ITT Advantage 2.0 Installation And Operation Manual

Industrial Process

Installation and Operation
Manual

Advantage® Actuator 2.0

Table of Contents

Introduction and Safety...................................................................................................................................................2

Safety message levels.........................................................................................................................................................2

User health and safety.......................................................................................................................................................2

Transportation and storage.............................................................................................................................................4

Handling and unpacking guidelines................................................................................................................................4

Storage, disposal, and return requirements...................................................................................................................4

Product Description..........................................................................................................................................................5

Actuator identification......................................................................................................................................................5

Bonnet description............................................................................................................................................................6

Valve diaphragm identification........................................................................................................................................7

Installation...........................................................................................................................................................................8

Precautions.........................................................................................................................................................................8

Install the valve and topworks.........................................................................................................................................8

Disassemble the valve.......................................................................................................................................................9

Replace the valve diaphragm.........................................................................................................................................10

Mount the topworks to the valve..................................................................................................................................12

Tighten the bonnet fasteners.........................................................................................................................................12

Fastener torque table for valve body to topworks..................................................................................................13

Actuator operating pressure..........................................................................................................................................13

Set the adjustable opening stop.....................................................................................................................................13

Table of Contents

Advantage® Actuator 2.0 Installation and Operation Manual 1

Introduction and Safety

Introduction and Safety

Safety message levels

Definitions

Safety message level Indication

DANGER:

WARNING:

CAUTION:

A hazardous situation which, if not avoided, will
result in death or serious injury

A hazardous situation which, if not avoided, could
result in death or serious injury

A hazardous situation which, if not avoided, could
result in minor or moderate injury

NOTICE:

User health and safety

General precautions

This product is designed and manufactured using good workmanship and materials, and meets all

applicable industry standards. This product should be used only as recommended by an ITT engineer.

WARNING:

• Misapplication of the valve can result in injury or property damage. Select valves and valve
components of the proper materials and make sure that they are consistent with your specific
performance requirements. Incorrect application of this product includes but is not limited to:

• Exceeding the pressure or temperature rating

• Failing to maintain this product according to the recommendations

• Using this product to handle caustic or hazardous substances that it is not designed to handle

Electrical Hazard:

The possibility of electrical risks if instructions are
not followed in a proper manner

• A potential situation which, if not avoided,
could result in an undesirable result or state

• A practice not related to personal injury

Qualifications and training

The personnel responsible for the assembly, operation, inspection, and maintenance of the valve must be
appropriately qualified. The operating company must do the following tasks:

• Define the responsibilities and competency of all personnel handling this equipment.

• Provide instruction and training.

• Ensure that the contents of the operating instructions have been fully understood by the personnel.

2 Advantage® Actuator 2.0 Installation and Operation Manual

Instruction and training can be carried out by either ITT or the reseller of the valve by order of the
operating company.

Non-compliance risks

Failure to comply with all safety precautions can result in the following conditions:

• Death or serious injury due to electrical, mechanical, and chemical influences

• Environmental damage due to the leakage of dangerous materials

• Product damage

• Property damage

• Loss of all claims for damages

Operational safety precautions

Be aware of these safety precautions when operating this product:

• Do not leave hot or cold components of the product unsecured against contact if they are a source of
danger.

• Do not remove the contact guard for moving parts when the product is in operation. Never operate
the product without the contact guard installed.

• Do not hang items from the product. Any accessories must be firmly or permanently attached.

• Do not use the product as a step or hand hold.

• Do not paint over the identification tag, warnings, notices, or other identification marks associated
with the product.

Introduction and Safety

Maintenance safety precautions

Be aware of these safety precautions when performing maintenance on this product:

• You must decontaminate the product if it has been exposed to harmful substances such as caustic
chemicals.

• You must immediately fit or reactivate all safety and protective equipment upon completion of work.

Use of unauthorized parts

Reconstruction or modification of the product is only permissible after consultation with ITT. Genuine
spare parts and accessories authorized by ITT serve to maintain safety. Use of non-genuine ITT parts can
annul liability of the manufacturer for the consequences. ITT parts are not to be used in conjunction with
products not supplied by ITT as this improper use can annul all liability for the consequences.

Unacceptable modes of operation

The operational reliability of this product is only guaranteed when it is used as designated. The operating
limits given on the identification tag and in the data sheet may not be exceeded under any circumstances. If
the identification tag is missing or worn, contact ITT for specific instructions.

Advantage® Actuator 2.0 Installation and Operation Manual 3

Transportation and storage

Transportation and storage

Handling and unpacking guidelines

CAUTION:

Always observe the applicable standards and regulations regarding the prevention of accidents when
handling the product.

Handling guidelines

Follow these guidelines when handling the product to prevent damage:

• Use care when handling the product.

• Leave protective caps and covers on the product until installation.

Unpacking guidelines

Follow these guidelines when unpacking the product:

1. Inspect the package for damaged or missing items upon delivery.

2. Note any damaged or missing items on the receipt and freight bill.

3. If anything is out of order, file a claim with the shipping company.

Storage, disposal, and return requirements

Storage

If you are not immediately installing the product after delivery, store it as follows:

• Store the product in a dry room that maintains a constant temperature.

• Make sure that the products are not stacked on top of one another.

Disposal

Dispose of this product and associated components in compliance with federal, state, and local regulations.

Return

Ensure these requirements are met before you return a product to ITT:

• Contact ITT for specific instructions on how to return the product.

• Clean the valve of all hazardous material.

• Complete a Material Safety Data Sheet or Process Data Sheet for any process fluid that could remain
on the valve.

• Obtain a Return Material Authorization from the factory.

4 Advantage® Actuator 2.0 Installation and Operation Manual