Itron 100WD Users Manual

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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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Shelf Mount Installation
Pit Lid Slot Dimensions
Dimension
Minimum
(inches)
Maximum
(inches)
Caution Observe the following guidelines for mounting the ERT module using the shelf mount procedure:
ERT module positioning other than upright could negatively affect radio performance and battery life.
Use only Itron-approved splice kits or inline connectors.
The pit lid and slot must have the correct dimensions for the ERT module assembly to fit properly.
The following illustration and the accompanying table give pit lid slot dimensions for the shelf mount installation method.
A 6 3/4 N/A
B 2 5 3/4
C 3/4 1
Required Hardware
Itron 100W Series Shelf Mount Kit
To install using the shelf mount adapter
1. With the foam spacers facing up, insert the shelf mount adapter into the opening in the disk.
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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2. Push the adapter into the opening gently until the adapter snaps into place. Insert the shelf mount adapter
into the ERT module antenna slot pushing firmly with your thumb until the adapter tab locks into place in the ERT module antenna slot opening.
3. Slide the adapter assembly into the pit lid with the foam spacers positioned on each side of the pit lid slot.
Correct po sition for foam spacers
Caution Do not install the adapter assembly in a manner that provides little or no support under disk's
edge.
Incorrect mounting position for foam spacers.
4. The installed ERT module position must be vertical and upright when the lid is replaced on the pit.
Caution When placing the pit lid on to the pit box after the shelf mount adapter installation, use care to avoid pinching or damaging the ERT module to meter cable. Any ERT module position other than upright may negatively affect radio performance and battery life.
Through Lid Installation
This section provides instructions to mount the 100W/100W+ and 100WP/100WP+ ERT module in a pit lid with a drilled, round 1-3/4-inch, 1-7/8-inch, or 2-inch hole.
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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Through Lid Mount Required Tools and Hardware
A
Retainer clip
D
100W/100W+ and 100WP/100WP+ ERT module
This mounting method requires the Pit Lid Mounting Kit. Refer to the 100W Installation Methods Overview (PUB-1300-004) for guidance on which kit to install for different pit lid material and traffic conditions.
Pit Lid Mounting Kit (CFG-1300-004)
Note The Pit Lid Mounting Kit is not intended for applications involving vehicular traffic. Use the Remote Antenna Kit in incidental traffic areas (such as residential environments).
This section provides the instructions to install the 100W/100W+ and 100WP/100WP+ ERT module in a pit lid with a hole using the Pit Lid Mounting Kit (CFG-1300-004). Verify you have the following items to complete the installation.
B Pit lid with a pre-drilled hole (simulated pit lid material shown)
C Retainer clip collar
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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To install in lids with holes using the Pit Lid Mounting Kit (CFG-0771-011)
1. Insert the retainer clip into the pit lid hole with the convex surface on the top of the pit lid.
2. From the bottom side of the lid, screw on the threaded retainer clip collar until the beveled top rests
against the pit lid.
Note Ensure the beveled edge of the clip collar is toward the top of the pit lid.
3. Align and insert the retainer clip tab into the retainer clip receptacle on the ERT module housing.
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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4. Verify the clip locks into place in the housing.
Caution Carefully align the ERT module through lid assembly. If the assembly is improperly aligned, the pit lid may not close.
Pit lid mounting installation is complete.
Optional Leak Sensor Installation
This section describes installation of the Leak Sensor (LS) in a 100W/100W+ and 100WP/100WP+ ERT module system.
The ERT module stores 20 days of LS data. On the 21st day, the ERT module begins to write over stored data in a first in, first out manner.
The ERT module automatically detects the presence of connected LS devices. The ERT module will automatically detect the LS within 22.5 minutes and begin reading LS data. To immediately detect the LS and begin reading data, perform a Che ck ERT with a handheld computer running FDM software.
The LS is used in conjunction with both indoor (basement) and outdoor (mounting on the exterior of the house) 100W/100W+ and 100WP/100WP+ ERT module installations. LS devices are mounted on a water service pipe or meter insetter (meter horn) and connect to the LS connector on the ERT module as described in To connect the Leak Sensor to the 100W/100W+ and 100WP/100WP+ ERT module on page 26. The mounting bracket shipped with the LS accommodates an (up to) 1-1/2-inch OD pipe. An optional mounting bracket is available for pipe sizes (up to 2 1/2-inch OD).
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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Leak Sensor Installation Equipment
Equipment
Itron Part Number
Description
Leak Se nsor
LDS-0001-002
LS wit h i nline c onne ct or , enviro nme ntal co nnec to r c ap; 5 -foo t c able , and
ERT module
100W+, 5-ft. flying leads, two-port
ERW-1300-306
Thr e e -por t enc ode r ERT modul e fo r c onne cti on t o re gist er using 5 -ft. f lyi ng 100WP three-por t ERT modul e
ERW-1300-209
Thr e e -port pulser ERT module for connection to register , Leak Senso r, and
100WP +three-por t ERT modul e
ERW-1300-309
Thr e e -port pulser ERT module for connection to register , Leak Senso r, and
100WP, 5-ft. flying leads, two-port
ERW-1300-212
Thr e e -port pulser ERT mo dule f or c onne ct io n to re gis te r usi ng 5-ft . fl ying
100WP+, 5-ft. flying leads, two-port
ERW-1300-312
Thr e e -port pulser ERT module for connection to register using 5-ft . flyi ng
100WP+, 20 -in. flying leads, thre e-
ERW-1300-320
Thr e e -port pulser ERT mo dule f or c onne ct io n to re gis te r usi ng 20 -in. fl ying 25-foot extension cable (optional)
CFG-0349-101
25-fo ot c able wit h co or dinati ng co nnec tor s ( LS blue connec tor, register
100W LS environmental
MSC-0019-008
Protects Leak Sensor connector when the LS is not connected to the 100W Itron Sec urity Seal
MSC-0018-001
Indicates mo dule tampering and ensure s the prote ctive cover stays intact.
mounting bolt (fits up to 1 1/2-inch O D pipe ).
Optional mounting bracket CFG-0349-002 Mounting bolt fits up to 2 1/2-inch OD pipe.
100W three-por t ERT mo dule ERW-1300-203 Tripl e po rt enc ode r ERT m odule fo r c onne ct ion t o re gis ter , Leak Se nsor,
and o pti onal re mo te ant enna.
100W+ three-po rt ER T modul e ERW-1300-303 Tri ple por t e nco der ERT mo dule f or co nnec tio n to r egi ste r, Le ak Sensor,
and optional remo te antenna, ISM
100W, 5-ft. flying leads, two-port ERT module
ERW-1300-206 Thr e e -por t enc ode r ERT modul e fo r c onne cti on t o re gist er using 5 -ft. f lyi ng
leads, Leak Sensor and o pti onal re mot e ant enna c onne ct io n wit h inli ne connectors.
ER T m o dule
leads, Leak Sensor and optional remote ante nna connection with inline connectors, ISM
100W, 20-in. flying leads, three-port enc ode r ERT mo dule
ERW-1300-218 Thr e e -por t enc ode r ERT modul e fo r c onne cti on t o re gist er using 2 0-in.
flying leads, Leak Sensor, and o pti onal r emo te ant enna co nnec ti on with inline c onnectors .
100W+, 20 -in. flying le ads, three­por t enc ode r ERT mo dule
ERW-1300-318 Thr e e -por t enc ode r ERT mo dule fo r c onne ct io n to re gis ter usi ng 20-in.
flying leads, Leak Sensor, and o pti onal r emo te ant enna co nnec ti on with inline c onnectors, ISM
opt io nal rem ote ante nna.
ERT module
ERT module
100WP, 20-in. flying leads, three-
ERW-1300-220 Thr e e -port puls er ERT module for connection to register using 20-in. flyi ng
port puls er ERT module
port puls er ERT module
replacement cap
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opt io nal rem ote ante nna, ISM
leads, Leak Sensor, and optional remote antenna connec tion with inline connectors.
leads, Leak Senso r, and optional remote antenna connection with inline connectors, ISM
leads, Leak Sensor, and optio nal remote antenna connection with inline connectors.
leads, Leak Senso r, and optional remote antenna connection with inline connectors, ISM
black connector).
ERT module.
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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Leak Sensor Optional Mounting Bracket 3-port Module Two-port/flying lead module
Warning When the 100W/100W+ or 100W P/100W P+ is installed but the LS is not attached, you
must protect the blue port with the universal environmental cap (MSC-0019-008). If you remove the LS from the ERT module, the environmental cap must be replaced to protect the connec tor.
To connect the Leak Sensor to the 100W/100W+ and 100WP/100WP+ ERT module
Caution Verify you have the correct 100W/100W+ or 100WP/100WP+ ERT module. Leak Sensors must mount to Port B (middle blue port) of the ERT module. Connecting the LS to Port A (bottom port) or Port C (top port) will cause electrical damage to the LS and ERT module.
1. Remove the environmental cap from the ERT module's blue connector (B).
C. Red connector: Optional antenna connection
B. Blue connector: Leak Sensor connection
A. Black connector: register connection
2. Remove the environmental cap from the Leak Sensor connector. Verify the connectors (the ERT module's
LS connector and the Leak Sensor connector) are clean and dry.
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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3. Align the Leak Sensor connector with the ERT module's blue connector and insert.
4. Rotate the connector locking ring until the security holes align.
Caution Do not force the connector ends together. While you hold the LS connector, engage the ERT module's connector by rotating the locking ring until both connectors securely connect. Twist only the connector locking ring, not the body of the connector. Twisting the connector body could damage the connector's pins.
To attach an Itron Security Seal through the connector security hole
1. Insert the pointed end of the security seal through the inline connector and the ERT module connector
security holes.
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2. Insert the pointed end of the security seal into the capped end and push until the seal locks.
This completes the ERT module and Leak Sensor connections.
Pipe Preparation
Clean any dust or dirt from the pipe to facilitate direct contact with the LS surface.
To install the Leak Sensor on a pipe or meter insetter
1. Select a Leak Sensor mounting location within 5-feet of the ERT module. Mount the sensor on the water
input side of the meter.
Caution Mount the Leak Sensor on the water input side of the meter. Failure to follow this mounting requirement could result in errors in the leak detection data. Installation requires Itron mounting hardware. Repair costs and service charges relating to the use on non-compliant mounting hardware will be charged to the customer. Contract Itron Support for more information.
2. Verify the pipe’s mounting surface is free from dirt and debris. P lace the curved surface of the LS against
the pipe.
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Installing the 100W/100W+ and 100W P/100WP+ ERT Module
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3. Insert the mounting U-bolt over the pipe and into the LS mounting holes.
Caution Do not mount the Leak Sensor on a pipe coupler, joint, or nut.
4. Insert the mounting plate over the U-bolt's threaded screw ends. Attach the two wing nuts over the clamp
screw ends and tighten the wing nuts until snug (to a minimum of 5-inch pounds) to prevent device rotation on the pipe. After you tighten the second wing nut, check the Leak Sensor to verify the device is snug. If the sensor moves, tighten the wing nuts until there is no movement.
Caution Do not tighten the Leak Sensor to more than 20 inch-pounds. Over-tightening could damage the Leak Sensor housing and/or the pipe.
Note Leak Sensor mounting orientation is not critical. Orient the sensor to best accommodate your installation. The most important installation practice is to mount the sensor securely to the pipe.
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