2.4GZ OpenWay Gas Module Installation
Guide - Remote Mount
TDC-0838-001
Identification
Warning To prevent ignition of flammable or combustible atmospheres, read, understand, and
follow the manufacturer’s live maintenance procedures.
Warning Follow these procedures to avoid injury to yourself or others:
The lithium battery may cause a fire or chemical burn if it is not disposed of properly.
Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), crush,
expose to water, or incinerate the lithium battery. Fire, explosion, and severe burn
hazard.
Keep the lithium battery away from children.
Warning Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to
do so by others might void any maintenance contract with your company. Unauthorized service
personnel might also be subject to shock hazard on some Itron equipment if removal of protective
covers is attempted.
Warning Substitution of components may impair intrinsic safety.
2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
09/17/2010 TDC-0838-001
• This device must accept any interference that may cause undesirable operation.
This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) fro m all persons in order to comply with FCC RF exposure levels.
Compliance Statement
This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are d esigned to provide reasonable protection against harmful
interference in a residential installation. Operation is subject to the following conditions:
• This device may not cause interference.
• This device must accept any interference that may cause undesired operation of the device. Compliance Statement
This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada rules.
Operation is subject to the following two conditions:
(1) this device may not cause interference, and
(2) this device must accept any interference, including interference that may cause undesired operation of the device.
Transportation Classification
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 2.4GZ OpenWay remote mount gas module is considered an
operating transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation.
Modifications and Repairs
To ensure system performance, this device and antenna sh all not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to
operate the equipment.
Meter Installation/Removal
In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.
Suggestions
If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com
If you have questions or comments about the software or hardware product, contact Itron Technical Support:
Contact
Direct Mounting the 2.4GZ OpenWay Remote Mount Gas Module to the Sonix Meter .................... 92
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to a
Sensus Sonix 600 or 880 Meter .............................................................................................. 93
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly ..................................... 94
Index ............................................................................................................................. 96
Before You Begin
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount iv
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Document Conventions
Caution A Caution warns the user that failure to heed the information in the
note could result in loss of data. Be sure to carefully read a Caution note and
follow the advice/instructions.
Warning A Warning alerts you of potential physical harm to the user or
hardware. It is critical that you pay strict attention to WARNING notes, read
the information carefully, and follow the advice/instructions.
Before You Begin
Tip A Tip provides the user with extra hints/tips to make a task easier to
perform or a concept easier to understand.
Note A Note supplies generic information to the user. The user can ignore the
information and continue the task without suffering any adverse consequences.
The following documentation conventions are used:
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 1
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2.4GZ OpenWay remote mount gas modules are radio-frequency (RF) devices operating over the 2.4 GHz
C H A P T E R 1
2.4GZ OpenWay Remote Mount Gas Module Installation
frequency. The 2.4GZ OpenWay remote mount gas modules communicate with ZigBee®-compliant electric
meters to transmit gas consumption data. Modules can store 40 days of hourly intervals and are programmed
to bubble-up every 12 or 24 hours. Alternatively, the 2.4GZ OpenWay remote mount gas module can be
awakened with an Itron magnet for programming or for binding to an OpenWay electric meter. When 2.4GZ
Openway gas modules are installed alongside Itron OpenWay electric meters, the OpenWay solution for
combo gas and electric utilities provides unprecedented management flexibility.
This installation guide provides step-by-step instructions to install the 2.4GZ OpenWay remote mount gas
module on a wide variety of meters. 2.4GZ OpenWay remote mount gas module compatible meters are listed
in the Meter Compatibility List.
Transmission Modes
The 2.4GZ OpenWay remote mount gas module can be set to transmit to Standard, Daily or Hourly Mode.
Standard Mode. The 2.4GZ remote mount gas module transmits the current index read and Daily Freeze
Time read; Daily Freeze Time read is programmable for any hour.
Daily Mode. In addition to transmitting Standard Mode information, the 2.4GZ remote mount gas module
transmits 40 days of daily interval data based on Daily Freeze Time reads.
Hourly Mode. In addition to transmitting Standard Mode information, the 2.4GZ remote mount gas
module transmits the last 24 hourly intervals.
2.4GZ OpenWay Remote Mount Gas Module Installation
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Programming Modes
Mode
Description/Use Case
Radio
Metering
(counting)
How to Enter
this Mode
How to Exit this Mode
Normal
Normal Operating Mode. Used for
Field Programming when electric
meters are present or being
installed.
On
On
Mag Swipe or
Programmer
Programmer (can reprogram
to any mode specified)
Sleep
For Shipping or Storage of
modules
Uses the least amount of battery
current since the module does not
communicate with the electric
meter.
Off
Off
Programmer
Mag Swipe (to normal) or
Programmer (to specified)
Snooze
Pre-program modules and deploy
so they try to join the network
automatically when they are
installed in the field. The flow of
gas or Mag Swipe triggers the
module to change to Normal
Mode.
Pre-program meters in factory and
deploy so they do not try to join
the network when installed (for
example, install gas before electric
OR in factory counts will be added
after programming and user does
not want the radio turned on).
Off
On
Programmer
Mag Swipe (to normal) or
Programmer (to specified)
The 2.4GZ OpenWay gas module is programmed or reprogrammed to Normal, Sleep, or Doze Mode as
defined in the configuration file. The table below describes these modes.
2.4GZ OpenWay Remote Mount Gas Module Installation
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Specifications
Functional Specifications
Description
Power Source
Two "A" cell lithium batteries
Tamper Detection
Tilt tamper
FCC Compliance
Part 15 certified
Industry Canada Compliance
RSS-210 certified
Measurement Canada Approval
Pending
Intrinsic Safety
UL Class I, Division 1, Groups C and D
Product Identification
Numeric and bar coded and serial number
Construction Materials
Gray polycarbonate housing and back plate with encapsulated
electronics
Operational Specifications
Description
Operating Temperatures
-40° to 158° F (-40° to +70° C)
Operating Humidity
5 to 95% relative humidity
Frequency Band
2.405 to 2.475 GHz ISM band
Modulation
Direct Sequence Spread Spectrum
Data Integrity
Verified in every data message
Document Title
Document Part Number
Gas Endpoint Meter Compatibility List
PUB-0117-002
Gas Endpoint Ordering Guide
PUB-0117-001
2.4GZ OpenWay Gas Module Specification Sheet
Publication 100818SP-XX
Endpoint Link Programming Guide
TDC-0744
2.4GZ OpenWay Gas Module Entity Parameters
ENG-2400-500
Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part
Number
Elster/American/
Canadian
AC250
AC250 Extended Top
Curb meter
Aluminum case
coated with twocomponent
polyurethane. Must
have top-reading
odometer-style index
Residential
IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
The following tables list the functional and operational specifications for the 2.4GZ OpenWay remote mount
gas module.
Related Documents
2.4GZ OpenWay Remote Mount Gas Module Meter Compatibility
List
Note This table lists meters compatible with the 2.4GZ OpenWay remote mount gas module. Due to
continuous research, product improvements, and enhancements Itron reserves the right to change this list
without notice.
2.4GZ OpenWay Remote Mount Gas Module Installation
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 4
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Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part
Number
Elster/American/
Canadian
AC425
AC425 Extended Top
Curb meter
Aluminum case
coated with twocomponent
polyurethane. Must
have top-reading
odometer-style index
Residential
IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
Elster/American/
Canadian
AC630
AC630 Extended Top
Curb Meter
Aluminum case
coated with twocomponent
polyurethane. Must
have top-reading
odometer-style index
Residential
IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
Elster/American/
Canadian
10 Metric (10B)
Iron case
Residential
IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
Sensus/Invensys
Sonix
12,16,25,57,
600,880,2000
Pulser
Metric
Cubic foot
Commercial
IPP*
SEP*
2.4GZ OpenWay Remote 12"
lead wires
2.4GZ OpenWay Remote 12"
lead wires
OWG-5001-503
OWG-5002-503
National/ Lancaster
All meters
Where direct mount is
not compatible
Residential
IPP*
SEP*
2.5' foot cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
Itron/Actaris
Schlumberger/ Sprague
1A
Where direct mount is
not compatible
Residential
IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
Itron/Actaris/
Schlumberger/
Sprague
Metris 250
Straight Face meter
Residential
IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
Schlumberger/
Sprague
400
#3 flat-face meter
IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
Itron/Actaris/
Schlumberger/
Sprague
675, 1000
Front mount index
Commercial
IPP*
SEP*
2.5' cable with encoder
Also requires thicker gasket
for magnet hub to clear index
box.
American RPM series
rotary meters
including TC and
non-TC.
Commercial
IPP*
SEP*
Meter must have a factory
installed pulser with connector
output. Purchase endpoint
from Itron and correct cable
interface from appropriate
meter manufacturer.
2.4GZ OpenWay Remote 12"
lead wires
2.4GZ OpenWay Remote 12"
lead wires
OWG-5001-503
OWG-5002-503
2.4GZ OpenWay Remote Mount Gas Module Installation
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 5
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Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part
Number
Romet
STD CTR
600 through 56000
TC
2000-23000
RM series
Commercial
IPP*
SEP*
Meter must have factory-
installed pulser with connector
output. Purchase endpoint
from Itron and correct cable
interface from appropriate
meter manufacturer.
2.4GZ OpenWay SE1.0
Remote with 12” lead wires
2.4GZ OpenWay SE1.0
Remote with 12” lead wires
OWG-5001-503
OWG-5002-503
Romet
RM Series 600 through
56000
ECM2 Electronically
compensated meter
Commercial
IPP*
SEP*
Meter must have connector
pin with factory-installed pulse
output. Purchase endpoint
from Itron and correct cable
interface from Romet. ECM2
must be configured for 750ms
"off-time" between pulses.
The ECM2 must have
firmware version J or later.
2.4GZ OpenWay Remote 12"
lead wires
2.4GZ OpenWay Remote 12"
lead wires
OWG-5001-503
OWG-5002-503
Dresser ROOTS®
B3/LMMA
Dresser ROOTS
®
rotary meters
equipped with
WeigandWire solid
state pulsers
Commercial
IPP*
SEP*
Meter must have factory-
installed pulser with connector
output. Purchase endpoint
from Itron and correct cable
interface from Dresser.
Dresser pulser must be version
17 or higher to be compatible.
2.4GZ OpenWay Remote 12"
lead wires
2.4GZ OpenWay Remote 12"
lead wires
OWG-5001-503
OWG-5002-503
Dresser ROOTS®
Integral Micro
Corrector IMC\W2
MC2
Electronic Volume
Corrector for Series A
(LMMA) and Series
B ROOTS® rotary
meters
Commercial
IPP*
SEP*
Endpoint compatibile with
IMC/W2 firmware version
1.91A or earlier. Pulse width
must be set for 125ms. Pulse
output must be at 100CF(CM)
or higher.
2.4GZ OpenWay SE 1.0
Remote with 12" lead wires
2.4GZ OpenWay SE 1.0
Remote with 12" lead wires
OWG-5001-503
OWG-5002-503
Itron/Actaris
Dattus fM2/fM3
Commercial
IPP*
SEP*
For all meter types, pulse
width must be set to .050
seconds. Meter type 11M or
smaller must have pulse
weight minimum of 10 cubic
feet or 1 cubic meter. Meter
type 16M or greater must
have pulse weight minimum
of 100 cubic feet or 1 cubic
meter.
2.4GZ OpenWay Remote 5'
cable
2.4GZ OpenWay Remote 5'
cable
OWG-5001-502
OWG-5002-502
2.4GZ OpenWay Remote Mount Gas Module Installation
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Meter
Model
Description
Class
Comments
Endpoint Type
ERT Part
Number
Mercury Correctors
EC-AT
Mini-P
Mini-AT
Mini-Max
Pressure and
temperature electronic
volume correctors
Commercial
IPP*
SEP*
Correctors must have a Form
A board; Form C is NOT
supported. Item #056 Pulse
Scaling Factor must be set to
2.0. Item #096 Cor Vol
Display must be set at 1, 2, 3,
or 4 blanks. Endpoint does
NOT support 8 digits (0
blanks). Item #1014 set to the
preset "Itron" selection in the
drop-down menu. Item #115
Output Pulse Code must be
set at 1, 2, 3, or 4 (not "0").
2.4GZ OpenWay Remote
5'cable
2.4GZ OpenWay Remote
5'cable
OWG-5001-502
OWG-5002-502
Mercury Correctors
TCI
Temperature
Compensating index
Commercial
IPP*
SEP*
Correctors must have a Form
A board, Form C is NOT
supported. Item #56 Pulse
Scaling Factor must be 2.0.
Item #96 must be 7, 6, 5, or 4
digits (1, 2, 3, & 4 blanks).
Endpoint does NOT support 8
digits (0 blanks). Item # 1014
set to the preset “Itron”
selection in the drop down
menu. Compatible firmware
versions on TCI are 1.06,
1.07, and 1.10.
2.4GZ OpenWay SE 1.0
Remote with 12" lead wires
2.4GZ OpenWay SE 1.0
Remote with 12" lead wires
OWG-5001-504
OWG-5002-504
*IPP: Itron Private Profile
*SEP: Smart Energy Profile
2.4GZ OpenWay Remote Mount Gas Module Installation
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 7
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Installation Prerequisites
Caution You must program the 2.4GZ OpenWay remote mount gas module with a Bluetooth-
enabled FC200 or FC300 with SRead handheld computer and ZigBee Belt Clip Radio loaded
with EndPoint-Link Pro software version 5.3.1.26 or version 5.5 for Itron Private Profile (IPP)
gas modules (OWG-5001-XXX).
Endpoint-Link Pro software version 5.5 must be used for Smart Energy Profile (SEP) gas
modules (OWG-5002-XXX).
The following tools are required to install, program, and check the 2.4GZ OpenWay remote mount gas
module. Some specific tools may be required dependent on meter or instrument type.
Medium flat-blade screwdriver Small flat-blade screwdriver Medium Phillips-drive screwdriver Hand pliers Side-cutting pliers 1/4-inch nut driver or similar blunt tool One-inch width putty knife Adjustable wrench 3M crimping tool: E-9R, E-9BM, E-9C/CW, E-9E, or E-9Y. Itron recommends the E-9R tool. All-weather electrical tape Size T-10 Torx screwdriver Itron programming device to program and check 2.4GZ OpenWay remote mount gas module installation
and operation:
FC300 with SRead with Endpoint-Link or Endpoint Link Pro version 5.5 or higher or FC200 (with Bluetooth-enabled) handheld computer loaded with Endpoint-Link or Endpoint-Link Pro
software to program and check endpoint.
ZigBee Belt-clip Radio with Endpoint-Link or EndPoint-Link Pro software - to program and check
2.4GZ OpenWay remote mount gas module installation and operation.
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 8
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This chapter provides the instructions to mount the 2.4GZ OpenWay remote mount gas module on a pipe or
Application
Itron Part
Number
Description
To mount adapter plates on
pipe brackets
575-9930-016
8-16 x 1/2-inch length, Type 8 slotted pan-head
tapping screw - corrosion-resistant steel
To mount endpoints on adapter
plates
575-9930-032
8-16 x 1-inch Type 8, slotted pan-head tapping
screw, corrosion-resistant steel
To mount endpoints on sheet
metal surfaces (to mount
endpoints to wood surfaces, a
comparable wood screw is
required)
SCR-0009-001
10-16 x 1 1/2-inch Type AB thread for sheet
metal, Phillips pan-head tapping screw, corrosionresistant steel
C H A P T E R 2
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
other flat vertical surface (wall).
Installation Options
Mount the 2.4GZ OpenWay remote mount gas module using the Pipe Mount or Wall Mount (Flat Surface)
procedure.
Pipe Mount. Pipe mounting is used in conjunction with the Remote Mount Kit (Itron part number CFG-
0005-003). The pipe mount option places the endpoint on a pipe near the meter or instrument (not on a
wall surface). This option requires a meter manufacturer's cable to connect the endpoint to the meter or
instrument.
Flat Vertical (Wall) Mount. Installation using the wall mount option places the endpoint on a wall or
other vertical surface. A cable connects the endpoint to the meter or instrument.
Mounting Screw Specifications
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 9
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Mounting Installation Considerations
Caution Vertical mounting position is important to maximize RF performance. You can
mount a 2.4GZ OpenWay remote gas module with the module's label arrow pointing up or
down, dependent upon the application as noted in relevant sections of this installation
manual. The module's arrow must never point to either side. The module's tilt tamper
functionality is designed to operate with the module installed vertically. The 2.4GZ
module's tilt tamper will operate with the label arrow pointed up or down. The module's tilt
tamper will not operate with the module installed horizontally (the label arrow pointed to
either side).
Warning Do not mount the 2.4GZ OpenWay remote mount gas module in an orientation
other than vertical (endpoint label arrow pointed upward or downward). Violating the
mounting orientation requirements will void the product warranty.
Select a proper mounting location. Itron recommends mounting the 2.4GZ OpenWay remote mount gas
module in close proximity to the meter or instrument. Some applications may require an extended cablelength. The 2.4GZ OpenWay remote mount gas module supports cable lengths up to 300 feet.
Mount the 2.4GZ OpenWay remote mount gas module in a vertical position with the endpoint label
directional arrow pointed upward or downward.
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
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Mounting the 2.4GZ OpenWay Remote Mount Gas Module on a Pipe
(2) two band clamps (2) two tamper seals pipe bracket cable ties adapter plate Screws - (2) 1/2" - to
attach the adapter
plate to pipe bracket
(2) 1" - to attach the endpoint to the
adapter plate
(3) 1 1/2" - to attach the endpoint to a
vertical surface (wall)
The following items are required to mount the 2.4GZ OpenWay remote mount gas module on a pipe or
vertical flat surface (wall):
Mounting the 2.4GZ OpenWay Remote Mount Gas Module
TDC-0838-001 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 11
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To mount the pipe bracket on a vertical pipe
Caution Vertical mounting position is important to maximize RF performance. You can mount
a 2.4GZ OpenWay remote gas module with the module's label arrow pointing up or down,
dependent upon the application as noted in relevant sections of this installation manual. The module's arrow must never point to either side. The module's tilt tamper functionality is
designed to operate with the module installed vertically. The 2.4GZ module's tilt tamper will
operate with the label arrow pointed up or down. The module's tilt tamper will not operate with
the module installed horizontally (the label arrow pointed to either side).
1. Remove the pipe bracket and band clamp from the Remote Mount Installation Kit (Itron part number
CFG-0005-003).
2. Loosen the band clamp screw until the end of the band releases.
3. Push the end of the clamp's band (1) through the holes (2) in the pipe bracket. The pipe bracket must be
oriented as shown below.
4. Place the band clamp around the pipe. The band will loosely wrap around the pipe. Push the end of the
band through the band clamp screw assembly. Turn the band clamp's screw assembly to fit into the pipe
bracket opening. Tighten the clamp screw until the band clamp is secure on the pipe.
Caution The pipe bracket must fit firmly against the pipe to prevent slippage.
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