Itron 24GZRB Users Manual

Natural Gas Solutions
2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
TDC-0838-001
Identification
Warning To prevent ignition of flammable or combustible atmospheres, read, understand, and follow the manufacturers live maintenance procedures.
Warning Follow these procedures to avoid injury to yourself or others:
The lithium battery may cause a fire or chemical burn if it is not disposed of properly. Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), crush,
expose to water, or incinerate the lithium battery. Fire, explosion, and severe burn hazard.
Keep the lithium battery away from children.
Warning Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so by others might void any maintenance contract with your company. Unauthorized service personnel might also be subject to shock hazard on some Itron equipment if removal of protective covers is attempted.
Warning Substitution of components may impair intrinsic safety.
2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 09/17/2010 TDC-0838-001
2.4GZ OpenWay Gas Module part numbers: OWG-5001-501, OWG-5001-502, OWG-5001-503, OWG-5001-504 OWG-5002-501, OWG-5002-502, OWG-5002-503, OWG-5002-504 Copyright © 2010 Itron, Inc. All rights reserved. Confidentiality Notice The information contained herein is proprietary and confidential and is provided subject to the condition that (i) it is held in confidence except to the extent required otherwise by law and (ii) it is used only for the purposes described herein. Any third party given access to this information is similarly bound in writing. Trademark Notice Itron is a registered trademark of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or re gistered trademarks of their respective companies. Safety Approvals Intrinsically safe per UL Class I, Division 1, Groups C & D Applicable Patents U.S. Patent Numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700 Canadian Patent Numbers: 1,254,949; 1,267,936; 1,282,118 Compliance Statement This device complies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to
the following two conditions:
• This device may not cause harmful interference.
• This device must accept any interference that may cause undesirable operation. This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) fro m all persons in order to comply with FCC RF exposure levels. Compliance Statement This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are d esigned to provide reasonable protection against harmful interference in a residential installation. Operation is subject to the following conditions:
• This device may not cause interference.
• This device must accept any interference that may cause undesired operation of the device. Compliance Statement This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Transportation Classification The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 2.4GZ OpenWay remote mount gas module is considered an operating transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation. Modifications and Repairs To ensure system performance, this device and antenna sh all not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to operate the equipment. Meter Installation/Removal In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.
Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com If you have questions or comments about the software or hardware product, contact Itron Technical Support: Contact
Internet: www.itron.com E-mail: support@itron.com Phone: 1 877 487 6602
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount ii Proprietary and Confidential
Before You Begin ......................................................................................................... iv
Contents
Document Conventions ............................................................................................................ iv
Chapter 1 2.4GZ OpenWay Remote Mount Gas Module Installation ........................ 1
Transmission Modes ........................................................................................................................... 1
Programming Modes ........................................................................................................................... 2
Specifications ...................................................................................................................................... 3
Related Documents ............................................................................................................................. 3
2.4GZ OpenWay Remote Mount Gas Module Meter Compatibility List.............................................. 3
Installation Prerequisites ..................................................................................................................... 7
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module .................... 8
Installation Options .............................................................................................................................. 8
Mounting Screw Specifications ............................................................................................................ 8
Mounting Installation Considerations .................................................................................................. 9
Mounting the 2.4GZ OpenWay Remote Mount Gas Module on a Pipe ............................................ 10
Mounting the Endpoint on a Wall or Other Flat Vertical Surface .................................. 16
Chapter 3 Rotary Meter Installation ................................ ................................ .......... 19
Required Installation Materials Available from Itron .......................................................................... 20
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to the Rotary Meter Cable ............... 20
Programming 2.4GZ OpenWay Remote Mount Gas Module for Dresser ROOTS® Rotary Meters . 24
B3, LMMA & S3A CTR/TC Meter Pulse Rates for Remote Module Programming ........................... 24
Installing the 2.4GZ OpenWay Remote Mount Gas Module to the Elster American Meter RPM
Series Rotary Meter ................................................................................................................ 25
Mounting the 2.4GZ Remote Mount Module ..................................................................................... 30
Installing the 2.4GZ OpenWay Remote Mount Gas Module to the Romet Electronically
Compensated Meter (ECM2®) ................................................................................................ 30
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to the Romet ECM2® Meter ............ 31
Romet ECM2 Mounting Requirement ..................................................................................... 31
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly ..................................... 34
Contents
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount iii Proprietary and Confidential
Chapter 4 Electronic Instrument Installation ........................................................... 36
Installation Prerequisites ................................................................................................................... 37
Installation Overview ......................................................................................................................... 37
Programming the Mercury Instrument ............................................................................................... 38
Code Settings.......................................................................................................................... 38
Wiring the 2.4GZ OpenWay Remote Mount Gas Module to the Mercury Instrument ....................... 40
Wiring Dual Endpoints to a Mercury Instrument Corrector ............................................................... 42
Required Tools* ....................................................................................................................... 42
Wiring the Remote Module to the Mercury TCI ................................................................................. 44
Connecting the 2.4GZ Remote Gas Module to the Dresser ROOTS® IMC/W2 or MC2 Cable ....... 48
Installing the Endpoint to the Dresser ROOTS® Micro Corrector (IMC/W2 or MC2) ........................ 51
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly ..................................... 55
Chapter 5 Diaphragm Meter Installation ................................................................... 57
Tools and Materials Supplied By You ............................................................................................... 57
Materials Available from Itron ............................................................................................................ 58
Replacement Gaskets ............................................................................................................. 58
Installing the 2.4GZ OpenWay Remote Mount Gas Module ............................................................. 59
Installing 2.4GZ OpenWay OpenWay Remote Mount Gas Module Encoders ................................. 60
Programming the OpenWay Remote Mount Gas Module Assembly ................................................ 69
Chapter 6 Curb Diaphragm Meter Installation .......................................................... 71
Materials Available from Itron ............................................................................................................ 71
Tools and Materials Supplied By You ............................................................................................... 72
Installing the 2.4GZ Remote Mount Gas Module on the Curb Meter ................................................ 73
Programming the 2.4GZ OpenWay OpenWay Remote Mount Gas Module Assembly.................... 81
Chapter 7 Dattus Meter Installation .......................................................................... 83
Installation Prerequisites ................................................................................................................... 83
Programming the Dattus Meter ......................................................................................................... 83
Installation Overview .......................................................................................................................... 84
Installing the 2.4GZ Remote Mount Gas Module to Itron Dattus Meters .......................................... 84
Direct Mounting the 2.4GZ OpenWay Remote Mount Gas Module to the Dattus Meter .................. 85
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to a Dattus meter ............................ 86
Mounting the 2.4GZ OpenWay Remote Mount Gas Module ............................................................. 87
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly ..................................... 87
Chapter 8 Sensus Sonix Meter Installation .............................................................. 90
Programming the Sensus Sonix Meter ............................................................................................. 90
Adjusting the Pulse Output for Sonix 600 and 880 Meters ................................................................ 90
Installing the 2.4GZ OpenWay Remote Mount Gas Module with Sensus Sonix Meters ................... 91
Sensus Sonix2000 Pulse Output Wiring ............................................................................................ 91
Direct Mounting the 2.4GZ OpenWay Remote Mount Gas Module to the Sonix Meter .................... 92
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to a
Sensus Sonix 600 or 880 Meter .............................................................................................. 93
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly ..................................... 94
Index ............................................................................................................................. 96
Before You Begin
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount iv Proprietary and Confidential
Document Conventions
Caution A Caution warns the user that failure to heed the information in the
note could result in loss of data. Be sure to carefully read a Caution note and follow the advice/instructions.
Warning A Warning alerts you of potential physical harm to the user or hardware. It is critical that you pay strict attention to WARNING notes, read the information carefully, and follow the advice/instructions.
Before You Begin
Tip A Tip provides the user with extra hints/tips to make a task easier to perform or a concept easier to understand.
Note A Note supplies generic information to the user. The user can ignore the information and continue the task without suffering any adverse consequences.
The following documentation conventions are used:
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 1 Proprietary and Confidential
2.4GZ OpenWay remote mount gas modules are radio-frequency (RF) devices operating over the 2.4 GHz
C H A P T E R 1
2.4GZ OpenWay Remote Mount Gas Module Installation
frequency. The 2.4GZ OpenWay remote mount gas modules communicate with ZigBee®-compliant electric meters to transmit gas consumption data. Modules can store 40 days of hourly intervals and are programmed to bubble-up every 12 or 24 hours. Alternatively, the 2.4GZ OpenWay remote mount gas module can be awakened with an Itron magnet for programming or for binding to an OpenWay electric meter. When 2.4GZ Openway gas modules are installed alongside Itron OpenWay electric meters, the OpenWay solution for combo gas and electric utilities provides unprecedented management flexibility.
This installation guide provides step-by-step instructions to install the 2.4GZ OpenWay remote mount gas module on a wide variety of meters. 2.4GZ OpenWay remote mount gas module compatible meters are listed in the Meter Compatibility List.
Transmission Modes
The 2.4GZ OpenWay remote mount gas module can be set to transmit to Standard, Daily or Hourly Mode.
Standard Mode. The 2.4GZ remote mount gas module transmits the current index read and Daily Freeze
Time read; Daily Freeze Time read is programmable for any hour.
Daily Mode. In addition to transmitting Standard Mode information, the 2.4GZ remote mount gas module
transmits 40 days of daily interval data based on Daily Freeze Time reads.
Hourly Mode. In addition to transmitting Standard Mode information, the 2.4GZ remote mount gas
module transmits the last 24 hourly intervals.
2.4GZ OpenWay Remote Mount Gas Module Installation
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Programming Modes
Mode
Description/Use Case
Radio
Metering (counting)
How to Enter this Mode
How to Exit this Mode
Normal
Normal Operating Mode. Used for Field Programming when electric meters are present or being installed.
On
On
Mag Swipe or Programmer
Programmer (can reprogram to any mode specified)
Sleep
For Shipping or Storage of modules
Uses the least amount of battery current since the module does not communicate with the electric meter.
Off
Off
Programmer
Mag Swipe (to normal) or Programmer (to specified)
Snooze
Pre-program modules and deploy so they try to join the network automatically when they are installed in the field. The flow of gas or Mag Swipe triggers the module to change to Normal Mode.
Off
On
Programmer
Mag Swipe (to normal) Programmer (to specified) or Count Increment (to normal)
Doze
Pre-program meters in factory and deploy so they do not try to join the network when installed (for example, install gas before electric OR in factory counts will be added after programming and user does not want the radio turned on).
Off
On
Programmer
Mag Swipe (to normal) or Programmer (to specified)
The 2.4GZ OpenWay gas module is programmed or reprogrammed to Normal, Sleep, or Doze Mode as defined in the configuration file. The table below describes these modes.
2.4GZ OpenWay Remote Mount Gas Module Installation
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Specifications
Functional Specifications
Description
Power Source
Two "A" cell lithium batteries
Tamper Detection
Tilt tamper
FCC Compliance
Part 15 certified
Industry Canada Compliance
RSS-210 certified
Measurement Canada Approval
Pending
Intrinsic Safety
UL Class I, Division 1, Groups C and D
Product Identification
Numeric and bar coded and serial number
Construction Materials
Gray polycarbonate housing and back plate with encapsulated electronics
Operational Specifications
Description
Operating Temperatures
-40° to 158° F (-40° to +70° C)
Operating Humidity
5 to 95% relative humidity
Frequency Band
2.405 to 2.475 GHz ISM band
Modulation
Direct Sequence Spread Spectrum
Data Integrity
Verified in every data message
Document Title
Document Part Number
Gas Endpoint Meter Compatibility List
PUB-0117-002
Gas Endpoint Ordering Guide
PUB-0117-001
2.4GZ OpenWay Gas Module Specification Sheet
Publication 100818SP-XX
Endpoint Link Programming Guide
TDC-0744
2.4GZ OpenWay Gas Module Entity Parameters
ENG-2400-500
Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part Number
Elster/American/ Canadian
AC250 AC250 Extended Top
Curb meter
Aluminum case coated with two­component polyurethane. Must have top-reading odometer-style index
Residential
IPP* SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
The following tables list the functional and operational specifications for the 2.4GZ OpenWay remote mount gas module.
Related Documents
2.4GZ OpenWay Remote Mount Gas Module Meter Compatibility List
Note This table lists meters compatible with the 2.4GZ OpenWay remote mount gas module. Due to continuous research, product improvements, and enhancements Itron reserves the right to change this list without notice.
2.4GZ OpenWay Remote Mount Gas Module Installation
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 4 Proprietary and Confidential
Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part Number
Elster/American/ Canadian
AC425 AC425 Extended Top
Curb meter
Aluminum case coated with two­component polyurethane. Must have top-reading odometer-style index
Residential
IPP* SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Elster/American/ Canadian
AC630 AC630 Extended Top
Curb Meter
Aluminum case coated with two­component polyurethane. Must have top-reading odometer-style index
Residential
IPP* SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Elster/American/ Canadian
10 Metric (10B)
Iron case
Residential
IPP* SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Sensus/Invensys
Sonix 12,16,25,57, 600,880,2000
Pulser Metric Cubic foot
Commercial
IPP*
SEP*
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
OWG-5001-503
OWG-5002-503
National/ Lancaster
All meters
Where direct mount is not compatible
Residential
IPP*
SEP*
2.5' foot cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Itron/Actaris Schlumberger/ Sprague
1A
Where direct mount is not compatible
Residential
IPP* SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Itron/Actaris/ Schlumberger/ Sprague
Metris 250
Straight Face meter
Residential
IPP* SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Schlumberger/ Sprague
400
#3 flat-face meter
IPP* SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Itron/Actaris/ Schlumberger/ Sprague
675, 1000
Front mount index
Commercial
IPP* SEP*
2.5' cable with encoder Also requires thicker gasket for magnet hub to clear index box.
1-hole gasket: FAB-0014-001 2-hole gasket: FAB-0014-002 4-hole gasket: FAB-0014-003
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501 OWG-5002-501
Elster/American
TC and STD CTR
American RPM series rotary meters including TC and non-TC.
Commercial
IPP*
SEP* Meter must have a factory
installed pulser with connector output. Purchase endpoint from Itron and correct cable interface from appropriate meter manufacturer.
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
OWG-5001-503
OWG-5002-503
2.4GZ OpenWay Remote Mount Gas Module Installation
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 5 Proprietary and Confidential
Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part Number
Romet
STD CTR 600 through 56000 TC
2000-23000
RM series
Commercial
IPP*
SEP* Meter must have factory-
installed pulser with connector output. Purchase endpoint from Itron and correct cable interface from appropriate meter manufacturer.
2.4GZ OpenWay SE1.0 Remote with 12” lead wires
2.4GZ OpenWay SE1.0 Remote with 12” lead wires
OWG-5001-503
OWG-5002-503
Romet
RM Series 600 through 56000
ECM2 Electronically compensated meter
Commercial
IPP*
SEP* Meter must have connector
pin with factory-installed pulse output. Purchase endpoint from Itron and correct cable interface from Romet. ECM2 must be configured for 750ms "off-time" between pulses. The ECM2 must have firmware version J or later.
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
OWG-5001-503
OWG-5002-503
Dresser ROOTS®
B3/LMMA
Dresser ROOTS
®
rotary meters equipped with WeigandWire solid state pulsers
Commercial
IPP*
SEP* Meter must have factory-
installed pulser with connector output. Purchase endpoint from Itron and correct cable interface from Dresser. Dresser pulser must be version 17 or higher to be compatible.
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
OWG-5001-503
OWG-5002-503
Dresser ROOTS®
Integral Micro Corrector IMC\W2
MC2
Electronic Volume Corrector for Series A (LMMA) and Series B ROOTS® rotary meters
Commercial
IPP*
SEP* Endpoint compatibile with
IMC/W2 firmware version
1.91A or earlier. Pulse width must be set for 125ms. Pulse output must be at 100CF(CM) or higher.
2.4GZ OpenWay SE 1.0 Remote with 12" lead wires
2.4GZ OpenWay SE 1.0 Remote with 12" lead wires
OWG-5001-503
OWG-5002-503
Itron/Actaris
Dattus fM2/fM3
Commercial
IPP*
SEP* For all meter types, pulse
width must be set to .050 seconds. Meter type 11M or smaller must have pulse weight minimum of 10 cubic feet or 1 cubic meter. Meter type 16M or greater must have pulse weight minimum of 100 cubic feet or 1 cubic meter.
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 5' cable
OWG-5001-502
OWG-5002-502
2.4GZ OpenWay Remote Mount Gas Module Installation
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 6 Proprietary and Confidential
Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part Number
Mercury Correctors
EC-AT Mini-P
Mini-AT Mini-Max
Pressure and temperature electronic volume correctors
Commercial
IPP*
SEP* Correctors must have a Form A board; Form C is NOT supported. Item #056 Pulse Scaling Factor must be set to
2.0. Item #096 Cor Vol Display must be set at 1, 2, 3, or 4 blanks. Endpoint does NOT support 8 digits (0 blanks). Item #1014 set to the preset "Itron" selection in the drop-down menu. Item #115 Output Pulse Code must be set at 1, 2, 3, or 4 (not "0").
2.4GZ OpenWay Remote 5'cable
2.4GZ OpenWay Remote 5'cable
OWG-5001-502
OWG-5002-502
Mercury Correctors
TCI
Temperature Compensating index
Commercial
IPP*
SEP* Correctors must have a Form
A board, Form C is NOT supported. Item #56 Pulse Scaling Factor must be 2.0. Item #96 must be 7, 6, 5, or 4 digits (1, 2, 3, & 4 blanks). Endpoint does NOT support 8 digits (0 blanks). Item # 1014
set to the preset “Itron”
selection in the drop down menu. Compatible firmware versions on TCI are 1.06,
1.07, and 1.10.
2.4GZ OpenWay SE 1.0 Remote with 12" lead wires
2.4GZ OpenWay SE 1.0 Remote with 12" lead wires
OWG-5001-504
OWG-5002-504
*IPP: Itron Private Profile *SEP: Smart Energy Profile
2.4GZ OpenWay Remote Mount Gas Module Installation
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 7 Proprietary and Confidential
Installation Prerequisites
Caution You must program the 2.4GZ OpenWay remote mount gas module with a Bluetooth-
enabled FC200 or FC300 with SRead handheld computer and ZigBee Belt Clip Radio loaded with EndPoint-Link Pro software version 5.3.1.26 or version 5.5 for Itron Private Profile (IPP) gas modules (OWG-5001-XXX). Endpoint-Link Pro software version 5.5 must be used for Smart Energy Profile (SEP) gas modules (OWG-5002-XXX).
The following tools are required to install, program, and check the 2.4GZ OpenWay remote mount gas module. Some specific tools may be required dependent on meter or instrument type.
Medium flat-blade screwdriver Small flat-blade screwdriver Medium Phillips-drive screwdriver Hand pliers Side-cutting pliers 1/4-inch nut driver or similar blunt tool One-inch width putty knife Adjustable wrench 3M crimping tool: E-9R, E-9BM, E-9C/CW, E-9E, or E-9Y. Itron recommends the E-9R tool. All-weather electrical tape Size T-10 Torx screwdriver Itron programming device to program and check 2.4GZ OpenWay remote mount gas module installation
and operation:
FC300 with SRead with Endpoint-Link or Endpoint Link Pro version 5.5 or higher or FC200 (with Bluetooth-enabled) handheld computer loaded with Endpoint-Link or Endpoint-Link Pro
software to program and check endpoint.
ZigBee Belt-clip Radio with Endpoint-Link or EndPoint-Link Pro software - to program and check
2.4GZ OpenWay remote mount gas module installation and operation.
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 8 Proprietary and Confidential
This chapter provides the instructions to mount the 2.4GZ OpenWay remote mount gas module on a pipe or
Application
Itron Part Number
Description
To mount adapter plates on pipe brackets
575-9930-016
8-16 x 1/2-inch length, Type 8 slotted pan-head tapping screw - corrosion-resistant steel
To mount endpoints on adapter plates
575-9930-032
8-16 x 1-inch Type 8, slotted pan-head tapping screw, corrosion-resistant steel
To mount endpoints on sheet metal surfaces (to mount endpoints to wood surfaces, a comparable wood screw is required)
SCR-0009-001
10-16 x 1 1/2-inch Type AB thread for sheet metal, Phillips pan-head tapping screw, corrosion­resistant steel
C H A P T E R 2
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
other flat vertical surface (wall).
Installation Options
Mount the 2.4GZ OpenWay remote mount gas module using the Pipe Mount or Wall Mount (Flat Surface) procedure.
Pipe Mount. Pipe mounting is used in conjunction with the Remote Mount Kit (Itron part number CFG-
0005-003). The pipe mount option places the endpoint on a pipe near the meter or instrument (not on a wall surface). This option requires a meter manufacturer's cable to connect the endpoint to the meter or instrument.
Flat Vertical (Wall) Mount. Installation using the wall mount option places the endpoint on a wall or
other vertical surface. A cable connects the endpoint to the meter or instrument.
Mounting Screw Specifications
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 9 Proprietary and Confidential
Mounting Installation Considerations
Caution Vertical mounting position is important to maximize RF performance. You can
mount a 2.4GZ OpenWay remote gas module with the module's label arrow pointing up or down, dependent upon the application as noted in relevant sections of this installation manual. The module's arrow must never point to either side. The module's tilt tamper functionality is designed to operate with the module installed vertically. The 2.4GZ module's tilt tamper will operate with the label arrow pointed up or down. The module's tilt tamper will not operate with the module installed horizontally (the label arrow pointed to either side).
Warning Do not mount the 2.4GZ OpenWay remote mount gas module in an orientation other than vertical (endpoint label arrow pointed upward or downward). Violating the mounting orientation requirements will void the product warranty.
Select a proper mounting location. Itron recommends mounting the 2.4GZ OpenWay remote mount gas module in close proximity to the meter or instrument. Some applications may require an extended cable­length. The 2.4GZ OpenWay remote mount gas module supports cable lengths up to 300 feet.
Mount the 2.4GZ OpenWay remote mount gas module in a vertical position with the endpoint label directional arrow pointed upward or downward.
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 10 Proprietary and Confidential
Mounting the 2.4GZ OpenWay Remote Mount Gas Module on a Pipe
Itron Part Number
Description
OWG-5001/5002-501 OWG-5001/5002-502 OWG-5001/5002-503 OWG-5001/5002-504
2.4GZ OpenWay remote mount gas module
OWG-5001-501 shown
CFG-0005-003
Remote Mount Installation Kit Kit includes:
(2) two band clamps (2) two tamper seals pipe bracket cable ties adapter plate Screws - (2) 1/2" - to
attach the adapter plate to pipe bracket
(2) 1" - to attach the endpoint to the adapter plate
(3) 1 1/2" - to attach the endpoint to a vertical surface (wall)
The following items are required to mount the 2.4GZ OpenWay remote mount gas module on a pipe or vertical flat surface (wall):
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 11 Proprietary and Confidential
To mount the pipe bracket on a vertical pipe
Caution Vertical mounting position is important to maximize RF performance. You can mount a 2.4GZ OpenWay remote gas module with the module's label arrow pointing up or down, dependent upon the application as noted in relevant sections of this installation manual. The module's arrow must never point to either side. The module's tilt tamper functionality is designed to operate with the module installed vertically. The 2.4GZ module's tilt tamper will operate with the label arrow pointed up or down. The module's tilt tamper will not operate with the module installed horizontally (the label arrow pointed to either side).
1. Remove the pipe bracket and band clamp from the Remote Mount Installation Kit (Itron part number
CFG-0005-003).
2. Loosen the band clamp screw until the end of the band releases.
3. Push the end of the clamp's band (1) through the holes (2) in the pipe bracket. The pipe bracket must be
oriented as shown below.
4. Place the band clamp around the pipe. The band will loosely wrap around the pipe. Push the end of the
band through the band clamp screw assembly. Turn the band clamp's screw assembly to fit into the pipe bracket opening. Tighten the clamp screw until the band clamp is secure on the pipe.
Caution The pipe bracket must fit firmly against the pipe to prevent slippage.
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