and motor shaft and then sliding it into position.

7. Complete steps 11-14 as deﬁned above for the conventional seals.

8. After installing the coupling, tighten the four set screws located in the collar of the cartridge seal to secure the seal to the pump shaft.

9. Rotate the shaft by hand to insure that the pump

and motor rotate freely. Reinstall the coupling guard.

10. Use vent connections on cartridge seal for proper

venting.

To remove the motor follow steps 1 through 4, as provided in the “MECHANICAL SEAL REPLACE- MENT” section of this manual.

For motor frames 213TC and larger, remove the 4 motor hex cap screws and the motor adapter.

Install the motor adapter ﬂange onto the new motor, torquing the 4 hex cap screws to the values provided in the “ENGINEERING DATA” section of this manual.

Complete the reassembly following steps 17 through 22 in the “MECHANICAL SEAL REPLACE- MENT” section of this manual.

All additional unit service or maintenance, not addressed in this manual, should be performed at a qualiﬁed service location. Contact your local dealer or G&L Pumps distributor for assistance.

DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE SHOCK, BURNS OR DEATH.

SYMPTOM

MOTOR NOT RUNNING

See Probable Cause – 1 through 5

LITTLE OR NO LIQUID DELIVERED BY PUMP

See Probable Cause – 6 through 12

POWER CONSUMPTION TOO HIGH

See Probable Cause – 3, 12, 13, 15

EXCESSIVE NOISE AND VIBRATION

See Probable Cause – 3, 6 - 8, 10, 12, 13, 16

PROBABLE CAUSE

1. Motor thermal protector tripped.

2. Open circuit breaker or blown fuse.

3. Impellers binding.

4. Motor improperly wired.

5. Defective motor.

6. Pump is not primed, air or gases in liquid.

7. Discharge, suction plugged or valve closed.

8. Incorrect rotation (three phase only).

9. Low voltage or phase loss.

10. Impellers worn or plugged.

11. System head too high.

12. NPSHA too low – excessive suction lift or losses.

13. Discharge head too low – excessive ﬂow rate.

14. Fluid viscosity, speciﬁc gravity too high.

15. Worn bearing.

16. Pump, motor or piping loose.

TORQUE VALUES

HP Frame

¾ 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m) 1 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m) 1½ 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m) 2 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m) 3 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m) 5 184TC 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m) 37 lbs ft (50 N .m) 7½ 184TC 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m) 37 lbs ft (50 N .m) 10 213TC 215TC 15 215TC 254 TC 20 254TC 256TC 25 256TC 284TC 30 284TC 286TC 40 284TC 286TC 50 324TSC 326TSC 60 326TSC 364TSC 75

Motor

365TSC 45 lbs ft (61 N .m) 48 lbs ft (65 N .m)

Motor Bolt Adapter Flange

45 lbs ft (61 N .m) 30 lbs ft (40 N .m) 30 lbs ft (40 N .m) 48 lbs ft (65 N .m)

45 lbs ft (61 N .m)

45 lbs ft (61 N .m) 48 lbs ft (65 N .m) 48 lbs ft (65 N .m)

45 lbs ft (61 N .m) 48 lbs ft (65 N .m)

30 lbs ft (40 N .m) 30 lbs ft (40 N .m) 48 lbs ft (65 N .m) 48 lbs ft (65 N .m)

Coupling

1-4SV 33-92SV

48 lbs ft (65 N .m)

TORQUE VALUES

Pump Size Tie Rod Nuts Vent and Drain

1SV 22 lbs ft (30 N .m) 15 lbs ft (20 N .m) 2SV 22 lbs ft (30 N .m) 15 lbs ft (20 N .m) 3SV 37 lbs ft (50 N .m) 15 lbs ft (20 N .m) 4SV 37 lbs ft (50 N .m) 15 lbs ft (20 N .m) 33, 46,

66, 92SV

44 lbs ft (60 N .m) 29 lbs ft (40 N .m)

NOTE: Discharge loop must be high enough to keep liquid in the bottom stages during shut-down.

1 Standard NEMA vertical motor 2 Rigid coupling 3 Motor adapter 4 Coupling guard 5 Stainless steel seal housing 6 Mechanical seal 7 Stainless steel ﬁll and drain plugs 8 Tie-rods 9 O-ring

10 Stainless steel pump casing 11 Stainless steel diffuser 12 Stainless steel impeller 13 Tungsten carbide shaft sleeve 14 Ceramic bushing 15 Stainless steel shaft 16 Stainless steel pump body 17 Pump base

1 O-Ring, Piston Seal 2 O-Ring, Mechanical Seal 3 O-Ring, Seal housing 4 O-Ring, Sleeve 5 Mechanical Seal 5A Cartridge Seal (not shown) 6 Screw, Guard

3 16

19 4

38 30 24

31 26

LESS PISTON

12 10

WITH PISTON

8 11

9 41 49

46 48

5 2

30 20

47 35

37 27

27A 32

28 40

7 Screw, Piston Holding Disc 8 Screw, Coupling 9 Screw, MA and Seal Housing

10 Screw, Impeller 11 Washer, Coupling 12 Washer, Impeller 13 Pin, Coupling 14 Plug, with Piston 15 Plug, without Piston 16 Plug, Fill 17 Plug, Vent (not shown) 18 Plug, Drain 19 Pump Head 20 Impeller, Full Diameter 21 Impeller, Reduced Diameter 22 Lower Bearing Assembly 23 Piston 24 Diffuser, Final 25 Diffuser with Carbon Bushing 26 Diffuser with Tungsten Bushing 27 Outer Sleeve, 25 Bar 27A Outer Sleeve, 40 Bar 28 Holding Disc, Piston Seal 29 Seal Housing 30 Spacer, Impeller Final 31 Spacer, Shaft Bushing 32 Spacer, Impeller 33 Spacer, Impeller Lower (66-92SV) 34 Bushing, Non-Piston 35 Tungsten Carbide Bushing 36 Coupling Guard 37 Shaft 38 Mechanical Seal Shaft Sleeve 39 Wear Ring, Impeller 40 Piston Seal 41 Stop Ring, Impeller 42 Pump Body 43 Motor Adapter Plate (not shown) 44 Motor Adapter 45 Coupling, Half 46 Nut, Tie-Rod 47 Tie-Rod 48 Washer, Tie-Rod 49 Spring, Final Diffuser

FLOW DIRECTION AND MOTOR ROTATION

CLOCKWISE

ROTATION

DIRECTION

CLOCKWISE

ROTATION

DIRECTION

Series 1SV, 2SV,

3SV and 4SV

COUNTER-

CLOCKWISE

ROTATION

DIRECTION

CLOCKWISE

ROTATION DIRECTION

Series 5SV and 6SV

(Obsolete)

Refer to the above diagram for proper pump installation detailing ﬂow direction and motor rotation. All SSV units will be properly tagged with ﬂow direction and motor rotation labels. Please ignore all cast direction arrows. Note that the DPS pump is the second unit after the lead SSV unit.

Size Stage Motor Rotation

2-16 CW

1SV

18-22 CCW 1SV DPS All CCW

2-15 CW

2SV

16-22 CCW 2SV DPS All CCW

2-13 CW

3SV

14-16 CCW 3SV DPS All CCW

2-10 CW

4SV

12 CCW 4SV DPS All CCW

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