ITRON 60W Endpoint Installation Manual

Water Solutions

60W Endpoint Installation Guide

Water Solutions

Identification
60W Endpoint Installation Guide
PUB-0771-001 Revision D 06/17/2009

Copyright

© 2005-2008-2009 Itron, Inc. All rights r eserved.
Your company has the right to reproduce this contract document, provided that such reproduction shall be subject to the same use and disclosur e restrictions contained in the
Confidentiality and Non-Disclosure paragraphs in the Sales Contract.

Trademark Notice

Itron is a registered trademark of Itron, Inc.
All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective c ompanies.

Patent Notice
US and foreign patents pending

Compliance Statement
This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. Operation is subject to the following conditions:

• This device m ay not cause interference.

• This device m ust accept any interference that may cause undesired operation of the device.

Complies with IC: R.S.S.-210

Transportation Classification
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, endpoints are considered operating transmitters and
receivers and cannot be shipped by air. All product returns must be shipped by ground transportation.

Repairs and Modifications
WARNING! Attem pts to repair this device by unauthorized personnel may subject the person to shock hazard if removal of protective covers is attempted. Unauthorized repair may void
the warranty and/or maintenance contract with y our company.
WARNING! This unit cannot be modified and is not repairable. Modification of this device could cause non-compliance with FCC rules. Attempts to modify this device will void the
warranty.

Lithium Batteries
WARNING! Follow these procedures to avoid injury to yourself or others:

• The lithium battery may cause a fire or chemical burn if it is not disposed of properly.

• Do not recharge, disassemble, heat, or incinerate the lithium battery.

• Keep the lithium battery away from children.

Support

If you have questions or comments about this pr oduct, contact Itron Tec hnical Support:

North America

• E-mail: [e-mail]

• Phone: [phone]

Australasia

• E-mail: [e-mail]

• Phone within Australia: 1 800 246 377

• Phone outside Australia: 61 2 9299 5744

International

• E-mail: [e-mail]

• Phone: [phone]

Web Support
http://eKnowledge.itron.com

Itron Website
http://www.itron.com

Suggestions

If you have comments or s uggestions on how we may improve this documentation, send them to [e-mail].

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The following documentation conventions are used in this guide:

Convention Example

Itron product part numbers are noted in
parentheses.

Hypertext links are in blue. See Installation Process Overview for a diagram of the

WARNING! This type of note is used to warn of potential physical harm

to the user or hardware. It is critical that you pay strict attention to
WARNING notes, read the information carefully, and heed the advice and
instructions.

CAUTION! This type of note warns the user that failure to head the

information in the note could result in loss of data. Be sure to carefully read
a CAUTION note and heed the advice/instructions.

To install the endpoint (ERW-0771-3XX), perform the
following steps.

installation process.

NOTE! This type of note provides additional information to the user.

60W Endpoint Instal lation Guide
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iv 60W Endpoint Instal lation Guide

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Contents

Chapter 1 Before You Begin ........................................................................................ 7

How This Document is Organized ....................................................................................................... 7

Chapter 2 About the 60W Endpoint ............................................................................. 9

Battery Life .......................................................................................................................................... 9

Installation Options ............................................................................................................................ 10

60W Startup Sequence ..................................................................................................................... 10

Installation Process Overview ........................................................................................................... 11

Attaching a Cable Tie to the Connector ............................................................................................ 12

Chapter 3 Installing the 60W Endpoint ..................................................................... 13

Endpoint Accessories ........................................................................................................................ 13

Rod Mount Installation ....................................................................................................................... 14

Required Tools and Hardware ................................................................................................ 14

Wall Mount Installation ...................................................................................................................... 18

Required Tools and Hardware ................................................................................................ 18

Through Lid Mount ............................................................................................................................ 20

Pit Lids with Holes ................................................................................................................... 20

Required Tools and Hardware ...................................................................................... 20

Mounting the 60W with the Passive Radiator Kit ......................................................... 27

Installing in a New Lid ............................................................................................................. 30

Required Tools and Hardware ...................................................................................... 30

Shelf Mount Installation ..................................................................................................................... 31

Required Tools and Hardware ................................................................................................ 31

Chapter 4 Connecting the 60W Endpoint ................................................................. 35

Using an Inline Connector ................................................................................................................. 35

Using a 5-Foot Cable ........................................................................................................................ 36

Verifying Operation of the 60W Endpoint .......................................................................................... 38

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Contents

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Before You Begin

This document describes the installation of the 60W Endpoint for rod mount, wall mount,
through-lid, and shelf mount installations. The 60W Endpoint is available in the following
cable configurations:

• Inline connector with approximately six inches of cable

• 5-foot open-end cable

• 6-inch open-end cable

These cable combinations provide easy interface to several types of pulser meter registers.

The 6-inch cable variant allows meter manufacturers to integrally mount the endpoint to
their respective meter registers. Installing the 60W Endpoint integrated with a meter register
in a water pit box reduces the endpoint's RF signal distance significantly. If read reliability
is a problem, select a new installation method.

How This Document is Organized

This document is organized into the following chapters:

Chapter Description

1: Before You Begin Information about this publication.
2: About the 60W Endpoint Overview of 60W Endpoint installation.
3: Installing the 60W Endpoint Step-by-step endpoint installation instructions for :

• Rod mount

• Wall mount

• Through lid mount

• Pit lid shelf mount

4: Connecti ng the 60W Endpoint Instructions to connect the 60W to the water meter using an

inline connector and 5 ft cable.

• Verifying 60W Endpoint operation

• Pit Lid Mounting Kit (CFG-0771-010)

• Pit Lid Mounting Kit (CFG-0771-011)

• Passive Radiator Kit (CFG-0771-006)

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Chapter 1 Before You Begin

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About the 60W Endpoint

60W Endpoint are low-power radio frequency Automatic Meter Reading (AMR) endpoints
that attach to a water meter to collect usage and tamper data, encode the data, and transmit
that data to a data collection device. 60W Endpoints operate in bubble-up mode; the
endpoints transmit a standard consumption message (SCM) at approximately every seven
seconds at +10 dBm (10 milliwatts) between 910-920 MHz.

The 60W Endpoint support protocols for a variety of meter manufacturer's registers. Refer
to the Water Meter Compatibility List (PUB-0063-002), for the list of supported meters and
registers.

60W Endpoints feature the following capabilities:

• Leak Detection: The 60W Endpoint indicates by meter reading software that a

potential system leak exists if a zero consumption value does not occur over a seven
day period of hourly register reads. Upon detecting a zero consumption, the leak
message changes to an Off status and the seven day test period is reset.

• Tamper Indicators: To minimize the possibility of theft, the 60W Endpoint features

• Reverse Flow Detection: To detect reverse flow, the 60W Endpoint compares the

Battery Life

Powered by a non-replaceable, long life dual lithium battery pack, the 60W Endpoint has an
expected battery life of 20 years. Battery life is 15 years for cable lengths 150 feet and over.

cut cable tamper reporting as well as a security seal to indicate physical tampering. A
cut cable tamper is report ed when the cable connecting the register and endpoint is cut
or disconnected. The tamper counter value continues incrementing until the problem
is resolved.

register’s current consumption reading to the reading obtained at the previous hourly
update. If the register value is less, the endpoint signals the meter reading software to
report a reverse flow condition for the next 40 days. The 40 day time limit is
continually reset if another reverse flow event occurs before the period has timed out.

NOTE! When all the digits of the register roll over to zero a reverse flow
condition is reported.

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Chapter 2 About the 60W Endpoint

The Shelf Mount option requires a pit lid slot with the correct dimensions

Installation Options

Install the 60W Endpoint using one of the following methods:

• Rod Mount–The endpoint is mounted on a 1/2 inch outside diameter rod.

• Wall Mount–The endpoint is mounted to a wall or other vertical surface within a

meter pit.

• Through Lid–The endpoint is mounted in lids with hole sizes from 1 3/4 inches to 2

inches. Through Lid installation requires the Pit Lid Mounting Kit (CFG-0771-010 ­discontinued or CFG-0771-011) or Passive Radiator Antenna Kit (CFG-0771-006).
Refer to 60W & 60WP Installation Methods Overview (PUB-0771-010) for guidance
on which kit to install for different pit lid material and traffic conditions.

• Shelf Mount–Used in conjunction with the shelf mount adaptor, the endpoint slides

into a pit lid slot.

NOTE!
to fit the 60W Endpoint assembly. Evaluate each type of pit lid to determine the
proper installation option. See
information.

Shelf Mount I ns tal la tion on page 30 for more

For water pit boxes, the type of installation method is based on two factors: the type of lid
material and the current lid configuration. Metal lids require a through-lid solution for
optimal endpoint radio performance. Plastic lids and other composite materials accept any
installation methods described above (some lids have an underneath shelf design and
require a Shelf Mount installati on) .

60W Startup Sequence

The 60W ships in a Sleep State. Register reads and data transmissions begin after the
endpoint enters into an operating mode.

To place the 60W in an operating mode

1. Apply a shorting method (see To connect the 60W to the register on page 37) to place
the endpoint into a Fast Transmit State. In Fast Transmit State, the endpoint
transmits register data at two second intervals to determine if the endpoint and register
are successfully communicating. The 60W-R remains in Fast Transmit State for 15
minutes if no communication errors occur.

2. If the 60W Endpoint obtains register data, it remains in the Fast Transmit State for
15 minutes and moves to a Post Install State f or three hours.

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Installation Process Overview

3. If, during the Post Install State, the register connection is interrupted or the 60W
does not get three additional register reads, the 60W Endpoint reverts back to the

Sleep State.

4. If register and endpoint communications are successful, the 60W Endpoint enters a
Normal Operating State after the three hour period. In Normal Operating State, the

60W reads the register once every hour and transmits data every seven seconds. After
the 60W achieves Normal Operating State, it can never return to Sleep State.

Installation Process Overview

The process for installing a 60W Endpoint is illustrated below.

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Chapter 2 About the 60W Endpoint

Attaching a Cable Tie to the Connector

If the 60W Endpoint and register are not installed at the same time, secure the protective
connector cover on the endpoint using a cable tie (Itron part number MSE-0005-002). Cable
ties are not shipped with the 60W Endpoint, but can be ordered from Itron. Use the
protective cover (on the endpoint side) in the field for up to one year.

To install a cable tie to the connector

1. Thread the cable tie through the holes in the connector and protective cover.

2. Thread the cable tie end through the eye of the cable tie. Pull the cable tie tight to

secure it (as shown).

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Installing the 60W Endp oin t

This chapter provides the instructions to install the 60W Endpoint. Select one of the
following procedures:

• Rod mount on page 15

• Wall mount on page 18

• Through Lid mount on page 20

• Shelf Mount Installation on page 32

Endpoint Accessories

60W Endpoint Accessories
Accessory Itron Part Number

Cable Ties

15-inch for indoor pipe mount installation (qty: 72)

Pit Lid Mounting Kit

CFG-0771-003

CFG-0771-011

minimum order: 36

Passive Radiator Kit CFG-0771-006

Shelf Mount Adaptor

CFG-0771-007

minimum order: 36

Installation Shorting Plug

(qty: 12)

CON-0774-002

NOTE! An installation plug is shipped with each box of 60W Endpoints.

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Chapter 3 Installing the 60W Endpoint

Rod Mount Installation

The 60W Endpoint can be mounted below the pit lid on a customer-supplied 3/8-inch rod.
The example installation described in this section uses a fiberglass rod. For supplier
information on the rod material, see information under Compatibility Chart at the following
Itron website address:

http://www.itron.com/pages/products_detail.asp?ID=itr_000428.xml&pgtype=&su
bID=ar

WARNING! The rod installation area must be free from other pipes, wires, or

facilities that may be damaged by driving a rod into the ground.

CAUTION! You must follow local codes when using the rod mount installation

method.

Required Tools and Hardware

• Hammer

• 3/8-inch to 1/2-inch outside diameter rod (1/2-inch diameter is preferred for new

installations)

• Tape measure

• Cutting tool to adjust rod length

The 1/2-inch diameter rod hole is shown in the bottom and front view of the 60W Endpoint
below.

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Rod Mount Installation

To install the 60W Endpoint on a rod

1. Remove the pit lid. Inspect the area to make sure there are no buried cables, pipes, or

other obstructions.

2. Measure the depth of the pit box from the top of the lip (where the lid will rest) to the
bottom of the pit. Be sure to measure the depth at the point where the rod will be
driven into the ground.

3. Add 12 inches to the pit box depth measurement taken in step 2. The resulting total
represents the minimum length of rod needed. Soil types and moisture conditions may
require longer rod lengths to ensure the endpoint is well supported and remains
vertical.

4. Without touching the meter body or adjacent pipes, position the rod as close to the
center of the pit as possible. Drive the rod into the ground. Ensure the rod remains
vertical.

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Chapter 3 Installing the 60W Endpoint

5. Drive the rod into the ground to a depth equal to dimension A in the following
illustration.

• If the rod cannot be driven in enough to equal the 5 3/4 inch spacing, cut the
remaining rod length to the proper height using an abrasive cut off tool.

• If the rod is driven to the correct depth but remains loose in the soil, replace the
rod with a longer version.

CAUTION! Cutting fiberglass creates dust particles. Practice proper safety

precautions when using cut-off tools to prevent exposure to fiberglass dust
particles.

A. The top of the rod should be 5 3/4 inches below the lip where the lid rests. For pit
lids extending more than two inches below the pit box lip, add the excess length to the
5 3/4 inch dimension.

6. Place the endpoint on the rod. Completely insert the rod into the endpoint's rod mount

hole. Do not force the endpoint onto the rod. If the endpoint does not slide freely on
the rod, remove the endpoint and examine the endpoint rod hole and rod for burrs or
obstructions.

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Rod Mount Installation

7. Installation is complete when the endpoint is perpendicular to the underside of the lid.

8. The endpoint must not contact the pit structure or lid.

CAUTION! If the 60W Endpoint is installed too high, too low, or is touching any of

the surrounding surfaces, adjust as necessary.

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Chapter 3 Installing the 60W Endpoint

Wall Mount Installation

For locations other than a water pit box, select a flat vertical mounting surface. Install the
endpoint in an upright position. The arrow on the endpoint label must point upward.

CAUTION! Endpoint positioning other than upright could negatively affect radio

To mount the endpoint to a water pit box, select a mounting location on the inside of the pit
box and try to maintain a distance of one to three inches from the bottom of the pit box lid.

performance and battery life.

The endpoint is suitable for use with up to 300 feet of Itron approved cable.

Required Tools and Hardware

• Drill and drill bits appropriate for pit box material.

• Common hand tools for the selected fastening method.

• Mounting screws: #10 size pan head screws appropriate for the box material.

To install the 60W Endpoint using the wall mount procedure

1. Select a vertical surface in the meter box.

2. Position the endpoint vertically so the top of the endpoint is between one and three

inches below the bottom of the lid.

3. Mark the location of the top mounting hole.

4. Drill a pilot hole in the pit box wall. Follow the screw manufacturer's recommendation

for the size of the pilot hole.

5. For concrete-type pit boxes, it may be necessary to use a screw anchor. Choose an

anchor appropriate for a #10 pan head screw.

CAUTION! Do not over-tighten the mounting screws. Over-tightening the

mounting screws may break the endpoint mounting tabs.

6. Start a screw into the pilot hole. Using the top hole of the endpoint, set the endpoint

over the screw head and slide it down so the screw is now at the top of the notch (as
shown). Carefully tighten the screw until snug. Over-tightening the mounting screw
could crack the endpoint housing.

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Wall Mount Installation

7. Holding the 60W Endpoint in the upright position, drill the second pilot hole. Use the

bottom mounting hole as a template.

NOTE! If mounting requires a screw anchor, mark the location of
the bottom anchor and remove the endpoint. Drill the required
mounting hole, insert the anchor, and re-attach the endpoint.

CAUTION! Any endpoint position other than upright may negatively

affect radio performance and battery life.

8. Screw the bottom screw into the pilot hole until snug. Do not over-tighten the

mounting screw.

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Chapter 3 Installing the 60W Endpoint

Through Lid Mount

This section provides instructions to mount the 60W Endpoint in a pit lid with a drilled,
round 1 3/4-inch, 1 7/8-inch, or 2-inch hole.

CAUTION! Some pit lids have a molded, recessed cavity that allows Itron 40W-1,

50W-1, and 50W-2 ERT modules to sit flush with the top surface of the lid.
However, the dome of the endpoint retainer and passive radiator antenna for the
60-series endpoints, have a smaller diameter and do not fill the pit lid cavity. This
can cause the cavity to become a trip hazard. Itron does not recommend using
this type of pit lid with 60 Series endpoints.

Pit Lids with Holes

The Pit Lid Mounting Kit or the Passive Radiator Antenna Kit can be used for this
application. This section will explain how to install both types of kits. Please refer to
publication PUB-0771-010 for guidance on which kit t o ins tall for differen t p it lid material
and traffic conditions.

NOTE! For lids requiring a drilled hole (lids without a hole), see To install in

new lids on page 30.

Required Tools and Hardware

This mounting method requires the Pit Lid Mounting Kit or Passive Radiator Antenna Kit.
Refer to 60W & 60WP Installation Methods Overview (PUB-0771-010) for guidance on
which kit to install for different pit lid material and traffic conditions.

• Pit Lid Mounting Kit (CFG-0771-011)

• Passive Radiator Antenna Kit (CFG-0771-006)

NOTE! The Pit Lid Mounting Kit is not intended for applications involving
vehicular traffic. Use the Passive Radiator Antenna Kit in incidental traffic areas
(such as residential environm ents).

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Through Lid Mount

010 must follow

To install in lids with holes using Pit Lid Mounting Kit CFG-0771-010

NOTE! This mounting kit is discontinued and replaced by Pit Lid Mounting Kit
CFG-0771-011. Customers with Pit Lid Mounting Kit CFG-0771­this procedure. To mount the 60W with Pit Lid Mounting Kit CFG-0771-011, see

To install in lids with holes using the Pit Lid Mounting Kit (CFG-0771-011) on

page 24.

This section provides the instructions to install the 60W Endpoint in a pit lid with a hole
using the CFG-0771-010 Pit Lid Mounting Kit (installation with the discontinued Pit Lid
Mounting Kit requires a cable tie g un) .

1. Verify you have the following items to complete the installation.

A Retainer clip
B O-ring spacer (not required for 1 3/4-inch hole)

C Pit lid with a pre-drilled hole (simulated pit lid material shown)
D Retainer clip collar
E 60W Endpoint
F Cable ties and cable tie gun

2. Measure the diameter of the hole in the pit lid. If the hole diameter is 1 3/4-inch, an O-

ring spacer is not required.

3. For 1 7/8-inch or 2-inch holes place the appropriate O-ring spacer over the pit lid

mounting kit.

4. Insert the retainer cl ip in to the hole in the pit lid.

60W Endpoint Installat ion Guide
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small ring - 1 7/8" hole
large ring - 2" hole

Chapter 3 Installing the 60W Endpoint

5. From the bottom side of the lid, place the retainer clip collar around the retainer clip

and snug the collar to the bottom side of the pit lid. Make sure the top of the retainer
clip is seated against the lid surface (photo shows inverted lid material and retainer
clip collar).

6. Use a cable tie gun and 2 cable ties to secure the assembly.

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Through Lid Mount

7. Align and insert the top of the 60W Endpoint into the cavity of the retainer clip. The

60W Endpoint slides into the cavity with the Itron logo (A) and UP arrow (B) pointed
to the top of the cavity circle (C). The two slots in the inner cavity circle (D) align
with the back of the 60W (flat portion of the endpoint with screw holes for wall
mounting - E).

8. Push the endpoint into the retainer clip until it snaps into place.

This completes installation of the 60W Endpoint in a pit lid with a drilled hole.

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Chapter 3 Installing the 60W Endpoint

To install in lids with holes using the Pit Lid Mounting Kit (CFG-0771-011)

This section provides the instructions to install the 60W Endpoint in a pit lid with a hole
using the Pit Lid Mounting Kit (CFG-0771-011).

1. Verify you have the following items to complete the installation.

A Retainer clip
B Pit lid with a pre-drilled hole

(simulated pit lid material shown)
C Retainer clip collar
D 60W Endpoint

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Through Lid Mount

2. Insert the retainer clip into the hole in the pit lid with the convex surface on the top of

the pit lid.

3. From the bottom side of the lid (picture below shows inverted lid material and collar),

screw on the threaded collar two or three turns.

4. Align and insert the top of the 60W Endpoint into the cavity of the retainer clip. The

60W Endpoint slides into the cavity with the Itron logo (A) and UP arrow (B) pointed
to the top of the cavity circle (C). The two slots in the inner cavity circle (D) align
with the back of the 60W (flat portion of the endpoint with screw holes for wall
mounting - E).

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Chapter 3 Installing the 60W Endpoint

5. Tighten the retaining clip collar until the assembly is snug against the bottom of the

pit lid.

Pit Lid Mounting Kit installation is complete.

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Through Lid Mount

Mounting the 60W with the Passive Radiator Kit

Passive Radiator Kit installation requires a pit lid with a minimum hole circumference of 1
3/4" (maximum hole size is 2"). These instructions were completed using a simulated pit
lid.

To install the Passive Radiator Kit

1. Verify you have the following materials.

60W Passive Radiator Kit (CFG-0771-006)

A Passive Radiator
B O-ring spacer

small ring - 1 7/8" hole

large ring - 2" lid hole
C Retainer clip
D Cable ties
E Pit lid with a pre-drilled hole

(simulated pit lid material shown)

F 60W Endpoint

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Chapter 3 Installing the 60W Endpoint

2. Insert the passive radiator antenna, into the hole in the pit lid with the convex surface

of the antenna on the top of the pit lid. The arrow on the passive radiator must point to
the street.

CAUTION! The arrow on the Passive Radiator cover must point toward the

street.

3. Place the retainer clip collar around the retainer clip. The collar must be snug against

the bottom of the pit lid (the picture below shows an inverted assembly).

4. Attach the cable ties in the grooves on the retainer clip collar as shown below.

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Through Lid Mount

5. Remove excess cable ties from assembly.

6. Align and insert the top of the 60W Endpoint into the cavity of the retainer clip. The

60W Endpoint slides into the cavity with the Itron logo (A) and UP arrow (B) pointed
to the top of the cavity circle (C). The two slots in the inner cavity circle (D) align
with the back of the 60W (flat portion of the endpoint with screw holes for wall
mounting - E).

7. Push the endpoint into the passive radiator antenna ca v ity until it snaps into pla ce.

This completes installation of the 60W Endpoint in a pit lid using the Passive Radiator Kit.

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Chapter 3 Installing the 60W Endpoint

Installing in a New Lid

This section describes installation of the 60W Endpoint in a pit lid without a drilled hole.

NOTE! For lids with holes already drilled, see Pit Lids with Holes on page 20.

Required Tools and Hardware

This mounting method requires the Pit Lid Mounting or Passive Radiator Antenna Kit.
Refer to 60W & 60WP Installation Methods Overview (PUB-0771-010) for guidance on
which kit to install for different pit lid material and traffic conditions.

• Drill

• 1 3/4-inch drill bit appropriate for the lid material

• Pit Lid Mounting Kit (CFG-0771-011)

• Passive Radiator Antenna Kit (CFG-0771-006)

NOTE! The Pit Lid Mounting Kit is not intended for applications involving
vehicular traffic. Use the Passive Radiator Antenna Kit in incidental traffic areas
(such as residential environm ents).

To install the 60W Endpoint in a new pit lid

1. Select a hole location with enough clearance on the bottom side of the lid to attach the

retainer clip collar and cable ties or threaded clip collar.

2. Drill a 1 3/4 inch hole in the lid.
NOTE! The O-ring spacers included with the discontinued Pit Lid

Mounting or Passive Radiator Kit are not used with this size hole. You can
discard the O-rings.

3. See To install in lids with holes using the discontinued Pit Lid Mounting Kit on page

20, To install in lids with holes using the Pit Lid Mounting Kit on page 23, or To

install the Pass ive Radiator Kit on pag e 27 to complete installation in a new lid.

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Shelf Mount Installation

Shelf Mount Installation

This section describes 60W Endpoint installation using a Shelf Mount Adaptor to mount the
endpoint in a pit lid slot.

CAUTION! The pit lid and slot must have the correct dimensions for the 60W

Endpoint assembly to fit properly.

The following illustration and the accompanying table give pit lid slot dimensions for the
shelf mount installation method.

Pit Lid Slot Dimensions
Dimension Minimum

(Inches)

Maximum
(Inches)

A 6 3/4 N/A
B 2 5 3/4
C 3/4 1

Required Tools and Hardware

Installing the 60W Endpoint using a shelf mount adaptor for a pit lid slot requires a Shelf
Mount Adapter with Foam Spacers.

• Shelf Mount Adapter (CFG-0771-007) includes foam spacers

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Chapter 3 Installing the 60W Endpoint

To install using the shelf mount adapter

1. With the foam spacer side of the adaptor up, snap the top of the 60W into the shelf

mount adaptor.

2. Ensure that all 4 snap fingers are engaged in the groove around the 60W Endpoint.

3. Slide the adapter assembly into the pit lid with the foam spacers positioned on each

side of the pit lid slot.

Correct position for foam spacers

CAUTION! Mount the shelf mount adapter with the foam spacers supported. Do

not install the adapter assembly in a manner that provides little or no support
under the foam spacers.

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Shelf Mount Installation

Foam spacer incorrect mounting position

4. The installed position of the endpoint should be vertical and upright when the lid is

replaced on the pit.

CAUTION! Any endpoint position other than upright may negatively affect radio

performance and battery life.

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Chapter 3 Installing the 60W Endpoint

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Connecting the 60W Endpoin t

This chapter provides the instructions to wire the 60W Endpoint to the water meter using an
inline connector, a 5-foot cable, or a longer cable.

Using an Inline Connector

This section describes how to connect the 60W Endpoint to the water meter register using
an inline connector assembly. Follow the manufacturer's recommended procedure for
installing the water meter register on the meter.

To connect the inline connector

NOTE! If an inline connector is not used and the 60W Endpoint is already
connected to the water meter register, skip this step.

1. Remove the protective cover from the connector by twisting the two halves in

opposite directions. Pull the halves apart.

CAUTION! Make sure the connector halves are clean and dry before

assembly.

If any of the following conditions occur, do not install the endpoint:

• Any of the three pins are damaged or missing

• The O-ring is missing

• The cable is cut or nicked

2. Connect the endpoint to the register cable connector. Holding the connectors by the

back shells, rotate one end to align the keyed slots. Push until snug.

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Chapter 4 Connecting the 60W Endpoint

covers can be reused if kept clean and dry. Install a new security seal

3. Slide the black coupling over the O-ring. Make sure the O-ring stays seated. If the O-

ring does not stay seated, disconnect and try again.

4. Twist to align the two tabs.

5. Install the security seal as shown. Push it until it snaps into place.

NOTE! For future servicing of either the meter or endpoint, break

the security seal by pulling apart. The original protective connector
after servicing either device. To order more parts, see the Water

Endpoint Ordering Guide (PUB-0063-001).

CAUTION! Be sure to protect connectors with protective covers. Do

not leave an exposed connector in the field.

Using a 5-Foot Cable

This section describes how to connect the 60W Endpoint to the water meter register using
the 5-foot cable.

CAUTION! The wire terminations must be properly coated with a non-conductive

gel material to prevent water intrusion; otherwise, this configuration should not be
used in a pit box environment.

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Using a 5-Foot Cable

To connect the 60W to the register

1. Remove the protective cover from the end of the cable by grasping the cover and

pulling.

2. Use the shorting plug provided with the inline connector or temporarily short the red

and white wires to initiate installation mode (see 60 W Star t-up Sequence and

Operating Modes on page 10). In installation mode, the 60W Endpoint reads the

register every 30 seconds and transmits every second for the first 15 minutes. Failure
to connect to a register in the allotted time, causes the endpoint to revert back to Sleep
state. If the endpoint reverts back to a Sleep state, repeat this step.

CAUTION! If you simply connect the 60W to the meter register, the endpoint

might not activate.

3. Connect the wires to the register screw terminals according to the following table.

Register manufacturer

AMCO Invision
AMCO Scancoder
Hersey Translator
Badger ADE
Sensus ECR
Sensus ICE
Metron Famier
Actaris Coder
ProRead
ARBV
Performance ETR
SevernTre nt SM700

SmartMeter
(Sensus Protocol)

60W wire color

Red (data) Black (power/clock) White (ground)

Register wire screw color

R GRN BLK

R GRN BLK
GRN R BLK
GRN R BLK
GRN R BLK
GRN R BLK
GRN R BLK
GRN R BLK

R BLK GRN

R BLK GRN
GRN R BLK
GRN R BLK

CAUTION! If the screws are not sufficiently tightened or if wire insulation is under

the head of the screw, intermittent electrical connection may occur. You must use
a moisture-proof sealant if the meter will be used outdoors or in any environment
where moisture could collect on the screw terminals.

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Chapter 4 Connecting the 60W Endpoint

Verifying Operation of the 60W E ndpoint

Use one of the following handheld computers to verify consumption:

• G5R

• FC200R

NOTE!

• Each handheld radio requires special setup and configuration parameters to
successfully read and program 60-series products. Refer to the respective
meter reading application for specific instructions.

• When using an FC200R ensure the RF Mode is set to 32. The G5R will
require a special API. See MVRS 7.6 Release Notes for details.

• When comparing the actual register value to that reported by the 60W
Endpoint please keep in mind the endpoint's consumption value is updated
every hour when it is in a "Normal" state.

• ReadOne Pro, FS2PN and FS3PN readers should not be used to read the 60W
Endpoint. These readers do not keep their receivers on long enough or at the
right frequency to reliably capture a 60W Endpoint transmission.

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