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24GZR

Itron 24GZR Users Manuel Chp One and Two

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Natural Gas Solutions
2.4GZ OpenWay Gas Module Install ati on Guide - Remote Mount
TDC-0838-000
Identification
2.4GZ Gas Module Endpoint part numbers: OWG-5001-501, OWG-5001-502, OWG-5001-503, OWG-5001-504 OWG-5002-501, OWG-5002-502, OWG-5002-503, OWG-5002-504
Copyright © 2009 Itron, Inc. All rights reserved.
Trademark Notice Itron is a registered trademark of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.
Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com If you have questions or comments about the software or hardware product, contact Itron Technical Support:
Contact
• Internet: www.itron.com
• E-mail: support@itron.com
• Phone: 1 800 635 87 25
Safety Approvals
Intrinsicall y sa f e per UL Clas s I, Di v i s i on 1, Gr o ups C & D
Applicable Patents
U.S. Patent Numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700 Canadian Patent Numbers: 1,254,949; 1,267,936; 1,282,118
Compliance Statement This device complies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to the following two conditions:
• This device may not cause harmful interference.
• This device must accept any interference that may cause undesirable operation. This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels. Compliance Statement This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are designed to prov i de reasonable pr otection against harmful interference in a residential installation. Operation is subject to th e fol lowing conditions:
• This device may not cause interference.
• This device must accept any interference that may cause undesired operation of the device. Compliance Statement This equipment complies with policies RSS-21 0 an d RSS-GEN of the Industry Canada rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Transportation Classification The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 2.4GZ OpenWay Remote Mount Module is considered an operating transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation.
Modifications and Repairs To ensure system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to operate the equipment.
Meter Installation/Removal In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.
Warning Follow these procedures to avoid injury to yourself or others:
• The lithium battery may cause a fire or chemical burn if it is not disposed of properly.
• Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), or incinerate the lithium battery.
• Keep the lithium battery away from children.
• Replace the lithium battery only with batteries meeting Itron
specifications. Any other battery may cause a fire or explosion.
Warning Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so by others might void any maintenance contract with your company. Unauthorized service personnel might also be subject to shock hazard on some Itron equipment if removal of protective covers is attempted.
Warning To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
Warning Substitution of components may impair intrinsic safety.
Document Conventions
The following documentation conventions are used:
Caution A Caution warns the user that failure to heed the information in the note could result in loss of data. Be sure to carefully read a Caution note and heed the advice/instructions.
Warning A Warning alerts you of potential physical harm to the user or hardware. It is critical that you pay strict attention to WARNING notes, read the information carefully, and heed the advice, instructions.
Tip A Tip provides the user with extra hints/tips to make a task easier to perform or a concept easier to understand.
Note A Note supplies generic information to the user. The information could be ignored and the user could continue with a task without suffering any adverse consequences.
Contents
Chapter 1 2.4GZ OpenWay Remote Mount Gas Module Installation ........................ 1
Transmission Modes ........................................................................................................................... 1
Programming Modes ........................................................................................................................... 2
Specifications ...................................................................................................................................... 3
Related Documents .................................................................................................................. 3
2.4GZ OpenWay Remote Mount Gas Module Meter Compatibility List.............................................. 4
Installation Prerequisites ..................................................................................................................... 8
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module .................... 9
Installation Options .............................................................................................................................. 9
Mounting Screw Specifications ................................................................................................. 9
Mounting Installation Considerations ................................................................................................ 10
Mounting the 2.4GZ OpenWay Remote Mount Gas Module on a Pipe.................................. 11
Mounting the 2.4GZ OpenWay Remote Mount Gas Module on a Wall or Other Flat
Vertical Surface ............................................................................................................ 18
Chapter 3 Rotary Meter Installa tion .......................................................................... 23
Required Installation Materials Available from Itron .......................................................................... 24
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to the Rotary Meter Cable .............. 25
Programming 2.4GZ OpenWay Remote Mount Gas Module for Dresser ROOTS
B3, LMMA & S3A CTR/TC Meter Pulse Rates for Remote Module Programming ........................... 30
Installing the 2.4GZ OpenWay Remote Mount Gas Module to the Elster American Meter RPM
Series Rotary Meter .......................................................................................................................... 32
Mounting the 2.4GZ OpenWay Remote Mount Gas Module on a Pipe ............................................ 37
Installing the 2.4GZ OpenWay Remote Mount Gas Module to the Romet Electronically Compensated Meter (ECM2 Connecting the 2.4GZ OpenWay Remote Mount Gas Module to the Romet ECM2
®
) .......................................................................................................... 38
®
Rotary Meters . 30
®
Meter ............ 39
Chapter 4 Mercury Electronic Volume Corrector Installation ................................. 43
Installation Prerequisites ................................................................................................................... 43
Installation Overview ......................................................................................................................... 44
Programming the Mercury Instrument Corrector............................................................................... 45
Code Settings.......................................................................................................................... 45
Wiring the Endpoint to the Corrector ................................................................................................. 46
Wiring Dual Endpoints to a Mercury Instrument Corrector ............................................................... 48
Required Tools* ....................................................................................................................... 49
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly ..................................... 51
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount v
Contents
Chapter 5 Diaphragm Meter Installation ................................................................... 53
Tools and Materials Supplied By You ............................................................................................... 53
Materials Available from Itron ............................................................................................................ 54
Replacement Gaskets ............................................................................................................. 55
Installing the 2.4GZ OpenWay Remote Mount Gas Module ............................................................. 56
Installing 2.4GZ OpenWay Remote Mount Gas Module Encoders................................................... 57
Chapter 6 Dattus Meter Installation ........................................................................... 67
Installation Prerequisites ................................................................................................................... 67
Programming the Dattus Meter ......................................................................................................... 67
Installation Overview ............................................................................................................... 68
Installing the 2.4GZ OpenWay Remote Mount Gas Module to the Itron Dattus Meter 68 Direct Mounting the 2.4GZ OpenWay Remote Mount Gas Module to the Dattus
Meter ............................................................................................................................. 69
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to a Dattus meter ....... 70
Mounting the 2.4GZ OpenWay Remote Mount Gas Module........................................ 71
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly ................ 72
Chapter 7 Sensus Sonix Meters ................................................................................ 75
Programming the Sensus Sonix Meter ............................................................................................. 75
Adjusting the Pulse Output for Sonix 600 and 880 Meters ..................................................... 75
Installing the 2.4GZ OpenWay Remote Mount Gas Module with Sensus Sonix Meters .................. 75
Sensus Sonix2000 Pulse Output Wiring ................................................................................. 76
Direct Mounting the 2.4GZ OpenWay Remote Mount Gas Module to the Sonix Meter ......... 76
Connecting the 2.4GZ OpenWay Remote Mount Gas Module to a Sensus Sonix 600 or 880
Meter ....................................................................................................................................... 78
Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly .......................... 79
vi TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
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2.4GZ OpenWay Remote Mount Gas Module Installation
2.4GZ OpenWay Remote Mount Gas Modules are radio-frequency (RF) devices operating over the 2.4 GHz frequency. The 2.4GZ OpenWay Remote Mount Gas Modules communicate with ZigBee bytes. Modules store 40 days of hourly intervals and are programmed to bubble-up every 12 or 24 hours. Alternatively, the 2.4GZ OpenWay Remote Mount Gas Module can be awakened with an Itron magnet for programming or for binding to an OpenWay electric meter. When 2.4GZ Openway Gas Modules are installed alongside Itron OpenWay electric meters, the OpenWay solution for combo gas and electric utilities provides unprecedented management flexibility.
This installa ti on guide provides step-by-step instructions for installing the 2.4GZ OpenWay Remote Mount Gas Module on a wide variety of meters. 2.4GZ OpenWay Remote Mount Gas Module compatible meters are listed in the Me ter Compatibility List.
®
-compliant electric meters to transmit gas consumption data
Transmission Modes
The 2.4GZ OpenWay Remote Mount Gas Module can be set to transmit to Standard, Daily or Hourly Mode.
• Standard Mode - The 2.4GZ Remote Mount Gas Module transmits the current index read and Daily Freeze Time read; Daily Freeze Time read is programmable for any hour.
• Daily Mode - In addition to transmitting Standard Mode information, the 2.4GZ Remote Mount Gas Module transmits 40 days of daily interval data based on Daily Freeze Time reads.
• Hourly Mode - In addition to transmitting Standard Mode information, the 2.4GZ Remote Mount Gas Module transmits the last 24 hourly intervals.
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 1
Chapter 1 2.4GZ OpenWay Remote Mount Gas Module Installation
For Shipping or Storage
Programming Modes
The 2.4GZ OpenWay Gas Module is programmed or reprogrammed to Normal, Sleep, or Doze Mode as defined in the configuration file. The table below describes these modes.
Mode Description/Use
Case
Normal
Normal Operating
Mode. Used for Field
Programmi ng when
electric meters are
present or being
installed.
Sleep
of modules
Uses the least amount
of battery current since
the module does not
communicate with the
electric meter.
Snooze
Pre-program modules
and deploy so they try
to join the network
automatically when
they are installed in the
field. The flow of gas or
Mag Swipe tr iggers the
module to change to
Normal Mode.
Radio Metering
(counting)
On On Mag Swipe or
How to Enter
this Mode
Programmer
How to Exit
this Mode
Programmer (can reprogram to any
mode specified)
Off Off Programmer Mag Swipe (to
normal) or
Programmer (to
specified)
Off On Programmer Mag Swipe (to
normal)
Programmer (to
specified) or
Count Increment
(to normal)
2 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
Doze
Pre-program meters in
factory and deploy so they do not try to join
the networ k when
installed (for example,
install gas before
electric OR in factory
counts will be added
after programming and
user does not want the
radio turned on).
Off On Programmer Mag Swipe (to
normal) or
Programmer (to
specified)
Specifications
Specifications
The following tables list the functional and operational specifications for the 2.4GZ OpenWay Remote Mount Gas Module.
Functional Specifications Description
Power Source Tamper Detection FCC Compliance Industry Canada Compliance Measurement Canada Approval Intrinsic Safety Product Identification Construction Materials
Operational Specifications Description
Operating Temperatures Operating Humidity Frequency Band Modulation Data Integrity
Two "A" cell lithium batteries Tilt tamper and magnetic tampe r Part 15 certified RSS-210 certified Pending UL Class I, Division 1, Groups C and D Numeric and bar coded and serial number Gray polycarbonate housing and back plate with
encapsulated electronics
-40° to 158° F (-40° to +70° C) 5 to 95% relative humidity
2.405 to 2.475 GHz ISM band Direct Sequence Spread Spectrum Verified in every data message
Related Documents
Document Title Document Part Number
Gas Endpoint Meter Compatibility List PUB-0117-002 Gas Endpoint Ordering Guide PUB-0117-001
2.4GZ OpenWay Remote Mount Gas Module Specification Sheet Publication 100818SP-XX Endpoint Link Programming Guide TDC-0744
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 3
Chapter 1 2.4GZ OpenWay Remote Mount Gas Module Installation
2.4GZ OpenWay Remote Mount Gas Module Meter Compatibility List
This table lists meters compatible with the 2.4GZ OpenWay Remote Mount Gas Module. Due to continuous research, product improvements, and enhancements Itron reserves the right to change this list without notice.
Meter Model Description Class Comments Module Type Module Part
Number
Elster/American/ Canadian
Sensus/Invensys
National/ Lancaster All met ers
Itron/Actaris Schlumberger/ Sprague
Itron/Actaris/ Schlumberger/ Sprague
Schlumberger/ Sprague
10 Metric (1 0B) Iron case Residential IPP*
Sonix 12,16,25,57, 600,880,2000
1A
Metris 250
400 #3 flat-face meter
Pulser Metric Cubic foot
Where direct mount is not compatible
Where direct mount is not compatible
Straight Face meter
SEP*
2.5' cable with encoder
Commercial IPP*
SEP*
IPP*
SEP*
Residential IPP*
SEP*
2.5' foot cable with encoder
Residential IPP*
SEP*
2.5' cable with encoder
Residential IPP*
SEP*
2.5' cable with encoder IPP*
SEP*
2.5' cable with encoder
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
OWG-5001-501
OWG-5002-501
OWG-5001-502
OWG-5002-502
OWG-5001-503
OWG-5002-503
OWG-5001-501
OWG-5002-501
OWG-5001-501
OWG-5002-501
OWG-5001-501
OWG-5002-501
OWG-5001-501
OWG-5002-501
4 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
2.4GZ Ope
nWay Remote Mount Gas Module Meter Compatibility List
Number
Meter Model Description Class Comments Module Type Module Part
Itron/Actaris/ Schlumberger/ Sprague
Elster/American/ Romet
Romet RM Series ECM2 Commercial IPP*
675, 1000 Front mount index Commercial IPP*
SEP*
2.5' cable with encoder Also requir es thicker gasket for magnet hub to clear index box.
1-hole gasket: FAB-0014­001
2-hole gas ket: FAB-0014­002
4-hole gasket: FAB-0014­003
TC and STD CTR
American RPM series rota ry meters including TC and non-TC.
Commercial IPP*
SEP*
IPP*
SEP* Meter must have a factory
installed pulser with connector output . Purchase endpoint from Itron and correct cable interface from appropriate meter manufacturer.
SEP*
IPP*
SEP*
Meter must have connector pin with factory-installed p ulse output. Purchase end point from Itron and correct cable interface from Romet. ECM2 m ust be configured for 750m s "off-time" betw een pulses. The ECM2 must have firmware version J or later.
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wire s
OWG-5001-501
OWG-5002-501
OWG-5001-502
OWG-5002-502
OWG-5001-503
OWG-5002-503
OWG-5001-502
OWG-5002-502
OWG-5001-503
OWG-5002-503
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 5
Chapter 1 2.4GZ OpenWay Remote Mount Gas Module Installation
Number
Meter Model Description Class Comments Module Type Module Part
®
Dresser ROOTS® B3/LMMA
Itron/Actaris Dattus fM2/fM3
Dresser ROOTS rotary meters equipped with WeigandWire solid state pulsers
Commercial IPP*
SEP*
IPP*
SEP* Meter must h ave factory-
installed pulser with connector output. Purchase endpoint from Itron and correct cable interface from Dresser. Dresser pulser must be version 17 or higher to be compatible.
Commercial IPP*
SEP*
IPP*
SEP* For all meter types, puls e
width must be set to .050 seconds. Meter type 11M or smaller must have pulse weight minimum of 10 cubic feet o r 1 cubic meter. Meter type 16M or greater mus t have pulse weight minimum of 100 cubic feet or 1 cubic meter.
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 5' cable
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
OWG-5001-502
OWG-5002-502
OWG-5001-503
OWG-5002-503
OWG-5001-502
OWG-5002-502
OWG-5001-503
OWG-5002-503
6 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
2.4GZ OpenWay Remote Mount Gas Module Meter
Compatibility List
Number
Meter Model Description Class Comments Module Type Module Part
Mercury Correctors
Mercury Correctors TCI Commercial IPP*
EC-AT Mini-P
Mini-AT Mini-Max
Pressure and temperature electronic volume correctors
Commercial IPP*
SEP*
IPP*
SEP*
Correctors must have a Form A board; Form C is NOT supported. Item #056 Pulse Scaling Factor must be set to 2 .0. Item #096 Cor Vol Display must be set at 1, 2, 3, or 4 blanks. endpoint does NOT support a setting of 0 blanks. It e m #115 Output Pulse Code must be set at 1, 2 , 3, or 4. endpoint do es NOT support an Output Pu ls e Code of 0.
SEP*
2.4GZ OpenWay Remote 5'cable
2.4GZ OpenWay Remote 5'cable
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
2.4GZ OpenWay Remote 12" lead wires
OWG-5001-502
OWG-5002-502
OWG-5001-503
OWG-5002-503
OWG-5001-504
OWG-5002-504
*IPP: Itron Private Profile; SEP: Smart Energy Profile
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 7
Chapter 1 2.4GZ OpenWay Remote Mount Gas Module Installation
Installation Prerequisites
The following tools are required to install, program, and check the 2.4GZ OpenWay Remote Mount Gas Module. Some specific tools may be required dependent on meter or instrument type.
• Medium flat-blade screwdr i v er
• Small flat-blade screwdriver
• Medium Phillips-drive screwdriver
• Hand pliers
• Side-cutting pliers - to cut wires and/or cables
• 1/4" nut driver or similar blunt tool - to seat endpoint tamper seals
• One-inch width putty knife
• Adjustable wrench
• 3M Scotchlock E-9Y crimping tool, 3M Scotchlock E-9C cartridge tool, or similar
crimping tool
• All-weather electrical tape
• Size T-10 Torx screwdriver
• FC200SR loaded with Endpoint-Link or Endpoint-Link Pro software - to program and
check endpoint.
Note Reference the appropriate programming guide or specification sheet for correct software version.
Caution Program the 2.4GZ OpenWay Remote Mount Gas Modules using FC200SR Handheld computer loaded with Endpoint-Link or Endpoint-Link Pro software version 5.3 or later.
8 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
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2
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Mounting the 2.4GZ OpenWay Remote Mount Gas Module
This chapter provides the instructions to mount the 2.4GZ OpenWay Remote Mount Gas Module on a pipe or other flat vertical surface (wall).
Installation Options
Mount the 2.4GZ OpenWay Remote Mount Gas Module using the Pipe Mount or Wall Mount (Flat Surface) procedure.
• Pipe Mount - Pipe mounting is used in conjunction with the Remote Mount Kit (Itron part number CFG-0005-003). The pipe mount option places the endpoint on a pipe near the meter or instrument (not on a wall surface). This option requires a meter manufacturer's cable to connect the endpoint to the meter or instrument.
• Flat Vertical (Wal l) Moun t - Installation using the wall mount option places the endpoint on a wall or other vertical surface. A cable connects the endpoint to the meter or instrument.
Mounting Screw Specifications
Application Itron Part
Number
To mount adapter plates on pipe brackets
To mount end points on adapter plates
To mount end points on sheet metal surfaces (to mount endpoints to wood surfaces, a comparable wood screw is required)
575-9930-016
575-9930-032
SCR-0009-001
Description
8-16 x 1/2" length, Type 8 slotted pan-head tapping screw - corrosion-resistant steel
8-16 x 1" Type 8, slotted pan-head tapping screw, corrosion-resistant steel
10-16 x 1 1/2" Type AB thread for sheet metal, Phillips pan-head tapping screw, corrosion-resistant steel
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 9
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module
Mounting Installation Considerations
Select a proper mounting location. Itron recommends mounting the 2.4GZ OpenWay Remote Mount Gas Module in close proximity to the meter or instrument. Some applications may require an extended cable-length. The 2.4GZ OpenWay Remote Mount Gas Module supports cable lengths up to 300 feet.
Mount the 2.4GZ OpenWay Remote Mount Gas Module upright in a vertical position with the endpoint label easily read and the directional arrow pointed upward.
Caution Upright vertical positioning is very important because:
• 2.4GZ OpenWay Remote Mount Gas Modules are designed with the antenna in a vertical direction so the antenna is parallel to the reading device (which has a vertical antenna). Matching antenna polarity can greatly affect RF performance and enable easy module reading.
• 2.4GZ OpenWay Remote Mount Gas Modules are designed so the tilt tamper is vertical. It is important to maintain vertical positioning in the field to enable tilt tamper stability.
Warning Do not mount 2.4GZ OpenWay Remote Mount Gas Modules in an orientation other than vertical (module label arrow pointed upward). Violating the mounting orientation requirements on the equipment documentation (label) will void the product warranty.
10 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
Mo
unting Installation Considerations
Itron Part Number
Description
Mounting the 2.4 GZ OpenWay Remote Mount Gas Module on a Pipe
The following items are required to mount the 2.4GZ OpenWay Remote Mount Gas Module on a pipe or vertical flat surface (wall):
OWG-5001-501(IPP) OWG-5002-
501(SEP)
CFG-0005-003
2.4GZ OpenWay Remote Mount Gas Module with 2.5-foot cable and encoder
Remote Mount Installation Kit Kit includes:
• (2) two band clamps
• (2) two tamper seals
• pipe bracket
• cable ties
• adapter plate
• Screws - (2) 1/2" - to attach the
adapter plate to pipe bracket
• (2) 1" - to attach the endpoint to the adapter plate
• (3) 1 1/2" - to attach the endpoint to a vertical surface (wall)
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 11
Warning Install the 2.4GZ OpenWay Remote Mount Gas Module in an upright position. Any position other than upright can negatively affect radio performance and reduce battery life.
To mount the pipe bracket on a vertical pipe
1. Remove the pipe bracket and band clamp from the Remote Mount Installation Kit (Itron part number CFG-0005-003).
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module
2. Loosen the band clamp screw until the end of the band releases.
3. Push the end of the clamp's band (1) through the holes (2) in the pipe bracket. The
pipe bracket must be oriented as shown below.
4. Place the band clamp around the pipe. The band will loosely wrap around the pipe. Push the end of the band through the band clamp screw assembly. Turn the band clamp's screw assembly to fit into the pipe bracket opening. Tighten the clamp screw until the band clamp is secure on the pipe.
Caution The pipe bracket must fit firmly against the pipe to prevent slippage.
12 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
Mounting Installation Considerations
To mount the adapter plate on the pipe bracket
1. Place the adapter plate on the pipe bracket with the mounting lug at the top. The adapter plate screw bosses fit into the pipe brack et rece ss.
2. Ensure the adapter plate is positioned as shown below with the mounting lug (1) at the top. To install the adapter plate on a vertical pipe, use the two shortest (1/2") adapter plate mounting screws from the Remote Mount Installation Kit. Place the mounting screws (2) in the holes shown below.
3. Tighten both screws securely in an alternating fashion. Itron recommends 9 to 12- inch-pounds of torque.
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 13
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module
To mount the 2.4GZ OpenWay Remote Mount Gas Module on the adapter plate
1. Take the 2.4GZ OpenWay Remote Mount Gas Module and the two 1" mounting screws from the Remote Mount Installation kit. Place the back of the remote endpoint against the face of the adapter plate. The adapter plate mounting lug (1) must be positioned just above the endpoint mounting lug recess (2).
2. Push up on the 2.4GZ OpenWay Remote Mount Gas Module until the adapter plate mounting lug (1) is as far as possible inside the endpoint mounting lug recess (2).
14 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
Adapter Plate Mounting Positions
3. Install the two 1" endpoint mounting screws from the installation kit.
Caution Verify the 2.4GZ OpenWay Remote Mount Gas Module is in an upright,
vertical position with the arrow on the label pointing upward. Upright vertical positioning is very important because:
• 2.4GZ OpenWay Remote Mount Gas Module endpoints are designed with the antenna in a vertical direction so the ante nna is parallel to the reading device (which has a vertical antenna). Matching antenna polarity can greatly affect RF performance and enable easy endpoint reading.
• 2.4GZ OpenWay Remote Mount Gas Module endpoints are designed so the tilt tamper is vertical. It is important to maintain vertical positioning in the field to enable tilt tamper stability.
4. Tighten the endpoint mounting screws evenly in an alternating fashion. Itron recommends 9 to 12 inch-pounds of pressure.
Adapter Plate Mounting Positions
The following pictures show adapter plates mounted on horizontal or 45-degree angle pipes.
Caution Regardless of the pipe's direction, the adapter plate mounting lug must always be at the top.
If the pipe is a 45 degree angle up to the right, install the adapter plate as shown below.
If the pipe is a 45 degree angle up to the left, install the adapter plate as shown below.
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 15
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module
If the pipe is horizontal, install the adapter plate as shown below.
To install tamper seals and cable ties
1. Place the new tamper seals from the Remote Mount Installation Kit over the 2.4GZ OpenWay Remote Mount Gas Module mounting screws.
16 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
Adapter Plate Mounting Positions
2. Firmly push both tamper seals all the way into place with a 1/4-inch nut driver or similar blunt tool.
Note A tamper seal is fully seated when the top of the tamper seal is approximately 1/16 inch below the top of the screw recess.
3. Gather any excess endpoint cable. Loop a cable tie around the pipe and excess endpoint cable.
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 17
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module
When drilling pilot holes to mount the 2.4GZ OpenWay Remote Mount Gas
included with the 2.4GZ OpenWay Remote Mount Gas Module mounting kit. Use
4. Insert the chiseled end of the cable tie into the locking end and pull the cable tie tight. Cut off and properly dispose the excess cable tie.
2.4GZ OpenWay Remote Mount Gas Module pipe mount installation is complete.
Mounting the 2.4GZ OpenWay Remote Mount Gas Module on a Wall or Other Flat Vertical Surface
To mount the 2.4GZ OpenWay Remote Mount Gas Module on a wall or other flat vertical surface
1. For easier installation, you may drill three pilot holes in the mounting surface (use the proper size drill bit to accommodate the endpoint mounting screws, see the Drilling Template below).
Note Module, the holes for the two bottom screws must be on a horizontal line. If the endpoint will be mounted on a sheet metal surface, use the mounting screws
a comparable wood screw to mount the endpoint on a vertical wood surface.
Warning Carefully select a mounting location free from electrical wires. The mounting location must have the proper clearance to accommodate the 1 1/2" endpoint mounting screws so nothing is damaged by the drill or mounting screws.
18 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
Mounting the 2.4GZ OpenWay Remo
te Mount Gas Module on a Wall or Other Flat Vertical Surface
2.4GZ OpenWay Remote Mount Gas Module drilling template
2. Using the three 1 1/2" mounting screws from the Remote Mount Installation Kit, turn
the mounting screw for the mounting lug (top of endpoint) part way into the mounting surface.
3. Place the 2.4GZ OpenWay Remote Mount Gas Module mounting lug recess (on the top of the endpoint backplate) just under the screw head.
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Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module
4. Slide the endpoint upward until the screw head fits completely inside the mounting lug recess. Several adjustments may be necessary to properly position the screw for endpoint mounting.
5. Install the bottom two mounting screws. Fasten screws in an alternating fashion until fully tightened to secure the endpoint firmly in position.
To install tamper seals and cable ties
1. Place a new tamper seal (from the Remote Mount Installation Kit) over each endpoint mounting screw.
2. Firmly push both tamper seals into place with a 1/4" nut driver or similar blunt tool.
Note A tamper seal is fully seated when the top of the tamper seal is
approximately 1/16 inch below the top of the screw recess.
20 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
Mou
nting the 2.4GZ OpenWay Remote Mount Gas Module on a Wall or Other Flat Vertical Surface
3. To reduce the risk of cable damage, secure the excess endpoint cable with the cab le ties from the Remote Mount Installation Kit. Pull the cable tight. Remove and properly dispose the excess cable tie.
Caution Upright vertical installation is ver y im portant!
• 2.4GZ OpenWay Remote Mount Gas Module endpoints are designed with the antenna in a vertical direc ti on so the ante nna is parallel to the reading device (which has a vertical antenna). Matching antenna polarity can greatly affect RF performance and enable easy endpoint reading.
• 2.4GZ OpenWay Remote Mount Gas Module endpoints are designed so the tilt tamper is vertical. It is important to maintain vertical positioning in the field to enable tilt tamper stability.
2.4GZ OpenWay Remote Mount Gas Module installation on a vertical flat surface or wall is complete.
TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount 21
Chapter 2 Mounting the 2.4GZ OpenWay Remote Mount Gas Module
22 TDC-0838-000 2.4GZ OpenWay Gas Module Installation Guide - Remote Mount
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