of PHV Series constant pressure variable
speed system
• One multistage vertical pump, Goulds Pumps SSV series.
• Hydrovar® pump mounted variable speed drive
• Pressure transducer for constant pressure control,
connected to the Hydrovar drive.
• NEMA 4X fused disconnect panel with corrosion resistant
durable plastic; external on/off switch with lockout/tagout. Panel
is bracket mounted directly to pump.
• Electrical panel for control and protection, with casing made
of plastic material, NEMA 4X, equipped with:
– fast acting fuses. The panel is mounted on the electric pump
using a bracket.
U
L
®
CUS
Listed
“QCZJ7 Packaged Pumping System”
The pump package comes pre-assembled and tested,
complete with operating instructions and panel wiring diagram.
1) Vertical multi-stage stainless pump
2) TEFC standard NEMA 2-pole motor
3) NEMA 4X fused disconnect panel
4) ITT Hydrovar® variable speed controller
5) cUL flexible liquid tight conduit/wiring
6) Pressure transducer (sensor) with cable
7) Outdoor use
4
PART NUMBERING / IDENTIFICATION CODES — PHV SERIES
PACKAGED HYDROVAR VARIABLE SPEED SSV PRODUCT LINE NUMBERING SYSTEM
The various versions of the PHV line are identified by a product code number on the pump label. The number is
also the catalog number for the package. The meaning of each digit in the product code is shown below.
PHV 02 M 2 1 B E 0 P
Option List in order shown:
P = Premium Efficiency F = Harmonic Filter T = 500 PSI Transducer
Reduced Stages (33-46SV Only) (can be 0, 1 or 2)*:
0 = 0 reduced 1 = 1 reduced 2 = 2 reduced
Number of Stages:
A = 1 E = 5 J = 9 N = 13 S = 17 Z = 24
B = 2 F = 6 K = 10 P = 14 T = 18
C = 3 G = 7 L = 11 Q = 15 V = 20
D = 4 H = 8 M = 12 R = 16 X = 22
02 = 2 HP 03 = 3 HP 05 = 5 HP
07 = 7½ HP 10 = 10 HP 15 = 15 HP
PHV - Series (SSV & Hydrovar Package)
Notes:
1. Not all combinations are available. 4. Fuse box contains class J or equal fast acting fuses.
2. Standard motor is Baldor TEFC, 3 Phase, TC frame. 5. Tank, piping and valves sold separately.
3. Standard Hydrovar VSD is master - capable of multi-control. 6. Includes 300 PSI transducer.
* Notes: Indicates num-
ber of reduced diameter
impellers in the total staging.
(2 would indicate 2 reduced
diameter impellers.)
CAUTION: 500 PSI transducer measures accurately to
400 PSI. Pump, flanges and
other piping system components must also be rated
for the maximum system
pressure. See SSV technical
manual and other appropriate technical manuals to verify
all equipment is rated to
maximum system pressure.
HYDROVAR VARIABLE SPEED CONTROLLERS
Hydrovar variable speed drives are identified by the following code. The meaning of each digit in the product code
is shown below.
HV M 3 4 10
Filter (optional):
Standard = Blank Residential = B
HP Rating:
02 = 2 HP 03 = 3 HP 05 = 5 HP
07 = 7 HP 10 = 10 HP 15 = 15 HP
Voltage:
2 = 230V 4 = 460V
Phase:
1 = Single Phase 3 = Three Phase
Type:
M = Master S = Single B = Basic
HV - Series
5
Notes:
1. Not all combinations are
2. Includes drive, mounting
available.
hardware, 300 PSI transducer and conduit gland
and plugs.
Goulds Pumps
PHV - Packaged Hydrovar Series
MARKETS AND APPLICATIONS
Booster
Sets
MARKETS SERVED
MUNICIPAL, COMMERCIAL, INDUSTRIAL
APPLICATIONS
• Water network supply in condominiums, offices, hotels,
shopping centers, factories, water treatment, process control.
• Water supply to agricultural water networks (e.g. irrigation).
1Ø, 230V ± 10% up to 3 HP.
3Ø, 400V ± 10% for 3 HP – 15 HP.
• Input Frequency: 50 or 60 Hz.
• External control voltage:
0-5 VDC; 0-10 VDC; 0-20 mA.
• Protection class
- panel: NEMA 4X.
- drive: NEMA 4 up to 15 HP.
- outdoor use.
• Maximum HP: 15 HP.
• Soft motor start.
• Vertical design pump:
- SV..T series (motor insulation
class, F, TEFC enclosure).
• Maximum operating pressure:
360 PSI for sets with SV..T electric
pumps.
• Maximum temperature of pumped
liquid: 180° F.
6
MARKETS AND APPLICATIONS
(continued)
WATER SUPPLY AND PRESSURE BOOSTING
• Pressure boosting in buildings, hotels,
residential complexes
• Pressure booster stations, supply of water networks
• Booster packages
WATER TREATMENT
• Ultraltration systems
• Reverse osmosis systems
• Water softeners and de-mineralization
• Distillation systems
• Filtration
LIGHT INDUSTRY
• Washing and cleaning plants (washing and degreasing of
mechanical parts, car and truck wash tunnels, washing of
electronic industry circuits)
• Commercial washers
• Fireghting system pumps
IRRIGATION AND AGRICULTURE
• Greenhouses
• Humidiers
• Sprinkler irrigation
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
• Cooling towers and systems
• Temperature control systems
• Refrigerators
• Induction heating
• Heat exchangers
• Boilers
• Water recirculation and heating
7
Goulds Pumps
PHV - Packaged Hydrovar Series
MARKETS AND APPLICATIONS
(continued)
MUNICIPAL, AGRICULTURAL, LIGHT INDUSTRY,
WATER TREATMENT, HEATING AND AIR CONDITIONING
APPLICATIONS
• Handling of water, free of suspended solids, in the municipal, industrial and agricultural markets
• Pressure boosting and water supply systems
• Fire ghting jockey pumps
• Irrigation systems
• Wash systems
• Water treatment plants: reverse osmosis
• Handling of moderately aggressive liquids, demineralized water, water and glycol, etc.
• Circulation of hot and cold water for heating, cooling and conditioning systems
• Boiler feed
SPECIFICATIONS
PUMP
The SSV pump is a non-self priming vertical multistage pump coupled to a standard motor.
The liquid end, located between the upper cover and the pump casing, is held in place by tie rods.
The pump casing is available with different configurations and connection types.
• Delivery: up to 600 GPM
• Head: up to 1200 feet
• Temperature of pumped liquid: -20ºF to 250ºF (-30ºC to 120ºC) standard version
• Maximum operating pressure – with oval anges: 230 PSI (15 bar)
– with round flanges or Victaulic: 360 PSI (25 bar)
– SV33, 46: 230, 360 or 575 PSI (16, 25 or 40 bar)*
– SV 66, 92: 230 or 360 PSI (16 or 25 bar)*
• Direction of rotation: clockwise looking at the pump from the top down (marked with an
arrow on the adapter and on the coupling).
MOTOR
• Standard NEMA TC Frame motors totally enclosed fan cooled.
• Efciency is 75.5% or higher, Class “F” insulation
• 3500 RPM nominal
• Standard voltage:
• Single phase version: 115-208/230 V, 60 Hz up to 3 HP or 208-230 V for 5 HP
• Three phase version, 2 pole: 208-230/460 V, 60 Hz up to 75 HP
* Based on pump staging
8
MAIN CHARACTERISTICS OF FREQUENCY CONVERTERS USED IN THE
PHV BOOSTER SETS
The PHV series booster sets use a Hydrovar® variable frequency drive, an automatic device that adjusts the speed of the
electric pump in order to maintain constant pressure in the system.
Converters with power up to 30 HP can be mounteddirectly on to the motor. Models with over 30 HP power, are designed for wall
mounting only. The pressure is measured by a pressure transmitter
which uses a standard 4..20 mA current signal. The system pressure
value can be read on the converter’s display. A simple user interface
allows you to set the desired pressure value for optimal adjustment,
as well as to viewthe operating data, such as the hours of
operation and any alarms triggered. Included diagnostic menu to view
temperature, current and voltage values facilitates diagnostics and
failure analisys. Indicator lights signal power status, pump running and
malfunctions.
Modular Hydrovar, Bare Unit
A password is required to access sensitive settings that allow you
to program the Hydrovar in order to adapt it to any control
requirements, such as flowresistance compensation, external control, periodic testing and so on. When more than one pump is
used, the converters exchange information with each other through an
RS485 serial line which can connect up to 8 Hydrovar devices plus
one external unit for remote control. The Pump-link and Pump-watcher
dedicated systems, connected to the Hydrovar®, enable remote
control through a traditional telephone line or mobile telephony. A
serial port available as standard up to 15 HP allows you to control the
Hydrovar® converters from a Modbus® field serial bus line.
The converter is equipped with two potential-freerelays which can
be used for remote signalling of pump running and malfunction
status, plus a programmable voltage analogue output for signalling
the frequency or pressure. Standard version with two sensor inputs
for implementing of two actual values signals within one system (min/
max, difference) or for a second sensor for safety reasons. Specific
digital inputs are used for protection against water failure, motor overtemperature, as well as for external enable signal and remote
control. The converter also incorporates a dry running protection
function via an adjustable minimum pressure threshold.
FCC Class A filter standard for Hydrovar three-phase power supply.
E.g. Industrial areas, technical areas of any building fed from a
dedicated transformer are examples of environment locations.
PHV Series Hydrovar with SSV Pump
FCC Class B filter standard for Hydrovar single-phase power supply.
E.g. Houses, apartments, commercial premises or offices in a residential building are examples of environment locations.
Further information is available in the Hydrovar manual.
9
Goulds Pumps
PHV - Packaged Hydrovar Series
CHARACTERISTICS OF THE ELECTRIC PUMPS USED IN PHV SERIES
BOOSTER PACKAGE
1, 2, 3 AND 4 SSV VERTICAL MULTI-STAGE PUMPS
• Multistage centrifugal vertical electric pumps. All metal
parts in contact with pumped liquid are made of
304/316 stainless steel.
• A version: round anges, in-line discharge and suction
ports, AISI 304
• B version: ANSI anges, in-line discharge and suction
ports, AISI 316
SV33 AND 46 MULTI-STAGE PUMPS
• Vertical multistage centrifugal pump with impellers,
diffusers and outer sleeve made entirely of stainless steel,
and with pump casing and upper head made of cast
iron in the standard version.
• High hydraulic efciency for signicant energy savings.
• Innovative axial load compensation system on pumps
with higher head. This ensures reduced axial thrusts and
enables the use of standard motors that are easily found
on the market.
• Reduced axial thrusts enable the use of standard
motors that are easily found on the market.
• Standard Baldor, NEMA motors
• Easy maintenance. No special tools required for assembly
or disassembly.
• ANSI/NSF 61 certified by CSA for potable
drinking water.
• Standard NEMA Baldor® motors.
• Mechanical seal can easily be replaced without
disassembling the motor from the pump.
• Mechanical sturdiness and easy maintenance. No special
tools required for assembly or disassembly.
• ANSI/NSF 61 certified by CSA for potable
drinking water.
REFERENCE STANDARDS
• cUL Listed as pumping packaged unit, 42UC
• VFD (Hydrovar) UL recognized
• Baldor motor UL recognized
• Pumps meet ANSI/NSF 61 certification by CSA for potable drinking water
• Pumps meet ANSI/UL778 standards
• Control/disconnect meet UL508A standards
10
HYDROVAR VERSIONS
INTRODUCTION
The HYDROVAR Concept consists mechanically of two main parts, the Power Unit and the
Control Card. In its basic configuration (consists only of the Power Unit) the HYDROVAR can be used as a
“Basic Inverter” without the need of the Control Card. In that form the HYDROVAR can be used as a sequence pump in
a multi pump system, with at least one master inverter.
By extending this “Basic Inverter” with the additional Control Card and LCD display, the HYDROVAR “Master Unit” is able
to work in different modes and can be extended by the implementation of different modules.
STANDARD OPTIONAL FEATURES VERSIONS
CASCADE SERIAL (MASTER + BASIC)
In this mode there are various possibilities to combine the different versions of the HYDROVAR.
In general, each of the pumps is equipped with a HYDROVAR unit. Each pump of the system (extended up to 8 pumps) is
equipped with a HYDROVAR unit (at least one “Master Inverter” and the others can be
“Basic Inverters” in order to ensure a proper control of the system) which are connected via the serial interface.
Minimum requirement: One “Master Inverter” and the others equipped with “Basic Inverters”.
The whole control is performed via the “Master Inverter” every time, but also an automatic change over of the lag pumps
to achieve even operating hours is possible.
Following versions are available:
• Power size 3 HP up to 15 HP motor mounted single phase and/or three phase power supply.
- PHV: one pump with wiring, fused disconnect, master Hydrovar drive, transducer, conduit.
11
Goulds Pumps
PHV - Packaged Hydrovar Series
APPLICATION EXAMPLE – MULTI-PUMP “CASCADE”
MASTER
INVERTER
RS 485
CONNECTION
MASTER
INVERTER
MASTER
INVERTER
MASTER
INVERTER
With the “master” version of the Hyrdrovar, it is possible to connect up to 8 Hydrovar controller pumps together in
parallel. Complete lead/lag and auto alternation.
MASTER
INVERTER
RS 485
CONNECTION
BASIC
INVERTER
BASIC
INVERTER
BASIC
INVERTER
Reduction of overall cost for multi-pump system is possible using one “master” controller and several “basic” controllers. The Hydrovar “master” will still control lead/lag, alternation.
12
OPERATION DESCRIPTION
SETS WITH VARIABLE-SPEED MOTORS AND PRESSURE TRANSDUCER CONTROL
The starting and stopping of the pumps are determined based on the pressure values set on the controller.
Each frequency converter is connected to a pressure transducer.
The controllers exchange information with each other and provide for cyclic changeover.
The figure shows the operating mode of a two-pump booster set
(Typical Field Set).
• On demand, water is drawn from the tank.
• When the pressure drops belows the PS setting the first pump
starts and the speed is adjusted to maintain a costant pressure as
demand increases.
• If the water consumption increases and the pump reaches
maximum speed, the second pump starts and the speed is adjusted
to maintain constant pressure.
• When demand decreases, the speed is reduced until minimum
speed is reached and one of the pumps are switched off.
• If consumption keeps decreasing the pump slows down, fills the
tank and stops at the pressure setting.
Pressure
Pmax
PS
Figure 3
Duplex
OPERATING CHARACTERISTICS AND LIMITS
Type of pumped liquids Water containing no gas or corrosive and/or aggressive substances
Fluid temperature Above 0° F to 180° F, Pressure transducer limited
Ambient temperature Above 0° F to 104° F, VFD/Display, keep away from direct sun
Maximum operating pressure 360 PSI (Pump without transducer)
Minimum inlet pressure According to NPSH curve and losses, with a minimum margin of 0.5 m
Maximum inlet pressure
than the maximum operating pressure of the set (suction and discharge).
Installation
elevation 3300 feet ASL. Maximum humidity 50% without condensation.
Hourly starts
hour. Variable speed drive starts.
Indoors/outdoors, protected from the direct sun. Away from heat sources. Maximum
Maximum 60 up to 10 HP. Above 10 HP and up to 50 HP, maximum 40 starts per
Sound emission See table
* Note: For higher temperature it is necessary to use special materials (only on request).
The inlet pressure added to the pressure of the pump at zero flow must be lower
The first thing to do when selecting a package is to determine the quantity of water required and the pressure it must
supply.
CALCULATING THE FLOW RATE
•The quantity of water called water requirement depends on the type of users, e.g. homes, offices, schools, as well
as their number. The theoretic requirement is the total amount of water required by all the users. In actual fact, since it
is very unlikely that there should be a simultaneous demand by all the users, the real requirement is lower than the
theoretic one.
CALCULATING THE HEAD
• The pressure required depends on the type of user. A number of factors must be taken into account, including the
height of the building, the suction conditions and the flow resistance in the pipes.
SELECTING A BOOSTER SET
• According to the required flow rate and head values, it is possible to identify the most suitable type of electric pump.
On two-pump sets the pumps normally act as back-up for one another. A single pump is normally sufficient to
provide for average requirements, while in conditions of high demand the back up pump may be called in to assist.
With the cyclic changeover function duty assignment is rotated to ensure both pumps remain active and with
even running hours, so wear is uniform and the use factor is reduced for longer pump life. This system also ensures
continuity of operation in case one of the pumps needs maintenance.The Hydrovar provides automatic lead/lag,
alternation when programmed in multi-control and wired via RS485 communication terminals.
TANK
•Frequent demand or small system losses determine pressure variations that may be compensated for by using a
tank. Correct selection of a diaphragm tank reduces the number of pump starts and, if it is installed near the
booster set, helps reduce the effect of water hammer, or fast acting flush valves.
The booster sets are ready for installation of diaphragm tanks directly on the delivery manifold, and additional tanks
can be connected to the unused end of the manifold.
For peak performance, variable speed booster sets need smaller tanks compared to traditional systems.
Generally speaking, a tank with a capacity of just 20% of the nominal capacity of a single pump, expressed in gallons
per minute, is required. Example: If my pump is sized for 100 GPM, then we would size a 20 gallon (total capacity)
diaphragm tank.
• Pre-charge the tank with air, 10-15 PSI below your system pressure. Charge dry tank without water pressure or before
NOTE: Recommended protection (not included with drive only). This fused disconnect is available as part of the PHV series packaged Hydrovar, see price book.
15
Goulds Pumps
PHV - Packaged Hydrovar Series
SPECIFICATIONS
Hydrovar VFD Motor
HP Model * Power Supply (V) NEMA Class Install. Power Supply (V) HP
2 HVM1202 1x230 4 TEFC Motor 3x230 2
3 HVM1203 1x230 4 TEFC Motor 3x230 3
3 HVM3403 3x460 4 TEFC Motor 3x460 3
5 HVM3405 3x460 4 TEFC Motor 3x460 5
7½ HVM3407 3x460 4 TEFC Motor 3x460 7½
10 HVM3410 3x460 4 TEFC Motor 3x460 10
15 HVM3415 3x460 4 TEFC Motor 3x460 15
* The new Hydrovar is available single-phase up to 3 HP and 3 HP through 15 HP, 460 volt.
ELECTRICAL PANELS - PHV (Packaged Hydrovar
The GHV sets come with a fused disconnect on which are installed automatic line protection fast acting fuses for
each drive. Class J, 600 volt.
Single-pump sets are supplied as standard with an electrical panel encased in NEMA 4X enclosure, with 2-pole or 3-pole (3
phase) up to 30 amps and featuring a mainswitch.
The fused disconnect is rated for UL508A.
®
Series)
16
Pump Disconnect Switch
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